预计于2023年12月21日发售
减少加工时的毛刺烦恼
Burrless series Better to have no burrs from the beginning. [Expected to be released on December 21, 2023]
抑制毛刺 系列
预计于2023年12月21日发售
减少加工时的毛刺烦恼
Burrless series Better to have no burrs from the beginning. [Expected to be released on December 21, 2023]
抑制毛刺 系列
꣭⡛鸑㶰ⴀ〡㢅ꝭ䕎꜈㾖ㄤ毛刺
AquaREVO Drills Burrless Reducing the burr at the exit of holes, and conical chips
抑制侧面加工时涸곝面毛刺
AquaREVO Mills Burrless Suppresing the burrs at the upper side surface of side machining
SG Spiral Taps Burrless Zero burrs at the internal diameter of internal thread
佖㊤ⰻ螺紻ⰻ径涸毛刺
抑制毛刺
Minimal burrs
抑制毛刺
Minimal burrs
抑制毛刺
Minimal burrs
Ӎ ⴔ區毛刺❡欰涸劼制剣佪Ⲹ㼭毛刺
Ӎ 輑ざAquaREVOㄤ4(䪮助㹊梡毛刺佖㊤ծ넞佪桧ㄤ㼑ㄐ
Ӎ 䭆剣꜂㣢ծ⚏ꝭծ铣刀❡ㅷ㺂綫Ⲹ毛刺ꤑ䊨傞
Burrless series
■ Analyse the burr generation mechanism to minimize the burr
■ Fusing the Aqua REVO and SG technology consiste burr-free, high efficient and long tool life
■ Lineup the drills, taps, and end mills to reduce the whole deburring process at once
Burless series restrain and minimize the burr. Please adopt the tool after evaluation of performance.
2 䫈ⵖ毛刺禹僽䫈ⵖ毛刺和剣佪㖑Ⲹ㼭毛刺涸工Ⱘ。请㖈霉⠮䚍能后⢪用霪工Ⱘ。
抑制毛刺 系列
AquaREVO ꜂㣢抑制毛刺
AquaREVO 铣刀抑制毛刺
4( 轠偒坵⚏ꝭ抑制毛刺
抑制毛刺涸加工✲⢾
Processing examples of Burrless Series
3
AquaREVO Drills Burrless
䧮傊妴꜂㣢
Multipurpose Drill
AquaREVO꜂㣢抑制毛刺
Don't you think it's common sense to get burrs in machining?
抑制毛刺涸唬叅需銳时ꢂㄤ餩用
Wasting time and cost on deburring and inspection process
工件䕎朐㢕勇时抑制毛刺䖎ꦼծ蔄餩刿㢴时ꢂ
Not easy deburring process, when shape of work piece complicated
䩛⸓抑制毛刺时ㅷ餘♶珘㹁
Unstable quality when manual deburring
㖈劼唒⸈䊨⚥抑制毛刺僽䌢霋に
Ⲹ㼱⸈䊨傞涸毛刺掓䜒
Better to have no burrs from the beginning
湬䖈φ10
鄄勞S50C
ⴗ鸟䏞87.5m/min
鵳絛鸟䏞1110mm/min
ⴗ屘宐很䚍
Size
Work Material
Cutting Speed
Feed Speed
Cutting Fluid: Water-soluble
䧮傊妴⚏ꝭ
Multipurpose Tap
轠紻㽯㼄M12×1.75
鄄勞S50C
ⴗ鸟䏞30m/min
䏀孔湬䖈φ10.2
ⴗ屘宐很䚍
Size
Work Material
Cutting Speed
Diameter of prepared hole
Cutting Fluid: Water-soluble
䧮傊妴铣刀
Multipurpose End Mill
㢪䖈φ10
鄄勞SUS304
ⴗ鸟䏞80m/min
鵳絛鸟䏞250mm/min
ⴗꆀap20mm ae0.05mm
顺铣
Size
Work Material
Cutting Speed
Feed Speed
SG Spiral Taps Burrless
AquaREVO Mills Burrless
Ӫ撑晙僽ⴀ孔⡙縨
The photo shows
the exit of the hole
Depth of Cut, Down cut
Cutting Fluid: Water-soluble
ⴗ屘宐很䚍
4(螺旋坵⚏ꝭ抑制毛刺
AquaREVO铣刀抑制毛刺
抑制毛刺系列
剣佪Ⲹ㼭毛刺ծꝭ䕎꜈㾖
Minimizing the burr, no JINGASA left
AquaREVO Drills Burrless
Realized burrless hole by Combination of Burrless R-edge and C-point
R鴝
⼱径鴝続 Radius Edge
4 ӍR角꣭⡛✫ⴀ〡㢅涸䲀⸂ծ抑制絕匬絆絉」䕎
ӍꝘ鴝㼜毛刺婎殆切倗
■ Reduced thrust force at exit of hole reducing the structure deformation
■ Sharp edge cuts without leaving burr
C挿
⚥䗱挿 Center Point
Ӎ抑制꜂㣢騥⸓〳Ⲹ㼱㔔熋亭❡欰涸毛刺
■ Reducing the hole expansion and uncutten burr from run out of the drills
䧮傊妴꜂㣢
Multipurpose Drill
AquaREVO Drills Burrless
䧮傊妴꜂㣢
Multipurpose Drill
AquaREVO꜂㣢抑制毛刺
䲀⸂鲿蚚
Thrust load
㝕䚍崨⸓
(鄄勞S50C)
钻㣢騥⸓餏蚚
Run out force in drilling
Plastic Flow
(Work Material:S50C)
䧮傊妴꜂㣢
Multipurpose Drill AquaREVO Drills Burrless
AquaREVO꜂㣢抑制毛刺
R鴝ㄤ$挿涸絆ざ㹊梡抑制毛刺 PAT.P
꣖⸂⧩ Load resistance value
加工傞ꢂ Cutting time
꣖⸂⧩ Load resistance value
加工傞ꢂ Cutting time
餟鸑傞While penetrating
餟鸑傞While penetrating
■ Reduced thrust force at exit of hole reducing the structure
䧮傊妴꜂㣢
Multipurpose Drill
ⴗⰆꆀ馊勻馊㼭
䫈ⵖ餟鸑傞涸㝕䚍崨⸓
AquaREVO Drills Burrless
Depth of cut gradually becomes smaller,
and suppressing plastic flow
when exiting the hole
3䕎朐
Radius shape
䧮傊妴꜂㣢
Multipurpose Drill
ⴀ㶰时騥⸓䕧ㆇ
騥⸓使㶰䪈㣐ㄤ❡欰毛刺
騥⸓Ⲹ㼭ծ꣭⡛㶰䪈㣐
ff佖㊤毛刺〄欰
Radius shape reduces depth
of cut and cutting forces
R角
꣭⡛切Ⰶꆀㄤ切削꣖⸂
Ꝙ鴝
切倗膴衅涸毛刺
Sharp edge cuts
burr of exiting
絕匬絆絉」䕎
❡欰毛刺
Burrs occur
with structure deformation
AquaREVO Drills Burrless
䧮傊妴꜂㣢
Multipurpose Drill AquaREVO Drills Burrless
0
0
Xⴔ⸂(N) X load
Yⴔ⸂(N) Y load
0
0
Xⴔ⸂(N) X load
Yⴔ⸂(N) Y load
3錭和Ꝙ鴝涸絆ざ
Radius Edge that combines radius shape and sharp edge
鴝
钻Ⰶ傞
Contact
ⴀ孔傞
Hole exit
Runout of drill is affecting until the
drill exits the hole. The runout
enlarges the hole and develop burr
Reduced run-out do not enlarge
the hole and do not develop burr
(+)
(+) (-)
(-)
(+)
(+) (-)
(-)
挿
Center Point design with sharp tip, increases concentricity
⯓畮ッꝘ錭ծ䲿넞ず䗱䏞
AquaREVO ꜂㣢抑制毛刺
AquaREVO꜂㣢抑制毛刺
AquaREVO꜂㣢抑制毛刺
AquaREVO꜂㣢抑制毛刺
5
◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended
AQRVDBL4D ◎
SS400
♧菚
絕匬用ꛩ
Structural
Steel
焫稇ꛩ
Carbon Steel
◎
S10C
⡛焫稇ꛩ
Low-carbon
Steel
◎
S45C
S50C
넞焫稇ꛩ
High-carbon
Steel
◎
SCM
SCr
ざꆄꛩ
靈餘ꛩ
Alloy Steel
Heat
Treated
Steel
○
30~40
HRC
垷Ⱘꛩ
곫炽ꛩ
Mold Steel
Pre-Hardened
Steel
-
40~65
HRC
넞炽䏞ꛩ
Hardened
Steel
○
FC
FCD
Ꝁ꜈
Cast Iron
-
AC
ADC
ꜥざꆄ
Aluminum
Alloy
-
SUS304
SUS420
不Ꝑꛩ
Stainless
Steel
-
Ti-6Al-4V
