抑制毛刺系列工具

发布时间:2023-10-19 | 杂志分类:其他
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抑制毛刺系列工具

꣭⡛鸑㶰ⴀ〡㢅ꝭ䕎꜈㾖ㄤ毛刺AquaREVO Drills Burrless Reducing the burr at the exit of holes, and conical chips抑制侧面加工时涸곝面毛刺AquaREVO Mills Burrless Suppresing the burrs at the upper side surface of side machiningSG Spiral Taps Burrless Zero burrs at the internal diameter of internal thread佖㊤ⰻ螺紻ⰻ径涸毛刺抑制毛刺Minimal burrs抑制毛刺Minimal burrs抑制毛刺Minimal burrsӍ ⴔ區毛刺❡欰涸劼制剣佪Ⲹ㼭毛刺Ӎ 輑ざAquaREVOㄤ4(䪮助㹊梡毛刺佖㊤ծ넞佪桧ㄤꟋ㼑ㄐӍ 䭆剣꜂㣢ծ⚏ꝭծ铣刀❡ㅷ꣋㺂綫Ⲹ毛刺⿡ꤑ䊨傞Burrless series■ Analyse the burr generation mechanism to minimize the burr■ Fusing the A... [收起]
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抑制毛刺系列工具
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第1页

预计于2023年12月21日发售

减少加工时的毛刺烦恼

Burrless series Better to have no burrs from the beginning. [Expected to be released on December 21, 2023]

抑制毛刺 系列

第2页

꣭⡛鸑㶰ⴀ〡㢅ꝭ䕎꜈㾖ㄤ毛刺

AquaREVO Drills Burrless Reducing the burr at the exit of holes, and conical chips

抑制侧面加工时涸곝面毛刺

AquaREVO Mills Burrless Suppresing the burrs at the upper side surface of side machining

SG Spiral Taps Burrless Zero burrs at the internal diameter of internal thread

佖㊤ⰻ螺紻ⰻ径涸毛刺

抑制毛刺

Minimal burrs

抑制毛刺

Minimal burrs

抑制毛刺

Minimal burrs

Ӎ ⴔ區毛刺❡欰涸劼制剣佪Ⲹ㼭毛刺

Ӎ 輑ざAquaREVOㄤ4(䪮助㹊梡毛刺佖㊤ծ넞佪桧ㄤꟋ㼑ㄐ

Ӎ 䭆剣꜂㣢ծ⚏ꝭծ铣刀❡ㅷ꣋㺂綫Ⲹ毛刺⿡ꤑ䊨傞

Burrless series

■ Analyse the burr generation mechanism to minimize the burr

■ Fusing the Aqua REVO and SG technology consiste burr-free, high efficient and long tool life

■ Lineup the drills, taps, and end mills to reduce the whole deburring process at once

Burless series restrain and minimize the burr. Please adopt the tool after evaluation of performance.

2 䫈ⵖ毛刺禹⴩僽䫈ⵖ毛刺和剣佪㖑Ⲹ㼭毛刺涸工Ⱘ。请㖈霉⠮䚍能后⢪用霪工Ⱘ。

抑制毛刺 系列

AquaREVO ꜂㣢抑制毛刺

AquaREVO 铣刀抑制毛刺

4( 轠偒坵⚏ꝭ抑制毛刺

第3页

抑制毛刺涸加工✲⢾

Processing examples of Burrless Series

3

AquaREVO Drills Burrless

䧮぀傊妴꜂㣢

Multipurpose Drill

AquaREVO꜂㣢抑制毛刺

Don't you think it's common sense to get burrs in machining?

抑制毛刺涸唬叅需銳时ꢂㄤ餩用

Wasting time and cost on deburring and inspection process

工件䕎朐㢕勇时抑制毛刺䖎ꦼծ蔄餩刿㢴时ꢂ

Not easy deburring process, when shape of work piece complicated

䩛⸓抑制毛刺时ㅷ餘♶珘㹁

Unstable quality when manual deburring

㖈劼唒⸈䊨⚥抑制毛刺僽䌢霋に

Ⲹ㼱⸈䊨傞涸毛刺掓䜒

Better to have no burrs from the beginning

湬䖈φ10

鄄⵴勞S50C

ⴗ⵴鸟䏞87.5m/min

鵳絛鸟䏞1110mm/min

ⴗ⵴屘⵫宐很䚍

Size

Work Material

Cutting Speed

Feed Speed

Cutting Fluid: Water-soluble

䧮぀傊妴⚏ꝭ

Multipurpose Tap

轠紻㽯㼄M12×1.75

鄄⵴勞S50C

ⴗ⵴鸟䏞30m/min

䏀孔湬䖈φ10.2

ⴗ⵴屘⵫宐很䚍

Size

Work Material

Cutting Speed

Diameter of prepared hole

Cutting Fluid: Water-soluble

䧮぀傊妴铣刀

Multipurpose End Mill

㢪䖈φ10

鄄⵴勞SUS304

ⴗ⵴鸟䏞80m/min

鵳絛鸟䏞250mm/min

ⴗ⵴ꆀap20mm ae0.05mm

顺铣

Size

Work Material

Cutting Speed

Feed Speed

SG Spiral Taps Burrless

AquaREVO Mills Burrless

Ӫ撑晙僽ⴀ孔⡙縨

The photo shows

the exit of the hole

Depth of Cut, Down cut

Cutting Fluid: Water-soluble

ⴗ⵴屘⵫宐很䚍

4(螺旋坵⚏ꝭ抑制毛刺

AquaREVO铣刀抑制毛刺

抑制毛刺系列

第4页

剣佪Ⲹ㼭毛刺ծꝭ䕎꜈㾖

Minimizing the burr, no JINGASA left

AquaREVO Drills Burrless

Realized burrless hole by Combination of Burrless R-edge and C-point

R鴝

⼱径鴝続 Radius Edge

4 ӍR角꣭⡛✫ⴀ〡㢅涸䲀⸂ծ抑制絕匬絆絉」䕎

ӍꝘ鴝㼜毛刺婎殆切倗

■ Reduced thrust force at exit of hole reducing the structure deformation

■ Sharp edge cuts without leaving burr

C挿

⚥䗱挿 Center Point

Ӎ抑制꜂㣢騥⸓〳Ⲹ㼱㔔熋亭❡欰涸毛刺

■ Reducing the hole expansion and uncutten burr from run out of the drills

䧮぀傊妴꜂㣢

Multipurpose Drill

AquaREVO Drills Burrless

䧮぀傊妴꜂㣢

Multipurpose Drill

AquaREVO꜂㣢抑制毛刺

䲀⸂鲿蚚

Thrust load

㝕䚍崨⸓

(鄄⵴勞S50C)

钻㣢騥⸓餏蚚

Run out force in drilling

Plastic Flow

(Work Material:S50C)

䧮぀傊妴꜂㣢

Multipurpose Drill AquaREVO Drills Burrless

AquaREVO꜂㣢抑制毛刺

R鴝ㄤ$挿涸絆ざ㹊梡抑制毛刺 PAT.P

꣖⸂⧩ Load resistance value

加工傞ꢂ Cutting time

꣖⸂⧩ Load resistance value

加工傞ꢂ Cutting time

餟鸑傞While penetrating

餟鸑傞While penetrating

■ Reduced thrust force at exit of hole reducing the structure

䧮぀傊妴꜂㣢

Multipurpose Drill

ⴗⰆꆀ馊勻馊㼭

䫈ⵖ餟鸑傞涸㝕䚍崨⸓

AquaREVO Drills Burrless

Depth of cut gradually becomes smaller,

and suppressing plastic flow

when exiting the hole

3䕎朐

Radius shape

䧮぀傊妴꜂㣢

Multipurpose Drill

ⴀ㶰时騥⸓䕧ㆇ

騥⸓使㶰䪈㣐ㄤ❡欰毛刺

騥⸓Ⲹ㼭ծ꣭⡛㶰䪈㣐

ff佖㊤毛刺〄欰

Radius shape reduces depth

of cut and cutting forces

R角

꣭⡛切Ⰶꆀㄤ切削꣖⸂

Ꝙ鴝

切倗膴衅涸毛刺

Sharp edge cuts

burr of exiting

絕匬絆絉」䕎

❡欰毛刺

Burrs occur

with structure deformation

AquaREVO Drills Burrless

䧮぀傊妴꜂㣢

Multipurpose Drill AquaREVO Drills Burrless

0

0

Xⴔ⸂(N) X load

Yⴔ⸂(N) Y load

0

0

Xⴔ⸂(N) X load

Yⴔ⸂(N) Y load

3錭和Ꝙ鴝涸絆ざ

Radius Edge that combines radius shape and sharp edge

钻Ⰶ傞

Contact

ⴀ孔傞

Hole exit

Runout of drill is affecting until the

drill exits the hole. The runout

enlarges the hole and develop burr

Reduced run-out do not enlarge

the hole and do not develop burr

(+)

