HAOQI MOULD IS EAGER TO FOCUS ON R&D PRODUCTION AND SALES 好旗模内热切·专注研发·生产·销售

COMPANY PROFILE 公司简介

东莞市好旗模内热旗科技有限公司是一家集研发，设计，生产，销售于一体的专业模内热切生产厂商。15年组建团队至今，已经在上海、无锡、厦门、东莞、中山、珠海、长沙等地成立合作服务网点。

16年始与东莞市柴桑精密模具有限公司合作组建研发团队，着力于解决塑胶产品水口技术难题；历经多年时间，无数次的理论和实验终于研发出模内剪切水口整套系统，并于18年底正式量产。

目前合作的客户有美的集团、特斯拉、比亚迪、银宝山新、华为、小米、恒宾模塑、立义科技、联创科技等。

Dongguan Haoqi In-mold Heat Flag Technology Co., Ltd. is a professional in-mold hot-cutting manufacturer integrating R&D, design, production and sales.Since the establishment of the team in 15 years, cooperative service outlets have been established in Shanghai, Wuxi, Xiamen, Dongguan, Zhongshan, Zhuhai, Changsha and other places.

In 2016, it cooperated with Dongguan Chaisang Precision Mould Co., Ltd. to form a research and development team, focusing on solving the technical problems of plastic product nozzles; Official mass production.

Currently cooperating customers include Midea Group, Tesla, BYD, Yinbaoshanxin, Huawei, Xiaomi, Hengbin Moulding, Liyi Technology, Lianchuang Technology, etc.

COMPANY REALITY 公司实景

CONTENTS目录

公司简介CompanyProfile 01\~02
公司实景Companyreality
什么是模内热切技术What is in-mold eager cutting technology 04
模内热切优势In-mold eager advantage
传统生产流程Traditionalproductionprocess 05\~06
模内热切生产流程In-mold eagerproductionprocess
工艺对比Process comparison
模内热切工作原理In-moldeagerworkingprinciple 07\~08
模内热切组成部分In-mold eagerly cut components
应用介绍Application introduction
模内热切标准件In-die hot cutting of standard parts 09\~10
模内热切控制器In-mold eager controller
控制器技术参数Controller technical parameters
通用型下拉式微型油缸Universal pull-down micro cylinder 11\~12
应用附件Application accessories
技术优势Technical advantages
结构优势对比Structural advantage comparison
案例分享Case Studies 13\~16
超高压时序控制器说明书Specification for ehv timing controller
自动模式操作界面简介Introduction of automatic mode operation interface
操作界面简介What is in-mold eager cutting technology 17\~18
手动操作界面简介Introduction of Manual Operation Interface
合作客户Partner

WHAT IS IN-MOLD EAGER CUTTING TECHNOLOGY 什么是模内热切技术

顾名思义，模就是模具，内就是里面，热可以理解成塑胶还没有完全冷却，还有一定温度，切就是剪断分离。也就是说在模具里面，模具还未打开塑胶还没完全冷却的候，进行水切分离的技术。

As the name implies, the mold is the mold, and the inside is the inside. Heat can be understood as the plastic has not been completely cooled, and there is still a certain temperature. Cutting is cutting and separating.That is to say, in the mold, when the mold has not been opened and the plastic has not been completely cooled, the water-cutting separation technology is performed.

IN-MOLD EAGER ADVANTAGE 模内热切优势

为什么要用模内热切？

能帮助我们实现自动化剪切水口，从而减少人力开销。现如今用工成本越来越贵，尤其最近几年人力成本呈直线上升，不光人力成本贵，更让企业头疼的是招不到人，再加上整个社会人口老龄化，从而导致用企业出现工荒。这种现象不会好转只会越来越严重。所以为了解决以上困扰，自动化生产替代人工，是现在也是未来不变的方向和动力。

提高甚至改善注塑工艺：

比如说一些透明薄壁的产品，基于手工剪切，所以产品进胶口不敢设计得太宽太大，担心后期手工剪切会有难度。那么有了模内热切技术后，产品的进胶可以无限制的做宽做大，从而使得注塑工艺更加简单和轻松，对注塑机的要求也不会那么挑剔。再比如再按键孔进胶的各种产品，以往的做法是在按键孔用2点或3点进胶，然后人工切除，但产品百分之百有熔接线，有些为了解决熔接线不得不拿去喷油处理，有的甚至喷几次。现在有了模内热切技术，大可不必遵循以前的传统做法了，可以直接在按键孔环型进胶，成型完，模内切刀直接把整个环型水口切除，并且有效的解决了熔接线的问题，还缩短了成型周期。

降低人为品质影响，提高产品一致化

人工永远无法达到一致性，而机器则相反它是无法达到非一致性。

Why use in-mold eagerness?

