江丰 R
COMPANY INTRODUCTION公司介绍
泰州旭扬密封制品有限公司是一家生产橡胶垫片,四氟垫片,四氟包覆垫片,非石棉垫片,金属缠绕垫等密封制品及材料的综合型企业。公司拥有全自动橡胶炼胶设备及橡胶成型设备,聚四氟乙烯全自动模压设备,以及其它金属,非金属垫片成型设备。其生产的橡胶类密封制品、规模及质量位居同行业前列。长期以来,公司始终把科学技术作为生产力,坚持质量为本、诚信为道,致力于产品质量的提高及新产品、新材料、新技术的开发应用。本着“平等互利、共同发展”的精神,竭诚为新老客户提供提供优秀的服务!
我厂拥有优秀的技术力量、最新型的检测设备、管理制度和质量体系,一直坚持诚实守信,以客户满意为宗旨的经营理念,来融入实际的生产实践中。
展望未来,我公司员工将继续弘扬“团结、开拓、敬业”的企业精神。以敬业为先导,以信誉做追求,以产品拓展市场,愿与社会各界新老朋友一道携手共创辉煌。
Advantage
公司拥有自己的技术团队为您保驾护航
The company has its own technical team Escort you
公司有严格质量把关标准质量保障
The company has strict quality control standards Quality assurance
公司拥有资深售后队员为您提供贴心服务
The company has senior after-sales team members Provide you with considerate service
江苏德恒密封科技有限公司泰州旭扬密封制品有限公司泰州市德瑞新型材料有限公司
产品规格多样可根据客户需求定制
Various product specifications can be customized according to customer needs
拥有多年橡塑制品行业经验,生产销售一体化供应商
With many years of experience in rubber and plastic products industry, Integrated production and sales supplier
致力于把好产品带给每一位客户 We are committed to bringing good products to every customer
产品目录
Product catalogue
四氟复合垫 PTFE composite pad 06/
四氟夹包垫 Tetrafluoro clip pad 07/
氟橡胶垫片 Fluororubber gasket 09/
三元乙丙橡胶垫片 EPDM gasket 10/
丁晴橡胶垫片 NBR gasket 11/
硅橡胶垫片Silicone rubber gasket 12/
氯丁橡胶垫片 Neoprene gasket 13/
天然橡胶垫片 Natural rubber gasket 14/
芳纶橡胶板/垫片 Aramid rubber plate / gasket 15/
无石棉板/垫片 Asbestos free board / gasket 171
聚四氟乙烯板/垫片 PTFE plate / gasket 19/
膨体四氟板/垫片 Expanded teflon plate / gasket 20/
改性四氟板/垫片 Modified PTFE plate / gasket 21/
金属垫片系列Metal gasket series 23/
石墨复合垫 Graphite composite pad 25/
金属齿形垫片 Metal toothed gasket 271
金属环垫 Metal ring gasket 29/
金属包覆垫 Metal ring gasket 31/
金属波齿复合垫 Metal wave tooth composite pac 33/
橡胶板系列Modified tetrafluoroethylene 35/
橡胶板材质耐温表 Temperature Resistance of Rubber Materials 371
橡胶性质比较表 Rubber Materials Properties 38/
聚四氟乙烯/橡胶整体复合垫片与其它聚四氟乙烯包复垫片相比.其最大的优点是采用特殊熔融粘合工艺使聚四氟乙烯塑料与合成橡胶紧密熔合,整体复合性极佳。该产品既有优良的耐腐蚀.无毒、抗粘性,又具有良好的弹性和密封性能。
Sy#7500 PTFE / rubber integral composite gasket is compared with other PTFE clad gaskets The advantage of Teflon is that it has the best fusion with Teflon. This product has excellent corrosion resistance It is non-toxic, anti sticky, and has good elasticity and sealing performance.Sy#7500 PTFE/ rubber integral composite gasket is compared with other PTFE clad gaskets The advantage of Teflon is that it has the best fusion with Teflon. This product has excellent corrosion resistance It is non-toxic, anti sticky, and has good elasticity and sealing performance.
使用压力:PN≤25bar,使用温度:≤130°C
适用于化工、石化、食品、医药等行业的腐蚀性介质或高清洁度要求的管线法兰密封。
Service pressure: PN ≤ 25bar, service temperature: ≤ 130°C
It is applicable to the sealing of corrosive media or pipeline flanges with high cleanliness requirements in chemical, petrochemical, food, pharmaceutical and other industries.
| 技术参数 technical parameter | ||||
| 项目(project) | 单位(Company) | 数值(numerical value) | 标准(standard) | |
| 外观 Basic type | 表面应平整、光滑、厚度均匀,且不得有孔眼及夹渣等缺陷。 | HG/T21609 | ||
| 拉伸強度tensile strength | PTEE | MPa | ≥25.5 | HG/T21609 |
| 橡胶 rubber | MPa | ≥10 | HG/T21609 | |
| 剥离强度 peel strength | N/M | ≥39X10² | HG/T21609 | |
| 橡胶硬度质(邵氏)Rubber hardness (Shore) | 65°±5°(PNO.6~1.0)70°±5°(0.6)75°±5°(PN2.0、2.5) | HG/T21609 | ||
| 压缩率 compression ratio | % | ≥20 | GB/T13404 | |
| 回弹率 Rebound rate | % | ≥30 | GB/T13404 | |
| 应力松弛率(150C/16h)Stress relaxation rate (150C / 16h) | % | ≤45 | GB/T13404 | |
| 泄漏率(25℃/99%氮气)Leakage rate (25 C / 99% nitrogen) | cm³/s | 1X10⁻³ | GB/T13404 | |
Tetrafluoro clip pad
以车削加工的聚四氟乙烯为包覆材料,内衬无石棉橡胶、石棉橡胶、橡胶等软性材料,结合聚四氟乙烯希优良的耐腐蚀性能和内衬材料良好的压缩的回弹补偿性能,降低低了所需的螺栓预紧压力是一种经济型的密封垫片。
Taking the turning polytetrafluoroethylene as the coating material, lined with soft materials such as asbestos free rubber, asbestos rubber and rubber, combined with the excellent corrosion resistance of polytetrafluoroethylene and the good compression rebound compensation performance of the lining material, the required bolt preload is reduced. It is an economic sealing gasket.
