铣刀
AquaREVO Mills
无崩刃、磨损小
No chipping and wear is small
某通用铣刀
General Mills
刃尖崩刃
Fracture of the corner
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度: 100m/min(5,300min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材: SKD61(53HRC)
进给速度: 700mm/min(0.03mm/t)
Work Material
Feed Speed
切削方法: 侧面加工
切削量: ap9.0mm ae0.18mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油: 空气冷却
Machine: Vertical M/C
Cutting Fluid: Air blow
多用途 Multipurpose
Compatible with a wide range of materials from Structural steel to Stainless steel and Hardened steel
被削材料从普通钢到不锈钢、淬硬钢均能广泛应用
高硬度钢 SKD61(53HRC)
0
50
100
150
200
250
寿命切削长(m)
Tool life cutting length
高效率 High Efficiency
即使是加工易产生振动的不锈钢材质,也可以实现多种条件稳定加工
Stable machining under a wide range of conditions even with Stainless steel that is easy to chatter
200
180
160
140
120
100
80
60
40
每刃进给量(mm/t)Feed per blade
0 0.03 0.06 0.09 0.12
某通用铣刀
General Mills
AquaREVO Mills
磨损比较(切削长80m)
Comparison of wear(Cutting length 80m)
2.8倍
Times
AquaREVO Mills
刃口保持锋利
Maintain sharp corners
某通用铣刀
General Mills
刃尖崩刃、刃口磨损大
Corner chipping and large wear
尺寸: φ6.0 4刃2.5D S型(锋利型)
切削速度: 80m/min(4,240min-1)
Size: Four flutes S type(Sharp corner)
Cutting Speed
被削材: SUS304
进给速度: 510mm/min(0.03mm/t)
Work Material
Feed Speed
切削方法: 侧面加工
切削量: ap9.0mm ae0.6mm
Cutting method: Side milling
Depth of Cut
Cutting Fluid: Water-soluble
使用机械 : 立形M/C(HSK63A)
切削油: 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
不锈钢SUS304
0
125
250
375
500
寿命切削长(m)
Tool life cutting length
磨损比较(切削长200m)
Comparison of wear(Cutting length 200m)
2.3倍
Times
某通用铣刀
General Mills AquaREVO Mills
AquaREVO Mills
某通用铣刀
General Mills
AquaREVO Mills
某通用铣刀
General Mills
振纹
Chatter occurs
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度 : 150m/min(7,950min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : SUS304
进给速度: 1,270mm/min(0.04mm/t)
Work Material
Feed Speed
切削方法 :侧面加工
切削量:ap9.0mm ae0.6mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK32E)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
SUS304在稳定加工范围的比较
Comparison of stable machining areas in SUS304
切削速度(m/min)
Cutting Speed
加工面比较
Comparison of cutting face
铣刀
铣刀
铣刀
铣刀
铣刀
尺寸: φ6.0 4刃1.5D G型(耐崩型)
切削速度 : 120m/min(6,370min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : S50C(180HB)
进给速度 : 2,200mm/min(0.09mm/t)
Work Material
Feed Speed
切削方法 :侧面加工
切削量: ap9.0mm ae1.2mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
铣刀
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度 : 120m/min(6,370min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : S50C(180HB)
进给速度 : 1,500mm/min(0.06mm/t)
Work Material
Feed Speed
切削方法 : 侧面加工
切削量 : ap12.0mm ae1.2mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
铣刀 1.5D/2.5D
长寿命 Long Tool Life
Stable machining and long tool life by suppressing the progress of corner wear and the occurrence of chipping and fracture
具有抑制刃口磨损、保持切削刃,实现较长的刀具寿命
Comparison of tool life
寿命比较
Comparison of wear(Cutting length 100m)
磨损比较(切削长100m)
外周刃崩刃
Fracture occurs on the peripheral cutting edge
某通用铣刀
General Mills AquaREVO Mills
某通用铣刀 铣刀
General Mills AquaREVO Mills
寿命切削长(m)
Tool life
cutting length
0
50
100
150
200
1.5倍
Times
Comparison of tool life
寿命比较
Comparison of wear(Cutting length 80m)
磨损比较(切削长80m)
0
30
60
90
120
150
寿命切削长(m)
Tool life cutting length
1.5倍
Times
刃尖崩刃
Fracture of the corner
某通用铣刀
General Mills
AquaREVO Mills
铣刀
某通用铣刀
General Mills
AquaREVO Mills
铣刀
铣刀
AquaREVO Mills
无崩刃、磨损小
No chipping and wear is small
某通用铣刀
General Mills
刃尖崩刃
Fracture of the corner
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度: 100m/min(5,300min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材: SKD61(53HRC)
进给速度: 700mm/min(0.03mm/t)
Work Material
Feed Speed
切削方法: 侧面加工
切削量: ap9.0mm ae0.18mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油: 空气冷却
Machine: Vertical M/C
Cutting Fluid: Air blow
多用途 Multipurpose
Compatible with a wide range of materials from Structural steel to Stainless steel and Hardened steel
被削材料从普通钢到不锈钢、淬硬钢均能广泛应用
高硬度钢 SKD61(53HRC)
0
50
100
150
200
250
寿命切削长(m)
Tool life cutting length
高效率 High Efficiency
即使是加工易产生振动的不锈钢材质,也可以实现多种条件稳定加工
Stable machining under a wide range of conditions even with Stainless steel that is easy to chatter
200
180
160
140
120
100
80
60
40
每刃进给量(mm/t)Feed per blade
0 0.03 0.06 0.09 0.12
某通用铣刀
General Mills
AquaREVO Mills
磨损比较(切削长80m)
Comparison of wear(Cutting length 80m)
2.8倍
Times
AquaREVO Mills
刃口保持锋利
Maintain sharp corners
某通用铣刀
General Mills
刃尖崩刃、刃口磨损大
Corner chipping and large wear
尺寸: φ6.0 4刃2.5D S型(锋利型)
切削速度: 80m/min(4,240min-1)
Size: Four flutes S type(Sharp corner)
Cutting Speed
被削材: SUS304
进给速度: 510mm/min(0.03mm/t)
Work Material
Feed Speed
切削方法: 侧面加工
切削量: ap9.0mm ae0.6mm
Cutting method: Side milling
Depth of Cut
Cutting Fluid: Water-soluble
使用机械 : 立形M/C(HSK63A)
切削油: 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
不锈钢SUS304
0
125
250
375
500
寿命切削长(m)
Tool life cutting length
磨损比较(切削长200m)
Comparison of wear(Cutting length 200m)
2.3倍
Times
某通用铣刀
General Mills AquaREVO Mills
AquaREVO Mills
某通用铣刀
General Mills
AquaREVO Mills
某通用铣刀
General Mills
振纹
Chatter occurs
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度 : 150m/min(7,950min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : SUS304
进给速度: 1,270mm/min(0.04mm/t)
Work Material
Feed Speed
切削方法 :侧面加工
切削量:ap9.0mm ae0.6mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK32E)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
SUS304在稳定加工范围的比较
Comparison of stable machining areas in SUS304
切削速度(m/min)
Cutting Speed
加工面比较
Comparison of cutting face
铣刀
铣刀
铣刀
铣刀
铣刀
尺寸: φ6.0 4刃1.5D G型(耐崩型)
切削速度 : 120m/min(6,370min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : S50C(180HB)
进给速度 : 2,200mm/min(0.09mm/t)
Work Material
Feed Speed
切削方法 :侧面加工
切削量: ap9.0mm ae1.2mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
