SmartPower B8X38-400 t Servo-hydraulic efficiency
worldofinnovation

EFFICIENT-PRECISE-VERSATILE The smart basis for your success
The advantages
(3) Highly compact servo-hydraulic injection molding machine with outstanding stability
_{rm{\tinycent}}\gg High-precision injection units with extensive equipment options
(3) Top efficiency with ,Drive-on-Demand 2.0^{*} drive system as standard
y Additional energy saving through patentedKERS energy recovery system
_{\gg} User-friendly thanks toUnilog B8X control system with integrated assistance systems
x Short mold changing time through ergonomically optimized clamping system
_{\gg} Conversion into a full production cell possible with WITTMANN auxiliaries and the Wittmann 4.0 "Plug & Produce" integration package
》Attractive price/performance ratio


SmartPower B8X The system highlights
Servodriveisstandardforthehydraulicsystem ("Drive-on-Demand 2.0")
All SmartPower B8Xmachines are equipped with a combination of fast-responding servo motors withhighperformancefixeddisplacementpumpsasstandard. Thesystembenefits areextreme dynamism,highspeed andprecisionof themachine movements and minimal energy consumption.
Plasticizing unit-compact,maintenance-friendly AllSmartPowerB8Xplasticizing/injectionunits are pivo-table and designed for easy access.This offers optimal conditionsforquick accessto the screw.As an option,aggregateversionswithservo-electricinjection andplasticizingdriveareavailable.
KERS-the optimal energy utilizationsystem The patented KERS (KineticEnergyRecovery System) forinjectionmoldingmachinestransformsthekinetic energyreleasedbydecelerationprocessesintoelectrical energy.Theresulting electricalpoweris utilized within the machine,e. g.for barrel heating.KERS enables an additional energy consumption cut of up to 5%
Well-balancedclampingsystemprotectsthemolds The4pillarclampingsystemwithforcetransmissionvia a central pressurepad and twodiagonally positionedfast-stroke cylinders,ensures optimal force transmissionintothe mold and simultaneously ahigh level of mold protection.
》Sensitivemoldprotection
Withoutcoming intocontact with thetie-bars,the movingplatenis guidedonlinearguidesandrotating rollerbearings via a sturdymoving carriage with a high load capacity for heavy molds.The minimal rolling friction of the moving platen guide system offers ideal conditionsforhighly sensitive moldprotection and cleanness.
CLAMPING UNIT A perfectlybalanced power pack
Ample space forthe mold and for symmetrical force distribution Generously dimensioned mold platens and a clamping system with perfect symmetricalforce distribution provide an optimal environment for allkinds of injection molding tools, including all types of media connections.[1]
》Sensitive andprecise
Within theSmartPowerB8Xclamping system,the exclusivetask of thetiebarsisforcetransmissionbetween theexternalplatens. Withouttiebarcontact,themovingplatentravelsonthelinear bearings virtually free of friction [2]. In very few steps, the tie bars can be optionally retracted and reset. [3]
》Fastmovements
-The movingplaten isdrivenby two diagonally positioned travel cylinders. [4] Combination of the travel cylinderswith ahydraulicdifferential gear system enables quickmovements. The travel cylinders are dimensioned forhigh opening forces.[4]
》Compactdesignforminimalfootprint
The suction valveplaced at thebottom of thepressurecylinder reducesthelength of theclamping unit toaminimum.[5]
》Maintenance-friendlyandeasytoclean
Ampleuseof rigidhydraulictubesinlieu ofhosesreducespoten tial maintenancerequirements.[6]
Easy access to the ejector area and platen environment for machine setting [7]


DRIVETECHNOLOGY Energy efficiency with "Drive-on-Demand 2.0"

Fast-response,precise,economical
"Drive-on-Demand 2.0" is theinnovative combination ofafast-responding,speed-controlled and aircooledservomotorwithahigh-qualityconstantdisplacement pump.Thefastresponsespeed isfurther enhancedbyaboosterunitspeciallydeveloped in-housewhichenablesahigherclockfrequency.This drive unit is only activated as long asrequired formovements and pressure generation.During cooling times orcyclebreaksforpartshandling,theservo driveisswitchedoffandconsumesnoenergy.During operation,"Drive-on- Demand 2.0^{\prime\prime} provides the basis for highly dynamically controlled machine movements and short cycle times.
The"Drive-on-Demand 2.0^{\prime\prime} systemis standard equipment of theSmartPowerB8Xmachineseries.
A brake on operating costs
_{\mathfrak{d}} The"Drive-on-Demand 2.0" system is standard equipment.
_{\mathfrak{d}} 》 "Drive-on-Demand 2.0^{\prime\prime} lowers energy consumption by up to 35 per cent compared tomodernvariable displacement pump systems.
\gg Additionalenergy cost cuts throughreduction of idle power
x Lower total expense forcooling,since oil cooling is normally notrequired
y Lowermaintenance expense through longer preservation of the oil quality due to less thermal load
_{\mathfrak{H}} Lower sound emission levels, consequently less investment in sound protection required
x Easy retrofit of a second servo drive packagefor parallel movements [1]

The insider concept is an ex-works solution to transform aSmartPowerB8Xinjectionmolding machine into a fully fledged production cell.In itsbasicversion,the equipmentcell integratesa partshandlingsystem,a conveyorbeltforparts transport and a protective housing firmly connected with the machine.Additional equipment modules forfurther processing,quality documentation and packaging are available as options.For the design and configuration of such higher automation levels, theWITTMANN Groupplaces thecombined expert know-ledge of the entire group at itscustomers' disposal.
The advantages of insider automation _{rm{\scriptsizecent}} Materialflowsystematization
thanksto a uniform logisticsinterface for finished parts transfer at the end of the clamping unit,aprerequisiteforpositioning ofseveral machines in rows
) Reduction of production space by up to 50% compared to conventional automation solutions
Minimizationofrobotcycletimes throughshortertravelpaths andimmediate parts depositing on conveyor belt
(x) Easy access in spite of integration to the mold and the robot thanks to mobility of the conveyor belt integrated in the protective housing
(3) Cost benefits, sincesafetyfeaturesforall danger areas are already in place and certified ex works
(3) CEmarkincluded
for every machine with an insider solution.No more costs forindividual approval.

CE certified by type examination CE

DC TECHNOLOGY Direct Current as energy source
The WITTMANN Group is thefirst manufacturer of turnkey systems to offer machines and production cells able to make direct use of energy from renewable sources such as photovoltaics.Using alocal DC Microgrid such assupplied byinnovenergy AG,theinjectionmoldingmachine,aswellasrobots and temperature controllers, arepowered directlyby solarenergy via a DCintermediate circuit.In addition, storagebatteriescanbeused,sothatanyexcessenergy,forexample solarpower, can be stored effcientlyforeffective use later on.

More Sustainability
x Direct,efficientuse of renewableenergy sources:Direct useof renewable energysourcessuchassolarenergyor wind power,not only cuts energy costs,but also makes a positive contribution toprotecting the environment.
》Conservation of resources and reduction of investment costs by up to 50% savings of copper in a DC grid. The use of direct current enables more efficient utilization of copper cables,thus saving copper and reducing the environmental impact.
》Reduction of {\mathsf C}{\mathsf{0}}_{2} emissions (Greenhouse Gas Protocol Scope 3):By conversion to renewable energies and efficient use of energy,the {\mathsf C}{\mathsf O}_{2} footprint can be reduced, which contributes to climate protection.
RENEWABLE ENERGIES
SOLARENERGY STORAGE BATTERY

Increasing stability and reducing costs
》Storing energy:Photovoltaicsystems produce fluctuating amountsofelectricenergy.Tocontinueusingsolarpower intimesofnosushineitmakessensetouseastorage batteryunit.Thisincreases theinternal consumption rate andpromotesindependencefromexternal powersuppliers, and reduces the electricity costs.
PeakShaving:Energy storagebatteries can contribute to reducing costly load peaks.Thisleadstomore even energy distribution and prevents network overloads.
》Security of supply through bridging of powerfailures andcontrolledproductionstopincasesofprolongedpowergridfailurethroughintegratedpowerstoragebatteries (uninterruptible power supply - UPS is already included in theDCgrid).Theintegrationof storagebatteriesoffers uninterruptible power supply and protects the production process against unexpected powerfailures.
UNILOG B8X Complex matters simplified
The provenUnilog B8X control systemlogic with the high-performancehardwareis the WITTMANNBATTENFELD solutiontomakethe operation of complexprocesses easy. To this end,theintegrated industrialPChasbeen equipped with an enlarged intuitive touch-screencontrolsurface.The visualizationistheinterfacetotheWindows10loT operating system,which offers extensive capacity for process control.In addition to the swivel-mounted monitor screen unit, a fixed manual operating panel is installed in the central console.

Unilog B8X
Highlights
》Operating logic with a high degree of self-explanation, similarto moderncommunicationdevices
》2majoroperating principles
-Operating/movementfunctionsviatactilekeys Processfunctions on touch screen(access via RFID, key card or key ring)
》Processvisualization via 21.5" touch screen display (full HD), pivoting laterally
》Newscreenfunctions
Uniformlayoutfor allWITTMANN auxiliaries
Recognition of gestures (wiping and zooming by
finger movements)
Containerfunction-splitscreenforsub-functions
and programs
》Statusvisualization
uniform signaling system across the entire WITTMANN Group
-Headline onthe screenwith colored status bars and pop-up menus
AmbiLEDdisplayonmachine
》Operatorassistance
QuickSetup:process parameter setting assistant using an integrated material database and a simple querysystemtoretrievemoldedpartdatawith machine settings pre-selection Extensivehelplibraryintegrated
The process in constant view
》SmartEdit
SmartEditisavisual,icon-based cyclesequenceprogramming facility,whichenablesdirectadditionofspecialfunctions(core pulls, air valves,etc.)based on a standard process via touch operation onthe control system's monitor.In this way,a total user-defined sequence can be compiled from a sequence menu. Thismachinecycle,visualizedeitherhorizontallyorvertically can be adjusted simply and flexibly to the process requirements by finger touch with"drag & drop"movements.
The advantages
-Icon visualization ensures clarity.
-Clear events sequence through node diagram
-Alterations without consequences through"dry test runs"
-Theoretical process sequence can be quickly implemented in practice.
Automaticcalculationoftheautomationsequencebased on the actual set-up data set without machinemovements

》SmartScreen
-Partitioningof screen displays tovisualizeandoperate two different functions simultaneously (e.g.machines and auxiliaries)
Uniformdesignof thescreenpageswithinthe WITTMANN Group
-Max.3 containers canbe addressed simultaneouslyfor the SmartScreen function.
-Adjustments of setvalues canbe effected directlyin theset value profile.

