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EC-S3&S5 Series of Products User Manual V4.1
95
362
A axis parameter
check
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
363
B axis parameter
check
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
364
C axis parameter
check
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
365
Structure
parameter check
Parameters of manual
controller do not fit
main board
Save in Struct param in
Function-Machine param
400
Read X axis
Param, error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
401
Read Y axis
Param, error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
402
Read X axis
Param, error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
403
Param
initialization,
error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
404
Mode
initialization,
error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
405
Macro
initialization,
error
Parameters of manual
controller do not fit
main board
Save axis param in Function-Machineparam
406
Function
initialization,
error
Param in manual
controller and host are
inconsistent
Save axis param in Function-Machineparam
499
EU/EC board
communication
overtime
Main board cannot
contact
EU board
1.Check the connection between mainboard and EU board
2.Check the line order between mainboard and EU board
3.Replace main board
4.Replace EU board
500
Lost contact
with host
Main board cannot
contact
manual controller
1.Check the connection between manualcontroller and the host
2.Replace main board
3.Replace manual controller
501
Abnormal I/O
board
communication
Main board cannot
contact I/O board
1.Check the connection between mainboard and I/O board
2.Check the line order between mainboard and I/O board
3.Replace main board
4.Replace I/O board
EC-S3&S5 Series of Products User Manual V4.1
96
502 Output completed
Number of products is
up to output set
1.Clear to zero in Function-Productsetting page
2.Set output as zero in Function-Productsetting page if no longer used
503 Low pressure
No signal in air pressure
detection
1.Check air pressure signal
2.Set as Not use in Function-Signalsetting page if no longer used
504
Communication
Watchdog
Abnormal communication
between main board and
I/O board
Check the connection between mainboard and I/O board
505
Program
synchronization
error
Program in manual
controller is not
consistent with the host
Load module number again.
506
Wait timeout for
signal
Wait timeout for the mold
opened signal
1.Check the mold opened signal
2.Set a longer time of waiting for moldopened in Function-Product settingpage507
Modify param in
non-stop state
Modify function param
in non-stop state
Switch to stop state
508
Servo 1
communication
fault
Main board cannot
communicate with servo
board 1
1.Check network cable of servo board12.Replace the host
509
Servo 2
communication
fault
Main board cannot
communicate with servo
board 2
1.Check network cable of servo board22.Replace the host
510
Servo 3
communication
fault
Main board cannot
communicate with servo
board 3
1.Check network cable of servo board32.Replace the host
511
EUIO
communication
fault
Main board cannot
communicate with EUIO
1.Check the connection between mainboard and EU board
2.Check the line order between mainboard and EU board
3.Replace main board
4.Replace EU board
512
Slave
PRODUCT_ID
error
The version of slave is
not consistent with the
host
Upgrade slave version to match the host530
ZSIO board
communication
fault
Main board cannot
communicate with ZSIO
1.Check the connection between mainboard and ZSIO board
2.Check the line order between mainboard and ZSIO board
3.Replace main board
4.Replace ZSIO board
531
Communication
fault of IO
board 1
Main board cannot
communicate with IO1
board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
EC-S3&S5 Series of Products User Manual V4.1
97
532
Communication
fault of IO
board 2
Main board cannot
communicate with IO2 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
533
Communication
fault of IO
board 3
Main board cannot
communicate with IO3 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
534
Communication
fault of IO
board 4
Main board cannot
communicate with IO4 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
535
Communication
fault of IO
board 5
Main board cannot
communicate with IO5 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
536
Communication
fault of IO
board 6
Main board cannot
communicate with IO6 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
537
Communication
fault of IO
board 7
Main board cannot
communicate with IO7 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
538
Communication
fault of IO
board 8
Main board cannot
communicate with IO8 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
539
Communication
fault of IO
board 9
Main board cannot
communicate with IO9 board
1.Check the connection between mainboard and IO board
2.Check the line order between mainboard and IO board
3.Replace main board
4.Replace IO board
540
Abnormal EU67
board
communication
Main board cannot
contact EU67 board
1.Check the connection between mainboard and EU67 board
2.Check the line order between mainboard and EU67 board
3.Replace main board
4.Replace EU67 board
EC-S3&S5 Series of Products User Manual V4.1
98
550
X1, X2 set
beyond boundary
Distance between X1, X2
axis is shorter than
drawing distance
Move axis position of X1 and X2 tomake the distance is longer thandrawing distance
580 X1 Port Alarm Internal error of system Please contact our technicians581 Y1 Port Alarm Internal error of system Please contact our technicians600
Z moves to
external safe
zone,
internal safe
zone on
When the manipulator is
in the external safety
zone, internal safety
signal is still on（only
in the condition of
automatic detection）
1.Check Z external safety positionsetting in Function - Machine
parameter
2.Check Z external safety zone switch601
Z moves to
external safe
zone, external
safe zone off
When the manipulator is in
the internal safety zone,
external safety signal
is cut off（only in the
condition of automatic
detection）
1. Check Z external safety positionsetting in Function - Machine
parameter
2.Check Z external safety zone switch602
Z moves to
internal safe
zone, external
safe zone on
When the manipulator is
in the internal safety
zone, external safety
signal is still on（only in
the condition of automatic
detection）
1.Check Z external safety positionsetting in Function - Machine
parameter
2.Check Z external safety zone switch603
Z moves to
internal safe
zone,
internal safe
zone off
When the manipulator is in
the internal safety zone,
internal safety signal
is cut off（only in the
condition of automatic
detection）
1.Check Z external safety positionsetting in Function - Machine
parameter
2.Check Z external safety zone switch604
Origin is light,
Y is not in
safety zone
When the main arm descends
to detection position（par
ameters defined in Y
safety zone）, Y origin
signal is still on
1.Check Y axis setting in Function-Machine parameter
2.Check Y origin switch
605
Origin is not
light, Y is in
safety zone
When the main arm is in
safety zone, Y origin
signal is off
Check Y origin signal.
606
Origin is light,
B is not in
safety zone
B origin is light when B is
not in safety zone
Check B origin.
607
Origin is not
light, B is in
safety zone
B origin is not light when
B is in safety zone
Check B origin.
608
Origin is
light, Y2 is not
in safety zone
When the sub arm is in safety
zone, Y2 origin signal is
off
Check Y2 origin signal.
700
Wait timeout for
X043
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.
EC-S3&S5 Series of Products User Manual V4.1
99
701
Wait timeout for
X044
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.702
Wait timeout for
Clip 1
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.703
Wait timeout for
Clip 2
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.704
Wait timeout for
Clip 3
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.705
Wait timeout for
Clip 4
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.706
Wait timeout for
Suction 1
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.707
Wait timeout for
Suction 2
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.708
Wait timeout for
thimble forward
to position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.709
Wait timeout for
thimble back to
position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.710
Wait timeout for
core in in
position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.711
Wait timeout for
core out in
position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.712
Wait timeout for
core in 2 in
position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.713
Wait timeout for
core out 2 in
position
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.714
Wait timeout for
X045
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.715
Wait timeout for
X046
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.716
Wait timeout for
X047
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.717
Wait timeout for
X026
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.718
Wait timeout for
X040
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.719
Wait timeout for
X023
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.720
Wait timeout for
X037
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.721
Wait timeout for
X017
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.722
Wait timeout for
X036
Wait timeout for signal
1.Check the signal waiting for.2.Increase the limit time of waiting.
