泰基山镦机系列
广东泰基山科技有限公司GUANGDONG TAIJISHAN TECHNOLOGY CO., LTD.广东泰基山实业有限公司GUANGDONG TAIJISHAN INDUSTRIAL CO.,LTD东莞市泰基山机械设备有限公司DONGGUAN TAIJISHAN MACHINERY EQUIPMENT CO. LTD
为满足日益增长的市场需求,2021年我们于佛山高明建立了现代化新厂区,开启了产能与技术飞跃的新篇章。
To meet the ever-growing market demand, we established a modern new factory in Gaoming, Foshan in 2021, marking the beginning of a new chapter in our leapfrog development in terms of production capacity and technology.
COMPANYPROFILE 公司简介
用心服务于高速精密冲压冷镦产业
Dedicate ourselves to serving the high-speed precision stamping and cold heading industry
东莞市泰基山机械设备有限公司成立于2002年,是一家在机械研发与制造领域拥有二十余年经验的专业企业。为更好地响应市场需求,公司于2021年在佛山高明区增设新厂区,进一步扩大生产与研发能力。
公司专注于高端精密冲压和冷镦设备的制造,主营产品包括高速精密冷镦机、静压式零件螺母机、高速钢球机、精密导桂式高速冲床及肘节式高速精密冲床等。凭借强大的技术实力,泰基山组建了一支由行业精英组成的高水平研发团队,积极推动“产、学、研”相结合的技术创新体系。
在技术装备方面,公司引进了来自意大利、日本等国家的先进检测与加工设备,具备复杂高精度核心部件的自主研发与制造能力,多项技术填补国内空白,实现了高端高速精密冲压设备的“替代进口、国内首创”。
泰基山已荣获“中国名牌培育入库证书”、“管理质量认证证书”及“中国高新技术企业”等多项权威资质认证,始终以高端用户需求为导向,致力于为中国高速精密冲压与冷镦行业提供可靠装备和优质服务。
DongguanTaijishan Machinery Equipment Co., Ltd., established in 2002, is a professional enterprise with over 20years of experience in mechanical research, development, and manufacturing. To better respondto market demands, the company established a new factory in Gaoming District, Foshan in 2021, further expanding its production and research and development capabilities.
The company specializes in the manufacturing of high-end precision stamping and cold heading equipment, with its main products including precision guide-column high-speed presses, toggle-type high-speed precision presses, high-speed precision cold heading machines, and nut machines. Leveraging its strong technical expertise, Taiji Mountain has assembled a high-level R&D team composed of industry elites, actively promoting a technology innovation system that integrates"industry, academia, and research".
In terms of technical equipment, the company has introduced advanced testing and processing equipment from Italy, Japan, and othercountries, and possesses independentresearch,development, and manufacturingcapabilities forcomplex high-precision core components.Several technologies have filled domestic gaps, achievingthe "replacement of imports and domestic innovation" in high-end, high-speed, and precision stamping equipment.
Taiji Mountain has obtained multiple authoritative certifications such as the "China Famous Brand Cultivation and Inclusion Certificate", "Management Quality Certification", and "China High-tech Enterprise". It has always been oriented towards the needsof high-end users and is committed to providing reliable equipment and quality services for China's high-speed precision stamping and cold heading industry
汇聚行业精英构建“产-学-研”创新模式
Gathering Industry Elites Establish An "industry-university-research" Innovation Model
核心使命 CORE MISSION
泰基山的核心竞争力,源于一支高、精、尖的研发技术团队。我们与多家科研机构及高校深度合作,将前沿理论转化为实战技术。
The core competitiveness of Taiji Mountain stems from a high-level, elite, and cutting-edge R&D technology team Our team has deep cooperation with multiple research institutions and universities, translating cuttingedge theories into practical applications Turn into practical combat skills.
核心产品 CORE PRODUCTS
主营产品包括高速精密冷镦机、静压式零件螺母机、高速钢球机、精密导桂式高速冲床及肘节式高速精密冲床等。
Our main products include high-speed precision cold heading machines, hydrostatic nut assembly machines, and high-speedSteel ball machine, precision guided high-speed punch press, and toggle-type high-speed precision punch press, etc.
极致效率、产能倍增
Ultimate efficiency, doubled productivity
采用优化传动设计与高性能伺服控制系统,实现超高行程速率与极短的循环时间,每分钟可生产数百件产品,大幅提升您的单线产出,轻松应对大批量订单需求。
By adopting optimized transmission design and a high-performance servo controlsystem, we achieve ultra-high stroke rates and extremely short cycle times, enablingthe production of hundreds of products per minute. This significantly boosts your output per line and easily meets the demands of large-volume orders.
极致省材、成本领先
Ultimate material saving, cost leadership冷镦工艺为无切削加工,材料利用率高达95%以上,远超传统加工方式。从源头为您节省大量原材料成本,单件成本显著降低,直接提升利润空间。
The cold heading process is a non-cutting process with a material utilization rate of over 95%, far exceeding traditional processing methods. It saves you a significantamount of raw material costs from the source, significantly reduces the cost per piece, and directly increases profit margins.
快速换模、柔性生产
Quick mold change, flexible production
人性化的模具与夹钳设计,配合高效的换模系统(可选配自动换模),大幅缩短产品换线时间,让您能快速响应市场变化,实现小批量、多品种的柔性生产。
The humanized mold and clampdesign, coupled with an efficient mold change system (with automatic mold change as an option), significantly reduces product changeover time, enabling you to quickly respond to market changes andachieve flexible production with small batches and multiple varieties.
微米级精度、一致可靠
Micron-level precision, consistent and reliable高刚性一体式机身结构、精密导轨及闭环控制系统,有效消除振动与变形,确保每一个工位的成型力都精准稳定,保证产品尺寸公差始终如一,良品率超99%。
The high-rigidity integrated body structure, precision guide rails, and closed-loop control system effectively eliminate vibration and deformation, ensuring precise and stable forming force at each workstation. This guarantees consistent product dimensional tolerances and a yield rate exceeding 99%.
