PHXPHOENIX 铣刀系列 Vol.10 Phoenix End Mill Series
PHX End Mill Series 产品系列 Lineup PHX-DFR (P. 9) PHX-PC-DFR (P.10) 大进给圆弧角铣刀 PHX-LN-DFR (P.15) PHX-LN-CRE (P.17) Deep feeder bull nose end mill PHX-DBT (P.18) PHX-PC-DBT (P.19) 切深量大的强力圆弧角型 PHX-LN-DBT (P.27) PHX-CRT (P.28) Heavy-duty type for deep milling 锥颈大进给圆弧角铣刀 Pencil neck deep feeder bull nose end mill 强力型 PHX-DFR 的锥颈型 Pencil neck version of PHX-DFR 长颈大进给圆弧角铣刀 Long neck deep feeder bull nose end mill 强力型 PHX-DFR 的长颈型 Long neck version of PHX-DFR 4 刃小径长颈圆弧角铣刀 4-flute long neck small bull nose end mill 即使是高硬度材料的高进给加工,也能实现卓越 精加工面的圆弧角型 Provides excellent surface finish under high feed rate condition 大进给球头铣刀 Deep feeder ball nose end mill 切深量大的强力球头型 Heavy-duty type for deep milling 锥颈大进给球头铣刀 Pencil neck deep feeder ball nose end mill 强力型 PHX-DBT 的锥颈型 Pencil neck version of PHX-DBT 长颈型球头铣刀 3-flute long neck ball nose end mill 可进行稳定的粗加工和细槽加工的长颈型 Applicable to rough milling and rib milling 高进给圆弧角铣刀 High feeder bull nose end mill 专为高进给加工设计的圆弧角型 High-feed type 1
超出预期的加工效率 Milling efficiency beyond expectation PHX 铣刀可显著缩短时间! 特点 Features Dramatically shorten machining time with the PHX end mill! 一般的深槽加工… PHX… 圆P弧H角X-型 BDullFNoRse Deep milling in general ... In the case of PHX ... P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 需刀具悬伸量长 即使刀具悬伸量长,通过设置最佳加工条件也 可在不降低效率的情况下进行加工 Requires long overhang length Normal cutting condition can be applied even with long overhang length ↓ 为了不降低加工条件,必须使用大径工具 ( 例 :φ20~) ↓ 刀具直径可从φ10开始,加工残余量也可变少 来确保刚性。 Sizes as small asφ10 can be used, Large diameter tools (e.g. φ20 or above) are used to ensure rigidity which can reduce the amount of uncut regions in order to maintain normal cutting condition ↓ ↓ 可大幅减少工序数、刀具数量、加工时间! 加工残余量增多,给下道工序增加负担 The number of processes, tools used and machining time are drastically reduced! Large diameter end mills leave behind many uncut regions, placing more burden on the next process 其秘诀在下一页!! ↓ Discover the secrets to the PHX’s superior performance on the next page! 工序数、刀具数量增加,导致加工时间也增长 The number of processes and tools required are increased, resulting in long processing time 以往 粗加工 半粗加工 半精加工 精加工 Conventional Roughing Semi-roughing Semi- nishing Finishing PHX 粗加工 精加工 Roughing Finishing 48加工时间缩短 % !! P球H头X型-BalDl NBosTe Machining time reduced by 48%! 加工材料:NAK80(40HRC) 切削油剂 :无(气冷式) 最高转速:18,000min-1 刀柄 :热缩刀柄 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT Work Material Coolant Air Blow Maximum RPM Holder Shrink Fit 使用机械 :5轴加工机 主轴类型:HSK A63型 Machine: Five-axis Machining Center Main Spindle 工序 加工内容 使用工具 悬伸量 转速 进给速度 轴方向 径方向 残余量 切削距离 切削时间 编号 Milling Process Tool Overhang (min-1) (mm/min) 切深量 切深量 Milling Time Process Length (mm) (m) 等高线粗加工(粉色部分) PHX-DFR 10×R2 Speed Feed (mamp ) (mm) Stock to Leave Milling Length 0:07:16 1 Contour roughing (pink) 25.0 pf 2 3,800 2,100 0.50 0.1 15.4 3 侧铣精加工(粉色部分) 2.50 4 Side finish milling (pink) 5 ↓ 25.0 3,800 600 - 2.40 0 376.0 0:00:50 6 等高线粗加工(绿色部分) 7 Contour roughing (green) ↓ 25.0 2,400 2,100 0.50 2.50 0.05 20.1 0:08:37 8 9 沿倾斜轴固定面加工(绿色部分) ↓ 25.0 3,800 1,000 - 0.20 0 8.9 0:10:42 10 Fixed inclined-axis surface milling (green) 11 沿表面等高线粗加工(蓝色部分) PHX-LN-DBT R2×20 23.0 7,600 1,550 0.25 1.00 0.01 17.5 0:13:46 12 13 Contour surface roughing (blue) ↓ 23.0 5,500 1,350 0.12 0.10 0 16.2 0:10:40 沿表面等高线精加工(蓝色部分) PHX-LN-DBT R1.5×12 14.0 12,000 1,700 0.30 0.70 0.05 14.0 0:09:26 Contour surface finish milling (blue) 沿表面等高线粗加工(天蓝色部分) ↓ 14.0 11,000 2,050 0.09 0.10 0 9.5 0:04:31 Contour surface roughing (cyan) ↓ 14.0 11,000 2,050 - 0.08 0 5.4 0:02:49 沿表面等高线精加工(天蓝色部分) ↓ 14.0 11,000 2,050 - 0.08 0 5.4 0:03:12 切削条件 Contour surface finish milling (cyan) Cutting Conditions 沿表面外轮廓精加工(天蓝色部分) PHX-LN-DBT R0.75×6 13.0 16,000 960 0.04 0.04 0 18.4 0:24:54 Circumferential surface finish milling (cyan) PHX-LN-DBT R0.5×4 12.0 18,000 1,000 0.05 0.16 0 9.0 0:09:45 沿表面加工(圆弧角R部)(天蓝色部分) ↓ 12.0 18,000 900 - 0.03 0 339.0 0:00:29 Surface milling (rounded corners)(cyan) 残余量加工(天蓝色部分) Milling of remaining areas (cyan) 沿表面等高线粗加工(灰色部分) Contour surface roughing (gray) 沿表面等高线精加工(灰色部分) Contour surface finish milling (gray) 总加工时间 1:46:57 Total operation time 2
对应广泛的加工! 圆弧角系列! PHX-DFR Compatible with a wide range of applications! Deep Feeder Bull Nose Series! 以往产品高进给圆弧角(PHX-CRT)的三维负前角形状,加上大进给球头系列的Thermolysis 效果!终极的圆弧角在易振 动的深加工或难加工材料的加工中,实现更高的效率! In addition to the negative shape of the conventional PHX-CRT high feeder bull nose, it achieves the thermolysis e ect. The superior bull nose performs exceptionally well when making deep cuts that are ordinarily susceptible to chattering or when working in materials that are di cult to machine. 高进给圆弧角(PHX-CRT)的 R 精度为±0.01mm,大进给圆弧角系列为±0.03mm。 请根据所需 R 精度区分使用大进给圆弧角系列和高进给圆弧角(PHX-CRT)。 The precision of the PHX-CRT high feeder bull nose is ± 0.01 mm, and the deep feeder bull nose series is ± 0.03 mm. Use the deep feeder bull nose series or the PHX-CRT high feeder bull nose to suit your radius precision requirements. Thermolysis 效果是 The Thermolysis Effects are… PHX-DBT 通用3刃球头铣刀 大 螺 旋 月牙 槽 使 切 削刃变 长, 厚 度 变 薄, 易 传 递 切 削 热, Standard Three Flute End Mill 在 刀具 刃尖 或 加 工材 料上 难 以残留热量。 Due to the strong spiral gash, the cutting edge becomes longer and thinner. It becomes easier to dissipate cutting heat and the cutting edge and workpiece are less effected by heat buildup. 三维负前角形状是 A Three-Dimensional Negative Form is… ①加强前角为了使中心部具有锋利性,减弱前角为了使外周部 具有刚性。 ②提高切屑的流动性,降低切削热,实现刀具长寿命化。 1. A form where the weaker central portion of the cutting edge has a slight negative angle, and the easily broken outer portion has a strong negative angle. 2. Designed for long tool life by increasing chip evacuation and reducing heat buildup. ■ ねじれ角による効果(同切り込みでの比較) 螺旋角的效果(相同切深量相比) Effect based on helix angle (comparison of cut length) ■ ねじれ角による効果(同切り込みでの比較) 强 螺旋角的强度 Degree of helix 弱 大 进 给 圆 弧 角 系 列 扩 大 曲面 加 工 范 围,通 过 避 免 振 动 的 高 精 度 粗 加 工,挑 战 进 一 强 螺旋角的强度例 一刃切深量为0.2mm(t=0.2)时的刃尖螺旋角产生的切屑图像 D※eg忽re略eRo形f状helix 弱 步提高生产效率。 Use the deep feeder bull nose series to 例 一刃切深量为0.2mm(t=0.2)时的刃尖螺旋角产生的切屑图像 ※忽略 R 形状 expand the scope of your mold milling work, Ex. 0.653 is 0.2 mm ※Radius ignored and improve your productivity further more through high-precision roughing without 0.653 chattering. 0.502 大进给圆弧角系列有三款可供 选择。可对应广泛的加工! 0.502 Im例ag es一o刃f c切u深tti量ng为c0h.2ipmsmp(rotd=u0c.2e)d 0b时.77a9的se刃d尖on螺h旋e角lix产a生ng的le切w屑h图er像e t he※c忽u略ttiRn形g 状length (t = 0.2 mm) Three types of deep feeder bull nose A=50° Ap=0.5A=40° D=0.1993 series are available for a wide range of A=5° milling work. 0.779 Ap=0.5D=0.1497 t=0.2 ・标准型 PHX-DFR A=50° t=0.2 Ap=0.5A=4t=00°.2 D=0.1993 Standard shape Ap=0.5 ・长颈型 PHX-LN-DFR Long neck shape D=0.1305 ・锥颈型 PHX-PC-DFR D=0.1305 Pencil neck shape 切削条件が同じ場合、切りくずの体積は変わらないが、切りくずの形状が変わるD=こ0と.14で97発熱量も抵抗も変わる。 A=5° t=0.2 t=0.2 t=0.2 T以切h削e上a条只b件o是がve同二isじs维場tr合i的c、tl切分yりa析くcoず。nの与ce体p实積tuは际a変l加aわn工らalなy会sいis有が. R、差e切su异りlくt。mずaのy形v状arがy b変aわseるdこoとnでa発ct熱ua量l もm抵ill抗inもg.変わる。 当切削条件相同时,切屑的体积不变,但由于切屑的形状变化,发热量和阻力均会变化。 Even if are milling conditions identical, the volume of the cutting chips are the same, but the amount of resistance and heat released will differ based on the change in chip shape. 3
特点 Features ■使用PHX-DFR 进行深细槽加工 L/D=20以上 圆P弧H角X-型 BDullFNoRse Deep rib milling by the PHX-DFR L/D=over 20 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 工件尺寸:80×80×45mm 加工材料:SKD61(50HRC) P球H头X型-BalDl NBosTe Work Size Work Material 使用机械 :3轴加工机 主轴类型:HSK A63型 切削油剂:无(气冷式) 最高转速:20,000min-1 刀柄 :热缩刀柄 Machine: Three-axis Machining Center Main Spindle Coolant Air Blow Maximum RPM Holder Shrink Fit 工序 加工内容 使用工具 悬伸量 转速 进给速度 轴方向 径方向 残余量 切削距离 切削时间 编号 Milling Process Tool Overhang (min-1) (mm/min) 切深量 切深量 Milling Time Process Length (mm) (m) 3D 等高线粗加工 PHX-DFR Speed Feed (mamp ) (mm) Stock to Leave Milling Length 1 3D Arbitrary Stock Roughing φ10×R2 pf 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 2 PHX-LN-DFR 3 等高线半粗加工 φ6×R1.5×30 40 1,770 2,000 0.3 3.0 0.2 371 3:39:49 4 Arbitrary Stock Semi-roughing PHX-PC-DFR 5 φ3×R0.8×1°×40 30 1,700 1,060 0.104 1.5 0.03 67 8:33:40 等高线半粗加工 PHX-PC-DFR Arbitrary Stock Semi-roughing φ2×R0.5×1°×40 45 3,200 680 0.045 0.7 0.03 192 21:07:50 等高线半粗加工 ↓ 47 1,830 220 0.014 0.5 0.03 585 23:56:50 Arbitrary Stock Semi-roughing 47 2,320 180 0.1 0.03 0 583 45:05:05 等高线精加工 Z-Level Finishing 总加工时间 102:23:14 Total operation time 以往 粗加工 半粗加工 精加工 Conventional Roughing Semi-roughing Finishing PHX 粗加工 半粗加工 精加工 62加工时间缩短 % !! 切削条件 Cutting Conditions Roughing Semi-roughing Finishing Machining time reduced by 62%! 4
缩短粗加工时间! PHX长颈球头型 PHX-LN-DBT Time required for roughing can be greatly reduced with the PHX long neck ball nose end mill! 特点 Features ◦ 短刃长 Short length of cut 0.75D 的短刃长,刚性高。 以低阻力进行深壁加工。 Highly rigid 0.75D short length of cut geometry enables low resistance vertical wall milling. ◦ 深壁加工的精度提高 Improved accuracy in vertical wall milling 使用外周刃加工深外壁周刃有倒角 外周刃有倒角 外周刃无倒角 外周刃无倒角 可以提高精度。 Peripheral cutting Peripheral cutting Peripheral cutting Peripheral cutting Without back taper,etatdphgeeer with back edge with back edge without edge without PHX-LN-DBT's peripheral taper back taper back taper cutting edge is able to achieve at milling to improve accuracy. PHX-LN-DBT ◦ 颈部的形状细长 Slim neck shape 特别是在颈长短的5轴加工中发挥效果。 Performs particularly well in ve-axis milling with neck length limitation. 避免机械干涉时 PHX-LN-DBT Machining without interference 5
特点 Features ■ PHX-LN-DBT 的缩短时间案例 圆P弧H角X-型 BDullFNoRse Case study on the PHX-LN-DBT’s superior processing efficiency 工件尺寸:50×50×50mm 加工材料:NAK80(40HRC) P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR Work Size Work Material 使用机械 :5轴加工机 主轴类型:HSK A63型 切削油剂:无(气冷式) 最高转速:18,000min-1 刀柄 :热缩刀柄 Machine: Five-axis Machining Center Main Spindle Coolant Air Blow Maximum RPM Holder Shrink Fit 工序 加工内容 使用工具 悬伸量 转速 进给速度 轴方向 径方向 残余量 切削距离 切削时间 P球H头X型-BalDl NBosTe 编号 Milling Process Tool Overhang (min-1) (mm/min) 切深量 切深量 Milling Time Process Length (mm) (m) PHX-LN-DBT R3×20 Speed Feed (mamp ) (mm) Stock to Leave Milling Length pf 1 3D 等高线粗加工 22 8,000 4,500 0.50 1.5 0.1 10.1 0:06:27 2 3D Arbitrary Stock Roughing 3 ※1 PHX-LN-DBT R1×12 20 12,000 1,200 0.15 0.8 0.05 28.3 4 等高线粗加工 0:43:19 5 Arbitrary Stock Roughing ↓ 20 12,000 1,200 - 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 6 3D 等高线优化加工 0.4 0.05 782.0 7 3D Complate Machining 8 ↓ 20 12,000 2,000 0.12 -0 33.4 9 3D 等高线精加工 3D Z-Level Finishing ↓ 20 12,000 2,000 - 0.12 0 4.4 0:31:31 3D 走查线精加工 3D Plofile Finishing ↓ 20 12,000 2,000 0.12 0.12 0 2.5 3D 残余量加工 3D Rest Machining PHX-LN-DBT R0.5×6 15 12,000 600 0.06 -0 8.3 3D 等高线精加工 3D Z-Level Finishing ↓ 15 12,000 800 0.06 -0 6.7 0:36:58 3D 等高线精加工 3D Z-Level Finishing ↓ 15 12,000 800 - 0.06 0 433.0 3D 走查线精加工 3D Plofile Finishing ※1 仅平面部 For flat surface milling 总加工时间 1:58:15 Total operation time 以往 粗加工 半粗 \& 半精加工 半精加工 精加工 切削条件 Semi-roughing \& Cutting Conditions Conventional Roughing Semi- nishing Semi- nishing Finishing PHX 粗 半粗 \& 半精加工 精加工 53加工时间缩短 % !! Roughing Semi-roughing \& Semi- nishing Finishing Machining time reduced by 53%! 6
细槽加工 4刃小径长颈圆弧角型 PHX-LN-CRE 4-flute Long Neck Small Bull Nose End Mill 特点 Features ◦ 兼具切削阻力和刃尖刚性的圆弧角 R 形状 The corner radius shape provides both cutting force and cutting edge rigidity. ◦ 抑制振动的外周刃和底刃式样 Radial and end edge configurations suppress the generation of chattering vibration. ◦ 特殊刃型防止过切 Special edge lines prevent biting. ◦ 最佳的排屑槽具有优良的排屑性 An ideal chip pocket for superior chip evacuation. ❶ 短刃长 PHX-LN-CRE 加工效率图 A map for effective machining Length of cut ❶ 6 PHX- LN - CRE 石墨电极+放电加工 ❷短槽长 ❷● 5 Graphite electrode + discharge machining Short flute length ❶ 时 间4 曲面加工理想范围 Tim( e H3 An ideal area for direct milling ) 2 1 以往产品 0 Conventional 2D 4D 6D 8D 10D 12D 14D 加工深度 Cutting Depth (L/D) ❸不等分割 底刃照片 ※此为槽宽1.5mm,深40mm的沟槽形状图表。 This graph is the image graph of 1.5mm wide 40mm long ute dimension. Unequal spacing Photo of end edge 7
特点 Features ■塑料模具的细槽加工 圆P弧H角X-型 BDullFNoRse Lib operation on plastic mold 使用工具 PHX-LN-CRE φ1× R0.2 ×6 PHX-LN-CRE P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR Tool STAVAX(52HRC) 其他公司产品 Competitor 加工材料 Work Material 细槽加工 Lib Groove Operation 切削方法 Milling Method 63m/min (20,000min-1) 切削速度 840mm/min (0.0105mm/t) Cutting Speed ap=0.02mm 进给速度 Feed 无(气冷式) Air Blow 切深量 Depth of Cut 立式加工中心(HSK-E32) Vertical Machining Center 切削油剂 Coolant 120m 使用机械 Machine 切削长度 Milling Length 以高硬度材料 STAVAX(52HRC)等为目标的槽加工专用刀具 P球H头X型-BalDl NBosTe 能轻松完成曲面加工的专用刀具!特殊刃尖形状实现稳定切削!也可进行浅槽的超高效率加工。 A special designed tool for slot milling on high hardness steel as STAVAX(52HRC) A special tool for easy direct milling operations! A special cutting edge design enabled a stable operation! Capable even on shallow flute milling with ultra high speed! ■齿轮形状 HPM38(53HRC)高精度加工 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT High precision machining on HPM38(53HRC) with gear shape 使用工具 PHX-LN-CRE φ2× R0.5×10 切削条件 Tool Cutting Conditions HPM38(53HRC) 加工材料 Work Material 等高线加工 Countour Line Operation 切削方法 Milling Method 113m/min (18,000min-1) 切削速度 2,500mm/min (0.035mm/t) Cutting Speed ap=0.1mm ae=0.8mm 进给速度 Feed 无(气冷式) Air Blow 切深量 Depth of Cut 立式加工中心(HSK-A63) Vertical Machining Center 切削油剂 Coolant 80m 使用机械 Machine 切削长度 Milling Length 从半粗加工到精加工!狭窄部分也可高进给加工! From semi-finish to finishing operation! Capable with high feed rate even at narrow area! 8
