To be suitable for spinning different category of yarns.
Adopt high-precision controlling technology,it has the same
precise level with mechanical transmission system; Bottom
rollers can be stopped first, then started in order to improve
the auto-doffing performance with less end-breaks
ELECTRONIC DRAFTING SYSTEMIS PRECISE
AND STABLE
9
NEW TYPE OVER-PRSYNCHRONIZING
TECHNOLOGYFOR INTERMEDIATE DRIVE
FOR BOTTOM ROLLEROLONGATION FRAME
7
FA1569
49
50
FA1569
SuitaSuitabLifBobbTuNone-endbrNoASp75mm below ground level Ground
Note that 2100X1220 area is 75mm below ground level
Layout drawing Main technical parameters
Spindle gauge
Spindle number
Roller
Lift
Ring diameter mm
Suitable for fiberlength
able foryarn density Tex(Ne)
ble for Twist(tums per meter)
Twist direction
Draft
fting type of ring plate
Twisting type
Doffingtype
bin liftingrate when doffing
Tube inserting rate
reak rate whenauto-doffingfinished
Auto-doffng duration
Spinning driving
Draftingtype
pindle speed r/min
less than 40mm,40-51mm,51-60mm
36.4-4.86(16-120)
230-3000(Wharf diameter 19)
Zwith single tension disc,Zand S with dual tension disc
Total draft 10-60(standard),totaldraft10-80(optional)
arm byelectroniclifting
by electronictwisting
Auto-doffing
>99.5%
100%
≥97%(for medium count yarn)
3 minutes
1drivingbydisc
3-lineroller,cradle apron(short)plus bottom
apron(long)topweighting
12000-25000(mechanical speed with inverter)
38,40,42,45(PG type)
70mm
from 612-1824.expandedbyunit36 spindles each
φ27Xφ27Xφ27orφ27Xφ30Xφ27 box length 6 spindles
160,180(with aluminum spindle)
51
RING FRAME The FA506 Ring Spinning Frame machine series are designed with leadinspecial parts and components. These ring spinning frames ensure high-qmanagement due to their high automation. They are suitable for spinningknitting yarns.
The machine adopts CAPD technology to optimize the arrangement of theproperty, and smooth running. It also adopts a high-precision main shaft, speed for the spindle up to 25000rov/min.
52
FA506
ng design proposals, advanced manufacturing methods, and perfect
quality yarn production and feature convenient operation and easy
g cotton and synthetic fibers or their blends to produce weaving or
e middle frame, add up the spring pieces, ensure better aseismic
and the driving is stable and reliable, with the maximum mechanical
RING FRAME The FA506 Ring Spinning Frame is a high-quality and aand benefits, including advanced lubrication systems, hnel design.
It is suitable for spinning cotton and synthetic fibers or
FA506
advanced machine that offers a range of features
high-precision main shaft, and optimized air chanr their blends to produce weaving or knitting yarns.
53
RING FRAME Main technicalSpindle gauge
Lifting
Ring Diameter
Number of Spindle
Yarn count
Twist
Draft Ratio
Spindle speed
Spindle drive
Spindle wharve diameter
Creel
Main Motor(380v50Hz)
Suction Motor(380v 59 Hz)
Lift Motor
Distance between Spindle of left and right side
Headstock dimensions
Endstock Dimensions
Total height of the machine
Total length of the machine
381 54
FA506
l parameters
70mm
205 180 155 mm
Φ45,Φ42,Φ38mm
84,396,408,420,432,444,456,468,480,492,504,516
97.2---4.9tex (6--12Ne)
300--1600(T/m)
10-50
15000-22000 rpm
Single tension pulley,Z or S twist optional
Φ22,Φ24,Φ20.5mm
One tier hanger, Four or six rows optional
15/7KW 17/9KW 18.5/11KW 22/11KW (380v)
1.5KW (for No.of spindles below4444)
2.2KW (for No.of spindles above 456)
370W
700 mm
1.5KW(for No.of spindles below4444)
2.2KW (for No.of spindles above 456)
2300mm
L=2380+(N/2-1)70mm L:length
N:where means the number of spindles
RING FRAME WITH COMPACT SYSTEM
The basic principle of compact spinning
The principle of compact spiring is to inslall aregional air gathering agency on the drawing
devioe zone of the tradifona ring frame spinning mactines, make the required fiber oulput
from he former roller jaws, after air-intake ducts and heterosexual above the grid laps to usenegative pressure airfow drawing gathered fbers, red uce the triangle zone during spinning tocontroblanktonicfiber yarn halriness greatly reduced spinning's ondbroakage docreased
significantly make the yarn cleanerstonger, more compactand fewer defects
By using the technology ofreformed compact spinning,comparing with traditional ring
spinning, ts advantages are as following.
1.Yarn is more compact and has better fnish. Yarn hairiness decre ased abviously. Above
3mm oftube yarn, hairiness can bereduced more than 60%%
2.Strength is increased by 10%-15%, compared with ring spinning.
3.CV% is better than ordinary yam
4.We canuse a lower eve oftexdie raw materlais to producethe same ouality ofvarn as
traditona rino soinnina of soinningframe or use sameraw materials to make out ofhigher
quality yarn.