EC-S3&S5 Series of Products User Manual V4.1
100
1000
Mid-board signal
is off while arm
descending
1.When pneumatic sub arm falls,
internal mid-board signal in rising
limit is off.
2.When Y1 falls, mid-board signal
outside Y1 safety zone or in other
places except rising limit is
off(except finding origin)
1.Check the mid-boardsignal.
2.If not use mid-boardmold functions, pleaseset mid-board mold asnot use in
Function-Signal.
1001
Mold opened
signal is off
while arm
descending
1.When Y1 falls, mold opened signal
outside Y1 safety zone or in other
places except rising limit is
off(except finding origin)
1.Check mold opened
signal
2.Check the steps ofprogram
1002
Safety door is
opened when
arm descends
1.When Y1 falls, safety door opens in
automatic state outside Y1 safety
zone or in other places except rising
limit.
2.When pneumatic sub arm
falls,safety door signal is not
detected in internal sub arm rising
limit.（except automatic step）
1.Check the safety doorsignal
2.Check the steps
of program
1003
Vertical and
horizontal
signals are both
on
Vertical and horizontal spacing
limit have signals at the same time
Check the horizontallimit switch and
vertical limit switch1004
Z axis origin
signal and
external safety
zone signal are
both on
Z origin switch and external safety
zone switch are on at the same time
Check Z origin switchand external safetyzone switch
1005
Mold opened
signal is off
when Arm descends
in the type
1.In internal area or other places
except external area, main rising
limit is off or sub rising limit is
off, or Y1 is not in safety zone
2.Mold opened signal is off in auto
state
3.When mold locked is allowed in other
states, mold opened signal is off
1.Check the mold openedsignal
2.Check the stepsof program
1006
Posture 1 is wrong
while descending
internal
1.Press main arm descending button in
manual state. Posture 1 vertical
signal is not detected in internal
safety area or other places except
external safety area
2.Inautostate,posture 1 vertical signal
is not detected in internal safety
area, other places except external
safety area or other places except
rising limit
3.Posture 1 vertical signal is not
detected in internal safety area when
pneumatic main arm descends
1.Check whether posture1isvertical
2.Check verticallimit switch
EC-S3&S5 Series of Products User Manual V4.1
101
1007
Arm descends
internal but not in
Z axis internal
safety zone
When Y1 falls, out of the Y1
internal safety area or in
other places except rising
limit, internal safety zone
signal is detected but the
position is not in the zone
1.Check whether the Z axisinternal safety zone is setcorrect in Function -
Mechanical param
1008
Arm descends
external but not in
Z axis external
safety zone
When Y1 falls, out of the Y1
internal safety area or in
other places except rising
limit, external safety zone
signal is detected but the
position is not in the zone
1.Check whether the Z axisinternal safety zone is setcorrect in Function -
Mechanical param
1009
Do not detect
safety zone signal
when descending
When Y1 falls, out of the Y1
internal safety area or in
other places except rising
limit, internal/external
safety zone signal is not
detected
1.Check whether the Y1 axisdescending position is insafety zone
2.Check Z origin switch andexternal safety zone switch1010
Y1 is not in Z axis
safety zone when
descending
When Y1 falls, in other
places except rising limit,
internal/external safety
zone signal is not detected
1.Check whether the Y1 axisdescending position is insafety zone
2.Check Z origin switch andexternal safety zone switch1011
Y1 is not in X axis
safety zone when
descending
When Y1 falls, in other places
except rising limit, X axis
safety zone signal is not
detected
Check setting of X axis inFunction-Machine param.
1012
Tow groups of
profile posture are
horizontal at the
same time
Posture 1 and posture 2 are
horizontal at the same time
1.Check whether posture 1 andposture 2 have horizontalaction at the same time
2.Check switches of level limit1 and level limit 2
1013
Sub forward/
backward limit is
both on
Sub forward/backward limit
signal lamps are on at the same
time
Check the sub forward/backwardlimit switch
1014
Sub up/down limit
is both on
Sub up/down limit signal lamps
are on at the same time
Check the sub up/down limitswitch
1015
Main
forward/backward
limit is both on
Main forward/backward limit
signal lamps are on at the same
time
Check the main forward/
backward limit switch
1016
Main up/down
limit is both on
Main up/down limit signal
lamps are on at the same time
Check the main up/down
limit switch
1017
Safety door opens
when running
Safety door opens when running
automatically
1.Check whether the safetydoor is opened
2.Check the safety door signal1018
Y2 is not in X2
axis safety zone
when descending
When Y2 falls, in other places
except rising limit, X2 axis
safety zone signal is not
detected
Check setting of X2 axis inFunction-Machine param.
EC-S3&S5 Series of Products User Manual V4.1
102
1019
The mold opened
signal is off
when origin is
reset
Mold opened signal is off
when the origin is reset
1.Check signal setting in Function2.If checking mold opened as nousein finding origin, the systemwillalarm once when mold opened signalis off, and it can continue findingorigin after removing the alarm1020
The mid-mold
signal is off
when origin is
reset
Mid-mold signal is off when
the origin is reset
1.Check mid-mold signal
2.Check No use of mid-mold inFunction-Signal setting if no needof this function
1021
The posture is
not vertical
when origin is
reset
The vertical limit has no
signal when the origin is
reset
1.Check relative limit switches2.Check No limit of reset postureinFunction-Signal setting if noneedof this function
1022
The posture is
not horizontal
when origin is
reset
The horizontal limit has no
signal when the origin is
reset
1.Check relative limit switches2.Check No limit of reset postureinFunction-Signal setting if noneedof this function
1023
The posture is
not vertical in
transverse
movement
The vertical limit has no
signal in transverse
movement
1.Check relative limit switches2.Check No limit of transverseposture in Function-Signal settingif no need of this function
1024
The posture is
not horizontal
in transverse
movement
The horizontal limit has no
signal in transverse
movement
1.Check relative limit switches2.Check No limit of transverseposture in Function-Signal settingif no need of this function
1025
Posture 2 is
wrong while
descending
internal
1.Press main arm descending
button in manual state.
Posture 2 vertical signal is
not detected in internal
safety area or other places
except external safety area
2.In auto state, posture 2
vertical signal is not
detected in internal safety
area, other places except
external safety area or other
places except rising limit
3.Posture 2 vertical signal
is not detected in internal
safety area when pneumatic
main arm descends.
1.Check whether posture 2 is vertical2.Check vertical limit switch1026
Horizontal 2
limit and
vertical 2 limit
a r e b o t h o n
Horizontal 2 limit and
vertical 2 limit have signal
at the same time
Check vertical limit switch andhorizontal limit switch
1027
Mold locked is
not finished
Mold closed signal is not
detected
1.Check mold closed signal
2.Check No use of mold lockedinFunction-Signal setting if noneed of this function
1028 Trouble clearing Internal error of system Please contact our technicians
EC-S3&S5 Series of Products User Manual V4.1
103
1029
No fully
automatic signal
Fully automatic signal is
off.
