70D 系列 SERIES 超声波缝合机 Ultrasonic lace machine 使用说明.零件手册 INSTRUCTIONS MANUAL \& PARTS BOOK

感谢购买本公司工业用缝纫机。 在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关操作。 这些说明是根据现行的条例明确阐述了正确的工作方法。 Thank you for purchasing this industrial sewing machine from us. Before using this automatic unit, please read the following instructions, which will help you to understand how the machine operates. These instructions illustrate the correct working methods to comply with current regulations. 在没有得到本公司授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。 说明书的内容可能被修改，而不需预先通知。 No part of this manual may be copied or transcribed without requesting prior authorization from us. The contents of this manual may be subject to change without advance notification. 我们将欣然接受各位提出的改进此说明书的任何建议和指示。 We are happy to receive suggestions and/or indications on ways we could improve this manual.

安全注意事项 1. 为了防止因触电造成的事故，在接通了电源的状态下，请不要打开马达电气箱的 盖子，也不要触摸电气箱内的零件。 1. 为了防止对人身的伤害，请不要在卸下了皮带护罩、手指防护器等安全装置的状 态下运转机器。 2. 为了防止被卷入机器的人身事故，缝纫机运转中，请不要让手指、头发、衣服靠 近皮带轮、V 型皮带、马达附近，也不要把物品放到上面。 3. 缝纫机运转时，是以高速转动。为了防止伤害到手，运转中请绝对不要让手靠近 切布刀。另外，更换机线时，请一定关闭电源。 4. 为了防止对人身的伤害，缝纫机上下动作时或返回原来位置时，请一定注意不要 夹到手指。 5. 缝纫机运转中，请不要切断电源或切断空气供给源。 6. 为了防止因触电造成的事故，在卸下电源地线的状态下，请不要运转缝纫机。 7. 为了防止因触电和电气零件损坏造成的事故，插拔电源插头时，请一定先关掉电 源开关。 8. 为了防止因电气零件损坏造成的事故，打雷时，为了安全请停止作业，并拔掉电 源插头。 9. 因为本产品属于精密机器，所以操作时请充分注意，不要把水、油溅到机器上 面，也不要让机器掉落给与机器冲击。 10. 本机器是A级工业用机器。在家庭环境下使用此机器的话，有可能发生电波干扰 的现象。此时，请使用人采取适当的措施解决电波干扰问题。 *重要安全信息： √对机器操作不当可能会导致人身伤害，请在操作前仔细阅读本说明并正确操作。 √机器正式运行通电前，请先通气。 √严禁在通电状态下打开电控箱或触摸屏内部零件。 √本机器需要在接受培训后或专人指导下使用，以确保使用者的人身安全。

Safety precautions 1. In order to prevent accidents caused by electric shock, please do not open the cover of the electrical box of the motor or touch the parts in the electrical box when the power is connected. 1. In order to prevent personal injury, please do not operate the machine in the state of removing the belt guard, finger protector and other safety devices. 2. In order to avoid being involved in the machine's personal accident, please do not let your fingers, hair, clothes near the pulley, v-belt, motor, and do not put items on it during the operation of the sewing machine. 3. When the machine is running, it turns at a high speed. To prevent damage to the hand, never let the hand near the cutter during operation. In addition, when changing the cable, please be sure to turn off the power. 4. In order to prevent personal injury, please be careful not to pinch your fingers when the machine moves up and down or when you return to the original position. 5. Please do not cut off the power or air supply while the machine is running. 6. In order to prevent accidents caused by electric shock, please do not operate the sewing machine when the ground wire of the power supply is removed. 7. In order to prevent accidents caused by electric shock and damage to electrical parts, be sure to turn off the power switch before inserting or unplugging the power plug. 8. In order to prevent accidents caused by damage of electrical parts, please stop the operation for safety when it thunders and pull the power plug. 9. As this product is a precision machine, please pay full attention to it during operation, do not splash water or oil on the machine, and do not let the machine fall and give the machine impact. 10.This machine is A class A industrial machine. The use of this machine in the home environment may cause the phenomenon of radio interference. At this point, please take appropriate measures to solve the problem of radio interference. * important safety information: √ improper operation of the machine may cause personal injury. Please read this instruction carefully and operate correctly before operation. √Please ventilate the machine before it is officially powered on. √ do not turn on the internal parts of the electric cabinet or touch screen while the power is on. √ this machine should be used after receiving training or under special instruction to ensure the safety of the user.

