Brief introduction of magnetic pump
Product features Model meaning
Performance parameters
Performance graph
Installation dimension
Installation and operation of magnetic pump
Cautions for magnetic pump
Service conditions of magnetic pump
Structure description Magnetic pump`s failure mode and trouble shootings Chemical resistance guide
磁力泵概述
产品特点
型号意义
性能参数
性能曲线
安装尺寸
磁力泵安装和使用
磁力泵注意事项
磁力泵使用环境
结构说明
磁力泵的故障形式与排除方法
产品抗化学腐蚀状况
1
2
2
2
3
3
4
4
4
5
5
6
1
2
2
2
3
3
4
4
4
5
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6
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In the fields of p etroleum, chemicals, war industry and phar maceutic als etc., ther e are often n eeds t o hand le some corrosive
liquids. For this reason we dedicate ours elves to the development
an d rese arch o f fully seale d, lea ktigh t and c orrosionresisting
centrifugal pumps. Magnetismdriven silent seal technology performs
leaktight seal in pump industry. Magnetismdriven centrifugal pump (magnetic pump for short)
is a late model uses the theory of modern magnetics. The noncontact
transfer of torq ue is a ctualized by the ma gnetic force of permanent magnet. Namely, when motor drives outer rotor (outer magnet steel)
assembly rotating, inner rot or (inn er magnet st eel) assembly will
rotate synchronously with impeller driven by magnetic line of force
through spacer sleeve under the function of magnetic field. As me
dium is closed in the actionl ess spacer sleeve, leaktight delivery of medium can be effected, ma king it a newstyle industrial pump of
fu ll seal and no leakage and pollu tion, a nd awa y from the trouble
of leakage at sh aft seal borne by mechanical drive pumps. Mag netic pump is an e nvironmentalfriend ly sol ution t o the
ph enomena of bleedi ng, emitting, dropp ing an d leaking, th us to
effect "l eaktight workshop" and "eaktight fac tory" for saf e and
civilized production. They a re widely use d in the industries of pe
troleum, chemi cals, pharmaceutica ls, prin ting and dyeing, el ectro
plating, foodstuff, environment protection and etc. to handle corrosive
liquid not containing scrap irons, especially inflammable, explosive,
volatile, toxic a nd pre cious liquids. Magnetic pumps are provided with CQ, CQF, ZCQ, CQB, CQBF, CQBG, IMC, ZBF, MP, MPH, CQG series conforming to ISO2858, GB5662 and JB/T77421995. Using the most superior hydraulic model,
all magn etic pumps a bove a re featured by high efficiency, energy
saving, steady performance, simple structure, easy installation, small
occupation of floor, c onven ient disassembly an d main tenanc e and
low nois e, making th e mop timal for the industries of petro leum,
chemicals, pharmaceuticals, electroplating, electronics, environment
protection and etc.
( )
( )
( )
CQ CQF ZCQ CQB CQBF CQBG
IMC ZBF MP MPH CQG
ISO2858 GB5662 JB/T77421995
在石油、化工、军工、制药等领域 中,经常存在着一 些输送腐蚀性液体的场所,因此研制和开发全密封、无泄
漏、抗腐蚀性能强的离心泵是我们关心和研究的方向。磁
力传动静密封技术在泵领域的应用显示出其零泄漏的密封
特性。 磁力传动离心泵 简称磁力泵 是应用现代磁力学原理, 利用永磁体的磁力传动实现扭矩的无接触传递的一种新型
泵,也就是电 机带动外转子 即外磁钢 总成 旋转时,通过
磁场的作 用磁力线 穿过隔离套带动 内转子 即内磁钢 总成
和叶轮同步旋转,由于介质封闭在静止的隔离套内,从而
达到无泄漏抽送介质的目的,彻底解决了机械传动泵的轴
封泄漏而设计的全密封、无泄漏、无污染的新型工业用泵。 磁力泵是化工流程中杜绝跑、冒、滴、漏现象,消除
环境污染,创造“无泄漏车间”、“无泄漏工厂”,实现
安全、文明生产的理想用泵。广泛应用于石油、化工、制
药、印染、电镀、食品、环保等企业的生产流程中输送不
含铁屑杂质的腐蚀性液体,尤其适用于易燃、易爆、易挥
发、有毒和贵重液体的输送。 磁力泵产品有 、 、 、 、 、 、 、 、 、 、 等 系列, 产品符合 国际标准 、国家标 准 和 的有关要求 ; 以上各种系列磁力泵都采用最优秀的水力模型,达到了高
效、节能、性 能稳定等优点。 而且结构 简单,安装简便 , 占地面积小,拆卸维修方便,噪音低,是石油、化工、制
药、电镀、电子、环保等行业的首选产品。
BRIEF INTRODUCTION OF MAGNETIC PUMP
2
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ZCQ
自吸泵顾名思义,就是泵起动前不需引灌水,经短时
间运转,靠泵本身的作 用,把水吸上来 ,投入正常运转。 型自吸式磁力泵,不但具有自吸功能,而且为磁力驱
动结构,具有全密封、耐腐蚀、无泄漏的特点,是自动化
远距离控制和流动使用的理想泵。
Just as its name implies, selfpriming pump doesn`t need priming water be fore st art. After a s hort time of runnin , water is abs orbed
by pump itself for no rmal o peration. ZCQ selfpriming magnetic pump is not only provided with selfpriming function, but also of
amgnetismdriven structure. Featured by full seal and leaktightness,
it is an optimal pump for automated dista nt control and for floating
us es.