(+) (-)

(-)

(+)

(+) (-)

(-)

Center Point design with sharp tip, increases concentricity

⯓畮ッꝘ錭ծ䲿넞ず䗱䏞

AquaREVO ꜂㣢抑制毛刺

AquaREVO꜂㣢抑制毛刺

AquaREVO꜂㣢抑制毛刺

AquaREVO꜂㣢抑制毛刺

第5页

5

◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended

AQRVDBL4D ◎

SS400

♧菚

絕匬用ꛩ

Structural

Steel

焫稇ꛩ

Carbon Steel

S10C

⡛焫稇ꛩ

Low-carbon

Steel

S45C

S50C

넞焫稇ꛩ

High-carbon

Steel

SCM

SCr

ざꆄꛩ

靈餘ꛩ

Alloy Steel

Heat

Treated

Steel

30~40

HRC

垷Ⱘꛩ

곫炽ꛩ

Mold Steel

Pre-Hardened

Steel

-

40~65

HRC

넞炽䏞ꛩ

Hardened

Steel

FC

FCD

Ꝁ꜈

Cast Iron

-

AC

ADC

ꜥざꆄ

Aluminum

Alloy

-

SUS304

SUS420

不Ꝑꛩ

Stainless

Steel

-

Ti-6Al-4V

Inconel

ꛢざꆄ

罣掚ざꆄ

Titanium Alloy

Heat

Resistant Alloy

-

Cu

Ꜥざꆄ

Copper

Alloy

鄄⵴勞㼆䎾邍 Applicable Work Materials

Ӎ切削Ɤ䏞㟞Ɤ⛲腊剣佪㖑抑制毛刺

Ӎ毛刺佖㊤た⛲腊㖈姻䌢使用条件♴㹊梡Ɤ㼑ㄐ

■ Reducing the burr even near of the end of tool life

■ Realizes almost same tool life as multi-purpose drill even burrless

꜂㣢具剣姻䌢使用条件♴涸Ɤ㼑ㄐ

Almost same tool life as multi-purpose Drill

ⴗ⵴Ɤ䏞和毛刺넞䏞 Cutting length and Burr height ⴗ⵴Ɤ䏞N加工后涸工Ⱘ熋䰀 Tool wear after 120m cutting length

ⴗ⵴Ɤ䏞(m) Cutting length(m)

毛刺넞䏞(mm) Burr height

⢪用劼唒用䒭M/C(BT40)

Machine: Vertical M/C

ⴗ⵴鸟䏞87.5m/min

Cutting Speed

鵳絛鸟䏞0.24mm/rev

Feed Rate

加工帿䏞24mm(餟鸑)

Depth of Hole

ⴗ⵴屘⵫宐很䚍

Cutting Fluid: Water-soluble

湬䖈φ6

Diameter

鄄⵴勞S50C

Work Material

AquaREVO Drills Burrless

䧮぀傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺

Multipurpose Drill

0

0

0.10

0.30

0.20

0.40

24 48 72 96 120 144

● ● ●

● ● 0.015

0.007

0.032 0.021 0.036 0.040

● \"RVB3&70钻㣢抑制毛刺 AquaREVO Drills Burrless

● 䧮぀傊妴钻㣢 Multipurpose Drill

● ● ●

● ● 0.190

0.173 0.185 0.205 0.205 0.219

Ӎ葻㥩涸毛刺佖㊤䚍腊♶➑鷓用✵䎂面ⴀ㶰时毛刺ծ⛲鷓用✵ꦼ⟄⿡ꤑ毛刺涸❜⿸㶰

Ӎ抑制ꝭ䕎꜈㾖ծ椚雿♳〳㹊梡偽需✳妃加工涸佪卓

■ Excellent burrless performance on not only for flat surface burr, but also on the cross hole which is difficult to deburring

■ No need of next deburring process with no JINGASA left

抑制毛刺䚍腊

Burrless Performance

AquaREVO Drills Burrless

䧮぀傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺

Multipurpose Drill AquaREVO Drills Burrless

䧮぀傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺

Multipurpose Drill

毛刺넞䏞NN⟄♳

Burr height is more than 0.5mm

毛刺넞䏞_NN

Burr height is 0.01~0.03mm

ꝭ䕎꜈㾖婎殆_

JINGASA left:50~75%

ꝭ䕎꜈㾖婎殆剣佪Ⲹ㼱毛刺

JINGASA left:reduction effect

毛刺넞䏞(湱ず湬䖈涸❜⿸孔) Burr height (Same diameter cross hole) ꝭ䕎꜈㾖婎殆 JINGASA left

湬䖈φ6

鄄⵴勞S50C

Diameter

Work Material

ⴗ⵴鸟䏞87.5m/min

鵳絛鸟䏞0.24mm/rev

Cutting Speed

Feed Rate

加工帿䏞13mm(餟鸑)

ⴗ⵴屘⵫宐很䚍

Depth of Hole

Cutting Fluid: Water-soluble

湬䖈φ6

鄄⵴勞S50C

Diameter

Work Material

ⴗ⵴鸟䏞87.5m/min

鵳絛鸟䏞0.24mm/rev

Cutting Speed

Feed Rate

加工帿䏞12mm(餟鸑)

ⴗ⵴屘⵫宐很䚍

Depth of Hole

Cutting Fluid: Water-soluble

加工倰ぢ

Cutting direction

抑制毛刺系列

第6页

切削ⰻ螺紻ⰻ径ծ㹊梡抑制毛刺

Zero burr with cutting the internal diameter area on internal thread

SG Spiral Taps Burrless

Zero burr leads completly smooth Go-plug gage check. And also internal diameter reach perfectly on required thread standard area

6 ⶂꤑ鴝続 Shaving Edge

Ӎ改善䏀㶰ㄤ⚏ꝭ㼭径ꢂꥴ鴪䧭抑制毛刺

■ No gap between thread root area of tap and pre-hole design acheves Zero burr!