Phoenix 大进给圆弧角铣刀 Phoenix Deep Feeder Bull Nose End Mill PHX-DFR DC DCON RE APMX LF CARBIDE WXS 0.03 SHRINK 55˚ SFPEEEEDD FIT P29-32 ±0.01 单位 :mm Unit:mm 商品号 外径 × 圆弧角半径 全长 刃长 柄径 刃数 库存 EDP No. DC RE LF APMX DCON ZEFP Stock 3090512 6 × R1.5 80 12 6 3 3090516 8 × R2 90 3090520 10 × R2 100 16 8 3 3090522 12 × R2 120 3090526 16 × R3 130 20 10 3 3090530 20 × R3 150 24 12 ○ 3 32 16 3 40 20 3 ○=标准库存品 ○= Standard stock item ■ 标识种类 Guide for Icons 2 表面处理 Surface Treatment 1 材质 Tool Materials CARBIDE 硬质合金 WXS WXS 涂层 FX FX 涂层 Tungsten Carbide WX Super Coating FX (TiAlN) Coating 3 螺旋角 Helix Angle 4 R许容差 Tolerance of Radius 5 外径的许容差 Tolerance for milling diameter 表示铣刀沟槽的螺旋角 表示铣刀的 R 许容差 表示铣刀的外径 0.07 Identifies the tolerance of the radius for end mills 45˚ Helix angle of flute for end mills Tolerance for milling diameter 6 热缩 Shrink 7 切削条件 Cutting Conditions SHRINK 推荐热膨胀刀具系列 SFPEEEEDD 表示切削条件基准表所在页面 FIT Suitable for the shrink holder system Indicates page number for cutting conditions 9
Phoenix 锥颈大进给圆弧角铣刀 Type 1 特点 Features Phoenix Pencil Neck Deep Feeder Bull Nose End Mill PHX-PC-DFR LH DC 15° DCON 圆P弧H角X-型 BDullFNoRse D1 LF DN RE APMX LU Type 2 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR DC DCON D1 DN RE APMX CARBIDE WXS SHRINK SFPEEEEDD LU 0.03 FIT 55˚ P29-32 LF 0~-0.015 单位 :mm Unit:mm 商品号 有效倾斜角 外径×圆弧角半径×颈部锥半角×颈长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE n LU 3097222 0.29° 2 ×R0.5×0.5 ゚ × 15 22.9 60 2.15 5.16°15.21 15.74 16.31 16.92 18.29 3097223 0.36° 2 ×R0.5×0.5 ゚ × 20 27.7 2.25 4.24°20.19 20.89 21.64 22.46 24.28 3097224 0.39° 2 ×R0.5×0.5 ゚ × 25 32.6 70 2.33 3.6° 25.2 26.08 27.02 28.03 30.31 3097225 0.41° 2 ×R0.5×0.5 ゚ × 30 37.4 2.42 3.13°30.19 31.25 32.38 33.59 36.32 3097226 0.42° 2 ×R0.5×0.5 ゚ × 35 42.2 80 2.51 2.76°35.19 36.42 37.73 39.15 3097227 0.43° 2 ×R0.5×0.5 ゚ × 40 47.1 2.6 2.48°40.18 41.58 43.09 44.7 ─ 3097241 0.59° 2 ×R0.5×1 ゚ × 10 17.8 2.19 6.67° 9.08 10.31 10.69 11.09 11.99 P球H头X型-BalDl NBosTe 3097242 0.73° 2 ×R0.5×1 ゚ × 15 22.5 60 2.37 5.25° 8.83 15.3 15.85 16.45 17.78 3097243 0.8° 2 ×R0.5×1 ゚ × 20 27.1 2.54 4.33° 8.93 20.31 21.04 21.83 23.61 1 3097244 0.84° 2 ×R0.5×1 ゚ × 25 31.8 70 3097245 0.87° 2 ×R0.5×1 ゚ × 30 36.5 6 2.72 3.68° 8.83 25.3 26.21 27.2 29.4 3097246 0.89° 2 ×R0.5×1 ゚ × 35 41.2 80 3 1.95 2.89 3.2° 8.9 30.31 31.4 32.58 35.22 3 ○ 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3.07 2.83° 8.83 35.3 36.57 37.94 3097247 0.9° 2 ×R0.5×1 ゚ × 40 45.8 3.24 2.54° 8.88 40.31 41.76 43.33 3097248 0.91° 2 ×R0.5×1 ゚ × 45 50.5 100 3.42 2.3° 8.83 45.3 46.93 48.69 3097249 0.92° 2 ×R0.5×1 ゚ × 50 55.2 3.59 2.11° 8.87 50.31 52.12 54.08 3097250 0.92° 2 ×R0.5×1 ゚ × 60 64.6 110 3.92 1.8° 8.98 60.34 62.52 ─ 3097251 1.37° 2 ×R0.5×1.5 ゚ × 40 44.6 80 3.89 2.61° 5.93 11.83 40.42 41.93 ─ 3097252 1.4° 2 ×R0.5×1.5 ゚ × 60 62.8 110 4.91 1.85° 5.97 12.09 60.48 3097253 1.41° 2 ×R0.5×1.5 ゚ × 81.6 120 6 1.41° 6 12.31 ─ ─ 2 3097262 1.92° 2 ×R0.5×2 ゚ × 60.3 ─ 100 1.9° 4.92 7.33 14.31 3097263 1.91° 2 ×R0.5×2 ゚ × 80 82.1 120 8 7.29 2.12° 4.97 7.49 15.2 80.63 1 3097273 2.81° 2 ×R0.5×3 ゚ × 41.2 ─ 100 6 6 2.78° 4.16 5.18 6.86 10.17 2 ・※ 标1:识ワ说ー明ク请勾参考配P角.9α。にS対eeすp.る9 f実or有ex効pla長n(atLioen)of icons. ○=标准库存品 ○= Standard stock item 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. 干涉角度 θk 1° 切削条件 实 0.5° Cutting Conditions 际 上表中实际有效栏里无数值时意味着加工 有 效α 时不存在干涉。 长 工件 No numerical value means Le 倾斜角 no interference with the workpiece. FROM NEXT 10 干渉角度
Phoenix 锥颈大进给圆弧角铣刀 Type 1 Phoenix Pencil Neck Deep Feeder Bull Nose End Mill PHX-PC-DFR LH DC 15° DCON D1 LF DN RE APMX LU Type 2 DC DCON D1 DN RE APMX CARBIDE WXS SHRINK SFPEEEEDD LU 0.03 FIT 55˚ P29-32 LF 0~-0.015 FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 外径×圆弧角半径×颈部锥半角×颈长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE n LU 3097281 0.46° 2.5 ×R0.8×0.75 ゚× 16 22.8 2.74 4.54°16.07 16.63 17.23 17.88 19.33 3097282 0.52° 2.5 ×R0.8×0.75 ゚× 20 26.6 70 2.85 3.87°19.87 20.69 21.44 22.24 24.05 3097283 0.56° 2.5 ×R0.8×0.75 ゚× 24 30.4 2.95 3.38°19.74 24.77 25.66 26.63 28.79 3097284 0.6° 2.5 ×R0.8×0.75 ゚× 30 36.1 80 3.11 2.84°18.83 30.87 31.98 33.18 3097285 0.64° 2.5 ×R0.8×0.75 ゚× 40 45.6 3.37 2.24°18.41 41.05 42.53 44.12 ─ 3097286 0.66° 2.5 ×R0.8×0.75 ゚× 50 55.1 100 3.63 1.85°18.18 51.22 53.07 ─ 3097291 1.01° 2.5 ×R0.8×1.5 ゚ × 16 22.3 3.8 6 2.45 3.04 4.65° 7.56 16.03 16.61 17.23 18.63 3 1 3097292 1.11° 2.5 ×R0.8×1.5 ゚ × 20 25.9 70 3.25 3.99° 7.44 16.42 20.61 21.38 23.12 3097293 1.18° 2.5 ×R0.8×1.5 ゚ × 24 29.5 3.46 3.49° 7.37 15.9 24.61 25.53 27.6 3097294 1.25° 2.5 ×R0.8×1.5 ゚ × 30 34.9 80 3.77 2.94° 7.33 15.61 30.62 31.77 3097295 1.31° 2.5 ×R0.8×1.5 ゚ × 40 43.9 4.3 2.33° 7.26 15.08 40.6 42.13 ─ 3097296 1.35° 2.5 ×R0.8×1.5 ゚ × 50 52.9 100 4.82 1.93° 7.24 14.95 50.61 3097297 1.38° 2.5 ×R0.8×1.5 ゚ × 60 62 5.34 1.64° 7.22 14.86 60.62 ─ 3097314 0.79° 3 ×R0.5×1 ゚ × 40 44.3 80 4.09 1.98°15.61 40.61 42.07 ─ ○ 3097316 0.86° 3 ×R0.5×1 ゚ × 60 63 100 4.79 1.39°15.26 60.6 ─ ─ 3097321 0.25° 3 ×R0.8×0.5 ゚ × 20 26 3.17 3.4° 20.34 21.05 21.81 22.63 24.46 3097324 0.36° 3 ×R0.8×0.5 ゚ × 40 45.4 3.5 1.93°40.38 41.78 43.29 ─ ─ 3097341 0.66° 3 ×R0.8×1 ゚ × 20 25.5 80 6 3.44 3.47°14.77 20.51 21.25 22.05 23.84 3097342 0.73° 3 ×R0.8×1 ゚ × 25 30.1 3.62 2.92°14.61 25.5 26.42 27.41 3097343 0.78° 3 ×R0.8×1 ゚ × 30 3.79 2.52°14.73 30.51 31.61 32.8 1 34.8 3097344 0.83° 3 ×R0.8×1 ゚ × 40 44.2 4.5 2.9 4.14 1.98°14.72 40.51 41.97 3 3097345 0.87° 3 ×R0.8×1 ゚ × 50 4.49 1.63°14.71 50.51 52.33 3097346 0.89° 3 ×R0.8×1 ゚ × 60 53.5 100 62.9 4.84 1.39°14.7 60.5 3097347 0.9° 3 ×R0.8×1 ゚ × 80 81.4 120 5.48 1.07°15.18 80.62 ─ 3097348 0.92° 3 ×R0.8×1 ゚ × 100 104.1 150 8 6.19 1.39°15 100.6 ─ ─ 3097356 1.43° 3 ×R0.8×1.5 ゚ × 60.8 100 6 6 1.42° 9.25 17.26 3097365 1.88° 3 ×R0.8×2 ゚ × 46.5 1.85° 7.67 11.11 20.16 3097368 1.81° 3 ×R0.8×2 ゚ × 80 ─ 150 8 8 1.79° 8.06 12.38 26.62 2 3097374 2.74° 3 ×R0.8×3 ゚ × 32.1 100 6 6 2.68° 6.38 7.82 10.1 14.25 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 11
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 外径×圆弧角半径×颈部锥半角×颈长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE n LU 3097401 0.6首7部°勾配4角 ×R0.5× 1 ゚ × 30 3※3.1 80 4.69 1.77°19.24 30.71 31.82 5.73 0.95°18.46 ─ ─ ─ 3097402 0.8D3ra°ft An4gle×R0.5× 1 ゚ × 60 (首部勾配角) 4.23 2.03°25.39 26.28 27.23 28.25 θn° 6D0ra.f9t A1ng0le0 3097421 0.28° 4 ×R1 ×0.5 ゚ × 25 29 θn° 3097422 0.31° 4 ×R1 ×0.5 ゚ × 30 33.9 4.32 1.73°30.39 31.45 32.58 3097423 0.34° 4 ×R1 ×0.5 ゚ × 35 38.7 80 4.41 1.51°35.38 36.62 37.94 3097424 0.36° 4 ×R1 ×0.5 ゚ × 40 43.5 6 4.49 1.34°40.4 41.8 1 P球H头X型-BalDl NBosTe 3097425 0.38° 4 ×R1 ×0.5 ゚ × 45 48.4 4.58 1.21°45.39 46.97 ─ 3097426 0.39° 4 ×R1 ×0.5 ゚ × 50 53.2 100 4.67 1.1° 50.39 52.14 3097441 0.73° 4 ×R1 ×1 ゚ × 30 33 80 4.74 1.78° 30.61 31.71 3097442 0.8° 4 ×R1 ×1 ゚ × 40 42.4 3097443 0.84° 4 ×R1 ×1 ゚ × 50 6 3.9 5.09 1.38°17.67 40.61 ─3 ○ 3097444 0.95° 4 ×R1 ×1 ゚ × 61.3 51.8 100 5.44 1.13° 50.6 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3097445 0.88° 4 ×R1 ×1 ゚ × 80 ─ ─ 6 0.94°15.98 ─ 2 8 6.44 1.39°18.13 80.7 ─ 83.6 120 1 3097453 1.39° 4 ×R1 ×1.5 ゚ × 42.2 80 6 6 1.36°11.05 19.4 2 3097454 1.44° 4 ×R1 ×1.5 ゚ × 80.4 ─ 120 8 8 1.43°11.44 21.32 3097455 1.38° 4 ×R1 ×1.5 ゚ × 100 103 150 10 8.76 1.68°11.98 24.43 100.98 1 3097456 1.39° 4 ×R1 ×1.5 ゚ × 120 120.8 160 9.78 1.43°12 24.57 ─ 3097461 1.81° 4 ×R1 ×2 ゚ × 32.6 80 6 6 1.76° 9.33 13.03 21.59 3097462 1.9° 4 ×R1 ×2 ゚ × 61.3 ─ 120 8 8 1.87° 9.61 13.89 25.03 2 2.72° 8.14 9.95 12.8 17.95 3097472 2.78° 4 ×R1 ×3 ゚ × 42.2 100 ※1:ワーク勾配角αに対する実有効長(Le) 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. ○=标准库存品 ○= Standard stock item 干涉角度 θk 1° 实 0.5° 际 上表中实际有效栏里无数值时意味着加工 切削条件 有 Cutting Conditions 效α 时不存在干涉。 长 工件 No numerical value means Le 倾斜角 no interference with the workpiece. 干渉角度 FROM NEXT 12 θK 実有効長 実 Le 有 α 効 長 ワーク
Phoenix 锥颈大进给圆弧角铣刀 Type 1 Phoenix Pencil Neck Deep Feeder Bull Nose End Mill PHX-PC-DFR LH DC 15° DCON D1 LF DN RE APMX LU Type 2 DC DCON D1 DN RE APMX CARBIDE WXS SHRINK SFPEEEEDD LU 0.03 FIT 55˚ P29-32 LF 0~-0.015 FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 外径×圆弧角半径×颈部锥半角×颈长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE n LU 3097602 0.93° 6 ×R0.8×1 ゚ × 62.3 ─ 130 8 8 0.92°20.71 2 3097603 0.89° 6 ×R0.8×1 ゚ × 120 120.9 160 10 9.72 0.96°24.16 ─ 3097627 0.39° 6 ×R1.5×0.5 ゚ × 60 63 130 6.79 0.93°60.49 1 3097641 0.73° 6 ×R1.5×1 ゚ × 40 42.6 100 8 6.98 1.37°23.79 40.83 3097642 0.79° 6 ×R1.5×1 ゚ × 50 51.9 7.33 1.12°23.75 50.82 3097643 0.94° 6 ×R1.5×1 ゚ × 62.3 ─ 130 8 0.92°20.71 ─ 2 8.33 1.38°24.33 80.92 ─ 3097644 0.85° 6 ×R1.5×1 ゚ × 80 83.8 120 9 10 5.9 9.03 1.13°24.17 100.92 ─ ─ 31 3097645 0.88° 6 ×R1.5×1 ゚ × 100 102.5 150 3097646 0.9° 6 ×R1.5×1 ゚ × 120 120.9 160 9.72 0.96°24.16 ─ 3097651 1.37° 6 ×R1.5×1.5 ゚ × 43.2 100 8 8 1.33°14.85 24.63 2 3097653 1.43° 6 ×R1.5×1.5 ゚ × 81.4 ─ 130 10 10 1.41°15.56 28.07 3097654 1.36° 6 ×R1.5×1.5 ゚ × 120 121.1 160 12 11.63 1.43°16.52 33.78 1 3097661 1.78° 6 ×R1.5×2 ゚ × 33.6 100 8 8 1.71°12.79 17.21 26.32 2○ 3097662 1.88° 6 ×R1.5×2 ゚ × 62.3 ─ 130 10 10 1.84°13.32 18.86 32.27 3097814 0.92° 8 ×R1 ×1 ゚ × 63.3 120 10 10 0.91°25.18 2 3097817 0.96° 8 ×R1 ×1 ゚ × 120.6 ─ 180 12 12 0.96°27.24 ─ 3097826 0.4° 8 ×R2 ×0.5 ゚ × 80 82.6 150 10 9.09 0.71°80.59 1 3097841 0.73° 8 ×R2 ×1 ゚ × 50 52.3 120 9.23 1.12°29.64 51.02 ─ 3097842 0.93° 8 ×R2 ×1 ゚ × 63.3 150 10 0.91°25.18 0.96°27.24 ─ 3097844 0.97° 8 ×R2 ×1 ゚ × 120.6 ─ 180 12 12 7.9 12 1.3° 18.48 29.12 ─ ─ 32 3097851 1.36° 8 ×R2 ×1.5 ゚ × 44.2 120 10 10 3097853 1.42° 8 ×R2 ×1.5 ゚ × 82.4 150 12 12 1.4° 19.59 34.24 3097855 1.33° 8 ×R2 ×1.5 ゚ × 120 125.4 160 16 13.49 1.84°21.02 42.8 121.64 1 3097856 1.37° 8 ×R2 ×1.5 ゚ × 160 161.3 200 15.57 1.43°21 42.68 ─ 3097861 1.76° 8 ×R2 ×2 ゚ × 34.6 ─ 120 10 10 1.66°16.1 20.95 29.97 2 3097862 1.87° 8 ×R2 ×2 ゚ × 63.3 12 12 1.81°16.95 23.53 38.44 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 13
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 外径×圆弧角半径×颈部锥半角×颈长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE n LU 3098026 0.4首°部勾1配0角 ×R2 ×0.5 ゚ × 100 10※2 150 12 11.38 0.57°100.7 ─ 1 3098041 0.9D2ra°ft 1A0ngle×R2 ×1 ゚ × 64.3 16 12 0.9° 29.39 ─ 2 3098042 ×1 ゚ × 80 (首部勾配角) 3098043 θn° ×1 ゚ × 100 1 ─Draft A1ng2le0 0.8° 10 ×R2 88 θn° 12.17 1.98°35.71 81.24 84.17 0.84°10 ×R2 106.7 160 12.87 1.63°35.69 101.23 104.89 3098044 0.87°10 ×R2 ×1 ゚ × 120 125.4 180 13.57 1.38°35.68 121.23 ─ 3098045 0.88°10 ×R2 ×1 ゚ × 140 144.1 200 15 9.9 14.26 1.2° 35.76 141.25 ─ ─3 P球H头X型-BalDl NBosTe 3098046 0.9° 10 ×R2 ×1 ゚ × 160 162.7 220 14.96 1.07°35.74 161.24 3098051 1.33°10 ×R2 ×1.5 ゚ × 45.2 ─ 120 12 12 1.27°21.95 33.01 2 3098052 1.19°10 ×R2 ×1.5 ゚ × 80 85.9 140 16 13.24 2.02°25.66 52.86 81.96 85.03 1 16 1.42°24.1 42.95 ─ 3098053 1.44°10 ×R2 ×1.5 ゚ × 121.6 180 3098061 1.7° 10 ×R2 ×2 ゚ × 35.6 ─ 120 12 12 1.61°19.28 24.3 32.87 ─ 2 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3098064 1.89°10 ×R2 ×2 ゚ × 92.9 220 16 16 1.85°20.95 29.37 49.15 3098224 0.41°12 ×R2 ×0.5 ゚ × 120 125.2 180 13.68 0.93°120.79 ─ ─ 3098241 0.67°12 ×R2 ×1 ゚ × 60 65.8 120 16 13.37 1.77°41.6 61.44 63.66 1 3098242 0.81°12 ×R2 ×1 ゚ 32 3098243 0.95°12 ×R2 ×1 ゚ × 100 103.2 180 18 11.9 14.76 1.12°41.77 101.45 ─ ─ × 122.6 16 0.94°37.05 ─ ─ 16.86 1.39°41.7 161.44 ─ 20 1.43°28.55 51.39 3098244 0.88°12 ×R2 ×1 ゚ × 160 166.7 220 20 1 3098254 1.44°12 ×R2 ×1.5 ゚ × 160.8 2 ─ ※1:ワーク勾配角αに対する実有効長(Le) 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece○. =标准库存品 ○= Standard stock item 干涉角度 θk 1° 实 0.5° 际 有 效α 长 工件 Le 倾斜角 上表中实际有效栏里无数值时意味着加工 切削条件 时不存在干涉。 Cutting Conditions No numerical value means 干渉角度 no interference with the workpiece. θK 実有効長 Le 実 αワーク勾配角 有 α 効 長 ワーク 14 Le 勾配角
