HAOQIMOULDISEAGERTOFOCUSONR&DPRODUCTIONANDSALES郝旗模内热切·专注研发·生产·销售

东莞市郝旗精密科技有限公司DONGGUANHAOQIPRECISIONTECHNOLOGYCO.,LTD

COMPANYPROFILE 公司简介

东莞市郝旗模内热旗科技有限公司是一家集研发，设计，生产，销售于一体的专业模内热切生产厂商。15年组建团队至今，已经在上海、无锡、厦门、东莞、中山、珠海、长沙等地成立合作服务网点。

16年开始一直坚持科学发展观，将技术研发和人才培养作为公司的发展目标。公司设立了专门的技术研发部门，着力于解决塑胶产品水口技术难题；历经多年时间，无数次的理论和实验终于研发出模内剪切水口整套系统，并于18年底正式量产。

目前合作的客户有美的集团、特斯拉、比亚迪、银宝山新、华为、小米、恒宾模塑、立义科技、联创科技等。

Dongguan Haoqi In-mold Heat Flag Technology Co.,Ltd.isaprofessional in-mold hot-cutting manufacturer integrating R&D,design,productionand sales.Since the establishmentofthe team in 15 years,cooperative service outlets have been established in Shanghai，Wuxi,Xiamen,Dongguan, Zhongshan,Zhuhai, Changsha and other places.

Isince2016,it hasalwaysadhered to the scientific concept of development,taking technology researchanddevelopmentandpersonnel trainingas the company'sdevelopment goals.The company has set upa specialtechnical research and developmentdepartmentto focus on solving the technical problems of plastic product nozzles;after many years,countless theories and experiments have finally developed a complete system of in-mold shear nozzles,which was oficially massproduced at the end of 2018.

Currently cooperating customers include Midea Group,Tesla,BYD,Yinbaoshanxin,Huawei,iaomi, Hengbin Moulding,LiyiTechnology,LianchuangTechnology,etc.

CONTENTS目录

合作客户Partner

WHATISIN-MOLDEAGERCUTTINGTECHNOLOGY什么是模内热切技术

顾名思义，模就是模具，内就是里面，热可以理解成塑胶还没有完全冷却，还有一定温度，切就是剪断分离。也就是说在模具里面，模具还未打开塑胶还没完全冷却的候，进行水切分离的技术。

As the name implies,the mold is the mold,and the inside is the inside.Heat canbe understood as the plastic has notbeen completely cooled,and there is still a certain temperature.Cuting is cutting and separating.That is to say, in the mold,when the mold has notbeen opened and the plastic has not been completely cooled,the water-cuting separation technology is performed.

IN-MOLDEAGERADVANTAGE 模内热切优势

为什么要用模内热切？

能帮助我们实现自动化剪切水口，从而减少人力开销。现如今用工成本越来越贵，尤其最近几年人力成本呈直线上升，不光人力成本贵，更让企业头疼的是招不到人，再加上整个社会人口老龄化，从而导致用企业出现工荒。这种现象不会好转只会越来越严重。所以为了解决以上困扰，自动化生产替代人工，是现在也是未来不变的方向和动力。

Whyusein-moldeagerness?

Itcanhelpus realizeautomatic cuttingnozzles,thereby reducing laborcosts. Nowadays, labor costs are becoming more and more expensive,especially in recentyears,laborcostshavebeenrising linearly，notonly laborcostsThe cost is expensive,and what makes companies evenmore troublesome is the inabilityto recruit people,coupledwiththeagingpopulationof theentire society,resultinginlaborshortagesinenterprises.Thisphenomenonwil not getbetterbut will only get worse.Therefore,in order to solve theabove problems,the replacementofmanual laborbyautomated production is the directionand motivation that remainsunchanged nowand in the future.