Inconel
ꛢざꆄ
罣掚ざꆄ
Titanium Alloy
Heat
Resistant Alloy
-
Cu
Ꜥざꆄ
Copper
Alloy
鄄勞㼆䎾邍 Applicable Work Materials
Ӎ切削䏞㟞⛲腊剣佪㖑抑制毛刺
Ӎ毛刺佖㊤た⛲腊㖈姻䌢使用条件♴㹊梡㼑ㄐ
■ Reducing the burr even near of the end of tool life
■ Realizes almost same tool life as multi-purpose drill even burrless
꜂㣢具剣姻䌢使用条件♴涸㼑ㄐ
Almost same tool life as multi-purpose Drill
ⴗ䏞和毛刺넞䏞 Cutting length and Burr height ⴗ䏞N加工后涸工Ⱘ熋䰀 Tool wear after 120m cutting length
ⴗ䏞(m) Cutting length(m)
毛刺넞䏞(mm) Burr height
⢪用劼唒用䒭M/C(BT40)
Machine: Vertical M/C
ⴗ鸟䏞87.5m/min
Cutting Speed
鵳絛鸟䏞0.24mm/rev
Feed Rate
加工帿䏞24mm(餟鸑)
Depth of Hole
ⴗ屘宐很䚍
Cutting Fluid: Water-soluble
湬䖈φ6
Diameter
鄄勞S50C
Work Material
AquaREVO Drills Burrless
䧮傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺
Multipurpose Drill
0
0
0.10
0.30
0.20
0.40
24 48 72 96 120 144
● ● ●
● ● 0.015
●
0.007
0.032 0.021 0.036 0.040
● \"RVB3&70钻㣢抑制毛刺 AquaREVO Drills Burrless
● 䧮傊妴钻㣢 Multipurpose Drill
● ● ●
● ● 0.190
●
0.173 0.185 0.205 0.205 0.219
Ӎ葻㥩涸毛刺佖㊤䚍腊♶➑鷓用✵䎂面ⴀ㶰时毛刺ծ⛲鷓用✵ꦼ⟄ꤑ毛刺涸❜⿸㶰
Ӎ抑制ꝭ䕎꜈㾖ծ椚雿♳〳㹊梡偽需✳妃加工涸佪卓
■ Excellent burrless performance on not only for flat surface burr, but also on the cross hole which is difficult to deburring
■ No need of next deburring process with no JINGASA left
抑制毛刺䚍腊
Burrless Performance
AquaREVO Drills Burrless
䧮傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺
Multipurpose Drill AquaREVO Drills Burrless
䧮傊妴꜂㣢 AquaREVO꜂㣢抑制毛刺
Multipurpose Drill
毛刺넞䏞NN⟄♳
Burr height is more than 0.5mm
毛刺넞䏞_NN
Burr height is 0.01~0.03mm
ꝭ䕎꜈㾖婎殆_
JINGASA left:50~75%
ꝭ䕎꜈㾖婎殆剣佪Ⲹ㼱毛刺
JINGASA left:reduction effect
毛刺넞䏞(湱ず湬䖈涸❜⿸孔) Burr height (Same diameter cross hole) ꝭ䕎꜈㾖婎殆 JINGASA left
湬䖈φ6
鄄勞S50C
Diameter
Work Material
ⴗ鸟䏞87.5m/min
鵳絛鸟䏞0.24mm/rev
Cutting Speed
Feed Rate
加工帿䏞13mm(餟鸑)
ⴗ屘宐很䚍
Depth of Hole
Cutting Fluid: Water-soluble
湬䖈φ6
鄄勞S50C
Diameter
Work Material
ⴗ鸟䏞87.5m/min
鵳絛鸟䏞0.24mm/rev
Cutting Speed
Feed Rate
加工帿䏞12mm(餟鸑)
ⴗ屘宐很䚍
Depth of Hole
Cutting Fluid: Water-soluble
加工倰ぢ
Cutting direction
抑制毛刺系列
切削ⰻ螺紻ⰻ径ծ㹊梡抑制毛刺
Zero burr with cutting the internal diameter area on internal thread
SG Spiral Taps Burrless
Zero burr leads completly smooth Go-plug gage check. And also internal diameter reach perfectly on required thread standard area
6 ⶂꤑ鴝続 Shaving Edge
Ӎ改善䏀㶰ㄤ⚏ꝭ㼭径ꢂꥴ鴪䧭抑制毛刺
■ No gap between thread root area of tap and pre-hole design acheves Zero burr!
4鴝
Ӎ抑制㸤Ⰼ螺紻鿈涸崩刃
խ㹊梡珘㹁加工
■ Chamfered rake face reduce the chipping of cutting edge by chip biting
G⦝錭
㼋ぢ⦝角 Guide Chamfer
䧮傊妴⚏ꝭ
Multipurpose Tap
䧮傊妴⚏ꝭ
Multipurpose Tap
加工后工件
Tapped thread image
♸ⴗ
Cutting area
偽ⴗ
Non cutting area
䏀孔䖈
Diameter of
prepared hole
加工后工件
Tapped thread image
工件
Work
⚏ꝭ
Tap
Ⰼ鿈♸ⴗ
All area cutting
䏀孔䖈
Diameter of
prepared hole
ꢂꥴ❡欰毛刺
Burr is formed
by gap between
tap and pre-hole
偽㼋ぢ⦝角 4(螺旋坵⚏ꝭ抑制毛刺
Non Chamfering
〄欰䄶ⴎ
Chipping
偽䄶ⴎ
Non
鸑鵂毛刺佖㊤た鸑姺錞〳⟄崨歧鸑鵂կⰻ径⛲腊鴪ⵌ䨾需涸螺紻叻ⲥ⼓㚖կ PAT.P
㼜㸤Ⰼ轠紻暅鿈涸Ꝙ錭鿈鵳遤⦝錭ծ䫈ⵖ䄶ⴎ
Chamfering the acute angles on the thread edge to prevent chipping
珘㹁加工后涸䰀⠟朐䙖 Chipping after constant cutting
SG Spiral Taps Burrless
4(螺旋坵⚏ꝭ抑制毛刺
SG Spiral Taps Burrless
4(螺旋坵⚏ꝭ抑制毛刺
SG Spiral Taps Burrless
㼋ぢ⦝錭
Guide Chamfer
工件
Work
⚏ꝭ
Tap
No gap for
the burr forming
尵剣ꢂꥴ剣佪Ⲹ㼱毛刺
Shaving Edge with large minor diameter
鴝 㣐䖈增㣐,ず傞ⴗⰻ轠紻ⰻ䖈
㸤Ⰼ轠紻鿈⦝錭,Ⲹ㼱ⴎ〡緃䰀
Guide Chamfer with chamfered full thread part
倒角
4( 轠偒坵⚏ꝭ抑制毛刺
7
○
○
SS400
♧菚
絕匬用ꛩ
Structural
Steel
焫稇ꛩ
Carbon Steel
○
○
S15C
⡛焫稇ꛩ
Low-carbon
Steel
◎
◎
S40C
⚥焫稇ꛩ
Medium-carbon
Steel
◎
◎
S50C
넞焫稇ꛩ
High-carbon
Steel
○
○
SCM
SCr
ざꆄꛩ
Alloy Steel
-
-
30~40
HRC
넞炽䏞ꛩ
Hardened
Steel
○
○
FCD
椕㟯Ꝁ꜈
Ductile
Cast Iron
○
○
AC
ADC
ꜥざꆄ
Aluminum
Alloy
○
○
SUS
不Ꝑꛩ
Stainless
Steel
-
-
FC
抪〡Ꝁ꜈
Cast Iron
-
-
Ti-6Al-4V
ꛢざꆄ
Titanium
Alloy
○
○
Cu
Ꜥざꆄ
Copper
Alloy
◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended
鄄勞㼆䎾邍 Applicable Work Materials
Ӎ㹊梡螺紻ⰻ径涸毛刺佖㊤
■ Realized Burr zero on internal diameter of internal thread
䧮傊妴⚏ꝭ
Multipurpose Tap
ⰻ轠紻㢪錜
Appearance
of thread
ⰻ轠紻䨔面
Cross section
of thread
毛刺넞䏞
Burr height
0.03~0.10mm
⇦ 孔ⰻ侧 Inside Entrance Ⰶ〡侧 ➡
剣佪Ⲹ㼱毛刺
Burr zero
⇦ 孔ⰻ侧 Inside Entrance Ⰶ〡侧 ➡
轠紻㽯㼄M6×1
鄄勞S50C
ⴗ鸟䏞30m/min
䏀孔钻湬䖈φ5.0
轠紻剣佪2D
ⴗ屘宐很䚍
⢪用劼唒用䒭M/C(BT30)
Size
Work Material
Cutting Speed
Diameter of prepared hole
Effective thread length
Cutting Fluid: Water-soluble
Machine: Vertical M/C
Ӎ毛刺佖㊤た剣珘㹁涸ⰻ螺紻ⰻ径礵䏞ㄤ工具㼑ㄐ
Ӎ抑制崩刃ծ㖈姻䌢使用条件♴㹊梡㼑ㄐ
■ Stable internal diameter accuracy lead Burr zero performance, even near to the end of tool life
■ Reduces chipping and achieves same tool life equivalent to multipurpose taps
⚏ꝭ具剣姻䌢使用条件♴涸㼑ㄐ
Long tool life as same as multipurpose Taps
䧮傊妴⚏ꝭ
Multipurpose Tap
Internal thread inner dia.
