www.eaton.eu/xn300
Slice-card modular I/O system for the machine building industry
XN300
Big Efficiency
in a Small Package
PLC local I/O
20DI
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One for all and all for one
Tool-free installation
The modern assembly system and the connectors
with push-in technology simplify installation and save
time during commissioning.
Versatile functions
The modular system design with up to 32 modules
and different functions offers maximum flexibility for
your application solution
Compact design
The XN300 system with push-in technology offers
a status display and high channel density (up to 20
channels), at front surface area of only 12.5 x 102 mm
and a height of just 72 mm.
Application-oriented functions
The application-oriented functional design of the
modules minimizes the number of devices required,
which saves both money and space.
Universal use and integrated communications
Thanks to the XC300 PLC and the various gateway
options, the XN300 I/O system is suitable for
universal use as a local or remote I/O in CAN and
EtherCAT networks.
XN300 – The slice card modular I/O system
for the machine building industry
XN300, our ultra-compact, slice card modular I/O system with
pluggable, high-density connections, can be combined with
Eaton’s HMI/PLC products to create system solutions tailored to
the needs of your application. The wide range of available
functions and models reduces equipment costs and facilitates
optimum system solutions while keeping the footprint to a
minimum.
The XN300 I/O system can either be used as a local I/O directly
with our XC300 PLC, or as a remote I/O in CAN or EtherCAT
networks.
All this is combined with a sleek design and a convenient
installation concept that makes handling easier and allows
users to pre-assemble their I/O stations and the components
they will be connecting. Moreover, the plug-in terminal
system and the way in which signals are clearly identified
make commissioning easier and round off the system‘s
characteristics, making it the perfect solution for the needs
of machine building industry.
Designed for your needs
Time is money! The XN300 system offers unrivaled time
savings, thanks to the plug-in connections and the division
of the installation process into two steps (block assembly
and busbar assembly): As such, the installation can be
efficiently broken down into individual, pre-assembled
steps.
The function block can be quickly assembled and mounted
as a whole on a mounting rail – without any tools! Just
push the cables into the push-in connector or plug in the
connectors and you are ready to go to get the system up
and running.
Module catch mechanism DIN rail mounting
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A solution-oriented system based on push-in wiring
Convenient and easy to wire
A plug-in connection system makes it possible to quickly connect
and replace modules, which in turn makes it much easier to
commission and service machines. Each module can
accommodate up to 20 channels, which are distributed among
up to five plug connectors as required for the application at hand.
Accessories include keying pins designed to ensure that plugs
will not be mixed up.
The push-in terminals have the following conductor crosssections:
Connection specifications (standard)
• Rigid [mm²]
• Flexible with uninsulated ferrule [mm²]
• Flexible with insulated ferrule [mm²]
• AWG
• Stripping length [mm]
Neat and easy to keep track of
A clear functional layout makes it possible to easily keep track of
things despite the modules‘ high channel density:
• Mechanical latches can be easily accessed – even after a
module is installed
• Labels for individual identification
• Individually programmable user LEDs can be used as slot
-specific indicators
• Each module has a status LED that shows its communication
status
• The signal state for each wire is shown right next to where the
wire is connected
• Different signal colors make it easy to identify functions
(green =input, yellow = output, red = fault)
The optimized functionality of the devices reduces the number of
required slices and enables the implementation of additional
application functions. This means, for instance, that the digital
outputs can be powered and protected in groups, as well as
switched off centrally.
The digital inputs offer additional counter functions, while the
analog input modules can be used to provide reference voltages
for potentiometers or for temperature measurement with
variable cold junction compensation, etc.
The XN300 allows you to put together the right combination of
functions for your system solution.
1 Bus connector with multiple contacts
2 Module status LED
3 Individual module label
4 Toolless DIN rail mounting
5 Signal LED right next to the connection
6 Toolless push-in wiring
7 Plug connector
8 Wiring diagram
3
0,2–1,50
0,25–1,50
0,25–0,75
24–16
10
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Small automation solutions are primarily used to control process
and production steps of low complexity, or to perform partial
functions when implementing modular machine designs. These
process steps typically include the preparation, processing,
transport, sorting and packaging of materials. The XN300 I/O
system can not only detect and transmit analog and digital
signals, but can also supply new data from the PLC to the output
elements.
The special challenges for I/O systems in such applications usually
include the following:
• Limitations in the scope of functions offered by I/O products
• Limited installation space due to the compact design
• The required level of machine productivity (output)
• The development, material and installation costs
• The expenditures for maintenance and system care
XN300 - The system for your automation solution
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A compact and powerful system
In combination with our compact XN300 I/O system, the XC300
makes for a powerful modular PLC that forms the basis of
modern automation solutions. Thanks to its large number of
interfaces, this XSOFT-CODESYS 3-programmable PLC can be
used as a universal and flexible data node for a wide range of
applications.