PRODUCT FEATURES
Z CQ 32 25 115
MODEL MEANING
叶轮直径
出口直径
进口直径
磁力泵
自吸式
Impeller diameter(mm)
Outlet diameter(mm)
Inlet diameter(mm)
Magnetic pump
Selfpriming type
PERFORMANCE PARAMETERS
Type 型号
ZCQ2012110
ZCQ2520115
ZCQ3225115
ZCQ3225145
ZCQ4032132
ZCQ4032160
ZCQ5040145
ZCQ5040160
ZCQ5032200
ZCQ6550145
ZCQ6550160
ZCQ8065125
ZCQ8065160
ZCQ8050200
ZCQ10080160
ZCQ10065200
Flow (m /h)
3
口径 流量 Caliber (mm)
进口
Inlet 出 口
Outlet
(NPSH)r(m)
汽蚀余量 电机功率
Motor power
kw 转速
Rotary speed
r/min 电压 Voltage
(m) (V)
扬程 Head
20
25
32
32
40
40
50
50
50
65
65
80
80
80
100
100
12
20
25
25
32
32
40
40
32
50
50
65
65
50
80
65
3
5.4
6.6
4.8
10.8
12
14.4
13.2
7.8
16.8
27
50
50
50
100
100
12
15
15
25
20
32
25
32
50
25
32
20
32
50
32
50
6.0
6.0
6.0
5.5
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
0.37
1.1
1.1
1.1
2.2
4.0
4.0
4.0
5.5
5.5
7.5
7.5
15
18.5
22
30
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
2900
220/380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
380
Type 型号
底盘 Chassis
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ZCQ2012110
ZCQ2520115
ZCQ3225115
ZCQ3225145
ZCQ4032132
ZCQ4032160
ZCQ5040145
ZCQ5040160
ZCQ5032200
ZCQ6550145
ZCQ6550160
PERFORMANCE GRAPH
INSTALLATION DIMENSIONS
410
520
520
570
620
665
660
685
830
760
810
320
340
340
360
370
400
400
400
550
430
480
325
450
450
450
510
510
510
560
600
600
600
L H
251 200
285 250
285 250
285 260
350 280
370 330
370 330
370 330
355 355
355 355
355 355
×
×
×
×
×
×
×
×
×
×
×
412
414
414
414
414
416
416
416
416
416
416
65
75
90
90
100
100
110
110
110
130
130
55
65
75
75
90
90
100
100
90
110
110
412
412
414
414
414
414
414
414
414
414
414
412
412
412
412
414
414
414
414
414
414
414
进口法兰
Inlet flange 出口 法兰
Outlet flange H1 H2 L3 L4 L5 L2 L1×W nφd1 Dj nφd2 Dc nφd3
230
240
240
270
270
300
270
300
450
310
340
/
/
/
/
10
55
55
55
60
60
60
85
100
100
100
110
110
110
110
110
120
110
55
80
80
80
80
125
70
125
125
125
125
20
20
20
20
20
20
20
20
20
20
20
60
55
50
45
40
35
30
25
20
15
10
5
0
0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68
20
18
16
14
12
10
8
6
4
2
0
Flow 流量 Q(m /h)
3
ZCQ4032132 ZCQ5040160 ZCQ6550160 ZCQ8050200
nφd3 φDc
L2
L5 L1
L4 L3
L
nφd1
nφd2 φDj
W
40
35
30
25
20
15
10
5
0
0 1 2 3 4 5 6 7 8 9 10
2.0
1.5
1.0
0.5
0.0
Flow 流量 Q(m /h)
3
ZCQ2012110 ZCQ3225115 ZCQ3225145
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1. Magnetic pump should be horizontally installed, but not upright. Plastic pump is not able to endure the weight of pipeline. In case of special occasions
requiring upright installation, motor should be kept upward. 2. When liquid level is higher than the centerline of pump, turn on the valve of intake pipe before start; when liquid level is lower than the centerline,
a bottom valve should fitted to the pipeline. 3. Check before operation to make sure that motor rotates flexibly without
jamming and abnormal sound, and that all fasteners are not loosened. 4. Check whether motor rotates in accordance with the direction sign. 5. After motor is started, slowly turn on discharge valve. When pump enters
normal working state, adjust the discharge valve to the required opening. 6. Before pump stops working, turn off discharge valve first, and then the valve of intake pipe.