It can help us realize automatic cutting nozzles, thereby reducing labor costs. Nowadays, labor costs are becoming more and more expensive, especially in recent years, labor costs have been rising linearly, not only labor costsThe cost is expensive, and what makes companies even more troublesome is the inability to recruit people, coupled with the aging population of the entire society, resulting in labor shortages in enterprises. This phenomenon will not get better but will only get worse.Therefore, in order to solvethe above problems, the replacement of manual labor by automated production is the direction and motivation that remains unchanged now and in the future.

Improve or even improve the injection molding process:

For example, some transparent and thin-walled products are based on manual cutting, so the product inlet is not too wide and too large, worrying about the difficulty of manual cutting in the later stage. Then with in-mold heatAfter cutting technology, the product's glue feed can be widened and enlarged without restriction, which makes the injection molding process simpler and easier, and the requirements for the injection molding machine are not so picky. For example, press againFor various products with key hole glue, the previous method is to use 2 or 3 points glue in the key hole, and then manually cut off, but 100% of the products have weld lines, and some of them are in order to solve the problem of weld lines.It has to be sprayed, and some even spray it several times. Now with the in-mold eager cutting technology, you don't have to follow the previous traditional practices, you can directly inject the glue into the button hole ring type, and makeAfter molding, the in-mold cutter directly cuts off the entire ring nozzle, which effectively solves the problem of weld lines and shortens the molding cycle.

Reduce human quality impact and improve product consistency:

Humans can never achieve consistency, while machines cannot achieve inconsistency on the contrary.

TRADITIONAL PRODUCTION PROCESS 传统生产流程

提升自动化程度，等于提升企业未来竞争力，自动化一次投入持续使用，降低对人依赖及降低整体体制造成本。

Improving the degree of automation is equivalent to enhancing the future competitiveness of an enterprise. Once automation is put into use continuously, it reduces the dependence on people and reduces the overall manufacturing cost.

IN-MOLDEAGER PRODUCTION PROCESS 模内热切生产流程

触动 Touch

安装在模具上的触动开关将模具合模信号输入到时序控制器里面。

The tact switch in stalled on the mold inputs the mold clamping signal into the timing controller.

射胶 Shot glue

成型机开始射胶填充模具型腔。

The molding machine starts to shoot glue to fill the mold cavity.

保压pressure

保压即将结束时，切刀开始完成进刀动作。此时胶料还没有冷固，所以切刀可以达“热”切效果。

V When the pressure holding is about to end, the cutter starts to complete the advance movement. At this time, the rubber material has not been cold-set, so the cutter can achieve a "hot" cutting effect.

冷却 Cool down

切刀保持在分离位置，直至冷却即将结束时，切刀退回,此时产品与水口已经分离并已成型。

The cutter stays in the separated position until the cooling is about to end, the cutter retracts, at this time the product and the nozzle have been separated and formed.

完成Finish

模具打开后,取出产品与水口即可。切口平整，无需再进行修剪。

After the mold is opened, take out the product and the nozzle. The cut is flat and no trimming is required.