性能强化、价值升级
Performance enhancement, value upgrade冷间塑性变形使金属纤维流线连续完整,产品内部组织致密,其抗拉强度、硬度及抗疲劳性均显著优于切削加工件,为您打造更高品质、更高附加值的产品。
Cold plastic deformation ensures continuous and complete flow lines in metal fibers, resulting in a dense internalstructure of the product. Its tensile strength, hardness, and fatigue resistance are significantly superior to those of machined parts, providing you with higher quality and higher value-added products.
坚如磐石、长效稳定
As solid as a rock, with long-lasting stability
核心部件(机身、曲轴、连杆)采用优质合金钢并经特殊热处理工艺,由进口五轴机床精密加工而成,具备超凡的耐磨性与抗疲劳强度,专为7x24小时连续重载作业而设计。
The core components (body, crankshaft, connecting rod) are made of high-quality alloy steel and processed through special heat treatment techniques, precisely machined by imported fiveaxis machines, featuring exceptional wear resistance and fatigue resistance, and are specifically designed for 7x24-hour continuous heavy-duty operations.
研发引擎·创新之源
为顾客提供高精技术解决方案、以行业标杆引领合作方不断进步 Providing Customers With High-precision Technological Solutions, And Leading Partners To Make Continuous Progress With Industry Benchmarks.
从概念到现实的精密旅程 The precise journey from concept to reality
市场需求分析:精准捕捉行业趋势与用户痛点。
概念设计与仿真:运用CAD/CAE/CAM(如SolidWorks,ANSYS)进行三维建模、有限元分析(FEA)、运动仿真,在虚拟世界中优化每一项设计和应力分布。
原型试制与测试:在自有顶尖加工中心上制造原型机,在消音室、疲劳测试台上进行极端工况下的rigorous testing(严格测试),循环迭代,直至完美。
量产与持续优化:将验证成熟的技术转化为批量生产的可靠产品,并基于市场反馈进行持续迭代。
Marketdemandanalysis: Accuratelycapture industry trends and user pain points.
Conceptualdesignandsimulation:Utilize CAD/CAE/CAM(such asSolidWorks, ANSYS) for 3D modeling, finite element analysis (FEA), and motion simulation, optimizing every design and stress distribution in the virtual world.
Prototype trial productionand testing:Manufacture prototypemachines on our own top-notch machining centers, conduct rigorous testing under extreme conditions in anechoic chambers and fatigue test benches, and iterate through cycles until perfection is achieved.
Mass production and continuous optimization: Transform proven technologies into reliable products for mass production, and continuously iterate based on market feedback.
从东莞到佛山高明,变的是不断扩大的产能与日臻完善的技术,不变的是我们对“替代进口,国产崛起”的初心与承诺。我们汇聚行业精英,引进世界级精工设备,潜心钻研核心技术,只为您的每一个零件都能高效、精准、稳定地诞生。
From Dongguan to Gaoming, Foshan, what has changed are the continuously expanding production capacity and the increasingly perfect technology. What remains unchanged is our original aspiration and commitment to "replace imports with domestic products and promote the rise of domestic manufacturing". We gather industry elites, intro– duce world-class precision equipment, and delve into core technologies, all for the efficient, precise, and stable production of every part for you.
泰基山倾力构建了由意大利、日本进口的顶级精密加工与检测矩阵
为何泰基山设备更精密、更耐用?答案在于我们用于制造它们的“母机”。我们深知,顶级性能源于顶级部件。泰基山斥巨资构建了由意大利、日本进口的顶级精密加工与检测矩阵。
Why are Taiji Mountain's devices more precise and durable? The answer lies in the \*master machines" we use to manufacture them. We understand that top performance comes from top components. Taiji Mountain has invested heavily to build a top-tier precision machining and testing matrix imported from Italy and Japan.
泰基山的卓越产品、不是“组装”出来的而是用世界顶级的“母机”“雕琢”出来的
The excellent products of Taiji Mountain are not “assembled",Instead, it is "crafted" using the world-class "master machine"
品质了然于胸、可靠性源于掌控 Quality is clear in mind, reliability comes from control
我们不仅设计设备,更以全球顶级的制造装备生产设备,双重优势构成了泰基山不可复制的核心竞争力
We not only design equipment, but also produce equipment with world-class manufacturing equipment. These dual advantages constitute the irreplaceable core competitiveness of Taiji Mountain 无论是标准螺栓、螺母,还是复杂的异形件泰基山 冷镦机都能以极高的效率和一致性实现完美成型
Whether it's standard bolts and nuts, or complex irregular-shaped parts, the Taiji Mountain cold heading machine can achieve perfect forming with high efficiency and consistency
专业化设计:结构针对冷镦、冲孔、攻牙等螺母特定工序强化,运行更稳定。
超高精度:确保螺母的螺纹精度、对边对角尺寸、支承面平行度等关键指标完美达标。
换模便捷:人性化的模具设计,缩短更换产品时的调试时间提升综合效率。
经久耐用:关键部件采用特殊合金钢材并经特殊热处理,适应高强度连续作业。
Professional design: The structure is optimized for specific processes such as cold heading, punching, and tapping of nuts, ensuring more stable operation.
①床身 Machine Body
铸铁以抗拉强度极好的合金铸铁铸成,并经国家检验部门质量检测,具有极佳的吸震性能,在高速冲压及高速进给的情况下,机身沉稳,震动小,保证机台的长期精度。
The cast iron is made of alloy cast iron with excellent tensile strength, and has undergone quality inspection by national inspection departments. It has excellent shock absorption performance, ensuring a stable machine body and minimal vibration during high-speed stamping and high– speed feeding, thus guaranteeing the long-term accuracy of the machine.
②主滑台 Main Slide
加长一体式特殊铸件滑块,采用进口五轴加工一次加工成型,保证精度和长期耐磨。
Lengthening integral special casting slide block, using imported five axis processing,one-time processing toensure accuracy and long-term wear resistance.
