I-Cheng THREADROLLINGMACHINE
镒全機械廠股份有限公司
全滚牙機The Merits I-Cheng ThreadRolling Machine
| 规格 SPECIFICATIONS | IC-3T |
| 滚製螺絲直径圈ThreadDiameter | 2mm~12mm |
| 節距圍Pitch | 0.4~1.5P |
| 滚製螺絲最大長度Maximumlengthofthread | 30mm |
| 滚輪轉速Rotarydie speed | 40rpm |
| 滚輪外 径Maximumdiameterofrotary dies | 100mm |
| 滚輪内 Borediameterofrotarydies | 50.5mm |
| 滚輪 厚Widthofrotarydies | 30mm |
| 滚輪轴間最大距Maximumcentredistance of die-spindles | 130mm |
| 滚輪轴間最小距Minimum centre distance of die-spindles | 90mm |
| 滚轉量Output(pcs/min) | 20-40 |
| 床面至滚輪中心距Height from tablesurface todiecenter | 85mm |
| 三相交流馬達Motor:3phase,A.C. | 1HP |
| 機械體Overalldimensions,(LxWxH) | 800X600X750mm |
| 重 量Netweight,approx | 240 kg |
| 装箱尺寸Sizeofpacking | 940X720X950mm |
| 箱 重Packing netsweight | 40kg |
此機種利用偏心式滚製精密小螺,如針車螺絲、電子螺絲、直、斜花紋·等精密雾件。
IC-3Tincorporateseccentricdiespindlestoproduceprecisionthreadsandknurlsappliedwidely in thesawingmachine;electronicscrewsandother precision parts.
全滚牙機之優點:
1.高效率、高精度
2.構造型固耐用。
3.操作極為簡單。
4.用途廣泛。
滚牙機裡的二個滚輪滚製螺,乃以有效的冷過程取代切割方式形成金的結構,此種過程的益處不仅能更迅速目精確的大量生產螺絲目比以切割方式所產生的滚製螺絲有更大的伸張力、剪力和實用性。
1.Hight efficiency,high accuracy 2.Rigid and durable fabrication 3.Easy operation 4.Extensive purposes
The threads ofworkpiece iscoldrolled and formed in I-Cheng.
Thread Rolling Machine.This has enabled the user to produce high quality threads in mass production and provided better tensile & stress strength than that done by thread-cutting
IC-20·1C-30D
全滚牙機
The Merits I-Cheng Thread
Rolling Machine
| 规格 SPECIFICATIONS | IC-20 | IC-30D | ||
| 滚製螺絲直径圍 Thread Diameter | 4mm~22mm | 316~76” | 6 mm~40 mm | 14"~112" |
| 節距圍Pitch | 0.75-2.5P | 40~10TPI | 0.75~3.0p | 40~8TPI |
| 滚製螺絲最大長度Maximumlengthofthread | 50mm | 150mm | ||
| 滚輪轉速Rotary die speed | 40rpm | 40rpm | 40rpm | 40rpm |
| 滚輪外 Maximum diameterofrotary dies | 120mm | 150mm | ||
| 滚輪内 径Borediameterofrotarydies | 40mm | 键8mm | 54mm | 键10mm |
| 滚輪 厚Width of rotary dies | 50mm | 70~150mm | ||
| 滚輪轴間最大距Maximumcentredistanceof die-spindles | 140mm | 512” | 187mm | 736 |
| 滚輪轴間最小距Minimumcentredistanceof die-spindles | 100mm | 4” | 140mm | 512" |
| 滚轉量Output(pcs/min) | 9-30 | 9~30 | 4~20 | 4~20 |
| 床面至滚輪中心距Height fromtable surfacetodie center | 118mm | 130mm | ||
| 三相交流馬達Motor:3phase,A.C. | 3HP | 3HP | 712HP | 7V2HP |
| 機械體Overall dimensions,LxWxH) | 1097X740X1070mm | 1220X810X1120mm | ||
| 重 量Net weight,approx | 750kg | 1130kg | ||
| 装箱尺寸Sizeof packing | 1320X830X1250mm | 1420X910X1280mm | ||
| 箱 重Packingnetsweight | 85kg | 90kg | ||
此機種利用輪减速比以凸輪進退滚囊螺絲,操作方便滚製精度高。
滑板座創新經高调波處理,後研磨,必用磷青铜斜梢調整,加大進度,凸輪使爬坡滑,增加滚製壓力及滑板的稳定性。和加装給油系統延長滑板壽命之優點。
IC-20,IC-30Dincorporateswithgearspeedreductionand camdrivediespindlestomakeproductionmoreconvenientandproductsmoreprecisely andalsoisequippedwithoilingsystemtoincr easethedurabilityof theslide.