Remotecommunication
》QuickLook4.0
Productionstatuscheckviasmartphone-simpleandcomfortable: -Production data and statusesof all essential auxiliatries inaproduction cell Completeoverviewofthemostimportantproductionparameters Accesstoproductiondata,errorsignalsanduser-defineddata Theproduction cell overview offersa clear,simple overview of theproduction cell's general condition and that of itsindividualWittmann4.0 auxiliatries.
》Globalonlineservicenetwork
Web-Service24/7:directInternet connection toWITTMANNBATTENFELDservice Web-Training:efficientstaff training bymeansof thevirtual training center
WITTMANN4.0 Communication in and with production cells
With its communication standardWittmann4.0,theWITTMANN Group offers a uniform data transfer platform between injection moldingmachines andauxiliary equipment from WITTMANN.Incaseof anauxiliatrychange,thecorresponding visualizations and settings are loaded automatically via an update function, following the principle of "Plug & Produce".
ConnectionofauxiliariesviaWittmann4.0
》 WITTMANNwaterflowregulatorWFC120, GravimaxblendersandAton&Drymaxdryers
-Units directly addressed and controlled via themachine's controlsystem
-Joint saving of data in the production cell, the machine and in the networkvia MES
》WITTMANNrobotswithR9controlsystem
-Operationofrobotsviathemachine'smonitorscreen
-High-speed communication between machine and robot to synchronize movements Important machine movementscanbe setviatheR9 robot control system.
y WITTMANN Tempro plusD temperaturecontrollers
-Setting andcontrolof temperaturesvia themachine's control systempossible
-Allfunctions can be operated either on the unit orvia the machine's control system.
Integration in MESsystem
The integration of machines and complete production cells in an MESsystem isa prerequisiteforaneffcient and transparent produc tion facility according to theIndustry 4.0 concept.
Depending on customers'requirements,smallandmedium-sized companies as well as global players are offered a compact MES solution based on TEMI+.With the Windows10 loToperating systemit is alsopossible to have selected statusinformationfrom allconnected machines on the production floor shown under SmartMonitoring on the display screen of every machine.

Wittmann 4.0 system

WithWittmann 4.0,a machine and its robots and auxiliariesaretransformed into a uniform technical organism,which communicates externallyviaa specificIP address. Such a "Single point entry”with an integrated internal firewall substantially increases cyber security.
"single point entry" via router into the Industry 4.0 world
OPTIONS Modular and flexible

SmartPower B8X
The option highlights
》Parallelmovements
Additional pump modules forparallel movements for ejectors and core pulls
forhigher performance(fast injection)
Building-up the nozzle contact pressure during mold
closing
》HiQ packages
TheHiQpackagesofferadd-onsforthe existingUnilog B8Xmachine control system software.They provide additionalfeaturestogivetheoperatormoreinformation abouttheprocess,andtofacilitateoperationof the equipment.
High-performance electricinjection unit fast-responding,precise,economical
The electricinjection unit comeswith a dual drive for the injection and dosing functions. A one-piece, torsion-resistant castframe withlinear guides and acentralballscrewdriveofferstheprerequisitesfor highly dynamicprecision in movements.The unit is freely accessible,compact and pivotable.
》Fastmedia connection
For the ergonomicallypositionedstandardconnection points for cooling water, air and core-pull hydraulics, fast coupling plates(individual and system plates) are available as options, as well as power plug systems for the hot-runnerheating circuits,temperature and pressure sensors, and coding signals.
》WITTMANN auxiliaries
The comprehensiverangeof WITTMANN auxiliaries offers the right solutions for all secondary processes of injection molding,including partshandling,material feeding anddrying,spruerecycling andmold cooling. Via the optional Wittmann 4.0 integration package, all additional auxiliatries canbeintegrated into the production cell according to the“Plug and Produce" principle.
APPLICATIONTECHNOLOGYB8/B8X Competence above standard
Clean-room injection molding
For ultra-clean products
Whenever medical components orelectronic parts must be produced in anenvironmentfreeofparticles,theSmartPowerB8Xconcept withits easy-to-cleanmold space providesa good starting position, which canbeadapted tomore stringent requirements by optional equipment modules.

Cellmould Structured foam technology
The production of structuredfoam parts bytargeted addition of pressurized nitrogen dioxide to the plastic melt prior toinjection intothe mold hasbeen a core competence of WITTMANNBATTENFELD based onin-house R&D for more than 30 years.

Airmould
Gas injection
Airmouldis theprocessforgas-assisted injectionmoldingdeveloped by WITTMANN BATTENFELD. Its two variants are the Airmould internal gas pressure process and the external gas pressure process Airmould Contour.

Combimould Multi-component technology
Whentwo ormoreplasticmaterialsindifferentcolors orwithdifferent attributesmustbecombined intoonepart,theSmartPowerB8X machines can be equipped with additional injection units in V, L,S or HH configuration and rotary tables with servo drive.

LIM Liquid Injection Molding
LIM designates the injection molding process to manufacture elastic parts from 2-component LSR (Liquid Silicon Rubber).For processing LSR products, WITTMANN BATTENFELD uses proven modular machines and automationconcepts,aswellasspecialplasticizing systems adapted to the viscosity of LSR.

PIM (CIM/MIM)
Powder Injection Molding
Powderinjection molding (PIM) isa manufacturing process forseries production of components made of metallic or ceramic materials. PIM is the ideal production process for making complex,functional componentsinlargebatches andwith stringent demandsplaced on the materials.

SmartPower COMBIMOULD Highly versatile multi-component injection molding
SmartPowerstands fortheWITTMANNBATTENFELDinjectionmolding machines with smalltomedium clampingforcesizes(110to400t),featuringahighlyefficientservo-hydraulicdrivesystemcombined withacompacthydraulic clamping unit andleaninjectionunitsinthe internationalstandard sizes of 70 to 1670.
Combimould stands forWITTMANN BATTENFELD'smulti-component injectionmolding technology.ln thisprocess,abasicpartisproduced inthefirstinjectionmoldingstation,thenplasticcomponents indifferentcolorsormadeofdifferentmaterialsareaddedinoneorseveralmoreinjectionmolding stations,allinonecyclicalsequence.nthisway,variousmaterialattributesarecombinedwitheach otherto create a composite part of betterquality interms of visualattractiveness andfunctionality. This materialcombinationtechnologycanbeused toproduce individualparts as wellas integrated componentsjoined togetherby assembly injectionmolding.Depending onthe parts geometry in each case,thisrequiresdifferentprocessvariants.
TheSmartPower Combimould in sizesfrom110 to400tcombinesthe advantages of the generously dimensioned andflexiblyadjustableSmartPowerclamping unitwiththehighperformanceoftheEcoPower's allelectricinjectionunits.Agreatvarietyof combinationoptionswithoneorseveraladditional plasticizing/injectionaggregatesindifferentconfigurationsmakesitpossibletocreateahighlyflexible and efficient designtailored tofit all conceivable requirements.


SmartPower Combimould Applications
》Back molding
Simplebackmolding of two orthreeplasticlayers onabasepart orcertainareas thereof isthemost frequent application.Examplesaredecorations or anti-wearprotectionlayers.
》Assembly injectionmolding
By targeted use of the differencesinattributes of the plasticmaterials combined witheach other,assembliescanbeproduced with individual movable or detachable parts.Examples areflexible toyfigures, chain links,switch rockers or spout closures with resealing caps.
》Hard-softcomposites
Animportant field of applicationfor assembly injectionmoldingissealinstallation.nthisprocess,sealing lipsmadeofsiliconeorthermoplasticelastomerscan bemolded directlyontohousingbodiesortechnical parts in a second injection molding step.
》Overmolding
"Overmolding" is a special form of hard-soft combination,wheresoft,skid-resistantsurfaces arecreated onhousingpartsorappliancehandleswithelastomer layers.
Sandwichinjectionmolding-co-injection technology This processserves toproduce parts with a three-layer structure,consisting of two continuous outersurface layers andacore layer.Interms of processtechnology. this is achieved by consecutiveinjection of two materials through the same nozzleinto a conventional mold. A foamed orreinforced core component improves the part's mechanical attributes.Costs can be reduced by using regrind and Cellmould foam technology.The surfacelayers consisting of high-grade materials provide the desired high-quality surface attributes.In the packagingindustry,barrierlayers canbeincorporated in theparts.Reproducible,attractive marbling effects canbe achievedbyswitchingseveral times between two materials of different colors. Depending on the areaofapplicationandtherequirementstobemetby theproduction equipment,a sandwich adapterplate or a sandwich and interval nozzle is used.
COMBIMOULD PROCESSTECHNOLOGY Optimally coordinated solution

》Rotary unit process
The standard process
Rotaryunit technologyisthemostfrequentlyused Combimould variant.Iit is used both for overmolding and back molding.Here,the ejectorhalf of an \mathsf{X}+ X-cavity mold is mounted on a rotary unit.The rotary unit canbe designed for alternating rotationmovements of +/- 180 degrees (2 stations),120 degrees (3 stations) or 90 degrees (4 stations). Following theinjectionmoldingprocessinstation 1,thebasepartproduced thereis transferred to the overmolding station by opening and rotating the mold half on the ejector side.Parallel to molding the additional componentsin the subsequent stations,the next base part is produced in station1.The finished part is removedfrom the laststation.

》Indexplateprocess For complexpartdesign
Inindexplatetechnology,therotation and transfer mechanism is an integral part of the mold.This processmustbe applied if the second component is to be added on both sides of the part.To this end,the preformmustbetransferredtoastationtoreceivea modified shape onbothsides.Thisis carried outwith thehelpof anintermediate plateinside themold,also known asindex plate,by which the parts are lifted out ofstation1,turned andthenre-inserted intostation2. The drive systemfortheindexplateiseitherintegrated in the mold or maybe connected to the machine with a servo-electric drive.Rotations of +1 180 degrees(2 stations), 120 degrees (3 stations) or 90 degrees (4 stations) are possible.Theindex plate system offers themaximum possible flexibilityformoldedparts engineering.