冷镦机特性 COLD HEADING MACHINE SPECIALITY
稳定送料系统
采用气压双组合轮棘轮传动进料,压料压力可调节,从而保证送料精准且稳定。
坚固机体与减震
床身、底座、滑块、飞轮、连杆等重要铸件均采用高强度合金球墨铸铁,并经人工时效处理,具有优异的强度和耐磨性。整机性能稳定可靠,减震性好,并提供有效的质检报告。
便捷维护设计
拥有专利设计的夹台模块,使得设备调试更加便捷、稳定,日常保养和维护也更为容易。
精度与缓冲设计
主滑块设计有缓冲装置,能有效减少震动,保证设备在前死点位置能长期保持高精度。
关键部件耐磨耐压
在曲轴、连杆、销轴等关键摩擦部位,采用了高级合金铜衬套和轴瓦。它们硬度高、耐性极好,能适应高达20Mpa的负荷和8m/s的滑动速度,且不易产生抱轴现象。通过增大接触面积减小单位面积受力,极大延长了机床寿命。
高精度传动
所有齿轮均采用高强度耐磨合金材料,并经过磨齿工艺精加工,配合涨紧套装配设计,确保了传动系统能够长期稳定运行,保持精度。
③ 夹台 Clamp Sets
自主专利研发的模块化夹钳系统,高速精准,操作便利,易于维护。节省了操作人员调机时间,减少了新手学习时间
The modular clamp system developed by our own patent has theadvantages of high speed and precision, convenient operationand easy maintenance.It can save the time for the operator toadjust the machine and reduce the learning time of the novice.
4 切料 Material Cut-off
自主专利研发的切料系统,可实现方便的切刀快速安装,优化的切料曲线,保证切料平整稳定。 The cutting system developed by our own patent canrealize the quick instalation of the cutter,optimize thecutting curve and ensure the smooth and stable cutting.
⑤后通出 Back Pass-out
采用凸轮模块,可每功位单独调整行程,可实现稳定产品推出和切边等功能。
With cam module,the stroke can be adjusted individually foreach station,and thé functions of stable product launch and trimming can be realized.
6送料 Material Feeding采用气压可调压式双进料系统,高精度送料传动齿轮,保证送料长期精度和稳定。
The double feeding system with adjustable air pressure andhigh-precision transmission gear ensures long-term accuracyand stability offeeding
7伺服电机 Characteristics of servo motor
主马达采用伺服电机驱动控制:电路系统为伺服驱动器加PLC智能操作检测系统,(电压280V以上)保护电压与电网,综合省电30%以上。响应速快,秒动对模,低高速输出转矩一样,优越的控制产品精准度,提高生产效率(无级变速)。
The main motor is driven and controlled by a servo motor: the circuit system consists of a servo driver and a PLC intelligent operation detection system, (with a voltage of 280V or higher) protecting the voltage and power grid, achieving a comprehensive power saving of over 30%. It has fast response speed, second-level mold adjustment, low and high speed output torque, superior control product accuracy, and improved production efficiency (stepless speed change).
TJS-4系列冷镦机忠于精密与创新
用心服务于高速精密冲压冷镦产业De
TJS-4冷镦机特性 COLD HEADING MACHINE SPECIALITY
坚固耐用的机身
采用高强度合金铸铁,经国家质量检测,吸震性能极佳,高速运行下依然沉稳,保证设备长期精度。
Durable and robust body: Made of highstrength alloy cast iron, it has passed national quality inspection and exhibits excellent shock absorption performance. It remains stable even during high-speed operation, ensuring long-term accuracy of the equipment.
专利核心技术
切料系统:可实现快速安装切刀,优化的切割曲线保证切料平整稳定。模块化夹钳系统:高速精准、便于操作和维护,显著节省调机和学习时间。
Material cutting system: It allows for quick installationof cutting blades, and the optimized cutting curve ensures smooth and stable material cutting.
先进的平衡与控制系统
配备动态平衡系统确保高速平稳;采用伺服电机+PLC电控系统,能全面监测油压、气压、电压、电流等运行状态。
Equipped with a dynamic balance system to ensure high-speed stability; utilizing a servo motor + PLC electronic control system, whichcan comprehensively monitor operating conditions such as oil pressure, air pressure, voltage, and current.
强化关键部件
加大曲轴和连杆增强抗冲击性;采用高级合金铜套和轴瓦,耐磨性好,适应高负荷和高滑动速度,确保耐磨性和长期稳定性。
The crankshaft and connecting rod are enlarged to enhance impact resistance; high-grade alloy copper sleeves and bearing shells are adopted, which have good wear resistance and adapt to high loads and high sliding speeds, ensuring wearresistance andlong-term stability.
人性化与安全设计
自主开发的操作界面注重操作安全性和便利性,降低了新手的学习门槛。
The self-developed operation interface focuseson operational safety and convenience, reducing the learning threshold for novices.
高精度传动
齿轮经整体热处理和高精度磨齿工艺,保证耐用且运行噪音低。
The gears undergo overall heat treatment and high-precision gear grinding processes to ensure durability and low operating noise.