油壓滚通固定雨用滚牙機 Hydraulic Throught and Non-through Thread Rolling Machines
| 规格SPECIFICATIONS | IC-310 | |
| 滚製螺絲直径 Thread Diameter | 2mm~16mm | 116x 58" |
| 節距龙圈 Pitch | 0.4P~1.75P | 40T~11TPI |
| 滚製螺絲最大長度 Maximum lengthofthread | 固定滚通 Through | 雨用 double-purpose |
| 滚輪轉速 Rotary die speed | 54rpm | 54rpm |
| 滚輪外径 Maximumdiameterofrotarydies | 100mm | |
| 滚輪内径 Borediameterofrotarydies | 50.5mm | 键8mm |
| 滚輪厚 Widthofrotarydies | 30~40mm | |
| 滚輪轴間最大距 Maximumcentredistanceofdie-spindles | 120mm | 434" |
| 滚輪轴間最小距 Minimum centre distance ofdie-spindles | 90mm | 312" |
| 滚轉量 Output(pcs/min) | 30~50 | |
| 床面至滚輪中心距 Heightfrom table surface todiecenter | 105m/m | |
| 三相交流馬達 Motor:3phase,A.C | 油馬達 2HP Hydraulic motor | 主轴馬達 2HP Spindle motor |
| 機械體 Overall dimensions,(LxWxH) | 1400X940X750mm | |
| 重 量 Netweight,approx | 490Kg | 箱重86Kg |
| 装箱尺寸 Size ofpacking | 1540X1090X990mm | |
I-Cheng
IC-530 IC-530P
強力油壓式滚牙機Heavy Duty HydraulicThread Rolling Machine符合精密工業需求的滚牙機、滚牙輪一廿年經與技術之結合。
I-Cheng Thread Rolling dies and machines,the combination of experienceand technique tomeet the increasing demand onprecision of threaded parts.