铣刀
尺寸: φ6.0 4刃2.5D G型(耐崩型)
切削速度 : 120m/min(6,370min-1)
Size: Four flutes G type(Gashland)
Cutting Speed
被削材 : S50C(180HB)
进给速度 : 1,500mm/min(0.06mm/t)
Work Material
Feed Speed
切削方法 : 侧面加工
切削量 : ap12.0mm ae1.2mm
Cutting method: Side milling
Depth of Cut
使用机械 : 立形M/C(HSK63A)
切削油 : 水溶性
Machine: Vertical M/C
Cutting Fluid: Water-soluble
铣刀 1.5D/2.5D
长寿命 Long Tool Life
Stable machining and long tool life by suppressing the progress of corner wear and the occurrence of chipping and fracture
具有抑制刃口磨损、保持切削刃,实现较长的刀具寿命
Comparison of tool life
寿命比较
Comparison of wear(Cutting length 100m)
磨损比较(切削长100m)
外周刃崩刃
Fracture occurs on the peripheral cutting edge
某通用铣刀
General Mills AquaREVO Mills
某通用铣刀 铣刀
General Mills AquaREVO Mills
寿命切削长(m)
Tool life
cutting length
0
50
100
150
200
1.5倍
Times
Comparison of tool life
寿命比较
Comparison of wear(Cutting length 80m)
磨损比较(切削长80m)
0
30
60
90
120
150
寿命切削长(m)
Tool life cutting length
1.5倍
Times
刃尖崩刃
Fracture of the corner
某通用铣刀
General Mills
AquaREVO Mills
铣刀
某通用铣刀
General Mills
AquaREVO Mills
铣刀
99
铣刀 铣刀
LIST9714 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 1.5D G type
RVM2010G-1.5D
RVM2015G-1.5D
RVM2020G-1.5D
RVM2025G-1.5D
RVM2030G-1.5D
RVM2035G-1.5D
RVM2040G-1.5D
RVM2045G-1.5D
RVM2050G-1.5D
RVM2055G-1.5D
RVM2060G-1.5D
RVM2070G-1.5D
RVM2080G-1.5D
RVM2090G-1.5D
RVM2100G-1.5D
RVM2120G-1.5D
RVM2140G-1.5D
RVM2150G-1.5D
RVM2160G-1.5D
RVM2200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
RVM2G-1.5D
2刃 1.5D G型
螺旋角
30°
35°
DC
DCON
h6
LF
APMX
DCON
h6
2刃
耐崩型
G型 耐崩型 G type(Gashland)
RVM4010G-1.5D
RVM4015G-1.5D
RVM4020G-1.5D
RVM4025G-1.5D
RVM4030G-1.5D
RVM4035G-1.5D
RVM4040G-1.5D
RVM4045G-1.5D
RVM4050G-1.5D
RVM4055G-1.5D
RVM4060G-1.5D
RVM4070G-1.5D
RVM4080G-1.5D
RVM4090G-1.5D
RVM4100G-1.5D
RVM4120G-1.5D
RVM4140G-1.5D
RVM4150G-1.5D
RVM4160G-1.5D
RVM4200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9716 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-1.5D
AquaREVO Mills Four Flutes 1.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 1.5D G型
螺旋角
30°
33°
4刃
耐崩型
● 标准库存品 Standard stock item
DC
LF
APMX
设备刚性低、薄壁侧面加工(铣平加工)
Side milling of thin-walled with low rigidity machine (flat processing)
不锈钢轮廓加工
Contouring of Stainless steel
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4120G-2.5D
某通用铣刀
General Mills
100m/min(2,650min-1)
2次切削 Twice cut ap25mm ae0.65mm/ae0.25mm
750mm/min(0.07mm/t)
φ12.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
1600
800
寿命比較
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
工业机械
轴件
SCM420
侧面加工 高度: 25mm/深度:0 .9mm
立形M/C(BT#30)
水溶性
Industrial machinery
Shaft
Side milling Height/Depth
Vertical M/C
Water-soluble
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
汽车
涡轮壳体
耐热不锈钢铸钢
轮廓加工(孔径φ11.8 高度:18mm 底孔φ11.7)
立形M/C(BT#40)
水溶性
Automobile
Turbine housing
Heat resistant stainless cast steel
Contouring(Hole diameter, Height, Pilot hole)
Vertical M/C
Water-soluble
2倍
Times
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4080G-2.5D
某通用铣刀
General Mills
40m/min (1,590min-1)
ap18mm ae0.05mm
127mm/min (0.02mm/t)
φ8.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
4500
2400
磨损比较
(2400件加工后)
Comparison of wear
(after 2400 pcs
processing)
1.8倍
Times
困扰
Problems
AquaREVO铣刀抑制振动、稳定加工,
实现加工数2倍的长寿命
AquaREVO Mills suppresses chatter vibration and achieves a long tool life
that is twice the number of processes due to stable processing
铁屑不良、
工具寿命短
Chipping occurs and tool life is short
困扰
Problems
AquaREVO铣刀抑制磨损推移、
工具寿命提升
AquaREVO Mills suppresses the progress of wear
and improves tool life
孔径随磨损
推移而变化
Hole diameter varies
as progress of wear
磨损比较
(800件加工后)
Comparison of wear
(after 800 pcs
processing)
崩刃 Fracture occurs
崩刃 Fracture occurs
寿命比较
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
铣刀
铣刀
加工事例 Processing example
100
铣刀 铣刀
LIST9714 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 1.5D G type
RVM2010G-1.5D
RVM2015G-1.5D
RVM2020G-1.5D
RVM2025G-1.5D
RVM2030G-1.5D
RVM2035G-1.5D
RVM2040G-1.5D
RVM2045G-1.5D
RVM2050G-1.5D
RVM2055G-1.5D
RVM2060G-1.5D
RVM2070G-1.5D
RVM2080G-1.5D
RVM2090G-1.5D
RVM2100G-1.5D
RVM2120G-1.5D
RVM2140G-1.5D
RVM2150G-1.5D
RVM2160G-1.5D
RVM2200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
RVM2G-1.5D
2刃 1.5D G型
螺旋角
30°
35°
DC
DCON
h6
LF
APMX
DCON
h6
2刃
耐崩型
G型 耐崩型 G type(Gashland)
RVM4010G-1.5D
RVM4015G-1.5D
RVM4020G-1.5D
RVM4025G-1.5D
RVM4030G-1.5D
RVM4035G-1.5D
RVM4040G-1.5D
RVM4045G-1.5D
RVM4050G-1.5D
RVM4055G-1.5D
RVM4060G-1.5D
RVM4070G-1.5D
RVM4080G-1.5D
RVM4090G-1.5D
RVM4100G-1.5D
RVM4120G-1.5D
RVM4140G-1.5D
RVM4150G-1.5D
RVM4160G-1.5D
RVM4200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9716 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-1.5D
AquaREVO Mills Four Flutes 1.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 1.5D G型
螺旋角
30°
33°
4刃
耐崩型
● 标准库存品 Standard stock item
DC
LF
APMX
设备刚性低、薄壁侧面加工(铣平加工)
Side milling of thin-walled with low rigidity machine (flat processing)
不锈钢轮廓加工
Contouring of Stainless steel
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4120G-2.5D
某通用铣刀
General Mills
100m/min(2,650min-1)
2次切削 Twice cut ap25mm ae0.65mm/ae0.25mm
750mm/min(0.07mm/t)
φ12.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
1600
800
寿命比較
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
工业机械
轴件
SCM420
侧面加工 高度: 25mm/深度:0 .9mm
立形M/C(BT#30)
水溶性
Industrial machinery
Shaft
Side milling Height/Depth
Vertical M/C
Water-soluble
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
汽车
涡轮壳体
耐热不锈钢铸钢
轮廓加工(孔径φ11.8 高度:18mm 底孔φ11.7)
立形M/C(BT#40)
水溶性
Automobile
Turbine housing
Heat resistant stainless cast steel
Contouring(Hole diameter, Height, Pilot hole)
Vertical M/C
Water-soluble
2倍
Times
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4080G-2.5D
某通用铣刀
General Mills
40m/min (1,590min-1)
ap18mm ae0.05mm
127mm/min (0.02mm/t)