使用条件(Service conditions)温度-50\~260℃
压力真空(Pressure vacuum)\~10Mpa PH0\~14
产品规格(Product specification)DN-10\~60mmΦ3000mm以下
| 表6垫片压缩率、回弹率的试验条件和指标Test conditions and indexes of gasket compression rate and rebound rate | |||||
| 产品类型(product type) | 试验条件(Test conditions) | 指标(index) | |||
| 试样规格/mmSample specification / mm | 试验温度/℃Test temperature / ℃ | 预紧比压/MPaPreload specific /MPa | 压缩率/%Compression ratio /% | 回弹率/%Rebound rate /% | |
| 石棉橡胶聚四氟乙烯包覆垫片Asbestos rubber PTFE coated gasket | φ89Xφ132X3(B型) | 18~28 | 35.0 | 17~13 | ≥30 |
| 非石棉纤维橡胶聚四氟乙烯包覆垫片Non asbestos fiber rubber PTFE coated gasket橡胶聚四氟乙烯包覆垫片Rubber PTFE coated gasket | |||||
| 7~13 | ≥30 | ||||
| 15.0 | 20~30 | ≥10 | |||
| 产品类型(product type) | 试验条件(Test conditions) | 指标(index) | ||||
| 试样规格/mmSample specification /mm | 试验温度/℃Test temperature /C | 试验介质Test medium | 预紧比压/MPaPreload specific /MPa | 试验压力Test pressure | 回弹率/%Rebound rate/% | |
| 石棉橡胶聚四氟乙烯包覆垫片Asbestos rubber PTFE coated gasket | φ89Xφ132X3(B型) | 18~28 | 99.9%氮气 | 35.0 | 公称压力的1.1倍 | < 1.0X10-² |
| 非石棉纤维橡胶聚四氟乙烯包覆垫片Non asbestos fiber rubber PTFE coated gasket | ||||||
| 橡胶聚四氟乙烯包覆垫片Rubber PTFE coated gasket | 15.0 | < 1.0X10-² | ||||
| 表8垫片应力松弛的试验条件和指标Test conditions and indexes of gasket stress relaxation | |||||
| 产品类型(product type) | 试样规格/mmSample specification /mm | 预紧应力MPaPre tightening stress MPa | 试验温度/℃Test medium | 试验时间/hTest time/h | 指标(index) |
| 石棉橡胶聚四氟乙烯包覆垫片Asbestos rubber PTFE coated gasket | φ89Xφ132X3 | 35 | 150 | 16 | 应力松弛率/%Stress relaxation rate /% |
| 非石棉纤维橡胶聚四氟乙烯包覆垫片Non asbestos fiber rubber PTFE coated gasket | 小于≤45 | ||||
氟橡胶垫片
Fluororubber gasket
代号FKM,公称压力≤16MPA,工作温度-20\~200℃,最大工作压力9.0MPA,氟橡胶在高温200℃下,使用寿命达14个月以上,在200℃的高温下,可长期使用,即使在300℃,也可短时间使用。
(但需要注意的是,当遇到300度以上高温时,氟橡胶会释放出有害的气体。吸入这些气体会对人体健康造成损害)。
Code FKM, nominal pressure ≤ 16MPa, working temperature – 20 \~ 200 °C, maximum working pressure 9.0MPa, fluororubber has a service life of more than 14 months at high temperature of 200 C, can be used for a long time at high temperature of 200 C, and can be used for a short time even at 300 C. (however, it should be noted that when encountering high temperatures above 300 degrees, fluororubber will release harmful gases. Inhaling these gases will cause damage to human health).
适用范围:适用于各种高耐油、阻燃、耐高温、腐蚀性强的密封件、密封圈及船舶、铁路、航空领域管道等使用。
Scope of application: it is applicable to all kinds of seals and sealing rings with high oil resistance, flame retardancy, high temperature resistance and strong corrosion, as well as pipelines in ship, railway and aviation fields.Scope of application: it is applicable to all kinds of seals and sealing rings with high oil resistance, flame retardancy, high temperature resistance and strong corrosion, as well as pipelines in ship, railway and aviation fields.
技术参数 technical parameter
密度(density)1.9-2.0g/cm³
拉伸强度(tensile strength)8MPA
断裂伸长率(elongation at break)160%
压缩变形(compression deformation)55%
空气老化(Air aging)275°\*24h变化率(Rate of change)
拉伸强度(tensile strength)8MPA
断裂伸长率(elongation at break)≥150%
200℃压缩变形率(Compression deformation rate)55%
200℃24h1号航空煤油质量变化率(Quality change rate of No. 1 aviation kerosene)≤5%
EPDM gasket
代号EPDM,公称压力≤16MPA,工作温度-30\~+130,最大工作压力9.0MPA。三元乙丙橡胶制品在130℃下可长期使用,在150下可短暂或间歇使用。
三元乙丙橡胶在臭氧浓度50pphm、拉伸30%的条件下,可达150h以上不龟裂。
Code EPDM, nominal pressure ≤ 16MPa, working temperature - 30 \~ + 130, maximum working pressure 9.0MPa. EPDM products can be used for a long time at 130 C and temporarily or intermittently at 150C. EPDM can not crack for more than 150h under the condition of 50 PPHM ozone concentration and 30% stretching.