ⰻ轠紻ⰻ䖈
Internal thread side
ⰻ轠紻侧
Burr
毛刺
Internal thread side
ⰻ轠紻侧
Burr zero
剣佪Ⲹ㼱毛刺
Internal thread inner dia.
ⰻ轠紻ⰻ䖈
毛刺佖㊤后
偽ⰻ轠紻ⰻ䖈」⻊
毛刺䒸饰涸
ⰻ轠紻ⰻ䖈」⻊
Internal diameter of internal thread
is not changed without burr
Internal diameter of internal
thread is changed by burr
加工孔侨和ⰻ轠紻ⰻ䖈 No. of cutting holes and internal thread inner dia ⰻ轠紻ⰻ䖈(mm) Internal thread inner dia.
0
4.80
5.15
5.10
5.05
5.00
4.95
4.90
4.85
加工孔侨 No. of cutting holes
▲ 䧮傊妴⚏ꝭ Multipurpose Tap
500 1000 1500 2000
● 4(轠偒槽⚏ꝭ䫈ⵖ毛刺 SG Spiral Taps Burrless
● ● ● ● ● ● ⰻ轠紻)
ざ呔薴㔵
Passing
range of
6H
▲ ▲
▲
▲
▲
轠紻㽯㼄M6×1 ▲
鄄勞S50C
Size
Work Material
ⴗ鸟䏞30m/min
轠紻剣佪2D
Cutting Speed
Effective thread length
䏀孔钻湬䖈φ5.0
ⴗ屘宐很䚍
Diameter of prepared hole
Cutting Fluid: Water-soluble
䗎㼭䄶ⴎ 㼑ㄐ1800孔
Small chipping is happened
after 1800 hole tapping
䄶ⴎ 㼑ㄐ1500孔
Cutting edge was chipped
after 1500 hole tapping
毛刺㣐䒸饰ⰻ轠紻ⰻ䖈㼭。僒㼋荝雽㺂䊵馄䊵。
Out of internal diameter tolerance
by large burr happened on minor diamter area on internal thread
SGSPBL(湧孔用)
SGSPBLL(鸑孔用)
●䏀孔㽯㼄请叅ꢓ痦곜 Please see page is 12.
抑制毛刺䚍腊
Burrless Performance
SG Spiral Taps Burrless
SG Spiral Taps Burrless
4(螺旋坵⚏ꝭ抑制毛刺
4(螺旋坵⚏ꝭ抑制毛刺
抑制毛刺系列
AquaREVO Mills Burrless
抑制侧面加工时的顶面毛刺
Suppression of top-side burrs by overwhelmingly using side-surface machining!
AquaREVO Mills Burrless
Double helical design knock-out the burr on no choice of work material
8 ■ The left helical cutting edge reduce the burrs on the upper surface of the workpiece
■ The incliness is lower than conventional product
W螺旋
螺旋 Double Helical
■ 䊩旋ⴎ抑制工件顶面毛刺
■ 鸑鵂ꬑ鵛厑侧䊩旋ⴎ的⡲用
խ 加工⧫俷ꆀ嫱我司旧款铣刀㼭
■ 抑制螺旋ⴎ
❜⿸㢅的高⡛䊵
■ Reducing the steps
at the cross intersection of flutes
C⦝角
鵶䱹⦝錭 Connecting Chamfer
右旋刃
Right-hand helix cutting edge
左旋刃
Left-hand helix cutting edge
W螺旋设计适用多种被削材 PAT.P
我司旧款铣刀
Multipurpose End Mill
AquaREVO铣刀抑制毛刺
外径:φ10
被削材:SUS304
切削方式:侧面加工
Diameter
Work Material
Cutting method: Side milling
使用机械:立式M/C
切削油剂:水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
切削速度:80m/min
进给速度:350mm/min
切削量:ap20mm ae0.3mm
Cutting Speed
Feed Speed
Depth of Cut
我司旧款铣刀
Multipurpose End Mill AquaREVO Mills Burrless
20
15
10
5
0
高度(mm)Height
20
15
10
5
0
高度(mm)Height
0.04 0.02 0 -0.02
倾斜量(mm) Tilted
0.04 0.02 0 -0.02
倾斜量(mm) Tilted
螺旋刃
交叉处
cross
intersection
of flutes
螺旋刃
交叉处
cross
intersection
of flutes工件Work
工件Work
我司旧款铣刀
Multipurpose End Mill AquaREVO Mills Burrless
产生毛刺
Burr
抑制
毛刺的力
Hold
down force
向上
抬起的力
Upward force
减少顶面/底面毛刺,且切削平衡性良好
Double Helical shape reduces burrs on the top/bottom surface
and reduces incrining during cutting
螺旋
Connecting Chamfer reduces steps at the cross intersection of flutes
倒角 减少螺旋刃交叉处的高低差
AquaREVO 铣刀抑制毛刺
AquaREVO铣刀抑制毛刺 AquaREVO铣刀抑制毛刺
9
RVMBL4G-2.5D
SS400
◎
♧菚
絕匬用ꛩ
Structural
Steel
焫稇ꛩ
Carbon Steel
◎
S45C
S50C
◎
SCM
SCr
ざꆄꛩ
Alloy Steel
◎
30~40
HRC
靈餘ꛩ
垷Ⱘꛩ
Heat
Treated Steel
Mold Steel
-
60~66
HRC
○
55~60
HRC
넞炽䏞ꛩ
Hardened
Steel
◎
40~55
HRC
◎
FC
FCD
Ꝁ꜈
Cast Iron
○
AC
ADC
ꜥざꆄ
Aluminum
Alloy
◎
SUS304
SUS316
不Ꝑꛩ
Stainless
Steel
○
Ti-6Al-4V
Inconel
ꛢざꆄ
罣掚ざꆄ
Titanium Alloy
Heat
Resistant Alloy
○
Cu
Ꜥざꆄ
Copper
Alloy
Ӫ 〄䮦毛刺佖㊤䚍能涸BQ薴㔵,请叅ꢓ痦15곜。 ◎ 䲀虛 Excellent ◯ 鷓ざ Good - 不䲀虛 Not recommended
There are conditions under which performance can be demonstrated. Please see page 15.