提高甚至改善注塑工艺：

比如说一些透明薄壁的产品，基于手工剪切，所以产品进胶口不敢设计得太宽太大，担心后期手工剪切会有难度。那么有了模内热切技术后，产品的进胶可以无限制的做宽做大，从而使得注塑工艺更加简单和轻松，对注塑机的要求也不会那么挑剔。再比如再按键孔进胶的各种产品，以往的做法是在按键孔用2点或3点进胶，然后人工切除，但产品百分之百有熔接线，有些为了解决熔接线不得不拿去喷油处理，有的甚至喷几次。现在有了模内热切技术，大可不必遵循以前的传统做法了，可以直接在按键孔环型进胶，成型完，模内切刀直接把整个环型水口切除，并且有效的解决了熔接线的问题，还缩短了成型周期。

Improveoreven improve the injectionmolding process:

Forexample,some transparent and thin-walled products are based on manual cuting,so the product inlet is not too wide and too large,worrying aboutthedifficultyofmanualcuttinginthe laterstage.Thenwithin-mold heatAftercutting technology,the product's glue feed can bewidened and enlarged without restriction，which makes the injection molding process simplerandeasier,and therequirements for the injectionmoldingmachine arenot so picky.For example,pressagainForvarious productswith key hole glue,the previous method is to use2or3 points glue in the key hole, and then manually cut off,but 1 0 0 % of the products have weld lines,and someofthemareinordertosolvetheproblemofweldlines.lthastobe sprayed,and some evenspray it several times.Nowwith the in-mold eager cutting technology,you don’t have to follow the previous traditional practices, youcandirectly injectthe glue into thebuttonholeringtype,andmakeAfter molding,the in-mold cutter directly cutsoff the entire ringnozzle,which effectively solves the problem of weld lines and shortens the molding cycle.

降低人为品质影响，提高产品一致化

人工永远无法达到一致性，而机器则相反它是无法达到非一致性。

Reduce humanquality impactand improve product consistency:

Humans can never achieve consistency,while machines cannot achieve inconsistency on the contrary.

TRADITIONALPRODUCTIONPROCESS 传统生产流程

提升自动化程度，等于提升企业未来竞争力，自动化一次投入持续使用，降低对人依赖及降低整体体制造成本。

Improvingthedegreeofautomationisequivalenttoenhancingthefuturecompetivenessofanenterprise.Onceautomation is putintousecontinuously,itreducesthedependenceonpeopleandreducestheoverallmanufacturingcost.

IN-MOLDEAGERPRODUCTIONPROCESS 模内热切生产流程

触动 Touch

安装在模具上的触动开关将模具合模信号输入到时序控制器里面。
The tact switch in stalled on the mold inputs the mold clamping signal into the timing controller.

射胶 Shot glue

成型机开始射胶填充模具型腔。
Themoldingmachinestarts to shoot glue to fill the mold cavity.

保压Holdpressure

保压即将结束时，切刀开始完成进刀动作。此时胶料还没有冷固，所以切刀可以达“热”切效果。 When thepressure holding isabouttoend,thecuter startstocomplete theadvancemovement.Atthis time,the rubbermaterial has notbeen cold-set,so the cutter canachievea "hot" cutting effect.

冷却 Cooldown

切刀保持在分离位置，直至冷却即将结束时，切刀退回，此时产品与水口已经分离并已成型。 Thecutterstaysin theseparated positionuntil thecooling isabout toend,thecuterretracts,atthistime th product and the nozzle have been separated and formed.

完成Finish

模具打开后，取出产品与水口即可。切口平整，无需再进行修剪。
Afterthe mold isopened,take outthe productand the nozzle.The cutisflatand no trimming is required.

PROCESSCOMPARISON工艺对比

模外剪水口/Out-of-moldnozzle

1、水口剪不平，需全检返修；
2、部品水口位有剪伤风险；
3、剪切后有胶粉残留，部品粘附异物；
4、剪刀磨损，每月须更换或修理；
5、调校剪刀时间长，技术员劳动强大；
1.The nozzle is not cutflatand needs to be fully inspected and repaired;
2.There is a risk of shearing at the nozzle position of the parts;
3.After cutting,there is glue powder residue,and the parts adhere to foreign objects;
4.The scissors are worn and mustbe replaced or repaired every month;
5.Ittakes a long time to adjust the scissors,and the technicians have strong labor;

模内二次顶/In-moldsecondarytop

1、切割后部品附有胶丝，发白；
2、切割镶件容易产生披锋不良；
3、水口位切不平；
4、水口切刀为易损件每2周需要修理切刀或更换切刀；
5、水口切后出模不顺畅到处乱掉影响5S;
1.The parts after cuting are attached with plastic threads,which are whitish;
2.Cuting inserts are prone to poor draping;
3.The nozzle position is uneven;
4.Thenozzle cutterisavulnerable partand needs tobe repaired orreplaced every2weeks;
5.Afterthe nozzle is cut, mold release is not smooth,and messed upeverywhere,affecting 5S