技术参数 technical parameter
硬度(邵氏)(Hardness (Shore))70 ± 5
密度拉伸强度(Density Tensile Strength)1.17910 MPa g/cm
断裂伸长率(Elongation At Break)250
空气老化(Hot Ain Aging)100C\*70h
硬度(Hardenss(ShoreA))± 5
拉伸强度(Tensile Strength)30 MPa
断裂伸长率(Elongation At Break)<50 %
压缩永久变形(Compression Set)25(70c\*24h)
丁晴橡胶垫片
NBR gasket
代号NBR公称压力≤16MPA,工作温度-20\~+110,最大工作压力6.0MPA
丁腈橡胶适应于在较宽温度范围内具有良好的耐油、溶剂、芳香烃、碱性碳氢化合物、石油和天然气的腐蚀性能。对氢氧化物、盐和接近中性的酸具有良好的耐腐蚀性能。但在强氧化介质、氯化碳氢化合物,酮类和脂类其耐腐蚀性能是差的,推荐工作温度-20\~110℃。
产品特性:延伸率高,耐油、耐高温、耐老化性能好,无毒无味。
Product features: high elongation, good oil resistance, high temperature resistance, aging resistance, non-toxic and tasteless.
适用范围:在低、高温环境中的油介质中工作,密封性能好,广泛应用于电子医药、化正行业的密封件、密封条。 Scope of application: working in oil medium in low and high temperature environment, with good sealing performance, it is widely used in seals and sealing strips in electronic medicine and chemical industry.
技术参数 technical parameter
硬度(邵氏)(Hardness (Shore))2.15\~2.25
密度(density)1/℃ 8\~10x10
拉伸强度(Tensile strength)20\~35Map
断裂伸长率(elongation at break)300\~450%
空气老化(100℃\*70h) Hot Air aging
硬度(hardness)J3\~10x104
拉伸强度(Tensile strength)20\~35Map
断裂伸长率(elongation at break)300\~450%
压缩永久变形(Compression set)kv/mm>40
Neoprene gasket
代号CR,公称压力≤16MPA,工作温度-20\~+100,最大工作压力6.0MPACode Cr, nominal pressure ≤ 16MPa, working temperature – 20 \~ + 100, maximum working pressure 6.0MPa
技术参数:比重:1.5;扯断力:3.0Mpa a;伸长率:280%
Technical parameters: specific gravity: 1.5; Breaking force: 3.0MPa a; Elongation: 280%
适用范围:广泛用于电子、热老化场所可作为耐油材料使用。
Scope of application: widely used in electronic and thermal aging places, and can be used as oil resistant materials.
代号NR,公称压力≤16MPA,工作温度-50\~+80,最大工作压力6.0MPA具有中等压力,温度在-50\~+80℃的环境工作,有防水、抗震、密封等工作性能。
Code NR, nominal pressure ≤ 16MPa, working temperature – 50 \~ + 80, maximum working pressure 6.0MPa, with medium pressure and working temperature of – 50 \~ + 80 °C, with waterproof, seismic, sealing and other working performance.
适用范围:据产品技术参数的要求,可用于各种密封缓冲胶圈、胶垫、密封件及地面铺设、装潢。
Scope of application: according to the requirements of product technical parameters, it can be used for all kinds of sealing buffer rubber rings, rubber pads, seals and ground laying and decoration.
Aramid rubber plate / gasket
芳纶橡胶板是由芳纶纤维、其他复合纤维及丁晴橡胶组成,主要用于空气、水、海水、热水、蒸汽、石油以及一般的弱酸碱的密封材料。适用的温度以及压力范围广,建议使用温度不高于250℃,长期使用温度200℃。主要应用:适用于水、高温蒸汽、压缩空气、关节的一部分,换热器管材、阀门、泵等旋转机械。
Aramid rubber plate is composed of aramid fiber, other composite fibers and nitrile rubber. It is mainly used as sealing material for air, water, seawater, hot water, steam, oil and general weak acid-base. It is applicable to a wide range of temperature and pressure. It is recommended that the service temperature should not be higher than 250 C and the long-term service temperature should be 200 C.
Main applications: applicable to water, high-temperature steam, compressed air, part of joints, heat exchanger pipes, valves, pumps and other rotating machinery. 适用范围:可用于化学、石油、造船业、纸浆、造纸、食品和药品工业。
主要特点:不含石棉,耐油,抗压能力较强。 Scope of application: it can be used in chemical, petroleum, shipbuilding, pulp, papermaking, food and pharmaceutical industries.
Main features: asbestos free, oil resistant, strong compression resistance.