1.Check fully automatic signal2.Check No use of fully automaticstate in Function-Signal settingif no need of this function
1030
Posture 2 is not
vertical in
transverse
movement
Vertical 2 signal is
off when the Z axis is
moving transversely
Check vertical 2 signal.1031
Posture 2 is not
horizontal in
transverse
movement
Horizontal 2 signal is off
when the Z axis is moving
transversely
Check horizontal 2 signal.1038
Z axis is not in
external area in
Reject
Z axis is not in external
area in Reject period
Check setting of Z axis.1039
Z axis is not in
external area in
Reject
Z axis is not in external
area in Reject period
Check setting of Z axis.1040
Previous action
is not Z axis
Reject enable is checked
Remove the check or teach an Z axisbefore
1052
Spinning in,
spinning out and
main rising limit
signals are off
X24,X25,X35,X32 signals off
Detect origin switches of Z axisand Y axis.
1053
Not rising in
safety zone
Internal error of system Please contact our technicians1054
No X axis but has
X action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1055
No Y axis but has
Y action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1056
No X2 axis but
has Z action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1057
No X axis but has
X2 action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1058
No Y2 axis but
has Y2 action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1059
No A axis but has
A action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1060
No B axis but has
B action
Axis is not in Function -
Machine param - Structure - Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
EC-S3&S5 Series of Products User Manual V4.1
104
1061
No C axis but has
C action
Axis is not in Function -
Machine param - Structure- Axis
definition , but there is an
action in mold number program
Delete axis action that is notdefined.
1062
Sequence of X1
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple X1 axes for “origin order enable”
Delete redundant X1 axes inFunction - Machine param-Structure - Other - origin orderenable
1063
Sequence of Y1
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple Y1 axes for “origin order enable”
Delete redundant Y1 axes inFunction - Machine param-Structure - Other - origin orderenable
1064
Sequence of Z
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple Z axes for “origin order enable”
Delete redundant Z axes inFunction - Machine param-Structure - Other - origin orderenable
1065
Sequence of X2
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple X2 axes for “origin order enable”
Delete redundant X2 axes inFunction - Machine param-Structure - Other - origin orderenable
1066
Sequence of Y2
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple Y2 axes for “origin order enable”
Delete redundant Y2 axes inFunction - Machine param-Structure - Other - origin orderenable
1067
Sequence of A axis
back to origin is
set repeatedly
Function - Machine param -
Structure - Other, choose
multiple A axes for“origin
order enable”
Delete redundant A axes inFunction - Machine param-Structure - Other - origin orderenable
1068
Sequence of B
axis back to
origin is set
repeatedly
Function - Machine param -
Structure - Other, choose
multiple B axes for“origin
order enable”
Delete redundant B axes inFunction - Machine param-Structure - Other - origin orderenable
1069
Sequence of C axis
back to origin is
set repeatedly
Function - Machine param -
Structure - Other, choose
multiple C axes for“origin
order enable”
Delete redundant C axesinFunction - Machine param-Structure - Other - origin orderenable
1070
Use returning in
order but order of
X1 axis is not set
Not choose X1 axis in
Function - Machine param -
Structure - Other - origin
order enable
Choose X1 axis in Function-Machine param - Structure - Other- origin order enable
1071
Use returning in
order but order of
Y1 axis is not set
Not choose Y1 axis in
Function - Machine param -
Structure - Other - origin
order enable
Choose Y1 axis in Function-Machine param - Structure - Other- origin order enable
1072
Use returning in
order but order of
Z axis is not set
Not choose Z axis in Function
- Machine param - Structure
- Other - origin order enable
Choose Z axis in Function-Machine param - Structure - Other- origin order enable
1073
Use returning in
order but order of
X2 axis is not set
Not choose X2 axis in
Function - Machine param -
Structure - Other - origin
order enable
Choose X2 axis in Function-Machine param - Structure - Other- origin order enable
EC-S3&S5 Series of Products User Manual V4.1
105
1074
Use returning in
order but order
of Y2 axis is not
set
Not choose Y2 axis in
Function - Machine par
am - Structure - Other -
origin order enable
Choose Y2 axis in Function - Machineparam - Structure - Other - origin orderenable
1075
Use returning in
order but order
of A axis is not
set
Not choose A axis in
Function - Machine param
- Structure - Other -
origin order enable
Choose A axis in Function - Machineparam - Structure - Other - origin orderenable
1076
Use returning in
order but order
of B axis is not
set
Not choose B axis in
Function - Machine param
- Structure - Other -
origin order enable
Choose B axis in Function - Machineparam - Structure - Other - origin orderenable
1077
Use returning in
order but order
of C axis is not
set
Not choose C axis in
Function - Machine param
- Structure - Other -
origin order enable
Choose C axis in Function - Machineparam - Structure - Other - origin orderenable
1078
No main up limit
signal when X
axis returns to
origin point
No X35 signal when back
to the origin
Check whether main up limit is normal1079
No sub up limit
signal when X2
axis returns to
origin point
No X32 signal when back
to the origin
Check whether sub up limit is normal1080
No main up limit
signal when Z
axis returns to
origin point
No X35 signal when back
to the origin
Check whether main up limit is normal1081
No sub up limit
signal when Z
axis returns to
origin point
No X32 signal when back
to the origin
Check whether sub up limit is normal1100
Safety zone is
not detected
when the main arm
descends
When pneumatic main arm
descends, internal
/external safety zone
signal is not detected
1.Check Z origin switch and externalsafety zone switch
2.Check whether the steps of programarecorrect
1101
Safety zone is
not detected
when the sub arm
descends
When pneumatic sub arm
descends, internal
/external safety zone
signal is not detected
1.Check Z origin switch and externalsafety zone switch
2.Check whether the steps of programarecorrect
1102
Mold-opened
signal is off
when main arm
descends
When pneumatic main arm
descends, mold opened
signal is not detected in
internal safety zone
Check mold opened signal.
1103
Mold-opened
signal is off
when sub arm
descends
When pneumatic sub arm
descends, mold opened
signal is not detected in
internal safety zone
Check mold opened signal.