》Transfer process
Forspecial cases and small seriesprojects
This process is used as an alternative to the index plate process where the molded part No. 1, due to its geometry,has aninsufficientcontactarea ontheindexplate forbeing transported bytheindexplatebetween the injectionmoldingstations.Othertypesofapplications are combinations of bulky inserts (such as screwdrivers or knife blades) with plastic components,ora low-cost production alternativefor small series.

》Valvegateretractionprocess
Toaddflatcomponentswithoutpartstransfer
Invalvegatetechnology,the second componentis addedwithoutpriormoldopeningandrotation.The differentgeometryrequiredinsidethecavityisproducedbyahydraulicvalvegatewhich,whenretracted, providesthespaceforaddingthesecond component.
In spite of a longer cycle time due to serial productionsteps,thevalve gateprocess maybe ofinterest economicallyinmold technologyforsmall numbers of unitsbecause of thelowercost of mold technology. Insome cases,the compactmold designevenallows the use of smallermachines.However, a possible use stronglydependsonthedesignofthemoldedpart and onflat geometries of the additions.
COMBIMOULDINJECTION UNIT The right combination for every application
In addition to their aggregate in the standard H position(horizontal),SmartPower Combimould machines canbefitted withfurther aggregates in the following configurations:V(vertical),L(horizontal onthemachine'srearside),S(slanted orpiggy-back),orHH (horizontal,parallel,side by side).In theCombimould version of theSmartPower machines,thehorizontal aggregate comes as an all-electricinjection unit as standard.The first additional aggregate is controlledviathehydraulicmaindrive module and thus offers a higher performance level.
A third injection unit canbeoperatedeasilyvia an additional hydraulic module integrated in the oil tank.As an option, all three injection unitscan alsobe delivered as electric models.
The Combimould machine concept is designed for unrestricted parallel operation of all injection units with eachother.If required, operation ofthe ejector and the core pulls parallelto the clamping movement is also available as an option.
》Vconfiguration
Injectionfrom above,alsointo themoldparting line
Positioneddiagonally abovehorizontalinjectionunit
-Compact machine design
-Small footprint
-S and H aggregates movable independently
-Individually adjustable,moment-free nozzle contactforce
-Excellent nozzle accessibility

》Lconfiguration
Injectionfrom the non-operatorside,eveninto the mold parting line
-Slide device free on the rear of the fixed platen
-Injection unit supported on linear guides
-Large adjustment range
-Access to the nozzlesand to the mold from the rearvialargeoperatorsafetygate
-Fixedplatenfreeforstandardlinearrobot
-Nozle position stroke measurement incl.display in control system
》H-H configuration
Two parallel horizontal aggregates
-Both aggregates movable independently of each other
- Good thermal separation of the aggregates
Compact configuration
-Easy barrel change
-Brief material testing
H-H combination and other configurations and more than 2 injection units upon request
SERVO-ELECTRICROTARYUNIT Fast and precise
ForSmartPowerCombimouldmachines,rotaryunitswithaservoelectricdrive andrangingfrom600 to 1090~\mathsf{mm} indiameterare available as an option.
\gg Specifictechnical data
-Shortrotation cycletimes thanks to servo-electric drive
-All rotary units arelaid out for rotary feed-through of the connected media-for up to 12 media circuits(temperature control, pneumatics,hydraulics)as well as power circuits and sensors.
-All rotary units are available for 2., 3-and 4-station operation.
-Available forboth reversing and round-loop cycles
-Accurate positioning with electronic rotation angle measurement
- End position dampening
-Indexing device
-Rotation parallel to machine and robot movements possible
-Rotationmodule canbe deactivated via control system
-Easy,flexible installation and removal possible
》Extension options
-Extendednumberofmediacircuits -Customized ejector positions -Installation of magnetic mold platens -Data transfer modules
y Tie-bar removal device available as standard
Fortheinsertionofbulkyorextra-largemolds,oneofthetiebars canberetracted and subsequentlyreturned toits original position in just a few steps.


Material | Factor |
ABS | 0.88 |
CA | 1.02 |
CAB | 0.97 |
PA | 0.91 |
PC | 0.97 |
PE | 0.71 |
PMMA | 0.94 |
POM | 1.15 |
PP | 0.73 |
Material | Factor |
PP + 20 % Talc | 0.85 |
PP + 40 % Talc | 0.98 |
PP + 20 % GF | 0.85 |
PS | 0.91 |
PVC hard | 1.12 |
PVC soft | 1.02 |
SAN | 0.88 |
SB | 0.88 |
DATA SmartPower B8X38
Clamping unit | SmartPowerB8X38 | ||||||
Clamping force | kN | 380 | |||||
Distance between tie bars | mm x mm | 370 x 320 | |||||
Mold height (min.) | mm | 150 | |||||
Opening stroke/opening force | mm/kN | 400/34 | |||||
Maximum daylight | mm mm/kN | 550 | |||||
Ejectorstroke/ejector force Dry cycle timel) | S -mm | 150/26.4 1.75 - 224 | |||||
Injection unit | 70 | 18 | 130 | 210 | |||
Screwdiameter | mm | 14 18 | 22 | 22 25 | 30 | 25 30 125 | 35 150 |
Screw stroke | mm | 70 90 | 90 90 | 110 125 | 125 | 150 | |
Screw L/D ratio | 20 | 20 | 20 22 | 22 | 22 61.4 | 144 | |
Theoreticalshotvolume Specificinjectionpressure | cm3 bar | 10.8 22.9 3000 3000 | 34.2 22.9 2056 3000 | 41.8 61.4 2864 2218 | 88.4 1540 | 106 2940 | 1500 |
685 | 473 | 2042 | |||||
min-l | 4.8 | 340 | |||||
g/s | 2.4 6.9 | 10.8 | 6.4 13 | 1718 | 91 316 | 24 | |
Nozzlestroke/contact force | Nm | 5 128 | 230 128 | 238 340 | 3570 | 340 490 | 490 |
Injetin raeinto aion) | mm/kN cm3/s | 250/47 | 250/47 | 250/86 | 12823 | ||
37.6 622 | 93.6 | 50.9 67.2 868 | 1245 | 95. 2 94.3 | |||
andectionapeint aitwith | cm3/s | 65,5 108 | 162 | 78 116 150 | 216 | 113 163 | 222 |
Barrel heating power Number of heating zones | kW | 2.9 5.7 4 | 6.5 | 5.7 6.5 9.2 | 9.5 | 9.2 9.5 | 10.6 |
Energy efficiency class3 | 5+ | 4 5+ | 6+ 5+ | 4 | |||
5+ 5+ | 6+ | 7+ | |||||
Drive | |||||||
Oil tank volume | 一 | 200 | 200 | 200 | |||
kVA | 16/43 | 22/45 | 22/45 | ||||
Emission sound pressure level4) | dB(A) | 64 | 64 | 64 | |||
Weights,dimensions | |||||||
Netweighexclusie ril | kg | 300 | 300 | 3400 | |||
Leygthx wiath betghts) | m | 3.4x1.3x1.9 | 3.5×1.3 1.9 | 346x1.3x19 | |||
Max. mold weight6) | kg | 700 | |||||
Min. mold dimension mm xmm | 226 x 226 |

Clamping unit | SmartPowerB8X50 | SmartPowerB8X60 | |||||||
Clamping force | kN | 500 | 600 | ||||||
Distance between tie bars | mm xmm | 370 ×320 | |||||||
Mold height (min.) | mm | 200 | |||||||
Opening stroke/opening force | mm/kN | 400/34 | |||||||
Maximum daylight | mm | 600 | |||||||
Ejectorstroke/ejector force Dry cycle timel) | mm/kN S -mm | 150/26.4 1.75 - 224 | |||||||
Injection unit Screw diameter | mm | 70 14 18 | 22 18 | 130 22 25 | 30 | 210 25 30 | 35 30 | 350 35 | 40 |
Screw stroke | mm | 70 90 | 90 90 | 110 125 | 125 | 125 150 | 150 | 150 175 | 175 |
Screw L/D ratio | 20 | 20 | 20 22 | 22 | 22 | 22 | |||
Theoretical shotvolume | cm3 | 10.8 22.9 | 34.2 22.9 | 41.8 61.4 | 88.4 61.4 | 106 | 144 106 | 168 | 220 |
Specificinjection pressure | bar | 3000 3000 | 2056 3000 | 2864 2218 | 1540 2940 | 2042 | 1500 | 2835 2083 | 1595 |
min-1 | 685 | 473 | 3410 | 273 | |||||
g/s | 2.4 9.6 | 1.8 4.8 | 6.4 13 | 1718 | 9n 136 | 14 | 1- 16- | 26 | |
Nm | 565 120 | 230 120 | 238 340 | 3570 | 340 400 | 400 | 500 520 | 520 | |
Nozzle stroke/contact force | mm/kN | 250/47 | 250/47 | 250/86 | 250/86 | ||||
Inyecion ateintoaton) | cm3/s | 37.6 622 | 93.6 50.9 | 672 86.83 | 1245 | 65.2 94.3 | 12823 | 67.9 92.4 | 129.7 |
aniectienaeinp aptwith | cm3/s | 65.5 108 | 162 | 78 116 150 | 216 | 113 163 | 222 | 117 160 | 209 |
Barrel heating power | kW | 2.9 5.7 | 6.5 | 5.7 6.5 9.2 | 9.5 | 9.2 9.5 | 10.6 | 9.5 10.6 | 13.7 |
Number of heating zones | 4 | 4 | 4 | 4 | |||||
Energy efficiency class3) | 5+ 5+ | 5+ 5+ | 5+ 5+ | 6+ | 5+ 6+ | 7+ | 5+ 6+ | 7+ | |
Drive | |||||||||
Oil tank volume | 200 | 200 | 200 | 200 | |||||
kVA | 16/43 | 22/45 | 22/45 | 27/53 | |||||
Emissionsoundpressurelevel4) | dB(A) | 64 | 64 | 64 | 64 | ||||
Weights,dimensions | |||||||||
kg | 300 | 300 | 3300 | 3100 | |||||
3.8 x 1.3 x 1.9 | |||||||||
Leygtht eth betoht) | m | 3.4x1.3x1.9 | 3.5×1.3x1.9 | 700 | 346x1.3x19 | ||||
Max.mold weight6) | kg | 226 × 226 | |||||||
Min.mold dimension | mm x mm |