Phoenix 长颈大进给圆弧角铣刀 Type1 Phoenix Long Neck Deep Feeder Bull Nose End Mill RE APMX LU PHX-LN-DFR LH Type2 15° DCON DC DC DN LF DN DCON CARBIDE WXS SHRINK SFPEEEEDD APMX RE FIT P29-32 LU 0.03 55˚ LF ±0.01 单位 :mm Unit:mm 商品号 外径 × 圆弧角半径 × 颈长 - 柄径 LH 全长 刃长 柄径 颈径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE LU - DCON 24 50 4.83°16.75 17.33 17.96 18.63 20.14 3091021 2 × R0.5 × 16 3091022 2 × R0.5 × 20 28 3 6 1.89 4.14°20.88 21.61 22.39 23.23 25.11 3 1 3091023 2 × R0.5 × 24 60 3.62°25.02 25.89 26.82 27.83 30.09 32 3091031 3 × R0.8 × 16 22 50 3.93°16.82 17.41 18.04 18.71 20.23 3091032 3 × R0.8 × 20 26 60 3.32°20.96 21.69 22.47 23.31 25.21 3091033 3 × R0.8 × 24 30 4 6 2.85 2.88°25.09 25.97 26.9 27.91 31 3091034 3 × R0.8 × 28 34 70 ─ 2.54°29.23 30.25 31.34 32.51 3091035 3 × R0.8 × 32 38 3.44°33.36 34.52 35.77 37.11 40.12 3091040 4 × R1 × 16 20.1 50 6 4.8° 16.92 17.51 18.14 18.82 20.35 1 3092041 4 × R1 × 20 ─ 4 ────── 2 3091043 4 × R1 × 20 - 6 3091044 4 × R1 × 24 24.1 ○ 3092042 4 × R1 × 28 28.1 5.43°21.05 21.79 22.57 23.42 25.32 70 61 ─ 4.83°25.19 26.07 27.01 28.02 30.29 6 4 3.8 ─ ─ ─ ─ ─ ─ 3 2 3091045 4 × R1 × 28 - 6 32.1 4.34°29.32 30.35 31.44 32.62 35.27 3091046 4 × R1 × 32 36.1 3.94°33.46 34.62 35.87 37.22 40.24 3091047 4 × R1 × 36 40.1 61 3091048 4 × R1 × 40 90 3.61°37.59 38.9 40.31 41.82 45.21 44.1 3.33°41.73 43.18 44.74 46.42 50.18 3091051 5 × R1 × 20 22.2 1.29°21.05 21.79 3091052 5 × R1 × 30 70 32.2 7.5 6 4.8 0.89°31.39 ─ ─ ─ 31 3091053 5 × R1 × 40 42.2 90 ─ 0.68°41.73 ※1:注・ワE 标1ffー:识e相クc说t对勾i明v于e配请工n参角件eα考c倾kにP斜.l9対e角。nすgαStるeh的e実实(pL.9有际ef有)o効r效be長ax长(sp(elLaLdenea))otnionthoef iicnocnlsi.nation angle (d) of workpiece. ○=标准库存品 ○= Standard stock item E ective neck length (Le) based on the inclination angle (α) of workpiece. 干涉角度 θk 1° 上表中实际有效栏里无数值时意味着加工 实 0.5° 15 际 时不存在干涉。 有 效α No numerical value means 长 工件 no interference with the workpiece. Le 倾斜角 FROM NEXT
特点 Features 圆P弧H角X-型 BDullFNoRse FROM NEXT 单位 :mm Unit:mm P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 商品号 外径 × 圆弧角半径 × 颈长 - 柄径 LH 全长 刃长 柄径 颈径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. DC RE LU - DCON 70 3091064 6 × R1 × 20 3091065 6 × R1 × 40 90 3091066 6 × R1.5 × 20 3092061 6 × R1.5 × 30 70 3092062 6 × R1.5 × 42 3092063 6 × R1.5 × 54 ─ 80 9 6 5.8 ─ ─ ─ ─ ─ ─ 3 2 3091067 6 × R1.5 × 66 3092081 8 × R2 × 40 90 3092082 8 × R2 × 56 3092083 8 × R2 × 72 100 P球H头X型-BalDl NBosTe 3091100 10 × R2 × 30 3091104 10 × R2 × 40 110 3092101 10 × R2 × 50 3091105 10 × R2 × 60 85 3092102 10 × R2 × 70 3091106 10 × R2 × 80 ─ 100 12 8 7.7 ─ ─ ─ ─ ─ ─ 3 2 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3092103 10 × R2 × 90 3091107 10 × R2 × 100 120 3091120 12 × R2 × 40 3092121 12 × R2 × 60 80 3092122 12 × R2 × 84 3092123 12 × R2 × 108 90 3091126 12 × R2 × 120 3092161 16 × R3 × 80 100 ○ 3092162 16 × R3 × 120 110 ─ 15 10 9.7 ─ ─ ─ ─ ─ ─ 3 2 120 130 140 150 90 110 ─ 135 18 12 11.7 ─ ─ ─ ─ ─ ─ 3 2 切削条件 Cutting Conditions 160 170 140 ─ 24 16 15.5 ─ ─ ─ ─ ─ ─ 3 2 175 ○=标准库存品 ○= Standard stock item 16
Phoenix 小径长颈圆弧角铣刀 4-flute Long Neck Small Bull Nose End Mill PHX-LN-CRE DC DN DCON 15° DC=0.8 1 DC RE APMX LF LU LH CARBIDE WXS 0.007 SHRINK 30˚ SFPEEEEDD 颈长公差:0 ~ 0.1mm FIT 54˚ P33 Neck Length Tolerance 0~-0.015 DC=0.8 1≦DC 单位 :mm Unit:mm 商品号 外径 × 圆弧角半径 × 颈长 LH 全长 刃长 柄径 颈径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 库存 EDP No. DC RE LU LF APMX DCON DN k 0.5° 1° 1.5° 2° 3° ZEFP Stock 3190800 0.8 × R0.1 × 2 8.1 11.15° 2.22 2.29 2.38 2.47 2.67 3190801 0.8 × R0.1 × 4 10.1 8.99° 4.28 4.43 4.59 4.77 5.15 3190802 0.8 × R0.1 × 6 12.1 50 0.32 4 0.72 7.52° 6.35 6.57 6.81 7.07 7.64 4 3190803 0.8 × R0.1 × 8 3191006 1 × R0.1 × 4 14.1 6.47° 8.42 8.71 9.03 9.37 10.13 3191007 1 × R0.1 × 6 9.7 8.77° 4.26 4.41 4.57 4.74 5.13 3191008 1 × R0.1 × 8 11.7 7.29° 6.33 6.55 6.79 7.04 7.62 3191009 1 × R0.1 × 10 13.7 6.24° 8.4 8.69 9.01 9.34 10.1 3191010 1 × R0.1 × 12 15.7 5.45° 10.47 10.83 11.22 11.64 12.59 3191011 1 × R0.2 × 4 17.7 4.84° 12.53 12.97 13.44 13.94 15.08 3191012 1 × R0.2 × 6 9.7 8.77° 4.26 4.41 4.57 4.74 5.13 3191013 1 × R0.2 × 8 11.7 50 0.4 4 0.93 7.29° 6.33 6.55 6.79 7.04 7.62 4 3191014 1 × R0.2 × 10 3191015 1 × R0.2 × 12 13.7 6.24° 8.4 8.69 9.01 9.34 10.1 3191018 1 × R0.3 × 4 15.7 5.45° 10.47 10.83 11.22 11.64 12.59 3191019 1 × R0.3 × 6 17.7 4.84° 12.53 12.97 13.44 13.94 15.08 3191501 1.5 × R0.1 × 4 9.7 8.77° 4.26 4.41 4.57 4.74 5.13 3191503 1.5 × R0.1 × 8 11.7 7.29° 6.33 6.55 6.79 7.04 7.62 3191505 1.5 × R0.1 × 12 8.8 8.06° 4.3 4.45 4.61 4.79 5.18 3191506 1.5 × R0.2 × 4 12.8 5.57° 8.44 8.73 9.05 9.39 10.15 ○ 3191507 1.5 × R0.2 × 6 3191508 1.5 × R0.2 × 8 16.8 50 0.6 4 1.41 4.25° 12.57 13.01 13.48 13.99 15.12 4 3192001 2 × R0.1 × 8 8.8 8.06° 4.3 4.45 4.61 4.79 5.18 3192002 2 × R0.1 × 10 10.8 6.59° 6.37 6.59 6.83 7.09 7.66 3192003 2 × R0.1 × 12 12.8 5.57° 8.44 8.73 9.05 9.39 10.15 3192004 2 × R0.1 × 16 12.1 4.79° 8.48 8.77 9.09 9.43 10.2 3192013 2 × R0.3 × 8 14.1 4.11° 10.54 10.91 11.31 11.73 12.68 3192015 2 × R0.3 × 12 16.1 3.6° 12.61 13.05 13.52 14.03 15.17 3192019 2 × R0.5 × 6 20.1 2.88° 16.75 17.33 17.96 18.63 ─ 3192020 2 × R0.5 × 8 12.1 4.79° 8.48 8.77 9.09 9.43 10.2 3192021 2 × R0.5 × 10 16.1 50 0.8 4 1.89 3.6° 12.61 13.05 13.52 14.03 15.17 4 3192022 2 × R0.5 × 12 3193008 3 × R0.3 × 12 10.1 5.75° 6.41 6.63 6.87 7.13 7.71 12.1 4.79° 8.48 8.77 9.09 9.43 10.2 14.1 4.11° 10.54 10.91 11.31 11.73 12.68 16.1 3.6° 12.61 13.05 13.52 14.03 15.17 14.2 50 1.2 4 2.85 2.03° 12.69 13.13 13.6 14.12 ─ 4 ・※ 标1:识ワ说ー明ク请勾参考配P角.9α。にS対eeすp.る9 f実or有ex効pla長n(atLioen)of icons. ○=标准库存品 ○= Standard stock item 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. 干涉角度 θk 1° 实 0.5° 际 上表中实际有效栏里无数值时意味着加工 有 效α 时不存在干涉。 长 工件 No numerical value means Le 倾斜角 no interference with the workpiece. 17 干渉角度
Phoenix 大进给球头铣刀 PAT. in Japan 特点 Features Phoenix Deep Feeder Ball Nose End Mill Type1 PHX-DBT 15° DCON RE RE APMX 圆P弧H角X-型 BDullFNoRse LH LF Type2 DCON P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR APMX CARBIDE FX 0.01 SHRINK 45˚ SFPEEEEDD LF FIT P34-38 单位 :mm Unit:mm 商品号 球半径 × 全长 LH 刃长 柄径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 EDP No. RE LF APMX DCON k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock 3090202 R 0.5 × 60 12 1.5 6 13.53° 1.53 1.56 1.6 1.65 1.74 3 1 3090204 R1 × 60 3090206 R 1.5 × 70 12.3 3 6 11.81° 3.06 3.13 3.21 3.3 3.49 3 1 3090208 R2 × 70 3090210 R 2.5 × 70 12.6 4.5 6 9.76° 4.6 4.7 4.82 4.95 5.23 3 1 3090212 R3 × 80 3090312 R3 × 110 12.2 6 6 7.26° 6.13 6.27 6.43 6.6 6.98 3 1 3090216 R4 × 90 3090316 R4 × 120 12.1 7.5 6 4.12° 7.66 7.84 8.04 8.25 8.73 3 1 P球H头X型-BalDl NBosTe 3090220 R5 × 100 3090320 R5 × 130 ─ 9 6──────32 3090222 R6 × 100 3090322 R6 × 140 ─ 12 8 ─ ─ ─ ─ ─ ─ 3 2○ 3090226 R8 × 150 3090230 R 10 × 150 ─ 15 10 ─ ─ ─ ─ ─ ─ 3 2 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3090330 R 10 × 200 ─ 18 12 ─ ─ ─ ─ ─ ─ 3 2 ─ 24 16 ─ ─ ─ ─ ─ ─ 3 2 ─ 30 20 ─ ─ ─ ─ ─ ─ 3 2 ・※ 标1:识ワ说ー明ク请勾参考配P角.9α。にS対eeすp.る9 f実or有ex効pla長n(atLioen)of icons. ○=标准库存品 ○= Standard stock item 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. 干涉角度 θk 1° 实 0.5° 际 有 效α 长 工件 Le 倾斜角 上表中实际有效栏里无数值时意味着加工 干渉角度 切削条件 时不存在干涉。 Cutting Conditions θK No numerical value means no interference with the workpiece. 実 実有効長 有 α Le 効 長 ワーク αワーク勾配角 Le 勾配角 18
Phoenix 锥颈大进给球头铣刀 Type1 Phoenix Pencil Neck Deep Feeder Ball Nose End Mill LH PHX-PC-DBT D1 D1 15° DCON DN LF RE APMX DN LU Type2 DCON SFPEEEEDD RE APMX CARBIDE WXS SHRINK 45˚ P34-38 LU 0.01 FIT LF 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094000 0.25°R0.5 ×0.5°× 8 17.9 1.06 8.49° 8.13 8.4 8.68 8.99 9.68 3094001 0.34°R0.5 ×0.5°× 12 21.8 1.13 6.92°12.13 12.54 12.97 13.44 14.49 3095125 0.38°R0.5 ×0.5°× 16 25.6 1.2 5.84°16.13 16.68 17.26 17.89 19.3 3094002 0.41°R0.5 ×0.5°× 20 29.5 1.27 5.04°20.13 20.82 21.55 22.34 24.11 3095141 0.56°R0.5 ×1° × 6 15.7 1.1 9.67° 5.75 6.18 6.38 6.61 7.1 3095142 0.68°R0.5 ×1° × 8 17.6 1.17 8.59° 5.62 8.18 8.46 8.76 9.43 3095143 0.75°R0.5 ×1° × 10 19.5 60 1.24 7.74° 5.55 10.18 10.53 10.9 11.75 3095144 0.79°R0.5 ×1° × 12 21.4 1.31 7.03° 5.51 12.18 12.6 13.05 14.08 3094003 0.83°R0.5 ×1° × 14 23.3 1.39 6.45° 5.3 14.16 14.65 15.18 16.38 3095145 0.85°R0.5 ×1° × 16 25.1 1.45 5.95° 5.46 16.18 16.74 17.35 18.72 3094004 0.87°R0.5 ×1° × 18 27.1 1.53 5.53° 5.31 18.16 18.8 19.48 21.02 3095146 0.88°R0.5 ×1° × 20 28.8 1.59 5.15° 5.44 20.18 20.89 21.65 23.37 3094005 0.89°R0.5 ×1° × 22 30.8 1.67 4.83° 5.32 22.16 22.94 23.78 25.67 3094006 0.9° R0.5 ×1° × 24 32.7 1.74 4.55° 24.16 25.01 25.93 28 3095147 0.91°R0.5 ×1° × 25 33.5 1.77 4.42° 5.37 25.17 26.06 27.02 29.17 3094007 0.91°R0.5 ×1° × 26 34.5 70 1.5 6 0.95 1.81 4.29° 5.32 26.16 27.08 28.08 30.32 3 1 ○ 3094008 0.92°R0.5 ×1° × 28 36.4 1.88 4.07° 28.16 29.15 30.23 32.64 3094009 0.92°R0.5 ×1° × 30 38.3 1.95 3.86° 30.15 31.23 32.38 34.97 3094010 0.93°R0.5 ×1° × 32 40.1 2.02 3.68° 5.33 32.15 33.3 34.53 37.29 3094011 0.93°R0.5 ×1° × 34 42 80 2.09 3.51° 34.15 35.37 36.68 39.62 3094012 0.94°R0.5 ×1° × 36 43.9 2.16 3.36° 36.15 37.44 38.83 41.94 3095155 1.3° R0.5 ×1.5°× 15 23.7 1.65 6.3° 3.46 6.52 15.22 15.77 17.02 3094013 1.31°R0.5 ×1.5°× 16 24.7 60 1.71 6.07° 6.36 16.21 16.8 18.12 3094014 1.35°R0.5 ×1.5°× 20 28.3 3094015 1.38°R0.5 ×1.5°× 24 1.92 5.27° 3.43 6.35 20.21 20.94 22.61 31.9 2.13 4.65° 24.2 25.09 27.09 3095157 1.39°R0.5 ×1.5°× 25 32.7 70 2.18 4.52° 6.38 25.21 26.14 28.22 3094016 1.4° R0.5 ×1.5°× 30 37.4 2.44 3.96° 3.44 6.4 30.21 31.33 33.83 3094017 1.43°R0.5 ×1.5°× 40 46.4 80 2.97 3.17° 6.34 40.2 41.69 45.03 3094018 1.44°R0.5 ×1.5°× 50 55.4 90 3.49 2.65° 3.43 6.37 50.21 52.07 3094019 1.45°R0.5 ×1.5°× 60 64.4 100 6.34 60.19 62.43 ─ 4.02 2.27° 3095191 4.3° R0.5 ×4.5°× 30 31.6 70 5.43 4.68° 1.98 2.2 2.48 2.88 4.48 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 19
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094020 0.4首5°部勾R配0.角75 ×0.7°× 12 20※.8 1.67 6.63°12.05 12.44 12.86 13.32 14.34 3094021 0.5D2r°aftRA0ng.7le5 ×0.7°× 16 2(4D首.r6a部ft 勾An配6gl角0e ) 1.77 5.55°15.35 16.52 17.09 17.7 19.08 3094022 0.56°R0θ.7n°5 ×0.7°× 20 28.4 θn° 1.87 4.77°14.53 20.6 21.32 22.09 23.82 3094023 0.61°R0.75 ×0.7°× 30 38 70 2.11 3.53°14.29 30.82 31.9 33.07 35.7 3095211 0.45°R0.75 ×1° × 6 14.8 1.58 9.43° 6.02 6.2 6.4 6.61 7.09 3094024 0.49°R0.75 ×1° × 8 16.9 1.63 8.29° 7.75 8.24 8.51 8.8 9.46 3095212 0.65°R0.75 ×1° × 9 17.6 1.68 7.83° 6.84 9.21 9.52 9.85 10.59 P球H头X型-BalDl NBosTe 3094025 0.62°R0.75 ×1° × 10 18.7 1.7 7.41° 7.4 10.24 10.58 10.95 11.78 3095213 0.74°R0.75 ×1° × 12 20.4 1.79 6.71° 6.63 12.2 12.61 13.06 14.06 3094026 0.74°R0.75 ×1° × 14 22.5 60 2.25 6 1.45 1.84 6.11° 7.09 14.24 14.73 15.25 16.43 3 1 ○ 3095214 0.8° R0.75 ×1° × 15 23.2 1.89 5.86° 6.72 15.21 15.73 16.3 17.56 3094027 0.77°R0.75 ×1° × 16 24.3 1.91 5.61° 7.01 16.24 16.8 17.4 18.76 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3094028 0.8° R0.75 ×1° × 18 26.2 1.98 5.19° 6.96 18.24 18.87 19.55 21.08 3094029 0.82°R0.75 ×1° × 20 28.1 2.05 4.83° 6.91 20.24 20.94 21.7 23.4 3095215 0.86°R0.75 ×1° × 21 28.8 2.1 4.67° 6.68 21.21 21.95 22.74 24.53 3094030 0.86°R0.75 ×1° × 26 33.7 70 2.26 4° 6.83 26.24 27.16 28.15 30.38 3095216 0.9° R0.75 ×1° × 30 37.3 2.41 3.58° 6.7 30.22 31.28 32.43 35 3094031 0.92°R0.75 ×1° × 40 46.8 80 2.75 2.85° 6.74 40.24 41.66 43.2 3.1 2.36° 6.71 50.23 52.02 53.94 ─ 3094032 0.93°R0.75 ×1° × 50 56.1 90 ※1:ワーク勾配角αに対する実有効長(Le) 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. ○=标准库存品 ○= Standard stock item 干涉角度 θk 1° 实 0.5° 际 有 效α 长 工件 Le 倾斜角 上表中实际有效栏里无数值时意味着加工 干渉角度 切削条件 时不存在干涉。 Cutting Conditions θK No numerical value means no interference with the workpiece. 実 実有効長 有 α Le 効 長 ワーク αワーク勾配角 FROM NEXT Le 勾配角 20
Phoenix 锥颈大进给球头铣刀 Type1 Phoenix Pencil Neck Deep Feeder Ball Nose End Mill LH PHX-PC-DBT D1 D1 15° DCON DN LF RE APMX DN LU Type2 DCON SFPEEEEDD RE APMX CARBIDE WXS SHRINK 45˚ P34-38 LU 0.01 FIT LF FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094033 0.21°R1 ×0.5°× 10 18 60 2.06 6.95°10.18 10.5 10.85 11.22 12.05 3095223 0.38°R1 ×0.5°× 20 27.6 2.24 4.39°20.17 20.84 21.56 22.33 24.06 3094034 0.41°R1 ×0.5°× 30 37.4 70 2.41 3.21°30.18 31.2 32.29 33.46 36.1 3095241 0.62°R1 ×1° × 10 17.7 2.19 7.06° 8.05 10.24 10.58 10.94 11.75 3094035 0.64°R1 ×1° × 12 19.7 2.24 6.32° 8.75 12.28 12.69 13.13 14.12 3094036 0.69°R1 ×1° × 14 21.6 2.31 5.73° 8.56 14.28 14.76 15.28 16.44 3095242 0.76°R1 ×1° × 15 22.4 60 2.36 5.49° 8.08 15.25 15.77 16.32 17.57 3094037 0.74°R1 ×1° × 16 23.5 2.38 5.25° 8.44 16.28 16.84 17.43 18.77 3094038 0.77°R1 ×1° × 18 25.3 2.45 4.84° 8.35 18.28 18.91 19.58 21.09 3095243 0.82°R1 ×1° × 20 27 2.54 4.49° 7.93 20.24 20.94 21.69 23.37 3094039 0.83°R1 ×1° × 24 30.9 2.66 3.91° 8.2 24.28 25.12 26.03 28.06 3095244 0.86°R1 ×1° × 25 31.7 70 2.71 3.8° 7.97 25.25 26.13 27.07 29.19 1 3094040 0.84°R1 ×1° × 26 32.8 3 3095245 0.89°R1 ×1° × 30 36.4 6 1.95 2.73 3.68° 8.16 26.28 27.19 28.18 30.39 3 ○ 3095246 0.92°R1 ×1° × 40 45.7 80 2.89 3.29° 7.9 30.24 31.3 32.43 34.99 3095247 0.93°R1 ×1° × 50 55.1 100 3.24 2.6° 7.88 40.24 41.66 43.18 3.59 2.15° 7.87 50.24 52.02 53.93 ─ 3094041 1.15°R1 ×1.5°× 16 23.1 2.6 5.35° 5.61 10.96 16.38 16.96 18.26 3094042 1.22°R1 ×1.5°× 20 26.7 60 2.81 4.58° 5.56 10.66 20.38 21.11 22.74 3094043 1.27°R1 ×1.5°× 24 30.3 3.02 4.01° 5.54 10.49 24.38 25.26 27.23 3094044 1.32°R1 ×1.5°× 30 35.7 80 3.33 3.37° 5.52 10.41 30.39 31.49 33.97 3095251 1.39°R1 ×1.5°× 40 44.5 3.88 2.67° 5.45 9.96 40.33 41.81 3094045 1.40°R1 ×1.5°× 50 53.7 4.38 2.21° 5.48 10.15 50.38 52.23 3094046 1.41°R1 ×1.5°× 60 62.8 100 1.85° 6.38 18.56 61.46 3095262 1.93°R1 ×2° × 60.3 1.94° 4.6 6.36 11.49 ─ ─ 3095273 2.85°R1 ×3° × 41.2 ─ 80 6 2.85° 3.96 4.69 5.9 8.28 2 3095281 3.94°R1 ×4° × 30 3.95° 3.64 4.04 4.59 5.38 8.81 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 21