■ 专用于侧面精铣。不建议用于开槽和钻孔加工。Specialized for side finish milling. Not recommended for grooving and drilling
鄄勞㼆䎾邍 Applicable Work Materials
䧮傊妴铣刀
Multipurpose End Mill AquaREVO Mills Burrless
AquaREVO铣刀抑制毛刺
多猫鄄勞涸毛刺넞䏞 Burr height by work material 곝面毛刺 Burr height on top surface
鵳絛鸟䏞250mm/min
ⴗ屘宐很䚍
Feed Speed
Cutting Fluid: Water-soluble
ⴗ倰䒭侧面加工ap20mm、ae0.05mm
ⴗ鸟䏞80m/min
Cutting method: Side milling
Cutting Speed
㢪䖈φ10
鄄勞SUS304
Diameter
Work Material
鄄勞
Work Material
SS400
S50C
SCM440
SUS304
A5052
φ10
㢪䖈(mm)
Diameter
100
80
100
120
ⴗ鸟䏞(m/min)
Cutting Speed
680
250
910
840
鵳絛鸟䏞(mm/min)
Feed Speed
ap20(2.0DC)
ae0.05(0.005DC)
ⴗꆀ(mm)
Depth of Cut
ⴗ倰䒭
Cutting Method
侧面加工
Side milling
Down cut
ⴗ屘
Cutting Fluid
宐很䚍㢪鿈⣘屘
Water-soluble
Ӎ侧面加工㹊梡工件곝面涸毛刺佖㊤
Ӎ鷓用㢴猫鄄削材⛲腊佖㊤♶Ꝑꛩㄤꜥざꆄ加工⚥涸毛刺
■ Realizing the Burr less on top surface of workpiece at side milling
■ Applicable to wide range work material, even it is stainless steel or aluminum materials
곝面
Top
surface
工件
Work
ⴗ100m加工后涸工Ⱘ熋䰀
Tool wear after 100m cutting length
切削ㄤ곝面毛刺넞䏞
Cutting length and burr height
0
0
0.05
0.10
0.15
ⴗ(m) Cutting length(m)
곝面毛刺넞䏞(mm) Burr height on top surface
● 䧮傊妴铣ⴉ
Multipurpose End Mill
● \"RVB3&70铣ⴉ䫈ⵖ毛刺
AquaREVO Mills Burrless
■䧮傊妴铣ⴉ Multipurpose End Mill
■\"RVB3&70铣ⴉ䫈ⵖ毛刺 AquaREVO Mills Burrless
25 50 75 100
● ● ● ●
●
● ●
●
0.003 0.004 0.006 0.014
0.098
0.107 0.112
0.121
SS400
0
0.06
0.02
0.04
0.08
0.10
0.12
0.14
0.16
毛刺넞䏞(mm) Burr height
SCM440
鄄勞 Work Material
S50C SUS304 A5052后ⴉ面 Flank face
〸偒ⴎ(䏀鿈)
Right-hand helix cutting edge(bottom side)
䊩偒ⴎ(곝面)
Left-hand helix cutting edge(upper side)
錭 Corner ⚥ꢂ Middle 鴝歲 Border
㢪䖈φ10
鄄勞S50C
Diameter
Work Material
ⴗ屘宐很䚍
⢪用劼唒用䒭M/C(HSK63)
Cutting Fluid: Water-soluble
Machine: Vertical M/C
鵳絛鸟䏞840mm/min
ⴗ倰䒭侧面顺铣
Feed Rate
Cutting method: Side milling, Down cut
ⴗ鸟䏞120m/min
ⴗꆀap20mm ae0.05mm
Cutting Speed
Depth of Cut
Ӎ切削䏞㟞⛲腊剣佪㖑佖㊤곝面涸毛刺
Ӎ㖈姻䌢使用条件♴㹊梡㼑ㄐ
■ Keep burr zero performance on top surface after achieving long cutting length
■ Long tool life equivalent to multipurpose End Mill
铣刀具剣姻䌢使用条件♴涸㼑ㄐ
Long tool life equivalent to general-purpose End Mills
곝面
Top
surface
工件
Work
抑制毛刺䚍腊
Burrless Performance
抑制毛刺系列
剣佪Ⲹ㼱毛刺
Nothing
毛刺㣐
Burr
곝面
Top surface
곝面
Top surface
0.138
0.098
0.002
0.101
0.002
0.097
0.001
0.106
0.003 0.001
涂层
D
REVO 2.0-16.0直径范围
h6
柄直径允差
30°
螺旋角
135°
⯓畮角
超硬
工具材料 加工㶰帿
4DC
10 直径允差
h7
LIST 9896 雧餗倰䒭Order ㉁ㅷ綘瀦 Code ⽀⡙(Unit):mm
㉁ㅷ綘瀦
Code
AQRVDBL4D0200
AQRVDBL4D0210
AQRVDBL4D0220
AQRVDBL4D0230
AQRVDBL4D0240
AQRVDBL4D0250
AQRVDBL4D0260
AQRVDBL4D0270
AQRVDBL4D0280
AQRVDBL4D0290
AQRVDBL4D0300
AQRVDBL4D0310
AQRVDBL4D0320
AQRVDBL4D0330
AQRVDBL4D0340
AQRVDBL4D0350
AQRVDBL4D0360
AQRVDBL4D0370
AQRVDBL4D0380
AQRVDBL4D0390
AQRVDBL4D0400
AQRVDBL4D0410
AQRVDBL4D0420
AQRVDBL4D0430
AQRVDBL4D0440
AQRVDBL4D0450
AQRVDBL4D0460
AQRVDBL4D0470
AQRVDBL4D0480
AQRVDBL4D0490
AQRVDBL4D0500
AQRVDBL4D0510
AQRVDBL4D0520
AQRVDBL4D0530
AQRVDBL4D0540
AQRVDBL4D0550
AQRVDBL4D0560
AQRVDBL4D0570
AQRVDBL4D0580
AQRVDBL4D0590
AQRVDBL4D0600
AQRVDBL4D0610
AQRVDBL4D0620
AQRVDBL4D0630
AQRVDBL4D0640
AQRVDBL4D0650
AQRVDBL4D0660
AQRVDBL4D0670
AQRVDBL4D0680
AQRVDBL4D0690
AQRVDBL4D0700
AQRVDBL4D0710
AQRVDBL4D0720
AQRVDBL4D0730
AQRVDBL4D0740
湬䖈
DC
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
剣佪
LU
12.0
14.9
14.7
14.6
14.4
14.3
16.1
16.0
15.8
15.7
15.5
20.4
20.2
20.1
19.9
19.8
22.6
22.5
22.3
22.2
22.0
25.9
25.7
25.6
25.4
25.3
32.1
32.0
31.8
31.7
31.5
32.4
32.2
32.1
31.9
31.8
33.6
33.5
33.3
33.2
33.0
33.9
33.7
33.6
33.4
33.3
34.1
34.0
33.8
33.7
33.5
35.4
35.2
35.1
34.9
32.1
29.2
29.3
29.4
29.5
29.6
27.7
27.7
27.8
27.9
28.0
33.2
33.3
33.4
33.5
33.6
30.7
30.7
30.8
30.9
31.0
43.2
43.3
43.4
43.5
43.6
36.7
36.7
36.8
36.9
37.0
40.2
40.3
40.4
40.5
40.6
38.7
38.7
38.8
38.9
39.0
39.2
39.3
39.4
39.5
39.6
38.7
38.7
38.8
38.9
39.0
43.2
43.3
43.4
43.5
厑
LS
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
7
8
8
8
8
厑䖈
DCONMS
49
49
49
49
49
49
49
49
49
49
49
60
60
60
60
60
60
60
60
60
60
77
77
77
77
77
77
77
77
77
77
82
82
82
82
82
82
82
82
82
82
84
84
84
84
84
84
84
84
84
84
91
91
91
91
Ⰼ
OAL
0.9
0.9
1.0
1.0
1.1
1.1
1.2
1.2
1.3
1.3
1.4
1.4
1.4
1.5
1.5
1.6
1.6
1.7
1.7
1.8
1.8
1.8
1.9
1.9
2.0
2.0
2.1
2.1
2.2
2.2
2.3
2.3
2.3
2.4
2.4
2.5
2.5
2.6
2.6
2.7
2.7
2.7
2.8
2.8
2.9
2.9
3.0
3.0
3.1
3.1
3.2
3.2
3.2
3.3
3.3
⯓畮
PL
15
18
18
18
18
18
20
20
20
20
20
25
25
25
25
25
28
28
28
28
28
32