INSTALLATION AND OPERATION OF MAGNETIC PUMP 一、磁力泵应水平安装不宜竖立,塑料泵不得承受管路重量, 特殊垂直安装的场合,电机务必朝上。 二、抽吸液 面高于 泵轴心 线时,起动 前先开 吸入管道阀门; 抽吸液面低于泵轴心线,管道需配备底阀。 三、泵使用前应进行检查,电机转动要灵活 ,无卡滞及异常
声响,各紧固件无松动现象。 四、检查电机旋转方向与转向标记是否一致。 五、电机启动后,缓慢打开排出阀,待泵进入正常工作状态
后,再将排出阀调到所需开度。 六、泵停止工作前,应先关闭排出阀门,然后关闭吸入管阀
门。
1. As the cooling and lubrication of magnetic pump`s bearing depends on
the medium to be handled, that`s why unloaded operation is absolutely prohibited, Meanwhile, pay close attention to avoid the unloaded operation after restart due
to power cut in process. 2. If the mediums to be handled contain solid particles, then there should
be a filter net at the entrance of pump. If there are ferom agnetic particles contained in mediums, a magnetic filter should be fitted (available in factory for
your options). 3. The mediums to be handled, as well as their temperature, should be kept within the allowed scope of pump material (please consult with relative technical
department). The service temperature of engineering plastic pump should be <60 , inlet pressure not greater than 0.1MPa, maximum working pressure at 0.6MPa; the service temperature of metal pump should be <100 , inlet pressure not greater than 0.2MPa, maximum working pressure at 1.6MPa. 4. For mediums easily deposited or crystallized, please flush immediately
after use to clear away the deposited liquid inside. 5. In case of any abnormal conditions (like large noise or violent vibration) occurred after longtime operation or during operation, disassemble the bearing
and endface rotating ring for examination of abrasion. If the clearance between
bearing and axle sleeve is greater than 0.51mm, and axial crunkenness of impeller
from 23mm, then the bearing and axial rotating ring should be replaced.
℃
℃
CAUTIONS FOR MAGNETIC PUMP
( )
(
) <6 0
0.1MPa 0.6MPa <100
0.2MPa 1.6MPa
(
)
0.5~1mm 2~3mm
一、因磁力泵轴承 的冷却 和润滑是靠被输送的介质,所以绝
对禁止空载运转,同时应避免在工作中途停电后再启动时所造成
的空载运转。 二、被输送 介质中 ,若含 有固 体颗粒 ,泵入口要 加过滤网; 如含有铁磁质微粒,需加磁性过滤器 本公司有生产,属于选购件 。 三、被输送的介质及其温度应在泵材允许范围内 请向相关部
门技术咨 询 。工 程塑 料泵的 使用温 度 ℃, 进 口压 力不大 于 ,最大工作压力为 ;金属泵的使用温度 ℃,输
送进口压力不大于 ,最大工作压力 。 四、对于输 送液为 易沉淀 结晶的介质 ,使用 后应及时清 洗, 排净泵内积液。 五、磁力泵长时间运行或运行过程发现泵有异常情况 噪音大, 震动加剧 后,应拆检轴承和端面动环的磨损情况,若轴承和轴套
的间隙大于 ,叶轮轴向窜动 时,应更换轴承和轴向
动环。
Ambient temperature: 20~40 ; Ambient humidity: 95%; Height above sea
level: not exceeding 1000m (if beyond, please clarify when placing an order).