| 表3 橡胶板的牌号及颜色Table 3 brand and color of rubber plate | |||
| 牌号(Brand) | 颜色(colour) | 适用条件(Applicable conditions) | |
| 最高温度/℃Maximum temperature / C | 最大工作压力/MPaMaximum working pressure / MPa | ||
| KQG-001 | 兰色 Blue | 150 | 4.0 |
| KQG-002 | 黄色 yellow | 250 | |
| KQG-003 | 绿色 green | 350 | |
橡胶板的性能要求见表4。
| 表4 橡胶板的性能Table 3 Performance of rubber sheet | |||||||
| 项目(Brand) | 性能(Applicable conditions) | ||||||
| KQG-001 | KQG-002 | KQG-003 | |||||
| 密度/(g/cm³)Density/(g/cm3) | 1.8 ± 0.2 | ||||||
| 抗拉强度(横向)/MPa Tensile strength (transverse)/MPa | ≥7.0 | ≥9.0 | ≥12.0 | ||||
| 压缩率/% Compression ratio /% | 30±5 | 12± | 5 | ||||
| 回弹率/% Rebound rate /% | ≥50 | ≥40 | ≥45 | ||||
| 蠕变松弛率/% Creep relaxation rate /% | ≤50 | ≤45 | |||||
| 残余应力(初始应力为40MPa,300℃x16h)/MPaResidual stress (initial stress 40 MPa, 300 C x16 h) / MPa | ≥15 | ≥20 | |||||
| 柔软性 Softness | 无裂纹 No crack | ||||||
| 浸入ASTMIRM903号油(150℃±1℃,5h):厚度增加率/%Immersion in ASTM irm903 oil (150 C ± 1 °C, 5H): thickness increase rate /% | 0~25 | ||||||
| 耐流体性 浸入ASTMB号燃料油(20℃~30℃,5 h):重量增加率/%Fluid resistance Immersion in ASTM B fuel oil (20 °C ~ 30 °C, 5H): weight increase rate /% | 0~5 | 0~25 | 0~20 | ||||
| 浸入水(100℃±2℃,5h):厚度增加率/%Immersion in water (100 C ± 2 C, 5H): thickness increase rate /% | 0~20 | 0~15 | |||||
| 气密性(氮气内压:0.2 MPa,垫片载荷:20.7 MPa)/(mL/min)Air tightness (nitrogen internal pressure: 0.2 MPa, gasket load: 20.7 MPa) / (ml/ min) | ≤0.01 | ≤0.5 | ≤0.05 | ||||
| 气体渗透性(气内压:4.0MPa,垫片载荷:32.0MPa)/(mL/min)Gas permeability (gas internal pressure: 4.0 MPa, gasket load: 32.0 MPa) / (ml / min) | ≤0.2 | ≤1.0 | |||||
| 油密封性(油压:6.0 MPa,30 min)Oil tightness (oil pressure: 6.0 MPa, 30 min) | 无渗漏 no-leakage | ||||||
无石棉板/垫片
Modified tetrafluoroethylene
无石棉密封垫片材料:耐油系列
Compressed Non Asbestos Gasket Sheet:Oil-resistant Series
JF6350工业耐油无石棉密封垫片材料
标准:Q/BL004-2011工业用耐油无石棉密封垫片材料。
材料:以芳纶纤维、无石棉矿物纤维、人造纤维、合成耐油橡胶、性能填料,经热辊压制、NONSBES硫化制成。
●用途:适用于炼油设备及管道法兰处密封及汽车、船舶、拖拉机、柴油机、工程机械等密封垫片。
温度:350℃压力:3.0MPa以下
Jf6350 industrial oil resistant non asbestos sealing gasket material
Standard: Q/ bl004-2011 industrial oil-resistant non asbestos sealing gasket material.
Material: it is made of aramid fiber, asbestos free mineral fiber, man-made fiber, synthetic oil-resistant rubber and performance filler by hot roll pressing and non SBEs vulcanization.
无石棉密封垫片材料:耐油系列Compressed Non Asbestos Gasket Sheet : Oil-resistant Series
JF6150工业耐油无石棉密封垫片材料
标准:Q/BL004-2011业用耐油无石棉密封垫片材料。7686-12HH
BENLING材料:以芳纶纤维、无石棉矿物纤维、人造纤维、合成耐油橡胶、性能填料,经热辊压制SEALING NON硫化制成。
●ASBEST用途:适用于炼油设备、管道及汽车、船舶、拖拉机、柴油机的输油管道结合处的密封。
温度:150℃压力:1.0MPa以下
Jf6150 industrial oil resistant non asbestos sealing gasket material
Standard: Q/ bl004-2011 industrial oil-resistant non asbestos sealing gasket material. 7686-12HH
聚四氟乙烯板/垫片
PTFE plate / gasket
聚四氟乙烯(F4,PTFE)具有一系列优良的使用性能:而耐高温--长期使用温度200\~260℃;耐低温--在一100℃时仍柔软;耐腐蚀一一能耐王水和一切有机溶剂;耐气候一一塑料中最佳的老化寿命;高润滑一一具有塑料中最小的摩擦系数(0.04):不粘性--具有固体材料中最小的表面张力而不粘附任何物质:无毒害一一具有生理惰性;优异的电气性能一-理想的C级绝缘材料。
Polytetrafluoroethylene (F4, PTFE) has a series of excellent service properties: high temperature resistance – long-term service temperature 200 \~ 260 C; Low temperature resistance - still soft at 100 °C; Corrosion resistance - resistant to aqua regia and all organic solvents; Weather resistance - the best aging life in plastics; High lubrication – has the smallest friction coefficient in plastics (0.04); Inviscid - having the smallest surface tension in a solid material without adhering to any substance; Non toxic - physiological inertia; Excellent electrical performance - an ideal class C insulating material.
适用范围:广泛应用在国防军工、原子能、石油、无线电、电力机械、化学工业等重要部门。
Scope of application: widely used in national defense, military industry, atomic energy, petroleum, radio, electric machinery, chemical industry and other important departments.
技术参数 technical parameter
密度(Density g/cms)2.15\~2.25
线胀系数(Coefficentofline expansion)1/℃ 8\~10x10
拉伸强度(Tensile strength)≥15Map
伸长率(Elongation)≥150%
冲击强度(ength)1.97
布氏硬度(Brinell hardness)(Mpa 30\~40 hell hardne ss)
体积电阻(Volume resistance)Ω.cm>10"
击穿强度(Breakdown strength)kv/mm >40
膨体四氟是采用100%多向型纤维的聚四氟乙烯材料经特殊工艺制成的板状密封材料,再经裁切而成的垫片;适合于所有类型的法兰和几乎所有介质,使用温度范围广,有特别的机械强度,蠕变小,柔软性优异,可用于对纯度要求最严格的条件,它本身是清洁和无毒的。
Expanded teflon is a plate-shaped sealing material made of 100% multidirectional fiber teflon material through special process, and then cut into a gasket;
It is suitable for all types of flanges and almost all media. It has a wide temperature range, special mechanical strength, small creep and excellent flexibility.