5 Breakace rate and fiy decreased, hence the outout increased obvously, the intensity of
operative worker decreasedsignificantly and the corporation cost delined
Main characteristics of compact spinning
machines after reformed
Me
o
55
RING FRAME WITH COMPACT SYSTEM
The scope of compact spinning machines
1 .Supportfor matching with the new machine and reform of old machine for domestic
spinning frame
2.Reform ofimported old spinning frame such as Switzerland RIETER, G1/5 spinning fra3.Apply for the cradle: pneumatic cradle, spring cradle and SkF cradle ,etc
At present, we have successfuly reformed nearly 1500,000 compact spinning machineshas accumulated richexperience inthe process of relorm. n order to adapt to the markethelping reforming enterprises save cost, it Supports forrefom of old and matching with machines for most ofour dome stic spinning frames.Passed the test,the quality of yarn comparable to the imported compact spinning mach ines closely, and the costof transfotion wil be greatly reduced .
in the process of reform, we wil take full account of the customer's rea sonable requiremand reply and resolive thvarlous issues users raised at any times. We warmly welcome oand new customers to give our work and services the mostvaluable advice. We wil be
serlously and modestly rectification and reform, and ultimately achieve the purpose of awin-winsituation.
56
Mame
, and
t,
new
canbe
ormaments,
old
a
WINDING MACHINE VCRO automatic winder inherits the advantages of SMARO-NEW series wadopts the bran-new smart anti-pattering device, new type of tension contpackage building, more even winding tension, high machine operation sta
VCRO
winder, adopts bran-new profile design - featured by beautiful and dignified,
trol system and new type of balloon control mechanism to ensure perfect
ability and reliability to meet customer requirement better.
57
58
WINDING MACHINE Main Feature
Brand-new shape design, beautiful and generous.
New intelligent anti-stacking device.
New Tension Control System.
New balloon control mechanism.
Ensure perfect package forming, more uniform winding tension, high marequirements.
VCRO
achine running stability, higher reliability, and better meet customer
WINDING MACHINE Main technical paType
Application
Winding Speed
Number Of Winding Spindles
Spindle Distance
Applicable Bobbin Taper
Feeding Bobbin
Joint Type
Magazine Type
SJoint Type
Drum
Circles On Drum
Anti - Pattering
Joints Circle
Tension Control
Power Installed
Overall Dimension (60 Spindles)
SinNmDC
VCRO
arameters
ngle-spindles, single-sided arrangement, left or right hand.
m3.5 to the highest count cotton, wool, synthetic yarn and blended single yarn.
400-2200 m/min, step-less speed regulation.
6 to 80 every two spacing increment.
320 mm.
4°20', 5°57\".
Diameter = 32 - 65 mm, Length = 180 - 300 mm.
Airsplicer, Aquasplicer.
9 holes or 6 holes.
The latest USTER/ LOEPFE electronic yarn clearer.
C motor coaxial transmission, step-less speed regulation.
2 or 2.5.
Motor speed variation controlled in whole process.
Electrical logic control, intelligent cycle.
Electromagnetic pressure.
33.57kW ( Actual consumption 11-15 kW).
22627 x 1365 x 2650 mm.
59
OPEN END SPINNING 60
The OE40 rotor spinning machine uses new spinning techwaste removal system to adapt to a variety of raw materi1.Max spindles is up to 600 spindles, and the highest roto2.Modular design and abundant optional accessories to m3.Innovative auto doffing device can be as option, which 4.More electronic technology applications make machine
OE40
hnology, optimized fiber delivery channels, and adjustable
ials.
or design speed of 11000RPM.
meet the needs of different customers.
increase production efficiency greatly.
e smarter and more efficient
OPEN END SPINNING Main Feature
Spinner-Heart of the Rotor Spinning
Optimal Joint System-The Promise Of High-Speed Spinning
Automatic Doffing Device-Beginning Of Intelligent beginningElectronic Tension System
Automatic Take Out Impurity System
Positive Pressure Cooling System
OE40
61
g of Intelligent
OPEN END SPINNING Main technItem unit
r/min
m/min
Degree
r/min
m3/h
tex(Ne)
mm
Times
t/m
ktex
Times
mm
mm
mm
Spindle
Spindle
mm
m
kg
Rotational Speed of Revolving Cup
Doffing Speed
Doffing Angle
Rotational Speed of Opening Roller
Air capacity of Air Exhaust Fan
Density of Optimal Yarn
Length of Optimal Fiber
Draft Ratio
Scope of Twist
Feeding Bar
Draft Ratio of Tension
Diameter of Opening Roller
Diameter of Revolving Cup
Spindle Distance
Total Spindle
The Number of spindles of
middle stage in first section
Specification of Flat Bobbin
(Inner Diameter x Length)
Length of Device
Weight of A Full Bobbin
62
OE40
nical parameters
Technical index
45000-110000 independent drive from two
way, and with frequency conversion adjustment
With maximum of 200
30°-42°step-less regulation
6000-11000 independent drive from two way.
and with frequency conversion adjustment.
≤9000, regulated by frequency transformer
120-15 (5-40)
≤60mm
20-280
200-2000
2.5-7
0.6-1.5
65
33/34/36/40/50/54
230
≤600
20
Φ42 (Rolling edge) /54 (Straightedge )
Φ42 (Rolling edge) /50 (Straightedge )
≤77.8
With maximum of 4
TONGDA spreads all over the world
TONGDA Group is a company to provide excellent textile solution with
advanced technology including Spinning system, Weaving system, finishing &
Dyeing system, Nonwoven system and the related spare parts.
Our company has a rich product line, and we are always committed to
continuous innovation and technological optimization of our products.
www.china-tongda.com
ToAdToEmTeM
Innovation
and Solutions
Cotton Spinning Flax Spinning Woolen Spinning
TONGDA Flaxspin Tongdatech ® ® ®
ongda headquarter
dd: Tongda industry park, #520,
ongda Road, Weifang city, China.
mail: info@china-tongda.com
el:+86 532 68066288
obile:+86 18153201666
TONGDA Makes Dreams Come True
Innovation
and Solutions
Cotton Spinning Flax Spinning TONGDA Flaxspin ® ®