1. When disassembling magnetic pump, the magnetic field radiated by inner
and outer magnet steel components may produce interference, and even harmful
influence to heart pacemaker, credit card, computer disk, watch, precision instrument, meter and etc.
a) The above articles should be kept over 1 meter away from magnetic parts. b) The abovementioned problems don`t happen to assembled overall magnetic
pump, because there is provided with a magnetic loop shield for your reassurance. 2. When inner magnet rotor is leveled to outer magnet rotor axially, and due
to magnetic force (especially the strong magnet of NdFeB or rare earthcobalt), users must take appropriate buffering measures to avoid work accidents like fingers being clamped.
℃
Warining: a) Pump motor should be safely earthed by a professional, permanent sign as . b) To avoid electric shock, the maintenance and cleaning of magnetic pump should be done after power supply is cut off.
SEVICE CONDITIONS OF MAGNETIC PUMP
20~40 95%
1000 ( )
1
a) 1
b)
2 (
)
环境温 度: ℃;环 境湿度: ;海 拔高度 :不超过
米 大于时应在订货时提出 。
、磁力泵在维修拆装过程中,内、外磁钢部件辐射出来的磁
场将对如:心脏起博器、信用卡、计算机磁盘、手表、精密仪器、 仪表等产生磁场干扰,甚至产生危害性的影响。 上述物件应远离磁性器件,保持 米以上的距离。 装配好的整机磁力泵,不存在上述问题,因结构上有磁回路
屏蔽,可放心使用。 、装配内磁转子对准外磁转子轴向到位时,由于磁吸力 尤其
是 铁硼或稀土钻强磁 ,用户应采取适当 的缓冲 措施,以免卡、 夹手指,防止工伤事故。
警告 泵用电机应由专业人员进行有效安全接地, 永久性标志为 。 为防止静电,维修或清理磁力泵前应切断电源。
: 、
、
a)
b)
! !
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STRUCTURE DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
零件名称
Name of part 泵体
静环
动环
叶轮螺母
叶轮
外磁钢总成
内磁钢总成
泵轴
轴套
联接架
电机
底座
Pump body
Stationary ring
Rotating ring
Impeller nut
Impeller
Assembly of outer magnet steel
Assembly of inner magnet steel
Pump shaft Axle sleeve
Linkup stand
Motor
Base
隔板
隔离套
Baffle
Spacer sleeve
材质或型号
Material or model
序号
No. 不锈钢
铬刚玉
填充四氟
不锈钢
Stainless steel
Ceramic
Packing PTFE
Stainless steel
不锈钢
不锈钢
不锈钢
铁氧体
铁氧体
不锈钢
填充四氟
铸铁
普通防爆
铸铁
Stainless steel
Stainless steel
Stainless steel
Ferrite
Ferrite
Stainless steel
Packing PTFE
Cast iron
Flameproof
Cast iron
MAGNETIC PUMP`S FAILURE MODE AND TROUBLE SHOOTINGS
故障形式
Failure mode 产生原因 Creator 排除方法 Trouble shootings
泵不出水
No flow
1、水泵反转 、进水管道漏气 、泵腔蓄水太少 、电压太高,启动时联轴器打滑 、吸程太高
Pump reverses
2 Air infiltrates from intake pipe 3 Pump contains little water 4
Trigger voltage is so high that the clutch slips
5 The suction lift is too high
1、改变电机接线 、杜绝漏气 、增加蓄水量 、调整电压 、降低泵安装位置
Change the line of electromotor 2 Stop air infiltration
3 Increase the cavity of water 4 Adjust the voltage 5 Place the pump down
流量不足
Discharge deficiency
1、吸入管径太小 、叶轮流道阻塞 、扬程过高 、转速太低
Intake pipe is too little
