高速零件加工方案 The Solution of High Speed Parts Processing

CATO巨冈始创于2006年，是一家专注于高端数控装备研发、制造、销售、服务、人才战略的国家高新技术企业， 总部坐落于世界制造名城东莞，总建筑面积63000m。 凭借雄厚的技术实力和品牌竞争力，公司先后获得“国家高新技术企业”、“广东省民营科技企业”、“广东省名 牌产品”、“广东省高新技术产品”、“数控一代示范产品”等荣誉。 巨冈是自主研发、掌握核心技术型的企业，已取得软件著作权、核心技术专利30多项，企业信息化管理运用SAP的 ERP和PLM系统， OA办公系统、仓储条形码管理系统，以及CRM销售管理系统。 巨冈公司生产的智能化机床包括钻攻中心、立式加工中心、卧式加工中心、直线电机龙门加工中心、桥式龙门加工 中心、玻璃精雕机、龙门加工中心等七大系列二十多款机型，在金属、石墨、陶瓷等传统及新材料的3C、汽车、军工、 医疗器械等行业提供的高速、高精、智能、网络化的出色表现，已获得行业用户的广泛好评。 中国红，巨冈心，我们专业、专注、创新、创造，为振兴中华民族数控装备产业而时刻努力着！ CATO founded in 2006, It is a national high-tech enterprise, focus on high-end CNC equipment R \& D, manufacturing, sales, service and talent strategy. Headquartered in the world manufacturing city of Dongguan, The total construction area of 63000㎡ . With strong technical strength and brand competitiveness, the company has successively won the titles of \"National High-tech Enterprise\", \"Guangdong Private Technology Enterprise\", \"Guangdong Famous Brand Product\", \"Guangdong High-tech Product\" , \"NC Generation Demonstration Product\" and other honors. CATO is independent R \& D and mastered the core technology-based enterprises, has made software copyright, core technology patents more than 30, enterprise information management using SAP's ERP and PLM systems, OA office systems, storage bar code management system, and CRM sales management system. CATO's intelligent machines including tapping center, vertical machining center, horizontal machining center, linear motor gantry machining center, bridge gantry machining centers, glass carved machine, double column machining center and other 7 series of more than 20 models, In the metal, graphite, ceramics and other traditional and new materials 3C, automotive, military, medical equipment and other industries, the outstanding performance of providing high-speed, high-precision, intelligent, networked solution, has won wide acclaim from customers. The red of China, the heart of CATO, We are working hard for the revitalization of the Chinese nation NC equipment industry.

宝鸡卧式车床 BOCHI Horizontal lathe machine

高速零件加工方案 The Solution of High Speed Parts Processing

气动集成式卡盘 Pneumatic integrated chuck 65mm 6mm Φ130mm

LINEAR MOTOR DOUBLE COLUMN MACHINING CENTER SERIES 涡旋 Vortex

LINEAR MOTOR GRAPHITE DOUBLE COLUMN MACHINING CENTER

LINEAR MOTOR CERAMIC DOUBLE COLUMN MACHINING CENTER

叶轮 Impeller

顺应节省空间时代要求的 高速卧式加工中心CW4000 CW4000, High-speed horizontal machining center which respond to the need of space-saving 0 CW4000 CW4000 CW4000 CW4000 0, CW4000 allows simplifying the line layout by selectable BT30 or BT40 spindle machine footprint is same in BT30 and BT40 spindle machine location pitch is same in the line. This allows simple design for automations. Also, selectability of BT30 or BT40 spindle allows initial cost saving by utilizing customer's current tools.

高速卧式加工中心CW4000采用正T布局， 高刚性结构，实现精度和效率的极致体验。 CW4000 High-speed horizontal machining center is used layout and high rigidity structure, achieve precision and effectiveness. 采用BT40 18000rpm内藏式主轴，低速时提供大扭矩，高速时提供大功率。 Using BT40 18000rpm built-in type spindle, low speed to provide high torque, high speed to provide high power. 型号Model 400×400mm 500×500mm 工作台面积 Table size 5×5×M14H7-80 5×5×M16H7-100 T型槽（槽数*宽度）T-slot (Size*Width) 400kg 500kg 工作台最大负荷 Max. table load 500/450/400mm 730/730/800mm 三轴行程（X/Y/Z）3 axis travel(X/Y/Z) 60/60/60mm 60/60/60mm 快移速度（X/Y/Z）Rapid speed of X/Y/Z axis 1-10m/min 1-15m/min 切削进给 Cutting feed 120-570mm 100-830mm 主轴中心至工作台面距离 Spindle center to table surface 150-550mm 70-870mm 主轴端面至工作台中心距离 Spindle nose to table center BT40 BT40 主轴端孔斜度 Spindle taper 内藏式Built-in 内藏式Built-in 主轴规格 Spindle specification 18000rpm 15000rpm 最高主轴转速 Max. spindle speed 26kW 37kW 主轴驱动马达 Spindle power 43.6N.m 95.5N.m 主轴电机扭矩 Spindle motor torque 25 tools 40/60/120 tools 刀具储存容量 Tool holder magazine capacity ±0.005/300mm ±0.005/300mm 定位精度 Positioning precision ±0.003mm ±0.003mm 重复精度 Repeating positioning precision 21KVA 21KVA 电力需求 Power requirement 6-8kgf/cm² 6-8kgf/cm² 空压需求 Air pressure 6000kg 11200kg 机械净重 Machine weight 1600×4600×2700mm 2840×5730×2810mm 占地面积 Machine size（L x W x H）