1104
Main up limit is
on after main
arm descended
After pneumatic main
arm descends, main up
limit switch has signal
1.Check whether the main arm descends2.Check main up limit switch
EC-S3&S5 Series of Products User Manual V4.1
106
1105
Sub up limit is on
after sub arm
descended
After pneumatic sub arm
descends, sub up limit
switch has signal
1.Check whether the sub arm descends2.Check sub up limit switch
1106
Descending
limit is off
after main arm
descends
After pneumatic main
arm descends, main
down limit has no
signal
1.Check whether the main arm descends2.Check main down limit switch
3.Choose No use of Main down limitinFunction-Machine param-Structureifthere is no descending limit
1107
Descending
limit is off
after sub arm
descends
After pneumatic sub arm
descends, sub down
limit has no signal
1.Check whether the sub arm descends2.Check sub down limit switch
3.Choose No use of Main down limitin Function-Machine
param-Structure if there is no
descending limit
1108
Mid-mold signal
is off when main
arm descends
Mid-mold signal is
off when pneumatic
main arm is
descending
1.Check mid-mold signal
2.Check No use of mid-mold in
Function-Signal setting if no needofthis function
1109
Mid-mold signal
is off when sub
arm descends
Mid-mold signal is
off when pneumatic
sub arm is descending
1.Check mid-mold signal
2.Check No use of mid-mold in
Function-Signal setting if no needofthis function
1120
When main arm is
rising,internal/
external safety
zone signal is
not detected
When pneumatic main arm
is rising, Z origin and
external safety zone
have no signal
Check Z origin switch and externalsafety zone switch
1121
When sub arm is
rising,internal/
external safety
zone signal is
not detected
When pneumatic main arm
is rising, Z origin and
external safety zone
have no signal
Check Z origin switch and externalsafety zone switch
1122 Main arm rises
too fast
When pneumatic main arm
is rising, main up limit
signal can be detected
for a while after the
main down valve is
closed
Check whether the main up limit isnormally on
1123 Sub arm rises too
fast
When pneumatic sub arm
is rising, sub up limit
signal can be detected
for a while after the
main down valve is
closed
Check whether the sub up limitisnormally on
1124
Mold-opened
signal is off
when main Arm
rises
Mold opened signal is off
when pneumatic main arm is
rising
Check mold opened signal.
1125
Mold-opened
signal is off
when sub arm rises
Mold opened signal is off
when pneumatic sub arm is
rising
Check mold opened signal.
EC-S3&S5 Series of Products User Manual V4.1
107
1126
Main up limit is
off after main
arm rises
After pneumatic main arm
rises, main up limit has
no signal
1.Check whether the main arm rises2.Check main up limit switch
1127
Sub up limit is
off after sub arm
rises
After pneumatic sub arm
rises, sub up limit has
no signal
1.Check whether the sub arm rises2.Check sub up limit switch
1140
Main backward
limit is on after
main arm moves
forward
Main backward limit
has signal after
pneumatic main arm
moves forward
1.Check whether the main arm movesforward
2.Check main backward limit switch3.Choose No use of Main backward limitin Function-Machine param-Structureifthere is no main backward limit
1141
Sub backward
limit is on after
sub arm moves
forward
Sub backward limit has
signal after
pneumatic sub arm
moves forward
1.Check whether the sub arm movesforward
2.Check sub backward limit switch3.Choose No use of Sub backward limitin Function-Machine param -Structureif there is no sub backward limit1142
Main backward
limit is off after
main arm moves
backward
Main backward limit has
no signal after
pneumatic main arm
moves backward
1.Check whether the main arm movesbackward
2.Check main backward limit switch3.Choose No use of Main backward limitin Function-Machine param-Structureifthere is no main backward limit
1143
Sub backward
limit is off
after sub arm
moves backward
Sub backward limit has
no signal after
pneumatic sub arm
moves backward
1.Check whether the sub arm movesbackward
2.Check sub backward limit switch3.Choose No use of Sub backward limitin Function-Machine param-Structureifthere is no sub backward limit
1144
Main forward
limit is off
after main arm
moves forward
Main forward limit has
no signal after
pneumatic main arm
moves forward
1.Check whether the main arm movesforward
2.Check main forward limit switch3.Choose No use of Main forward limitin Function-Machine param-Structureifthere is no main froward limit
1145
Sub forward
limit is off
after sub arm
moves forward
Sub forward limit has
no signal after
pneumatic sub arm
moves forward
1.Check whether the sub arm movesforward
2.Check sub forward limit switch3.Choose No use of sub forward limitinFunction-Machine param-Structureifthere is no sub froward limit
1146
Main forward
limit is on
after main arm
moves backward
Main forward limit
has signal after
pneumatic main arm
moves backward
1.Check whether the main arm movesbackward
2.Check main forward limit switch3.Choose No use of main forward limitin Function-Machine param-Structureifthere is no main froward limit
1147
Sub forward
limit is on after
sub arm moves
backward
Sub forward limit has
signal after pneumatic
sub arm moves backward
1.Check whether the sub arm movesbackward
2.Check sub forward limit switch3.Choose No use of sub forward limitinFunction-Machine param-Structureifthere is no sub froward limit
EC-S3&S5 Series of Products User Manual V4.1
108
1160
Main up limit
signal is not
detected when
Posture 1
changes
1.In internal safety zone,
Posture 1 is vertical when main
up limit signal is off
2.Not in external safety zone,
Posture 1 is vertical /horizontal
when main up limit signal is off
3.Z position is less than value
set of Z internal safety zone.
Posture 1 is vertical/horizontal
when main up limit signal is off
Check main up limit switch1161
Sub up limit
signal is not
detected
when Posture
1 changes
1.In internal safety zone,
Posture 1 is vertical when sub
up limit signal is off
2.Not in external safety zone,
Posture 1 is vertical
/horizontal when sub up limit
signal is off
3.Z position is less than value
set of Z internal safety zone.
Posture 1 is vertical/
horizontal when sub up limit
signal is off
Check sub up limit switch1162
Mold-opened
signal is off
when Posture 1
changes
Posture 1 is vertical in
internal safety zone. Mold
opened signal is off when
selecting external standby or
horizontal standby
Check mold opened signal1163
Horizontal 1
limit is off
after Posture 1
is horizontal
Horizontal 1 limit switch has
no signal after Posture 1 is
horizontal
1.Check whether Posture 1 ishorizontal
2.Check horizontal 1 limit
switch
1164
Vertical 1
limit is off
after Posture 1
is vertical
Vertical 1 limit switch has no
signal after Posture 1 is
vertical
1.Check whether Posture 1isvertical
2.Check vertical 1 limit switch1165
Not in safety
zone when
posture is
horizontal
Not in Z origin or external
safety zone when posture is
horizontal
1.Check Z origin switch andexternal safety zone switch2.Check whether steps of programare correct
1170
Main up limit
signal is not
detected when
Posture 2
changes
1.In internal safety zone,
Posture 2 is vertical when main
up limit signal is off
2.Not in external safety zone,
Posture 2 is vertical/horizontal
when main up limit signal is off
3.Z position is less than value
set of Z internal safety zone.