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094047 0.4首4°部勾R配1.角25 ×0.7°× 16 22※.8 2.72 4.79°16.07 16.58 17.14 17.74 19.08 3094048 0.5D°raftRA1ng.2le5 ×0.7°× 20 2(6D首.r6a部ft 勾An配6gl角0e ) 2.82 4.05°20.01 20.66 21.37 22.12 23.82 3094049 0.53°R1θ.2n°5 ×0.7°× 24 30.4 θn° 2.92 3.51°20.07 24.74 25.59 26.51 28.56 3094050 0.57°R1.25 ×0.7°× 30 36.2 6 3.07 2.93°19.03 30.86 31.93 33.08 3094051 0.83°R1.25 ×1° × 30 3094052 0.88°R1.25 ×1° × 40 35.7 80 3.8 2.45 3.33 2.97° 9.66 30.34 31.39 32.53 31 45 3.68 2.33° 9.53 40.34 41.75 43.27 3094053 0.9° R1.25 ×1° × 50 54.4 100 4.03 1.92° 9.45 50.34 52.11 ─ ─ P球H头X型-BalDl NBosTe 3094054 1.33°R1.25 ×1.5°× 40 43.9 4.3 2.39° 6.61 12.41 40.47 41.94 3094055 1.39°R1.25 ×1.5°× 60 65.7 120 8 5.34 2.48° 6.58 12.24 60.49 62.71 3094056 1.42°R1.25 ×1.5°× 80 83.7 150 6.39 1.93° 6.56 12.1 80.48 ─ 3095321 0.27°R1.5 ×0.5°× 20 26 3.17 3.61°20.29 20.95 21.65 22.41 24.11 3094057 0.51°R1.5 ×1° × 16 21.8 3.26 4.37°15.51 16.49 17.03 17.61 18.93 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3095341 0.69°R1.5 ×1° × 20 25.5 3.44 3.68°13.27 20.41 21.09 21.83 23.48 3094058 0.69°R1.5 ×1° × 24 29.3 80 3.54 3.17°14.42 24.49 25.32 26.21 28.22 ○ 3095342 0.76°R1.5 ×1° × 25 30.1 3094059 0.71°R1.5 ×1° × 26 3.61 3.07°13.37 25.42 26.28 27.21 29.3 1 2.97°14.29 26.49 27.39 28.36 31.2 3095343 0.8° R1.5 ×1° × 30 34.8 6 3.79 2.63°13.24 30.4 31.45 32.57 3095344 0.85°R1.5 ×1° × 40 44.2 4.13 2.05°13.37 40.42 41.83 43.34 3095345 0.88°R1.5 ×1° × 50 53.5 100 4.5 2.9 4.48 1.68°13.33 50.42 52.19 3 3095346 0.9° R1.5 ×1° × 60 62.9 4.83 1.42°13.3 60.42 ─ 3094060 0.9° R1.5 ×1° × 70 72.3 110 5.14 1.23°13.61 70.5 ─ ─ 3095356 1.45°R1.5 ×1.5°× 60.8 100 1.45° 8.55 14.68 2 3095365 1.91°R1.5 ×2° × 46.5 6 1.91° 7.21 9.77 16.54 ─ 3095374 2.8° R1.5 ×3° × 32.1 43.6 80 2.81° 6.11 7.15 8.81 11.83 3094061 2.6° R1.5 ×3° × 40 8 6.49 3.46° 6.32 7.6 9.79 14.45 41.27 3094062 2.69°R1.5 ×3° × 50 55.4 120 10 7.54 3.77° 6.3 7.56 9.7 14.19 51.27 1 3094063 2.78°R1.5 ×3° × 70 75.2 7.52 9.61 13.92 71.26 ※1:3ワ09ー4ク06勾4 配2角.8α3°にR対1.5する×3実°有×効9長0(Le) 12 9.64 3.53° 6.28 91.3 130 11.74 2.9° 6.27 7.5 9.56 13.78 ─ 注E1ff:e相ct对iv于e工n件ec倾k斜le角ngαth的实(L际e有) 效ba长s(eLde)on the inclination angle (d) of workpiece. 切削条件 E ective neck length (Le) based on the inclination angle (α) of workpiece. ○=标准库存品 ○= Standard stock item Cutting Conditions 干涉角度 θk 1° 上表中实际有效栏里无数值时意味着加工 实 0.5° 际 时不存在干涉。 FROM NEXT 有 22 效α No numerical value means 长 工件 no interference with the workpiece. Le 倾斜角
Phoenix 锥颈大进给球头铣刀 Type1 Phoenix Pencil Neck Deep Feeder Ball Nose End Mill LH PHX-PC-DBT D1 D1 15° DCON DN LF RE APMX DN LU Type2 DCON SFPEEEEDD RE APMX CARBIDE WXS SHRINK 45˚ P34-38 LU 0.01 FIT LF FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094065 0.58°R1.75 ×1° × 20 24.7 3.87 3.22°16.46 20.53 21.21 21.94 23.59 3094066 0.73°R1.75 ×1° × 30 34 80 6 4.22 2.27°15.6 30.53 31.57 32.69 3094067 0.8° R1.75 ×1° × 40 43.4 4.57 1.75°15.27 40.53 41.93 3094068 0.85°R1.75 ×1° × 50 3.4 4.92 1.43°15.09 50.52 ─ ─ 3094069 1.33°R1.75 ×1.5°× 60 52.7 100 5.3 6.2 2.1° 10.1 19.09 60.72 62.94 ─ 31 3094070 1.38°R1.75 ×1.5°× 80 64.1 7.25 1.62°10.06 18.8 80.72 3094071 1.4° R1.75 ×1.5°× 100 8 82.1 120 8.29 1.84°10.04 18.72 100.73 ─ 103.9 150 10 3095421 0.29°R2 ×0.5°× 25 29 4.23 2.18°25.33 26.14 27.01 27.95 3095441 0.76°R2 ×1° × 30 33 80 4.73 1.89°15.92 30.49 31.52 3095442 0.82°R2 ×1° × 40 42.4 6 5.08 1.45°15.85 40.49 1 3095443 0.86°R2 ×1° × 50 51.8 5.43 1.17°15.81 50.49 3094072 0.86°R2 ×1° × 60 61.2 100 ─ 3095444 0.97°R2 ×1° × 61.3 5.74 0.98°16.23 3094073 0.89°R2 ×1° × 70 6 0.97°14.28 ─ 3095445 0.92°R2 ×1° × 80 ─ ─ 2 3095453 1.42°R2 ×1.5°× 42.2 74.3 120 8 6.09 1.61°16.14 70.56 73.04 ─ 1 83.5 6.48 1.42°15.76 80.48 6 6 1.43°10.19 16.4 ─ ○ ─ 80 2 3094074 1.32°R2 ×1.5°× 60 63.2 120 8 6.66 1.9° 11.05 20.83 60.78 1 3095454 1.46°R2 ×1.5°× 80.4 ─ 10 8 1.47°10.51 17.9 ─ 2 3094075 1.4° R2 ×1.5°× 100 150 6 3.9 8.76 1.72°10.96 20.31 100.77 3 3094076 1.53°R2 ×2° × 30 103 33.36 1 35.4 80 5.49 3.5° 9.48 13.67 28.4 31 3095462 1.93°R2 ×2° × 61.3 120 1.94° 9 12.12 20.28 3094077 1.78°R2 ×2° × 66.7×140 ─ 140 8 1.77° 9.39 13.36 26.49 ─ ─ 2 3094078 1.78°R2 ×2° × 66.7×160 160 3094079 2.35°R2 ×3° × 30 34 80 8 6.29 3.67° 8.07 9.71 12.58 18.84 31.5 1 3095472 2.84°R2 ×3° × 42.2 100 2.85° 7.77 9.07 11.11 14.79 3094080 2.54°R2 ×3° × 47.1×120 120 3094081 2.54°R2 ×3° × 47.1×140 ─ 140 8 2.54° 8.07 9.7 12.56 18.76 ─ 2 3094082 2.54°R2 ×3° × 47.1×160 160 3094083 2.54°R2 ×3° × 47.1×200 200 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 23
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3094084 0.6首7°部勾R配2.角5 ×1° × 30 35※.1 80 5.64 2.69°19.64 30.64 31.65 32.75 3095541 0.7D6r°aftRA2ng.5le ×1° × 35 3(9D首.r7a部ft 勾A1n配0gl角0e ) 5.86 2.36°18.24 35.54 36.74 38.03 3094085 0.76°R2θ.5n°×1° × 40 44.5 80θn° 5.99 2.09°19.15 40.63 42.01 43.5 3095542 0.84°R2.5 ×1° × 50 53.7 100 6.38 1.7° 18.29 50.55 52.29 1 3094086 0.85°R2.5 ×1° × 60 63.2 8 6.69 1.44°18.76 60.63 3095543 0.89°R2.5 ×1° × 70 72.4 7.5 4.9 7.08 1.25°18.26 70.55 ─3 3094087 0.89°R2.5 ×1° × 80 81.9 7.39 1.1° 18.6 80.63 ─ ─ P球H头X型-BalDl NBosTe 3095544 0.98°R2.5 ×1° × 90.4 ─ 130 3095553 1.45°R2.5 ×1.5°× 61.8 8 0.98°16.9 ─ 2 1.45°12.23 19.91 3094088 1.36°R2.5 ×1.5°× 90 92.3 10 9.15 1.61°13 24.08 90.89 1 3095562 1.91°R2.5 ×2° × 47.5 ─ 8 8 1.91°10.62 13.96 21.97 2 3095641 0.77°R3 ×1° × 40 42.6 8 6.98 1.48°20.79 40.62 1○ 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3095642 0.82°R3 ×1° × 50 51.9 100 7.33 1.19°20.76 50.62 ─ 3094089 0.83°R3 ×1° × 60 65.1 10 7.64 1.87°21.3 60.7 62.78 3095643 0.97°R3 ×1° × 62.3 ─ 130 8 8 0.97°18.34 ─ 2 3095644 0.9° R3 ×1° × 90 10 8.72 1.29°20.81 90.63 1 3095651 1.42°R3 ×1.5°× 43.2 93.1 8 1.43°13.66 20.72 ─ 8 100 ─ 3095653 1.46°R3 ×1.5°× 81.4 130 9 10 5.9 10 1.47°14.23 23.29 ─3 3095661 1.87°R3 ×2° × 33.6 100 8 8 1.87°12.02 15.15 21.62 3095662 1.93°R3 ×2° × 62.3 ─ 130 1.94°12.45 16.39 25.96 2 3094090 1.72°R3 ×2° × 69.7×130 3094091 1.72°R3 ×2° × 69.7×160 160 1.72°13.09 18.51 36.44 3094092 2.44°R3 ×3° × 50.1×130 130 10 10 3094093 2.44°R3 ×3° × 50.1×160 160 2.43°11.49 13.79 17.79 26.47 3094094 2.44°R3 ×3° × 50.1×200 200 ※1:ワーク勾配角αに対する実有効長(Le) ○=标准库存品 ○= Standard stock item 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. 干涉角度 θk 1° 切削条件 实 0.5° Cutting Conditions 际 上表中实际有效栏里无数值时意味着加工 有 效α 时不存在干涉。 长 工件 No numerical value means Le 倾斜角 no interference with the workpiece. FROM NEXT 24 干渉角度
Phoenix 锥颈大进给球头铣刀 Type1 Phoenix Pencil Neck Deep Feeder Ball Nose End Mill LH PHX-PC-DBT D1 D1 15° DCON DN LF RE APMX DN LU Type2 DCON SFPEEEEDD RE APMX CARBIDE WXS SHRINK 45˚ P34-38 LU 0.01 FIT LF FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 EDP No. RE n LU LF LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock 3094095 0.67°R4 ×1° × 40 42.9 100 8.83 1.5° 27.22 40.85 1 52.3 2 3095841 0.77°R4 ×1° × 50 10 9.22 1.21°25.88 50.77 10 0.97°22.22 3095842 0.97°R4 ×1° × 63.3 ─ 120 9.88 0.87°26.38 ─ 3094096 0.82°R4 ×1° × 70 70.9 3094097 0.85°R4 ×1° × 80 84 10.23 1.45°26.27 80.84 ─ 1 3095843 0.88°R4 ×1° × 90 3094098 0.88°R4 ×1° × 100 93.4 150 12 10.62 1.3° 25.78 90.76 102.7 10.93 1.17°26.13 100.84 3095844 0.98°R4 ×1° × 120.6 180 12 7.9 12 0.99°23.82 ─ ─ ─ 32 3095851 1.42°R4 ×1.5°× 44.2 1 3094099 1.21°R4 ×1.5°× 60 ─ 10 10 1.43°17.02 24.55 63.8 120 10.35 1.94°19.14 35.59 61.21 3095853 1.46°R4 ×1.5°× 82.4 150 1.47°17.88 28.31 3094100 1.3° R4 ×1.5°× 92.3 ─ 120 1.3° 19.14 35.56 ─ 3095862 1.93°R4 ×2° × 63.3 12 12 1.93°15.84 20.45 30.94 2 3094101 1.67°R4 ×2° × 72.7×150 150 1.67°16.79 23.66 46.38 ○ 3094102 1.67°R4 ×2° × 72.7×160 160 3094103 0.69°R5 ×1° × 50 52.4 120 12 11.08 1.23°31.91 50.98 1 3096041 0.97°R5 ×1° × 64.3 12 0.97°25.93 ─ ─ ─ 2 ─ 3096042 0.83°R5 ×1° × 80 88 160 12.16 2.09°30.88 80.91 83.66 86.61 3096043 0.87°R5 ×1° × 100 106.7 12.86 1.71°30.83 100.91 104.38 3096044 0.89°R5 ×1° × 120 125.4 180 16 13.56 1.44°30.8 120.91 1 3096045 0.91°R5 ×1° × 140 144.1 200 15 9.9 14.26 1.25°30.78 140.9 ─ ─ ─ 3 3096046 0.92°R5 ×1° × 160 162.8 220 14.96 1.1° 30.76 160.9 3096051 1.42°R5 ×1.5°× 45.2 ─ 120 12 12 1.43°20.28 28.01 2 3094104 1.24°R5 ×1.5°× 80 85.9 160 16 13.24 2.15°23.1 42.35 81.42 84.3 1 3096053 1.47°R5 ×1.5°× 121.6 180 16 1.48°21.91 35.2 ─ 3096061 1.87°R5 ×2° × 35.6 ─ 120 12 12 1.87°18.25 21.72 27.65 ─ 2 3096064 1.95°R5 ×2° × 92.9 160 16 16 1.96°19.52 25.38 39.18 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item FROM NEXT 25
Type1 Type2 特点 Features Type 1 Type 2 有效倾斜角 有效倾斜角 E ective E ective Draft Angle Draft Angle α° α° ※根据切削状态,可能会出现刀具弯曲,倾斜部干涉的情况。 圆P弧H角X-型 BDullFNoRse The tool may be deflected and may interfere with the P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR draft area depending on milling condition. ※为了方便起见,颈部锥半角(θn°)与有效倾斜角 (α° ) 相同 标记,但实际上不同。(以不干涉有效倾斜角(α° )的角度设定) For convenience, the draft angle( n ) is illustrated the same as the effective draft angle( ), but they are not identical. The effective draft angle( ) is configured without interference. FROM NEXT 单位 :mm Unit:mm 商品号 有效倾斜角 球半径 × 颈部锥半角 × 颈长 × 全长 LH 全长 刃长 柄径 颈径 颈口径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 LF APMX DCON D1 DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. RE n LU LF 3096241 0.7首3°部勾R配6角 ×1° × 60 65※.8 120 13.36 1.95°35.9 61.05 63.04 3094105 0.7D7r°aftRA6ngle ×1° × 80 8(4D首.r5a部ft 勾A1n配6gl角0e ) 3096242 0.85°R6θn°×1° × 100 16 13.98 1.48°37.25 81.2 1 14.76 1.19°35.79 101.04 3096243 0.98°R6 ×1° × 122.6 103.2 θn° 11.9 16 0.99°32.25 ─ ─ ─ ─ 180 18 ─ 32○ 3096244 0.91°R6 ×1° × 160 166.7 220 16.85 1.44°35.8 161.05 1 3094106 1.18°R6 ×1.5°× 80 90 130 20 15.03 2.75°27.38 51.44 81.75 84.6 3096254 1.48°R6 ×1.5°× 160.8 ─ 220 20 1.48°25.89 41.87 ─ ─ 2 P球H头X型-BalDl NBosTe ※1:ワーク勾配角αに対する実有効長(Le) 注 1 :E相Ee对ffcet于icv工teiv件nee倾cnk斜elec角nkgαtleh的n(L实get际)hb有(asL效eed长)o(bnLatehs)eedincolinnatthioenianncglilena(αti)oonf wanorgklpeie(cde.) of workpiece. ○=标准库存品 ○= Standard stock item 干涉角度 θk 1° 实 0.5° 际 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 有 效α 长 工件 Le 倾斜角 上表中实际有效栏里无数值时意味着加工 干渉角度 时不存在干涉。 θK No numerical value means no interference with the workpiece. 実 実有効長 有 α Le 効 長 ワーク ワーク勾配角 Le 勾配角 α 干渉角度 θK 1° 実有効長欄に数値のないものは干渉なしを表します。 切削条件 0.5° No numerical value means Cutting Conditions α no interference with the workpiece. 実 ワーク 有 勾配角 効 長 Le 26
Phoenix 长颈球头铣刀 Type1 DCON Phoenix Long Neck Ball Nose End Mill PHX-LN-DBT R φDc 12° φD1 15° φDs RE DC DN APMX ℓ LU ℓ2 LH L LF Type2 RE DC DCON DN APMX LU LF CARBIDE WXS 0.007 SHRINK 45˚ SFPEEEEDD FIT P39 单位 :mm Unit:mm 商品号 球半径 × 颈长 LH 全长 刃长 柄径 颈径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 EDP No. RE LU LF APMX DCON DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock 3194901 R 0.3 × 1 9.1 10.89° 1.15 1.19 1.23 1.27 1.38 3194902 R 0.3 × 2 10.1 9.81° 2.19 2.28 2.37 2.47 2.71 3194903 R 0.3 × 3 11.1 50 0.45 4 0.55 8.92° 3.23 3.36 3.51 3.67 4.04 3 1 3194904 R 0.3 × 4 12.1 8.18° 4.28 4.45 4.65 4.86 5.36 3194906 R 0.3 × 6 14.1 7.01° 6.36 6.63 6.93 7.26 8.02 1 3195004 R 0.5 × 4 11.2 7.98° 4.27 4.44 4.62 4.83 5.3 3195006 R 0.5 × 6 13.2 6.74° 6.35 6.62 6.9 7.22 7.96 1 3195008 R 0.5 × 8 15.2 5.83° 8.44 8.79 9.18 9.61 10.61 ○ 3195010 R 0.5 × 10 17.2 50 0.75 4 0.95 5.14° 10.52 10.97 11.46 12.01 13.26 3 3195012 R 0.5 × 12 19.2 4.59° 12.61 13.15 13.75 14.4 15.92 1 3195014 R 0.5 × 14 21.2 4.15° 14.7 15.33 16.03 16.79 18.57 3195016 R 0.5 × 16 23.2 3.79° 16.78 17.51 18.31 19.18 21.23 1 3195106 R 0.75 × 6 12 6.32° 6.34 6.59 6.87 7.17 7.88 2 3195108 R 0.75 × 8 14 5.38° 8.43 8.77 9.15 9.56 10.53 2 3195110 R 0.75 × 10 16 50 1.13 4 1.45 4.68° 10.51 10.95 11.43 11.96 13.18 3 3195112 R 0.75 × 12 18 4.14° 12.6 13.13 13.71 14.35 15.84 3195116 R 0.75 × 16 22 3.37° 16.77 17.49 18.27 19.14 21.15 3195206 R 1 × 6 11 5.79° 6.33 6.57 6.83 7.12 7.8 3195208 R 1 × 8 13 4.82° 8.42 8.75 9.11 9.52 10.45 3195210 R 1 × 10 15 4.13° 10.5 10.93 11.4 11.91 13.1 3195212 R 1 × 12 17 50 3.61° 12.59 13.11 13.68 14.3 15.76 3195214 R 1 × 14 19 1.5 4 1.95 3.21° 14.67 15.29 15.96 16.69 18.41 3 3195216 R 1 × 16 21 2.89° 16.76 17.47 18.24 19.09 3195218 R 1 × 18 23 2.63° 18.85 19.64 20.52 21.48 3195220 R 1 × 20 25 60 2.41° 20.93 21.82 22.8 23.87 ─ 3195222 R 1 × 22 27 2.22° 23.02 24 25.08 26.27 3195312 R 1.5 × 12 14.5 2.17° 12.81 13.32 13.88 14.49 3195316 R 1.5 × 16 18.5 1.67° 16.98 17.68 18.44 3195320 R 1.5 × 20 22.5 60 2.25 4 2.85 1.35° 21.16 22.04 ─ 3 1.1° 26.37 27.48 ─ ─ 3195325 R 1.5 × 25 27.5 3195416 R 2 × 16 3195420 R 2 × 20 ─ 60 3 4 3.85 ─ ─ ─ ─ ─ ─ 3 3195425 R 2 × 25 3195520 R 3 × 20 3195530 R 3 × 30 ─ 70 4.5 6 5.85 ─ ─ ─ ─ ─ ─ 3 ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ○=标准库存品 ○= Standard stock item 注 1:相对于工件倾斜角 α 的实际有效长(Le):请参考 P.28。 Please see p.28 for e ective neck length (Le) based on the inclination angle (α) of workpiece. 27