φ8.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
4500
2400
磨损比较
(2400件加工后)
Comparison of wear
(after 2400 pcs
processing)
1.8倍
Times
困扰
Problems
AquaREVO铣刀抑制振动、稳定加工,
实现加工数2倍的长寿命
AquaREVO Mills suppresses chatter vibration and achieves a long tool life
that is twice the number of processes due to stable processing
铁屑不良、
工具寿命短
Chipping occurs and tool life is short
困扰
Problems
AquaREVO铣刀抑制磨损推移、
工具寿命提升
AquaREVO Mills suppresses the progress of wear
and improves tool life
孔径随磨损
推移而变化
Hole diameter varies
as progress of wear
磨损比较
(800件加工后)
Comparison of wear
(after 800 pcs
processing)
崩刃 Fracture occurs
崩刃 Fracture occurs
寿命比较
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
铣刀
铣刀
加工事例 Processing example
铣刀 铣刀
LIST9714 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 1.5D G type
RVM2010G-1.5D
RVM2015G-1.5D
RVM2020G-1.5D
RVM2025G-1.5D
RVM2030G-1.5D
RVM2035G-1.5D
RVM2040G-1.5D
RVM2045G-1.5D
RVM2050G-1.5D
RVM2055G-1.5D
RVM2060G-1.5D
RVM2070G-1.5D
RVM2080G-1.5D
RVM2090G-1.5D
RVM2100G-1.5D
RVM2120G-1.5D
RVM2140G-1.5D
RVM2150G-1.5D
RVM2160G-1.5D
RVM2200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
RVM2G-1.5D
2刃 1.5D G型
螺旋角
30°
35°
DC
DCON
h6
LF
APMX
DCON
h6
2刃
耐崩型
G型 耐崩型 G type(Gashland)
RVM4010G-1.5D
RVM4015G-1.5D
RVM4020G-1.5D
RVM4025G-1.5D
RVM4030G-1.5D
RVM4035G-1.5D
RVM4040G-1.5D
RVM4045G-1.5D
RVM4050G-1.5D
RVM4055G-1.5D
RVM4060G-1.5D
RVM4070G-1.5D
RVM4080G-1.5D
RVM4090G-1.5D
RVM4100G-1.5D
RVM4120G-1.5D
RVM4140G-1.5D
RVM4150G-1.5D
RVM4160G-1.5D
RVM4200G-1.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
1.5
2.3
3.0
3.8
4.5
5.3
6.0
6.8
7.5
8.3
9.0
11.0
12.0
14.0
15.0
18.0
21.0
23.0
24.0
30.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9716 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-1.5D
AquaREVO Mills Four Flutes 1.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 1.5D G型
螺旋角
30°
33°
4刃
耐崩型
● 标准库存品 Standard stock item
DC
LF
APMX
设备刚性低、薄壁侧面加工(铣平加工)
Side milling of thin-walled with low rigidity machine (flat processing)
不锈钢轮廓加工
Contouring of Stainless steel
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4120G-2.5D
某通用铣刀
General Mills
100m/min(2,650min-1)
2次切削 Twice cut ap25mm ae0.65mm/ae0.25mm
750mm/min(0.07mm/t)
φ12.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
1600
800
寿命比較
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
工业机械
轴件
SCM420
侧面加工 高度: 25mm/深度:0 .9mm
立形M/C(BT#30)
水溶性
Industrial machinery
Shaft
Side milling Height/Depth
Vertical M/C
Water-soluble
行业
工件
被削材
切削方法
机械
切削油
Field
Parts
Work Material
Cutting method
Machine
Cutting Fluid
汽车
涡轮壳体
耐热不锈钢铸钢
轮廓加工(孔径φ11.8 高度:18mm 底孔φ11.7)
立形M/C(BT#40)
水溶性
Automobile
Turbine housing
Heat resistant stainless cast steel
Contouring(Hole diameter, Height, Pilot hole)
Vertical M/C
Water-soluble
2倍
Times
切削速度
Cutting Speed
进给速度
Feed Speed
切削量
Depth of Cut
工具仕样
Tool specifications
RVM4080G-2.5D
某通用铣刀
General Mills
40m/min (1,590min-1)
ap18mm ae0.05mm
127mm/min (0.02mm/t)
φ8.0 4刃 不等分割・不等导程
Four flutes, unequally spaced blades and variable leads
4500
2400
磨损比较
(2400件加工后)
Comparison of wear
(after 2400 pcs
processing)
1.8倍
Times
困扰
Problems
AquaREVO铣刀抑制振动、稳定加工,
实现加工数2倍的长寿命
AquaREVO Mills suppresses chatter vibration and achieves a long tool life
that is twice the number of processes due to stable processing
铁屑不良、
工具寿命短
Chipping occurs and tool life is short
困扰
Problems
AquaREVO铣刀抑制磨损推移、
工具寿命提升
AquaREVO Mills suppresses the progress of wear
and improves tool life
孔径随磨损
推移而变化
Hole diameter varies
as progress of wear
磨损比较
(800件加工后)
Comparison of wear
(after 800 pcs
processing)
崩刃 Fracture occurs
崩刃 Fracture occurs
寿命比较
(加工数/件)
Comparison
of tool life
(Number of
processing/pcs)
铣刀
铣刀
加工事例 Processing example
101
铣刀 铣刀 铣刀 铣刀 DC
LF
APMX
LIST9706 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D G type
RVM2010G-2.5D
RVM2015G-2.5D
RVM2020G-2.5D
RVM2025G-2.5D
RVM2030G-2.5D
RVM2035G-2.5D
RVM2040G-2.5D
RVM2045G-2.5D
RVM2050G-2.5D
RVM2055G-2.5D
RVM2060G-2.5D
RVM2070G-2.5D
RVM2080G-2.5D
RVM2090G-2.5D
RVM2100G-2.5D
RVM2120G-2.5D
RVM2140G-2.5D
RVM2150G-2.5D
RVM2160G-2.5D
RVM2200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
RVM4010S-2.5D
RVM4015S-2.5D
RVM4020S-2.5D
RVM4025S-2.5D
RVM4030S-2.5D
RVM4035S-2.5D
RVM4040S-2.5D
RVM4045S-2.5D
RVM4050S-2.5D
RVM4055S-2.5D
RVM4060S-2.5D
RVM4070S-2.5D
RVM4080S-2.5D
RVM4090S-2.5D
RVM4100S-2.5D
RVM4120S-2.5D
RVM4140S-2.5D
RVM4150S-2.5D
RVM4160S-2.5D
RVM4200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
LIST9704 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Four Flutes 2.5D S type
RVM2G-2.5D RVM4S-2.5D
2刃 2.5D G型
螺旋角
30°
35°涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
4刃 2.5D S型
螺旋角
30°
33°锋利型
S
G型 耐崩型 G type(Gashland) S型 锋利型 S type(Sharp corner)
RVM2010S-2.5D
RVM2015S-2.5D
RVM2020S-2.5D
RVM2025S-2.5D
RVM2030S-2.5D
RVM2035S-2.5D
RVM2040S-2.5D
RVM2045S-2.5D
RVM2050S-2.5D
RVM2055S-2.5D
RVM2060S-2.5D
RVM2070S-2.5D
RVM2080S-2.5D
RVM2090S-2.5D
RVM2100S-2.5D
RVM2120S-2.5D
RVM2140S-2.5D
RVM2150S-2.5D
RVM2160S-2.5D
RVM2200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9702 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D S type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
RVM2S-2.5D
2刃 2.5D S型
螺旋角
30°
35°锋利型
S
2刃
锋利型
RVM4010G-2.5D
RVM4015G-2.5D
RVM4020G-2.5D
RVM4025G-2.5D
RVM4030G-2.5D
RVM4035G-2.5D
RVM4040G-2.5D
RVM4045G-2.5D
RVM4050G-2.5D
RVM4055G-2.5D
RVM4060G-2.5D
RVM4070G-2.5D
RVM4080G-2.5D
RVM4090G-2.5D
RVM4100G-2.5D
RVM4120G-2.5D
RVM4140G-2.5D
RVM4150G-2.5D
RVM4160G-2.5D
RVM4200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9708 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-2.5D
AquaREVO Mills Four Flutes 2.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 2.5D G型
螺旋角
30°
33°
4刃
耐崩型
4刃
锋利型
● 标准库存品 Standard stock item ● 标准库存品 Standard stock item
DC
LF
APMX
DC
LF
APMX 2刃
耐崩型
DC
LF