玻璃精雕机 产品优势 the advantage of product GLASS CARVED MACHINE 大理石结构，机器重心更稳定。 Marble structure, the stability of the machine center of gravity. 采用高精度研磨滚精丝杆、直线导轨，NSK 高精度轴承。 Using high precision grinding ball bearing screw, linear guide, HSK high precision bearing. 全新设计的自动润滑系统，持久保持润滑运动部件，保证机台清洁不漏油。 New designed automatic lubrication system, Keep lubrication for moving parts, ensure that the machine is clean and not leaking oil. 配备高转速高精密主轴和先进的主轴冷却恒温系统。 Equipped with high speed and high precision spindle and advanced spindle cooling constant temperature system. 单轴 4 条万向喷水分头,冷却效果更理想。 Every axis with 4pc polydirectional sprinkler heads, cooling effect is better. 采用机电一体化结构设计,占地面积更小,外形更美观。 Adopt electromechanical integration structure design, the area is smaller, the shape is more beautiful. 适用于手机玻璃,手表,视窗镜片等玻璃制品。 Suitable for mobile phone glass, watch, window lens and other glass products. 加工产品举例 机械手 规格参数 Specifications CS450 680x500mm Examples of processing products Mechanical arm 型号 Model 380x450x85mm 工作台尺寸 Table size 0.01mm 主要用于加工: 手机盖板玻璃, 保护片, 手表玻 工作范围（X/Y/Z轴） 670×250×115mm 三轴行程 （X/Y/Z）3 axis travel(X/Y/Z) 0.005mm 璃, 摄像头玻璃, 电脑, 导航仪等视窗玻璃。 45s 加工精度 Machining precision 铝材 T 型槽 T-slot metric Table size（X/Y/Z axis) 重复定位精度 Repeating positioning precision 丝杆传动 Screw drive Mainly used for processing: cell phone cover plate 160×80mm 台面结构 Table structure 台湾精密级 Taiwan precision level glass, protective film, watch glass, camera glass, 换料时间（双工位） X/Y/Z 传动结构 X/Y/Z drive structure 台湾研磨级 Taiwan grinding level computer, navigation and other windows glass. 双轨式导轨 Double-rail guide 自动油泵供油 Automatic oil pump Reload time（Double station） 直线滚珠丝杆 Linear ball bearing screw 5KW 导轨及丝杆润滑方式 Lubrication system of guide and screw 12000mm/min 最大加工尺寸 机器最大功率 Machine Max power 60000r/min SF 1.8kw 最大空行速度 Max travel speed 标配水冷 1.8kw The standard water-cooled Max machining size 主轴 Spindle 酒精兑水或油冷 Alcohol is mixed with water or oil-cooled 主轴功率 Spindle power 固高GTC-NC600 GUGAO system GTC-NC600 主轴冷却方式 Spindle cooling method 汇川伺服驱动 Huichuan servo drive 控制系统 Control system 汇川 1.5kw Huichuan 驱动系统 Driving syetem AC220V，50Hz 变频器 Inverter 6.5kw 电源 Power 2T 额定功率 Rated power 机器毛重Machine weight

1250×900mm 1700×1200mm 7-18×150mm 1200×1300mm 2000×1100mm 5-18×165mm 7-18×150mm 30/30/30m/min 7-18×125mm 7-18×150mm 2000/1300/600mm 2000kg 3000kg 1000kg 3000kg 主轴鼻端至工作台面距离 30/30/30m/min 30/30/30m/min 36/36/36m/min 36/36/36m/min Distance from spindle nose to table surface 1-10m/min 1-10m/min 1-10m/min 1-10m/min 主轴规格 Spindle specification 1200/1000/500mm 1600/1300/600mm 1500/1200/600mm 2000/1500/600mm 200-700mm 200-800mm 200-800mm 200-800mm 内藏式Built-in 内藏式Built-in X/Y/Z轴均采用线轨，三轴快速位移：30/30/30m/min，提高了机床速度和效率。 69.4N.m 69.4N.m 69.4N.m 18000rpm 18000rpm 26kW 26kW X/Y/Z axis is used linear guide, the three-axis rapid speed is 30/30/30m/min, improved the machine speed and efficiency. 43.6N.m 43.6N.m 45/45/45 45/45/45 45/45/45 45/45/35 45/45/35 4010/4010/4010 5010/5010/5010 5012/5010/5010 5016/4016/4016 5016/4016/4016 ±0.005/300mm ±0.005/300mm ±0.005/300mm ±0.005/300mm ±0.005/300mm ±0.003mm ±0.003mm ±0.003mm ±0.003mm ±0.003mm 6-8kgf/cm² 6-8kgf/cm² 6-8kgf/cm² 6-8kgf/cm² 6-8kgf/cm² 9500kg 14000kg 12000kg 18000kg 3028×2547×3300mm 4617×3950×3600mm 4500×3900×3600mm 6000×4320×3674mm