4鴝

Ӎ抑制㸤Ⰼ螺紻鿈涸崩刃

խ㹊梡珘㹁加工

■ Chamfered rake face reduce the chipping of cutting edge by chip biting

G⦝錭

㼋ぢ⦝角 Guide Chamfer

䧮぀傊妴⚏ꝭ

Multipurpose Tap

䧮぀傊妴⚏ꝭ

Multipurpose Tap

加工后工件

Tapped thread image

⿬♸ⴗ⵴

Cutting area

偽ⴗ⵴

Non cutting area

䏀孔䖈

Diameter of

prepared hole

加工后工件

Tapped thread image

工件

Work

⚏ꝭ

Tap

Ⰼ鿈⿬♸ⴗ⵴

All area cutting

䏀孔䖈

Diameter of

prepared hole

ꢂꥴ❡欰毛刺

Burr is formed

by gap between

tap and pre-hole

偽㼋ぢ⦝角 4(螺旋坵⚏ꝭ抑制毛刺

Non Chamfering

〄欰䄶ⴎ

Chipping

偽䄶ⴎ

Non

鸑鵂毛刺佖㊤た鸑姺錞〳⟄崨歧鸑鵂կⰻ径⛲腊鴪ⵌ䨾需涸螺紻叻ⲥ⼓㚖կ PAT.P

㼜㸤Ⰼ轠紻暅鿈涸Ꝙ錭鿈鵳遤⦝錭ծ䫈ⵖ䄶ⴎ

Chamfering the acute angles on the thread edge to prevent chipping

珘㹁加工后涸䰀⠟朐䙖 Chipping after constant cutting

SG Spiral Taps Burrless

4(螺旋坵⚏ꝭ抑制毛刺

SG Spiral Taps Burrless

4(螺旋坵⚏ꝭ抑制毛刺

SG Spiral Taps Burrless

㼋ぢ⦝錭

Guide Chamfer

工件

Work

⚏ꝭ

Tap

No gap for

the burr forming

尵剣ꢂꥴ剣佪Ⲹ㼱毛刺

Shaving Edge with large minor diameter

鴝 㣐䖈增㣐,ず傞ⴗ⵴ⰻ轠紻ⰻ䖈

㸤Ⰼ轠紻鿈⦝錭,Ⲹ㼱ⴎ〡緃䰀

Guide Chamfer with chamfered full thread part

倒角

4( 轠偒坵⚏ꝭ抑制毛刺

第7页

7

SS400

♧菚

絕匬用ꛩ

Structural

Steel

焫稇ꛩ

Carbon Steel

S15C

⡛焫稇ꛩ

Low-carbon

Steel

S40C

⚥焫稇ꛩ

Medium-carbon

Steel

S50C

넞焫稇ꛩ

High-carbon

Steel

SCM

SCr

ざꆄꛩ

Alloy Steel

-

-

30~40

HRC

넞炽䏞ꛩ

Hardened

Steel

FCD

椕㟯Ꝁ꜈

Ductile

Cast Iron

AC

ADC

ꜥざꆄ

Aluminum

Alloy

SUS

不Ꝑꛩ

Stainless

Steel

-

-

FC

抪〡Ꝁ꜈

Cast Iron

-

-

Ti-6Al-4V

ꛢざꆄ

Titanium

Alloy

Cu

Ꜥざꆄ

Copper

Alloy

◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended

鄄⵴勞㼆䎾邍 Applicable Work Materials

Ӎ㹊梡螺紻ⰻ径涸毛刺佖㊤

■ Realized Burr zero on internal diameter of internal thread

䧮぀傊妴⚏ꝭ

Multipurpose Tap

ⰻ轠紻㢪錜

Appearance

of thread

ⰻ轠紻䨔面

Cross section

of thread

毛刺넞䏞

Burr height

0.03~0.10mm

⇦ 孔ⰻ侧 Inside Entrance Ⰶ〡侧 ➡

剣佪Ⲹ㼱毛刺

Burr zero

⇦ 孔ⰻ侧 Inside Entrance Ⰶ〡侧 ➡

轠紻㽯㼄M6×1   

鄄⵴勞S50C

ⴗ⵴鸟䏞30m/min

䏀孔钻湬䖈φ5.0

轠紻剣佪Ɤ2D

ⴗ⵴屘⵫宐很䚍

⢪用劼唒用䒭M/C(BT30)

Size

Work Material

Cutting Speed

Diameter of prepared hole

Effective thread length

Cutting Fluid: Water-soluble

Machine: Vertical M/C

Ӎ毛刺佖㊤た剣珘㹁涸ⰻ螺紻ⰻ径礵䏞ㄤ工具㼑ㄐ

Ӎ抑制崩刃ծ㖈姻䌢使用条件♴㹊梡Ɤ㼑ㄐ

■ Stable internal diameter accuracy lead Burr zero performance, even near to the end of tool life

■ Reduces chipping and achieves same tool life equivalent to multipurpose taps

⚏ꝭ具剣姻䌢使用条件♴涸Ɤ㼑ㄐ

Long tool life as same as multipurpose Taps

䧮぀傊妴⚏ꝭ

Multipurpose Tap

Internal thread inner dia.

ⰻ轠紻ⰻ䖈

Internal thread side

ⰻ轠紻侧

Burr

毛刺

Internal thread side

ⰻ轠紻侧

Burr zero

剣佪Ⲹ㼱毛刺

Internal thread inner dia.

ⰻ轠紻ⰻ䖈

毛刺佖㊤后

偽ⰻ轠紻ⰻ䖈」⻊

毛刺䒸饰涸

ⰻ轠紻ⰻ䖈」⻊

Internal diameter of internal thread

is not changed without burr

Internal diameter of internal

thread is changed by burr

加工孔侨和ⰻ轠紻ⰻ䖈 No. of cutting holes and internal thread inner dia ⰻ轠紻ⰻ䖈(mm) Internal thread inner dia.

0

4.80

5.15

5.10

5.05

5.00

4.95

4.90

4.85

加工孔侨 No. of cutting holes

▲ 䧮぀傊妴⚏ꝭ Multipurpose Tap

500 1000 1500 2000

● 4(轠偒槽⚏ꝭ䫈ⵖ毛刺 SG Spiral Taps Burrless

● ● ● ● ● ● ⰻ轠紻)

ざ呔薴㔵

Passing

range of

6H

▲ ▲

轠紻㽯㼄M6×1 ▲

鄄⵴勞S50C

Size

Work Material

ⴗ⵴鸟䏞30m/min

轠紻剣佪Ɤ2D

Cutting Speed

Effective thread length

䏀孔钻湬䖈φ5.0  

ⴗ⵴屘⵫宐很䚍

Diameter of prepared hole

Cutting Fluid: Water-soluble

䗎㼭䄶ⴎ 㼑ㄐ1800孔

Small chipping is happened

after 1800 hole tapping

䄶ⴎ 㼑ㄐ1500孔

Cutting edge was chipped

after 1500 hole tapping

毛刺㣐䒸饰ⰻ轠紻ⰻ䖈㼭。僒㼋荝雽㺂䊵馄䊵。

Out of internal diameter tolerance

by large burr happened on minor diamter area on internal thread

SGSPBL(湧孔用)

SGSPBLL(鸑孔用)

●䏀孔㽯㼄请叅ꢓ痦곜 Please see page is 12.

抑制毛刺䚍腊

Burrless Performance

SG Spiral Taps Burrless

SG Spiral Taps Burrless

4(螺旋坵⚏ꝭ抑制毛刺

4(螺旋坵⚏ꝭ抑制毛刺

抑制毛刺系列

第8页

AquaREVO Mills Burrless

抑制侧面加工时的顶面毛刺

Suppression of top-side burrs by overwhelmingly using side-surface machining!

AquaREVO Mills Burrless

Double helical design knock-out the burr on no choice of work material

8 ■ The left helical cutting edge reduce the burrs on the upper surface of the workpiece

■ The incliness is lower than conventional product

W螺旋

⿽螺旋 Double Helical

■ 䊩旋ⴎ抑制工件顶面毛刺

■ 鸑鵂ꬑ鵛厑侧䊩旋ⴎ的⡲用

խ 加工⧫俷ꆀ嫱我司旧款铣刀㼭

■ 抑制螺旋ⴎ

❜⿸㢅的高⡛䊵

■ Reducing the steps

  at the cross intersection of flutes

C⦝角

鵶䱹⦝錭 Connecting Chamfer

右旋刃

Right-hand helix cutting edge

左旋刃

Left-hand helix cutting edge

W螺旋设计适用多种被削材 PAT.P

我司旧款铣刀

Multipurpose End Mill

AquaREVO铣刀抑制毛刺

外径:φ10

被削材:SUS304

切削方式:侧面加工

Diameter

Work Material

Cutting method: Side milling

使用机械:立式M/C

切削油剂:水溶性

Machine: Vertical M/C

Cutting Fluid: Water-soluble

切削速度:80m/min

进给速度:350mm/min

切削量:ap20mm ae0.3mm

Cutting Speed

Feed Speed

Depth of Cut

我司旧款铣刀

Multipurpose End Mill AquaREVO Mills Burrless

20

15

10

5

0

高度(mm)Height

20

15

10

5

0

高度(mm)Height

0.04 0.02 0 -0.02

倾斜量(mm) Tilted

0.04 0.02 0 -0.02

倾斜量(mm) Tilted

螺旋刃

交叉处

cross

intersection

of flutes

螺旋刃

交叉处

cross

intersection

of flutes工件Work

工件Work

我司旧款铣刀

Multipurpose End Mill AquaREVO Mills Burrless

产生毛刺

Burr

抑制

毛刺的力

Hold

down force

向上

抬起的力

Upward force

减少顶面/底面毛刺,且切削平衡性良好

Double Helical shape reduces burrs on the top/bottom surface

and reduces incrining during cutting

螺旋

Connecting Chamfer reduces steps at the cross intersection of flutes

倒角 减少螺旋刃交叉处的高低差

AquaREVO 铣刀抑制毛刺

AquaREVO铣刀抑制毛刺 AquaREVO铣刀抑制毛刺

第9页

9

RVMBL4G-2.5D

SS400

♧菚

絕匬用ꛩ

Structural

Steel

焫稇ꛩ

Carbon Steel

S45C

S50C

SCM

SCr

ざꆄꛩ

Alloy Steel

30~40

HRC

靈餘ꛩ

垷Ⱘꛩ

Heat

Treated Steel

Mold Steel

-

60~66

HRC

55~60

HRC

넞炽䏞ꛩ

Hardened

Steel

40~55

HRC

FC

FCD

Ꝁ꜈

Cast Iron

AC

ADC

ꜥざꆄ

Aluminum

Alloy

SUS304

SUS316

不Ꝑꛩ

Stainless

Steel

Ti-6Al-4V

Inconel

ꛢざꆄ

罣掚ざꆄ

Titanium Alloy

Heat

Resistant Alloy

Cu

Ꜥざꆄ

Copper

Alloy

Ӫ 〄䮦毛刺佖㊤䚍能涸BQ薴㔵,请叅ꢓ痦15곜。 ◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended

There are conditions under which performance can be demonstrated. Please see page 15.