Phoenix 高进给圆弧角铣刀 Type1 特点 Features Phoenix High Feeder Bull Nose End Mill RE APMX DCON PHX-CRT LU DC LH 15° DN Type2 圆P弧H角X-型 BDullFNoRse LF CARBIDE FX SHRINK 55˚ SFPEEEEDD P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 0.01 FIT P29-32 DC≦5 0~-0.015 6≦DC 0.01~-0.005 单位 :mm Unit:mm 商品号 外径 × 圆弧角半径 颈长 LH 全长 刃长 柄径 颈径 干涉角度 相对于工件倾斜角 α 的实际有效长 (Le)注1 刃数 形状 库存 DC RE LU LF APMX DCON DN k 0.5° 1° 1.5° 2° 3° ZEFP Type Stock EDP No. 3090002 1 × R 0.3 4 13.9 60 2 6 0.95 10.55° 4.23 4.37 4.53 4.7 5.08 3 1 3090003 1.5 × R 0.3 4.5 12.9 60 3 6 1.45 9.83° 4.74 4.91 5.09 5.28 5.71 3 1 3090004 2 × R 0.5 6 14.0 60 4 6 1.95 8.4° 6.29 6.51 6.75 7 7.57 3 1 3090006 3 × R 0.8 9 14.9 70 6 6 2.85 5.76° 9.59 9.92 10.28 10.67 11.53 3 1 ○ 3090008 4 × R 1 12 16.1 70 8 6 3.85 3.58°12.69 13.13 13.6 14.12 15.26 3 1 P球H头X型-BalDl NBosTe 3090010 5 × R 1 15 17.2 70 10 6 4.85 1.68°15.79 16.34 16.93 ─ ─ 3 1 3090012 6 × R 1.5 ─ ─ 80 12 6 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ 3090016 8 × R 2 ─ ─ 90 16 8 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ 3090020 10 × R 2 ─ ─ 100 20 10 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ 3090022 12 × R 2 ─ ─ 120 24 12 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 3090026 16 × R 3 ─ ─ 130 32 16 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ 3090030 20 × R 3 ─ ─ 150 40 20 ─ ─ ─ ─ ─ ─ ─ 3 2 ▲ ▲= 此产品已经停产,由 PHX-DFR(P.9) 来代替。(请确认库存。) ○=标准库存品 ○= Standard stock item ▲= These products have been stopped producing and replaced by PHX-DFR (p.9) ▲=由新产品及后续产品取代(请确认库存) ▲= Scheduled to be replaced by new product or successor item ・ 标识说明请参考 P.9。 See p.9 for explanation of icons. ※注11::ワ相ー对ク于勾工配件倾角斜αに角 対α 的す实る际実有有效効长(長(Le)Le) EEffeecctitviveenencekcleknlgetnhg(Lthe) (bLasee)dboanstheedinocnlintahteioinnacnlignleat(αio)nofawngorlkep(iedc)e. of workpiece. 干涉角度 θk 1° 实 0.5° 际 有 效α 长 工件 Le 倾斜角 上表中实际有效栏里无数值时意味着加工 干渉角度 切削条件 时不存在干涉。 Cutting Conditions θK No numerical value means no interference with the workpiece. 実 実有効長 有 α Le 効 長 ワーク ワーク勾配角 Le 勾配角 α 28
PHX-DFR/PHX-PC-DFR/PHX-LN-DFR/PHX-CRT 切削条件基准表 Cutting Conditions 抑制振动条件 Vibration control conditions 加工材料 易削材料 高效率粗加工条件 高韧性金属模具材料 半粗加工 精加工条件 〜 40HRC 38 〜 53HRC 〜55HRC Work Material High feed roughing of free-cutting materials Semi-roughing in high toughness mold materials Machining Conditions For Finishing 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH 外径 RE 颈长 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 LU 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut DC Recommended (mm) Cutting Angle (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae Clearance 1 R0.3 1.5 R0.3 10 16,000 900 0.03 0.14 16,000 900 0.03 0.14 16,000 900 0.04 0.14 0.05 2 R0.5 15 8,000 450 0.03 0.14 8,000 450 0.02 0.14 8,000 450 0.04 0.14 0.05 2.5 R0.8 20 0.3° 6,000 350 0.02 0.14 6,000 350 0.02 0.14 6,000 350 0.04 0.14 0.03 25 6,000 300 0.01 0.13 6,000 300 0.01 0.13 6,000 300 0.04 0.14 0.03 30 6,000 250 0.01 0.12 6,000 250 0.01 0.12 6,000 250 0.04 0.14 0.03 10 16,000 1,400 0.05 0.3 16,000 1,200 0.05 0.3 16,000 1,400 0.04 0.35 0.07 15 8,000 800 0.05 0.3 8,000 600 0.05 0.3 8,000 800 0.04 0.35 0.05 20 0.3° 5,500 550 0.04 0.3 5,500 500 0.04 0.3 5,500 550 0.04 0.35 0.05 25 5,000 500 0.04 0.3 5,000 450 0.04 0.3 5,000 500 0.04 0.35 0.03 30 4,500 450 0.04 0.3 4,500 400 0.04 0.3 4,500 450 0.04 0.35 0.03 10 12,000 1,450 0.15 0.4 12,000 1,100 0.15 0.4 12,000 1,100 0.06 0.4 0.07 15 7,800 900 0.12 0.4 7,800 700 0.1 0.4 7,800 700 0.06 0.4 0.07 20 6,200 750 0.1 0.3 6,200 600 0.07 0.3 6,200 600 0.06 0.4 0.05 25 4,700 550 0.07 0.3 4,700 500 0.06 0.3 4,700 500 0.06 0.4 0.05 30 3,500 400 0.07 0.3 3,500 400 0.05 0.3 3,500 400 0.06 0.4 0.05 35 0.3° 3,500 400 0.07 0.2 3,500 400 0.04 0.2 3,500 400 0.06 0.4 0.03 40 3,500 300 0.07 0.2 3,500 300 0.04 0.2 3,500 300 0.06 0.4 0.03 45 3,500 200 0.07 0.2 3,500 200 0.03 0.2 3,500 200 0.06 0.4 0.03 50 3,500 150 0.06 0.1 3,500 150 0.03 0.1 3,500 200 0.06 0.4 0.03 60 3,500 150 0.05 0.1 3,500 150 0.03 0.1 3,500 200 0.06 0.4 0.03 80 2,300 100 0.04 0.08 2,300 100 0.02 0.08 2,300 130 0.06 0.4 0.03 15 8,900 800 0.15 0.4 8,900 800 0.15 0.4 8,900 800 0.08 0.4 0.07 20 6,300 570 0.15 0.4 6,300 570 0.15 0.4 6,300 570 0.08 0.4 0.07 25 5,100 460 0.12 0.3 5,100 460 0.12 0.3 5,100 460 0.08 0.4 0.05 30 0.3° 3,800 340 0.12 0.3 3,800 340 0.12 0.3 3,800 340 0.08 0.4 0.03 40 2,800 250 0.1 0.3 2,800 250 0.1 0.3 2,800 250 0.08 0.4 0.03 50 2,800 250 0.08 0.2 2,800 250 0.08 0.2 2,800 250 0.08 0.4 0.03 60 2,800 250 0.08 0.2 2,800 250 0.08 0.2 2,800 250 0.08 0.4 0.03 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 2. 请使用刚性较高的机床和刀柄。 3. 请将刀具的振动精度控制在最小限度。 4. 请选定适合加工材料,且发烟量少的切削油剂。通常推荐气冷。 5. 走查线加工时,不使用 ae 数值,请参考 ap 的数值。 6. 设定 CAM 及设备侧角部的 R 角插补或减速,可以得到更稳定的高进给加工。 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 9. 切深量比切削条件表小的情况,可将进给速度调整到150% 进行加工。 10. 切深 量 比切削条 件 表 大 的 情 况,进 给 速 度 可降 低 至60%,以保证 稳 定 加工。 FROM NEXT 29
FROM NEXT 特点 Features 抑制振动条件 Vibration control conditions 加工材料 易削材料 高效率粗加工条件 高韧性金属模具材料 半粗加工 精加工条件 圆P弧H角X-型 BDullFNoRse 〜 40HRC 38 〜 53HRC 〜55HRC Work Material High feed roughing of free-cutting materials Semi-roughing in high toughness mold materials Machining Conditions For Finishing 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH 外径 RE 颈长 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR DC LU 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Recommended (mm) Cutting Angle (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae Clearance R0.5 40 2,600 450 0.08 0.3 2,600 400 0.08 0.3 2,600 550 0.1 0.5 0.03 60 2,200 350 0.04 0.3 2,200 300 0.04 0.3 2,200 450 0.1 0.5 0.03 10 11,000 1,650 0.13 0.6 8,000 1,200 0.13 0.6 11,000 2,100 0.1 0.5 0.1 15 10,000 1,500 0.13 0.6 8,000 1,200 0.13 0.6 10,000 1,900 0.1 0.5 0.07 20 7,500 1,100 0.12 0.5 7,200 1,000 0.12 0.5 7,500 1,400 0.1 0.5 0.07 3 25 4,800 700 0.12 0.4 4,600 650 0.12 0.4 4,800 900 0.1 0.5 0.05 R0.8 0.3° 550 0.1 0.4 3,400 500 0.1 0.4 3,800 750 0.1 0.5 0.03 30 3,800 40 2,600 450 0.08 0.3 2,600 400 0.08 0.3 2,600 550 0.1 0.5 0.03 50 2,200 350 0.06 0.3 2,200 300 0.06 0.3 2,200 450 0.1 0.5 0.03 60 2,200 350 0.04 0.3 2,200 300 0.04 0.3 2,200 450 0.1 0.5 0.03 80 1,060 100 0.03 0.2 1,060 100 0.03 0.2 1,060 160 0.07 0.35 0.03 100 1,060 100 0.03 0.2 1,060 100 0.03 0.2 1,060 160 0.07 0.35 0.03 R0.5 30 4,500 1,150 0.15 0.7 4,500 900 0.09 0.7 4,500 1,100 0.12 0.7 0.07 60 2,100 700 0.08 0.5 2,100 450 0.06 0.5 2,100 500 0.12 0.7 0.03 10 9,500 2,100 0.2 0.9 6,000 1,250 0.2 0.9 9,500 2,250 0.12 0.8 0.1 P球H头X型-BalDl NBosTe 15 9,000 2,000 0.2 0.8 6,000 1,250 0.2 0.8 9,000 2,150 0.12 0.8 0.1 20 8,200 1,700 0.2 0.7 6,000 1,250 0.14 0.7 8,200 2,000 0.12 0.7 0.1 25 5,500 1,400 0.15 0.7 5,500 1,150 0.11 0.7 5,500 1,350 0.12 0.7 0.07 30 4,500 1,150 0.15 0.7 4,500 900 0.09 0.7 4,500 1,100 0.12 0.7 0.07 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 4 35 0.5° 3,600 1,100 0.12 0.6 3,600 750 0.09 0.6 3,600 900 0.12 0.7 0.05 R1 40 3,000 900 0.12 0.6 3,000 650 0.09 0.6 3,000 800 0.12 0.7 0.05 45 2,700 850 0.1 0.5 2,700 600 0.08 0.5 2,700 750 0.12 0.7 0.03 50 2,500 800 0.1 0.5 2,500 550 0.08 0.5 2,500 600 0.12 0.7 0.03 60 2,100 700 0.08 0.5 2,100 450 0.06 0.5 2,100 500 0.12 0.7 0.03 80 1,600 480 0.06 0.4 1,600 340 0.06 0.4 1,600 380 0.1 0.5 0.03 100 1,200 360 0.05 0.3 1,200 250 0.05 0.3 1,200 290 0.1 0.5 0.03 120 1,200 360 0.05 0.3 1,200 250 0.05 0.3 1,200 290 0.1 0.5 0.03 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual milling conditions. 2. Use a rigid and precise machine and holder. 3. Tool vibrations should be kept at a minimum level for maximum accuracy. 4. UInntdheercgaesneeorfallinmeaacrhminaicnhgincoinngd,idtioonn,oatiru-sbelothwecauettvinaglume,einthstoedadis rreefceormtomthenedaepdv. alue. 5. 6. More stable high-feed machining in the corners can be attained by setting an R insertion or deceleration on the CAM or machine side. 7. When cutting load uctuates (in the corners, etc.) or when high precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 切削条件 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. Cutting Conditions FROM NEXT 30
PHX-DFR/PHX-PC-DFR/PHX-LN-DFR/PHX-CRT 切削条件基准表 Cutting Conditions FROM NEXT 抑制振动条件 Vibration control conditions 加工材料 易削材料 高效率粗加工条件 高韧性金属模具材料 半粗加工 精加工条件 〜 40HRC 38 〜 53HRC 〜55HRC Work Material High feed roughing of free-cutting materials Semi-roughing in high toughness mold materials Machining Conditions For Finishing 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH 外径 RE 颈长 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 LU 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut (mm) DC Recommended (min-1) (min-1) Clearance Cutting Angle (min-1) (mm/min) ap ae (mm/min) ap ae (mm/min) ap ae 5 R1 4,800 7,700 0.1 10 7,700 2,500 0.2 1.2 4,800 3,600 0.2 1.2 6,100 1,800 0.12 1.2 0.1 R0.8 7,700 2,400 0.2 1.2 4,800 3,400 0.16 1.2 6,100 1,450 0.12 1.2 0.1 R1 15 7,700 2,400 0.2 1.2 4,800 3,400 0.16 1.2 5,100 1,450 0.12 1.2 0.07 5,100 2,200 0.17 1 4,800 3,000 0.13 1 5,100 1,200 0.12 1.2 0.07 6 20 5,100 2,200 0.17 1 4,400 3,000 0.13 1 4,400 1,200 0.12 1.2 0.05 R1.5 4,400 1,700 0.15 1 3,100 2,400 0.09 1 3,100 1,000 0.12 1.2 0.05 25 0.5° 3,100 1,100 0.15 1 1,900 1,500 0.08 1 1,900 0.12 1.2 0.03 R1 1,900 0.08 0.9 0.08 0.9 750 0.15 1.2 0.03 30 700 0.04 0.7 800 700 0.04 0.7 800 550 0.12 1 0.1 8 800 240 0.35 1.3 4,000 240 0.24 1.3 6,500 200 0.15 1.2 0.07 R2 35 6,500 2,100 0.15 1 3,700 1,700 0.14 1 3,700 1,900 0.15 1.2 0.1 3,700 1,500 0.35 1.3 4,000 1,400 0.24 1.3 6,500 1,100 0.15 1.2 0.1 40 6,500 2,100 0.24 1.2 4,000 1,700 0.23 1.2 5,100 1,900 0.15 1.2 0.07 5,100 2,000 0.2 1 4,000 1,700 0.19 1 4,200 1,500 0.15 1.2 0.07 62.3 4,200 1,800 0.15 1 3,700 1,700 0.14 1 3,700 1,250 0.15 1.2 0.05 3,700 1,500 0.13 0.9 2,600 1,400 0.14 0.9 2,600 1,100 0.15 1.2 0.05 120 2,600 1,000 0.1 0.9 2,100 900 0.1 0.9 2,100 800 0.15 1.2 0.03 2,100 800 0.08 0.9 1,900 800 0.08 0.9 1,900 650 0.15 1.2 0.03 20 1,900 700 0.05 0.9 1,700 700 0.05 0.9 1,700 550 0.15 1.2 0.03 1,700 600 0.04 0.7 1,100 600 0.04 0.7 1,100 450 0.12 1 0.03 40 1,100 330 0.04 0.7 330 0.04 0.7 260 0.12 1 0.03 240 0.04 0.7 800 240 0.04 0.7 800 200 0.12 1 0.05 24 800 200 0.2 1.3 800 200 0.2 1.3 800 160 0.18 1.6 0.03 800 880 0.1 1.3 1,900 800 0.1 1.3 1,900 700 0.18 1.6 0.1 30 1,900 550 0.5 1.7 1,000 550 0.3 1.6 1,000 450 0.18 1.6 0.1 1,000 2,000 0.4 1.6 3,000 1,250 0.3 1.6 4,800 1,800 0.18 1.6 0.07 36 4,800 1,900 0.27 1.4 3,000 1,250 0.26 1.4 3,800 1,400 0.18 1.6 0.07 3,800 1,700 0.2 1.4 3,000 1,250 0.2 1.4 3,200 1,150 0.18 1.6 0.05 42 0.5° 3,200 1,300 0.2 1.3 2,700 1,100 0.2 1.3 2,700 1,000 0.18 1.6 0.03 2,700 880 0.15 1.3 1,900 800 0.15 1.3 1,900 700 0.18 1.6 0.03 48 1,900 700 0.15 1.3 1,500 700 0.15 1.3 1,500 550 0.18 1.6 0.03 1,500 650 0.1 1.3 1,200 650 0.1 1.3 1,200 500 0.18 1.6 0.03 54 1,200 550 0.1 1.3 1,000 550 0.1 1.3 1,000 450 0.18 1.6 1,000 360 800 360 800 300 66 800 80 100 120 160 63.3 120.6 30 40 48 56 0.5° 64 80 100 120 160 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 2. 请使用刚性较高的机床和刀柄。 3. 请将刀具的振动精度控制在最小限度。 4. 请选定适合加工材料,且发烟量少的切削油剂。通常推荐气冷。 5. 走查线加工时,不使用 ae 数值,请参考 ap 的数值。 6. 设定 CAM 及设备侧角部的 R 角插补或减速,可以得到更稳定的高进给加工。 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 9. 切深量比切削条件表小的情况,可将进给速度调整到150% 进行加工。 10. 切深 量 比切削条 件 表 大 的 情 况,进 给 速 度 可降 低 至60%,以保证 稳 定 加工。 FROM NEXT 31