Posture 2 is vertical/horizontal
when main up limit signal is off
Check main up limit switch
EC-S3&S5 Series of Products User Manual V4.1
109
1171
Sub up limit
signal is not
detected when
Posture 2
changes
1.In internal safety zone,
Posture 2 is vertical when
sub up limit signal is off
2.Not in external safety
zone, Posture 2 is vertical/
horizontal when sub up limit
signal is off
3.Z position is less than
value set of Z internal
safety zone. Posture 2 is
vertical/ horizontal when
sub up limit signal is off
Check sub up limit switch1172
Mold-opened
signal is off
when Posture 2
changes
Posture 2 is vertical in
internal safety zone. Mold
opened signal is off when
selecting external standby
or horizontal standby
Check mold opened signal.1173
Horizontal 2
limit is off after
Posture 2 is
horizontal
Horizontal 2 limit switch
has no signal after Posture
2 is horizontal
1.Check whether Posture 2ishorizontal
2.Check horizontal 2 limit switch1174
Vertical 2 limit
is off after
Posture 2 is
vertical
Vertical 2 limit switch has
no signal after Posture 2 is
vertical
1.Check whether Posture 2isvertical
2.Check vertical 2 limit switch1180
Main up limit is
off during
pneumatic
transverse in/out
Main up limit point has no
signal during pneumatic
transverse in/out
Check main up limit
1181
Sub up limit is off
during pneumatic
transverse in/out
Sub up limit point has no
signal during pneumatic
transverse in/out
Check sub up limit
1182
Spin in limit is
off after spin in
Spin in limit has no signal
after pneumatic transverse
entry
1.Check whether transverse entryis carried out
2.Check spin in limit switch
1183
Spin out limit is
off after
spinning out
Spin out limit has no signal
after pneumatic transverse
exit
1.Check whether transverse exitis carried out
2.Check spin out limit switch1184
The posture is not
the same as
instruction when
spinning out
The posture of fixture is
not the same as taught after
spinning out
Check whether the fixture is loose1185
Mold-opened
signal is off when
spinning in
When transverse entry Z
decreases in external
standby, mold opened signal
is off out of external
safety zone or position of Z
is less than external safety
area.
Check whether mold opened signalis normal
EC-S3&S5 Series of Products User Manual V4.1
110
1186
Main up limit is
off during
transverse
movement out of
safety zone
When not in internal/external
safety zone, or Z does
transverse movement between
internal and external area
that has been set, main up
limit is not detected
Check whether main up limit isnormal
1187
Sub up limit is off
during transverse
movement out of
safety zone
When not in internal/external
safety zone, or Z does
transverse movement between
internal and external area
that has been set, sub up
limit is not detected
Check whether sub up limit isnormal
1188
Y1 is not in safety
zone during
transverse
movement out of
safety zone
When not in internal/external
safety zone, or Z does
transverse movement between
internal and external area
that has been set, position of
Y1 is larger than internal
safety zone.
Check setting of Y axis in
Function-Machine param.
1189
Spin in from
external place
when main/sub up
limit are not
both on
Main/sub up limit are not
both on when Z moves. The
current position is larger
than internal safety area
while target position is
less than it.
Check whether main/sub up
limit is normal
1190
Spin out of
internal place
when main/sub up
limit are not
both on
Main/sub up limit are not
both on when Z moves. The
current position is less
than internal safety area
while target position is
larger than it.
Check whether main/sub up
limit is normal
1191
Rising limit is
not detected
during manual
transverse
movement out of
safety area
Main/sub up limit are not
both on or position of Y1 is
larger than internal safety
zone during manual
transverse movement out of
safety area
1.Check whether main/sub uplimit is normal
2.This alarm occurs if Y axisstandby position is 0 ordistance per rotation is 0
1192
Current position
is less than
safety area
allowed move to
The current position is less
than safety area allowed
move to during manual
transverse entry
Check setting of Z axis in
Function-Machine param.
1193
Current position
is larger than
safety area
allowed move to
The current position is
larger than safety area
allowed move to during
manual transverse entry
Check setting of Z axis in
Function-Machine param.
1194
Y2 axis is not in
rising position
When not in internal/external
safety zone, or Z does
transverse movement between
internal and external area
that has been set, position of
Y1 is larger than internal
safety zone.
Check setting of Y2 axis in
Function-Machine param.
EC-S3&S5 Series of Products User Manual V4.1
111
1195
Wait overtime for Y1,Y2
up limit signals in
transverse movement
Wait timeout for signal
Check whether main/subuplimit is normal1200
Clip 1 valve signal is
on;
Clip 1 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1201
Clip 1 valve signal is
off;
Clip 1 confirm signal is
on
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1202
Clip 2 valve signal is
on;
Clip 2 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1203
Clip 2 valve signal is
off;
Clip 2 confirm signal is
on
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1204
Clip 3 valve signal is
on;
Clip 3 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1205
Clip 3 valve signal is
off;
Clip 3 confirm signal is
on
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1206
Clip 4 valve signal is
on;
Clip 4 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1207
Clip 4 valve signal is
off;
Clip 4 confirm signal is
on
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1208
Suck 1 valve signal is
on;
Suck 1 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1209
Suck 1 valve signal is
off;
Suck 1 confirm signal is
on
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1210
Suck 2 valve signal is
on;
Suck 2 confirm signal is
off
1.The valve acts when relative
limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit
EC-S3&S5 Series of Products User Manual V4.1
112
1211
Suck 2 valve signal is
off;
Suck 2 confirm signal is
on
1.The valve acts when
relative limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1212
Suck 3 valve signal is
on;
Suck 3 confirm signal is
off
1.The valve acts when
relative limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1213
Suck 3 valve signal is
off;
Suck 3 confirm signal is
on
1.The valve acts when
relative limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1214
Suck 4 valve signal is
on;
Suck 4 confirm signal is
off
1.The valve acts when
relative limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1215
Suck 4 valve signal is
off;
Suck 4 confirm signal is
on
1.The valve acts when
relative limit has no signal
2.The valve does not act when
relative limit has signal
Check valve and limit1250
X037 signal is not
detected
Wait timeout for signal
1.Check whether the signalwaiting for is normal.2.Set a longer wait limittime.
1251
X023 signal is not
detected
Wait timeout for signal
1.Check whether the signalwaiting for is normal.2.Set a longer wait limittime.
1300
Check standby point
posture
Wrong standby posture
Check vertical/horizontallimit
1301
Check standby point main
arm rising limit
1.Position of standby point
is larger than the max Y1
axis standby position.
2.Main arm is not in Y1
origin and cannot do
transverse movement when
returning to standby point.
1.Check whether Y1 axisisset correct in
Function-Machine param.2.Manually move Y1 axistoorigin point.
1302
Check standby point sub
arm rising limit
1.Position of standby point
is larger than the max Y2
axis standby position.
2.Main arm is not in Y2
origin and cannot do
transverse movement when
returning to standby point.
1.Check whether Y2 axisisset correct in
Function-Machine param.2.Manually move Y2 axistoorigin point.
EC-S3&S5 Series of Products User Manual V4.1
113
1303
Check
standby
point X
position
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step0 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1304
Check
standby
point Y
position
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step1 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1305
Check
standby
point Z
position
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step2 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
EC-S3&S5 Series of Products User Manual V4.1
114
1306
Check
standby
point Clip1
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step3 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1307
Check
standby
point Clip2
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step4 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partof the arm. Steps are fetching inserts, transverse entry, waitingfor mold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1308
Check
standby
point Clip3
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step5 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partof the arm. Steps are fetching inserts, transverse entry, waitingfor mold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
EC-S3&S5 Series of Products User Manual V4.1
115
1309
Check standby
point Clip4
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step6 standby position ifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal in standbypoint is off, so it is when the cycle ends.
1310
Check
standby
point Suck1
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step7 standby position ifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal in standbypoint is off, so it is when the cycle ends.
1311
Check
standby
point Suck2
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step8 standby position ifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal in standbypoint is off, so it is when the cycle ends.