一、 设备基本信息 1.机头 2.电源开关 3.电控箱 4.花轮组件 5.超声波组件 6.脚踏板 （1）：电源开关---按动电源开关至ON，设备通电、通气。 （2）：脚踏开关---前踩脚踏板控制机器缝合，后踩脚踏板控制压轮和花轮升降。 （3）：触摸屏 1. Basic information of equipment 1.Machine head 2.Power switch 3. Control box 4.Pattern wheel components 5.Ultrasonic components 6.Pedal （1）：Power switch: press the power switch to on, and the equipment is powered on and ventilated. （2）：Pedal: the front foot pedal controls the sewing of the machine, and the rear foot pedal controls the lifting of the pressing wheel and the flower wheel。 （3）：Touch screen a. Power on interface：

二、设备技术参数 机头 超声波缝合机 0-2000V AC 0-2500W (功率可调) 1 机头配置 20KHz 2 输出电压 AC220V 50Hz 3 输出功率 0.3MPa 4 工作频率 ±0.5Hz 5 工作电源 6 空气压力 0-16m/min 7 自动追频精度 8 花轮转速 +5℃~+50℃ 9 工作环境温度 机器尺寸1200mmX500mmX1150mm 外形尺寸:1220mmX570mmx1310mm 10 尺寸 130/90KG 11 设备重量 毛、净重 2、Technical parameters of the equipment Ultrasonic lace machine 1 Machine head 1 2 Voltage 0-2500V AC 3 Power 0-2000W (adjustable) 4 Frequency 20KHz 5 Power Supply AC220V 50Hz 6 Pressure 0.3MPa 7 Frequency tracking ±0.5Hz 8 Speed 0-16m/min 9 Temperature +5℃~+50℃ 10 Size Machine size: 11 Weight G.W/N.W 1200mmX550mmX1150mm/Packing size:1220mmX570mmx1310mm 130/90KG

三、 花轮角度调节Wheel angle adjustment 固定螺钉 偏心套 Screw sleeve 松开固定螺钉，旋转偏心套，可以调节花轮与焊头的角度，保证花轮的每一道压边厚度均等。 Loosen the fixing screw and rotate the eccentric sleeve to adjust the angle between the flower wheel and the welding head, so as to ensure that the thickness of each pressing edge of the flower wheel is equal. 花轮压痕深度调节 Adjustment of depth of wheel 固定螺母Nut 限位套sleeve 松开固定螺母，旋转限位套，调节气缸行程，改变花轮压痕深度。 Loosen the fixing nut, rotate the limit sleeve, adjust the stroke of the cylinder, and change the indentation depth of the flower wheel.

四、模具更换Wheel replacement 1) 拆卸固定螺钉，抽出花轮； 2) 将要更换的新花轮穿进轴承，拧紧固定螺钉； 3) 根据6.5步骤调节花轮角度，模具更换完成。 1.Remove the fixing screw and take out the wheel. 2.Insert the new wheel to be replaced into the bearing and tighten the fixing screw. 3.Adjust the angle of the wheel according to step 6.5, and the mold replacement is completed. 花轮 wheel 固定螺钉 screw

零件样本 PARTS BOOK

目录 1、机架组件..................................................................................................................................................................... 1 2、主电机组件................................................................................................................................................................. 3 3、花轮组件..................................................................................................................................................................... 5 4、张紧组件..................................................................................................................................................................... 7 5、主传动组件................................................................................................................................................................. 9 5、主传动组件............................................................................................................................................................... 10 6、输送辊组件............................................................................................................................................................... 11 7、压辊组件................................................................................................................................................................... 13 8、转筒组件................................................................................................................................................................... 15 9、转筒附件................................................................................................................................................................... 17 CONTENTS 1、MACHINE FRAME COMPONENTS................................................................................ 1 2、MOTOR COMPONENTS................................................................................................ 3 3、WHEEL COMPONENTS..................................................................................................5 4、TENSION COMPONENTS...............................................................................................7 5、DRIVE COMPONENTS.................................................................................................. 9 5、DRIVE COMPONENTS................................................................................................ 10 6、CONVEYING ROLLER COMPONENTS.......................................................................... 11 7、PRESS ROLLER COMPONENTS....................................................................................13 8、ROTATING DRUM COMPONETS.................................................................................15 9、ROTATING DRUM COMPONETS.................................................................................15