| 规格SPECIFICATIONS | IC-530 | IC-530P | ||
| 滚製螺絲 ThreadDiameter | 6mm~60mm | 14"~212" | 6mm~80mm | 14"~318" |
| 節距凰 Pitch | 0.75~6.0P | 40~4TPI0.75~8.0P | 40~3TPI | |
| 滚製螺絲最大長度 Maximumlengthof thread | Free随量 | Free随量 | Free随量 | Free随量 |
| Rotadepd | 15X23X36X52pm | 15X23X36X52pm | 15X23X36X52pm | 15X23X36X52pm |
| 180mm | 200mm | |||
| 滚輪内径 Borediameterofrotarydies | 54mm | 键10mm | 70mm | 键14mm |
| 滚輪厚 Widthof rotary dies | 70~150mm | 70~150mm | ||
| 滚輪轴閣最大距 | 220mm | 250mm | ||
| 滚輪轴間最小距 Miniucenedistaceofdiespindes | 145mm | 145mm | ||
| output (ps/min) | 4~30 | 4~30 | 4~30 | 4~30 |
| 床面至滚輪中心距 | 140mm | 140mm | ||
| 三相交流馬達 Motor:3phase,A.C. | 油馬達5HP | 主轴馬達10HP | 油馬達5HP | 主轴馬達15HP |
| 機械體 Overalldimensions,(LxWxH) | 1980X150X170mm | 1980X15601700mm | ||
| et weigt.aporx | 2500kg | 2600kg | ||
| lzeof pckig | 2210X1720x1660mm | 2201720X1660mm | ||
| Packing netsweignt | 230kg | 230kg | ||
IC-530S IC-530PS
I-Cheng
强力油滚牙機特性
一、滑板創新以雙仁字形軌道滑行,用斜形梢調節 ,在重壓力滚壓時,滑板對穗定而不致昇起,滑 座更不易磨損。字形軌道經熱處理、後研磨。 字形滑軌加装給油系統(定時)延長滑軌命之優 點。
二、滑板行程及速度可任意調整,滚壓之壓力亦可油 壓任意選選,徙0.5至30,對薄管類或方牙及 汽機車直類之滚壓更為適當。
三、滚輪轉速分二陪各有四種直接變换速度(20\~160 尺P.M)。對於粗細牙或造物圆周之大小,能有適 當之滚壓轉速匹配,便品質更為精良,且滚輪壽命 增長·產量增加。
四、造時間可利用TIME自動控制,可0.1秒到無 限時(亦即滚通無限長),或中立即停止,對於品 質之精劣影響甚大,因細螺紋滚時間短,粗螺 時間長,如此配合之滚壓更合乎經濟及精密化!
五、全部結構強,以强力油滚,機構以鋼一體 熔合而成,經廿四小時调質回火處理,對保證 固耐用。
六、可加裝微電定寸開,及踏急退刀開關。
七、530S及530PS機身結構全部探用鐵板焊燒成型, 經調質回火處理,品質對保證。
八、將油壓箱和機身结合為一體,縮小店地面。
九、輪箱探用循式給油系統,可降低歐姆轉動摩擦 所產生之高温,致可延長歐姆使用壽命。
1."" type slide tracks and adjustable slide wedgesensure agile,stableanddurableslide movementunderheavyworking load. ""type slide tracks willbe processed underheattreatmentbeforegrinding,and equipped with oiling system (timer) to extend the lifeof the tracks.
2. The slide travel and speed are adjustable, so thehydraulicpressurehasawiderangeof choice from 0.5 tons to30 tons tomeet allkinds of threading like coarse thread in thin pipes square gear in auto-parts.
3. The rolling speed is divided in 2 steps and 4 speedswithspeedrange20-160meterper minute.This createsawide speed selection in accordancewiththeadtypesandrolling diametersofworkpieces,and thereforeincreasesproductivity,dielifeandproduts quality.
4.The timing of thread rolling is adjustable from
0.1 sec to infinite (free of end thread rolling) and can be stopped immediately. This has greatly improved the quality of rolled threadsandmadetheworkdonemore economically asfine threadsgenerallyrequires shortertimerollingwhilecoarsethreadsrequires longer timing.
5. The machine body is done by casting steel with
24 hours tempering. Everymechanismisrigidlyconstructedwith selceted materials and fine workmanship.
6. Optional feeding control and foot-actlvated feeding-releasedevices are available upon request.
7.Thestructuresof the530Sand530PSmachines areformed throughironplatebrazing and tempering process.The quality is guaranteed
8.The hydraulic tank and the machine body are combined as one in order to save the space.