■ 专用于侧面精铣。不建议用于开槽和钻孔加工。Specialized for side finish milling. Not recommended for grooving and drilling

鄄⵴勞㼆䎾邍 Applicable Work Materials

䧮぀傊妴铣刀

Multipurpose End Mill AquaREVO Mills Burrless

AquaREVO铣刀抑制毛刺

多猫鄄⵴勞涸毛刺넞䏞 Burr height by work material 곝面毛刺 Burr height on top surface

鵳絛鸟䏞250mm/min

ⴗ⵴屘⵫宐很䚍

Feed Speed

Cutting Fluid: Water-soluble

ⴗ⵴倰䒭侧面加工ap20mm、ae0.05mm

ⴗ⵴鸟䏞80m/min

Cutting method: Side milling

Cutting Speed

㢪䖈φ10

鄄⵴勞SUS304

Diameter

Work Material

鄄⵴勞

Work Material

SS400

S50C

SCM440

SUS304

A5052

φ10

㢪䖈(mm)

Diameter

100

80

100

120

ⴗ⵴鸟䏞(m/min)

Cutting Speed

680

250

910

840

鵳絛鸟䏞(mm/min)

Feed Speed

ap20(2.0DC)

ae0.05(0.005DC)

ⴗ⵴ꆀ(mm)

Depth of Cut

ⴗ⵴倰䒭

Cutting Method

侧面加工

Side milling

Down cut

ⴗ⵴屘⵫

Cutting Fluid

宐很䚍㢪鿈⣘屘

Water-soluble

Ӎ侧面加工㹊梡工件곝面涸毛刺佖㊤

Ӎ鷓用㢴猫鄄削材⛲腊佖㊤♶Ꝑꛩㄤꜥざꆄ加工⚥涸毛刺

■ Realizing the Burr less on top surface of workpiece at side milling

■ Applicable to wide range work material, even it is stainless steel or aluminum materials

곝面

Top

surface

工件

Work

ⴗ⵴Ɤ100m加工后涸工Ⱘ熋䰀

Tool wear after 100m cutting length

切削Ɤㄤ곝面毛刺넞䏞

Cutting length and burr height

0

0

0.05

0.10

0.15

ⴗ⵴Ɤ(m) Cutting length(m)

곝面毛刺넞䏞(mm) Burr height on top surface

● 䧮぀傊妴铣ⴉ

Multipurpose End Mill

● \"RVB3&70铣ⴉ䫈ⵖ毛刺

AquaREVO Mills Burrless

■䧮぀傊妴铣ⴉ Multipurpose End Mill

■\"RVB3&70铣ⴉ䫈ⵖ毛刺  AquaREVO Mills Burrless

25 50 75 100

● ● ● ●

● ●

0.003 0.004 0.006 0.014

0.098

0.107 0.112

0.121

SS400

0

0.06

0.02

0.04

0.08

0.10

0.12

0.14

0.16

毛刺넞䏞(mm) Burr height

SCM440

鄄⵴勞 Work Material

S50C SUS304 A5052后ⴉ面 Flank face

〸偒ⴎ(䏀鿈)

Right-hand helix cutting edge(bottom side)

䊩偒ⴎ(곝面)

Left-hand helix cutting edge(upper side)

錭 Corner ⚥ꢂ Middle 鴝歲 Border

㢪䖈φ10

鄄⵴勞S50C

Diameter

Work Material

ⴗ⵴屘⵫宐很䚍

⢪用劼唒用䒭M/C(HSK63)