It can be used under the most strict conditions for purity. It is clean and non-toxic.
| 技术参数 technical parameter | ||
| 项目(Ltems) | 单位(Company) | 指标(index) |
| 密度Density | g/cm³ | 0.8±0.15 |
| 拉伸强度Tensile strength | MPa | ≥20 |
| 压缩率Compressibility | % | 50~60 |
| 回弹率Recovery | % | >10 |
| 适用温度Applicable temperature | ℃ | -196~260 |
| 适用压力Applicable pressure | MPa | 2.6 |
| PH范围PH range | 0~14 | |
改性四氟板/垫片
Modified PTFE plate / gasket
采用优质纯聚四氟乙烯树脂或添加改性材料,经超音速气流混合、模压成型、烧结而制成各类密封板、管、棒和元件,也可经车削加工或切割制成密封件。
All kinds of sealing plates, tubes, rods and components are made of high-quality pure polytetrafluoroethylene resin or modified materials through supersonic air flow mixing, molding and sintering. They can also be turned or cut into seals.
改性四氟具有完全致密纤维化结构,在预紧压力下形成不透气、不透水的柔软密封材料,在高温下性能稳定,有良好的抗蠕变和抗冷流能力,并具有极佳的抗拉强度。只需少量规格的储备,大大减少用户库存,节省维修等待时间。是玻璃、塑料、陶瓷等易碎密封面和受损金属密封面的理想密封材料。
The modified PTFE has a completely dense fibrotic structure and forms an airtight and water tight soft sealing material under preload. It has stable performance at high temperature, good creep resistance and cold flow resistance, and excellent tensile strength. Only a small number of specifications are required, which greatly reduces the user's inventory and saves the maintenance waiting time. It is an ideal sealing material for fragile sealing surfaces such as glass, plastic and ceramics and damaged metal sealing surfaces.
性能特点 Material characteristic
良好的压缩、回弹性能(Good recovery and compressibility)
广泛的化学介质适应性(Wide range of application for chemical medium)
适用温度范围广(Apply extensive temperature range)
较高的机械强度(High mechanical strength)
安装简便快捷拆卸方便,没有残留物(Easy to set up and take down, no more leftover modifiers.)
不易老化及被侵蚀,可长期库存(Anti-aging and Corrosion-resistant can be Long-term stock)
| 技术参数 technical parameter | ||
| 物理性能(Physics Properties) | 单位(Company) | CPS6030 |
| 泄漏率 (GB/T 20671.4B)Leakage rate | cm³/s | ≤1.0×104 |
| 密度 (GB/T 541)Density | g/cm³ | 1.7 ± 0.2 |
| 拉伸强度 (GB/T 20671.7)Tensile strength | MPa | >14 |
| 压缩率 (GB/T 20671.2)Compressibility | % | 25~45 |
| 回弹率(GB/T 20671.2)Recovery | % | ≥30 |
| M 值(ASME F586 )M value | 1.4 | |
| Y值 (ASME F586)Y value | MPa(psi) | 13.0(1885) |
| 蠕变率 GB/T 20671.5 B)Creep rate | % | <40 |
本部分适用于管法兰用缠绕式垫片。
This part is applicable to spiral wound gaskets for pipe flanges.缠绕式垫片形式的代号应按表1规定。
The code of spiral wound gasket form shall be as specified in Table 1.
| 表1形式代号 Table 1 form code | ||
| 形式(form) | 代号(Code) | 适用的法兰密封面形式(Applicable flange sealing surface form) |
| 基本型Basic type | A | 榫槽面Tenon and groove surface |
| 带内环型With inner ring | B | 凹凸面 Concave convex surface |
| 带定位环型With locating ring | C | 全平面 Full plane |
| 带内环和定位环型 Type with inner ring and locating ring | D | 突面 Convex surface |
| 定位环材料(Locating ring material) | 金属带材料(Metal strip material) | 填充带材料(Filler tape material) | 内环材料(Inner ring material) | ||||
| 名称name | 代号Code | 名称name | 代号Code | 名称name | 代号Code | 名称name | 代号Code |
| 无定位环No locating ring | 0 | 06Cr19Ni9(0Cr18Ni9) | 2 | 石棉asbestos | 1 | 无内环No inner ring | 0 |
| 低碳钢mild steel | 1 | 06Cr17Ni12Mo2(0Cr17Ni12Mo2) | 3 | 柔性石墨Flexible graphite | 2 | 06Cr19Ni9(0Cr18Ni9) | 2 |
| 06Cr19Ni9(0Cr18Ni9) | 2 | 022Cr17Ni12Mo2(00Cr17Ni14Mo2) | 4 | 聚四氟乙烯teflon | 3 | 06Cr17Ni12Mo2(0Cr17Ni12Mo2) | 3 |
| 06Cr17Ni12Mo2(0Cr17Ni12Mo2) | 3 | 06Cr25Ni20(0Cr25Ni20) | 5 | 非石棉纤维Non asbestos fiber | 4 | 022Cr17Ni12Mo2(00Cr17Ni14Mo2) | 4 |
| 06Cr18Ni11Ti(0Cr18Ni10Ti) | 6 | 陶瓷纤维ceramic fiber | 5 | 06Cr25Ni20(0Cr25Ni20) | 5 | ||
| 022Cr19Ni10(00Cr19Ni10) | 7 | 06Cr18Ni11Ti(0Cr18Ni10Ti) | 6 | ||||
| 022Cr19Ni10(00Cr19Ni10) | 7 | ||||||
金属冲齿板柔性石墨复合垫片由金属冲齿板与柔性石墨板材复合而成。
常用金属冲齿板材料为低碳钢和0Cr18Ni9、00Cr19Ni100Cr17Ni12Mo2、00Cr17Ni14Mo2等。其性能应符合GB/T2520和GB/T3280等相应标准的规定。经与用户协商,也可以采用其他冲齿板材料。
The metal punching plate flexible graphite composite gasket is composed of metal punching plate and flexible graphite plate. Common metal gear punching plate materials are low carbon steel and 0Cr18Ni9, 00cr19ni100cr17ni12mo2, 00Cr17Ni14Mo2, etc. Its performance shall comply with the provisions of corresponding standards such as GB / t2520 and GB / t3280. Other punching plate materials can also be used after negotiation with users.