9.The gearbox adopts cyclic oil feeding system whichliwersthetemmpeaturecausedbythe friction during Ohm's operation.This can extend the lifeofOhm.
| 1 | 2 | 3 | |||
| 材質 | S45C | 材質 | S45C | 材 質 | AISIC-1018 |
| 外径 | 38 m | 外径 | 54m | 外 径 | 38.6 m |
| 规格 | 6TPIPA14.5° | 规格 | 4.5TPIPA30 | 规 格 | 16TPIPA30° |
| 長度 | 1000m | 長度 | 250m | 長 度 | 35 m |
| 时間 | 50Sec | 时間 | 15Sec | 時 間 | 6Sec |
| 4 | 5 | 6 | |||
| 材質 | S45C | 材 質 | S45C | 材 質 | STAINLESSSTEEL |
| 外径 | 34.5m | 外 径 | 25.4m | 外 径 | 16 m |
| 规格 | DP24/48PA37.5° | 规 格 | DP12PA20°HA45° | 规 格 | 8TPI PA14.5° |
| 長度 | 725 m | 長 度 | 50 m | 長 度 | 80m |
| 時間 | 60Sec | 時 間 | 10Sec | 時 間 | 5Sec |
IC-30A·1C-60A
全精密油壓滚管機I-Cheng PreciseTube Rolling Machine
| 规格 | SPECIFICATIONS | IC-30A | IC-60A | IC-60AP | |||
| 滚製螺絲直径圆 | Thread Diameter | 9mm~30mm | 15mm~60mm | 15mm-80mm | |||
| 節 距 Pitch | 0.5~2.5P | 40~11TPI | 0.75~3.0P | 40~8TPI | 0.75~4.0P | ||
| 滚螺絲最大長度 | Maximumlengthof thread | 40mm | Free | 50mm | Free | 50mm | Free |
| 滚 輪 轉 | 速Rotary die speed | 250rpm | 250rpm | 45.65.85.120rpm | 45.65.85.120rpm | ||
| 滚 輪 外 径 | Maximumdiameterofrotary dies | 80mm | 140mm | 140mm | |||
| 滚 輪 内 | 径Bore diameterof rotary dies | 25.4mm | 键14" | 40mm | 键8mm | 40mm | 8mm |
| 滚 輪 | 厚Widthofrotarydies | 20.30.40 mm | 25~50mm | 25-50mm | |||
| 滚輪轴間最大距Maximumcentre distance of die-spindles | 130mm | 518" | 210mm | 814 | 210mm | ||
| 滚輪間最小距Minimumcentredistanceof die-spindles | 50mm | 2" | 75mm | 3” | 75mm | ||
| 滚 轉 | 量Output(pcs/min) | 9~35 | 9~35 | 6~35 | 6~35 | ||
| 三相交流馬達Motor:3phase,A.C. | 主2HP | 油2HP | 主轴5HP6级 | 油3HP | 主轴7)HP6极 | 油3HP | |
| 機 械體 | 积Overalldimensions,(LxWxH)1120x900x1370mm | 1360X1250×1450mm | 13601250X1450mm | ||||
| 重 | 量Net weight,approx | 580 kg | 箱重100kg | 1170 kg | 箱重140kg | 1270kg | 箱重140kg |
| 裝箱 尺 | 寸Size of packing | 1300X1060X1570mm | 1450X1470X1780mm | 1450X1470X1780mm | |||
全精密油壓滚管機之優點:
1.高效率,中心度確度高。
2.機構固耐用,用途廣泛。
3.適用於大量生產,提高工作效率。
用途:
1.適用於管用接頭、滚牙加工2.適用於管用滚花滚之加工3.適用於:美術管、古典吊扇、踏車鼓,及各種接管。
MERITSOFYICHUANPRECISE TUBEROLLING MACHINE:
1.Highefficiency&accuratecentricity
2.Solid structure,durable&widerange of application
3.Suitable for mass-production & high working efficiency.
Usage:
1.Suitablefortube'sadapter&threadrolling. 2.Suitable forpattern& gear rolling. 3.Suitableforarts tube,classicceilingfan,bikes hub,& various adapters.
I-Cheng
臺灣全機械廠股份有限公司昆山優容五金機械設備有限公司
杨麗 大陆分公司负责人159-5018-7899