PROCESS COMPARISON 工艺对比

模外剪水口/Out-of-mold nozzle

1、水口剪不平，需全检返修；

2、部品水口位有剪伤风险；

3、剪切后有胶粉残留，部品粘附异物；

4、剪刀磨损，每月须更换或修理；

5、调校剪刀时间长，技术员劳动强大；

1. The nozzle is not cut flat and needs to be fully inspected and repaired;

2. There is a risk of shearing at the nozzle position of the parts;

3. After cutting, there is glue powder residue, and the parts adhere to foreign objects;

4. The scissors are worn and must be replaced or repaired every month;

5. It takes a long time to adjust the scissors, and the technicians have strong labor;

模内二次顶/In-mold secondary top

1、切割后部品附有胶丝，发白；

2、切割镶件容易产生披锋不良；

3、水口位切不平；

4、水口切刀为易损件每2周需要修理切刀或更换切刀；

5、水口切后出模不顺畅到处乱掉影响5S;

1. The parts after cutting are attached with plastic threads, which are whitish;

2. Cutting inserts are prone to poor draping;

3. The nozzle position is uneven;

4. The nozzle cutter is a vulnerable part and needs to be repaired or replaced every 2 weeks;

5. After the nozzle is cut, mold release is not smooth, and messed up everywhere, affecting 5S;

手动切水口/Manual water cut

1、作业员劳动强大，容易疲劳；

2、切刀易磨损切不平，须用介刀再修理；

3、切刀为易损件，每2周需要修理切刀或更换切刀；

4、手动冲切机，冲切精度差，冲切有水口切偏风险；

1. The operator works hard and is easily fatigued;

2. The cutter is easy to wear and cut unevenly, and it must be repaired with a medium knife;

3. The cutter is a vulnerable part, and the cutter needs to be repaired or replaced every 2 weeks;

4. Manual punching machine has poor punching accuracy and there is a risk of nozzle deviation in punching;

模内热切是一套系统，由模内热切方案、模内热切控制器、模内热切配件，其中模内热切配件由标准配件及非标件构成 In-mold eager cutting is a set of systems, which consists of in-mold hot-cutting program, in-mold eager-cutting controller, and in-mold hot-cutting accessories, among which in-mold hot-cutting accessories are composed of standard parts and non-standard parts

IN-MOLD EAGER WORKING PRINCIPLE 模内热切工作原理

模具射胶及保压完成，时序控制器提供高压推动微型缸活塞。
微型缸活塞推动切刀分离产品及料头。

模内热切控制器时间可以调整，达到最佳热切效果。

After the mold injection and pressure keeping are completed, the timing controller provides high pressure to push the piston of the micro cylinder. The micro cylinder piston pushes the cutter to separate the product and the material head.

The time of the in-mold eager cutting controller can be adjusted to achieve the best eager cutting effect.

IN-MOLDEAGERLYCUTCOMPONENTS 模内热切组成部分

APPLICATION INTRODUCTION 应用介绍

环形浇口/Ring Gate:

搭接浇口/Overlap gate:

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。

B:产品不受料头影响，避免料头冷却导致产品变形。切刀动作时间点可控，且驱动力大小可以设定。

切刀应用精切，尺寸控制精度高。

When the product is separated from the material head

A: The product is not affected by the cooling of the runner, which shortens the molding time.

B: The product is not affected by the material head, to avoid the deformation of the product caused by the cooling of the material head. The cutter action time point is controllable, and the driving force can be set.

The cutter is used for fine cutting, and the size control precision is high.

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。

B:产品不受料头影响，避免料头冷却导致产品变形。切刀动作时间点可控，且驱动力大小可以设定。

切刀应用精切，尺寸控制精度高。

When the product is separated from the material head

A: The product is not affected by the cooling of the runner, which shortens the molding time.

B: The product is not affected by the material head, to avoid the deformation of the product caused by the cooling of the material head. The cutter action time point is controllable, and the driving force can be set.

The cutteris used for fine cutting, and the size control precision is high.

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。B:产品不受料头影响，避免料头冷却导致产品变形。切刀动作时间点可控，且驱动力大小可以设定。切刀应用精切，尺寸控制精度高。

When the product is separated from the material head

A: The product is not affected by the cooling of the runner, which shortens the molding time.

B: The product is not affected by the material head, to avoid the deformation of the product caused by the cooling of the material head. The cutter action time point is controllable, and the driving force can be set.

The cutteris usedforfine cutting, and the size control precision is high.

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。

B:产品不受料头影响，避免料头冷却导致产品变形。切刀动作时间点可控,且驱动力大小可以设定。

切刀应用精切，尺寸控制精度高。

When the product is separated from the material head

A: The product is not affected by the cooling of the runner, which shortens the molding time.