1、机架组件 MACHINE FRAME COMPONENTS 1

1、机架组件 名称 Description 数量 /Qty MA序C号HINE 图号/Parts 台板 Table FRA/NMoE. No. 机壳 Machine frame 1 COM1PONEN50T9S01012 底板 Base 1 张紧压板 1 2 50901062 Tension clamp 1 3 50901063 前盖 Front cover 4 50901069 视窗盖 Window cover 1 导杆套 Guide bar 1 5 50901067 深沟球轴承 6202-2Z Ball bearing 6202-2z 2 6 5001068 孔用弹性挡圈 A 型 35 Ring type A 35 2 7 50901013 大垫圈 8 Big washer 8 4 8 509B02011 内六角圆柱头螺钉 M8×30 Hexagon socket cylinder head screw 2 9 A-35 M8 x 30 2 10 418W04037 内六角圆柱头螺钉 M6×20 Hexagon socket cylinder head screw 11 418S02094 M6 x 20 2 平垫圈 C 级 6×1．6 Flat gasket Class C 6 x 1.6 12 418S02104 标准型弹性垫圈(装配)6×1．6 Standard elastic gasket 6× 1.6 4 内六角平圆头螺钉 M6×10 Hexagon socket head flat head 4 13 418W04017 screw M6 x 10 3 14 418W04037 内六角圆柱头螺钉 M6×16 Hexagon socket cylinder head screw 15 416S03026 M6×16 2 内六角圆柱头螺钉 M10×25 Hexagon socket head screw M10×25 16 418S04010 机架 Stand 4 超声波电控箱 Ultrasonic electric control box 1 17 41007031 过滤减压阀 AW20-01 Filter pressure reducing valve 1 18 50901012-1 AW20-01 1 19 50901064 电磁阀 Solenoid valve 20 50902037 脚踏板 Pedal 1 内六角圆柱头螺钉 M5×16 Hexagon socket cylinder head screw 2 21 50703033 M5×16 2 22 50902007 1 型六角螺母C 级M5 Hex nut, Model 1, Class C, M5 23 418S02090 平垫圈 C 级 5×1 Flat gasket Class C 5 x 1 2 标准型弹性垫圈(装配)5×1．3 Standard elastic washer 5× 1.3 2 24 419N06069 2 25 418W04017 26 418W04037 2

2、主电机组件 序号 图号/Parts No. 名称 Description 数量 /No. /Qty 50901008 主电机座 Motor seat 1 50902020 单排链轮 04C-28 1 2 50702007 链条 04C 节距 6.35 节数 58 Single row sprocket 04C-28 1 3 50902043 调速电机 1 4 50702007 主链 04C 节距 6.35 节数 112 Chain 04C pitch 6.35 pitch 58 1 5 1 418S02104 内六角圆柱头螺钉 M6×20 Speed regulating motor 6 4 418W04017 平垫圈 C 级 6×1．6 Main chain 04C pitch 6.35 pitch 7 418W04037 标准型弹性垫圈(装配)6×1．6 112 7 8 418S04010 内六角圆柱头螺钉 M6×16 Hexagon socket cylinder head screw 7 9 M6 x 20 3 418S02090 内六角平端紧定螺钉 M5×6 Flat gasket Class C 6 x 1.6 10 2 Standard elastic gasket 6× 1.6 Hexagon socket cylinder head screw M6×16 Hexagon socket set screw M5×6 3

3、花轮组件 序号 图号/Parts 名称 Description 数量 /No. No. /Qty 50901006 导向轴 Guide shaft 1 50901042 花轮固定法兰 Wheel fixing flange 1 2 50901043 花轮调节法兰 Wheel adjusting flange 1 3 50902018 花辊链轮 Roller sprocket 1 4 50901056 偏心套 Eccentric sleeve 1 5 50901041 导柱连板 Guide pin board 1 6 50901053 隔套 Spacer 1 7 509B02025 深沟球轴承 6201-2Z Ball bearing 6201-2z 1 8 509B02014 深沟球轴承 628-2Z Ball bearing 628-2z 1 9 50902001 花轮 Wheel 1 10 50902036 压脚气缸 MALJ40X15-15 Pin cylinder MALJ40x15-15 1 11 50901005 浮动接头 F-1008-FJ Floating connector F-1008-FJ 1 12 416S03026 内六角圆柱头螺钉 M6×12 hexagon socket cylinder head screw M6 1 13 ×12 4 418S04010 内六角圆柱头螺钉 M6×16 Hexagon socket cylinder head screw M6 14 ×16 3 50901007 15 418S02090 导向连接轴 2 Guide connection shaft 2 1 16 内六角圆柱头螺钉 M5×10 1 Hexagon socket cylinder head screw M5 x 10 4