Cutting Fluid: Water-soluble

Machine: Vertical M/C

鵳絛鸟䏞840mm/min  

ⴗ⵴倰䒭侧面顺铣

Feed Rate

Cutting method: Side milling, Down cut

ⴗ⵴鸟䏞120m/min

ⴗ⵴ꆀap20mm ae0.05mm

Cutting Speed

Depth of Cut

Ӎ切削Ɤ䏞㟞Ɤ⛲腊剣佪㖑佖㊤곝面涸毛刺

Ӎ㖈姻䌢使用条件♴㹊梡Ɤ㼑ㄐ

■ Keep burr zero performance on top surface after achieving long cutting length

■ Long tool life equivalent to multipurpose End Mill

铣刀具剣姻䌢使用条件♴涸Ɤ㼑ㄐ

Long tool life equivalent to general-purpose End Mills

곝面

Top

surface

工件

Work

抑制毛刺䚍腊

Burrless Performance

抑制毛刺系列

剣佪Ⲹ㼱毛刺

Nothing

毛刺㣐

Burr

곝面

Top surface

곝面

Top surface

0.138

0.098

0.002

0.101

0.002

0.097

0.001

0.106

0.003 0.001

第10页

涂层

D

REVO 2.0-16.0直径范围

h6

柄直径允差

30°

螺旋角

135°

⯓畮角

超硬

工具材料 加工㶰帿

4DC

10 直径允差

h7

LIST 9896 雧餗倰䒭Order ㉁ㅷ綘瀦 Code ⽀⡙(Unit):mm

㉁ㅷ綘瀦

Code

AQRVDBL4D0200

AQRVDBL4D0210

AQRVDBL4D0220

AQRVDBL4D0230

AQRVDBL4D0240

AQRVDBL4D0250

AQRVDBL4D0260

AQRVDBL4D0270

AQRVDBL4D0280

AQRVDBL4D0290

AQRVDBL4D0300

AQRVDBL4D0310

AQRVDBL4D0320

AQRVDBL4D0330

AQRVDBL4D0340

AQRVDBL4D0350

AQRVDBL4D0360

AQRVDBL4D0370

AQRVDBL4D0380

AQRVDBL4D0390

AQRVDBL4D0400

AQRVDBL4D0410

AQRVDBL4D0420

AQRVDBL4D0430

AQRVDBL4D0440

AQRVDBL4D0450

AQRVDBL4D0460

AQRVDBL4D0470

AQRVDBL4D0480

AQRVDBL4D0490

AQRVDBL4D0500

AQRVDBL4D0510

AQRVDBL4D0520

AQRVDBL4D0530

AQRVDBL4D0540

AQRVDBL4D0550

AQRVDBL4D0560

AQRVDBL4D0570

AQRVDBL4D0580

AQRVDBL4D0590

AQRVDBL4D0600

AQRVDBL4D0610

AQRVDBL4D0620

AQRVDBL4D0630

AQRVDBL4D0640

AQRVDBL4D0650

AQRVDBL4D0660

AQRVDBL4D0670

AQRVDBL4D0680

AQRVDBL4D0690

AQRVDBL4D0700

AQRVDBL4D0710

AQRVDBL4D0720

AQRVDBL4D0730

AQRVDBL4D0740

湬䖈

DC

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9

4.0

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

5.0

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

6.0

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

7.0

7.1

7.2

7.3

7.4

剣佪Ɤ

LU

12.0

14.9

14.7

14.6

14.4

14.3

16.1

16.0

15.8

15.7

15.5

20.4

20.2

20.1

19.9

19.8

22.6

22.5

22.3

22.2

22.0

25.9

25.7

25.6

25.4

25.3

32.1

32.0

31.8

31.7

31.5

32.4

32.2

32.1

31.9

31.8

33.6

33.5

33.3

33.2

33.0

33.9

33.7

33.6

33.4

33.3

34.1

34.0

33.8

33.7

33.5

35.4

35.2

35.1

34.9

32.1

29.2

29.3

29.4

29.5

29.6

27.7

27.7

27.8

27.9

28.0

33.2

33.3

33.4

33.5

33.6

30.7

30.7

30.8

30.9

31.0

43.2

43.3

43.4

43.5

43.6

36.7

36.7

36.8

36.9

37.0

40.2

40.3

40.4

40.5

40.6

38.7

38.7

38.8

38.9

39.0

39.2

39.3

39.4

39.5

39.6

38.7

38.7

38.8

38.9

39.0

43.2

43.3

43.4

43.5

厑Ɤ

LS

䎽㶸

Stock

3

3

3

3

3

3

3

3

3

3

3

4

4

4

4

4

4

4

4

4

4

5

5

5

5

5

5

5

5

5

5

6

6

6

6

6

6

6

6

6

6

7

7

7

7

7

7

7

7

7

7

8

8

8

8

厑䖈

DCONMS

49

49

49

49

49

49

49

49

49

49

49

60

60

60

60

60

60

60

60

60

60

77

77

77

77

77

77

77

77

77

77

82

82

82

82

82

82

82

82

82

82

84

84

84

84

84

84

84

84

84

84

91

91

91

91

ⰌꟋ

OAL

0.9

0.9

1.0

1.0

1.1

1.1

1.2

1.2

1.3

1.3

1.4

1.4

1.4

1.5

1.5

1.6

1.6

1.7

1.7

1.8

1.8

1.8

1.9

1.9

2.0

2.0

2.1

2.1

2.2

2.2

2.3

2.3

2.3

2.4

2.4

2.5

2.5

2.6

2.6

2.7

2.7

2.7

2.8

2.8

2.9

2.9

3.0

3.0

3.1

3.1

3.2

3.2

3.2

3.3

3.3

⯓畮

PL

15

18

18

18

18

18

20

20

20

20

20

25

25

25

25

25

28

28

28

28

28

32

32

32

32

32

39

39

39

39

39

40

40

40

40

40

42

42

42

42

42

43

43

43

43

43

44

44

44

44

44

46

46

46

46

槽Ɤ

LCF

㉁ㅷ綘瀦

Code

AQRVDBL4D0750

AQRVDBL4D0760

AQRVDBL4D0770

AQRVDBL4D0780

AQRVDBL4D0790

AQRVDBL4D0800

AQRVDBL4D0810

AQRVDBL4D0820

AQRVDBL4D0830

AQRVDBL4D0840

AQRVDBL4D0850

AQRVDBL4D0860

AQRVDBL4D0870

AQRVDBL4D0880

AQRVDBL4D0890

AQRVDBL4D0900

AQRVDBL4D0910

AQRVDBL4D0920

AQRVDBL4D0930

AQRVDBL4D0940

AQRVDBL4D0950

AQRVDBL4D0960

AQRVDBL4D0970

AQRVDBL4D0980

AQRVDBL4D0990

AQRVDBL4D1000

AQRVDBL4D1010

AQRVDBL4D1020

AQRVDBL4D1030

AQRVDBL4D1040

AQRVDBL4D1050

AQRVDBL4D1060

AQRVDBL4D1070

AQRVDBL4D1080

AQRVDBL4D1090

AQRVDBL4D1100

AQRVDBL4D1110

AQRVDBL4D1120

AQRVDBL4D1130

AQRVDBL4D1140

AQRVDBL4D1150

AQRVDBL4D1160

AQRVDBL4D1170

AQRVDBL4D1180

AQRVDBL4D1190

AQRVDBL4D1200

AQRVDBL4D1210

AQRVDBL4D1220

AQRVDBL4D1230

AQRVDBL4D1240

AQRVDBL4D1250

AQRVDBL4D1260

AQRVDBL4D1270

AQRVDBL4D1280

AQRVDBL4D1290

湬䖈

DC

7.5

7.6

7.7

7.8

7.9

8.0

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

9.0

9.1

9.2

9.3

9.4

9.5

9.6

9.7

9.8

9.9

10.0

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

11.0

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.9

12.0

12.1

12.2

12.3

12.4

12.5

12.6

12.7

12.8

12.9

剣佪Ɤ

LU

34.8

35.6

35.5

35.3

35.2

35.0

42.9

42.7

42.6

42.4

42.3

44.1

44.0

43.8

43.7

43.5

46.4

46.2

46.1

45.9

45.8

47.6

47.5

47.3

47.2

47.0

52.9

52.7

52.6

52.4

52.3

54.1

54.0

53.8

53.7

53.5

56.4

56.2

56.1

55.9

55.8

58.6

58.5

58.3

58.2

58.0

60.9

60.7

60.6

60.4

60.3

62.1

62.0

61.8

61.7

43.6

42.7

42.7

42.8

42.9

43.0

42.2

42.3

42.4

42.5

42.6

40.7

40.7

40.8

40.9

41.0

45.2

45.3

45.4

45.5

45.6

43.7

43.7

43.8

43.9

44.0

46.2

46.3

46.4

46.5

46.6

44.7

44.7

44.8

44.9

45.0

48.2

48.3

48.4

48.5

48.6

45.7

45.7

45.8

45.9

46.0

57.2

57.3

57.4

57.5

57.6

55.7

55.7

55.8

55.9

厑Ɤ

LS

䎽㶸

Stock

8

8

8

8

8

8

9

9

9

9

9

9

9

9

9

9

10

10

10

10

10

10

10

10

10

10

11

11

11

11

11

11

11

11

11

11

12

12

12

12

12

12

12

12

12

12

13

13

13

13

13

13

13

13

13

厑䖈

DCONMS

91

91

91

91

91

91

99

99

99

99

99

99

99

99

99

99

107

107

107

107

107

107

107

107

107

107

116

116

116

116

116

116

116

116

116

116

123

123

123

123

123

123

123

123

123

123

138

138

138

138

138

138

138

138

138

ⰌꟋ

OAL

3.4

3.4

3.5

3.5

3.6

3.6

3.6

3.7

3.7

3.8

3.8

3.9

3.9

4.0

4.0

4.1

4.1

4.1

4.2

4.2

4.3

4.3

4.4

4.4

4.5

4.5

4.5

4.6

4.6

4.7

4.7

4.8

4.8

4.9

4.9

5.0

5.0

5.0

5.1

5.1

5.2

5.2

5.3

5.3

5.4

5.4

5.4

5.5

5.5

5.6

5.6

5.7

5.7

5.8

5.8

⯓畮

PL

46

47

47

47

47

47

55

55

55

55

55

57

57

57

57

57

60

60

60

60

60

62

62

62

62

62

68

68

68

68

68

70

70

70

70

70

73

73

73

73

73

76

76

76

76

76

79

79

79

79

79

81

81

81

81

槽Ɤ

LCF

AquaREVO Drills Burrless 4D

AQRVDBL4D

4D

LCF LS

LU

OAL

俷錭 #-䕎

DCONMS

PL

SIGDC

AquaREVO ꜂㣢抑制毛刺

第11页

11

⽀⡙ (Unit):mm

㉁ㅷ綘瀦

Code

AQRVDBL4D1300

AQRVDBL4D1310

AQRVDBL4D1320

AQRVDBL4D1330

AQRVDBL4D1340

AQRVDBL4D1350

AQRVDBL4D1360

AQRVDBL4D1370

AQRVDBL4D1380

AQRVDBL4D1390

AQRVDBL4D1400

AQRVDBL4D1410

AQRVDBL4D1420

AQRVDBL4D1430

AQRVDBL4D1440

AQRVDBL4D1450

湬䖈

DC

13.0

13.1

13.2

13.3

13.4

13.5

13.6

13.7

13.8

13.9

14.0

14.1

14.2

14.3

14.4

14.5

剣佪Ɤ

LU

61.5

67.4

67.2

67.1

66.9

66.8

69.6

69.5

69.3

69.2

69.0

70.9

70.7

70.6

70.4

70.3

56.0

59.2

59.3

59.4

59.5

59.6

56.7

56.7

56.8

56.9

57.0

60.2

60.3

60.4

60.5

60.6

厑Ɤ

LS

䎽㶸

Stock

13

14

14

14

14

14

14

14

14

14

14

15

15

15

15

15

厑䖈

DCONMS

138

148

148

148

148

148

148

148

148

148

148

154

154

154

154

154

ⰌꟋ

OAL

5.9

5.9

5.9

6.0

6.0

6.1

6.1

6.2

6.2

6.3

6.3

6.3

6.4

6.4

6.5

6.5

⯓畮

PL

81

87

87

87

87

87

90

90

90

90

90

92

92

92

92

92

槽Ɤ

LCF

㉁ㅷ綘瀦

Code

AQRVDBL4D1460

AQRVDBL4D1470

AQRVDBL4D1480

AQRVDBL4D1490

AQRVDBL4D1500

AQRVDBL4D1510

AQRVDBL4D1520

AQRVDBL4D1530

AQRVDBL4D1540

AQRVDBL4D1550

AQRVDBL4D1560

AQRVDBL4D1570

AQRVDBL4D1580

AQRVDBL4D1590

AQRVDBL4D1600

湬䖈

DC

14.6

14.7

14.8

14.9

15.0

15.1

15.2

15.3

15.4

15.5

15.6

15.7

15.8

15.9

16.0

剣佪Ɤ

LU

72.1

72.0

71.8

71.7

71.5

74.4

74.2

74.1

73.9

73.8

75.6

75.5

75.3

75.2

75.0

58.7

58.7

58.8

58.9

59.0

63.2

63.3

63.4

63.5

63.6

61.7

61.7

61.8

61.9

62.0

厑Ɤ

LS

䎽㶸

Stock

15

15

15

15

15

16

16

16

16

16

16

16

16

16

16

厑䖈

DCONMS

154

154

154

154

154

162

162

162

162

162

162

162

162

162

162

ⰌꟋ

OAL

6.6

6.6

6.7

6.7

6.8

6.8

6.8

6.9

6.9

7.0

7.0

7.1

7.1

7.2

7.2

⯓畮

PL

94

94

94

94

94

97

97

97

97

97

99

99

99

99

99

槽Ɤ

LCF

곫雦于2023䎃12剢21傈 〄㈒

Expected to be released on December 21, 2023

抑制毛刺系列

㛇ⲥⴗ⵴条件 Standard Cutting Conditions

■ 姼钻㣢䲀虛⚹鸑孔加工用。湧孔加工䲀虛\"RVB3&70钻㣢禹⴩。AQRVDBL is for through hole drilling usage. Please use AquaREVO Drills for the blind hole.