常用包边材料为0Cr18Ni900Cr19Ni100Cr17i12M200Cr17Ni14Mo2等。其性能应符合GB/T3280等相应标准的规定。经与用户协商,也可以采用其他包边材料。
金属冲齿板柔性石墨复合板材的性能应符合JB/T6628的规定。32外观垫片表面应平整、无翘曲变形,不允许有裂纹、褶皱、划伤等可能影响使用性能的缺陷存在。边缘切割应整齐,金属冲齿板与柔性石墨层应结合良好。
Common edge wrapping materials are 0cr18ni900cr19ni100cr17i12m200cr17ni14mo2, etc. Its performance shall comply with the provisions of corresponding standards such as GB/ t3280. Other edging materials can also be used after negotiation with users. The performance of metal punching plate and flexible graphite composite plate shall comply with the provisions of JB / T 6628. 32 the surface of the appearance gasket shall be flat without warpage and deformation, and there shall be no cracks, folds, scratches and other defects that may affect the service performance. The edge cutting shall be neat, and the metal punching plate shall be well combined with the flexible graphite layer.
垫片应由整张复合板切割制成。外径大于1000mm的垫片,如需要拼接,应取得需方同意。
厚度3mm的垫片可由厚度15mm的垫片粘贴而成。但应保证粘贴后的垫片在运输、贮存和安装使用过程中不发生分层和错位现象。
The gasket shall be cut from the whole composite plate. If the gasket with outer diameter greater than 1000mm needs to be spliced, it shall be approved by the demander.
The gasket with thickness of 3mm can be pasted by the gasket with thickness of 15mm. However, it shall be ensured that the pasted gasket will not be layered and misplaced during transportation, storage, installation and use.
3片包边应平整,公称尺寸小于或等于DN150的垫片,内包边不允许接头;DN150以上的垫片,内包边只允许有一个接头。焊点不应有未熔合和过熔等缺陷。
3 pieces of edge wrapping shall be flat. For gaskets with nominal size less than or equal to DN150, joints are not allowed for inner edge wrapping; For gaskets above DN150, only one joint is allowed at the inner edge. The welding spot shall be free from defects such as incomplete fusion and over fusion.
| asbH 4ses | ||||
| 试样规格(Sample specification) | 试验条件(Test conditions) | 指标(index) | ||
| 压紧应力/MPaCompression stress / MPa | 试验温度℃Test temperature C | 压缩率/%Compression ratio /% | 回弹率/%Rebound rate /% | |
| PN20,DN80 | 35.0 | 20±5 | 18~35 | ≥20 |
| Table 4 test conditions and indexes of gasket stress relaxation rate | ||||
| 试样规格(Sample specification) | 试验条件(Test conditions) | 指标(index) | ||
| 预紧比压/MPaPreload specific pressure / MPa | 试验温度℃Test temperature C | 试验时间/hTest time /h | 应力松弛率/%Stress relaxation rate /% | |
| PN20,DN32 | 35.0 | 300±5 | 16 | ≤20 |
| 表5垫片泄漏率的试验条件和指标Table 5 test conditions and indexes of gasket leakage rate | ||||
| 试样规格(Sample specification) | 试验条件(Test conditions) | 指标(index) | ||
| 试验介质Test medium | 预紧比压/MPaPreload specific pressure / MPa | 试验应力/MPaTest stress / MPa | 泄漏率/(cm³/s)Leakage rate / (cm3 / s) | |
| PN20,DN80 | 99.9%氮气92.9% Kaiqi | 35.0 | 1.1倍公称压力Your national strength | ≤1X10-³ |
Metal toothed gasket
金属齿型垫片具有同心圆沟槽,密封效果比一般金属平板垫片更优异,适用于高温高压的管法兰、压力容器端盖、各种阀件的密封,锁紧力低,特别适用于较窄的法兰面。此产品在一般应用场合可再生使用,相当经济有效。
The metal toothed gasket has concentric grooves, and the sealing effect is better than that of general metal flat gasket. It is suitable for the sealing of pipe flange, pressure vessel end cover and various valves under high temperature and high pressure. The locking force is low, and it is especially suitable for narrow flange surface. This product is renewable in general applications and is quite economical and effective.