EC-S3&S5 Series of Products User Manual V4.1
116
1312
Check
standby
point A
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step9 standby position ifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1313
Check
standby
point B
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step10 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1314
Check
standby
point C
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step11 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
EC-S3&S5 Series of Products User Manual V4.1
117
1315
Check standby
point X2
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step12 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1316
Check standby
point Y2
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step13 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
1333
Check standby
point suck3
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step14 standby positionifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product,moving upward and allowing mold locked, crossing out and placing,moving upward. According to these steps, clip/suck signal instandby point is off, so it is when the cycle ends.
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1334
Check
standby
point suck4
When teaching, suck/clip action signal of standby point is offbydefault. Insert Clip ON action into step15 standby position ifneeded.
System will return to standby point automatically after a cycle,except for clip/suck actions.
If clip signal is off in standby point, but it is on after a cycleended, the alarm will occur;
If clip signal is on in standby point, but it is off after a cycle,the alarm will also occur.
Internal insert teaching begins from the upper horizontal partofthe arm. Steps are fetching inserts, transverse entry, waitingformold opened, moving downward and embedding, fetching product, movingupward and allowing mold locked, crossing out and placing, movingupward. According to these steps, clip/suck signal in standby pointis off, so it is when the cycle ends.
1400
Do not
detect
rising limit
In auto mode, press the start key,
system do return action and back
to standby point. While reset, the
main and sub arms must be on the up
limit point, or it will alarm
1.Check whether the auxiliaryup limit is normal.
2.Manually move the sub armtothe origin.
1401
Not internal
at the same
time
When reset, the main and sub arms
must be on the up limit point, or it
will alarm
1.Check whether the auxiliaryup limit is normal.
2.Manually move the sub armtothe origin.
1402
Not external
at the same
time
When reset, the main and sub arms
must be on the up limit point, or it
will alarm
1.Check whether the auxiliaryup limit is normal.
2.Manually move the sub armtothe origin.
1403
Can not check
the Y2 rising
limit
In auto mode, press the start key,
system do return action and back to
standby point. While reset, the main
and sub arms must be on the up limit
point, or it will alarm
1.Check whether the auxiliaryup limit is normal.
2.Manually move the sub armtothe origin.
1410
Wait
overtime for
external
descending
safety
signal
Wait timeout for signal
1.Check whether the signalwaiting for is normal.
2.Set a longer limit timeofwaiting.
1411
External
descending
safety
signal off
Wait timeout for signal
1.Check whether the signalwaiting for is normal.
2.Set a longer limit timeofwaiting.
1412
Relative
position of
shaft error
The current running axis is
inconsistent with the axis in
teaching
Check whether the taught axisdeviation in waiting is correct.1420
Servo board
1 offline
Main board cannot communicate with
servo board 1
Check whether the network cableof servo board 1 is loose.1421
Servo board
2 offline
Main board cannot communicate with
servo board 2
Check whether the network cableof servo board 2 is loose.1422
Servo board
3 offline
Main board cannot communicate with
servo board 3
Check whether the network cableof servo board 3 is loose.1423
Servo board
4 offline
Main board cannot communicate with
servo board 4
Check whether the network cableof servo board 4 is loose.
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8.4.2 ECS5/ECS3 Servo Alarms
Rules of servo alarm codes in drive-control series: first two XX representaxisnumber and range is（27-38）, 27 means in servo board 1, 28 means in servo board2,29 means in servo board 3, 30 means in servo board 4, 31 means X axis, 32 means Y axis,33 means Z axis, 34 means X2 axis, 35 means Y2 axis, 36 means A axis, 37 means B axis,38 means C axis; The last two XX represent type of servo alarm and if they aresamenumber, it means same type of alarm. 0 axis refers to axis in general, not specificone.
Axis 1：Axis 1 represents Y1, Y2, X1.
Axis 2：Axis 2 represents Z, X2.
If the program cannot recognize the exact axis that alarms, it will send a blankalarm without information, but the servo board alarm code will inform the user.E.g. 2702 Alarm：from Y1 servo in servo board 1;
2803 Alarm: from X2 servo in servo board 2.
Alarm
Number
Alarm
Information
Alarm Reason Alarm Solution
XX01
Emergency stop
alarm
Servo has emergency
stop signal input
1.Turn out the manual controlleremergency stop knob
2.Make the host emergency stop signalshort connected
XX02
Axis 1
over-current
IPM module
over-current
protection
1.Check whether the motor is blocked.2.Pull off the power cable and brakecable and power on again. If italarms, it is host malfunction, thenreplace it. Otherwise check the motorand wiring.
XX03
Axis 2
over-current
IPM module
over-current
protection
1.Check whether the motor is blocked.2.Pull off the power cable and brakecable and power on again. If italarms, it is host malfunction, thenreplace it. Otherwise check the motorand wiring.
XX04
Axis 0 external
generatrix cut
off
Generatrix signal is
not received
1.3pin white terminal is loose onthetop.
2.Host malfunction
XX05 Axis 1 over-load Over the max load
1.Check the load.
2.Check whether the motor is blockedor the brake is loose.
3.Check whether Param 1 is the
corresponding power.
XX06 Axis 2 over-load Over the max load
1.Check the load.
2.Check whether the motor is blockedor the brake is loose.
3.Check whether Param 1 is the
corresponding power.
XX07
Initialization of
Axis 1 current
sampling module
failed
Power on
initialization of
driver is not over
1.Press STOP to clear.
2.Power on again.
3.Host malfunction. Replace it.
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XX08
Initialization of
Axis 2 current
sampling module
failed
Power on
initialization of
driver is not over
1.Press STOP to clear.
2.Power on again.
3.Host malfunction. Replace it.XX09
Axis 1 UVW phase
current
abnormality
Current is over the
alarm value
1.Line sequence is wrong.
2.Phase loss.
3.Motor code does not match.
XX10
Axis 2 UVW phase
current
abnormality
Current is over the
alarm value
1.Line sequence is wrong.
2.Phase loss.
3.Motor code does not match.
XX11
Axis 0 VDC
under-voltage
Detected voltage is
lower than 195V
1.Too much load and too large
acceleration lead to too much
voltage-drop.
2.External input voltage is too low.3.Host malfunction. Replace it.XX12
Axis 0 VDC
over-voltage
Detected voltage is
higher than 405V
1.Too much load and too large
deceleration lead to too much
voltage-rising.
2.Brake resistor fault.
3.Host malfunction. Replace it.XX13 Axis 1 over-speed
Over the maximum
speed
1.Internal communication is off.Check whether it is well grounded.2.Param 50 is set wrong.
XX14 Axis 2 over-speed
Over the maximum
speed
1.Internal communication is off.Check whether it is well grounded.2.Param 50 is set wrong.
XX15
Axis 0 driver
over-heat
Internal temperature
is over 75℃
1.Check the fan.
2.Host malfunction. Replace it.XX16
Axis 1 fails to
write IIC
Storage chip fault Replace the host
XX17
Axis 2 fails to
read IIC
Storage chip fault Replace the host
XX18
Axis 1 position
deviation is too
large
Deviation between
command value and
actual encoder value
is larger than param
49.