ⴗ⵴条件⢪用傞꨽岤䠑

1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

11)

\"237%#-僽鸑孔用钻㣢。请➢钻㣢⯓畮餟鸑%$⟄♳⢪用。

Ⰶ〡和ⴀ〡剣⧫俷面和〵꣌涸䞔ⲃ♴,不能〄䮦偽毛刺工Ⱘ涸䚍能。㖈鵯猫䞔ⲃ♴,建议⢪用䎂㣢钻。

㖈劼唒䧴加工暟㸝鄳⚥,偽⴮䚍䧴罏〄䮷⸓傞,请䭽撑湱ず涸嫱⢾꣭⡛♳邍⚥涸鲮鸟和鵳絛鸟䏞。

弪䒭加工僽䭷⢪用宐很䚍ⴗ⵴屘⵫傞涸加工。

⢪用ꬋ宐很䚍ⴗ⵴屘⵫傞,请㼜鲮鸟和鵳絛鸟䏞꣭⡛。

不鷓ざꜥざꆄծ鲽ꆄ㾩ծ不Ꝑꛩ和넞炽䏞ꛩ涸加工。

넞庛涸ⴗ㾖⟄⿺钻㣢䫔倗傞涸抠蔄〳能䒸饰掘⠟ծ抠拇瘝⽭ꤗ,㔔姼请ꅷ》꣈抠㼆瘻。

⣜鄄ⴗ⵴勞⿺加工条件,ⴗ㾖䱗ⴀ䚍剣傞⠔」䊵。㖈鵯猫䞔ⲃ♴,请⢪用ⴔ紩鵳絛。

ⴔ紩鵳絛请鵥㔐ⵌ孔涸♳面。

请㼜ⴔ紩ꆀ涸㣐荝叻ⲥ霃㹁⚹։%$。㼭䖈请⟄։%$。

㣪稒傞,请㼜钻㣢涸䮷⸓䱽ⵖ㖈NN⟄♴,㼭湬䖈ծ넞鸟ⴗ⵴傞请䱽ⵖ㖈NN⟄♴。

Attention on using the cutting condition tables

AQRVDBL is for through hole drilling usage. Drill should exit the hole more than 0.6DC.

Burr less is not perform in if the entrance or exit of hole is on an inclined surface. In that case, we recommend a flat drill.

In machine or installation of machining step, when there is no rigidity of machine or chattering occurs, reduce the rotation and feed rate.

Wet condition are for drilling with water soluble cutting fluid.

In non-water soluble cutting fluid, reduce the rotation and feed rate by 20%.

Drilling Aluminum Alloy, Light Material, Stainless Steel, Hardened Steel are not recommended.

By sparks during cutting, or heat by breakage, or hot chip, there is danger of fire. Take fire prevention measures.

A work material and cutting condition to chip removal may be worse. In that case, please step feed.

Retraction of the step feed is to be returned to the top of the hole.

Step feed is recommended to 0.5~1.0×DC. Small diameter is to 0.2~0.5×DC.

Please use the fixture to control the amplitude of the drill bit below 0.02mm, for small diameter, high-speed cutting control amplitude of the drill bit 0.01mm or less.

1)

2)

3)

4)

5)

6)

7)

8)

9)

10)

11)

鲮鸟

Rotation

(min-1)

11100

7400

4500

5300

4000

2550

2100

1600

1400

鵳絛鸟䏞

Feed

(mm/min)

440

440

450

640

640

510

500

450

450

鲮鸟

Rotation

(min-1)

8000

5300

3200

4200

3200

1900

1600

1100

1000

鵳絛鸟䏞

Feed

(mm/min)

480

480

480

1000

1000

760

770

460

320

鲮鸟

Rotation

(min-1)

8000

5300

3200

4200

3200

1900

1600

1100

1000

鵳絛鸟䏞

Feed

(mm/min)

480

480

480

1000

1000

760

770

460

320

鲮鸟

Rotation

(min-1)

8000

5300

3200

4200

3200

1900

1600

1100

1000

鵳絛鸟䏞

Feed

(mm/min)

640

640

640

1000

1000

570

580

460

480

湬䖈

Drill Dia.

(mm)

2.0

3.0

5.0

6.0

8.0

10.0

12.0

14.0

16.0

鄄⵴勞

Work Material

~200HB

♧菚絕匬用ꛩ

SS400

Structural Steel

30~40HRC

Mold Steel

Pre-Hardened Steel

垷Ⱘꛩ곫炽ꛩ

S50C/FC250 SKD61 NAK HPM

Carbon Steel/Cast Iron

焫稇ꛩ抪〡Ꝁ꜈

FCD400

Ductile Cast Iron

ざꆄꛩ靈餘ꛩ 椕㟯Ꝁ꜈

SCM440

Alloy Steel

Heat Treated Steel

20~30HRC

鲮鸟

Rotation

(min-1)

4800

3200

1900

2400

1800

1100

900

700

600

鵳絛鸟䏞

Feed

(mm/min)

190

190

190

320

320

240

240

200

190

AQRVDBL 4D AquaREVO꜂㣢抑制毛刺% AquaREVO Drills Burrless 4D

第12页

12 ⽀⡙(Unit):mm

⽀⡙(Unit):mm

LIST 7966 雧餗倰䒭 Order SGSPBL 綘瀦 Code SG Spiral Taps Burrless

SGSPBL

轠紻䏀孔䖈 Recommeended drill dia. 钻厑㔋喈鿈㽯㼄 Square portion size of shank

45°工具材料 螺旋角

FAX涂层 湧㶰用

湧㶰用 綘瀦

Code

3M0.5R

4M0.7R

5M0.8R

6M1R

6M0.75R

8M1.25R

8M1R

10M1.5R

10M1.25R

10M1R

12M1.75R

12M1.5R

12M1.25R

ⴗ⵴ꝭ鿈1

TCL(P)

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

2.5P

곯Ɤ

L2

18.0

20.0

22.0

24.0

24.0

29.8

29.8

31.4

31.4

31.4

36.2

36.2

36.2

尲槽侨

NOF

3

3

3

3

3

3

3

3

3

3

3

3

3

瘝紩

TAP Limit

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

P2

P3

P3

P3

P2

P3

P3

P3

P3

P3

P4

P3

P3

轠紻㽯㼄

Thread Size

M3×0.5

M4×0.7

M5×0.8

M6×1

M6×0.75

M8×1.25

M8×1

M10×1.5

M10×1.25

M10×1

M12×1.75

M12×1.5

M12×1.25

곯䖈

DN

2.35

3.15

4.05

4.75

5.05

6.55

6.75

8.25

8.55

8.75

9.95

10.25

10.55

4.0

5.0

5.5

6.0

6.0

6.2

6.2

7.0

7.0

7.0

8.5

8.5

8.5

厑䖈

DCONMS

䎽㶸

Stock

2.5

3.3

4.2

5.0

5.25

6.8

7.0

8.5

8.8

9.0

10.2

10.5

10.8

䏀孔钻

䲀虛湬䖈

2.55

3.35

4.25

5.05

5.30

6.85

7.05

8.60

8.85

9.05

10.30

10.60

10.85

ⰻ轠紻ⰻ䖈

精加工䖈湡叻⧩

46

52

60

62

62

70

70

75

75

75

82

82

82

ⰌꟋ

L1

3.5

4.9

5.6

7.0

7.0

8.8

8.8

10.5

10.5

10.5

12.3

12.3

12.3

轠偒Ɤ䏞

THL

1

1

1

1

1

2

2

2

2

2

2

2

2

錞呔

Type

轠紻㽯㼄

Thread size

M3x0.5

M4x0.7

M5x0.8

M6x1

M6x0.75

M8x1.25

M8x1

M10x1.5

M10x1.25

M10x1

M12x1.75

M12x1.5

M12x1.25

ⰻ轠紻ⰻ䖈

(精加工䖈湡叻⧩)

Target value

of finished internal

thread inner dia.

2.55

3.35

4.25

5.05

5.30

6.85

7.05

8.60

8.85

9.05

10.30

10.60

10.85

䏀孔钻

䲀虛湬䖈

Recommeended

drill dia.