32
32
32
32
39
39
39
39
39
40
40
40
40
40
42
42
42
42
42
43
43
43
43
43
44
44
44
44
44
46
46
46
46
槽
LCF
㉁ㅷ綘瀦
Code
AQRVDBL4D0750
AQRVDBL4D0760
AQRVDBL4D0770
AQRVDBL4D0780
AQRVDBL4D0790
AQRVDBL4D0800
AQRVDBL4D0810
AQRVDBL4D0820
AQRVDBL4D0830
AQRVDBL4D0840
AQRVDBL4D0850
AQRVDBL4D0860
AQRVDBL4D0870
AQRVDBL4D0880
AQRVDBL4D0890
AQRVDBL4D0900
AQRVDBL4D0910
AQRVDBL4D0920
AQRVDBL4D0930
AQRVDBL4D0940
AQRVDBL4D0950
AQRVDBL4D0960
AQRVDBL4D0970
AQRVDBL4D0980
AQRVDBL4D0990
AQRVDBL4D1000
AQRVDBL4D1010
AQRVDBL4D1020
AQRVDBL4D1030
AQRVDBL4D1040
AQRVDBL4D1050
AQRVDBL4D1060
AQRVDBL4D1070
AQRVDBL4D1080
AQRVDBL4D1090
AQRVDBL4D1100
AQRVDBL4D1110
AQRVDBL4D1120
AQRVDBL4D1130
AQRVDBL4D1140
AQRVDBL4D1150
AQRVDBL4D1160
AQRVDBL4D1170
AQRVDBL4D1180
AQRVDBL4D1190
AQRVDBL4D1200
AQRVDBL4D1210
AQRVDBL4D1220
AQRVDBL4D1230
AQRVDBL4D1240
AQRVDBL4D1250
AQRVDBL4D1260
AQRVDBL4D1270
AQRVDBL4D1280
AQRVDBL4D1290
湬䖈
DC
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
12.0
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
剣佪
LU
34.8
35.6
35.5
35.3
35.2
35.0
42.9
42.7
42.6
42.4
42.3
44.1
44.0
43.8
43.7
43.5
46.4
46.2
46.1
45.9
45.8
47.6
47.5
47.3
47.2
47.0
52.9
52.7
52.6
52.4
52.3
54.1
54.0
53.8
53.7
53.5
56.4
56.2
56.1
55.9
55.8
58.6
58.5
58.3
58.2
58.0
60.9
60.7
60.6
60.4
60.3
62.1
62.0
61.8
61.7
43.6
42.7
42.7
42.8
42.9
43.0
42.2
42.3
42.4
42.5
42.6
40.7
40.7
40.8
40.9
41.0
45.2
45.3
45.4
45.5
45.6
43.7
43.7
43.8
43.9
44.0
46.2
46.3
46.4
46.5
46.6
44.7
44.7
44.8
44.9
45.0
48.2
48.3
48.4
48.5
48.6
45.7
45.7
45.8
45.9
46.0
57.2
57.3
57.4
57.5
57.6
55.7
55.7
55.8
55.9
厑
LS
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
8
8
8
8
8
8
9
9
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
10
10
10
11
11
11
11
11
11
11
11
11
11
12
12
12
12
12
12
12
12
12
12
13
13
13
13
13
13
13
13
13
厑䖈
DCONMS
91
91
91
91
91
91
99
99
99
99
99
99
99
99
99
99
107
107
107
107
107
107
107
107
107
107
116
116
116
116
116
116
116
116
116
116
123
123
123
123
123
123
123
123
123
123
138
138
138
138
138
138
138
138
138
Ⰼ
OAL
3.4
3.4
3.5
3.5
3.6
3.6
3.6
3.7
3.7
3.8
3.8
3.9
3.9
4.0
4.0
4.1
4.1
4.1
4.2
4.2
4.3
4.3
4.4
4.4
4.5
4.5
4.5
4.6
4.6
4.7
4.7
4.8
4.8
4.9
4.9
5.0
5.0
5.0
5.1
5.1
5.2
5.2
5.3
5.3
5.4
5.4
5.4
5.5
5.5
5.6
5.6
5.7
5.7
5.8
5.8
⯓畮
PL
46
47
47
47
47
47
55
55
55
55
55
57
57
57
57
57
60
60
60
60
60
62
62
62
62
62
68
68
68
68
68
70
70
70
70
70
73
73
73
73
73
76
76
76
76
76
79
79
79
79
79
81
81
81
81
槽
LCF
AquaREVO Drills Burrless 4D
AQRVDBL4D
4D
LCF LS
LU
OAL
俷錭#-䕎
DCONMS
PL
SIGDC
AquaREVO ꜂㣢抑制毛刺
11
⽀⡙ (Unit):mm
㉁ㅷ綘瀦
Code
AQRVDBL4D1300
AQRVDBL4D1310
AQRVDBL4D1320
AQRVDBL4D1330
AQRVDBL4D1340
AQRVDBL4D1350
AQRVDBL4D1360
AQRVDBL4D1370
AQRVDBL4D1380
AQRVDBL4D1390
AQRVDBL4D1400
AQRVDBL4D1410
AQRVDBL4D1420
AQRVDBL4D1430
AQRVDBL4D1440
AQRVDBL4D1450
湬䖈
DC
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14.0
14.1
14.2
14.3
14.4
14.5
剣佪
LU
61.5
67.4
67.2
67.1
66.9
66.8
69.6
69.5
69.3
69.2
69.0
70.9
70.7
70.6
70.4
70.3
56.0
59.2
59.3
59.4
59.5
59.6
56.7
56.7
56.8
56.9
57.0
60.2
60.3
60.4
60.5
60.6
厑
LS
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
13
14
14
14
14
14
14
14
14
14
14
15
15
15
15
15
厑䖈
DCONMS
138
148
148
148
148
148
148
148
148
148
148
154
154
154
154
154
Ⰼ
OAL
5.9
5.9
5.9
6.0
6.0
6.1
6.1
6.2
6.2
6.3
6.3
6.3
6.4
6.4
6.5
6.5
⯓畮
PL
81
87
87
87
87
87
90
90
90
90
90
92
92
92
92
92
槽
LCF
㉁ㅷ綘瀦
Code
AQRVDBL4D1460
AQRVDBL4D1470
AQRVDBL4D1480
AQRVDBL4D1490
AQRVDBL4D1500
AQRVDBL4D1510
AQRVDBL4D1520
AQRVDBL4D1530
AQRVDBL4D1540
AQRVDBL4D1550
AQRVDBL4D1560
AQRVDBL4D1570
AQRVDBL4D1580
AQRVDBL4D1590
AQRVDBL4D1600
湬䖈
DC
14.6
14.7
14.8
14.9
15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
16.0
剣佪
LU
72.1
72.0
71.8
71.7
71.5
74.4
74.2
74.1
73.9
73.8
75.6
75.5
75.3
75.2
75.0
58.7
58.7
58.8
58.9
59.0
63.2
63.3
63.4
63.5
63.6
61.7
61.7
61.8
61.9
62.0
厑
LS
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
15
15
15
15
15
16
16
16
16
16
16
16
16
16
16
厑䖈
DCONMS
154
154
154
154
154
162
162
162
162
162
162
162
162
162
162
Ⰼ
OAL
6.6
6.6
6.7
6.7
6.8
6.8
6.8
6.9
6.9
7.0
7.0
7.1
7.1
7.2
7.2
⯓畮
PL
94
94
94
94
94
97
97
97
97
97
99
99
99
99
99
槽
LCF
곫雦于2023䎃12剢21傈 〄㈒
Expected to be released on December 21, 2023
抑制毛刺系列
㛇ⲥⴗ条件 Standard Cutting Conditions
■ 姼钻㣢䲀虛⚹鸑孔加工用。湧孔加工䲀虛\"RVB3&70钻㣢禹。AQRVDBL is for through hole drilling usage. Please use AquaREVO Drills for the blind hole.