DATASmartPowerB8X80/90
Clamping unit | SmartPowerB8X80 | SmartPowerB8X90 900 | |||||||||||||
Clamping force | kN | 800 | |||||||||||||
Distance between tie bars | mm xmm | 470 x 420 | > | ||||||||||||
Mold height (min.) | mm | 225 475/42 | |||||||||||||
Opening stroke/opening force | mm/kN | ||||||||||||||
Maximum daylight | mm | 700 | |||||||||||||
Ejectorstroke/ejectorforce Dry cycle timel) | mm/kN S-mm | 150/41.2 1.9 - 294 | |||||||||||||
Injection unit | 70 | 18 | 130 | 210 | 350 | 525 | |||||||||
Screwdiameter | mm | 14 | 18 | 22 | 22 | 25 | 30 25 | 30 | 35 30 | 35 175 | 40 35 | 40 | 45 | ||
Screw stroke | mm | 70 | 90 | 90 | 90 110 | 125 | 125 125 | 150 | 150 150 | 22 | 175 175 | 200 | 200 | ||
Screw L/D ratio | 20 | 20 20 | 22 | 22 | 22 | 168 | 22 | ||||||||
Theoretical shot volume | cm3 | 10.8 | 22.9 | 34.2 2056 | 22.9 41.8 | 61.4 88.4 | 61.4 | 106 2042 | 144 106 1500 2835 | 2083 | 220 | 168 251 2500 2100 | 318 1659 | ||
Specificinjection pressure | bar | 3000 | 3000 | 3000 2864 2218 1540 | 2940 | 350 | 1595 | ||||||||
Marxascre snit(option) | min-1 | 750 | 11 | 475 | 13 | 18 12 | 435 17 | 26 | 14 | 34 | 273 17 27 | 35 | |||
Max.plasticizing rate(PS)2) Hydraulic|eunit (Option) | g/s | 2.6 2.1 | 7.6 6.1 | 8.8 | 4.8 7 4.8 7 | 13 | 18 11 | 16 | 24 14 | 22 | 34 | 20 31 | 41 | ||
Max.screwtorque Hydraulic | eunit (Option) | Nm | 65 65 | 120 120 | 231 150 120 | 120 238 150 | 340 357 250 | 340 250 340 | 490 400 | 490 600 400 500 | 621 500 | 621 500 | 770 700 | |||
Nozzle stroke/contact force | mm/kN | 250/47 | 250/47 | 250/86 | 250/86 | 300/86 | |||||||||
Injectin ra eintoaion) | cm3/s | 48.3 | 70.8 | 112 | 57.3 856 | 98.2 149 | 83.3 | 1240 193 | 84.4 | 192 | 254 892 | 257 | 148 | ||
cm3/s | 65.5 | 108 | 162 | 78 116 | 150 216 | 113 | 163 | 222 | 117 160 | 209 | 147 192 | 243 | |||
Barrel heating power | kW | 2.9 | 5.7 | 6.5 5.7 | 6.5 | 9.2 | 9.5 9.2 | 9.5 | 10.6 | 9.5 10.6 | 13.7 | 10.6 | 13.7 | 16.7 | |
Number of heating zones | 4 | 4 | 4 | 4 | 4 | ||||||||||
Energy efficiency class3) | 4+ | 4+ 4+ | 4+ | 4+ | 4+ 5+ | 4+ | 5+ | 6+ | 5+ 6+ | 7+ | 6+ 7+ | 8+ | |||
Drive | |||||||||||||||
Oil tank volume | 280 | 280 | 280 | 280 | 280 | ||||||||||
kVA | 23/46 | 24/47 | 26/42 | 27/53 | 31/58 | ||||||||||
Emission sound pressure level4) | dB(A) | 64 | |||||||||||||
Weights,dimensions | 64 | 64 | 64 | 64 | |||||||||||
kg | 4900 | 4300 | 400 | 400 | 4200 |

Clamping unit | SmartPowerB8X110 | SmartPowerB8X120 | |||||||||||||
Clamping force | kN | 1100 | 1200 | ||||||||||||
Distancebetweentiebars | mm x mm | 520 x 470 | |||||||||||||
Mold height (min.) | mm | 250 | |||||||||||||
Opening stroke/opening force | mm/kN | 550/53 | |||||||||||||
Maximum daylight | mm | ||||||||||||||
Ejectorstroke/ejectorforce | mm/kN | 800 150/41.2 | |||||||||||||
Dry cycle timel) | S-mm | ||||||||||||||
Injection unit | 130 | 210 | 350 | 525 | 750 | ||||||||||
Screwdiameter | mm | 18 | 22 2530 | 25 30 | 35 | 30 35 | 40 | 35 40 | 45 | 40 | 45 50 | ||||
Screw stroke | mm | 90 | 110 125 125 | 125 150 | 150 150 | 175 | 175 175 | 200 | 200 200 | 225 225 | |||||
ScrewL/Dratio Theoretical shot volume | 20 | 20 22 22 | 22 | 22 | 22 | 22 251 | 442 | ||||||||
Specificinjection pressure | cm3 bar | 22.9 | 41.8 61.4 88.4 | 61.4 106 144 | 106 | 168 220 | 168 | 251 318 | 358 2500 2116 | 1714 | |||||
3000 2864 2218 1540 | 2940 2042 1500 | 2835 | 2083 1595 | 2500 | 2100 1659 | 375 | |||||||||
min-1 | 475 | 496 | 370 | 325 | 263 54 | 429 | |||||||||
9/s | 4.8 | 77 33 18:18 | 31 1916 304 | 154 | 84 | 2020 | 33 44 | ||||||||
Nm | 128 238 | 340 350 | 340 490 490 | 500 | 520 520 | 770 | 998 | ||||||||
Nozzle stroke/contact force | mm/kN | 250/47 98.16 | 250/86 | 250/86 | 300/86 | 350/86 | |||||||||
Inyectinraeintoation) Injectionrate into air with | cm3/s | 50.9 | 18.2 18 | 95.2 137 182 | 98.8 | 132 256 | 182 | 13 | 168 257 | 148 | 183 | ||||
additional pump(option) | cm3/s | 78 | 116 150 216 | 137 197 268 | 142 | 193 | 252 147 | 192 | 243 150 | 190 | 235 | ||||
Barrel heating power | kW | 5.7 | 6.5 9.2 9.5 | 9.2 9.5 10.6 | 9.5 | 10.6 13.7 | 10.6 | 13.7 | 16.7 13.7 | 16.7 | 22.1 | ||||
Number of heating zones | 4 | 4 | 4 | 4 | 4 | 4 | 5 | ||||||||
Energy efficiency class3) | 3+ | 3+ 3+ 3+ | 3+ 5+ 6+ | 5+ | 6+ 7+ | 6+ | 7+ 8+ | 6+ | 7+ 8+ | ||||||
Drive | |||||||||||||||
Oil tank volume | 1 | 340 | 340 | 340 | 340 | 340 | |||||||||
kVA | 26/42 | 28/54 | 30/53 | 31/5 | 37/65 | ||||||||||
Emission sound pressure level4) | dB(A) | 64 | 64 | 64 | 64 | 64 | |||||||||
Weights,dimensions | |||||||||||||||
Net weight (exclusive oil) Hydraulic|e-unit (Option) | kg | 4400 4700 | 4500 4800 | 4500 4900 | 4600 5000 | 4600 5000 | |||||||||
Length x width x height5) Hydraulic | e-unit (Option) | m | 4.3 x 1.5 x 2.1 4.5 x 1.5 x 2.1 | 4.3 x 1.5 x 2.1 | 4.3 x 1.5 x 2.1 | 4.4 x 1.5 x 2.1 | 4.7 x 1.5 x 2.1 | |||||||||
Max. mold weight6) | kg | 4.7 x 1.5 x 2.1 | 4.9 x 1.5 x 2.1 1400 | 5 x 1.5 x 2.1 | 5.6 x 1.5 x 2.1 | ||||||||||
Min. mold dimension | mm x mm | 296 x 296 | |||||||||||||

DATA SmartPower B8X XL 135
Clamping unit | ||||||||||||||||
Clamping force | kN | 1350 | ||||||||||||||
Distance between tie bars | mm x mm | 570 x 520 | ||||||||||||||
Mold height (min.) | mm | 300 | ||||||||||||||
Opening stroke/opening force | mm/kN | 650/81 | ||||||||||||||
Maximum daylight | mm | 950 | ||||||||||||||
Ejectorstroke/ejectorforce | mm/kN | 200/65 2.4 - 364 | ||||||||||||||
Dry cycle time) | S-mm | |||||||||||||||
Injection unit | 350 | 525 | 750 | 1000 | ||||||||||||
Screwdiameter | mm | 30 35 | 40 35 | 40 | 45 40 | 45 | 50 45 | 50 | 55 | |||||||
Screw stroke | mm | 150 175 | 175 | 175 200 | 200 | 200 225 | 225 | 225 250 | 250 | |||||||
Screw L/D ratio | 22 | 22 | 22 | 22 | ||||||||||||
Theoreticalshot volume | cm3 | 106 | 168 220 | 168 251 | 318 | 251 358 | 442 | 358 | 491 | 594 | ||||||
Specificinjectionpressure | bar | 2835 | 2083 1595 | 2500 2100 | 1659 | 2500 2116 | 1714 | 2490 | 2016 | 1666 | ||||||
min-1 | 65 | 505 | 35 | 360 | ||||||||||||
g/s | 44 | 81 604 | 3020 483 | 64 | 63 474 | 549 | 3:38 | 445 | 495 | |||||||
Max.screwtorque Hydraulic | e-unit (Option) | Nm | 600 621 500 500 | 621 500 | 770 700 | 998 900 | 1540 1200 | ||||||||||
Nozzlestroke/contact force | mm/kN | 300/86 | 300/86 | 350/86 | 400/100 | |||||||||||
Injectin rateintoation) | cm3/s | 140 212 | 285 | 162 27 | 274 | 1759 218 | 396 | 1383 | 2236 | 273 | ||||||
aniectienrateint artwith | cm3/s | - | - | - | - - | 267 | 330 | 399 | ||||||||
Barrel heating power | kW | 9.5 | 10.6 13.7 | 10.6 13.7 | 16.7 | 13.7 16.7 | 22.1 | 16.7 | 22.1 | 22.6 | ||||||
Number of heating zones | 4 | 4 | 4 | 4 | 5 | 4 | 5 | 5 | ||||||||
Energy efficiency class3 | 5+ 6+ | 7+ 5+ | 6+ | 7+ 6+ | 7+ | 8+ | 6+ | 7+ | 8+ | |||||||
Drive | ||||||||||||||||
Oil tankvolume | 450 | 450 | 450 | |||||||||||||
450 | ||||||||||||||||
KVA | 32/62 | 42/65 | 4/72 | 46/75 | ||||||||||||
Emission soundpressure level4) | dB(A) | 65 | 65 | 65 | 65 | |||||||||||
Weights,dimensions | ||||||||||||||||
Net weighextlusiveoil) | kg | 7100 | 7200 | 7300 | 7900 | |||||||||||
Length x width xheight5) Hydraulic |eunit (Option) | m | 4.9 x 1.65 x 2.1 | 5.2 x 1.65 × 2.1 | 4.9 x 1.65 x 2.1 5.6 x 1.65 x 2.1 | 5 x 1.65 x 2.1 5.8 x 1.65 x 2.1 | 5.3 x 1.65 x 2.1 6.1 x 1.65 x 2.1 | ||||||||||
Max.mold weight6) | kg | 2000 | ||||||||||||||
Min. mold dimension | mm x mm | |||||||||||||||
346 x 346 | ||||||||||||||||