B: The product is not affected by the material head, to avoid the deformation of the product caused by the cooling of the material head. The cutter action time point is controllable, and the driving force can be set.

The cutter is used for fine cutting, and the size control precision is high.

IN-DIE HOT CUTTING OF STANDARDPARTS 模内热切标准件

微型油缸Micro Cylinder

接头座 Connector Seat

信号开关Signal Switch

高压油管High-Pressure Pipeline

IN-MOLDEAGER CONTROLLER 模内热切控制器

CONTROLLER TECHNICAL PARAMETERS 控制器技术参数

UNIVERSAL PULL-DOWNMICRO CYLINDER 通用型下拉式微型油缸

APPLICATION ACCESSORIES 应用附件

名称Name	产品Product	型号Model	外径Outer diameter	内径Inner diameter	线径Wire diameter
高温密封圈High TemperatureSealing ring		HQ-MFQ-1814	18	14	2
		HQ-MFQ-1612	16	12	2
铜垫片Copper gasket		HQ-TDP-1308	13	8	1
		HQ-TDP-1612	16	12	1

名称Name	产品Product	型号Model	长度Length	螺丝规格Screw Specifications	锁固扭力N.mLocking torque N.m
油缸螺丝Cylinder Screw		HQ-LS-25	25	M6	60~65
		HQ-LS-30	30	M8

TECHNICAL ADVANTAGES 技术优势

模具端机构模组化 可实现正面拆装 Mold end mechanism modularization Front disassembly possible

STRUCTURAL ADVANTAGE COMPARISON 结构优势对比

常见结构Common Structure

VS

模组结构Module Structure

CASE STUDIES 案例分享

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

CASE STUDIES 案例分享

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

CASE STUDIES 案例分享

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

浇口残留 0.05\~0.1mm Gate residue 0.05\~0.1mm

热切前 Eagerly Before

热切后 Eagerly After

SPECIFICATION FOR EHVTIMING CONTROLLER超高压时序控制器说明书

备注：1. 注5.请将油位加至最低油位。
Notes:
1. Note 5. Please increase the oil level to the minimum oil level.

INTRODUCTION OF AUTOMATIC MODE OPERATION INTERFACE自动模式操作界面简介

详解：

1. 注释：当设备开机提示缺项报警，只需左右切换电源开关转向。

3. 点启动弹出提示窗口，点确认按退出；再按自动模式。步骤为A.B.C.D。

Details:

1. Note: When the device startup prompt default alarm, only about switching power switch to turn.

2. Input, adjust the parameter values.

3. Click Startup pop-up window, click OK press exit; then press auto mode. STEPISA.B.C.D

INTRODUCTION TO THEUSER INTERFACE 操作界面简介

详解：

1. 输入射胶加保压时间之和。

2. 切刀停留时间。

3. 切刀回退时间。

4. 油温显示，超过60°报警停机。

5. 工作压力值。

6. 工作状态显示框。

Details:

1. The sum of input injection time and holding time.

2. Knife dwell time.

3. Knife back time

4.Oil temperature indication,Over 60 degrees. Shut down.

5. Working pressure value.

6. Working Status Display box.

INTRODUCTION OF MANUAL OPERATION INTERFACE手动操作界面简介

详解：

3-4.手动增压一为电机增压，手动增压二为系统增压； 先按手动增压一按2\~3秒再按手动增压二长按2\~3 秒，右下角会有压力显示。

Details:

1-2. Set the device to manual mode after starting.

PARTNER 合作客户

有您的信任与支持，今后的岁月里，我们将更加努力为您服务，实现共同双赢！ With your trust and support, in the years to come, we will work harder to serve you and achieve a win-win situation!

让世界爱上中国造

东莞市好旗模内热切科技有限公司DONGGUAN HAOQI IN-MOLD EAGER TECHNOLOGY CO., LTD.

地址：广东省东莞市长安镇朗尾路1号

Add: No. 1, Langwei Road, Chang'an Town, Dongguan City Guangdong Province

电话：0769-8539 6724 手机：1332685 8256张生

邮箱：cs\_zh23@163.com

E-Mail:cs\_zh23@163.com