APMX
DCON
h6
DCON
h6
DCON
h6
DCON
h6
102
铣刀 铣刀 铣刀 铣刀 DC
LF
APMX
LIST9706 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D G type
RVM2010G-2.5D
RVM2015G-2.5D
RVM2020G-2.5D
RVM2025G-2.5D
RVM2030G-2.5D
RVM2035G-2.5D
RVM2040G-2.5D
RVM2045G-2.5D
RVM2050G-2.5D
RVM2055G-2.5D
RVM2060G-2.5D
RVM2070G-2.5D
RVM2080G-2.5D
RVM2090G-2.5D
RVM2100G-2.5D
RVM2120G-2.5D
RVM2140G-2.5D
RVM2150G-2.5D
RVM2160G-2.5D
RVM2200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
RVM4010S-2.5D
RVM4015S-2.5D
RVM4020S-2.5D
RVM4025S-2.5D
RVM4030S-2.5D
RVM4035S-2.5D
RVM4040S-2.5D
RVM4045S-2.5D
RVM4050S-2.5D
RVM4055S-2.5D
RVM4060S-2.5D
RVM4070S-2.5D
RVM4080S-2.5D
RVM4090S-2.5D
RVM4100S-2.5D
RVM4120S-2.5D
RVM4140S-2.5D
RVM4150S-2.5D
RVM4160S-2.5D
RVM4200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
LIST9704 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Four Flutes 2.5D S type
RVM2G-2.5D RVM4S-2.5D
2刃 2.5D G型
螺旋角
30°
35°涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
4刃 2.5D S型
螺旋角
30°
33°锋利型
S
G型 耐崩型 G type(Gashland) S型 锋利型 S type(Sharp corner)
RVM2010S-2.5D
RVM2015S-2.5D
RVM2020S-2.5D
RVM2025S-2.5D
RVM2030S-2.5D
RVM2035S-2.5D
RVM2040S-2.5D
RVM2045S-2.5D
RVM2050S-2.5D
RVM2055S-2.5D
RVM2060S-2.5D
RVM2070S-2.5D
RVM2080S-2.5D
RVM2090S-2.5D
RVM2100S-2.5D
RVM2120S-2.5D
RVM2140S-2.5D
RVM2150S-2.5D
RVM2160S-2.5D
RVM2200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9702 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D S type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
RVM2S-2.5D
2刃 2.5D S型
螺旋角
30°
35°锋利型
S
2刃
锋利型
RVM4010G-2.5D
RVM4015G-2.5D
RVM4020G-2.5D
RVM4025G-2.5D
RVM4030G-2.5D
RVM4035G-2.5D
RVM4040G-2.5D
RVM4045G-2.5D
RVM4050G-2.5D
RVM4055G-2.5D
RVM4060G-2.5D
RVM4070G-2.5D
RVM4080G-2.5D
RVM4090G-2.5D
RVM4100G-2.5D
RVM4120G-2.5D
RVM4140G-2.5D
RVM4150G-2.5D
RVM4160G-2.5D
RVM4200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9708 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-2.5D
AquaREVO Mills Four Flutes 2.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 2.5D G型
螺旋角
30°
33°
4刃
耐崩型
4刃
锋利型
● 标准库存品 Standard stock item ● 标准库存品 Standard stock item
DC
LF
APMX
DC
LF
APMX 2刃
耐崩型
DC
LF
APMX
DCON
h6
DCON
h6
DCON
h6
DCON
h6
铣刀 铣刀 铣刀 铣刀 DC
LF
APMX
LIST9706 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D G type
RVM2010G-2.5D
RVM2015G-2.5D
RVM2020G-2.5D
RVM2025G-2.5D
RVM2030G-2.5D
RVM2035G-2.5D
RVM2040G-2.5D
RVM2045G-2.5D
RVM2050G-2.5D
RVM2055G-2.5D
RVM2060G-2.5D
RVM2070G-2.5D
RVM2080G-2.5D
RVM2090G-2.5D
RVM2100G-2.5D
RVM2120G-2.5D
RVM2140G-2.5D
RVM2150G-2.5D
RVM2160G-2.5D
RVM2200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
RVM4010S-2.5D
RVM4015S-2.5D
RVM4020S-2.5D
RVM4025S-2.5D
RVM4030S-2.5D
RVM4035S-2.5D
RVM4040S-2.5D
RVM4045S-2.5D
RVM4050S-2.5D
RVM4055S-2.5D
RVM4060S-2.5D
RVM4070S-2.5D
RVM4080S-2.5D
RVM4090S-2.5D
RVM4100S-2.5D
RVM4120S-2.5D
RVM4140S-2.5D
RVM4150S-2.5D
RVM4160S-2.5D
RVM4200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
LIST9704 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Four Flutes 2.5D S type
RVM2G-2.5D RVM4S-2.5D
2刃 2.5D G型
螺旋角
30°
35°涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
4刃 2.5D S型
螺旋角
30°
33°锋利型
S
G型 耐崩型 G type(Gashland) S型 锋利型 S type(Sharp corner)
RVM2010S-2.5D
RVM2015S-2.5D
RVM2020S-2.5D
RVM2025S-2.5D
RVM2030S-2.5D
RVM2035S-2.5D
RVM2040S-2.5D
RVM2045S-2.5D
RVM2050S-2.5D
RVM2055S-2.5D
RVM2060S-2.5D
RVM2070S-2.5D
RVM2080S-2.5D
RVM2090S-2.5D
RVM2100S-2.5D
RVM2120S-2.5D
RVM2140S-2.5D
RVM2150S-2.5D
RVM2160S-2.5D
RVM2200S-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9702 订货方式 Order 商品编码 Code 单位(Unit):mm
AquaREVO Mills Two Flutes 2.5D S type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料
RVM2S-2.5D
2刃 2.5D S型
螺旋角
30°
35°锋利型
S
2刃
锋利型
RVM4010G-2.5D
RVM4015G-2.5D
RVM4020G-2.5D
RVM4025G-2.5D
RVM4030G-2.5D
RVM4035G-2.5D
RVM4040G-2.5D
RVM4045G-2.5D
RVM4050G-2.5D
RVM4055G-2.5D
RVM4060G-2.5D
RVM4070G-2.5D
RVM4080G-2.5D
RVM4090G-2.5D
RVM4100G-2.5D
RVM4120G-2.5D
RVM4140G-2.5D
RVM4150G-2.5D
RVM4160G-2.5D
RVM4200G-2.5D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
40
45
50
60
70
75
90
100
LF
全长
2.5
3.8
5.0
6.3
7.5
8.8
10.0
11.3
12.5
13.8
15.0
17.5
20.0
22.5
25.0
30.0
35.0
37.5
40.0
50.0
APMX
刃长
4
6
8
10
12
16
20
DCON
柄径
Stock
库存
●
LIST9708 订货方式 Order 商品编码 Code 单位(Unit):mm
RVM4G-2.5D
AquaREVO Mills Four Flutes 2.5D G type
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
4刃 2.5D G型
螺旋角
30°
33°
4刃
耐崩型
4刃
锋利型
● 标准库存品 Standard stock item ● 标准库存品 Standard stock item
DC
LF
APMX
DC
LF
APMX 2刃
耐崩型
DC
LF
APMX
DCON
h6
DCON
h6
DCON
h6
DCON
h6
103
铣刀 铣刀
铣刀 铣刀
AquaREVO Mills Two Flutes 2.5D G type / S type
RVM2G-2.5D / RVM2S-2.5D
2刃 2.5D G型/S型
AquaREVO Mills Four Flutes 2.5D G type / S type
RVM4G-2.5D / RVM4S-2.5D
4刃 2.5D G型/S型
基准切削条件表
Standard Cutting Conditions
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐使用RVM4G-2.5D(4刃S型锋利型)。
推荐使用RVM4G-2.5D(4刃G型耐崩型),但不推荐槽加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低30%。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60HRC)
to use RVM4S-2.5D (Four Flutes S type Sharp corner).
Please use RVM4G-2.5D (Four Flutes G type Gashland).
But it is not recommended for grooving, and finishing of side milling.
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 30%.
1)
2)
3)
4)
5)
6)
7)
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-2.5D(4刃G型耐崩型2.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低20%。
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
750
750
750
750
750
600
570
400
300
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
540
540
540
540
540
480
420
300
230
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
320
320
320
320
320
320
280
200
160
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
70
150
250
250
250
250
250
200
150
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
17500
9550
4780
3180