Clamping unit | SmartPowerB8X160 | SmartPowerB8X180 | |||||||
Clamping force | kN | 1600 | 1800 | ||||||
Distance between tiebars | mm x mm | 570 x 520 | |||||||
Mold height (min.) | mm | 300 | |||||||
Opening stroke/opening force | mm/kN | 650/81 | |||||||
Maximum daylight | mm | 950 | |||||||
Ejectorstroke/ejectorforce Dry cycle timel) | mm/kN S-mm | 200/65 | |||||||
Injection unit | 2.4 - 364 | 1000 | 1330 | ||||||
Screwdiameter | mm | 525 35 40 45 | 40 | 750 45 50 | 45 50 | 55 | 50 55 | 60 | |
Screw stroke | mm | 175 200 200 | 200 | 225 225 | 225 250 | 250 | 250 275 | 275 | |
Screw L/D ratio | 22 | 22 | 22 | 22 | |||||
Theoretical shot volume | cm3 | 168 251 318 | 251 | 358 442 | 358 491 | 594 491 | 653 | 778 | |
Specificinjection pressure | bar | 2500 2100 1659 | 2500 | 2116 1714 | 2490 2016 | 1666 | 2470 2041 | 1715 | |
Max.screwspeed | min-l | 500 | 380 | 260 | 207 | ||||
Hydraulic | e-unit (Option) | 9/s | 325 3020 483 4 | 325 63 474 | 59 | 300 38 95 | 495 3- | 39 | 4- | |
998 | 1540 | 1940 | |||||||
Nozzle stroke/contact force | Nm mm/kN | 70 300/86 | 350/86 | 400/100 | 400/100 | ||||
Injectin rateintoation) | cm3/s | 162 257 274 | 2590 | 318 366 | 183 | 273 | 184 223 | 265 | |
Injectionrate into air with | cm3/s | - - - | - | - | 267 330 | 399 | 269 326 | 388 | |
additional pump (option) Barrel heating power | 13.7 | 13.7 | 16.7 22.1 | 22.1 | |||||
Number of heating zones | kW | 10.6 16.7 4 | 4 | 16.7 22.1 4 5 | 4 5 | 22.6 5 | 22.6 5 | 23.6 | |
Energy efficiency class3) | 5+ 6+ 7+ | 6+ | 7+ 8+ | 6+ 7+ | 8+ | 7+ | |||
7+ | 8+ | ||||||||
Drive | |||||||||
Oil tank volume | 450 | 450 | 450 | 450 | |||||
KVA | 42/65 | 4/72 | 46/74 | 54/77 | |||||
Emission sound pressurelevel4) | dB(A) | 65 | 65 | 65 | 65 | ||||
Weights,dimensions | |||||||||
Net weighexcuive nl) | kg | 7200 | 7300 | 7900 | 8000 | ||||
Lengthxwidth xheight5) Hydraulic|e-unit(Option) | m | 4.9 x 1.65 x 2.1 5.4 x 1.65 x 2.1 | 5.1 x 1.65 x 2.1 5.8 x 1.65 x 2.1 | 5.4 x 1.65 x 2.1 6.3 x 1.65 x 2.1 | 5.6 x 1.65 x 2.1 | ||||
Max. mold weight6) | kg | ||||||||
Min. mold dimension mm x mm | 2000 346 x346 |

DATA SmartPower B8X XL 190
Clamping unit | SmartPowerB8XXL190 | |||||||||
Clamping force | kN | 1900 | ||||||||
Distancebetween tiebars | mm x mm | 700x620 | ||||||||
Mold height (min.) | mm | 350 | ||||||||
Opening stroke/opening force | mm/kN | 750/100 | ||||||||
Maximum daylight | mm | 1100 | ||||||||
Ejectorstroke/ejectorforce | mm/kN | 200/65 2.6 - 434 | ||||||||
Dry cycle timel) | S-mm | |||||||||
Injection unit | 750 | 1000 | 1330 | 1670 | ||||||
Screwdiameter | mm | 40 45 | 50 45 | 50 | 55 50 | 55 60 | 55 | 60 | 65 | |
Screw stroke | mm | 200 225 | 225 225 | 250 | 250 250 | 275 275 | 275 | 300 | 300 | |
Screw L/D ratio | 22 | 442 | 22 | 22 | 22 | |||||
Theoretical shot volume | cm3 | 251 358 | 358 1714 2490 | 491 2016 | 594 491 | 653 778 2041 1715 | 653 | 848 1969 | 995 1678 | |
Specific injection pressure | bar | 2500 2116 | 1666 2470 | 2343 | ||||||
min-1 | 325 | 350 | 278 | 275 | ||||||
g/s | 63 74 | 549 | 4:38 53 | 65 | 4245 52.5 | 59 55 | 44 | 66 | ||
Nm | 998 | 1540 | 1540 | 1940 | ||||||
Nozzle stroke/contact force | mm/kN | 350/86 | 400/100 | 400/100 | 500/100 | |||||
Injetin ateintoaion) | cm3/s | 259 | 318 2396 | 2346 394 | 3475 | 34 3406 | 455 | 2367 325 | 3465 | |
andectionapeint aptwith | cm3/s | - | 330 408 | 494 | 333 403 | 480 | 351 418 | 490 | ||
Barrel heating power | kW | 13.7 | 16.7 22.1 | 16.7 22.1 | 22.6 | 22.1 22.6 | 23.6 | 22.6 23.6 | 24.2 | |
Number of heating zones | 4 4 | 5 | 4 5 | 5 | 5 | 5 | ||||
Energy efficiency class3) | 5+ 6+ | 7+ | 6+ 7+ | 8+ 7+ | 7+ | 8+ 7+ | 7+ | 8+ | ||
Drive | ||||||||||
Oil tank volume | 600 | 600 | 600 | 600 | ||||||
kVA | 50/73 | 57/74 | ||||||||
Emission sound pressure level4) | 54/73 | 57/80 | ||||||||
dB(A) | 65 | 65 | 65 | 65 | ||||||
Weights,dimensions | ||||||||||
Length x width x height5) | kg | 10800 | 12500 | 13500 | 13200 | |||||
Hydraulic | e-unit (Option) | m | 5.7 x 1.8 x 2.3 6.2 x 1.8 x 2.3 | 5.7 x 1.8 x 2.3 6.4 x 1.8 x 2.3 | 5.9 x 1.8 x 2.3 6.8 x1.8 x 2.3 | 6.2 x 1.8 x 2.3 7 x 1.8 x 2.3 | |||||
Max. mold weight6) | kg | 3000 | ||||||||
Min.mold dimension | mm x mm | 396×396 | ||||||||

Clamping unit | SmartPowerB8X210 | SmartPowerB8X240 | |||||||
Clamping force | kN | 2100 | 2400 | ||||||
Distance between tie bars | mm x mm | 670 x620 | |||||||
Mold height (min.) | mm mm/kN | 350 | |||||||
Opening stroke/opening force Maximum daylight | 750/100 | ||||||||
Ejectorstroke/ejectorforce | mm mm/kN | 1100 | |||||||
Dry cycle time) | S-mm | 200/65 2.6 - 434 | |||||||
Injection unit | 750 | 1000 | 1330 | 1670 | |||||
Screwdiameter | mm | 40 45 50 | 45 | 50 55 | 50 55 | 60 | 55 60 | 65 | |
Screwstroke | mm | 200 225 225 | 225 | 250 250 | 250 275 | 275 | 275 300 | 300 | |
Screw L/D ratio | 22 | 22 | 22 | 22 | |||||
Theoretical shot volume | cm3 | 251 358 442 | 358 | 491 594 | 491 653 | 778 653 | 848 | 995 | |
Specific injection pressure | bar | 2500 2116 1714 | 2490 | 2016 1666 | 2470 2041 | 1715 | 2343 1969 | 1678 | |
min- | 385 | 350 | 278 | 275 | |||||
g/s | 63 74 59 | 4:38 | 53 65 | 425 52.5 | 5 | 55 54 | 66 | ||
Nm | 998 | 1540 | 1540 | 1940 | |||||
Nozzle stroke/contact force | mm/kN | 350/86 | 400/100 | 400/100 500/100 | |||||
Inyection aeintoation) | cm3/s | 1750 318 2396 | 246 | 394 3475 | 34 406 | 35 | 2367 | 365 | |
cm3/s | - - | - 330 | 408 494 | 333 403 | 480 | 351 418 | 490 | ||
Barrel heating power | kW | 13.7 16.7 | 22.1 16.7 | 22.1 22.6 | 22.1 22.6 | 23.6 | 22.6 23.6 | 24.2 | |
Number of heating zones | 4 4 5 | 4 | 5 5 | 5 | 5 | ||||
Energy efficiency class3) | 5+ 6+ 7+ | 6+ | 7+ 8+ | 7+ 7+ | 8+ | 7+ 7+ | 8+ | ||
Drive | |||||||||
Oil tank volume | 一 | 600 | 600 | 600 | 600 | ||||
kVA | 50/73 | 57/74 | 54/73 | 57/80 | |||||
Emission sound pressure level4) | dB(A) | 65 | 65 | 65 | 65 | ||||
Weights,dimensions | |||||||||
Net eigh (oxclusveni) | kg | 19800 | 1400 | 13500 | 13200 | ||||
Length x width xheight5) Hydraulic|e-unit (Option) | m | 5.7 x 1.8 x 2.3 | 5.7 x 1.8 x 2.3 6.4 x 1.8 x 2.3 | 5.9 x 1.8 x 2.3 | 6.2 x 1.8 x 2.3 | ||||
Max.mold weight6) | kg | 6.2 x 1.8 x 2.3 | 3000 | 6.8x1.8x2.3 | 7 x 1.8 x 2.3 | ||||
Min.mold dimension | mm x mm | 396x396 |