2.5

3.3

4.2

5.0

5.25

6.8

7.0

8.5

8.8

9.0

10.2

10.5

10.8

剒㣐ⰻ轠紻

ⰻ䖈

Maximum internal

thread inner dia.

2.599

3.422

4.334

5.153

5.378

6.912

7.153

8.676

8.912

9.153

10.441

10.676

10.912

剒㼭ⰻ轠紻

ⰻ䖈

Minimum internal

thread inner dia.

2.459

3.242

4.134

4.917

5.188

6.647

6.917

8.376

8.647

8.917

10.106

10.376

10.647

■ 湱㼆于䏀孔䖈,僽ⰻ轠紻ⰻ䖈ⴗ⵴➬呋。䏀孔加工请⢪用䲀虛涸䏀孔钻湬䖈。

■ 如果䏀孔䖈嫱ⰻ轠紻精加工䖈㣐涸㖞ざ傞,㼜偽岁〄䮦毛刺佖㊤涸䚍能。

■ This tap cuts the internal diameter of the internal thread relative to the pilot hole diameter.

■ Please use the recommended drill diameter for pilot hole drilling.

  Please note that if the pilot hole diameter is larger than the finished internal diameter of the internal thread, burr less performance will not be achieved.

DN

L2

TCL DCONMS

L1

DRVL

DRVS

THL ⴗ⵴⚏ꝭ

錞呔1 錞呔2

SG轠偒槽⚏ꝭ䫈ⵖ毛刺

SG Spiral Taps Burrless JIS 6H

⽀⡙(Unit):mm

Ɤ䏞

DRVL

6

7

7

7

8

8

9

㺈䏞

DRVS

3.2

4,0

4.5

4.5

5.0

5.5

6.5

钻厑㔋喈鿈

Square Portion of shank

DCONMS

4.0

5.0

5.5

6.0

6.2

7.0

8.5

厑䖈

Shank dia.

곫雦于2023䎃12月21傈 〄㈒

Expected to be released on December 21, 2023

P轠騄 Pitch

4( 轠偒坵⚏ꝭ抑制毛刺

第13页

13

LIST 7968 雧餗倰䒭 Order SGSPBLL 綘瀦 Code ⽀⡙(Unit):mm

鸑㶰用

SG Spiral Taps Burrless Left Hand Helix

SGSPBLL

21°

螺旋角

䊩轠偒

工具材料

FAX涂层 鸑㶰用

㛇ⲥⴗ⵴条件和ⴗ⵴屘⵫ Recommeended Cutting Speed & Cutting fluids

15~30

20~50

~200HB

♧菚

絕匬用ꛩ

Structual

Steel

15~30

20~50

~200HB

⡛焫稇ꛩ

Low Carbon

Steel

10~50

15~50

~200HB

⚥焫稇ꛩ

Medium

Carbon Steel

10~50

10~50

~200HB

넞焫稇ꛩ

High Carbon

Steel

15~50

15~50

~200HB

8~15

10~30

20~30HRC

ざꆄꛩ

Alloy Steel

-

-

30~40HRC

넞炽䏞ꛩ

Hardened

Steel

10~30

15~30

椕㟯Ꝁ꜈

Ductile

Cast Iron

15~50

15~50

ꜥざꆄ

Aluminum

Alloy

3~7

5~10

不Ꝑꛩ

Stainless

Steel

-

-

-

ꛢざꆄ

Titanium

Alloy

-

-

抪〡Ꝁ꜈

Cast Iron

SS S15C S40C S50C SCM/SCr SUS FC FCD AC/ADC Ti

匧⾓崞䚍㘗ꬋ宐很䚍宐很䚍

Extreme pressure property non-water soluble / Water soluble

䲀虛切削屘⵫

Cutting Fluids

宐很䚍

Water soluble

ⴗ⵴鸟䏞(m/min)

Recommended Cutting Speed

切削条件使用时需注意

1)

2)

3)

邍⚥涸侨⧩⚹♧菚叻ⲥ⧩,请根据⢪用条件」刿ⴗ⵴条件。

邍⚥涸侨⧩⟄轠紻帿䏞2DC(轠紻叻獦湬䖈涸2⦔)⚹㛇ⲥ。

不Ꝑꛩ加工傞,䲀虛⢪用ꬋ宐很䚍ⴗ⵴屘⵫。

Attention on using the cutting condition tables

These are general Cutting condition, and may be altered by your conditions.

These conditions are for thread depth of 2×DC.

Recommend non water soluble cutting fluid for Stainless Steel.

1)

2)

3)

■ 湱㼆于䏀孔䖈,僽ⰻ轠紻ⰻ䖈ⴗ⵴➬呋。䏀孔加工请⢪用䲀虛涸䏀孔钻湬䖈。

■ 如果䏀孔䖈嫱ⰻ轠紻精加工䖈㣐涸㖞ざ傞,㼜偽岁〄䮦毛刺佖㊤涸䚍能。

■ This tap cuts the internal diameter of the internal thread relative to the pilot hole diameter.

■ Please use the recommended drill diameter for pilot hole drilling.

  Please note that if the pilot hole diameter is larger than the finished internal diameter of the internal thread, burr less performance will not be achieved.

綘瀦

Code

3M0.5R

4M0.7R

5M0.8R

6M1R

6M0.75R

8M1.25R

8M1R

10M1.5R

10M1.25R

10M1R

12M1.75R

12M1.5R

12M1.25R

ⴗ⵴ꝭ鿈(P)

TCL(P)

5P

5P

5P

5P

5P

5P

5P

5P

5P

5P

5P

5P

5P

곯Ɤ

L2

18.0

21.0

25.0

30.0

30.0

-

-

-

-

-

-

-

-

尲槽侨

NOF

3

3

3

3

3

3

3

3

3

3

3

3

3

瘝紩

TAP Limit

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

REG

P3

P3

P3

P3

P3

P3

P3

P4

P3

P3

P4

P4

P4

轠紻㽯㼄

Thread Size

M3×0.5

M4×0.7

M5×0.8

M6×1

M6×0.75

M8×1.25

M8×1

M10×1.5

M10×1.25

M10×1

M12×1.75

M12×1.5

M12×1.25

곯䖈

DN

2.3

3.1

3.9

4.7

4.7

-

-

-

-

-

-

-

-

4.0

5.0

5.5

6.0

6.0

6.2

6.2

7.0

7.0

7.0

8.5

8.5

8.5

厑䖈

DCONMS

䎽㶸

Stock

2.5

3.3

4.2

5.0

5.25

6.8

7.0

8.5

8.8

9.0

10.2

10.5

10.8

䏀孔钻

䲀虛湬䖈

2.55

3.35

4.25

5.05

5.30

6.85

7.05

8.60

8.85

9.05

10.30

10.60

10.85

ⰻ轠紻ⰻ䖈

(精加工䖈湡叻⧩)

46

52

60

62

62

70

70

75

75

75

82

82

82

ⰌꟋ

L1

11.0

13.0

16.0

19.0

19.0

22.0

22.0

24.0

24.0

24.0

29.0

29.0

29.0

轠偒Ɤ䏞

THL

1

1

1

1

1

2

2

2

2

2

2

2

2

錞呔

Type

DN

L2

TCL DCONMS

L1

DRVL

DRVS

THL ⴗ⵴⚏ꝭ

錞呔1 錞呔2

左螺旋

곫雦于2023年12剢21傈 〄㈒

Expected to be released on December 21, 2023

P轠騄 Pitch

抑制毛刺系列

SGSPBL(湧孔用)

SGSPBLL(鸑孔用)

SGSPBL 4(螺旋坵⚏ꝭ抑制毛刺 SG Spiral Taps Burrless

SGSPBLL 4(螺旋坵⚏ꝭ抑制毛刺䊩螺旋 SG Spiral Taps Burrless Left Hand Helix

4( 轠偒坵⚏ꝭ抑制毛刺

第14页

⽀⡙ (Unit):mm

14 LIST 9722 雧餗方式 Order ㉁ㅷ綘瀦 Code

AquaREVO Mills BurrLess Four Flutes 2.5D G type

RVMBL4G-2.5D

4ⴎ 2.5D G㘗

罣䄶㘗

嶃㽻

M

REVO 6-20

湬䖈薴㔵

h6

厑湬䖈⯈䊵

馄炽

工具材俱 螺旋錭 罣䄶㘗

45°

47° 右 45°

47° 左

㉁ㅷ綘瀦

Code

RVMBL4060G-2.5D

RVMBL4080G-2.5D

RVMBL4100G-2.5D

RVMBL4120G-2.5D

RVMBL4160G-2.5D

RVMBL4200G-2.5D

螺旋刃交叉处

L

4.5

6.0

7.5

9.0

12.0

15.0

外径

DC

6

8

10

12

16

20

刃长

APMX

15

20

25

30

40

50

6

8

10

12

16

20

厑径

DCONMS

䎽㶸

Stock

50

60

70

75

90

100

Ⰼ长

OAL

곫雦✵2023䎃12剢21傈 〄㈒

Expected to be released on December 21, 2023

APMX

L

OAL

4刃

罣䄶㘗

DCONMS DC

G㘗(罣䄶㘗)的婎殆⡮量 Guideline of remaining corner of G type(Gashland)

m

k

⽀⡙ Unit : mm

DC

6

10

20

k

0.2

0.3

0.4

m

0.03

0.04

0.05

外径⯈差 DC tolerance

⽀⡙ Unit : mm

外径 DC

⟄♳ Above

12

⟄♴ Up to

12

⯈差

Tolerance

0~-0.02

0~-0.03

AquaREVO 铣刀抑制毛刺

第15页

15

切削条件使用时꨽岤䠑

1)