2 Impeller blocks 3 The lift is too high
4 Rotation speed is low
1、调换进水管 、清洗叶轮 、开大出水阀 、恢复额定转速
Change the pipe
2 Clear 3 Turn up the discharge valve 4 Turn to normal speed
扬程过低
The lift is too low
1、流量过大 、转速太低
The quantity of flow is too big
2 The speed is low
1、关小出水阀 、恢复额定转速
Turn down the discharge valve
2 Turn to normal speed
噪音太大
Noisy
1、轴严重磨损 、轴套严重磨损 、驱动磁钢杯与隔离套接触
The shaft wears badly
2 The axle box wears badly
3
The driving alnico contacts the distance sleeve
1、更换泵轴 、更换轴套 、拆除泵头重新组装
Change the shaft 2 Change the axle box
3
Reassemble the head of pump
漏液
Weeping
O型密封圈损坏 Oring wears 更换O 型密封圈 Change Oring
1 2 3 4 5 6 7 8 9 10 11 12 13 14
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CHEMICAL RESISTANCE GUIDE
Chemical
化学药品 不锈钢
1Cr18Ni9Ti
B1
X
B1
A4
B4
A1
X
X
X
X
X
B4
B3
A1
C2
B3
C1
A4
A4
A2
X
A4
X
A4
A4
A4
A4
A4
B4
A4
A4
B4
材 料 Materials 聚丙烯
PP
聚偏二氟乙烯
PVF2 三元乙丙胶
EPDM
铬刚玉
AL2O 3 高密度碳
Karbate 聚四氟乙烯
PTFE
丁腈橡胶
Nitrile
抗 化 学 腐 蚀 注 释: 优良 良好 一般 不适用
液体最高温度标签注释: ℃ ℃ ℃ ℃
以上为部分化学药品对材料的腐蚀状况,仅供参考,详情请查阅《腐蚀数据与选材手册》或向我厂技术部门咨询。
A B C X
120 250 380 4100
Chemical resistance ratings: AExcellent BGood CFair XNot recommended
Maximum operating temperature: 120 250 380 4100
The abovementioned are the corrosion of some chemicals to the materials, which is only for refer ence. for details please refer to corrosion data and material selection manual or consult with our technical department.
℃ ℃ ℃ ℃
B4
B2
X
B2
C1
X
B4
C2
B4
B2
B3
B4
C4
B4
B4
B4
X
C4
C4
C2
B4
B3
X
C3
X
X
C4
X
X
X
C1
B4
0~5%
10~80%
90~100%
30%
40~60%
70~100%
0~25%
30~40%
10%
30%
60%
20%
80%
20%
50%
70~80%
硫酸
Sulfuri c acid
硝酸
Nitric acid
盐酸
Hydrofluoric acid
氢氟酸
Hydrofluoric acid
醋酸
Acetic acid
氢氧化钠
Sodium hydroxide
溴水
乙醇
丙酮
氟里 昂
氯化 铝
氨水
王水
甲醛
汽油
煤油
甲醇
甲苯
三氯 乙烯
二甲 苯
乙烷
氢氧 化钾
Bromine water
Ethyl alcohol
Acetone
12 Freon 12
Aluminum chloride Ammonia liquid
Aqua regia
Formaldehyde
Ga solines Ke rosene Me thyl alcohol
Toluene
Trichloroet hylene Xylene
Ethane
Potassium hydroxide
A4
B3
B2
B3
B3
C1
A4
A4
A4
A4
A4
C4
B2
C4
B2
C2
A4
A4
X
A4
A4
A4
B1
B2
A4
A4
A4
A4
A4
A4
A4
C4
A3
A2
B2
A2
X
X
A2
C2
A2
B2
C2
A2
X
A2
A3
A3
X
B2
B2
B1
A3
B2
C2
A3
X
X
A2
X
X
X
B2
A4
A4
A4
A4
A4
A4
A4
A4
A4
X
X
X
A4
A4
X
X
X
A1
A4
A4
A4
X
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
X
A4
A3
X
C1
X
X
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A1
A4
A4
C1
A4
A4
X
A4
A4
C4
A4
A4
A4
A4
A1
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
B2
X
X
X
X
X
B3
C2
X
X
X
C3
X
B2
B1
X
X
C3
X
X
B3
B3
X
C1
B2
B3
B3
X
X
X
B1
B2
SHANGAHI KAISHI PUMP MFG.CO.,LTD.
SHANGHAI KAISHI SEWERAGE CO.,LTD.
上 海 凯 仕 制 泵 有 限 公 司
上海凯仕给排水设备有限公司