2390
1910
1460
1100
880
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
130
150
150
150
150
130
100
100
60
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
50
80
105
120
120
120
90
60
55
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.02DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
0.1DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.1DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel(55 to 60 HRC).
Please use RVM4G-2.5D(Four Flutes G type Gashland).
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 20%.
1)
2)
3)
4)
5)
6)
7)
Please use
RVM4G-2.5D
(Four Flutes 2.5D
G type Gashland)
RVM4G-2.5D
(推荐使用4刃G型
耐崩型2.5D)
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
1500
1500
1500
1500
1500
1200
1140
800
600
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1080
1080
1080
1080
1080
960
840
600
460
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
640
640
640
640
640
640
560
400
320
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
100
210
350
350
350
350
350
300
220
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
17500
9550
5970
4000
2980
2390
1990
1390
1110
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
350
400
530
530
530
450
380
350
280
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
100
160
210
240
240
240
180
120
110
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.03DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
1.5DC
0.01DC
不推荐Not recommended
不推荐Not recommended
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
SKD11
0.5DC
0.2DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
转速
Rotation
min-1
17500
9550
5970
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
45
50
70
70
70
60
50
45
35
AquaREVO Mills Two Flutes 1.5D G type
RVM2G-1.5D
2刃 1.5D G型
AquaREVO Mills Four Flutes 1.5D G type
RVM4G-1.5D
4刃 1.5D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-1.5D(4刃G型耐崩型1.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
1100
1100
1100
1100
1100
1000
770
600
450
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
850
850
850
850
850
720
600
450
350
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
480
480
480
480
480
480
420
300
240
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
160
280
400
400
400
400
350
270
200
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
200
230
230
230
230
200
150
125
90
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
60
90
110
130
130
130
100
85
75
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
1.5DC
0.2DC
0.02DC
1.5DC
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 1.0mm)
0.2DC
0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Please use RVM4G-1.5D ( Four Flutes G type Gashland).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
Please use
RVM4G-1.5D
(Four Flutes 1.5D
G type Gashland)
RVM4G-1.5D
(推荐使用4刃G型
耐崩型1.5D)
切削条件使用时需注意
1)为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
2)干式加工场合,请使用气冷。
3)淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
4)淬硬钢(55~60HRC)不推荐槽加工。
5)不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
6)发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
2200
2200
2200
2200
2200
1800
1550
1200
900
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1600
1600
1600
1600
1600
1400
1300
900
600
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
1100
1100
1100
1100
1100
960
800
600
450
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
450
500
650
650
650
650
650
450
350
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
500
600
850
850
850
670
540
500
400
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
110
180
220
260
260
260
200
130
115
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut 0.2DC
φ14以下 0.03DC
φ14以上 0.02DC
1.5DC
0.2DC(MAX 2.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
17500
9550
5970
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
45
50
70
70
70
60
50
45
35
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 2.0mm)
0.2DC
0.01DC 0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
Not recommended
不推荐
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
104
铣刀 铣刀
铣刀 铣刀
AquaREVO Mills Two Flutes 2.5D G type / S type
RVM2G-2.5D / RVM2S-2.5D
2刃 2.5D G型/S型
AquaREVO Mills Four Flutes 2.5D G type / S type
RVM4G-2.5D / RVM4S-2.5D
4刃 2.5D G型/S型
基准切削条件表
Standard Cutting Conditions
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐使用RVM4G-2.5D(4刃S型锋利型)。
推荐使用RVM4G-2.5D(4刃G型耐崩型),但不推荐槽加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低30%。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60HRC)
to use RVM4S-2.5D (Four Flutes S type Sharp corner).
Please use RVM4G-2.5D (Four Flutes G type Gashland).
But it is not recommended for grooving, and finishing of side milling.
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 30%.
1)
2)
3)
4)
5)
6)
7)
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-2.5D(4刃G型耐崩型2.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低20%。
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
750
750
750
750
750
600
570
400
300
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
540
540
540
540
540
480
420
300
230
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
320
320
320
320
320
320
280
200
160
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
70
150
250
250
250
250
250
200
150
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
17500
9550
4780
3180
2390
1910
1460
1100
880
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
130
150
150
150
150
130
100
100
60
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
50
80
105
120
120
120
90
60
55
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.02DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
0.1DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.1DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel(55 to 60 HRC).