ⴗ条件⢪用傞岤䠑
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
\"237%#-僽鸑孔用钻㣢。请➢钻㣢⯓畮餟鸑%$⟄♳⢪用。
Ⰶ〡和ⴀ〡剣⧫俷面和〵涸䞔ⲃ♴,不能〄䮦偽毛刺工Ⱘ涸䚍能。㖈鵯猫䞔ⲃ♴,建议⢪用䎂㣢钻。
㖈劼唒䧴加工暟㸝鄳⚥,偽䚍䧴罏〄䮷⸓傞,请䭽撑湱ず涸嫱⢾꣭⡛♳邍⚥涸鲮鸟和鵳絛鸟䏞。
弪䒭加工僽䭷⢪用宐很䚍ⴗ屘傞涸加工。
⢪用ꬋ宐很䚍ⴗ屘傞,请㼜鲮鸟和鵳絛鸟䏞꣭⡛。
不鷓ざꜥざꆄծ鲽ꆄ㾩ծ不Ꝑꛩ和넞炽䏞ꛩ涸加工。
넞庛涸ⴗ㾖⟄⿺钻㣢䫔倗傞涸抠蔄〳能䒸饰掘⠟ծ抠拇瘝⽭ꤗ,㔔姼请ꅷ》抠㼆瘻。
⣜鄄ⴗ勞⿺加工条件,ⴗ㾖䱗ⴀ䚍剣傞⠔」䊵。㖈鵯猫䞔ⲃ♴,请⢪用ⴔ紩鵳絛。
ⴔ紩鵳絛请鵥㔐ⵌ孔涸♳面。
请㼜ⴔ紩ꆀ涸㣐荝叻ⲥ霃㹁⚹։%$。㼭䖈请⟄։%$。
㣪稒傞,请㼜钻㣢涸䮷⸓䱽ⵖ㖈NN⟄♴,㼭湬䖈ծ넞鸟ⴗ傞请䱽ⵖ㖈NN⟄♴。
Attention on using the cutting condition tables
AQRVDBL is for through hole drilling usage. Drill should exit the hole more than 0.6DC.
Burr less is not perform in if the entrance or exit of hole is on an inclined surface. In that case, we recommend a flat drill.
In machine or installation of machining step, when there is no rigidity of machine or chattering occurs, reduce the rotation and feed rate.
Wet condition are for drilling with water soluble cutting fluid.
In non-water soluble cutting fluid, reduce the rotation and feed rate by 20%.
Drilling Aluminum Alloy, Light Material, Stainless Steel, Hardened Steel are not recommended.
By sparks during cutting, or heat by breakage, or hot chip, there is danger of fire. Take fire prevention measures.
A work material and cutting condition to chip removal may be worse. In that case, please step feed.
Retraction of the step feed is to be returned to the top of the hole.
Step feed is recommended to 0.5~1.0×DC. Small diameter is to 0.2~0.5×DC.
Please use the fixture to control the amplitude of the drill bit below 0.02mm, for small diameter, high-speed cutting control amplitude of the drill bit 0.01mm or less.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
鲮鸟
Rotation
(min-1)
11100
7400
4500
5300
4000
2550
2100
1600
1400
鵳絛鸟䏞
Feed
(mm/min)
440
440
450
640
640
510
500
450
450
鲮鸟
Rotation
(min-1)
8000
5300
3200
4200
3200
1900
1600
1100
1000
鵳絛鸟䏞
Feed
(mm/min)
480
480
480
1000
1000
760
770
460
320
鲮鸟
Rotation
(min-1)
8000
5300
3200
4200
3200
1900
1600
1100
1000
鵳絛鸟䏞
Feed
(mm/min)
480
480
480
1000
1000
760
770
460
320
鲮鸟
Rotation
(min-1)
8000
5300
3200
4200
3200
1900
1600
1100
1000
鵳絛鸟䏞
Feed
(mm/min)
640
640
640
1000
1000
570
580
460
480
湬䖈
Drill Dia.
(mm)
2.0
3.0
5.0
6.0
8.0
10.0
12.0
14.0
16.0
鄄勞
Work Material
~200HB
♧菚絕匬用ꛩ
SS400
Structural Steel
30~40HRC
Mold Steel
Pre-Hardened Steel
垷Ⱘꛩ곫炽ꛩ
S50C/FC250 SKD61 NAK HPM
Carbon Steel/Cast Iron
焫稇ꛩ抪〡Ꝁ꜈
FCD400
Ductile Cast Iron
ざꆄꛩ靈餘ꛩ 椕㟯Ꝁ꜈
SCM440
Alloy Steel
Heat Treated Steel
20~30HRC
鲮鸟
Rotation
(min-1)
4800
3200
1900
2400
1800
1100
900
700
600
鵳絛鸟䏞
Feed
(mm/min)
190
190
190
320
320
240
240
200
190
AQRVDBL 4D AquaREVO꜂㣢抑制毛刺% AquaREVO Drills Burrless 4D
12 ⽀⡙(Unit):mm
⽀⡙(Unit):mm
LIST 7966 雧餗倰䒭 Order SGSPBL 綘瀦 Code SG Spiral Taps Burrless
SGSPBL
轠紻䏀孔䖈 Recommeended drill dia. 钻厑㔋喈鿈㽯㼄 Square portion size of shank
45°工具材料 螺旋角
FAX涂层 湧㶰用
湧㶰用 綘瀦
Code
3M0.5R
4M0.7R
5M0.8R
6M1R
6M0.75R
8M1.25R
8M1R
10M1.5R
10M1.25R
10M1R
12M1.75R
12M1.5R
12M1.25R
ⴗꝭ鿈1
TCL(P)
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
2.5P
곯
L2
18.0
20.0
22.0
24.0
24.0
29.8
29.8
31.4
31.4
31.4
36.2
36.2
36.2
尲槽侨
NOF
3
3
3
3
3
3
3
3
3
3
3
3
3
瘝紩
TAP Limit
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
P2
P3
P3
P3
P2
P3
P3
P3
P3
P3
P4
P3
P3
轠紻㽯㼄
Thread Size
M3×0.5
M4×0.7
M5×0.8
M6×1
M6×0.75
M8×1.25
M8×1
M10×1.5
M10×1.25
M10×1
M12×1.75
M12×1.5
M12×1.25
곯䖈
DN
2.35
3.15
4.05
4.75
5.05
6.55
6.75
8.25
8.55
8.75
9.95
10.25
10.55
4.0
5.0
5.5
6.0
6.0
6.2
6.2
7.0
7.0
7.0
8.5
8.5
8.5
厑䖈
DCONMS
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
2.5
3.3
4.2
5.0
5.25
6.8
7.0
8.5
8.8
9.0
10.2
10.5
10.8
䏀孔钻
䲀虛湬䖈
2.55
3.35
4.25
5.05
5.30
6.85
7.05
8.60
8.85
9.05
10.30
10.60
10.85
ⰻ轠紻ⰻ䖈
精加工䖈湡叻⧩
46
52
60
62
62
70
70
75
75
75
82
82
82
Ⰼ
L1
3.5
4.9
5.6
7.0
7.0
8.8
8.8
10.5
10.5
10.5
12.3
12.3
12.3
轠偒䏞
THL
1
1
1
1
1
2
2
2
2
2
2
2
2
錞呔
Type
轠紻㽯㼄
Thread size
M3x0.5
M4x0.7
M5x0.8
M6x1
M6x0.75
M8x1.25
M8x1
M10x1.5
M10x1.25
M10x1
M12x1.75
M12x1.5
M12x1.25
ⰻ轠紻ⰻ䖈
(精加工䖈湡叻⧩)
Target value
of finished internal
thread inner dia.
2.55
3.35
4.25
5.05
5.30
6.85
7.05
8.60
8.85
9.05
10.30
10.60
10.85
䏀孔钻
䲀虛湬䖈
Recommeended
drill dia.
2.5
3.3
4.2
5.0
5.25
6.8
7.0
8.5
8.8
9.0
10.2
10.5
10.8
剒㣐ⰻ轠紻
ⰻ䖈
Maximum internal
thread inner dia.
2.599
3.422
4.334
5.153
5.378
6.912
7.153
8.676
8.912
9.153
10.441
10.676
10.912
剒㼭ⰻ轠紻
ⰻ䖈
Minimum internal
thread inner dia.