4、张紧组件 序号 图号 名称 Description 数量 /No. /Parts /Qty No. 张紧杆 Tension rod 1 50902003 从动链轮 Driven sprocket 1 2 50902002 涨紧销 Tight pin 1 3 弹簧 Spring 1 4 50901014 尼龙短隔套 Nylon short spacer 1 5 尼龙长隔套 Nylon long spacer 1 6 50901044 内六角圆柱头螺钉 M6×12 Hexagon socket cylinder head screw 1 7 M6×12 1 50902002-1 50902002-2 416S03026 5

5、主传动组件 序号 图号 名称 Description 数量 /No. /Part /Qty s No. 芯轴 spindle 1 50901020 1 2 50902018 芯轴头链轮 Mandrel head sprocket 1 3 50902020 1 4 50901020-1 芯轴传动链轮 Mandrel drive sprocket 1 5 301718002 1 6 C-5516 主轴限位套 Spindle limit sleeve 1 7 A-15 手轮 Hand wheel 2 8 41012006 1 9 419S10005 普通平键 C 型键 Ordinary flat bond C type bond C5×5 3 10 41012066 C5×5×16] ×16] 1 11 41012066 1 12 41002023 轴用弹性挡圈 A 型φ15 Ring Type A 15 1 13 50702007 1 反牙螺母 M10 Reverse nut M10 内六角平端紧定螺钉 M5×6 Hexagon socket set screw M5×6 六角薄螺母 M10 Hexagon thin nut M10 盖形螺母 M10 Cap nut M10 平垫圈 C 级 10×2 Flat gasket Class C 10 x 2 链条 04C 节距 6.35 节数 Chain 04C pitch 6.35 pitch number 70 70 10

6、输送辊组件 序号 图号/Parts No. 名称 Description 数量 /No. /Qty 50901045 送料左连片 Feed left connect piece 1 50901046 送料右连片 Feed right connect piece 1 2 50901050 传动轴 Shaft 1 3 50901049 下链轴 Chain axis 1 4 50902020 辊传动链轮 Roller drive sprocket 1 5 50901061 辊连齿轮 Roll gear 1 6 50902041 尼龙辊 Nylon roller 2 7 50902041-1 辊轴 Roller 1 8 50901051 联轴器 Coupling 1 9 50901048 端头固定座 End fixed seat 1 10 50902035 轴承 UC8 Bearing UC8 1 11 509B02012 深沟球轴承 608-2Z Ball bearing 608-2z 1 12 418S02090 内六角圆柱头螺钉 M5×20 Hexagon socket cylinder head 4 13 screw M5 x 20 6 419S10005 内六角平端紧定螺钉 M5×6 Hexagon socket set screw M5×6 14 7 11

7、压辊组件 序号 图号/Parts No. 名称 Description 数量 /No. /Qty 50901067 面板 Cover 1 50902044 拖轮气缸 Tug cylinder 1 2 50901070 气缸座 Cylinder block 1 3 50901017 鱼叉 Harpoon 1 4 50901018 拖轮导架 Tug guide 1 5 418S04010 M6螺丝 M6 screw 1 6 50901052 拖布轮轴 Mop shaft 1 7 50901047 拖布轮架 Mop wheel carrier 1 8 50902040 拖布轮 Mop wheel 1 9 50901054 拖轮销 Tug pin 1 10 509B02014 轴承628 Bearing 628 1 11 41012066 M10螺母 M10 nut 2 12 418S04022 M8螺丝 M8 screw 1 13 Ws-001 垫片 gasket 1 14 418N04001 M8螺母 M8 nut 3 15 28080246 M10螺丝 M10 screw 1 16 50902032 气管接头 Tracheal joint 1 17 2 12