Please use RVM4G-2.5D(Four Flutes G type Gashland).
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 20%.
1)
2)
3)
4)
5)
6)
7)
Please use
RVM4G-2.5D
(Four Flutes 2.5D
G type Gashland)
RVM4G-2.5D
(推荐使用4刃G型
耐崩型2.5D)
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
1500
1500
1500
1500
1500
1200
1140
800
600
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1080
1080
1080
1080
1080
960
840
600
460
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
640
640
640
640
640
640
560
400
320
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
100
210
350
350
350
350
350
300
220
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
17500
9550
5970
4000
2980
2390
1990
1390
1110
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
350
400
530
530
530
450
380
350
280
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
100
160
210
240
240
240
180
120
110
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.03DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
1.5DC
0.01DC
不推荐Not recommended
不推荐Not recommended
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
SKD11
0.5DC
0.2DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
转速
Rotation
min-1
17500
9550
5970
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
45
50
70
70
70
60
50
45
35
AquaREVO Mills Two Flutes 1.5D G type
RVM2G-1.5D
2刃 1.5D G型
AquaREVO Mills Four Flutes 1.5D G type
RVM4G-1.5D
4刃 1.5D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-1.5D(4刃G型耐崩型1.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
1100
1100
1100
1100
1100
1000
770
600
450
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
850
850
850
850
850
720
600
450
350
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
480
480
480
480
480
480
420
300
240
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
160
280
400
400
400
400
350
270
200
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
200
230
230
230
230
200
150
125
90
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
60
90
110
130
130
130
100
85
75
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
1.5DC
0.2DC
0.02DC
1.5DC
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 1.0mm)
0.2DC
0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Please use RVM4G-1.5D ( Four Flutes G type Gashland).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
Please use
RVM4G-1.5D
(Four Flutes 1.5D
G type Gashland)
RVM4G-1.5D
(推荐使用4刃G型
耐崩型1.5D)
切削条件使用时需注意
1)为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
2)干式加工场合,请使用气冷。
3)淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
4)淬硬钢(55~60HRC)不推荐槽加工。
5)不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
6)发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
2200
2200
2200
2200
2200
1800
1550
1200
900
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1600
1600
1600
1600
1600
1400
1300
900
600
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
1100
1100
1100
1100
1100
960
800
600
450
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
450
500
650
650
650
650
650
450
350
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
500
600
850
850
850
670
540
500
400
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
110
180
220
260
260
260
200
130
115
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut 0.2DC
φ14以下 0.03DC
φ14以上 0.02DC
1.5DC
0.2DC(MAX 2.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
17500
9550
5970
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
45
50
70
70
70
60
50
45
35
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 2.0mm)
0.2DC
0.01DC 0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
Not recommended
不推荐
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
铣刀 铣刀
铣刀 铣刀
AquaREVO Mills Two Flutes 2.5D G type / S type
RVM2G-2.5D / RVM2S-2.5D
2刃 2.5D G型/S型
AquaREVO Mills Four Flutes 2.5D G type / S type
RVM4G-2.5D / RVM4S-2.5D
4刃 2.5D G型/S型
基准切削条件表
Standard Cutting Conditions
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐使用RVM4G-2.5D(4刃S型锋利型)。
推荐使用RVM4G-2.5D(4刃G型耐崩型),但不推荐槽加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低30%。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60HRC)
to use RVM4S-2.5D (Four Flutes S type Sharp corner).
Please use RVM4G-2.5D (Four Flutes G type Gashland).
But it is not recommended for grooving, and finishing of side milling.
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 30%.
1)
2)
3)
4)
5)
6)
7)
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
7)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-2.5D(4刃G型耐崩型2.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
S型槽加工场合,进给速度为上表中降低20%。
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
750
750
750
750
750
600
570
400
300
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
540
540
540
540
540
480
420
300
230
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
320
320
320
320
320
320
280
200
160
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
70
150
250
250
250
250
250
200
150
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
17500
9550
4780
3180
2390
1910
1460
1100
880
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
130
150
150
150
150
130
100
100
60
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
50
80
105
120
120
120
90
60
55
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.02DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
0.1DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.1DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel(55 to 60 HRC).
Please use RVM4G-2.5D(Four Flutes G type Gashland).
Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
When grooving with S type, set the feed rate to 20%.
1)
2)
3)
4)
5)
6)
7)
Please use
RVM4G-2.5D
(Four Flutes 2.5D
G type Gashland)
RVM4G-2.5D
(推荐使用4刃G型
耐崩型2.5D)
转速
Rotation
min-1
38200
19100
9550
6370
4800
3820
3180
1790
1430
31850
15900
7960
5300
3980
3180
2530
1890
1430
1500
1500
1500
1500
1500
1200
1140
800
600
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
3980
3180
2650
1790
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1080
1080
1080
1080
1080
960
840
600
460
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3180
2550
2120
1190
950
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
640
640
640
640
640
640
560
400
320
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
100
210
350
350
350
350
350
300
220
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
17500
9550
5970
4000
2980
2390
1990
1390
1110
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
350
400
530
530
530
450
380
350
280
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
100
160
210
240
240
240
180
120
110
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
精加工
Finishing
粗加工
Roughing
2DC
0.2DC
φ14以下 0.03DC
φ14以上 0.01DC
2DC
2DC
2DC
1.5DC
0.02DC以下
1.5DC
0.01DC
不推荐Not recommended
不推荐Not recommended
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
0.05DC(MAX 0.3mm) 0.01DC
55~60HRC
SKD11
0.5DC
0.2DC
(MAX 1.0mm)
0.05DC
0.2DC
0.02DC
1.5DC
0.02DC以下
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
1.5DC
1.5DC
0.1DC
0.1DC
ap
ae
ap
ae
ap
ap
ae
侧面加工
Side Milling
槽加工
Grooving
转速
Rotation
min-1
17500
9550
5970
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
45
50
70
70
70
60
50
45
35
AquaREVO Mills Two Flutes 1.5D G type
RVM2G-1.5D
2刃 1.5D G型
AquaREVO Mills Four Flutes 1.5D G type
RVM4G-1.5D
4刃 1.5D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
6)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
淬硬钢(55~60HRC)不推荐加工。推荐使用RVM4G-1.5D(4刃G型耐崩型1.5D)。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
1100
1100
1100
1100
1100
1000
770
600
450
530
530
530
530
530
490
430
330
250
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
850
850
850
850
850
720
600
450
350
330
330
330
330
330
290
250
170
130
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
480
480
480
480
480
480
420
300
240
250
250
250
250
250
230
200
140
100
进给速度
Feed
mm/min
17500
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
160
280
400
400
400