TECHINCAL技术A数T PARAMETERS
| 机型 | MODEL | 单位 | TJS-42S | TJS-43S | TJS-44S | TJS-46S |
| 工位数 | Stons Qunty | No. | 2 | 3 | 4 | 6 |
| 成型力 | Forming Force | Kgs | 8500 | 10000 | 11000 | 13000 |
| 最大剪断直径 | Max.Cut--off Diameter mm | Φ5 | Φ5 | Φ5 | Φ5 | |
| 最大剪断长度 | Max.Cut--off Length | mm | 50 | 50 | 50 | 50 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-300 | 60-300 | 60-260 | 60-200 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 13 | 13 | 13 | 13 |
| 定模顶出行程 | KO Stroke | mm | 50 | 50 | 50 | 50 |
| 主滑台行程 | Stroke | mm | 80 | 80 | 90 | 90 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ15*35L | Φ15*35L | Φ15*35L | Φ15*35L |
| 动模外形尺寸 | Punch Diameter | mm | Φ28*80L | Φ28*80L | Φ28*80L | Φ28*80L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ40*80L | Φ40*80L | Φ40*80L | Φ40*80L |
| 模具间距 | Die Pitch | mm | 45 | 45 | 45 | 45 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M2-M5 | M2-M5 | M2-M5 | M2-M5 |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 8-40 | 8-40 | 8-40 | 8-40 |
| 主电机额定功率(伺服)Main Motor Power | KW | 4KW-8极 | 5.5KW-8极 | 5.5KW-8极 | 7.5KW-8极 | |
| 主电机额定电压(伺服) Main Motor voltage | V | 三相380V | 三相380V | 三相380V | 三相380V | |
| 主电机额定频率(伺服)Main Motor frequency | HZ | 75HZ | 75HZ | 75HZ | 75HZ | |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | 750 | 750 | |
| 油泵功率 | Pump power | w | 2*180W(1/4HP) | 2*180W(1/4HP) | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 润滑油用量 | Oil consumption | 85L | 85L | 85L | 90L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 2.3*1*1.6 | 2.3*1*1.6 | 2.3*1.1*1.6 | 2.3*1.2*1.6 |
| 机器大约重量 | Weight | Ton | 1.75 | 2.1 | 2.35 | 2.6 |
| 机型 | Model | 单位 | TJS-52L | TJS-52S |
| 工位数 | Stons Qunty | No. | 2 | 2 |
| 成型力 | Forming Force | Kgs | 13500 | 13500 |
| 最大剪断直径 | Max. Cut- -off Diameter | mm | Φ6 | Φ6 |
| 最大剪断长度 | Max. Cut- -off L ength | mm | 65 | 65 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-260 | 60-260 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 13 | 13 |
| 定模顶行程 | KO Stroke | mm | 60 | 50 |
| 主滑台行程 | Stroke | mm | 110 | 80 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ19*40L | Φ19*40L |
| 动模外形尺寸 | Punch Diameter | mm | Φ31*80L | Φ31*80L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ46*100L | Φ46*100L |
| 模具间距 | Die Pitch | mm | 53 | 53 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M2-M6 | M2-M6 |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 8-55 | 8-40 |
| 主电机额定功率(伺服)Main Motor Power | KW | 5.5KW-8极 | 5.5KW-8极 | |
| 主电机额定电压(伺服)Main Motor voltage | V | 三相380V | 三相380V | |
| 主电机额定频率(伺服) | Main Motor frequency | HZ | 75HZ | 75HZ |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | |
| 油泵功率 | Pump power | w | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 润滑油用量 | Oil consumption | 90L | 90L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 2.45*1*1.65 | 2.45*1*1.65 |
| 机器大约重量 | Weight | Ton | 2.35 | 2.35 |
| TJS-53L | TJS-53S | TJS-54L |
| 3 | 3 | 4 |
| 15000 | 15000 | 18000 |
| Φ6 | Φ6 | Φ6 |
| 65 | 65 | 65 |
| 60-260 | 60-260 | 60-220 |
| 13 | 13 | 13 |
| 60 | 50 | 60 |
| 110 | 80 | 110 |
| Φ19*40L | Φ19*40L | Φ19*40L |
| Φ31*80L | Φ31*80L | Φ31*80L |
| Φ46*100L | Φ46*100L | Φ46*100L |
| 53 | 53 | 53 |
| M2-M6 | M2-M6 | M2-M6 |
| 8-55 | 8-40 | 8-55 |
| 5.5KW-8极 | 5.5KW-8极 | 7.5KW-8极 |
| 三相380V | 三相380V | 三相380V |
| 75HZ | 75HZ | 75HZ |
| 750 | 750 | 750 |
| 2*180W(1/4HP) | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 100L | 100L | 115L |
| 2.45*1.06*1.61 | 2.45*1.06*1.61 | 2.45*1.15*1.61 |
| 2.65 | 2.65 | 2.9 |
| 机型 | Model | 单位 | TJS-54S | TJS-55L |
| 工位数 | Stons Qunty | No. | 4 | 5 |
| 成型力 | Forming Force | Kgs | 18000 | 20000 |
| 最大剪断直径 | Max. Cut- -off Diameter | mm | Φ6 | Φ6 |
| 最大剪断长度 | Max. Cut- -off L ength | mm | 65 | 65 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-220 | 60-200 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 13 | 13 |
| 定模顶行程 | KO Stroke | mm | 50 | 60 |
| 主滑台行程 | Stroke | mm | 80 | 110 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ19*40L | Φ19*40L |
| 动模外形尺寸 | Punch Diameter | mm | Φ31*80L | Φ31*80L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ46*100L | Φ46*100L |
| 模具间距 | Die Pitch | mm | 53 | 53 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M2-M6 | M2-M6 |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 8-40 | 8-55 |
| 主电机额定功率(伺服)Main Motor Power | KW | 7.5KW-8极 | 11KW-8极 | |
| 主电机额定电压(伺服) | Main Motor voltage | V | 三相380V | 三相380V |
| 主电机额定频率(伺服) | Main Motor frequency | HZ | 75HZ | 75HZ |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | |
| 油泵功率 | Pump power | w | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 润滑油用量 | Oil consumption | 115L | 140L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 2.45*1.15*1.61 | 2.6*1.25*1.61 |
| 机器大约重量 | Weight | Ton | 2.9 | 3.2 |
| TJS-55S | TJS-56L | TJS-56S |
| 5 | 6 | 6 |
| 20000 | 23000 | 23000 |
| Φ6 | Φ6 | Φ6 |