DATA SmartPower B8X XL 250
SmartPowerB8XXL250 | |||||||||||||
Clamping unit | |||||||||||||
Clamping force | kN | 2500 800 x720 | |||||||||||
Distance between tie bars Mold height (min.) | mm xmm | ||||||||||||
mm | 400 850/136 | ||||||||||||
Opening stroke/opening force Maximum daylight | mm/kN | ||||||||||||
mm | 1250 | ||||||||||||
Ejectorstroke/ejectorforce Dry cycle time) | mm/kN S-mm | 250/81 2.8 - 504 | |||||||||||
Injection unit Screwdiameter | 750 45 50 | 45 | 1000 50 | 55 50 | 1330 55 | 60 | 1670 60 | 55 | 2250 | ||||
Screwstroke | mm mm | 40 200 | 225 225 | 225 | 250 | 250 | 275 | 55 275 275 | 65 300 | 275 | 65 325 | 75 | |
Screw L/D ratio | 22 | 22 | 250 | 22 | 300 22 | 22 | 325 | ||||||
cm3 | 358 442 | 358 | 491 | 491 | 653 | ||||||||
Theoreticalshotvolume | bar | 251 2500 | 2116 1714 | 2490 | 594 2016 1666 | 2470 | 653 2041 | 778 1715 2343 | 848 995 1969 1678 | 653 2500 | 1078 | 1436 1555 | |
Specific injectionpressure | min-1 | 335 | 315 | 2070 255 | |||||||||
749 | 58 | 400 | 155 4845 | 69 95 | 375 | 48 | 109 | ||||||
g/s | 63 474 | 605 | 95 | 64 006 | 57 2625 2625 | ||||||||
Nm | 998 | 1540 | 1540 | 1940 | 2500 | ||||||||
Nozzle stroke/contact force Injectin aeintoation) | mm/kN cm3/s | 2590 | 350/86 2315 | 396 2383 | 400/100 343 | 47号 | 400/100 383 343 | 495 | 500/100 359 355 | 419 | 650/129 242 338 | 450 | |
Injectionrate intoairwith | 365 | 388 | 315 | ||||||||||
additional pump (option) Barrel heating power | cm²/s | - | - | - | 451 | 546 369 | 446 | 531 | 462 | 542 24.2 | 440 | 585 | |
Number of heating zones | kW | 13.7 4 | 16.7 4 | 22.1 16.7 5 | 22.1 5 | 22.6 22.1 | 22.6 | 23.6 22.6 | 23.6 | 20.3 | 24.7 | 31.3 | |
Energy efficiency class3) | 5+ | 6+ 7+ | 4 6+ | 5 7+ 7+ | 7+ | 5 7+ 8+ | 7+ | 5 7+ | 7+ | 6 | 8+ | ||
8+ 8+ | |||||||||||||
Drive | |||||||||||||
Oil tank volume | 750 | 750 | 750 | 750 | 750 | ||||||||
kVA | 58/86 | 66/83 | 63/82 | 67/9 | 71/94 | ||||||||
Emission sound pressure level4) | dB(A) | 65 | 65 | 65 | 65 | 65 | |||||||
Weights,dimensions | |||||||||||||
Netrweight(exclusi oil) | kg | 14800 | 14400 | 14500 | 14200 | 16500 | |||||||
Length xwidth xheight5) Hydraulic|e-unit (Option) | m | 6.1 x 1.95 x 2.5 | 6.1 x 1.95 x 2.5 6.8 x 1.95 x 2.5 | 6.3 x 1.95 x 2.5 7.2 x 1.95 x 2.5 | 6.6 x 1.95 x 2.5 | 7.2 x 1.95 x 2.5 | |||||||
Max.mold weight) | kg | 6.6 x 1.95 x 2.5 | 4000 | 7.4 x 1.95 x 2.5 | |||||||||
Min. mold dimension mm x mm | 446 x 446 | ||||||||||||

Clamping unit | SmartPowerB8X300 | SmartPowerB8X350 3500 | |||||||||
Clamping force | kN | 3000 | |||||||||
Distance between tiebars | mm x mm | 800x720 | |||||||||
Mold height (min.) | mm | 400 | |||||||||
Opening stroke/opening force | mm/kN | 850/136 | |||||||||
Maximum daylight | mm | 1250 | |||||||||
Ejectorstroke/ejectorforce | mm/kN | 250/81 2.8 - 504 | |||||||||
Dry cycle timel) | S -mm | ||||||||||
Injection unit | 750 | 1000 | 1330 | 1670 | 2250 | ||||||
Screwdiameter Screwstroke | mm mm | 40 45 | 50 225 | 45 50 | 55 50 250 | 55 60 | 55 | 60 65 300 | 55 65 275 | 75 | |
ScrewL/Dratio | 200 225 | 225 250 22 | 250 | 275 275 22 | 275 300 | 325 | 325 | ||||
Theoretical shotvolume | cm3 | 22 | 442 | 594 | 22 | 22 | |||||
bar | 251 358 | 358 491 | 491 | 653 778 | 653 848 | 995 | 653 1078 | 1436 | |||
Specificinjection pressure Max.screw speed | 2500 2116 380 | 1714 | 2490 2016 | 1666 2470 | 2041 1715 315 | 2343 1969 315 | 1678 | 2500 2070 255 | 1555 | ||
Hydraulic | e-unit (Option) | min-1 | 325 | 400 300 | 300 | 275 | = | |||||
g/s | 63 474 | 549 | 50.38 45 60 | 155 45 | 95 29 | 95 | 6.4 006 | 48 71 | 109 | ||
Nm | 998 | 1540 | 1540 | 1940 2500 | 2625 2625 | ||||||
Nozzle stroke/contact force | mm/kN | 350/86 | 400/100 | 400/100 | 500/100 | 650/129 | |||||
Inyection aeintoation) | cm3/s | 1250 | 315 2396 | 2383 343 | 475 | 383 343 | 495 | 339 35 419 | 242 | 338 450 | |
anjectionate into irtwith | cm3/s | = | 365 451 | 546 369 | 446 | 531 388 | 462 542 | 315 440 | 585 | ||
Barrel heating power | kW | 13.7 16.7 | 22.1 | 16.7 22.1 | 22.6 22.1 | 22.6 23.6 | 22.6 | 23.6 24.2 | 20.3 24.7 | 31.3 | |
Number of heating zones | 4 4 | 5 | 4 5 | 5 | 5 | 5 | 6 | ||||
Energy effciency class3) | 5+ 6+ | 7+ | 6+ 7+ | 7+ 6+ | 7+ 8+ | 7+ 7+ | 8+ | 7+ 8+ | 8+ | ||
Drive | |||||||||||
Oiltank volume | 一 | 750 | 750 | 750 | 750 | 750 | |||||
Wectriclpowersopackage Hydraulic| e-unit (Option) | kVA | 58/81 63/86 | 60/83 66/89 | 63/86 69/92 | 67/90 73/96 | 71/94 | |||||
Emission soundpressurelevel4) | dB(A) | 65 | 65 | 65 | 65 | 65 | |||||
Weights,dimensions | |||||||||||
Net weigh (oxclusve ni) | kg | 14800 | 14400 | 14500 | 14200 | 16500 | |||||
Length x width xheight5) | m | 6.1 x 1.95 x 2.5 6.6 x 1.95 x 2.5 | 6.1 x 1.95 x 2.5 6.8 x 1.95 x 2.5 | 6.3 x 1.95 x 2.5 7.2 x 1.95 x 2.5 | 6.6 x 1.95 x 2.5 7.4 x 1.95 x 2.5 | 7.2 x 1.95 × 2.5 | |||||
Hydraulic |e-unit (Option) Max.mold weight6) | kg | 4000 | |||||||||
Min. mold dimension mm x mm | 446 x 446 |

DATA SmartPower B8X400
Clamping unit | SmartPowerB8X400 | ||||||||||
Clamping force | kN | 4000 | |||||||||
Distance between tie bars | mm x mm | 800 x720 | |||||||||
Mold height (min.) | mm | 400 | |||||||||
Opening stroke/opening force | mm/kN | 950/136 | |||||||||
Maximum daylight | mm | 1350 | |||||||||
Ejectorstroke/ejectorforce | mm/kN | 250/81 3 - 504 | |||||||||
Dry cycle time) | S -mm | ||||||||||
Injection unit | 1000 | 1330 | 1670 | 2250 | 3400 | ||||||
Screwdiameter | mm | 45 50 | 55 | 50 55 | 60 55 | 60 65 | 55 | 65 75 | 65 75 | 85 | |
Screw stroke | mm | 225 250 | 250 | 250 275 | 275 275 | 300 300 22 | 275 325 | 325 | 325 375 | 375 | |
Screw L/D ratio | 22 | 22 | 22 | 22 | |||||||
Theoretical shot volume | cm3 | 358 491 | 594 491 | 653 778 | 653 848 | 995 | 653 1078 | 1436 | 1078 1657 | 2128 | |
Specificinjection pressure | bar | 2490 2016 | 1666 2470 | 2041 1715 | 2343 | 1969 1678 | 2500 2070 | 1555 | 2500 2022 | 1574 | |
min-1 | 400 | 315 | 375 | 255 | 177 | ||||||
g/s | 50.38 6045 | 155 | 4845 29 | 95 | 624 106 | 48 7- | 109 | 50 76 | 106 | ||
Nm | 1540 | 1540 | 1940 | 2500 2625 2625 | 3000 3780 | 3780 | |||||
Nozzle stroke/contact force | mm/kN | 400/100 | 400/100 | 500/100 | 650/129 | 650/129 | |||||
Injertion ate intoaion) Injectionrate intoair with | cm3/s | 2383 343 | 475 | 344 343 | 495 399 | 355 | 419 242 | 338 | 450 260 | 346 | 445 |
additional pump (option) | cm3/s | 365 451 | 546 | 369 446 | 531 388 | 462 | 542 | 315 440 | 585 338 | 450 | 578 |
Barrel heating power | kW | 16.7 22.1 | 22.6 | 22.1 22.6 | 23.6 22.6 | 23.6 | 24.2 20.3 | 24.7 31.3 | 24.7 | 31.3 | 34.1 |
Number of heating zones | 4 5 | 5 | 5 | 5 | 6 | 6 | |||||
Energy effciency class3 | 6+ 7+ | 7+ | 7+ 7+ | 8+ 7+ | 7+ | 8+ 7+ | 8+ 8+ | 8+ | 8+ | 9+ | |
Drive | |||||||||||
Oil tank volume | 800 | 800 | 800 | 800 | 800 | ||||||
kVA | 6/83 | 63/92 | 6/99 | 71/94 | 75/98 | ||||||
Emission sound pressure level4) | dB(A) | 65 | 65 | 65 | |||||||
Weights,dimensions | 65 | 65 | |||||||||
Netweighexclusie ril | kg | 15400 | 15500 | 15200 | 17500 | 18500 | |||||
Length x width xheight5) | 6.5 x 1.95 x 2.5 | 6.6 x 1.95 x 2.5 | 6.9 x 1.95 x 2.5 | 7.4 x 1.95 x 2.5 | 7.6 x 1.95 x 2.5 | ||||||
Hydraulic|e-unit (Option) | m kg | 7 x 1.95 x 2.5 | 7.4 x 1.95 x 2.5 | 7.6 x 1.95 x 2.5 4000 | |||||||
Max. mold weight6) Min. mold dimension | 496 x 496 | ||||||||||
mm x mm | |||||||||||