FROM NEXT 特点 Features 抑制振动条件 Vibration control conditions 加工材料 易削材料 高效率粗加工条件 高韧性金属模具材料 半粗加工 精加工条件 圆P弧H角X-型 BDullFNoRse 〜 40HRC 38 〜 53HRC 〜55HRC Work Material High feed roughing of free-cutting materials Semi-roughing in high toughness mold materials Machining Conditions For Finishing 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH 外径 RE 颈长 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR DC LU 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Recommended (mm) Cutting Angle (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae (min-1) (mm/min) ap ae Clearance 35 3,800 2,100 0.5 2.5 2,400 1,000 0.3 1.6 3,800 1,500 0.2 2.4 0.1 50 3,100 1,950 0.4 2.4 2,400 1,000 0.3 1.6 3,100 1,200 0.2 2.4 0.1 60 2,500 1,750 0.27 2 2,400 1,000 0.27 1.6 2,500 1,000 0.2 2.4 0.1 70 2,200 1,350 0.2 2 2,200 900 0.2 1.6 2,200 900 0.2 2.4 0.07 10 R2 80 1,500 900 0.19 2 1,500 680 0.19 1.6 1,500 600 0.2 2.4 0.07 0.5° 1,200 720 0.16 2 1,200 550 0.16 1.6 1,200 450 0.2 2.4 0.05 100 120 1,050 650 0.13 2 1,000 500 0.13 1.6 1,050 400 0.2 2.4 0.05 140 850 550 0.1 1.5 800 450 0.1 1.4 850 350 0.2 2.4 0.03 160 700 500 0.07 1.5 700 400 0.07 1.4 700 300 0.2 2.4 0.03 200 640 380 0.07 1.5 640 380 0.07 1.5 640 300 0.2 2.4 0.03 45 3,200 2,200 0.6 3.4 2,000 840 0.3 1.6 3,200 1,500 0.24 3.2 0.15 60 2,500 2,100 0.5 3.2 2,000 840 0.3 1.6 2,500 1,200 0.24 3.2 0.15 70 2,100 1,900 0.4 2.8 2,000 840 0.28 1.6 2,100 1,000 0.24 3.2 0.1 12 R2 85 1,800 1,500 0.3 2.7 1,500 630 0.22 1.6 1,800 870 0.24 3.2 0.1 16 R3 0.5° 20 R3 1,300 1,000 0.2 2.6 1,200 500 0.2 1.6 1,300 630 0.24 3.2 0.1 P球H头X型-BalDl NBosTe 100 120 1,000 700 0.15 2.5 1,000 500 0.15 1.6 1,000 480 0.24 3.2 0.05 140 900 600 0.15 2 900 400 0.1 1.6 900 440 0.24 3.2 0.05 160 700 500 0.1 2 700 400 0.1 1.6 700 380 0.24 3.2 0.05 55 2,400 2,000 0.5 4.2 1,500 630 0.3 1.6 2,400 1,350 0.3 4 0.2 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 80 1,900 1,900 0.47 4 1,500 630 0.3 1.6 1,900 1,100 0.3 4 0.15 90 0.5° 1,600 1,700 0.4 3.4 1,500 630 0.3 1.6 1,600 900 0.3 4 0.1 105 1,400 1,300 0.29 3.3 1,400 580 0.28 1.6 1,400 800 0.3 4 0.07 120 1,000 850 0.2 3.2 1,000 450 0.2 1.6 1,000 600 0.3 4 0.05 70 1,900 2,000 0.5 5.5 1,200 500 0.3 1.6 1,900 1,550 0.42 5.5 0.2 90 1,500 1,900 0.47 5.3 1,200 500 0.3 1.6 1,500 1,200 0.42 5.5 0.15 110 0.5° 1,300 1,700 0.42 4.2 1,200 500 0.3 1.6 1,300 1,050 0.42 5.5 0.1 130 1,100 1,300 0.31 3.8 1,100 450 0.3 1.6 1,100 900 0.42 5.5 0.07 150 760 870 0.25 3.4 760 350 0.23 1.6 760 600 0.42 5.5 0.05 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual 切削条件 milling conditions. Cutting Conditions 2. Use a rigid and precise machine and holder. 3. Tool vibrations should be kept at a minimum level for maximum accuracy. 4. Under general machining condition, air-blow cutting method is recommended. 5. In the case of linear machining, do not use the ae value, instead refer to the ap value. 6. More stable high-feed machining in the corners can be attained by setting an R insertion or deceleration on the CAM or machine side. 7. When cutting load uctuates (in the corners, etc.) or when high precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. 32
PHX-LN-CRE 切削条件基准表 Cutting Conditions 槽 Slotting 深细槽铣削 Lib Groove Milling 等高线精加工 等高偏移量 Contour Offset Contour Line Finishing CENA1、STAVAX、HPM38、SKD61 加工材料 42 ~ 55HRC Work Material 外径 RE 颈长 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut a aDC LU (min-1) (mm/min) ap ae (min-1) (mm/min) ae (min-1) (mm/min) p e 2 18,000 720 0.02 0.2 18,000 930 0.02 0.2 18,000 1,150 0.015 18,000 930 0.02 0.2 18,000 1,150 0.015 0.8 0.1 4 18,000 720 0.02 0.2 18,000 930 0.02 0.2 18,000 1,150 0.015 0.2 15,000 630 0.013 0.2 16,000 0.013 6 18,000 720 0.02 18,000 880 0.03 0.23 18,000 700 0.015 18,000 880 0.024 0.23 18,000 1,440 0.015 8 15,000 540 0.013 0.2 15,000 800 0.013 0.23 15,000 1,440 0.015 12,000 400 0.007 0.2 12,000 1,200 0.015 4 18,000 830 0.03 0.23 10,500 288 0.006 0.18 10,500 0.015 18,000 880 0.03 0.23 18,000 960 0.018 6 18,000 830 0.024 0.23 18,000 880 0.024 0.23 18,000 840 0.018 15,000 800 0.013 0.23 15,000 1,440 0.018 1 0.1 8 15,000 750 0.013 0.23 12,000 400 0.007 0.2 12,000 1,440 0.018 10,500 290 0.006 0.18 10,500 1,200 0.018 10 12,000 300 0.007 0.2 18,000 1,000 0.03 0.23 18,000 960 0.022 18,000 890 0.024 0.23 18,000 840 0.022 12 10,500 220 0.006 0.18 16,000 1,300 0.03 0.34 18,000 1,440 0.015 16,000 1,300 0.026 0.34 18,000 1,440 0.015 4 18,000 830 0.03 0.23 10,000 750 0.013 0.3 10,000 1,620 0.015 16,000 1,300 0.03 0.34 18,000 1,620 0.018 6 18,000 830 0.024 0.23 16,000 1,300 0.029 0.34 18,000 900 0.018 16,000 1,300 0.026 0.34 18,000 1,620 0.018 1 0.2 8 15,000 750 0.013 0.23 12,000 1,760 0.03 0.46 18,000 1,620 0.015 12,000 1,620 0.03 0.46 15,000 1,620 0.015 10 12,000 300 0.007 0.2 12,000 1,320 0.024 0.46 13,000 1,620 0.015 750 0.012 0.46 1,350 0.015 12 10,500 220 0.006 0.18 7,600 1,620 0.05 0.46 7,000 1,170 0.022 12,000 1,320 0.04 0.46 18,000 630 0.022 1 0.3 4 18,000 830 0.03 0.23 12,000 1,760 0.08 0.45 13,000 1,620 0.025 12,000 1,760 0.075 0.45 18,000 1,170 0.025 6 18,000 830 0.024 0.23 12,000 1,620 0.07 0.45 18,000 1,620 0.025 12,000 1,320 0.06 0.45 15,000 1,620 0.025 4 16,000 1,230 0.03 0.34 12,000 1,400 0.046 0.7 13,000 1,350 0.022 13,000 1,170 1.5 0.1 8 16,000 1,230 0.026 0.34 8,000 1,170 12 10,000 480 0.013 0.3 4 16,000 1,230 0.03 0.34 1.5 0.2 6 16,000 1,230 0.029 0.34 8 16,000 1,230 0.026 0.34 8 12,000 1,300 0.03 0.46 2 0.1 10 12,000 1,200 0.03 0.46 12 12,000 1,150 0.024 0.46 16 7,600 780 0.012 0.46 2 0.3 8 12,000 1,300 0.05 0.46 12 12,000 1,150 0.04 0.46 6 12,000 1,300 0.08 0.45 2 0.5 8 12,000 1,300 0.075 0.45 10 12,000 1,200 0.07 0.45 12 12,000 1,150 0.06 0.45 3 0.3 12 8,000 1,200 0.046 0.7 1. 根据加工形状、机械刚性、刀柄刚性、工件固定等使用情况,请适当调节转速、进给速度、切深量。 1. Adjust the speed, feed, and depth of cut in according to the operating conditions, 2. 转速、进给速度由于机械性能无法上调的情况下,请将转速,进给速度同比下调使用。 including the machining shape, machine and, holder rigidity, and workholding force. 3. 高切削速度,高进给是可能造成刀具磨损及加工精度不良的原因,如必要的话请下调进给速度。 4. 加工形状有时会导致加工时振动,请适当同比下调转速及进给速度。 2. If the speed and feed rates cannot be increased due to equipment capability, operate 5. 精密、精细加工请使用静音性优良的机械。 by reducing the speed and feed rates at the same ratio. 6. 加工时刀具刃尖振动请控制在0.005mm以下。 7. 在进行高效率精加工时,请将转速、进给速度控制在2倍以下。 3. High cutting speeds and feed rates can cause wear and/or reduce machining 8. 平面精加工时,进给速度请控制在机械振动少的范围内进行加工。 precision. Therefore, please reduce the feed as needed. 9. 刀具圆弧角半径部曲面形状精加工时,请改变加工螺距使用。 10. 倾斜切入角度,请设定参考值0.3° ~0.5°。 4. Chattering may occur depending on the shape of the part, which can damages. 11. 切深量比切削条件表小的情况,可将进给速度调整到150%进行加工。 Reduce the speed and feed rate at the same ratio to avoid chattering. 12. 切深量比切削条件表大的情况,进给速度可降低至60%,以保证稳定加工。 5. For precise, detailed machining, use a dedicated machine that operates less chattering. 6. Keep the runout at the tip of the end mill below 0.005mm. 7. To perform nish machining with a high level of e ciency, keep the speed and feed rates below 2 times. 8. To nish a at surface, vemain speed range in a minimal amount of equipment vibration and feed rate not causing the equipment to wobble. 9. To nish machining a curved surface using the corner radius of the tool, operate by changing the machining pitch. 10. Set the inclined cut angle between approximately 0.3°to 0.5° 11. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 12. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. 33
PHX-DBT/PHX-PC-DBT 切削条件基准表 Cutting Conditions 特点 Features 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗 槽加工条件 精加工条件 圆P弧H角X-型 BDullFNoRse High feed roughing of 38 〜 53HRC 〜53HRC 〜55HRC Work Material free-cutting materials Semi-roughing in high toughness Machining Conditions For Slotting Machining Conditions For Finishing mold materials 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH SKT4 SKD61 NAK80 HPM1 DH 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut LU Recommended (mm) (min-1) (mm/min) p Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf Clearance Cutting Angle aRE P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 6 18,000 1,000 0.05 0.16 18,000 900 0.05 0.16 18,000 280 0.007 0.03 18,000 1,200 0.03 0.03 0.05 10 16,000 800 0.04 0.16 16,000 800 0.04 0.16 16,000 120 0.003 0.3 16,000 1,000 0.03 0.03 0.03 15 8,000 420 0.03 0.16 8,000 420 0.03 0.16 - - - - 8,000 500 0.03 0.03 0.03 20 6,000 300 0.02 0.12 6,000 300 0.02 0.12 - - - - 6,000 380 0.03 0.03 0.03 R0.5 25 6,000 130 0.02 0.08 6,000 130 0.02 0.08 - - - - 6,000 350 0.03 0.03 0.03 0.3° 30 6,000 90 0.01 0.05 6,000 90 0.01 0.05 - - - - 6,000 250 0.03 0.03 0.03 35 6,000 90 0.01 0.05 6,000 90 0.01 0.05 - - - - 6,000 250 0.03 0.03 0.03 40 4,800 45 0.007 0.02 4,800 45 0.007 0.02 - - - - 4,800 140 0.03 0.03 0.03 50 4,800 45 0.007 0.02 4,800 45 0.007 0.02 - - - - 4,800 140 0.03 0.03 0.03 60 4,800 30 0.005 0.015 4,800 30 0.005 0.015 - - - - 4,800 90 0.03 0.03 0.03 6 18,000 1,500 0.1 0.3 16,000 1,300 0.1 0.3 16,000 650 0.07 0.15 18,000 1,100 0.04 0.04 0.05 10 15,000 1,100 0.06 0.25 15,000 950 0.06 0.25 15,000 320 0.01 0.1 15,000 900 0.04 0.04 0.03 16 7,500 230 0.02 0.2 7,500 200 0.02 0.2 7,500 300 0.007 0.05 7,500 450 0.04 0.04 0.03 20 5,300 130 0.02 0.2 5,300 130 0.02 0.2 6,300 200 0.007 0.05 5,300 250 0.04 0.04 0.03 R0.75 0.3° - - - - 5,300 250 0.04 0.04 0.03 25 5,300 130 0.02 0.2 5,300 130 0.02 0.2 P球H头X型-BalDl NBosTe 30 4,200 60 0.01 0.15 4,200 60 0.01 0.15 - - - - 4,200 100 0.04 0.04 0.03 40 4,200 60 0.01 0.15 4,200 60 0.01 0.15 - - - - 4,200 100 0.04 0.03 0.02 50 4,200 60 0.01 0.15 4,200 60 0.01 0.15 - - - - 4,200 100 0.04 0.03 0.02 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 残余量 1. The above mentioned conditions according to projection lengths are 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 2. R0.5〜R2.5的标准状态下,颈口处夹持后刀具悬长为基准的加工条件。 补正 intended as general guidelines for reference only. Adjustments should be 3. 请使用刚性较高的机床和刀柄。 made based on actual milling conditions. 4. 请将刀具的振动精度控制在最小限度。 Milling of remaining 2. For 0.5R-2.5R, the machining conditions are based on chucking the tool 5. 走查线加工时,不使用 pf 数值,请参照 ap 数值。 materials up to the base of the neck. 6. 设定CAM 及设备侧角部的R角插补或减速,可以得到更稳定的高进给加工。 3. Use a rigid and precise machine and holder. 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 5. In the case of linear machining, do not use the Pf value, instead refer to 9. 切深量比切削条件表小的情况,可将进给速度调整到150%进行加工。 1 0. 切深量比切削条件表大的情况,进给速度可降低至60%,以保证稳定加工。 the ap value. 使用球头铣刀时,与相同工具径的圆弧角铣刀相比,每刃切削残余量较大, 6. More stable high-feed machining in the corners can be attained by setting 粗 · 精加工分2次进行等高线加工可提高槽铣精度。 an R insertion or deceleration on the CAM or machine side. In comparison to the same tool diameters of radius end mill, ball end mill machine less material per pass (large corner radius generate cutting resistance 7. When cutting load uctuates (in the corners, etc.) or when high precision which tilt ball end mill largely). In order to improve the precision of the ribs, is required, be sure to control the rotational speed. please separate the contour milling in roughing (correction of unmachined area) and nishing (shown as double lined area in gure on right) procedure. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. 切削条件 Cutting Conditions FROM NEXT 34
PHX-DBT/PHX-PC-DBT 切削条件基准表 Cutting Conditions FROM NEXT 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗 槽加工条件 精加工条件 High feed roughing of 38 〜 53HRC 〜53HRC 〜55HRC Work Material free-cutting materials Semi-roughing in high toughness Machining Conditions For Slotting Machining Conditions For Finishing mold materials 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH SKT4 SKD61 NAK80 HPM1 DH RE 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut (mm) LU Recommended Clearance (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf Cutting Angle 0.1 0.2 0.6 0.2 0.4 0.06 0.05 0.07 6 18,000 1,600 0.14 0.4 15,000 1,400 0.14 0.4 12,000 600 0.15 0.15 15,000 1,800 0.06 0.05 0.07 0.14 0.4 12,000 1,100 0.14 0.4 12,000 1,500 0.06 0.05 0.05 10 12,000 1,250 0.13 0.4 0.13 0.3 12,000 600 0.1 0.05 0.06 0.05 0.05 0.12 0.3 7,800 780 0.12 0.3 7,800 980 0.06 0.05 0.05 15 7,800 820 0.1 0.3 6,200 600 0.1 0.3 7,800 450 0.07 0.05 6,200 600 0.06 0.05 0.03 0.07 0.3 4,700 500 0.07 0.3 4,700 450 0.06 0.05 0.03 20 6,200 650 0.07 0.25 3,500 400 0.07 0.25 6,200 340 0.05 0.05 3,500 450 0.06 0.05 0.03 0.07 0.2 3,500 400 0.07 0.2 3,500 450 0.06 0.05 0.03 25 4,700 500 0.06 0.1 3,500 300 0.06 0.1 ---- 3,500 450 0.06 0.05 0.03 0.05 0.1 3,500 200 0.05 0.1 3,500 450 0.06 0.05 0.1 R1 30 0.3° 3,500 400 0.16 0.5 3,500 150 0.16 0.5 ---- 3,500 450 0.07 0.06 0.07 0.16 0.5 3,500 150 0.16 0.5 3,500 450 0.07 0.06 0.07 35 3,500 400 0.12 0.5 10,200 1,070 0.12 0.5 ---- 10,200 1,500 0.07 0.06 0.05 0.1 0.4 10,200 920 0.1 0.4 10,200 1,500 0.07 0.06 0.03 40 3,500 300 0.06 0.3 5,100 460 0.06 0.3 ---- 5,100 700 0.06 0.05 0.03 0.04 0.3 5,100 460 0.04 0.3 5,100 700 0.06 0.05 0.03 45 3,500 200 0.04 0.3 2,500 150 0.04 0.3 ---- 2,500 300 0.06 0.05 0.1 0.21 0.5 1,900 110 0.21 0.5 1,900 200 0.09 0.08 0.07 50 3,500 150 0.2 0.5 1,900 110 0.2 0.5 ---- 1,900 200 0.09 0.08 0.07 0.19 0.5 8,000 1,200 0.19 0.5 11,000 2,050 0.09 0.08 0.05 60 3,500 150 0.19 0.5 8,000 1,200 0.19 0.5 ---- 10,000 1,900 0.09 0.08 0.03 0.16 0.4 7,200 1,100 0.16 0.4 7,500 1,400 0.09 0.08 0.03 16 10,200 1,070 0.13 0.4 4,600 700 0.13 0.4 10,200 750 0.08 0.07 4,800 900 0.09 0.08 0.03 0.1 0.4 3,400 500 0.1 0.4 3,800 720 0.09 0.08 0.03 20 10,200 920 0.07 0.4 2,600 400 0.07 0.4 10,200 650 0.05 0.05 2,600 500 0.09 0.08 0.03 0.07 0.4 2,200 300 0.07 0.4 2,200 400 0.09 0.08 0.03 30 5,100 460 0.05 0.3 2,200 300 0.05 0.3 5,100 350 0.03 0.03 2,200 400 0.07 0.06 2,100 210 2,100 270 R1.25 40 0.3° 5,100 460 2,100 210 ---- 2,100 270 50 2,500 150 ---- 60 1,900 110 ---- 80 1,900 110 ---- 10 12,000 1,900 8,000 700 0.13 0.1 15 10,000 1,550 8,000 550 0.1 0.1 20 7,500 1,150 7,200 480 0.06 0.07 25 4,800 750 4,600 320 0.04 0.05 R1.5 30 0.3° 4,000 630 3,400 240 0.02 0.03 40 2,800 440 ---- 50 2,200 350 ---- 60 2,200 350 ---- 70 2,100 250 ---- 90 2,100 250 ---- 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 2. R0.5〜R2.5的标准状态下,颈口处夹持后刀具悬长为基准的加工条件。 3. 请使用刚性较高的机床和刀柄。 4. 请将刀具的振动精度控制在最小限度。 5. 走查线加工时,不使用 pf 数值,请参照 ap 数值。 6. 设定CAM 及设备侧角部的R角插补或减速,可以得到更稳定的高进给加工。 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 9. 切深量比切削条件表小的情况,可将进给速度调整到150%进行加工。 10. 切深量比切削条件表大的情况,进给速度可降低至60%,以保证稳定加工。 使用球头铣刀时,与相同工具径的圆弧角铣刀相比,每刃切削残余量较大, 残余量 粗 · 精加工分2次进行等高线加工可提高槽铣精度。 补正 In comparison to the same tool diameters of radius end mill, ball end mill machine less material per pass (large corner radius generate cutting resistance Milling of which tilt ball end mill largely). In order to improve the precision of the ribs, remaining please separate the contour milling in roughing (correction of unmachined materials area) and nishing (shown as double lined area in gure on right) procedure. FROM NEXT 35