1.Set servo param 49 to increasethedeviation range.
2.Acceleration/deceleration issettoo small.
3.System fault.
XX19
Axis 2 position
deviation is too
large
Deviation between
command value and
actual encoder value
is larger than param
49.
1.Set servo param 49 to increasethedeviation range.
2.Acceleration/deceleration issettoo small.
3.System fault.
XX20
Axis 1 encoder
error
Encoder
communication error
1.Encoder cable fault.
2.Encoder port is not well
connected.
3.Motor encoder is abnormal.
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XX21
Axis 1 abnormal
speed test
Abnormal motor
rotation
1.Motor code is set wrong.
2.Unreasonable gain parameter.
3.Random rotation caused by motormalfunction.
XX22
Axis 1 encoder in
initialization
Encoder
initialization
1.Encoder cable fault.
2.Encoder port is not well connected.3.Motor encoder is abnormal.
XX23
Axis 0 hardware
over-voltage
Internal hardware
over-voltage
protection
1.Too much load and too large
deceleration lead to too much
voltage-rising.
2.Brake resistor fault.
3.Host malfunction. Replace it.
XX24
Axis 0 external
generatrix ERR
Generatrix signal is
not received
1.3pin white terminal is loose onthetop.
2.Host malfunction
XX25
Axis 1 position
buffer is full
System fault
XX26
Axis 2 position
buffer is full
System fault
XX27
XEEPROM param
detection fault
Storage chip fault Replace the host
XX28
Axis 2 encoder
error
Encoder
communication error
1.Encoder cable fault.
2.Encoder port is not well connected.3.Motor encoder is abnormal.
XX29
Axis 2 abnormal
speed test
Encoder feedback
value is abnormal
1.Motor code is set wrong.
2.Unreasonable gain parameter.
3.Random rotation caused by motormalfunction.
XX30
Axis 2 encoder in
initialization
Encoder
initialization
1.Encoder cable fault.
2.Encoder port is not well connected.3.Motor encoder is abnormal.
XX31
Axis 0 servo
driver alarms
Clear alarms too
frequently
XX32
Axis 0 servo
driver alarms
Check error of
storage parameters
Write 8051 through param 0. Waitfor10s and power on again.
XX33
Axis 0
communication
time-out
Generatrix
communication
time-out
Replace the host
XX34
Power failure of
Axis 1 encoder
battery
Encoder has battery
power failure sign.
Ensure the battery is well
connected.Set param 13 as 0 to clear.XX35
Power failure of
Axis 2 encoder
battery
Encoder has battery
power failure sign.
Ensure the battery is well
connected.Set param 13 as 0 to clear.
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XX36
Low voltage of
Axis 1 encoder
battery
Encoder has battery
low-voltage sign.
Encoder voltage is too low.
XX37
Low voltage of
Axis 2 encoder
battery
Encoder has battery
low-voltage sign.
Encoder voltage is too low.
XX38
Axis 1 motor
code does not
match
Motor code read from
encoder does not match
the set value.
1.Check whether param 2 is the correctmotor code. If it is, restart to clear.2.If not, set param 4 as 1 and manuallyset param 2 as correct motor code.XX39
Axis 2 motor
code does not
match
Motor code read from
encoder does not match
the set value.
1.Check whether param 2 is the correctmotor code. If it is, restart to clear.2.If not, set param 4 as 1 and manuallyset param 2 as correct motor code.XX40
Axis 1 illegal
motor code
Motor code is not
supported by system
Set param 4 as 1, and manually set param2 as correct motor code.
XX41
Axis 2 illegal
motor code
Motor code is not
supported by system
Set param 4 as 1, and manually set param2 as correct motor code.
XX42
Value of Axis 1
encoder does
not update
Encoder value does not
change
Motor encoder fault
XX43
Value of Axis 2
encoder does
not update
Encoder value does not
change
Motor encoder fault
XX44
Axis 1 encoder
multi-ring
value error
Cut the power, pull out battery and resetencoder/set param 13 as 0
XX45
Axis 2 encoder
multi-ring
value error
Cut the power, pull out battery and resetencoder/set param 13 as 0
XX46
Power of 1 motor
not fit
Param1(motor power)
does not match
param2(motor code)
Check param 2 and whether motor codematches param 1 power
XX47
Power of 2 motor
not fit
Param1(motor power)
does not match
param2(motor code)
Check param 2 and whether motor codematches param 1 power
XX48
Axis 1
parameter set
wrong
Unreasonable parameter
configuration
Check whether parameter is within therange:5(1,6000),6(1,300),7(1～300),11(10,5000),15(10,100),21(1,1000),22(0,300),23(1,20),31(20000),32(2000/20000),69(4096),71(0),72(0),73(0)XX49
Axis 2
parameter set
wrong
Unreasonable parameter
configuration
Check whether parameter is within therange:5(1,6000),6(1,300),7(1～300),11(10,5000),15(10,100),21(1,1000),22(0,300),23(1,20),31(20000),32(2000/20000),69(4096),71(0),72(0),73(0)
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Appendix Modbus Address and Parameter Definitions1-999 for readable address ,1000 for write address: product clear, most capitaladdress is 2000.
Note: The data requesting“feedback of each axis”is different from other datainthat it is byte-ordered to the small end and word-ordered to the end.Description: The data of address number 4 is enabled when the data of address3isfull, so the data of address 4 is always zero when address 3 doesnotexceed 65535.