2.459
3.242
4.134
4.917
5.188
6.647
6.917
8.376
8.647
8.917
10.106
10.376
10.647
■ 湱㼆于䏀孔䖈,僽ⰻ轠紻ⰻ䖈ⴗ➬呋。䏀孔加工请⢪用䲀虛涸䏀孔钻湬䖈。
■ 如果䏀孔䖈嫱ⰻ轠紻精加工䖈㣐涸㖞ざ傞,㼜偽岁〄䮦毛刺佖㊤涸䚍能。
■ This tap cuts the internal diameter of the internal thread relative to the pilot hole diameter.
■ Please use the recommended drill diameter for pilot hole drilling.
Please note that if the pilot hole diameter is larger than the finished internal diameter of the internal thread, burr less performance will not be achieved.
DN
L2
TCL DCONMS
L1
DRVL
DRVS
THL ⴗ⚏ꝭ
錞呔1 錞呔2
SG轠偒槽⚏ꝭ䫈ⵖ毛刺
SG Spiral Taps Burrless JIS 6H
⽀⡙(Unit):mm
䏞
DRVL
6
7
7
7
8
8
9
㺈䏞
DRVS
3.2
4,0
4.5
4.5
5.0
5.5
6.5
钻厑㔋喈鿈
Square Portion of shank
DCONMS
4.0
5.0
5.5
6.0
6.2
7.0
8.5
厑䖈
Shank dia.
곫雦于2023䎃12月21傈 〄㈒
Expected to be released on December 21, 2023
P轠騄 Pitch
4( 轠偒坵⚏ꝭ抑制毛刺
13
LIST 7968 雧餗倰䒭 Order SGSPBLL 綘瀦 Code ⽀⡙(Unit):mm
鸑㶰用
SG Spiral Taps Burrless Left Hand Helix
SGSPBLL
21°
螺旋角
䊩轠偒
工具材料
FAX涂层 鸑㶰用
㛇ⲥⴗ条件和ⴗ屘 Recommeended Cutting Speed & Cutting fluids
15~30
20~50
~200HB
♧菚
絕匬用ꛩ
Structual
Steel
15~30
20~50
~200HB
⡛焫稇ꛩ
Low Carbon
Steel
10~50
15~50
~200HB
⚥焫稇ꛩ
Medium
Carbon Steel
10~50
10~50
~200HB
넞焫稇ꛩ
High Carbon
Steel
15~50
15~50
~200HB
8~15
10~30
20~30HRC
ざꆄꛩ
Alloy Steel
-
-
30~40HRC
넞炽䏞ꛩ
Hardened
Steel
10~30
15~30
椕㟯Ꝁ꜈
Ductile
Cast Iron
15~50
15~50
ꜥざꆄ
Aluminum
Alloy
3~7
5~10
不Ꝑꛩ
Stainless
Steel
-
-
-
ꛢざꆄ
Titanium
Alloy
-
-
抪〡Ꝁ꜈
Cast Iron
SS S15C S40C S50C SCM/SCr SUS FC FCD AC/ADC Ti
匧⾓崞䚍㘗ꬋ宐很䚍宐很䚍
Extreme pressure property non-water soluble / Water soluble
䲀虛切削屘
Cutting Fluids
宐很䚍
Water soluble
ⴗ鸟䏞(m/min)
Recommended Cutting Speed
切削条件使用时需注意
1)
2)
3)
邍⚥涸侨⧩⚹♧菚叻ⲥ⧩,请根据⢪用条件」刿ⴗ条件。
邍⚥涸侨⧩⟄轠紻帿䏞2DC(轠紻叻獦湬䖈涸2⦔)⚹㛇ⲥ。
不Ꝑꛩ加工傞,䲀虛⢪用ꬋ宐很䚍ⴗ屘。
Attention on using the cutting condition tables
These are general Cutting condition, and may be altered by your conditions.
These conditions are for thread depth of 2×DC.
Recommend non water soluble cutting fluid for Stainless Steel.
1)
2)
3)
■ 湱㼆于䏀孔䖈,僽ⰻ轠紻ⰻ䖈ⴗ➬呋。䏀孔加工请⢪用䲀虛涸䏀孔钻湬䖈。
■ 如果䏀孔䖈嫱ⰻ轠紻精加工䖈㣐涸㖞ざ傞,㼜偽岁〄䮦毛刺佖㊤涸䚍能。
■ This tap cuts the internal diameter of the internal thread relative to the pilot hole diameter.
■ Please use the recommended drill diameter for pilot hole drilling.
Please note that if the pilot hole diameter is larger than the finished internal diameter of the internal thread, burr less performance will not be achieved.
綘瀦
Code
3M0.5R
4M0.7R
5M0.8R
6M1R
6M0.75R
8M1.25R
8M1R
10M1.5R
10M1.25R
10M1R
12M1.75R
12M1.5R
12M1.25R
ⴗꝭ鿈(P)
TCL(P)
5P
5P
5P
5P
5P
5P
5P
5P
5P
5P
5P
5P
5P
곯
L2
18.0
21.0
25.0
30.0
30.0
-
-
-
-
-
-
-
-
尲槽侨
NOF
3
3
3
3
3
3
3
3
3
3
3
3
3
瘝紩
TAP Limit
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
P3
P3
P3
P3
P3
P3
P3
P4
P3
P3
P4
P4
P4
轠紻㽯㼄
Thread Size
M3×0.5
M4×0.7
M5×0.8
M6×1
M6×0.75
M8×1.25
M8×1
M10×1.5
M10×1.25
M10×1
M12×1.75
M12×1.5
M12×1.25
곯䖈
DN
2.3
3.1
3.9
4.7
4.7
-
-
-
-
-
-
-
-
4.0
5.0
5.5
6.0
6.0
6.2
6.2
7.0
7.0
7.0
8.5
8.5
8.5
厑䖈
DCONMS
●
●
●
●
●
●
●
●
●
●
●
●
●
䎽㶸
Stock
2.5
3.3
4.2
5.0
5.25
6.8
7.0
8.5
8.8
9.0
10.2
10.5
10.8
䏀孔钻
䲀虛湬䖈
2.55
3.35
4.25
5.05
5.30
6.85
7.05
8.60
8.85
9.05
10.30
10.60
10.85
ⰻ轠紻ⰻ䖈
(精加工䖈湡叻⧩)
46
52
60
62
62
70
70
75
75
75
82
82
82
Ⰼ
L1
11.0
13.0
16.0
19.0
19.0
22.0
22.0
24.0
24.0
24.0
29.0
29.0
29.0
轠偒䏞
THL
1
1
1
1
1
2
2
2
2
2
2
2
2
錞呔
Type
DN
L2
TCL DCONMS
L1
DRVL
DRVS
THL ⴗ⚏ꝭ
錞呔1 錞呔2
左螺旋
곫雦于2023年12剢21傈 〄㈒
Expected to be released on December 21, 2023
P轠騄 Pitch
抑制毛刺系列
SGSPBL(湧孔用)
SGSPBLL(鸑孔用)
SGSPBL 4(螺旋坵⚏ꝭ抑制毛刺 SG Spiral Taps Burrless
SGSPBLL 4(螺旋坵⚏ꝭ抑制毛刺䊩螺旋 SG Spiral Taps Burrless Left Hand Helix
4( 轠偒坵⚏ꝭ抑制毛刺
⽀⡙ (Unit):mm
14 LIST 9722 雧餗方式 Order ㉁ㅷ綘瀦 Code
AquaREVO Mills BurrLess Four Flutes 2.5D G type
RVMBL4G-2.5D
4ⴎ 2.5D G㘗
罣䄶㘗
嶃㽻
M
REVO 6-20
湬䖈薴㔵
h6
厑湬䖈⯈䊵
馄炽
工具材俱 螺旋錭 罣䄶㘗
45°
47° 右 45°
47° 左
㉁ㅷ綘瀦
Code
RVMBL4060G-2.5D
RVMBL4080G-2.5D
RVMBL4100G-2.5D
RVMBL4120G-2.5D
RVMBL4160G-2.5D
RVMBL4200G-2.5D
螺旋刃交叉处
L
4.5
6.0
7.5
9.0
12.0
15.0
外径
DC
6
8
10
12
16
20
刃长
APMX
15
20
25
30
40
50
6
8
10
12
16
20
厑径
DCONMS
●
●
●
●
●
●
䎽㶸
Stock
50
60
70
75
90
100
Ⰼ长
OAL
곫雦✵2023䎃12剢21傈 〄㈒
Expected to be released on December 21, 2023
APMX
L
OAL
4刃
罣䄶㘗
DCONMS DC
G㘗(罣䄶㘗)的婎殆⡮量 Guideline of remaining corner of G type(Gashland)
m
k
⽀⡙ Unit : mm
DC
6
10
20
k
0.2
0.3
0.4
m
0.03
0.04
0.05
外径⯈差 DC tolerance