How future-proof is my application solution?
Ensuring the sustainability and re-usability of a solution and the
associated know-how places additional requirements on the
flexibility of I/O systems that go beyond the scope of the
application itself. If you are planning to expand the machine in
different stages, modifications over its life cycle are to expected,
and questions such as whether all sensors and actuators can be
connected and networked thus need to be considered at an
early stage.
The system controls and visualization, including the
programming system, pose additional challenges for the
flexibility of the overall solution and the supplier’s product range.
Various standards are supported
CAN networking and third-party integration
The XN300 system supports the CAN and EtherCAT open
communication standards for use as a remote I/O. CAN
networking makes the XN300 ideal for small automation
solutions with local visualization via an HMI/PLC as well as for
larger systems. Up to 32 XN300 I/O slices can be operated via
one XN300 CAN gateway, while their data are transmitted by
means of 24 send and receive PDOs. Such networks can be
quickly and easily configured using our CODESYS-programmable
XV100, XV300 or XC300 PLCs. Any previous system experience
and program developments can be applied across the board to
create tailor-made application solutions at short notice.
If used in conjunction with a CAN network, the XN300 I/O block
can be used with any type of controller. In addition, this
communication interface also makes it possible to integrate
components from other manufacturers into Eaton automation
solutions.
Whether used as a local I/O
for our XC300 PLC or as a
remote solution – the XN300
enables the quick and
effective implementation of
application solutions.
Industrial Ethernet (IE) is the use of Ethernet in industrial
applications with protocols that support determinism and real-time
capability. Such devices use the standard Ethernet interface,
methods and services (IEEE 802.3) and supplement functions to
meet the special requirements of industrial communication.
EtherCAT® (Ethernet Control Automation Technology) is a real-time
ETHERNET system for industrial automation, which is
characterized by high performance and easy handling. The
complex ETHERNET Star topology is defined by a simple line or
tree structure and the use of ‘switches’ can be omitted. The
function in the IEC standard IEC 61158 open EtherCAT protocol is
suitable for ‘hard‘ as well as ‘soft‘ real-time requirements in
Automation technology.
Powerful device description files define the functional
characteristics of the devices. They simplify development and
commissioning and enable universal application under any
controller with EtherCAT master function.
The XN-312-GW-EC gateway identifies the connected XN300 I/O
modules, creates a local process image from it and exchanges the
data with the controller after the configuration check. Due to the
line structure of the EtherCAT topology, this is done automatically
without the need for settings such as IP Address or baud rate at
the Gateway. The EtherCAT protocol is implemented by the
participants continuously forwarded from one participants to the
next and thus offers a high transmission speed and data
transmission rate.
All characteristics of EtherCAT® fit perfectly the
use of the technology in performant, small and
medium-sized application solutions for the serial
machine construction.
For communication to the control level the XC300
offers other free configurable Ethernet interfaces
and thus supports the separation of field and
control level.
Automation with EtherCAT®
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Future-proof system through Platform concept
Automation solutions based on a flexible product
range XC300, XV300, XN300 and the standard
programming tool XSOFT-CODESYS 3 from one
source - a guarantee for fast implementation of new
projects.
Simple commissioning
Error-proof mounting, since no configuration settings
on the device are need to be done.
Simple system maintenance
XV300, XC300 and XN300 with EtherCAT and CAN
network connection simplify the 3rd party integration
and enable a step-by-step modernization of the
machine.
Reduction of development times
System configuration and parameterization of the
XN300 modules based on device description files
(EtherCAT Slave Information (ESI) file).
Improvement of machine productivity
The EtherCAT performance characteristics in
determinism and real-time capability lead to
shortened task cycle times and a higher machine
productivity.
Low product and infrastructure costs
Application-oriented XN300 device functions,
standard Ethernet wiring and the omission of
“switches” are easy on the budget.
Flexible in use
Hardly any restriction in the transmitted data volume
and the number of connectable devices.
Advantages of EtherCAT® in your automation solution
XN-322 analog modules are available as input/output modules
and multifunction modules.
• A wide variety of configuration options
• Modules with mixed functions
• Temperature measurement using thermocouples or resistance
sensors (Pt, Ni, KTY)
The XN300-Assist offers you maximum operating convenience
when planning your system. The online and offline functions of
this practical software tool are helpful features for
commissioning and installing the devices.