FROM NEXT 特点 Features 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗 槽加工条件 精加工条件 圆P弧H角X-型 BDullFNoRse High feed roughing of 38 〜 53HRC 〜53HRC 〜55HRC Work Material free-cutting materials Semi-roughing in high toughness Machining Conditions For Slotting Machining Conditions For Finishing mold materials 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH SKT4 SKD61 NAK80 HPM1 DH 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut (mm) LU Recommended Clearance (min-1) (mm/min) p Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf Cutting Angle 0.08 aRE 0.1 0.09 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 20 7,280 1,310 0.22 0.5 6,370 960 0.22 0.5 6,370 570 0.08 0.07 8,190 1,720 30 4,550 820 0.18 0.5 3,640 550 0.18 0.5 3,640 330 0.02 0.03 5,000 1,050 0.1 0.09 0.03 40 3,180 570 0.13 0.5 2,730 410 0.13 0.5 - - - - 2,730 570 0.1 0.09 0.04 R1.75 50 0.5° 2,730 500 0.1 0.4 2,280 340 0.1 0.4 - - - - 2,280 480 0.1 0.08 0.03 60 2,280 410 0.07 0.4 2,280 340 0.07 0.4 - - - - 2,280 480 0.1 0.08 0.03 80 1,820 330 0.06 0.3 1,820 270 0.06 0.3 - - - - 1,820 380 0.1 0.07 0.03 100 1,820 330 0.06 0.3 1,820 270 0.06 0.3 - - - - 1,820 380 0.1 0.07 0.03 10 9,600 2,000 0.3 0.6 6,000 1,250 0.3 0.6 6,000 800 0.15 0.1 9,500 2,400 0.12 0.1 0.1 15 9,300 1,900 0.27 0.6 6,000 1,200 0.27 0.6 6,000 800 0.12 0.1 9,000 2,250 0.12 0.1 0.1 20 7,600 1,550 0.25 0.6 6,000 1,150 0.25 0.6 6,000 700 0.1 0.07 8,200 2,050 0.12 0.1 0.1 25 6,100 1,250 0.23 0.6 5,500 1,100 0.23 0.6 5,500 450 0.05 0.07 5,500 1,350 0.12 0.1 0.07 30 5,000 1,050 0.2 0.6 4,500 800 0.2 0.6 4,500 350 0.03 0.05 4,500 1,100 0.12 0.1 0.07 35 3,600 750 0.16 0.5 3,600 650 0.16 0.5 3,600 280 0.01 0.03 3,600 900 0.12 0.1 0.05 40 3,000 630 0.12 0.5 3,000 550 0.12 0.5 3,000 150 0.007 0.01 3,000 750 0.12 0.1 0.05 R2 45 0.5° 2,700 550 0.1 0.4 2,700 500 0.1 0.4 - - - - 2,700 680 0.12 0.1 0.03 P球H头X型-BalDl NBosTe 50 2,500 520 0.1 0.4 2,500 450 0.1 0.4 - - - - 2,500 630 0.12 0.1 0.03 60 2,100 430 0.08 0.4 2,100 400 0.08 0.4 - - - - 2,100 530 0.12 0.1 0.03 70 1,600 240 0.08 0.4 1,600 220 0.08 0.4 - - - - 1,600 280 0.12 0.1 0.03 90 1,600 240 0.08 0.4 1,600 220 0.08 0.4 - - - - 1,600 280 0.12 0.1 0.03 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 100 1,600 240 0.07 0.3 1,600 220 0.07 0.3 - - - - 1,600 280 0.1 0.08 0.03 120 1,200 140 0.05 0.3 1,200 130 0.05 0.3 - - - - 1,200 170 0.1 0.08 0.03 150 1,200 140 0.05 0.3 1,200 130 0.05 0.3 - - - - 1,200 170 0.1 0.08 0.03 10 7,700 1,900 0.35 0.8 4,800 1,100 0.35 0.8 4,800 900 0.2 0.1 7,700 2,400 0.15 1.2 0.1 15 7,700 1,900 0.3 0.8 4,800 1,000 0.3 0.8 4,800 850 0.16 0.1 6,100 1,900 0.15 1.2 0.1 20 7,700 1,800 0.3 0.8 4,800 950 0.3 0.8 4,800 700 0.12 0.07 6,100 1,900 0.15 1.2 0.1 25 5,100 1,300 0.25 0.8 4,800 900 0.25 0.8 4,800 650 0.06 0.05 5,100 1,600 0.15 1.2 0.07 30 5,100 1,200 0.2 0.6 4,800 850 0.2 0.6 4,800 500 0.03 0.05 5,100 1,600 0.15 1.2 0.07 R2.5 0.5° 4,400 400 0.015 0.03 4,400 1,350 0.15 1.2 0.05 35 4,400 1,100 0.14 0.6 4,400 750 0.14 0.6 40 3,100 750 0.1 0.6 3,100 650 0.1 0.6 3,100 260 0.007 0.03 3,100 950 0.15 1.2 0.05 60 2,200 430 0.1 0.6 2,200 400 0.08 0.5 - - - - 2,200 600 0.15 1.2 0.05 80 1,600 250 0.1 0.5 1,600 240 0.08 0.5 - - - - 1,600 430 0.15 1.2 0.05 90 1,600 250 0.1 0.5 1,600 240 0.08 0.5 - - - - 1,600 430 0.15 1.2 0.05 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual 切削条件 milling conditions. Cutting Conditions 2. For 0.5R-2.5R, the machining conditions are based on chucking the tool up to the base of the neck. 3. Use a rigid and precise machine and holder. 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 5. In the case of linear machining, do not use the Pf value, instead refer to the ap value. 6. More stable high-feed machining in the corners can be attained by setting an R insertion or deceleration on the CAM or machine side. 7. When cutting load uctuates (in the corners, etc.) or when high precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. FROM NEXT 36
PHX-DBT/PHX-PC-DBT 切削条件基准表 Cutting Conditions FROM NEXT 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗 槽加工条件 精加工条件 High feed roughing of 38 〜 53HRC 〜53HRC 〜55HRC Work Material free-cutting materials Semi-roughing in high toughness Machining Conditions For Slotting Machining Conditions For Finishing mold materials 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH SKT4 SKD61 NAK80 HPM1 DH 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut LU Recommended (mm) (min-1) (mm/min) p Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf Clearance Cutting Angle aRE 24 6,400 1,900 0.43 1.2 4,000 1,200 0.3 1 4,000 900 0.3 0.1 6,500 1,950 0.18 0.16 0.1 30 5,100 1,500 0.34 1.2 4,000 1,150 0.3 1 4,000 900 0.25 0.1 5,100 1,950 0.18 0.16 0.1 36 4,200 1,250 0.38 1.2 4,000 1,100 0.3 1 4,000 750 0.2 0.07 4,200 1,580 0.18 0.16 0.07 42 3,700 1,050 0.2 0.9 3,700 1,000 0.2 1 3,700 500 0.15 0.05 3,700 1,400 0.18 0.16 0.07 48 3,600 750 0.15 0.9 2,600 700 0.15 0.8 2,600 400 0.1 0.03 2,600 980 0.18 0.16 0.05 R3 54 0.5° 2,100 630 0.1 0.8 2,100 600 0.1 0.8 2,100 240 0.05 0.03 2,100 800 0.18 0.16 0.05 66 1,900 550 0.08 0.7 1,900 500 0.08 0.7 - - - - 1,900 700 0.18 0.16 0.03 80 1,700 450 0.08 0.6 1,700 400 0.08 0.6 - - - - 1,700 650 0.18 0.16 0.03 90 1,600 380 0.08 0.6 120 1,300 280 0.08 0.5 1,600 380 0.08 0.6 - - - - 1,600 580 0.18 0.16 0.03 150 1,300 280 0.08 0.5 30 4,800 2,300 0.45 1.5 1,300 280 0.07 0.4 - - - - 1,300 460 0.15 0.13 0.03 40 3,800 1,800 0.38 1.3 1,300 280 0.07 0.4 - - - - 1,300 460 0.15 0.13 0.03 3,000 1,260 0.3 1.5 3,000 1,050 0.3 0.15 4,800 2,400 0.24 0.21 0.1 3,000 1,200 0.3 1.3 3,000 1,050 0.3 0.1 3,800 1,900 0.24 0.21 0.1 48 3,200 1,500 0.28 1.2 3,000 1,100 0.25 1.2 3,000 900 0.25 0.1 3,200 1,600 0.24 0.21 0.07 56 2,700 1,300 0.2 1.1 2,700 1,000 0.2 1.1 2,700 800 0.2 0.07 2,700 1,350 0.24 0.21 0.07 R4 64 0.5° 1,900 900 0.2 1 1,900 700 0.17 1 1,900 500 0.17 0.07 1,900 950 0.24 0.21 0.05 80 1,500 700 0.15 0.8 90 1,400 670 0.15 0.8 1,500 550 0.14 0.8 - - - - 1,500 750 0.24 0.21 0.03 0.8 100 1,200 600 0.15 0.7 1,400 500 0.12 0.8 - - - - 1,400 700 0.24 0.21 0.03 120 1,000 500 0.1 1.8 1.8 1,200 400 0.1 0.8 - - - - 1,200 600 0.24 0.21 0.03 35 3,800 2,300 0.65 50 3,100 1,900 0.55 1,000 350 0.07 0.7 - - - - 1,000 500 0.24 0.21 0.03 2,400 1,000 0.4 1.6 2,400 850 0.4 0.15 3,800 2,400 0.3 0.27 0.1 2,400 1,000 0.3 1.6 2,400 850 0.3 0.15 3,100 1,950 0.3 0.27 0.1 60 2,500 1,500 0.46 1.6 2,400 1,000 0.3 1.5 2,400 850 0.3 0.1 2,500 1,550 0.3 0.27 0.1 70 2,200 1,300 0.34 1.6 2,200 900 0.3 1.5 2,200 800 0.3 0.1 2,200 1,350 0.3 0.27 0.07 R5 80 0.5° 1,500 800 0.24 1.6 1,500 600 0.2 1.5 1,500 600 0.2 0.07 1,500 950 0.3 0.27 0.07 100 1,200 600 0.15 1.5 120 1,050 500 0.1 1.3 1,200 500 0.12 1.5 1,200 500 0.12 0.07 1,200 750 0.3 0.27 0.05 140 850 400 0.07 1.3 160 700 320 0.07 1 1,000 400 0.1 1.3 - - - - 1,050 650 0.3 0.27 0.05 800 350 0.07 1.3 - - - - 850 500 0.3 0.27 0.03 700 300 0.07 1 - - - - 700 450 0.3 0.27 0.03 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 2. R0.5〜R2.5的标准状态下,颈口处夹持后刀具悬长为基准的加工条件。 3. 请使用刚性较高的机床和刀柄。 4. 请将刀具的振动精度控制在最小限度。 5. 走查线加工时,不使用 pf 数值,请参照 ap 数值。 6. 设定CAM 及设备侧角部的R角插补或减速,可以得到更稳定的高进给加工。 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 9. 切深量比切削条件表小的情况,可将进给速度调整到150%进行加工。 1 0. 切深量比切削条件表大的情况,进给速度可降低至60%,以保证稳定加工。 使用球头铣刀时,与相同工具径的圆弧角铣刀相比,每刃切削残余量较大, 残余量 粗 · 精加工分2次进行等高线加工可提高槽铣精度。 补正 In comparison to the same tool diameters of radius end mill, ball end mill machine less material per pass (large corner radius generate cutting resistance Milling of which tilt ball end mill largely). In order to improve the precision of the ribs, remaining please separate the contour milling in roughing (correction of unmachined materials area) and nishing (shown as double lined area in gure on right) procedure. FROM NEXT 37
FROM NEXT 特点 Features 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗 槽加工条件 精加工条件 圆P弧H角X-型 BDullFNoRse High feed roughing of 38 〜 53HRC 〜53HRC 〜55HRC Work Material free-cutting materials Semi-roughing in high toughness Machining Conditions For Slotting Machining Conditions For Finishing mold materials 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKT4 SKD61 NAK80 HPM1 DH SKT4 SKD61 NAK80 HPM1 DH 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut LU Recommended (mm) (min-1) (mm/min) p Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Pf Clearance Cutting Angle aRE P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR 45 3,200 1,700 0.8 2 2,000 800 0.8 1.8 2,000 800 0.6 0.15 3,200 2,400 0.36 0.32 0.15 60 2,500 1,300 0.65 2 2,000 800 0.65 1.8 2,000 800 0.5 0.15 2,500 1,900 0.36 0.32 0.15 70 2,100 1,100 0.57 2 2,000 800 0.57 1.8 2,000 800 0.5 0.1 2,100 1,600 0.36 0.32 0.1 85 1,800 950 0.42 1.8 1,500 600 0.42 1.7 1,500 600 0.4 0.1 1,800 1,350 0.36 0.32 0.1 R6 0.5° 690 0.3 1.8 1,200 500 0.3 1.7 1,200 500 0.3 0.1 1,300 980 0.36 0.32 0.1 100 1,300 120 1,000 530 0.25 1.5 1,000 420 0.25 1.5 - - - - 1,000 750 0.36 0.32 0.05 140 900 470 0.2 1.5 900 380 0.2 1.5 - - - - 900 680 0.36 0.32 0.05 160 700 370 0.15 1.3 700 300 0.15 1.3 - - - - 700 530 0.36 0.32 0.05 55 2,400 1,600 1 2.2 1,500 600 1 1.8 1,500 600 0.8 0.15 2,400 2,400 0.48 0.4 0.2 80 1,900 1,250 0.9 2.2 1,500 600 0.9 1.8 1,500 600 0.8 0.15 1,900 1,900 0.48 0.4 0.15 90 1,600 1,050 0.75 2.2 1,500 600 0.75 1.8 1,500 600 0.7 0.1 1,600 1,600 0.48 0.4 0.1 R8 0.5° 2 1,400 570 0.55 1.7 1,400 570 0.5 0.07 1,400 1,400 0.48 0.4 0.07 105 1,400 900 0.55 120 1,000 650 0.4 2 1,000 420 0.4 1.7 1,000 420 0.4 0.05 1,000 1,000 0.48 0.4 0.05 150 800 500 0.4 2 800 340 0.4 1.7 800 340 0.4 0.05 800 720 0.48 0.4 0.05 70 1,900 1,500 1.2 3.6 1,200 500 1.2 1.8 1,200 500 0.8 0.15 1,900 2,400 0.6 0.5 0.2 P球H头X型-BalDl NBosTe 90 1,500 1,200 1.1 3.6 1,200 500 1.1 1.8 1,200 500 0.8 0.15 1,500 1,900 0.6 0.5 0.15 R10 110 0.5° 1,300 1,000 0.9 3.5 1,200 500 0.9 1.8 1,200 500 0.8 0.1 1,300 1,600 0.6 0.5 0.1 130 1,100 850 0.7 3.4 1,100 450 0.7 1.8 1,100 450 0.7 0.1 1,100 1,400 0.6 0.5 0.07 150 760 600 0.5 3.3 760 320 0.5 1.8 760 320 0.5 0.07 760 950 0.6 0.5 0.05 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 1. The above mentioned conditions according to projection lengths are intended as general guidelines for reference only. Adjustments should be made based on actual 切削条件 milling conditions. Cutting Conditions 2. For 0.5R-2.5R, the machining conditions are based on chucking the tool up to the base of the neck. 3. Use a rigid and precise machine and holder. 4. Tool vibrations should be kept at a minimum level for maximum accuracy. 5. In the case of linear machining, do not use the Pf value, instead refer to the ap value. 6. More stable high-feed machining in the corners can be attained by setting an R insertion or deceleration on the CAM or machine side. 7. When cutting load uctuates (in the corners, etc.) or when high precision is required, be sure to control the rotational speed. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. 38