No. Description Unit or definition of data
1 Device status
32 represents stop status. 96
represents automatic status. 128
represents manual status
2 Production period Data*0.1, Unit：s
3 Output
The upper limit is 65535, after
breaking the upper limit, count again
and enter 1 to next address, unit:1
4 Output Data*65535
5 Operation param tolerance Data*0.01, Unit：mm
6 Operation param pull distance Data*0.1, Unit：mm
7
Operation param X1 acceleration
time
Data*0.01, Unit：s
8
Operation param X1 deceleration
time
Data*0.01, Unit：s
9
Operation param X1 external
acceleration/deceleration time
Data*0.01, Unit：s
10
Operation param X1 manual
acceleration/deceleration time
Data*0.01, Unit：s
11
Operation param Y1 acceleration
time
Data*0.01, Unit：s
12
Operation param Y1 deceleration
time
Data*0.01, Unit：s
13
Operation param Y1 external
acceleration/deceleration time
Data*0.01, Unit：s
14
Operation param Y1 manual
acceleration/deceleration time
Data*0.01, Unit：s
15
Operation param Z acceleration
time
Data*0.01, Unit：s
16
Operation param Z deceleration
time
Data*0.01, Unit：s
17
Operation param Z manual
acceleration/deceleration time
Data*0.01, Unit：s
18 Operation param X1 max speed Unit：%
19 Operation param Y1 max speed Unit：%
20 Operation param Z max speed Unit：%
21
Operation param X2 acceleration
time
Data*0.01, Unit：s
22
Operation param X2 deceleration
time
Data*0.01, Unit：s
23
Operation param X2 external
acceleration/deceleration time
Data*0.01, Unit：s
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24
Operation param X2 manual
acceleration/deceleration time
Data*0.01, Unit：s
25 Operation param Y2 acceleration time Data*0.01, Unit：s
26 Operation param Y2 deceleration time Data*0.01, Unit：s
27
Operation param Y2 external
acceleration/deceleration time
Data*0.01, Unit：s
28
Operation param Y2 manual
acceleration/deceleration time
Data*0.01, Unit：s
29 Operation param A acceleration time Data*0.01, Unit：s
30 Operation param A deceleration time Data*0.01, Unit：s
31
Operation param A external
acceleration/deceleration time
Data*0.01, Unit：s
32
Operation param A manual
acceleration/deceleration time
Data*0.01, Unit：s
33 Operation param B acceleration time Data*0.01, Unit：s
34 Operation param B deceleration time Data*0.01, Unit：s
35
Operation param B external
acceleration/deceleration time
Data*0.01, Unit：s
36
Operation param B manual
acceleration/deceleration time
Data*0.01, Unit：s
37 Operation param C acceleration time Data*0.01, Unit：s
38 Operation param C deceleration time Data*0.01, Unit：s
39
Operation param C external
acceleration/deceleration time
Data*0.01, Unit：s
40
Operation param C manual
acceleration/deceleration time
Data*0.01, Unit：s
41 Operation param X2 max speed Unit：%
42 Operation param Y2 max speed Unit：%
43 Operation param A max speed Unit：%
44 Operation param B max speed Unit：%
45 Operation param C max speed Unit：%
46 Machine param X1 axis max movement Data*0.1, Unit：mm
47 Machine param X1 axis origin offset Data*0.1, Unit：mm
48
Machine param X1 axis internal min
movement
Data*0.1, Unit：mm
49
Machine param X1 axis internal max
movement
Data*0.1, Unit：mm
50
Machine param X1 axis distance per
rotation
Data*0.01, Unit：mm
51 X1 axis feedback in monitoring page
The upper limit is 65535, after
breaking the upper limit, count
again and enter 1 to next
address, unit: pu
52 X1 axis feedback in monitoring page Data*65535, Unit：pu
53 Machine param Y1 axis max movement Data*0.1, Unit：mm
54 Machine param Y1 axis origin offset Data*0.1, Unit：mm
55
Machine param Y1 axis max standby
position
Data*0.1, Unit：mm
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56
Machine param Y1 axis leaving
origin position
Data*0.1, Unit：mm
57
Machine param Y1 axis distance per
rotation
Data*0.01, Unit：mm
58 Y1 axis feedback in monitoring page
The upper limit is 65535, after
breaking the upper limit, count again
and enter 1 to next address, unit: pu
59 Y1 axis feedback in monitoring page Data*65535, Unit：pu
60 Machine param Z axis max movement Data*0.1, Unit：mm
61 Machine param Z axis origin offset Data*0.1, Unit：mm
62
Machine param Z axis internal
safety
Data*0.1, Unit：mm
63
Machine param Z axis external
safety
Data*0.1, Unit：mm
64
Machine param Z axis distance per
rotation
Data*0.01, Unit：mm
65 Z axis feedback in monitoring page
The upper limit is 65535, after
breaking the upper limit, count again
and enter 1 to next address, unit: pu
66 Z axis feedback in monitoring page Data*65535, Unit：pu
67 Machine param X2 axis max movement Data*0.1, Unit：mm
68 Machine param X2 axis origin offset Data*0.1, Unit：mm
69
Machine param X2 axis internal min
movement
Data*0.1, Unit：mm
70
Machine param X2 axis internal max
movement
Data*0.1, Unit：mm
71
Machine param X2 axis distance per
rotation
Data*0.01, Unit：mm
72 X2 axis feedback in monitoring page
The upper limit is 65535, after
breaking the upper limit, count again
and enter 1 to next address, unit: pu
73 X2 axis feedback in monitoring page Data*65535, Unit：pu
74 Machine param Y2 axis max movement Data*0.1, Unit：mm
75 Machine param Y2 axis origin offset Data*0.1, Unit：mm
76
Machine param Y2 axis max standby
position
Data*0.1, Unit：mm
77
Machine param Y2 axis leaving
origin position
Data*0.1, Unit：mm
78
Machine param Y2 axis distance per
rotation
Data*0.01, Unit：mm
79 Y2 axis feedback in monitoring page
The upper limit is 65535, after
breaking the upper limit, count again
and enter 1 to next address, unit: pu
80 Y2 axis feedback in monitoring page Data*65535, Unit：pu
81 Machine param A axis max rotation Data*0.1, Unit：°82 Machine param A axis origin offset Data*0.1, Unit：°83
Machine param A axis rampant safety
range (less than )
Data*0.1, Unit：°84
Machine param A axis rampant safety
range (more than )
Data*0.1, Unit：°
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85 Machine param A axis motor per rotation Data*0.01, Unit：°86 Machine param A axis feedback
The upper limit is 65535, afterbreaking the upper limit, countagain and enter 1 to next
address, unit: pu
87 Machine param A axis feedback Data*65535, Unit：pu
88 Machine param B axis max rotation Data*0.1, Unit：°89 Machine param B axis origin offset Data*0.1, Unit：°90
Machine param B axis rampant safety
range (less than )
Data*0.1, Unit：°91
Machine param B axis rampant safety
range (more than )
Data*0.1, Unit：°92 Machine param B axis motor per rotation Data*0.01, Unit：°93 Machine param B axis feedback
The upper limit is 65535, afterbreaking the upper limit, countagain and enter 1 to next
address, unit: pu
94 Machine param B axis feedback Data*65535, Unit：pu
95 Machine param C axis max rotation Data*0.1, Unit：°96 Machine param C axis origin offset Data*0.1, Unit：°97
Machine param C axis rampant safety
range (less than )
Data*0.1, Unit：°98
Machine param C axis rampant safety
range (more than )
Data*0.1, Unit：°99 Machine param C axis motor per rotation Data*0.01, Unit：°100 Machine param C axis feedback
The upper limit is 65535, afterbreaking the upper limit, countagain and enter 1 to next
address, unit: pu
101 Machine param C axis feedback Data*65535, Unit：pu
102 Machine param time vertical 1 Data*0.1, Unit：s
103 Machine param time horizontal 1 Data*0.1, Unit：s
104 Machine param time vertical 2 Data*0.1, Unit：s
105 Machine param time horizontal 2 Data*0.1, Unit：s
106 Machine param time auxiliary arm down Data*0.1, Unit：s
107 Machine param time auxiliary arm up Data*0.1, Unit：s
108 Machine param time auxiliary arm forward Data*0.1, Unit：s
109
Machine param time auxiliary arm
backward
Data*0.1, Unit：s
110 Machine param time main arm forward Data*0.1, Unit：s
111 Machine param time main arm backward Data*0.1, Unit：s
112 Machine param time main arm up Data*0.1, Unit：s
113 Machine param time main arm down Data*0.1, Unit：s
114 Machine param time transverse in Data*0.1, Unit：s
115 Machine param time transverse out Data*0.1, Unit：s
116 Alarm code Data is the code, No unit
117 Version code
... ...
1000 Clear products
... ...
2000 ...