400
350
270
200
60
85
150
150
150
150
130
100
80
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
200
230
230
230
230
200
150
125
90
55
70
130
130
130
130
130
90
55
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
60
90
110
130
130
130
100
85
75
18
27
39
44
44
46
34
21
17
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut
1.5DC
0.2DC
0.02DC
1.5DC
0.2DC(MAX 1.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
转速
Rotation
min-1
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 1.0mm)
0.2DC
0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
19000
9500
4800
3200
2400
1900
1600
1200
950
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
650
650
650
650
650
650
650
650
650
150
150
150
150
150
150
150
150
150
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Please use RVM4G-1.5D ( Four Flutes G type Gashland).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
Please use
RVM4G-1.5D
(Four Flutes 1.5D
G type Gashland)
RVM4G-1.5D
(推荐使用4刃G型
耐崩型1.5D)
切削条件使用时需注意
1)为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
2)干式加工场合,请使用气冷。
3)淬硬钢(45~55HRC)加工场合请使用干式气冷加工。
4)淬硬钢(55~60HRC)不推荐槽加工。
5)不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
6)发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
转速
Rotation
min-1
38200
19100
9550
6370
5000
4100
3180
2000
1500
31850
15900
7960
5300
3980
3180
2530
1890
1430
2200
2200
2200
2200
2200
1800
1550
1200
900
1060
1060
1060
1060
1060
970
850
660
500
进给速度
Feed
mm/min
31850
15900
7960
5300
4200
3500
2800
1900
1430
25500
12730
6370
4240
3180
2550
2120
1350
950
转速
Rotation
min-1
1600
1600
1600
1600
1600
1400
1300
900
600
660
660
660
660
660
600
500
340
260
进给速度
Feed
mm/min
25500
12730
6370
4240
3600
2900
2120
1400
1050
20700
10350
5170
3450
2590
2070
1670
1100
780
转速
Rotation
min-1
1100
1100
1100
1100
1100
960
800
600
450
500
500
500
500
500
400
350
280
200
进给速度
Feed
mm/min
20000
11150
6370
4240
3180
2550
2120
1590
1110
12740
7960
4780
3180
2390
1910
1460
1000
800
转速
Rotation
min-1
450
500
650
650
650
650
650
450
350
120
170
300
300
300
300
260
200
160
进给速度
Feed
mm/min
45~55HRC
Hardened Steel
SS/S-C/FCStructural Steel
Carbon Steel
Cast Iron
150~250HB 25~35HRC
Alloy Steel
Heat treated Steel
SCM/NAK/HPM SUS304/SUS316
Stainless Steel Heat treated Steel
Hardened Steel
35~45HRC
19000
10400
5500
4200
3200
2500
1800
1300
900
7500
4500
3980
2650
1990
1590
1320
900
550
转速
Rotation
min-1
500
600
850
850
850
670
540
500
400
110
140
260
260
260
260
260
180
110
进给速度
Feed
mm/min
12740
7960
4780
3180
2390
1910
1320
800
630
6370
3980
2390
1590
1200
950
660
400
310
转速
Rotation
min-1
Ti-6Al-4V
Nickel Alloy
Titanium Alloy
110
180
220
260
260
260
200
130
115
32
48
76
82
82
66
58
49
44
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
切削量
Depth of Cut 0.2DC
φ14以下 0.03DC
φ14以上 0.02DC
1.5DC
0.2DC(MAX 2.0mm)
1DC(MAX 10mm)
55~60HRC
Hardened Steel
SKD11
17500
9550
5970
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
45
50
70
70
70
60
50
45
35
进给速度
Feed
mm/min
0.5DC
0.2DC
(MAX 2.0mm)
0.2DC
0.01DC 0.02DC 0.1DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
25500
12700
6400
4250
3200
2550
2120
1600
1270
转速
Rotation
min-1
淬硬钢 一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢
耐热合金
钛合金 淬硬钢 铝合金
Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
400
400
400
400
400
400
400
400
400
进给速度
Feed
mm/min
1DC
(MAX 10mm)
ap
ae
ap
侧面加工
Side Milling
槽加工
Grooving
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 55HRC), use an air blow for dry process.
It is not recommended for processing hardened steel (55 to 60 HRC).
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
6)
Not recommended
不推荐
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
精加工
ae
DC
0.01DC以下
Finishing
ap
粗加工
ap
DC
Roughing
105
适合深壁和型腔类加工
同时兼顾高刚性和切削锋利性,加工面倾斜减小1/3以下
Achieves both high rigidity and sharp cutting edge, and reduces the tilted of the machined surface to 1/3 or less
切削速度 : 80m/min(8,490min-1)
进给速度 : 280mm/min(0.008mm/t)
Cutting Speed
Feed Speed
切入量 : ap:12mm ae:0.1→0.5mm
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side millng Down cut
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Machine: Vertical M/C
Cutting Fluid: Water-soluble(External coolant)
尺寸 : φ3.0
被削材 : SUS304
Diameter of Mill
Work Material
4D专用长刃型新形状开发
抑制工件倾斜的AquaREVO铣刀诞生
AquaREVO Mills 4D
Optimum for processing into standing walls and deep pockets
Born to AquaREVO Mills 4D, which developed a new shape exclusively for 4D length of cut
and suppresses the collapse of workpieces.
增大铣刀芯厚、提高工具刚性、抑制挠度
Increases the core thickness of the end mill, increases tool rigidity, and suppresses deflection
4D
锋利的切削刃形状、提高切削锋利性。切削负载降低、抑制倾斜
Sharp cutting-edge shape improves sharpness. Reduces cutting load and suppresses tilted
以往品
Conventional RVM4G-4D
4D
分析内容
侧面方向时施加负载500N的静态分析
尺寸 : φ10.0
被削材 : S50C
切削速度 : 130m/min(4,200min-1)
进给速度 : 1,200mm/min(0.07mm/t)
切削量 : ap:40mm ae:0.5mm
Analysis content
Static analysis with a load of 500N in the side direction
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
尺寸 : φ10.0
被削材 : SKD61(53HRC)
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
切削量 : ap:40mm ae:0.1mm
工具伸出量 : 50mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C HSK63
切削油 :干式 空气冷切
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Tool protrusion amount
Cutting Method: Side milling Down cut
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
0.10mm 0.05mm
挠度量比以往
Deflection amount
compared to conventional
50%减少
reduction
变位量
Displacement
amount
(mm)
0.10
0
0.05 大切削入量也能稳定切削、无振动
Stable cutting without chattering even with high cuts
RVM4G-4D
以往品
Conventional
Ra:3.24μm
Rz:17.33μm
Ra:0.21μm
Rz:1.57μm
Ra:0.95μm
Rz:6.45μm
Ra:0.18μm
Rz:1.31μm
无振动
No chatter
振动大
Big chatter
ae 0.5mm
50mm
ae 0.1mm
入口
Start 出口
End
Product Info
大
Big
小
Small
ae 0.5mm ae 0.1mm
切削时载荷
Load during cutting
500N
工件
Workpiece
高精度 High precision
高刚性 High rigidity
锋利的切削刃 Sharp cutting edge
X
Z
Y
切削阻力的测定方向
Direction of measurement
of cutting resistance 以往品
Conventional
X方向
X direction
Y方向
Y direction
切削阻力的比较 Cutting resistance comparison
倾斜量(mm) Amount of tilted 0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
Cutting Speed
Feed Speed
切削量 : ap:40mm ae:0.1mm×3次
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side milling Down cut
使用机械 :立式M/C(HSK63)
切削油 :干式 空气冷却
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
尺寸 : φ10.0
被削材 : SKD61(53HRC)
Diameter of Mill
Work Material
以往品
Conventional RVM4G-4D
基准切削条件的倾斜量
The amount of tilted under standard cutting conditions
不同切削条件下的倾斜量比较 φ10(ap:40 ae:0.1×3次)
Comparison of the amount of tilted due to different cutting conditions倾斜量(mm)Amount of tilted
50
75
100
150
切削速度(m/min)
Cutting Speed
50
75
100
150
切削速度(m/min)
Cutting Speed
0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18 0.15 0.10
40
35
30
25
20
15
10
5
0
0.05 0.00 -0.15
倾斜(mm) Tilted
加工高度(mm) Cutting height
ーAquaREVO铣刀4D
ー以往品
RVM4G-4D
Conventional
0.082 0.025
500
400
300
200
100
0 0 2 4 6 8 10
-100
时间 Time (s)
0
-200
-400
-600
-800
时间 Time (s)
0 2 4 6 8 10
时间 Time (s)
500
400
300
200
100
0 0 2 4 6 8 10
-100
38% Down
时间 Time (s)
0
-200
-400
-600
-800
0 2 4 6 8 10
65% Down
X(N) Y(N)
X(N) Y(N)
RVM4G-4D
铣刀
铣刀4D
铣刀4D
铣刀4D
铣刀4D
106
适合深壁和型腔类加工
同时兼顾高刚性和切削锋利性,加工面倾斜减小1/3以下
Achieves both high rigidity and sharp cutting edge, and reduces the tilted of the machined surface to 1/3 or less
切削速度 : 80m/min(8,490min-1)
进给速度 : 280mm/min(0.008mm/t)
Cutting Speed
Feed Speed
切入量 : ap:12mm ae:0.1→0.5mm
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side millng Down cut
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Machine: Vertical M/C
Cutting Fluid: Water-soluble(External coolant)
尺寸 : φ3.0
被削材 : SUS304
Diameter of Mill
Work Material
4D专用长刃型新形状开发
抑制工件倾斜的AquaREVO铣刀诞生
AquaREVO Mills 4D
Optimum for processing into standing walls and deep pockets
Born to AquaREVO Mills 4D, which developed a new shape exclusively for 4D length of cut
and suppresses the collapse of workpieces.