PHX-LN-DBT 切削条件基准表 Cutting Conditions 易削材料 高效率粗加工 抑制振动条件 Vibration control conditions 〜 40HRC 加工材料 高韧性金属模具材料 半粗加工 微细形状 槽加工条件 精加工条件 High feed roughing of 40 〜 60HRC 〜60HRC 〜60HRC Work Material free-cutting materials Semi-roughing in high toughness mold materials Machining conditions for slotting Machining conditions for finishing 调质钢・预硬钢 Hardened Steel Prehardened Steel SKT4 SKD61 NAK80 HPM1 DH DH DAC SKD61 SKD11 Ti-6Al-4V(H) CoCr SKT4 NAK80 HPM SCM SCM S40C S60C CoCrMo 推荐倾斜 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 转速 进给速度 切深量 (mm) 精加工量 颈长 切入角度 Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut Speed Feed Depth of Cut LU Recommended (mm) (min-1) (mm/min) p Pf (min-1) (mm/min) ap Pf (min-1) (mm/min) ap Last Pitch ※1 (min-1) (mm/min) ap Pf Clearance Cutting Angle aRE 0.05 0.1 0.05 0.05 0.04 0.1 0.04 0.05 1 18,000 1,200 0.05 0.14 18,000 1,000 0.03 0.08 18,000 300 0.03 0.04 18,000 700 0.018 0.018 0.03 18,000 850 0.02 0.08 18,000 255 0.02 0.04 18,000 700 0.018 0.018 0.03 2 18,000 1,000 0.04 0.12 18,000 700 0.01 0.06 18,000 210 0.01 0.03 18,000 700 0.018 0.018 0.025 18,000 600 0.07 0.16 18,000 180 0.07 0.07 18,000 700 0.018 0.018 0.02 R0.3 3 0.3° 18,000 850 0.03 0.12 16,000 400 0.05 0.16 16,000 120 0.05 0.07 16,000 620 0.018 0.018 0.01 18,000 0.04 0.16 18,000 330 0.04 0.05 18,000 900 0.03 0.03 0.05 4 18,000 700 0.02 0.1 18,000 1,100 0.03 0.15 18,000 270 0.03 0.05 18,000 900 0.03 0.03 0.05 16,000 900 0.03 0.15 16,000 210 16,000 720 0.03 0.03 0.03 6 18,000 500 0.01 0.08 10,000 700 0.02 0.13 10,000 160 -- 12,000 540 0.03 0.03 0.03 550 0.01 0.1 - -- 360 0.03 0.03 0.02 4 18,000 1,200 0.08 0.2 8,000 420 0.1 0.23 - - -- 8,000 320 0.03 0.03 0.02 7,000 350 0.08 0.23 - - 0.1 0.1 7,000 270 0.02 0.02 0.01 6 18,000 1,000 0.05 0.16 6,000 260 0.06 0.23 - 390 0.08 0.1 6,000 1,100 0.04 0.04 0.05 16,000 0.03 0.2 16,000 340 0.06 0.1 18,000 960 0.04 0.04 0.05 8 16,000 800 0.04 0.16 16,000 1,300 0.02 0.15 16,000 280 0.03 0.1 16,000 900 0.04 0.04 0.03 15,000 1,150 0.2 0.3 15,000 180 0.02 0.07 15,000 600 0.04 0.04 0.02 R0.5 10 0.3° 12,000 650 0.04 0.16 10,000 0.15 0.3 10,000 120 0.2 0.1 10,000 600 0.04 0.04 0.01 7,500 950 0.12 0.3 7,500 420 0.15 0.1 10,000 1,800 0.06 0.05 0.1 12 8,000 420 0.03 0.15 15,000 600 0.1 0.3 15,000 360 0.12 0.1 15,000 1,500 0.06 0.05 0.07 14,000 400 0.08 0.3 14,000 330 0.1 0.1 12,000 1,500 0.06 0.05 0.07 14 7,000 350 0.02 0.13 12,000 1,400 0.07 0.25 12,000 300 0.08 0.1 12,000 1,200 0.06 0.05 0.07 10,000 1,200 0.06 0.2 10,000 240 0.07 0.07 10,000 1,000 0.06 0.05 0.05 16 6,000 260 0.01 0.1 8,000 1,100 0.05 0.2 8,000 260 0.06 0.07 8,000 950 0.06 0.05 0.03 7,500 900 0.05 0.15 7,500 250 0.05 0.05 7,500 700 0.06 0.05 0.03 6 18,000 1,500 0.1 0.3 6,800 700 0.25 0.5 6,800 240 0.05 0.05 6,800 600 0.06 0.05 0.02 6,200 650 0.2 0.5 6,200 180 0.25 0.15 6,200 550 0.06 0.05 0.02 8 16,000 1,300 0.08 0.3 6,000 630 0.2 0.5 6,000 480 0.2 0.15 6,000 2,050 0.09 0.08 0.1 8,000 600 0.18 0.5 8,000 480 0.2 0.15 11,000 1,900 0.09 0.08 0.07 R0.75 10 0.3° 15,000 1,100 0.06 0.25 8,000 450 0.27 0.8 8,000 440 0.18 0.15 10,000 1,400 0.09 0.08 0.07 7,200 1,200 0.25 0.8 7,200 280 0.27 0.2 7,500 900 0.09 0.08 0.05 12 10,000 700 0.04 0.2 4,600 1,200 0.23 0.6 4,600 480 0.25 0.2 4,800 2,250 0.12 0.1 0.1 6,000 1,100 0.3 1 6,000 450 0.23 0.2 9,000 2,050 0.12 0.1 0.1 16 7,500 400 0.025 0.15 6,000 700 0.3 1 6,000 420 0.3 0.2 8,200 1,350 0.12 0.1 0.07 5,500 1,200 5,500 480 0.3 0.2 5,500 1,800 0.18 0.16 0.1 6 18,000 1,600 0.2 0.6 4,000 1,150 4,000 480 8,000 1,150 0.18 0.16 0.07 4,000 1,100 4,000 5,100 8 14,000 1,400 0.18 0.5 1,200 1,150 10 12,000 1,250 0.16 0.4 12 10,000 1,050 0.14 0.4 R1 14 0.3° 8,000 850 0.12 0.35 16 7,500 780 0.12 0.4 18 6,800 700 0.1 0.4 20 6,200 650 0.1 0.4 22 6,000 600 0.08 0.3 12 12,000 1,700 0.3 0.7 R1.5 16 0.3° 10,000 1,550 0.25 0.7 20 7,500 1,150 0.2 0.6 25 4,800 750 0.18 0.6 16 9,300 1,900 0.27 1 R2 20 0.5° 7,600 1,550 0.25 1 25 6,100 1,250 0.23 0.8 R3 20 0.5° 8,000 3,000 0.43 1.5 30 5,100 1,500 0.34 1.2 ※1 Last Pitch是在加工沟槽,型腔时候,考虑到向侧面方向的切削阻力,在编写后角,出入的路径时设定“最终轮廓螺距” ※1. The“Last Pitch”is the standard nal contour pitch value calculated based on slotting and pocket milling paths including 的参考值。 runout and overcut caused by lateral cutting forces. 1. 上述按悬长区分的条件为参考值。请根据实际加工条件调整。 残余量 1. The above cutting conditions based on overhang length are to be 2. 有效长度为夹持后的刀具悬长加工条件。 补正 used as general guideline. Adjustments may be necessary 3. 请使用刚性较高的机床和刀柄。 depending on actual milling condition. 4. 请将刀具的振动精度控制在最小限度。 Milling of remaining 2. Overhang cutting conditions based on the e ective length of the tool 5. 走查线加工时,不使用 pf 数值,请参照 ap 数值。 materials attached to the holder. 6. 设定CAM 及设备侧角部的R角插补或减速,可以得到更稳定的高进给加工。 3. Use a rigid and precise machine and holder. 7. 角部等切削负荷变动较大以及加工精度较高的情况下,请降低转速使用。 4. Tool vibrations should be kept at a minimum level for maximum 8. 当切入角度大于推荐倾斜切入角度时,请降低进给速度。 9. 切深量比切削条件表小的情况,可将进给速度调整到150%进行加工。 accuracy. 10. 切深量比切削条件表大的情况,进给速度可降低至60%,以保证稳定加工。 5. Irneftehretocatsheeoafplinveaalurem. achining, do not use the Pf value, instead 使用球头铣刀时,与相同工具径的圆弧角铣刀相比,每刃切削残余量较大, 粗 · 精加工分2次进行等高线加工可提高槽铣精度。 6. More stable high-feed machining in the corners can be attained by In comparison to the same tool diameters of radius end mill, ball end mill setting an R insertion or deceleration on the CAM or machine side. machine less material per pass (large corner radius generate cutting resistance which tilt ball end mill largely). In order to improve the precision of the ribs, 7. When cutting load uctuates (in the corners, etc.) or when high please separate the contour milling in roughing (correction of unmachined precision is required, be sure to control the rotational speed. area) and nishing (shown as double lined area in gure on right) procedure. 8. When cutting at greater than the recommended cutting angle, reduce the feed. 9. When the depth of cut is less than the speci ed amount as listed above, the feed rate can be increased up to 150%. 10. When the depth of cut is greater than the speci ed amount as listed above, the feed rate can be reduced by no more than 60% to ensure stable milling. 39
▲ P h o e n i x为了更好地发挥 系列的能力 特点 Features To maximize performance of the Phoenix Series ■ 切削条件的计算公式 How to calculate cutting conditions 圆P弧H角X-型 BDullFNoRse 计算切削条件时,使用以下公式会更方便! 例 使用计算器计算 PHX-DFR φ10×R2 时 Calculating the PHX-DFR φ10×R2 with a calculator When you calculate the cutting conditions, it is much more convenient if you use the following equations! Ex. [ 计算公式 ] *DC为外径 使用工具 PHX-DFR φ10× R2 P圆H弧X-角L型NB-ullCNosReE P圆H弧X-角L型NB-ullDNosFeR P圆H弧X-角P型CB-ullDNosFeR DC= diameter Tool 39.25m/min (1,250min-1) n = 转速(min-1) 切削速度 1,500mm/min (0.4mm/t) Cutting Speed n = Vc ÷ 3.14 ÷ DC × 1,000 进给速度 Feed Vc = 切削速度(m/min) *DC为外径 Vc = n × 3.14 × DC ÷ 1,000 DC= diameter Vf = 进给速度(mm/min) *ZEFP为刃数 n=Vc÷3.14÷DC×1,000 =39.25m/min÷3.14÷φ10×1,000 Vf = n × ZEFP × fz ZEFP= number of flute =1,250min-1 fz = 每刃进给量(mm/t) *ZEFP为刃数 Vc=n×3.14×DC÷1,000 =1,250min-1×3.14×φ10÷1,000 fz = Vf ÷ ZEFP ÷ n ZEFP= number of flute =39.25m/min Vf=n×ZEFP×fz =1,250min-1×3刃×0.4mm/t =1,500mm/min 另外,还需考虑牙尖高度和周期进给。 fz=Vf÷ZEFP÷n =1,500mm/min÷3刃÷1,250min-1 牙尖高度和周期进给请参考以下内容。 =0.4mm/t Also take the cusp height and pick feed into account. The cusp height and pick feed are indicated as below. ■ 牙尖高度的计算方法(mm) The value of cusp height (mm) P球H头X型-BalDl NBosTe [ 计算公式 ] 例 使用计算器计算 PHX-DBT R5×100, h = 牙尖高度(mm) Pf 为 0.3mm 时 Ex. Calculating the PHX-DBT R5×100 with a calculator 圆P弧H角X-型 BCullRNoTse PH球X头-L型 BNall-NoDseBT PH球X头-型P BCall-NoDseBT 2 Pf 2 2 h= R - R2 - Pf h= R - R2 - 2 0.3÷2 =0.15 先端 R 5×5 0.15×0.15 =25 =0.0225 Tip Radius 25 - 0.0225 =24.9775 Pf 牙尖高度 h 24.9775 Cusp Height(mm) =4.99775 5 - 4.99775 切削条件 h = 0.00225mm Cutting Conditions ■ 半精、精加工切入量的参考值(mm) Approximate depth of cut for semi-finishing and finishing ・半精加工的切入量参考值 ・精加工的切入量参考值 R × ap0.06 R × ap0.13Approximate depth of cut for semi-finishing Approximate depth of cut for finishing 40
▲ P h o e n i x为了更好地发挥 系列的能力 To maximize performance of the Phoenix Series PHX-PC(锥颈)系列的悬长换算表 Overhang conversion table of the PHX-PC (Pencil Neck) Series 这是根据锥颈形状的刚性提高作为悬长换算的表。 使用下表计算出悬长,作为切削条件的参考。 The following table is to calculate the new overhang length, since rigidity has been improved with the use of Pencil Neck. Please use below as a reference for your cutting condition. [公式] 步骤 1 工具悬长量÷ 工具刃径 = L/D 步骤2 工具悬长量× 百分比=直柄换算的悬长 Step1 Overhang Length Mill. Diameter Step2 Overhang Length Percentage Converted overhang length for straight shank 例)PHX-PC-DBT R3×2° × 62.3、悬长 65mm 加工时(红圈部分) Ex.) PHX-PC-DBT R3 × 2°× 62.3, milling with an overhang of 65mm 步骤 1 ( 工具悬长量:65mm)÷( 工具刃径:φ6)= 10.83D ➡ 约11D 确认下表中“11D 的 2°”的百分比(63.8%) Step1 Overhang Length Mill. Diameter Approximately 11D : confirm the percentage from the below table 11D and 2 (63.8%) 步骤 2 ( 工具悬长量:65mm)×(百分比:63.8%)= 41.47mm ➡ 通过直柄换算设定悬长为 45mm 的切削条件 Step2 Percentage Based on this straight shank conversion, the overhang is calculated to be 45 mm. Please refer to it as the new cutting condition. Overhang Length 确保刚性▶ 。 straight 使用锥颈,即使悬长为 65mm,也可在相当于直柄的 45mm 的切削条件下进行加工,从而 to a 45mm shank tool while keeping the same rigidity. By utilizing the Pencil Neck, even if the overhang is 65 mm, the milling condition can be set equivalent 注)上述为仅根据工具刚性计算出的百分比。实际请根据使用刀柄、机械等的刚性进行调整。 Note: The above percentages are calculated based on the rigidity of the tool only. Please make necessary adjustments based on the conditions of your tool holder and machining center. 有效倾斜角 工具悬长量 E ective L/D Draft Angle 3D 4D 5D 6D 7D 8D 9D 10D 11D 12D 13D 14D 15D 16D 20D α° 颈部锥半角 θn 0.5゚ 99.7% 98.3% 96.6% 95.2% 93.6% 92.1% 90.7% 89.3% 88.0% 86.7% 85.4% 84.1% 82.9% 81.8% 77.4% 1゚ 98.3% 95.5% 92.6% 89.8% 87.1% 84.6% 82.2% 80.0% 77.9% 75.9% 74.0% 72.2% 70.5% 68.8% 62.9% 1.5゚ 97.0% 93.0% 88.8% 85.2% 81.6% 78.4% 75.4% 72.7% 70.1% 67.7% 65.5% 63.4% 61.4% 59.6% 53.2% 2゚ 95.7% 90.5% 85.6% 81.0% 76.9% 73.1% 69.8% 66.7% 63.8% 61.3% 58.8% 56.6% 54.6% 52.7% 46.2% 此表适用于 2°以下刚性较低的尺寸。超过 2°的尺寸,请根据加工条件进行设定。 Please use this chart for sizes under 2°with low rigidity. For sizes over 2°, please adjust accordingly based on milling condition. 即 使 悬 长 较 长,每 刃进 给 量 也 不 会 降 低 。 单 颈 式 通 过 改 变 悬 长,就 可 以使 用 同 一工 具 进 行加 工 。 Even with a long overhang length, feed per cutting edge will not decrease. Single-neck type o ers continuous machining with the same tool by simply changing the overhang length. 66mm ■ 使用 PHX-PC-DBT(R3×1.5° ×43.2)的中精加工工序 54mm Semi-finishing process using PHX-PC-DBT R3 1.5 43.2 45mm 工具悬长量 转速 切削速度 进给速度 每刃进给量 切深量 Overhang Length Speed Cutting Speed Feed Feed per Tooth Depth of Cut (min-1) (m/min) (mm/min) (mm/t) (mm) mm L/D 4,300 80 3,600 0.28 ap Pf 45 7.5 2,670 50 3,240 0.4 0.5 1.3 54 9 1,660 30 2,590 0.52 66 11 0.34 1 0.23 1 41
对于工具的热缩... Power Clamp For tool shrink fit... ◦对应柄径 φ3~φ50的刀具※1 根据需要提供5种配套产品 Applicable to 3- 50 of tool shank diameter 5 packages available based on needs ◦可短时间内加热 · 冷却 Short heating and cooling time ◦ 高安全性 High level of safety 避免触碰高热部分的设计 A design decreasing the danger of touching highly heated areas 带有防止过热的功能 Equipped with an overheating prevention function ◦操作性优良 Easy to operate ◦无需保养 Maintenance-free 1 Standard Plus 及 Premium 配套产品时。 详细请参照 OSG-HAIMER 样本。 *1 For Standard Plus and Premium package. Please refer to the OSG-HAIMER catalog for details. 42
⁓ทᱦ喋̶⊣喌ჲڣᰵ䭼ژत ࠬͧߑבЇࢁͨୁٖзԇ۱ ֪֭ԧमୁٖ١晬ࢁ૨Њ㋉ٌ૨䇂ٌ㒤 ڄ՚ஓ ՚ࠡ ԥҫ ࠬͧߑבЇࢁͨߎୂ ऄઢ ͺ ଽ ֪֭Їࢁ١؈Ԛ؈૨ ՚ ؈ߛक़֫ٺב: ԄҸࠡ كԥҫ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨ؍зԇ۱ ֪֭؍١ߌסԚ⢾ֽм૨ணਾަ מ՚ࠡ ԥҫ ࠬͧߑבЇࢁͨޗ୬зԇ۱ ऄઢ ͺ Ѯऱ ͺ ଽ ֪֭ޗ୬١ࢣ⻚՚ਰⴃ 奰 ⨝ם ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨםକӣҸ՛ ֪֭םକڐՇԚӜѰ֢எ (⨝ם ࠬͧߑבЇࢁͨ吣зԇ۱ ऄઢ ͺ Ѯऱ ͺ ଽ ֪֭吣١୶Ԛࡍ ڇ(֫ٺ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨறَӣҸ՛ ֪֭றَ١١ԘԚ௺ֽ૨ ՚Ѕଇ ֫ٺ՚ࠡ ԥҫ ࠬͧߑבЇࢁͨਲٖзԇ۱ ऄઢ Ѯऱ ଽ ֪֭ਲٖٗЏⴃԚ冪ⴃ૨ ՚ ⨝םޓ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨ㿥ஆзԇ۱ ֪֭㿥ஆ١Ԛ ҽԢԘ੪ ՚ Ԣ䃔֪֫ٺԧ4՚ࠡ ࠬͧߑבЇࢁͨߝٖ喓ٌзԇ۱ ऄઢ Ѯऱ ଽ ֪֭ߝٖ١喓ٌԚڏગ▲૨ ՚ԢࣶИ ڶ㎣ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨަзԇ۱ ֪֭ަ١ޏԚਾⴃ૨֢৻؍எ' ڇ՚ ࠬͧߑבЇࢁͨ؈ࡦзԇ۱ ऄઢ ͺ Ѯऱ ͺ ଽ ֪֭䂑㿄म؈ࡦ١憏ٖԚԧୂԇԚࡍ ⨝ם ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨۨୃзԇ۱ ֪֭ۨୃ١࠶ҌԚыࡇԧ૨֚࠼ ՚滏֢எ 㯈 ԥҫ ՚ ࠬͧߑבЇࢁٖͨٺӣҸ՛ ऄઢ ͺ Ѯऱ ͺ ଽ ֪ٖ֭ٺ١מԚߥչ૨ ՚ґӯИࡍ '⨝ם۰ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁ୍ͨټӣҸ՛ ୍֪֭ټ١䅁ԘԚ௺䇂੪ଳٌ૨ ՚ И䅁ୃѫॻ ㎣ ࠬͧߑבЇࢁͨࢋⴽзԇ۱ ऄઢ ͺ ଽ ֪֭ࢋⴽ١क़ँԚक़ࡇ૨क़ࡇ҄ⴃ )ͧक़ࡇ֪ॻ'ӟՍͨ ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁͨ࠶ࡎзԇ۱ ֪֭࠶ࡎ١㿄ُԚІஆ૨ޏ㿄֢எ( ڇ ࠬͧߑבЇࢁͨԘчӣҸ՛ ऄઢ ͺ Ѯऱ ͺ ଽ ֪֭Ԙч١߉ஆԚםי֢ڏ੪ ՚֢எ) ڇ'⨝ם ऄઢ ͺ Ѯऱ ͺ ଽ ࠬͧߑבЇࢁ࡙ͨзԇ۱ ֪֭ԧ࡙١ڶמԚ䅶㿄И૨ ՚Ԣଓ95.5 ࠬͧߑבЇࢁͨࡱמӣҸ՛ ऄઢ ͺ Ѯऱ ͺ ଽ ֪֭ࡱמ١ԧڐԚԧ૨Њԧڐи૨сՍИ什 ك ֫ٺ ऄઢ ͺ ଽ PHX 400 888 2086OSG ұચ۪ޱ䏣 9:00d12:00 13:00d17:00 ڳҒҼࡨ۩ћ E-mail:business@chinaosg.com