| 名称(name) | 剖面(profile) | 编号(number) | 标准厚度(Standard thickness) |
| 基本型Basic type | D#3000 | 1.5~5.0mm | |
| 外拆型Detachable type | D#3001 | ||
| 可拆外环型Detachable outer ring type | D#3002 |
| 金属材质 (Metal material) | 密封层材质 (Sealing layer material) | |||
| 软铁 | 材质 Pressure bar | 温度(℃)Temperature(C) | 压力 Bar Pressure bar | |
| 304 SS | MIN | MAX | ||
| 304L SS | 石墨 graphite 聚四氟乙烯 teflon 膨体聚四氟乙烯 Expanded polytetrafluoroethylene 非石棉材料 Non Asbestos material | -196 | 600 | 300 |
| 316 ss | ||||
| 316L SS | ||||
| 410 SS | -268 | 260 | 210 | |
| 黄铜 | ||||
| 铝 | ||||
| 321 SS | -100 | 315 250 | 100 | |
| 347 SS 镍200 | ||||
| MONEL®400 | ||||
| INCONEL®600 | -200 silver | 750 | 250 | |
| HASTELLOY®B 2 | ||||
| 钛 | ||||
金属环垫片是一种广泛应用于石化工业电力船舶等高温、高压蒸汽气体,油,溶剂等的管法兰,压力容器,塔,槽,阀帽等的密封垫片。金属环垫片属于自紧密封,靠垫圈与垫槽的内外斜面(主要为外斜面)接触并压紧而形成密封。一般用于环形连接座法兰,可在高温高压环境中达到严格密封的效果。
Metal ring gasket is a kind of sealing gasket widely used in pipe flange, pressure vessel, tower, groove, valve cap and so on. The metal ring gasket belongs to self tightening seal. The cushion ring contacts and compresses the inner and outer inclined planes (mainly outer inclined planes) of the cushion groove to form a seal. It is generally used for annular connecting seat flange, which can achieve strict sealing effect in high temperature and high pressure environment.
| 名称(name) |
| 椭圆型Elliptic |
| 八角型Octagonal type |
| RX 高压型RX high pressure type |
| BX 高压型BX high pressure type |
| 三角型Triangular type |
| 镜型Mirror type |
材质特性
| 材料(Material Science) | 密封层材质(Sealing layer material | 使用温度(℃) Service temperature (℃) | ||
| BRINELL | ROCKWELL B | MIN | MAX | |
| 软铁 | 90 | 56 | -60 | 500 |
| 碳钢 | 120 | 68 | -40 | 540 |
| 304 SS | 160 | 83 | -250 | 540 |
| 316 SS | 160 | 83 | -200 | 815 |
| 347SS | 160 | 83 | -200 | 870 |
| 5Cr-0.5Mo | 130 | 72 | -29 | 650 |
| 包覆金属材料(Coated metal material) | 标准(standard) | 代号(Code) | 最高工作温度(℃)(Maximum operating temperature (C)) |
| 纯铝板L3 | GB/T 3880 | L3 | 200 |
| 纯铜板T3 | GB/T 2040 | T3 | 300 |
| 镀锌钢板 | GB/T 251B | St(Zn) | 400 |
| 08F | GB/T 710 | St | |
| 0Cr13 | 405 | 500 | |
| 0Cr18Ni9 | 304 | 600 | |
| 0Cr18NilOTi | GB/T 3280 | 321 | |
| 00Cr17Nil4Mo2 | 316L | ||
| 00Cr19Ni13Mo3 | 317L |
| 填充材料的最高工作温度Maximum operating temperature of filling material | |||
| 填充材料(Filling material) | 代号(Code) | 最高工作温度(℃)(Maximum operating temperature (°C)) | |
| 柔性石墨板(Flexible graphite plate) | FG | 650 | |
| 石棉橡胶板(Asbestos rubber sheet) | AS | 300 | |
| 非石棉纤维橡胶板(Non asbestos fiber rubber board) | 有机纤维(Organic fiber) | NAS | 200 |
| 无机纤维(Inorganic fiber) | 290 | ||
包覆垫片的压缩率及回弹率按表6的规定,其测试方法按GB/T12622中的方法B。
| 表6/Table 6 | ||
| 试验条件(Test conditions) | 压缩率,%(Compression ratio,%) | 回弹率,%(Rebound rate,%) |
| 试件尺寸:DN100Specimen size: DN100 | 26~30 | ≥15 |
| 预紧应力:63.3 MPaPre tightening stress: 63.3 MPa | ||
| 加卸载速度:0.5 MPa/sLoading and unloading speed: 0.5 MPa /S | ||
包覆垫片的应力松弛率按表7的规定,其测试方法按GB/T12621中的方法B。
| 表7/Table 7 | |
| 试验条件 (Test conditions) | 应力松弛率,% (Stress relaxation rate,%) |
| 试件尺寸:DN100 Specimen size: DN100 | ≤20 |
| 预紧应力:63.3 MPa Pre tightening stress: 63.3 MPa | |
| 试验温度:300士5℃ Test temperature: 300 ± 5 ℃ | |
| 试验时间:16h Test time: 16h | |
包覆垫片的密封泄漏率按表8的规定,其测试方法按GB12385中的方法A。
| 表8/Table 8 | |
| 试验条件 (Test conditions) | 允许泄漏率 (Allowable leakage rate) |
| 试件尺寸:DN100 Specimen size: DN100 | $\leq 1 \times 1 0 ^ { - 3 } \mathrm { m L } / s$ |
| 预紧应力:63.3 MPa Pre tightening stress: 63.3 MPa | |
| 试验温度:常温 Test temperature: normal temperature | |
| 试验介质:99.9%工业氮气 Test medium: 99.9% industrial nitrogen | |
| 试验压力:1.1倍的公称压力 Test pressure: 1.1 times the nominal pressure | |
| 金属骨架材料(Metal skeleton material) | 材料标准(Material standard) | 硬度HB(不大于)(Hardness HB (no more than)) |