8、转筒组件 13

8、转筒组件 序号 图号/Parts No. 名称 Description 数量 /No. /Qty 50901071 大带轮 Big belt wheel 1 50901064-1 1 2 50902023 轴筒 Axis cylinder 1 3 50901058 1 4 50901064-2 铜环拉紧板 Copper ring tensioning plate 1 5 50901064-3 1 6 50901064-4 电刷安装板 Brush mounting plate 1 7 50901075 1 8 50901075-1 换能器上法兰片 Flange on transducer 1 9 50901075-2 2 10 50901075-3 换能器下法兰片 Lower flange of transducer 1 11 509B02025 1 12 50902031 花轮底盘 Wheel chassis 2 13 50901064-8 1 14 418S06082 纵向电机座 Longitudinal motor seat 1 15 418W02025 2 16 418W03002 轴承座 bearing 2 17 41007031 2 18 41002023 右筋 Right rib 4 19 41002023 8 20 418S04022 左筋 The left rib 8 21 4 418N04001 深沟球轴承 6216-2Z Ball bearing 6216-2Z 22 41002023 4 23 41002023 集电环 Collector ring 4 24 418S02090 4 25 换能器组件 Transducer assembly 2 419N06069 26 418W04017 内六角圆柱头螺钉 M4×25 Hexagon socket head screw M4×25 2 27 418W04037 2 28 418S02014 平垫圈 C 级 4×0．8 Flat gasket Class C 4× 0.8 2 29 418S02094 3 30 418S04022 标准型弹性垫圈(装配)4×1．1 Standard elastic washer 4× 1.1 3 31 418S02104 3 32 内六角圆柱头螺钉 M10×25 Hexagon socket head screw M10×25 3 28080246 33 41012066 平垫圈 C 级 10×2 Flat gasket Class C 10 x 2 4 34 50901064-9 4 35 标准型弹性垫圈(装配)10×2．6 Standard elastic washer 10× 2.6 1 内六角圆柱头螺钉 M8×20 Hexagon socket cylinder head screw M8 x 20 1 型六角螺母C 级M8 Hex nut, model 1, class C, M8 平垫圈 C 级 8 Flat gasket Class C 8 标准型弹性垫圈(装配)8×2．1 Standard elastic gasket 8× 2.1 内六角圆柱头螺钉 M5×20 Hexagon socket cylinder head screw M5 x 20 1 型六角螺母C 级M5 Hex nut, Model 1, Class C, M5 平垫圈 C 级 5×1 Flat gasket Class C 5 x 1 标准型弹性垫圈(装配)5×1．3 Standard elastic washer 5× 1.3 内六角圆柱头螺钉 M6×25 Hexagon socket head screw M6 x 25 内六角圆柱头螺钉 M6×30 Hexagon socket head screw M6 x 30 内六角圆柱头螺钉 M8×50 Hexagon socket head screw M8 x 50 内六角圆柱头螺钉 M6×20 Hexagon socket cylinder head screw M6 x 20 内六角圆柱头螺钉 M10×35 Hexagon socket head screw M10×35 1 型六角螺母C 级M10 Hexagon nut, model 1, class C, M10 双螺纹接头 Double threaded joint 14

9、转筒附件 15

9、转筒附件 序号 图号/Parts No. 名称 Description 数量 /No. /Qty 50901072 小带轮 Small pulley 1 50901055 筒风扇联板 Tube fan coupling 1 2 50901060 罩壳一 1 3 50901060-1 罩壳二 Cover A 1 4 50901065 小电箱底 Cover B 1 5 50901065-1 小电箱盖 Small electricity box base 1 6 50901059 转筒电机座 Small electricity box cover 1 7 50902043 调速电机 Rotary drum motor base 1 8 41012080 风扇 120x120 Speed regulating motor 1 9 50902017 同步带 240L Fan 2 10 418S03030 内六角圆柱头螺钉 M5×10 Synchronous belt 1 11 Hexagon socket cylinder head screw 4 418W04017 平垫圈 C 级 5×1 M5 x 10 12 418W04037 标准型弹性垫圈(装配)5×1．3 Flat gasket Class C 5 x 1 4 13 418S02104 内六角圆柱头螺钉 M6×20 Standard elastic washer 5× 1.3 4 14 Hexagon socket cylinder head screw 4 418W04017 平垫圈 C 级 6×1．6 M6 x 20 15 418W04037 标准型弹性垫圈(装配)6×1．6 Flat gasket Class C 6 x 1.6 4 16 419S10005 内六角平端紧定螺钉 M5×6 Standard elastic gasket 6× 1.6 4 17 418S02048 内六角圆柱头螺钉 M4×12 Hexagon socket set screw M5×6 2 18 419N06069 六角薄螺母 M4 Hexagon socket head screw M4×12 4 19 418W02025 平垫圈 C 级 4×0．8 Hexagon thin nut M4 6 20 418W03002 标准型弹性垫圈(装配)4×1．1 Flat gasket Class C 4× 0.8 6 21 416S01005 内六角平圆头螺钉 M6×10 Standard elastic washer4× 1.1 6 22 Hexagon socket head flat head 4 418S02094 内六角圆柱头螺钉 M6×45 screw M6 x 10 23 六角螺母 C 级 M6 Hexagon socket head screw M6 x 45 2 24 418S02048 内六角平圆头螺钉 M4×8 Hexagon nut Class C M6 6 25 Hexagon socket head flat head 1 418S02048 内六角圆柱头螺钉 M4×16 screw M4×8 26 Hexagon socket cylinder head screw 2 M4×16 16