| 65 | 65 | 65 |
| 60-200 | 60-200 | 60-200 |
| 13 | 13 | 13 |
| 50 | 60 | 50 |
| 80 | 110 | 80 |
| Φ19*40L | Φ19*40L | Φ19*40L |
| Φ31*80L | Φ31*80L | Φ31*80L |
| Φ46*100L | Φ46*100L | Φ46*100L |
| 53 | 53 | 53 |
| M2-M6 | M2-M6 | M2-M6 |
| 8-40 | 8-55 | 8-40 |
| 11KW-8极 | 15KW-8极 | 15KW-8极 |
| 三相380V | 三相380V | 三相380V |
| 75HZ | 75HZ | 75HZ |
| 750 | 750 | 750 |
| 2*180W(1/4HP) | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 140L | 150L | 150L |
| 2.6*1.25*1.61 | 2.6*1.3*1.68 | 2.65*1.35*1.68 |
| 3.2 | 3.8 | 3.8 |
| 机型 | Model | 单位 | TJS-62L | TJS-62S |
| 工位数 | Stons Qunty | No. | 2 | 2 |
| 成型力 | Forming Force | Kgs | 30000 | 30000 |
| 最大剪断直径 | Max. Cut- -off Diameter | mm | Φ9 | Φ9 |
| 最大剪断长度 | Max. Cut- -off L ength | mm | 110 | 110 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-220 | 60-220 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 25 | 25 |
| 定模顶行程 | KO Stroke | mm | 110 | 85 |
| 主滑台行程 | Stroke | mm | 170 | 110 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ28*50L | Φ28*50L |
| 动模外形尺寸 | Punch Diameter | mm | Φ38*115L | Φ38*115L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ56*150L | Φ56*150L |
| 模具间距 | Die Pitch | mm | 60 | 60 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M3-M8 | M3-M8 |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 10-100 | 10-60 |
| 主电机额定功率(伺服)Main Motor Power | KW | 11KW-8极 | 11KW-8极 | |
| 主电机额定电压(伺服)Main Motor voltage | V | 三相380V | 三相380V | |
| 主电机额定频率(伺服)Main Motorfrequency | HZ | 75HZ | 75HZ | |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | |
| 油泵功率 | Pump power | W | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 润滑油用量 | Oil consumption | 250L | 250L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 3.2*1.3*1.85 | 3.2*1.3*1.85 |
| 机器大约重量 | Weight | Ton | 4.2 | 4.2 |
TJS-6系列冷镦机
| TJS-63L | TJS-63S | TJS-64L |
| 3 | 3 | 4 |
| 35000 | 35000 | 40000 |
| Φ9 | Φ9 | Φ9 |
| 110 | 110 | 110 |
| 60-220 | 60-220 | 60-200 |
| 25 | 25 | 25 |
| 110 | 85 | 110 |
| 170 | 120 | 170 |
| Φ28*50L | Φ28*50L | Φ28*50L |
| Φ38*115L | Φ38*115L | Φ38*115L |
| Φ56*150L | Φ56*150L | Φ56*150L |
| 60 | 60 | 60 |
| M3-M8 | M3-M8 | M3-M8 |
| 10-100 | 10-60 | 10-100 |
| 18.5KW-8极 | 18.5KW-8极 | 22KW-8极 |
| 三相380V | 三相380V | 三相380V |
| 75HZ | 75HZ | 75HZ |
| 750 | 750 | 750 |
| 2*180W(1/4HP) | 2*180W(1/4HP) | 2*180W(1/4HP) |
| 260L | 260L | 280L |
| 3.5*1.33*1.85 | 3.5*1.33*1.85 | 3.5*1.4*1.85 |
| 5 | 5 | 5.8 |
| 机型 | Model | 单位 | TJS-64S | TJS-65L |
| 工位数 | Stons Qunty | No. | 4 | 5 |
| 成型力 | Forming Force | Kgs | 40000 | 45000 |
| 最大剪断直径 | Max. Cut- -off Diameter | mm | Φ9 | Φ9 |
| 最大剪断长度 | Max. Cut- -off L ength | mm | 110 | 110 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-200 | 60-180 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 25 | 25 |
| 定模顶行程 | KO Stroke | mm | 85 | 110 |
| 主滑台行程 | Stroke | mm | 120 | 170 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ28*50L | Φ28*50L |
| 动模外形尺寸 | Punch Diameter | mm | Φ38*115L | Φ38*115L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ56*150L | Φ56*150L |
| 模具间距 | Die Pitch | mm | 60 | 60 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M3-M8 | M3-M8 |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 10-60 | 10-100 |
| 主电机额定功率(伺服)Main Motor Power | KW | 22KW-8极 | 30KW-8极 | |
| 主电机额定电压(伺服)Main Motor voltage | V | 三相380V | 三相380V | |
| 主电机额定频率(伺服)Main Motor frequency | HZ | 75HZ | 75HZ | |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | |
| 油泵功率 | Pump power | W | 2*180W(1/4HP) | 2*735W(1/4HP) |
| 润滑油用量 | Oil consumption | 280L | 300L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 3.5*1.4*1.85 | 3.5*1.5*1.85 |
| 机器大约重量 | Weight | Ton | 5.8 | 6.3 |
TJS-6系列冷镦机
| TJS-65S | TJS-66L | TJS-66S | TJS-72L |
| 5 | 6 | 6 | 2 |
| 45000 | 50000 | 50000 | 40000 |
| Φ9 | Φ9 | Φ9 | ①10 |
| 110 | 110 | 110 | 120 |
| 60-180 | 60-180 | 60-180 | 60-200 |
| 25 | 25 | 25 | 25 |
| 85 | 110 | 85 | 120 |
| 120 | 170 | 120 | 170 |
| Φ28*50L | Φ28*50L | Φ28*50L | Φ32*50L |
| Φ38*115L | Φ38*115L | Φ38*115L | Φ45*115L |
| Φ56*150L | Φ56*150L | Φ56*150L | Φ60*150L |
| 60 | 60 | 60 | 70 |
| M3-M8 | M3-M8 | M3-M8 | M5-M10 |
| 10-60 | 10-100 | 10-60 | 10-100 |
| 30KW-8极 | 37KW-8极 | 37KW-8极 | 18.5KW-8极 |
| 三相380V | 三相380V | 三相380V | 三相380V |
| 75HZ | 75HZ | 75HZ | 75HZ |
| 750 | 750 | 750 | 750 |
| 2*735W(1/4HP) | 2*735W(1HP) | 2*735W(1HP) | 2*180W(1/4HP) |
| 300L | 320L | 320L | 260L |
| 3.5*1.5*1.85 | 3.5*1.55*1.85 | 3.5*1.55*1.85 | 3.5*1.35*1.85 |
| 6.3 | 6.7 | 6.7 | 5 |
TJS-8系列冷镦机冷镦机忠于精密与创新
用心服务于高速精密冲压冷镦产业De
TJS-8冷镦机特性 COLD HEADING MACHINE SPECIALITY
坚固耐用的机身
采用高强度合金铸铁,经国家质量检测,吸震性能极佳,高速运行下依然沉稳,保证设备长期精度。
Durable and robust body: Made of highstrength alloy cast iron, it has passed national quality inspection and exhibits excellent shock absorption performance. It remains stable even during high-speed operation, ensuring long-term accuracy of the equipment.