SmartPowerB8XCombimould110/120 | |||||
Injectionunit | 130 H | 210 H | 350 H | 525 H | 750 H |
70 | V- L-S | V- L -S | V- L - S | V- L-S | V-L-S |
130 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
210 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
SmartPowerB8XCombimould160/180 | |||||
Injection unit | 210 H | 350H | 525 H | 750 H | 1000 H |
130 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
210 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
350 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
SmartPowerB8XCombimould210/240 | |||||
Injection unit | 350 H | 525 H | 750 H | 1000 H | 1330 H |
130 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
210 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
350 | V-L-S | V-L-S | V-L-Ss | V- L-S | V-L-S |
525 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
SmartPowerB8XCombimould300/350/400 | |||||
Injection unit | 525 H | 750 H | 1000 H | 1330 H | 1670 H |
130 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
210 | V-L-S | V-L- S | V- L-S | V-L-S | V-L-S |
350 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
525 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
750 | V-L-S | V-L-S | V-L-S | V-L-S | V-L-S |
H | horizontal | V vertical | S | diagonal | L | horizontal from the non-operatorside |

110/120 | SmartPowerB8XCombimould | SmartPowerB8XCombimould 160/180 | SmartPowerB8XCombimould | 210/240 | SmartPowerB8XCombimould | 300/350/400 | ||||||
H-Stellung | 130 | 210 350 | 525 | 750 210 350 | 525 750 | 1000 350 525 | 750 1000 1330 | 525 | 750 1000 | 1330 1670 | ||
Gewicht!) | kg | 6700 | 6700 6900 | 7000 8500 | 9700 9800 | 100001050011200 | 13500 13700 14200 14700 | 14700 | 16700 16700 17900 17900 18400 | |||
L | mm | 4500 4700 | 4900 | 5000 5600 | 5000 5200 | 5600 5800 | 6300 5800 6000 | 6200 6400 6800 | 6400 6600 | 6800 | 7200 7400 | |
B | mm | 1500 | 1650 | 1800 | 1950 | |||||||
H | mm | 2100 | 2200 | 2400 | 2500 | |||||||
V-Stellung | 70 | 130 | 210 | 130 | 210 350 | 130 210 | 350 525 | 130 210 | 350 | 525 750 | ||
HV | mm | 3500 | 3500 | 3700 | 3600 | 3800 4000 | 3800 4000 | 4200 4400 | 4000 4200 4400 | 4600 | 4800 | |
EV | mm | 190 | 220 | 245 | 295 | |||||||
DV | mm | 60 | 60 | 75 | 75 | |||||||
W | mm | 90 | 115 | 150 | 150 | |||||||
SV | mm | 100 | 125 | 125 | 175 | |||||||
L-Stellung | 70 | 130 | 210 | 130 | 210 350 | 130 210 | 350 525 | 130 210 | 350 | 525 750 | ||
BL | mm | 1600 | 1600 | 1850 | 1600 | 1850 1850 | 1600 1850 | 1850 2200 | 1600 1850 | 1850 | 2200 2200 | |
EL DL | mm | 215 60 | 245 | 270 | 325 | |||||||
mm | 90 | 60 | 75 | 75 | ||||||||
VL | mm | 100 | 115 | 150 | 150 | |||||||
SL | mm | 125 | 125 | 175 | ||||||||
S-Stellung | 70 | 130 2650 | 210 2800 | 130 2650 | 210 350 2800 2900 | 130 210 2750 2900 | 350 525 3000 3100 | 130 210 | 350 3000 3100 | 525 750 | ||
HS ES | mm mm | 2650 | 30 | 30 | 30 | 2850 | 30 | 3200 3300 | ||||
AS | mm | 125 | 150 | 150 | 200 | |||||||

70 | 130 | 210 | ||||||
Screwdiameter | mm | 14 18 | 22 | 18 22 | 25 30 | 25 | 30 | 35 |
Screw stroke | mm | 70 90 | 90 | 90 110 | 125 125 | 125 | 150 | 150 |
Screw L/D ratio | mm | 20 | 20 20 | 22 22 | 22 | |||
Theoretical shot volume | cm3 | 10.8 22.9 | 34.2 | 22.9 41.8 | 61.4 88.4 | 61.4 | 106 | 144 |
Specifc injectionpressure | bar | 3000 3000 | 2056 | 3000 2864 | 2218 1540 | 2940 | 2042 | 1500 |
Max.screw speed | min"1 | 685 | 438 | 341 | ||||
Max. plasticizing rate (PS)2) | g/s | 2.4 6.9 | 10.1 | 4.4 6.4 | 12 17 | 9 | 13 | 21 |
Screw torque | Nm | 65 120 | 231 | 120 238 | 340 357 | 340 | 490 | 490 |
Nozzle stroke/contact press | mm/kN | 250/47 | 250/47 | 250/86 | ||||
Injection rate into air | cm3/s | 37.9 62.7 | 93.6 | 45 67.2 | 86.8 125 | 65.5 | 94.3 | 128.3 |
Barrel heating power | kW | 2.9 5.7 | 6.5 | 5.7 6.3 | 9.2 9.5 | 9.2 | 9.5 | 10.6 |
Number of heating zones | 4 | 4 | 4 | |||||
350 | 525 | 750 | ||||||
Screwdiameter | mm | 30 35 | 40 | 35 40 | 45 | 40 | 45 | 60 |
Screw stroke | mm | 150 175 | 175 | 175 200 | 200 | 200 | 225 | 225 |
Screw L/Dratio | mm | 22 | 22 | 22 | ||||
Theoretical shot volume | cm3 | 106 168 | 220 | 168 251 | 318 | 251 | 358 | 442 |
Specific injection pressure | bar | 2835 2083 | 1595 | 2500 2100 | 1659 | 2500 | 2116 | 1714 |
Max.screw speed | min"'1 | 350 | 325 | 276 | ||||
Max. plasticizing rate (PS)2) | g/s | 14 21 | 34 | 20 31 | 41 | 26 | 35 | 42 |
Screw torque | Nm | 600 621 | 621 | 770 | 998 | |||
Nozzle stroke/contact press | mm/kN | 250/86 | 300/86 | 350/86 | ||||
Injection rate into air | cm3/s | 86.4 117.6 | 154 | 102 133 | 169 | 117 | 149 | 184 |
Barrel heating power | kW | 9.5 | 10.6 13.7 | 10.6 | 13.7 16.7 | 13.7 | 16.7 | 22.1 |
Number of heating zones | 4 | 4 | 4 | 4 | 5 |
110/120 | 160/180 | 210/240 | 300/350/400 | ||
Diameterrotationunit D | mm | 680 | 750 | 910 | 1090 |
Height stand,/from 6 cooling circ. | mm | 120 | 120/140 | 180/200 | 180/200 |
Weight | kg | 550 | 700 | 1300 | 1700 |
Rotation time180° | 1,0 | 1,2 | 1,4 | 1,6 | |
orumgberofcoinand | Z1 - Z4 | 2xG 3/8" | 2 x G 3/8" | 4xG 3/8m | 4x G 3/8" |
Min.mold diameter | mm x mm | 296 x 296 | 346x346 | 396x396 | 446 x 446 |
Max.mold diameter w | mm | 720 | 800 | 945 | 1120 |
Max. total mold weight | kg | 1100 | 2000 | 3000 | 3000 |
Max.mold weight on rotation unit | kg | 700 | 1200 | 2000 | 2000 |
Max.mold torque on rotation unit | kgm | 135 | 230 | 600 | 600 |
sieLtEUROSAP | inch | ||||
16" x 4" | 16" x 4" |

Due to the great variety of TPE types,the bonding strengthmustbe checked in each individual case.
The bonding strength also depends on the part geometry,process conditions and processes involved.
Bonding of thermoplastic materials in multi-component injection molding
TPE based on polyamide | TPE-polyester- elastomers | TPE based on polyolefin | TPE based on styrene | TPEthermoplas- ticplyurethane | TPE types with modified adhesi- veproperties | |
ABS | ■ | 口 | ■ | ■ | ||
ASA | ||||||
CA | ||||||
PA 6 | # | ■ | ■ | # | ||
PA 6.6 | ■ | |||||
PA-Blend | # | 口 | 口 | # | ||
PBTP | ■ | 口 | ■ | # | ||
PC | ■ | 口 | ■ | 口 | # | |
PC/ABS | ■ | 口 | ■ | 口 | # | |
PC/PBT | ■ | 口 | ■ | 口 | ||
PC/PET | ■ | 口 | ■ | 口 | ||
PE | ■ | 口 | 口 | |||
PETP | ■ | |||||
PMMA | 口 | 口 | ||||
POM | ■ | |||||
PP | ■ | ■ | # | |||
PPO | ■ | |||||
PS | ■ | ■ | ■ | # | ||
PAN | ■ |