手动切水口/Manualwatercut

1、作业员劳动强大，容易疲劳；
2、切刀易磨损切不平，须用介刀再修理；
3、切刀为易损件，每2周需要修理切刀或更换切刀；
4、手动冲切机，冲切精度差，冲切有水口切偏风险；
1.The operatorworks hard and iseasily fatigued;
2.The cutteris easy to wearand cut unevenly,andit must be repaired with a mediumknife;
3.The cutterisavulnerable part,andthe cutter needs to be repaired orreplaced every2weeks;
4.Manual punching machine has poor punching accuracy and there is a risk of nozzle
deviation in punching;

IN-MOLDEAGER WORKING PRINCIPLE 模内热切工作原理

IN-MOLDEAGERLYCUTCOMPONENTS 模内热切组成部分

※模内热切是一套系统，由模内热切方案、模内热切控制器、模内热切配件，其中模内热切配件由标准配件及非标件构成In-moldeagissfduouolhot-cutingaccessoiesamongichinmoldotcutingaccessoriesarecomposedofstandardpartsndonstadardparts

APPLICATIONINTRODUCTION 应用介绍

环形浇口/RingGate：

说明/Illustrate:

当产品与料头分离后 A：产品不受流道冷却影响，缩短成型时间。 B：产品不受料头影响，避免料头冷却导致产品变形。
※切刀动作时间点可控，且驱动力大小可以设定。
※切刀应用精切，尺寸控制精度高。
※When the product isseparated from the material head A: The product is not affected by the cooling of the runner,which
shortens the molding time. B:Theproductisnotaffectedbythematerialhead,toavoid the
deformation of the product caused bythe cooling of thematerial head.
※The cuter action time point iscontrollable,and the driving force
can be set.
※Thecutterisusedforfinecuttng,andthesizeoontrolprecision is high.

牛角浇口/HornGate：

说明/Ilustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。 B:产品不受料头影响，避免料头冷却导致产品变形。 ※切刀动作时间点可控，且驱动力大小可以设定。 ※切刀应用精切，尺寸控制精度高。

※When the productis separated from thematerial head A: The product is not affected by the cooling of the runner,which
shortens themolding time. B:Theproductisnotaffectedbythematerial head,toavoid the
deformation of the product caused by the cooling of thematerial head.
※Thecutter action time point iscontrollable,and the driving force
can be set.
※Thecutterisusedforfiecuttng,andthesize controlprecision is high.

侧浇口/SideGate：

进胶状态 热切状态 分离状态料头 ? 十十产品切刀应用类型 适用材料 ABS PS PP PE PC PMMA POM PA PBT LCP PEEKTPU PVC环形浇口 √ √ √ √ √ √ √ √ √ √ √ √

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。B:产品不受料头影响，避免料头冷却导致产品变形。切刀动作时间点可控，且驱动力大小可以设定。切刀应用精切，尺寸控制精度高。

※When the product isseparated from the material head A: Theproduct isnotaffected bythe cooling of therunner，which
shortens the molding time. B:Theproductisnotaffected bythematerial head,toavoid the
deformationoftheproductcausedbythecoolingof thematerial head.
※Thecutteraction time point iscontrollable,and the driving force
can be set.
※Thecutterisusedforfinecutingandthesizecontrolprecision is high.

搭接浇口/Overlapgate:

说明/Illustrate:

当产品与料头分离后

A:产品不受流道冷却影响，缩短成型时间。 B：产品不受料头影响，避免料头冷却导致产品变形。 ※切刀动作时间点可控，且驱动力大小可以设定。 ※切刀应用精切，尺寸控制精度高。

※Whentheproduct isseparated fromthematerial head A: The product is not affected by the cooling of the runner,which
shortens the molding time. B:The product is not affected by the material head, toavoid the
deformation of the product caused bythe cooling of thematerial head.
※Thecutter action time point iscontrollable,and the driving force
can be set.
※Thecutterisusedforfinecuttng,andthesizecontrolprecision is high.