专利核心技术
切料系统:可实现快速安装切刀,优化的切割曲线保证切料平整稳定。模块化夹钳系统:高速精准、便于操作和维护,显著节省调机和学习时间。
Material cutting system: It allows for quick installation of cutting blades, and the optimized cutting curve ensures smooth and stable material cutting.
先进的平衡与控制系统
配备动态平衡系统确保高速平稳;采用伺服电机+PLC电控系统,能全面监测油压、气压、电压、电流等运行状态。
Equipped with a dynamic balance system to ensure high-speed stability; utilizing a servo motor + PLC electronic control system, whichcan comprehensively monitor operating conditions such as oil pressure, air pressure, voltage, and current.
强化关键部件
加大曲轴和连杆增强抗冲击性;采用高级合金铜套和轴瓦,耐磨性好,适应高负荷和高滑动速度,确保耐磨性和长期稳定性。
The crankshaft and connecting rod are enlarged to enhance impact resistance; high-grade alloy copper sleeves and bearing shells are adopted, which have good wear resistance and adapt to high loads and high sliding speeds, ensuring wearresistance andlong-term stability.
人性化与安全设计
自主开发的操作界面注重操作安全性和便利性,降低了新手的学习门槛。
The self-developed operation interface focuseson operational safety and convenience, reducing the learning threshold for novices.
高精度传动
齿轮经整体热处理和高精度磨齿工艺,保证耐用且运行噪音低。
The gears undergo overall heat treatment and high-precision gear grinding processes to ensure durability and low operating noise.
TECHINCAL技术A数T PARAMETERS
| 机型 | MODEL | 单位 | TJS-82L | TJS-83L | TJS-84L | TJS-86L |
| 工位数 | Stons Qunty | No. | 2 | 3 | 4 | 6 |
| 成型力 | Forming Force | Kgs | 50000 | 60000 | 68000 | 85000 |
| 最大剪断直径 | Max.Cut--off Diameter mm | Φ12 | Φ12 | Φ12 | Φ12 | |
| 最大剪断长度 | Max.Cut--off Length | mm | 170 | 130 | 130 | 130 |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-180 | 60-180 | 60-180 | 60-180 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 20 | 20 | 20 | 20 |
| 定模顶出行程 | KO Stroke | mm | 170 | 150 | 150 | 150 |
| 主滑台行程 | Stroke | mm | 260 | 180 | 180 | 180 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ35*70L | Φ35*70L | Φ35*70L | Φ35*70L |
| 动模外形尺寸 | Punch Diameter | mm | Φ50*155L | Φ50*130L | Φ50*130L | Φ50*130L |
| 定模外形尺寸 | Main Die Diameter | mm | Φ70*200L | Φ70*150L | Φ70*150L | Φ70*150L |
| 模具间距 | Die Pitch | mm | 80 | 80 | 80 | 80 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | M5-M10 | M5-M10 | M5-M10 | M5-M10 |
| 可制螺丝头下长度 | Shank Length of Blank mm | 10-150 | 10-105 | 10-105 | 10-105 | |
| 主电机额定功率(伺服) Main Motor Power | KW | 30KW-8极 | 37KW-8极 | 45KW-8极 | 55KW-8极 | |
| 主电机额定电压(伺服) Main Motor voltage | V | 三相380V | 三相380V | 三相380V | 三相380V | |
| 主电机额定频率(伺服)Main Motor frequency | HZ | 75HZ | 75HZ | 75HZ | 75HZ | |
| 主电机额定转速(伺服) Main Motor speed | r/min | 750 | 750 | 750 | 750 | |
| 油泵功率 | Pump power | w | 2*735W(1HP) | 2*735W(1HP) | 2*735W(1HP) | 2*735W(1HP) |
| 润滑油用量 | Oil consumption | 360L | 375L | 390L | 425L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 4.3*1.58*2.25 | 4.3*1.65*2.3 | 4.3*1.72*2.3 | 4.3*1.9*2.3 |
| 机器大约重量 | Weight | Ton | 8.4 | 9 | 9.6 | 11.2 |
TJS-静压零件螺母机
泰基山14B4S静压机
该品牌静压机系列中最新研发、国内首创双油隔离技术的中小型冷镦成型设备,专为解决冷镦生产“负载大、变形量大、头部薄、材料较硬”的加工痛点打造,广泛适配汽车零部件、高强度高精度紧固件等高端制造场景,尤其擅长复杂异形件与高硬度材料的冷镦加工。
The latest development in the brand's hydrostatic press series, featuring the domestically pioneered dual oil isolation technology, is a small and medium-sized cold heading forming equipment specifically designed to address the processing pain points of cold heading production, such as "high load, large deformation, thin head, and hard material". It is widely suitable for high-end manufacturing scenarios such as automotive parts and high-strength, high-precision fasteners, and is particularly adept at cold heading processing of complex irregular shapes and high-hardness materials.
静压零件螺母机特性COLD HEADING MACHINE SPECIALITY
双油隔离系统
将机台主要部件润滑油与产品成型油完全独立分隔,既能避免成型时金属碎屑、杂质污染润滑系统,又能防止成型热量导致润滑油高温变质,有效延长设备整机寿命,同时大幅降低主要部件的维护频次与操作难度。
Completely separating the lubricating oil for the main components of the machine from the product molding oil can not only prevent metal debris and impurities from contaminating the lubricationsystem during molding, but also prevent the molding heat from causing the lubricating oil to deteriorate at high temperatures, effectively extending the overall lifespan of the equipment, while significantly reducing the maintenance frequency and operational difficulty of the main components.
多连杆肘节驱动结构
主滑块采用该结构替代传统驱动方式,使压造过程更具柔性,显著减小设备与模具所受冲击力,让产品变形更柔和、成型升温更低。经泰基山多年冲压锻造及冷镦机实际生产数据统计,模具使用寿命与产品加工精度均实现大幅提升。
The main slider adopts this structure to replace traditionaldriving methods, making the forging process more flexible, significantly reducing the impact force on the equipment and molds, and resulting in gentler product deformation and lower temperature rise duringmolding. According to years of actual production data statistics from Taiji Mountain's stamping, forging, and cold heading machines, both the service life of molds and the processing accuracy ofproducts have been significantly improved.