| 08、10或类似低碳钢08, 10 or similar mild steel | GB/T 699、GB/T 700、GB/T 710 | 137 |
| 0Cr13 | GB/T 3280 | 200 |
| 1Cr13 | GB/T 3280 | 183 |
| 1Cr18Ni9Ti或类似奥氏体不锈钢1Cr18Ni9Ti or similar austenitic stainless steel | GB/T 3280 | 187 |
| 蒙乃尔合金等其他特殊材料Monel alloy and other special materials | 按相应标准 |
| 表5/Table 5 | |||||
| 试样规格/mm(Sample specification)/mm | 压缩应力/Mpa(Compressive stress)/Mpa | 加载、卸载速度/(Mpa/s)(Loading and unloading speed)/(Mpa/s) | 压缩率1%(compression ratio)1% | 回弹率1%(Rebound rate)1% | 备注(remarks) |
| φ 120.5 X φ 84 X 3.0 | 45±1.0 | 0.5 | 45±1.0 | ≥15 | 金属骨架材料为奥氏体不锈钢The metal skeleton material isaustenitic stainless steel |
垫片应力松弛性能的试验条件和技术指标应符合表6的规定。
| 表6/Table 6 | |||||
| 试样规格/mm(Sample specification)/mm | 压缩应力/Mpa(Compressive stress)/Mpa | 试验温度1℃(Temperature test)1℃ | 试验时间/h(Test time)/h | 应力松弛率1%(Stress relaxation rate)1% | 备注(remarks) |
| φ 65.5 X φ 50.5 X 2.5 | 45±1.0 | 300±5 | 16 | < 25 | 金属骨架材料为奥氏体不锈钢The metal skeleton material isaustenitic stainless steel |
垫片密封性能的试验条件和技术指标应符合表7的规定。
| 表7/Table 7允许泄漏率/(mL/s)Allowable leakage rate / (ml / s) | ||||||
| 试样规格/mm(Sample specification)/mm | 压缩应力/Mpa(Compressive stress)/Mpa | 试验介质(Test medium) | 试验温度1℃(Temperature test)1℃ | 试验压力/Mpa(Test pressure)/Mpa | 1级Level 1 | 2级Level 2 |
| φ 65.5 X φ 50.5 X 2.5 | 45±1.0 | 99.9%氮气 | 20±5 | 1.1倍公称压力 | ≤1.0X10⁻⁴ | ≤1.0X10⁻³ |
丁苯橡胶板 Styrene butadiene rubber sheet
丁晴橡胶板NBR sheet
氯丁橡胶板 Neoprene sheet
天然橡胶板Natural rubber plate
氟橡胶板 Fluororubber plate
三元乙丙橡胶板EPDM rubber sheet
·芳纶板 Aramid board
无石棉板Asbestos free board
橡胶板材质耐温表
Temperature Resistance of Rubber Materials
适用温度 Working Temperature Period
III特殊配方可达到之温度区间
Only to be achieved under particular conditions with special compounds.
橡胶性质比较表
超Excellent优Good中Suitable△差Limited▼劣Poor
| NR | IR | SBR | BR | IIR | EPDM | CR | NBR | PU | CSM | ACM | ECO | VAE | SI | FPM | |
| 拉力/Tensile strength | O | ● | ● | △ | △ | △ | ● | ● | O | ● | △ | ▼ | ● | ||
| 伸长/Elongation | O | O | ● | △ | ● | ● | ● | ● | O | ● | ▼ | ▼ | ▼ | O | ▼ |
| 弹性/Rebound Resistance | O | △ | O | ● | O | ● | O | △ | △ | △ | △ | △ | △ | ||
| 撕断力/Tear Resistance | O | ● | △ | △ | △ | △ | △ | ● | O | △ | ▼ | △ | △ | ▼ | △ |
| 耐磨/Abrasion Resistance | O | O | O | O | O | O | O | ● | △ | △ | ● | △ | |||
| 撞击力/mpaotStrength Resistance | O | ・ | ・ | ・ | O | V | △ | △ | |||||||
| 气密性/GasImpermeability Resistance | △ | △ | △ | △ | O | △ | O | △ | O | • | • | ||||
| 耐氧化/Oxygen Resistance | △ | △ | △ | △ | O | ● | △ | O | ● | ● | O | O | O | ||
| 耐臭氧/Ozone Resistance | ▼ | ▼ | ● | O | ● | ▼ | ● | O | ● | O | O | O | O | ||
| 耐候/Weathering Resistance | △ | △ | △ | △ | O | O | ● | △ | ● | ● | ● | O | O | O | |
| 耐日光/FlameResistance | ▼ | △ | △ | O | O | ● | ● | O | ● | ● | O | O | O | ||
| 耐热/Heat Resistance | ▼ | ▼ | △ | △ | ● | O | ● | △ | △ | ● | ● | ● | ● | ◎ | O |
| 低温性/LowTemperature Resistance | • | △ | • | △ | • | △ | △ | • | △ | • | • | ◎ | |||
| 油与汽油/Oil AndFuelResistance | V | V | △ | △ | O | ||||||||||
| 动植物油/Animaland vegetale OilResistance | △ | △ | △ | △ | • | O | • | O | O | △ | O | ||||
| 酒精/AlcoholResistance | ● | ● | ● | ● | O | ● | O | ● | ● | ● | ● | ● | |||
| 咸液/AlkalineResistance | △ | △ | △ | △ | ● | O | ● | O | ▼ | ▼ | |||||
| 酸液/Acid Resistance | ● | ● | ● | ▼ | ● | △ | △ | △ | △ | ● | |||||
| 溶剂油/Aliphatic-solvent Resistance-Aliphatic-Aromatic | ; | ; | ; | ; | ; | △ | O | △ | O△ | : | △ | ; | |||
| 氧化溶剂/酒精/Oxygenated-SolvetResistance | O | O | △ | A | V | △ | △ | ||||||||
| 耐水性/Water Resistance | ● | ● | ● | △ | ● | ▼ | ● | ● | ● | ● |
CONTACT US
地址:江苏省泰兴市元竹镇成庄村15组
电话:0523-87888883
传真:0523-87889283
网址:http://www.tzjfmf.net/
电子邮箱:450426863@qq.com