IN-DIEHOTCUTTINGOFSTANDARDPARTS 模内热切标准件

IN-MOLDEAGERCONTROLLER 模内热切控制器

CONTROLLERTECHNICALPARAMETERS 控制器技术参数

UNIVERSALPULL-DOWNMICROCYLINDER 通用型下拉式微型油缸

TECHNICALADVANTAGES 技术优势

STRUCTURALADVANTAGECOMPARISON 结构优势对比

CASESTUDIES 案例分享

CASESTUDIES 案例分享

CASESTUDIES 案例分享

99 0.05\~0.1mm VS Gateresidue 0.05\~0.1mm 热切前 热切后 EagerlyBefore EagerlyAfter
产品原料 产品颜色 产品外观 进胶方式 浇口大小 浇口数量
Productrawmaterials Product color Appearance Glue feeding method Gatesize Number of gates
PP 自色 Biteflowerodles 浇 10.00\*1.5 1

SPECIFICATIONFOREHVTIMINGCONTROLLER

超高压时序控制器说明书

备注：

Notes:

1.Note5.Please increase theoil level to theminimumoil level.

INTRODUCTIONOFAUTOMATICMODEOPERATIONINTERFACE

自动模式操作界面简介

详解：

1.注释：当设备开机提示缺项报警，只需左右切换电源开关转向。
2.输入调整好参数值。
3.点启动弹出提示窗口，点确认按退出；再按自动模式。步骤为A.B.C.D。

Details:

1.Note:When the device startup prompt default alarm,only about switching powerswitch to turn.
2.Input,adjust the parameter values.
3. Click Startup pop-up window,click OK press exit; then press auto mode. STEP ISA.B.C.D

INTRODUCTIONTOTHEUSERINTERFACE 操作界面简介

13:02:44 Sample Message参数设定 数据监控Parametersetting Data monitoring1ela时进刀time 3 切刀复位 Sitate X开模 Oil teature999.9 S 2999. 9 S 延时进刀 进刀切除 M50合模 M51 注意油温不能超过6度 4688.8.Cutin 切除2 切刀保持 切刀保持 M52 压力MPACutterkeep Cutterkeep 停留 pressureD210/D210 22开发者 切刀复位 M53退刀 D5088.8.2 1.999.9 S 03Developer Cutter reset 5周期计数： D358888888888 次Cycle count bout启动 M2/M2 停止 M3/M自动模式 手动页面 报警页面startup stop automatic Manual Alarmpage

详解：

Details:

1.输入射胶加保压时间之和。
2.切刀停留时间。
3.切刀回退时间。
4.油温显示，超过 6 0 ^ { \circ } 报警停机。
5.工作压力值。
6.工作状态显示框。
1.The sum of input injection time and holding time.
2.Knife dwell time.
3.Knife back time
4. Oil temperature indication，Over 60 degrees.Shut down.
5.Working pressure value.
6.Working Status Display box.

INTRODUCTIONOFMANUALOPERATIONINTERFACE

手动操作界面简介

13:02:44 Sample Message 旗 贝 郝旗参数设定 数据监控 13:47 Sample Message HAOOIParameter setting Data monitoring 手动控制 数据监控
1el时进tine 切刀复位 Si状te 开模 0il teature 15/manuallycontrol Data monitoring
999.9 S 2999.9 建 Cut in M50合楼 M51切除 注意油温不能超过60度） 88.8 Manua增压1t1 ③ i 88.86/M
2 切刀保持 C刀保e M52停留 pressure 压力MPA Mana压22 4
999.9 S 22开发er Cut复t M53退刀 50088.8 H7/H7 压力MPA周期计数： 8888888888 次 Pressurrelief 5 888.8Cyclecount bout
启动 12/12 停止 自动模式 手动页面 报警页面 退出
startup stop automatic Manual Alarmpage ® quit压力显示Pressure display0 2

详解：

1-2.设备启动后点手动模式。
3-4.手动增压一为电机增压，手动增压二为系统增压； 先按手动增压一按2\~3秒再按手动增压二长按2\~3 秒，右下角会有压力显示。
5.手动泄压

Details:

1-2.Set the device to manual mode after starting.
3-4.Manual pressurization one formotor pressurization,manual pressurization two for system pressurization; First Press Manual pressurization one press2\~3secondsand press manual pressurization two long press.
2\~3 seconds,the lower right corner willhave pressure display.

PARTNER 合作客户

有您的信任与支持，今后的岁月里，我们将更加努力为您服务，实现共同双赢！Withyourtrustandsupport,intheyears tocome,wewillworkhardertoserveyouandachieveawin-winsituation!

MadeinChina-匠心筑梦，服务制造！ Made in China-Ingenuity to build dreams,service manufacturing!

为您真正的解决问题!

东莞市郝旗精密科技有限公司DONGGUANHAOQIPRECISIONTECHNOLOGYCO.,LTD

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