伺服控制系统
支持通过手轮实现调机过程的精确控制,在不超力前提下,调试时可慢压成形且不卡机、不闷机,既方便调试观察,也助力技术人员快速上手培养。
It supports precise control of the adjustment process through a handwheel. Without exceeding the force limit, slow pressing can be achieved during debugging without jamming or stalling the machine, which is convenient for debugging observation and also helps technical personnel get started quickly and develop their skills.
TECHINCAL技术A数 PARAMETERS
| 机型 | MODEL | 单位 | TJS-11B6S | TJS-14B4S | TJS-14B6S | TJS-19B6S |
| 工位数 | Stons Qunty | No. | 6 | 4 | 6 | 6 |
| 成型力 | Forming Force | Kgs | 50000 | 70000 | 80000 | 150000 |
| 最大剪断直径 | Max.Cut--off Diameter mm | Φ9 | Φ10 | Φ12 | Φ17 | |
| 最大剪断长度 | Max.Cut--off Length | mm | 40 | 80 | 60 | 90 |
| 生产速度 | Producton Spedpcs | Pcs/min | 40-160 | 40-150 | 50-160 | 40-120 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 15 | 15 | 15 | 20 |
| 定模顶出行程 | KO Stroke | mm | 40 | 70 | 55 | 80 |
| 主滑台行程 | Stroke | mm | 100 | 130 | 140 | 165 |
| 剪模外形尺寸 | Cut off Die Diameter | mm | Φ25*50L | Φ32*60L | Φ35*60L | Φ46*60L |
| 动模外形尺寸 | Punch Diameter | mm | Φ35/Φ31*(使用冲棒95L) (使用冲模110L) | Φ40*115L | Φ40/Φ38*(使用冲棒110L) (使用冲模135L) | Φ50*(使用冲棒130L) (使用冲模155L) |
| 定模外形尺寸 | Main Die Diameter | mm | Φ46*100L | Φ56*120L | Φ56*120L | Φ70*150L |
| 模具间距 | Die Pitch | mm | 53 | 65 | 60 | 80 |
| 可制螺丝范围 | Normal Sina of Bolt | mm | 可制螺母对边12mm | M3-M8 | 可制螺母对边14mm 可制螺母对边22mm | |
| 可制螺丝头下长度 | Shank Length of Blank | mm | 可制长度 管类5-25 螺杆类8-35 | 10-50 | 可制长度管类5-35 螺杆类10-50 | 可制长度管类5-45 螺杆类15-60 |
| 主电机额定功率(伺服)Main Motor Power | KW | 30KW-8极 | 30KW-8极 | 45KW-8极 | 75KW-8极 | |
| 主电机额定电压(伺服)Main Motor voltage | V | 三相380V | 三相380V | 三相380V | 三相380V | |
| 主电机额定频率(伺服)Main Motorfrequency | HZ | 75HZ | 75HZ | 75HZ | 75HZ | |
| 主电机额定转速(伺服)Main Motor speed | r/min | 750 | 750 | 750 | 750 | |
| 油泵功率 | Pump power | W | 2*180W(1/4HP) | 180W(1/4MP)*735W(1HP)2*735W(1HP) 2*735W(1HP) | ||
| 润滑油用量 | Oil consumption | 250L | 380L | 420L | 525L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 3*1.5*2 | 3.95*1.75*2.4 | 3.8*1.7*2.4 | 4.45*2.15*2.7 |
| 机器大约重量 | Weight | Ton | 5.7 | 8.4 | 9 | 17 |
TJS-螺母机系列 忠于精密与创新
用心服务于高速精密冲压冷镦产业
Dedicate ourselves to serving the high-speed precision stamping and cold heading industry
TJS-螺母机特性 COLD HEADING MACHINE SPECIALITY
送料系统
免去了更换齿轮的繁琐步骤,可轻松调节送料长度。配备精密挡料装置,不仅实现精准控制,还具备短料检测功能,从源头保障质量。
Eliminates the cumbersome step of changing gears, and allows for easy adjustment of the feeding length. Equipped with a precise stopper device, it not only achieves precise control but also features a short material detection function, ensuring quality from the source.
滑台结构
对滑台进行了加长加高优化,增大了接触面积,从而显著提升了设备的稳定性、精度和耐磨性。
The slide table has been optimized by being lengthened and heightened, increasing the contact area and thus significantly improving the stability, precision, and wear resistance of the equipment.
压料方式
采用气压压料,调节简便快捷,实现了“快压快开”,提升了操作效率和响应速度。
Pneumatic material pressing is adopted, which allows for easy and quick adjustment, achieving "fast pressingand quick openinga and enhancing operational efficiency andresponse speed.
通出机构
采用独立曲轴传动,使通出板始终居中受力,极大地提高了通出动作的稳定性和生产过程的平顺性。
The adoption of an independent crankshaft drive ensures that the ejection plate is always centrally stressed, greatly enhancing the stability of the ejection action and the smoothness of the production process.
剪切技术
独特的圆剪切料设计,能精准送料并减少切刀行程,确保剪切过程平顺,材料切口更平整。
The unique round shearing material design ensures precise feeding and reduces the cutting blade's travel, ensuring a smooth shearing process and smoother material cuts.
模块化夹台
夹台采用独立分组式设计,每组可单独拆卸更换(例如加装自动张合钳),此设计既便于维护,又极大地拓展了设备加工产品的灵活性与多样性。
The clamping platform adopts an independent grouping design, with each group capable of being disassembled and replaced separately (for example, by adding automatic opening and closing pliers). This design not only facilitates maintenance but also greatly enhances the flexibility and diversity of the equipment's processing products.