Online functions:
• Reading and setting of signal state and parameter
Offline functions:
• System configuration and
plausibility check
• Generation of purchase
orders
• Creation of files for
device specification
(EDS-file)
Download XN300 Assist:
http://applications.eaton.eu/sdlc
The following XN-322 specialty modules are an integral part of
the XN300 portfolio:
• Weigh module
• RS422/TTL-Counter module
• Motor driver modules
The XN300 system at a glance
EtherCAT Gateway CAN Gateway
Gateway modules
Analog modules Technology Modules
Digital modules
The EtherCAT and CAN gateways are part of the basic XN300
portfolio and support all latest Eaton I/O components for the
system. The XN300 backplane is used to transmit data between
the gateway and the various I/O modules.
• Direct connection to the components in the XN system
• Minimal width with easy-to-use push-in connection technology
• Clear separation between diagnostic, configuration, and
connection functions
• LED indicators for system diagnostics
• The address and baud rate can be set with DIP switches; a bus
termination resistor can be connected (CAN)
XN-322 digital modules provide the following advantages as input/
output and relay modules:
• Compact connection space
• LEDs with different colors in order to show the various possible
states
• State signals directly at the point of connection
• LED indicators for system diagnostics
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Softwaretool XN300-Assist
XN300 general overview
7
Specification Part-No.: Article-No.
Gateway/Interface
Gateway to bus system EtherCAT XN-312-GW-EC 178785
Gateway to bus system CANopen XN-312-GW-CAN 178782
Digital input
8 inputs, P, 24VDC, 5.0ms XN-322-8DI-PD 183172
16 inputs, P, 24VDC, 5.0ms XN-322-16DI-PD 183173
20 inputs, P, 24VDC, 5.0ms XN-322-20DI-PD 178786
20 inputs, P, 24VDC, 0.5ms XN-322-20DI-PF 178768
20 inputs, P, 24VDC, 2/4 CNT, 25kHz XN-322-20DI-PCNT 178767
20 inputs, N, 24VDC, 5.0ms XN-322-20DI-ND 183174
Digital output
4 outputs, relay, N/O XN-322-4DO-RNO 178779
8 outputs, P, 24VDC, 0.5A, sp XN-322-8DO-P05 183175
12 outputs, P, 24VDC, 1.7A, sp XN-322-12DO-P17 178788
16 outputs, P, 24VDC, 0.5A, sp XN-322-16DO-P05 178787
Digital input / output
4 inputs, 4 outputs, P, 24VDC XN-322-8DIO-PD05 183178
8 inputs, 8 outputs, P, 24VDC XN-322-16DIO-PD05 183179
8 inputs, 8 outputs, P, 24VDC, CNT XN-322-16DIO-PC05 183180
Analog input
4 inputs, PT/NI/KTY/R, 2/3 cable XN-322-4AI-PTNI 178772
6 inputs, +/-10V, 1 PT/KTY, Uref XN-322-7AI-U2PT 178789
8 inputs, 0/4-20mA XN-322-8AI-I 179288
8 inputs, thermocouple, 2 KTY XN-322-10AI-TEKT 178792
Analog output
8 outputs, +/-10V XN-322-8AO-U2 178790
Analog input / output
2 inputs, 2 outputs, +/-10V, Uref XN-322-4AIO-U2 183181
4 inputs, 4 outputs, +/-10V, Uref XN-322-8AIO-U2 178791
2 inputs, 2 outputs, 0/4-20mA XN-322-4AIO-I 183182
4 inputs, 4 outputs, 0/4-20mA XN-322-8AIO-I 178771
Technology modules
Weigh module, 2DMS, 24Bit XN-322-2DMS-WM 178793
DC motor driver, 12-30V, brushed, 3.5A XN-322-1DCD-B35 178794
Counter, 1 CNT, 125kHz, 16Bit, 4 DO, 4 DI XN-322-1CNT-8DIO 178795
Serial, 2 SSI, RS422, 32Bit XN-322-2SSI 178773
Power supply modules
Power supply, 4 x 24VDC/2A, sp XN-322-4PS-20 178796
Passive field potential distributors
Power Distribution, 18 channels, GND XN-322-18PD-M 178769
Power Distribution, 18 channels, VCC XN-322-18PD-P 178770
Eaton Industries GmbH
Hein-Moeller-Str. 7–11
D-53115 Bonn
© 2020 by Eaton Corporation
All rights reserved.
Publication no.: BR050004EN
June 2020
Eaton is a registered trademark of Eaton
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respective owners.
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environment through the use of power management technologies
and services. We provide sustainable solutions that help our
customers effectively manage electrical, hydraulic, and mechanical
power – more safely, more efficiently, and more reliably. Eaton’s
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