Base machine | Safetygate |
Drop -voltage 230/400 V/3p+N-TN/TT, 50 Hz | Covering injection side-maintenance doorscrewed together |
Painting RAL7047tele grey/RAL7016 anthracite/RAL3004 crimson | Safety gate in standard execution, acrylic glass clear/frame RAL3004 |
Aircoolingsystemfordriveunitwatercoolingforfeedingzoneandoil | crimson |
cooler with solenoid valve | Safetygate atoperatorandnon-operatorsidemanuallyoperated |
One-piece base frame with 3disposal directions Injectionmoulding machineaccordingtomachinerydirective | MonitoredsafetygateelectricallycontrolledaccordingtoCEonfront and rear side |
2006/42/EGincl.declaration of conformity and CE-marking | Maintenance-freesafetygatelockedbyelectromagnet Safety gatefreeformold change and handlingbyrobot |
Test-run with hydraulicoilHLP32zinc free according toDIN51524 T2/ purity level17/15/12 according to IS0 4406(Attention:oil is not included in delivery),lubricants according to H2-quality | Electrics |
Printed operating manual incl.user manual on USB flash drive in any EU language acc.to definition of country | Control zone fornozzle heaterband 230V AmbiLED-status indicator |
Injectionmolding machine according tomachinery directive2006/42/EG | Switch cabinet cooling-circulationfan forenvironment temp.to 30°C |
Levellingpads | Emergency stop switchbutton USBconnection on control unit forprinter ornetwork |
Hydraulics | 1 Ethernet interface (switch cabinet) |
Drive unit SO withspeed controlled servo motorforhydraulic pumpto | |
increase the energy efficiency | Control system |
Hydraulicswithoilcoolercontrolledinwaterinletofcoolingoillevel | Control system Unilog B8X-21,5"multi-touch screen(full HD) |
monitoring, oil filtration with electrical clogging indicator | Control panel withselectable haptickeys |
Oilpreheating of hydraulicdrive | Software foroperatinghourscounter |
Closing/Opening-5 profle steps | |
Clamping unit | Ejectionforward/back-3profile steps |
Clamping force and closing and opening forces adjustable | Nozzle forward/back-3 profle steps |
Mold safety program | Injection/Holding pressure-10 profle steps |
Movingplaten supported bypositioned linearguides | Screw speed/Back pressure -6 profle steps |
Mold platen according to EUROMAP 2,clamping surface metallic | Parts counterwith good/badpart evaluation |
bright, rest painted | Purging program through open mold |
Fixing holes for robot on fixed platen as per EUROMAP18 | Stroke zerofst setings |
Hydraulic multi stroke ejector | Start-up program |
Clamping cylinderplungerinductionhardened&hardchromeplatedj torpistonhardchrome-platedpositionsensorwithlinearpotentiometer | Switchovertoholding pressureMASTER/SLAVEbyinjectiontime,screw stroke/injectionvolume and injection pressure |
Self-teaching temperature controller | |
Injection unit Hydraulic screw drive | Displayof temperature inside electrical cabinet |
Injection axis/nozzecarriage-injection,holding and backpressure | Seven-day timer Access authorization via RFID system (1 x check card IT-level-15, 1 x token |
controlled with defined nozzle contact pressure | customer level-30 and1xtoken customer service level-20 incl.in delivery) |
Plasticizing unitAK+forthermosetprocessing,3-zoneuniversalscrew,flow- optimized check valve,heaterbandsupto350°Cwithheat insulationof | Freely configurable statusbar Physical, process-related units |
feed zone grooving | Automatic dimming |
Thermocouple failure monitor | Logbook withfilterfunction |
Maximum temperature supervision | User programming system (APS) |
Plug-inceramicheaterbands | Userpage |
Temperaturecontrolof feedthroatintegrated | Note pad function |
Swivelling injection unit | Cycle time analysis |
Linearguides instandarddesign,positionsensorwithlinear potenti- | Hardcopy function |
ometer | Internal data storage viaUSB connection or network |
Selectablebarrelstand-bytemperature | Online language selection |
Decompressionbefore and/oraftermetering | Online selection of imperial or metric units |
Physical units- bar, ccm, mm/s etc. | Time monitoring |
Screw protection | BasicQualityMonitoring(1freely configurablenetworkconnection, |
Auxiliary screw speed indication | quality table with1000storage depth,events protocol(logbook)for 1000eventsctualaluegraphicswithcurvesnvelopecurves |
Linearinterpolationof holdingpressuresetvalues | monitoring) |
Bar chart forbarreltemperaturewithsetvalueand actualvaluedisplay | |
Selectable injection pressure limitation | Injectionintegral supervision,Meteringintegral supervision |
Changeover from injectionto holding pressure depending on stroke, | Alarm message via e-mail |
time and pressure | SmartEdit-sequence editor |
Open nozzle R35 split | QuickSetup-assistance programforinitial parametersetting |
Splash guard and barrel covering in standard execution according to EN | Energy consumption monitoring formotors and heating |
ISO 20430, L/D 22 protected via limit switch | 2 outputs,freely programmable |
Basemachine | Barrel covering and splash guard in special execution |
Special voltage | Vacuum package incl. vacuum pump |
Handling package with openmachine safety gate on non operatorside | Material hopperin special execution |
Parts hopper w/o separation of sprues, good/bad parts or photoelectric | Hopper magnet |
ejection check | |
Non-standard mold height/opening stroke | Safety gate |
Machine frame increased | Safetygateclamingsiderearsideandrperatorsidelevated |
Special paint | lowered orextended Insider package WITTMANN rear side incl.conveyor belt |
Hydraulics/Pneumatics | Front side gate safety system for manual part removal incl. clearance |
Drive unit withspeed controlled servomotorforhydraulicpumpincl. additional pump for core pull movement,parallelejection,fast injection | of ejector |
and/or hydraulic mold shut-off nozzle | Coolig and conditioning |
Injection parallel to clamp force build-up) | Cooling waterdistributorwith/withoutblow-off valve |
Rawfilterin water inlet of cooling incl.adapter with ball valve for oil maintenance on oil tank | Solenoidvalveforcoolingwaterdistributor |
Hydraulic core pull forclamping plate, interface according to EUROMAP | Machine cooling byTpieceininlet pipe Filterback flushable/waterpressure supervision ininlet pipe |
13, incl. or without core pull pressure release | Distributorblock on nozzle plate/clamping plate |
Pneum.core pull on clampingplate/nozzle plate Hydraulic, pneumaticmanifolds for onemold shut-off nozzleormore | WFC120integrated into control system |
Air valves on nozzle plate/clamping plate Compressed airpressuremaintenanceunit incl.1ormore waypressure | Electrics |
regulation incl. directional exhaust valve with blocking function | Emergency stop switch buttonincontrol panel and onnonoperatorside Temperature controlzonesforhotrunner |
Clamping unit | Acustic element integrated in signal lamp |
Support formiddle plate orheavymolds | Socket combination |
Mold platen according to SPI, JIS, T-slots | Additionalfaninelectricswitchcabinetforincreased environment |
Mold platen incl.cooling channels | temperature |
Manuel tie-bar retract device | Cabinet air conditioner |
Hydraulicejectorinreinforced execution | Interfaceforrobotconveyorbelt,osingunitirmould, mold surveillanceproductiondataloggingsystem, |
Ejectorpressure/speedcontrolledbyP/Qservovalve | RJGeDarPriamuslueinedangeroneboundaryjctionnmld |
Unscrewing device inlieuof ejector | middleplaterushing deviceelysignalsvacuumpum |
Double check valve to keep ejector in end-position | IntegrationpackageWittmann4.0BASEconsistingofRouterforintegra |
Ejector cross according to EUROMAP/SPI JIS | tion respectively protection of injection moulding cell in production network |
Mechanical or pneumatic ejector coupling | |
Ejectorplaten safety | Controlsystem |
Mechanical mold safety mechanism | Cavitypressure switchover |
Injection unit | BNC sockets for injection process analysis |
ScrewdrivebyCservmotrforparallrecoverydringcyclej tion axisvia servomotor and def.hydraulic nozzle contact pressurei) | ExpertQualityMonitoring(4freely configurable network connections, qualitytablewith10000storage depth,eventsprotocol(logbook)for |
Injection,holding andbackpressurecontrolledviaservovalvewith | 10000eventsactualvalegraphicwith6cuves4envelpecuves monitoring,SPC charts,trend diagrams) |
defined nozzle contact pressure Linearguides instandard design,position sensor with non-contact | Mold identification Special programs on customerrequest |
stroke transducer Splash guard and barrel covering instandard execution according toEN201, | HiQ Packages |
L/D 22 protected via transponderswitch | SoftwareTandemmould,multiple data sets Energy consumption analysis |
High torque hydraulicscrew drive | Clamp force supervision |
Checkvalvetoholdscrewinposition afterendof dosing | Injection compression and venting program |
Corrosionresistance injection unit Plasticizing unit AK++inhigh wear andcorrosionresistant execution | Initiationof nextcyclebyclosing safety gate |
PlasticizingunitAKCNnwearandcorrosionresistantexecutionfor | Special program ejectorejection of cold slug |
processing PMMA and ABS and PC | Additionaloutputcard/inputcard,freelyprogrammable Integration package Wittmann 4.0 |
Barrierectioncrewwithmixingetin | |
Balltype screw tip | Additional equipment |
Meltpressuretransducemlttmperatureensr | Plinth for robot |
Heater bands up to 450°℃ | Tool kit |
Plasticizinialtin | Lighting in mold space |
Open nozzles in special execution | |
Mold clamping systemsinmechanical,electricalorhydraulicexecution | |
Needle type shut-off nozzle operated pneumatically | Integration package(robot,feeder, dosing unit,TCU,mold integration) |
Pneumatic cross-bolt type shut-off nozzle | WitmanBattenldwebservicdringwarranteridfefhae |
Open Airmould nozzle,pressure controlled | |
Remote control package | |

WITTMANNBATTENFELDGmbH WienerNeustadterStrasse81 2542 Kottingbrunn|Austria Tel.: +43 2252 404-0 info@wittmann-group.com www.wittmann-group.com