TECHINCAL技术A参数T PARAMETERS
| 机型 | MODEL | 单位 | TJS-8B6S (静压式) | TJS-8B6S (圆剪) | TJS-10B6S (圆剪) | TJS-13B6S (圆剪) |
| 工位数 | Stons Qunty | No. | 6 | 6 | 6 | 6 |
| 成型力 | Forming Force | Kgs | 25000 | 25000 | 45000 | 65000 |
| 最大剪断直径 | Max.Cut—-off Diameter mm | Φ6 | Φ7 | Φ9 | Φ11 | |
| 最大剪断长度 | Max.Cut--off Length mm | 25 | 35 | 50 | 70 | |
| 生产速度 | Producton Spedpcs | Pcs/min | 60-210 | 60-250 | 60-200 | 60-180 |
| 动模顶出行程(选装) | P.KO Stroke | mm | 1 | 1 | / | 1 |
| 定模顶出行程 | KO Stroke | mm | 30 | 35 | 40 | 60 |
| 主滑台行程 | Stroke | mm | 80 | 60 | 80 | 120 |
| 剪模外形尺寸 | Cut off Die Diametermm | Φ28*50L | Φ15*35L | Φ25*50L | Φ35*60L | |
| 动模外形尺寸 | Punch Diameter | mm | Φ20*70L | Φ28*(使用冲棒80L) (使用冲模95L) | Φ35/Φ31*(使用冲棒95L) (使用冲模110L) | Φ40/Φ38*(使用冲棒110L) (使用冲模135L) |
| 定模外形尺寸 | Main Die Diameter | mm | Φ35*80L | 可通用市场螺母机主模可通用市场螺母机主模可通用市场螺母机主模 | ||
| 模具间距 | Die Pitch | mm | 38 | 45 | 53 | 60 |
| 可制螺丝范围 | Normal Sina of Bolt mm | Φ2-Φ7 | 可制螺母对边10MM | 可制螺母对边12MM | 可制螺母对边14MM | |
| 可制螺丝头下长度 | Shank Length of Blank mm | 2-20 | 可制长度管类5-18 | 可制长度 管类5-20 | 可制长度管类5-30 | |
| 主电机额定功率(伺服) Main Motor Power | KW | 7.5KW-8极 | 7.5KW-8极 | 15KW-8极 | 37KW-8极 | |
| 主电机额定电压(伺服) Main Motor voltage | V | 三相380V | 三相380V | 三相380V | 三相380V | |
| 主电机额定频率(伺服) Main Motor frequency HZ | 75HZ | 75HZ | 75HZ | 75HZ | ||
| 主电机额定转速(伺服) Main Motor speed | r/min | 750 | 750 | 750 | 750 | |
| 油泵功率 | Pump power | W | 2*180W(1/4HP) | 2*180W(1/4HP) | 2*735W(1HP) | |
| 润滑油用量 | Oil consumption | 125L | 150L | 150L | 320L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 2.6*1.3*1.6 | 2.3*1.2*1.6 | 2.65*1.35*1.68 | 3.5*1.55*1.85 |
| 机器大约重量 | Weight | Ton | 3.5 | 2.4 | 3.4 | 6 |
TJSGZ钢珠机系列忠于精密与创新
用心服务于高速精密冲压冷镦产业tr
TJSGZ-钢珠机特性 COLD HEADING MACHINE SPECIALITY
核心结构
采用肘节静压结构,有效保障设备运行的稳定性与压力传递效率;搭配圆剪剪料设计,不仅可实现钢珠原料的平整、精准裁切,显著减少加工误差,还支持短料检测功能一—当检测到不合格短料时,设备可自动开夹丢弃,进一步提升原料利用率与成品质量。
Adopting a toggle hydrostatic structure, it effectively ensures the stability of equipment operation and the efficiency of pressure transmission. Coupled with a round shear cutting design, it not only achieves flat and precise cuttingof steel ball raw materials, significantly reducing processing errors, but also supports short material detection function - when unqualified short materials are detected, the equipment can automatically open the clamp and discard them, further improving raw material utilization and finished product quality.
操作优化
具备独特夹台设计,大幅简化换模流程,降低调试时间与操作难度,提升生产切换效率;同时采用伺服电机控制,进一步提升设备运行的精准度与响应速度。
Equipped with a unique clamping platform design, it significantly simplifies the mold change process, reduces debugging time and operational difficulty, and enhances productionswitchingefficiency. Additionally, it adopts servo motor control to further improve the precision and response speed of equipment operation.
冷镦机系列的共性优势
该机型大概率延续品牌在润滑(如冷镦油与润滑油分离,保障长效润滑效果)、电控(如伺服电机+PLC系统,实现运行状态实时精准监测)方面的成熟技术,为设备高速运转时的可靠性与安全性提供额外保障。
This model is highly likely to continue the brand's mature technologies in lubrication (such as the separation of cold heading oil and lubricating oil to ensure long-lasting lubrication effect) and electronic control (such as servo motor + PLC system to achieve real-time and precise monitoring of operatingstatus), providing additional guarantees for the reliability and safety of the equipment during high-speed operation.
TECHINCAL技A术参数T PARAMETERS
| 机型 | MODEL | 单位 | TJS-GZ-10M (铜珠冷镦机) |
| 工位数 | Stons Qunty | No. | 1 |
| 成型力 | Forming Force | Kgs | 12000 |
| 最大剪断直径 | Max.Cut—-off Diameter mm | Φ8 | |
| 最大剪断长度 | Max.Cut--off Length mm | 15 | |
| 生产速度 | Producton Spedpcs Pcs/min | 100-350 | |
| 动模顶出行程 | P.KO Stroke | mm | 12 |
| 定模顶出行程 | KO Stroke | mm | 25 |
| 主滑台行程 | Stroke | mm | 28 |
| 剪模外形尺寸 | Cut off Die Diameter mm | Φ22*40 | |
| 动模外形尺寸 | Punch Diameter | mm | Φ46*85 |
| 定模外形尺寸 | Main Die Diameter | mm | Φ46*50 |
| 模具间距 | Die Pitch | mm | 36 |
| 可制螺丝范围 | Normal Sina of Bolt mm | 钢珠直径Φ8-Φ10 | |
| 主电机额定功率(伺服) Main Motor Power | KW | 11KW-4极 | |
| 主电机额定电压(伺服) Main Motor voltage | V | 三相380V | |
| 主电机额定频率(伺服)Main Motor frequency HZ | 100HZ | ||
| 主电机额定转速(伺服) Main Motor speed | r/min | 1500 | |
| 油泵功率 | Pump power | W | 2*180W(1/4HP) |
| 润滑油用量 | Oil consumption | 140L | |
| 机器外形尺寸 | Volume(L*W*H) | M | 2.68*1.2*1.86 |
| 机器大约重量 | Weight | Ton | 3.6 |
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中国:工廠
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