⽀⡙ Unit : mm
外径 DC
⟄♳ Above
12
⟄♴ Up to
12
⯈差
Tolerance
0~-0.02
0~-0.03
AquaREVO 铣刀抑制毛刺
15
切削条件使用时岤䠑
1)
2)
3)
4)
5)
⚹✫进遤珘㹁的加工,霼使用䌄♧㹁性的高礵度的机械ծ刀勍կ
䎁加工㖞ざ,霼使用オ孞կ
帳抠ꛩ(45~55HRC)加工㖞ざ霼㖈䎁式孞ⲇ加工կ
♶Ꝑꛩծ罣掚ざꆄծꛢざꆄ加工傞,霼ꅷ用弪式加工կ
〄生괋⸓傞,霼䭽ず嫱⢾꣭低♳表中的鲮速ㄤ进给速度,䧴꣭低切削量կ
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
㛇ⲥ切削勵件 Standard Cutting Conditions
RVMBL4G-2.5D AquaREVO铣刀抑制毛刺 4ⴎ2.5D G㘗 AquaREVO Mills BurrLess Four Flutes 2.5D G type
切削帿度ap的对应表 Cutting depth ap parameter table
侧面加工
倰䒭
Side cutting
pattern
方式1 Pattern 1
方式2 Pattern 2
方式3 Pattern 3
外径(mm)
Diameter
min
4.8
6.4
8.0
9.6
12.8
16.0
max
15.0
20.0
25.0
30.0
40.0
50.0
ap薴㔵(mm)
Range of ap
~
~
~
~
~
~
~
min
2.0
2.0
2.0
2.0
3.0
3.0
max
8.0
11.0
13.0
16.0
22.0
28.0
ap薴㔵(mm)
Range of ap
~
~
~
~
~
~
~
min
4.3
5.9
7.0
8.6
11.8
15.0
max
14.5
19.5
24.0
29.0
39.0
49.0
ap薴㔵(mm)
Range of ap
~
~
~
~
~
~
~
⠽ⴀ长度△(mm)
End Mill
head through length
0.5
1
6
8
10
12
16
20
ap
工件
Work
ap
工件
Work
⠽ⴀ长度△
End Mill head
through length
工件中䗱
Center of workpiece
螺旋刃交叉处
(騄⯓畮的⡙縨)
Cross intersection of flutes
抑制毛刺系列
Hardened Steel
SS/S-C/FC
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat Treated Steel
SCM SUS304/SUS316
Stainless Steel Heat Treated Steel
Hardened Steel
Ti-6Al-4V
Nickel Alloy
Titanium Alloy Hardened Steel
SKD11
帳炽ꛩ
SKD61
♧菚絕匬用ꛩ
焫稇ꛩ/Ꝁ꜈
ざꆄꛩ
靈餘ꛩ ♶Ꝑꛩ 靈餘ꛩ
帳炽ꛩ
NAK/HPM
ꛢざꆄ
罣掚ざꆄ 帳炽ꛩ ꜥざꆄ
Aluminum Alloy
ap
ae
45~55HRC
2.5DC
2.5DC
0.005DC(MAX 0.05mm)
0.01DC 0.02DC 0.1DC φ16⟄♴ 0.03DC
φ16⟄♳ 0.01DC
0.2DC
(MAX 1.0mm) 0.2DC (MAX 1.0mm)
150~250HB 25~35HRC 35~45HRC
切削量
Depth of Cut
切削量
Depth of Cut
55~60HRC
ap
ap
ae
ae
侧面加工
磦加工
Side Milling
Roughing
侧面加工
礵加工
Side Milling
Finishing
被削材
Work Material
外径
Dia. of Mill
mm
6
8
10
12
16
20
6
8
10
12
16
20
鲮速
Rotation
(min-1)
6370
4800
3820
3180
1790
1430
进给速度
Feed
(mm/min)
1500
1500
1200
1140
800
600
鲮速
Rotation
(min-1)
5300
3980
3180
2650
1790
1430
鲮速
Rotation
(min-1)
4240
3180
2550
2120
1190
960
进给速度
Feed
(mm/min)
640
640
640
560
400
320
鲮速
Rotation
(min-1)
4000
2980
2390
1990
1390
1110
进给速度
Feed
(mm/min)
1080
1080
960
840
600
460
进给速度
Feed
(mm/min)
530
530
450
380
350
280
鲮速
Rotation
(min-1)
4000
2980
2390
1990
1390
1110
进给速度
Feed
(mm/min)
70
70
60
50
45
35
进给速度
Feed
(mm/min)
350
350
350
350
300
220
鲮速
Rotation
(min-1)
3180
2390
1910
1320
800
630
进给速度
Feed
(mm/min)
240
240
240
180
120
110
鲮速
Rotation
(min-1)
5300
3980
3180
2650
1980
1590
进给速度
Feed
(mm/min)
1300
1300
1300
1300
1300
1300
鲮速
Rotation
(min-1)
4240
3180
2550
2120
1590
1110
6370
4800
3820
3180
1790
1430
1050
1050
840
800
560
420
5300
3980
3180
2650
1790
1430
4240
3180
2550
2120
1190
960
520
520
520
450
320
260
4000
2980
2390
1990
1390
1110
760
760
680
590
420
330
480
480
410
350
320
260
4000
2980
2390
1990
1390
1110
70
70
60
50
45
35
250
250
250
250
210
160
3180
2390
1910
1320
800
630
150
150
150
110
80
70
5300
3980
3180
2650
1980
1590
910
910
910
910
910
910
4240
3180
2550
2120
1590
1110
Ӎ⚁用✵侧面礵铣կ♶䒊雳用✵䒓坵ㄤ꜂㶰加工կSpecialized for side finish milling. Not recommended for grooving and drilling
Ӎ㥵卓呏䰘磦加工勵件顺䎸后毛刺♶腊ꤑ,霼多妃㟞加礵加工կIf the burrs of roughing cannot be removed, increase the finishing
CATALOG NO. T2254C-FW2023032
抑制毛刺系列的再研磨、再涂层
抑制毛刺系列中的钻头、铣刀工具采用制造厂商经改良后的设备制造
再研磨、再涂层是根据改良的制造工艺制造。
■ 根据磨损状态再研磨,具有与新品相同的形状和毛刺改善性能。
■ 按照与新品相同的规格、检查标准进行再涂层,可获得与新品近同等的寿命。
■ 每件委托品刻印一个管理编号,完善管理工具的再研磨、再涂层履历。
有再研磨、再涂层的需求,请向购买的经销商或不二越申请。
再研磨*再涂层的流程
收入检查 再研磨 清洗 再涂层 检查 支出、包装、出货
●我司旧款钻头为例 注:
*本样册中的产品图片及内容仅作示意,实物产品效果(包括但不限于外观、颜色、尺寸)可能略有差异,请以实物为准。
*本样册中的数据为理论值,均来源于不二越内部实验,于特定测试环境下所得(请见各项具体说明),实际使用中可能因产品个体差异、使用条件和环
境因素不同略有不同,请以实际使用的情况为准。
*The pictures and contents of the products in this sample book are only for illustration. The effects of the physical products
(including but not limited to appearance, color and size)may vary slightly. Please refer to the physical products.
*The data in this sample book are theoretical values, which are derived from the internal experiments in NACHI. The data
obtained under the specific test environment (see the specific instructions). The actual use may vary slightly according to the
individual differences of the products, the use conditions and environmental factors. Please take the actual use as the
criterion.
2023.10.V-AK-AK
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