2)

3)

4)

5)

⚹✫进遤珘㹁的加工,霼使用䌄♧㹁⴮性的高礵度的机械ծ刀勍կ

䎁加工㖞ざ,霼使用オ孞կ

帳抠ꛩ(45~55HRC)加工㖞ざ霼㖈䎁式孞ⲇ加工կ

♶Ꝑꛩծ罣掚ざꆄծꛢざꆄ加工傞,霼ꅷ用弪式加工կ

〄生괋⸓傞,霼䭽ず嫱⢾꣭低♳表中的鲮速ㄤ进给速度,䧴꣭低切削量կ

Attention on using the cutting condition tables

Use highly rigid machining center and holder.

Use an air blow for dry process.

When processing hardened steel (45 to 55HRC), use an air blow for dry process.

Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.

When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

1)

2)

3)

4)

5)

㛇ⲥ切削勵件 Standard Cutting Conditions

RVMBL4G-2.5D AquaREVO铣刀抑制毛刺 4ⴎ2.5D G㘗 AquaREVO Mills BurrLess Four Flutes 2.5D G type

切削帿度ap的对应表 Cutting depth ap parameter table

侧面加工

倰䒭

Side cutting

pattern

方式1 Pattern 1

方式2 Pattern 2

方式3 Pattern 3

外径(mm)

Diameter

min

4.8

6.4

8.0

9.6

12.8

16.0

max

15.0

20.0

25.0

30.0

40.0

50.0

ap薴㔵(mm)

Range of ap

min

2.0

2.0

2.0

2.0

3.0

3.0

max

8.0

11.0

13.0

16.0

22.0

28.0

ap薴㔵(mm)

Range of ap

min

4.3

5.9

7.0

8.6

11.8

15.0

max

14.5

19.5

24.0

29.0

39.0

49.0

ap薴㔵(mm)

Range of ap

⠽ⴀ长度△(mm)

End Mill

head through length

0.5

1

6

8

10

12

16

20

ap

工件

Work

ap

工件

Work

⠽ⴀ长度△

End Mill head

through length

工件中䗱

Center of workpiece

螺旋刃交叉处

(騄⯓畮的⡙縨)

Cross intersection of flutes

抑制毛刺系列

Hardened Steel

SS/S-C/FC

Structural Steel

Carbon Steel

Cast Iron

Alloy Steel

Heat Treated Steel

SCM SUS304/SUS316

Stainless Steel Heat Treated Steel

Hardened Steel

Ti-6Al-4V

Nickel Alloy

Titanium Alloy Hardened Steel

SKD11

帳炽ꛩ

SKD61

♧菚絕匬用ꛩ

焫稇ꛩ/Ꝁ꜈

ざꆄꛩ

靈餘ꛩ ♶Ꝑꛩ 靈餘ꛩ

帳炽ꛩ

NAK/HPM

ꛢざꆄ

罣掚ざꆄ 帳炽ꛩ ꜥざꆄ

Aluminum Alloy

ap

ae

45~55HRC

2.5DC

2.5DC

0.005DC(MAX 0.05mm)

0.01DC 0.02DC 0.1DC φ16⟄♴ 0.03DC

φ16⟄♳ 0.01DC

0.2DC

(MAX 1.0mm) 0.2DC (MAX 1.0mm)

150~250HB 25~35HRC 35~45HRC

切削量

Depth of Cut

切削量

Depth of Cut

55~60HRC

ap

ap

ae

ae

侧面加工

磦加工

Side Milling

Roughing

侧面加工

礵加工

Side Milling

Finishing

被削材

Work Material

外径

Dia. of Mill

mm

6

8

10

12

16

20

6

8

10

12

16

20

鲮速

Rotation

(min-1)

6370

4800

3820

3180

1790

1430

进给速度

Feed

(mm/min)

1500

1500

1200

1140

800

600

鲮速

Rotation

(min-1)

5300

3980

3180

2650

1790

1430

鲮速

Rotation

(min-1)

4240

3180

2550

2120

1190

960

进给速度

Feed

(mm/min)

640

640

640

560

400

320

鲮速

Rotation

(min-1)

4000

2980

2390

1990

1390

1110

进给速度

Feed

(mm/min)

1080

1080

960

840

600

460

进给速度

Feed

(mm/min)

530

530

450

380

350

280

鲮速

Rotation

(min-1)

4000

2980

2390

1990

1390

1110

进给速度

Feed

(mm/min)

70

70

60

50

45

35

进给速度

Feed

(mm/min)

350

350

350

350

300

220

鲮速

Rotation

(min-1)

3180

2390

1910

1320

800

630

进给速度

Feed

(mm/min)

240

240

240

180

120

110

鲮速

Rotation

(min-1)

5300

3980

3180

2650

1980

1590

进给速度

Feed

(mm/min)

1300

1300

1300

1300

1300

1300

鲮速

Rotation

(min-1)

4240

3180

2550

2120

1590

1110

6370

4800

3820

3180

1790

1430

1050

1050

840

800

560

420

5300

3980

3180

2650

1790

1430

4240

3180

2550

2120

1190

960

520

520

520

450

320

260

4000

2980

2390

1990

1390

1110

760

760

680

590

420

330

480

480

410

350

320

260

4000

2980

2390

1990

1390

1110

70

70

60

50

45

35

250

250

250

250

210

160

3180

2390

1910

1320

800

630

150

150

150

110

80

70

5300

3980

3180

2650

1980

1590

910

910

910

910

910

910

4240

3180

2550

2120

1590

1110

Ӎ⚁用✵侧面礵铣կ♶䒊雳用✵䒓坵ㄤ꜂㶰加工կSpecialized for side finish milling. Not recommended for grooving and drilling

Ӎ㥵卓呏䰘磦加工勵件顺䎸后毛刺♶腊⿡ꤑ,霼多妃㟞加礵加工կIf the burrs of roughing cannot be removed, increase the finishing

第16页

CATALOG NO. T2254C-FW2023032

抑制毛刺系列的再研磨、再涂层

抑制毛刺系列中的钻头、铣刀工具采用制造厂商经改良后的设备制造

再研磨、再涂层是根据改良的制造工艺制造。

■ 根据磨损状态再研磨,具有与新品相同的形状和毛刺改善性能。

■ 按照与新品相同的规格、检查标准进行再涂层,可获得与新品近同等的寿命。

■ 每件委托品刻印一个管理编号,完善管理工具的再研磨、再涂层履历。

有再研磨、再涂层的需求,请向购买的经销商或不二越申请。

再研磨*再涂层的流程

收入检查 再研磨 清洗 再涂层 检查 支出、包装、出货

●我司旧款钻头为例 注:

*本样册中的产品图片及内容仅作示意,实物产品效果(包括但不限于外观、颜色、尺寸)可能略有差异,请以实物为准。

*本样册中的数据为理论值,均来源于不二越内部实验,于特定测试环境下所得(请见各项具体说明),实际使用中可能因产品个体差异、使用条件和环

境因素不同略有不同,请以实际使用的情况为准。

*The pictures and contents of the products in this sample book are only for illustration. The effects of the physical products

(including but not limited to appearance, color and size)may vary slightly. Please refer to the physical products.

*The data in this sample book are theoretical values, which are derived from the internal experiments in NACHI. The data

obtained under the specific test environment (see the specific instructions). The actual use may vary slightly according to the

individual differences of the products, the use conditions and environmental factors. Please take the actual use as the

criterion.

2023.10.V-AK-AK

吉林省长春市高新区硅谷大街5666号生产力大厦B座1113室

本样本内容未经许可不得转载及拷贝。

广东省广州市高新技术产业开发区科学城南翔二路72号易翔科技园A栋2楼

www.nachi-fujikoshi.co.jp

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