增大铣刀芯厚、提高工具刚性、抑制挠度
Increases the core thickness of the end mill, increases tool rigidity, and suppresses deflection
4D
锋利的切削刃形状、提高切削锋利性。切削负载降低、抑制倾斜
Sharp cutting-edge shape improves sharpness. Reduces cutting load and suppresses tilted
以往品
Conventional RVM4G-4D
4D
分析内容
侧面方向时施加负载500N的静态分析
尺寸 : φ10.0
被削材 : S50C
切削速度 : 130m/min(4,200min-1)
进给速度 : 1,200mm/min(0.07mm/t)
切削量 : ap:40mm ae:0.5mm
Analysis content
Static analysis with a load of 500N in the side direction
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
尺寸 : φ10.0
被削材 : SKD61(53HRC)
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
切削量 : ap:40mm ae:0.1mm
工具伸出量 : 50mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C HSK63
切削油 :干式 空气冷切
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Tool protrusion amount
Cutting Method: Side milling Down cut
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
0.10mm 0.05mm
挠度量比以往
Deflection amount
compared to conventional
50%减少
reduction
变位量
Displacement
amount
(mm)
0.10
0
0.05 大切削入量也能稳定切削、无振动
Stable cutting without chattering even with high cuts
RVM4G-4D
以往品
Conventional
Ra:3.24μm
Rz:17.33μm
Ra:0.21μm
Rz:1.57μm
Ra:0.95μm
Rz:6.45μm
Ra:0.18μm
Rz:1.31μm
无振动
No chatter
振动大
Big chatter
ae 0.5mm
50mm
ae 0.1mm
入口
Start 出口
End
Product Info
大
Big
小
Small
ae 0.5mm ae 0.1mm
切削时载荷
Load during cutting
500N
工件
Workpiece
高精度 High precision
高刚性 High rigidity
锋利的切削刃 Sharp cutting edge
X
Z
Y
切削阻力的测定方向
Direction of measurement
of cutting resistance 以往品
Conventional
X方向
X direction
Y方向
Y direction
切削阻力的比较 Cutting resistance comparison
倾斜量(mm) Amount of tilted 0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
Cutting Speed
Feed Speed
切削量 : ap:40mm ae:0.1mm×3次
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side milling Down cut
使用机械 :立式M/C(HSK63)
切削油 :干式 空气冷却
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
尺寸 : φ10.0
被削材 : SKD61(53HRC)
Diameter of Mill
Work Material
以往品
Conventional RVM4G-4D
基准切削条件的倾斜量
The amount of tilted under standard cutting conditions
不同切削条件下的倾斜量比较 φ10(ap:40 ae:0.1×3次)
Comparison of the amount of tilted due to different cutting conditions倾斜量(mm)Amount of tilted
50
75
100
150
切削速度(m/min) Cutting Speed
50
75
100
150
切削速度(m/min)
Cutting Speed
0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18 0.15 0.10
40
35
30
25
20
15
10
5
0
0.05 0.00 -0.15
倾斜(mm) Tilted
加工高度(mm) Cutting height
ーAquaREVO铣刀4D
ー以往品
RVM4G-4D
Conventional
0.082 0.025
500
400
300
200
100
0 0 2 4 6 8 10
-100
时间 Time (s)
0
-200
-400
-600
-800
时间 Time (s)
0 2 4 6 8 10
时间 Time (s)
500
400
300
200
100
0 0 2 4 6 8 10
-100
38% Down
时间 Time (s)
0
-200
-400
-600
-800
0 2 4 6 8 10
65% Down
X(N) Y(N)
X(N) Y(N)
RVM4G-4D
铣刀
铣刀4D
铣刀4D
铣刀4D
铣刀4D
适合深壁和型腔类加工
同时兼顾高刚性和切削锋利性,加工面倾斜减小1/3以下
Achieves both high rigidity and sharp cutting edge, and reduces the tilted of the machined surface to 1/3 or less
切削速度 : 80m/min(8,490min-1)
进给速度 : 280mm/min(0.008mm/t)
Cutting Speed
Feed Speed
切入量 : ap:12mm ae:0.1→0.5mm
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side millng Down cut
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Machine: Vertical M/C
Cutting Fluid: Water-soluble(External coolant)
尺寸 : φ3.0
被削材 : SUS304
Diameter of Mill
Work Material
4D专用长刃型新形状开发
抑制工件倾斜的AquaREVO铣刀诞生
AquaREVO Mills 4D
Optimum for processing into standing walls and deep pockets
Born to AquaREVO Mills 4D, which developed a new shape exclusively for 4D length of cut
and suppresses the collapse of workpieces.
增大铣刀芯厚、提高工具刚性、抑制挠度
Increases the core thickness of the end mill, increases tool rigidity, and suppresses deflection
4D
锋利的切削刃形状、提高切削锋利性。切削负载降低、抑制倾斜
Sharp cutting-edge shape improves sharpness. Reduces cutting load and suppresses tilted
以往品
Conventional RVM4G-4D
4D
分析内容
侧面方向时施加负载500N的静态分析
尺寸 : φ10.0
被削材 : S50C
切削速度 : 130m/min(4,200min-1)
进给速度 : 1,200mm/min(0.07mm/t)
切削量 : ap:40mm ae:0.5mm
Analysis content
Static analysis with a load of 500N in the side direction
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
尺寸 : φ10.0
被削材 : SKD61(53HRC)
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
切削量 : ap:40mm ae:0.1mm
工具伸出量 : 50mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C HSK63
切削油 :干式 空气冷切
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Tool protrusion amount
Cutting Method: Side milling Down cut
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
0.10mm 0.05mm
挠度量比以往
Deflection amount
compared to conventional
50%减少
reduction
变位量
Displacement
amount
(mm)
0.10
0
0.05 大切削入量也能稳定切削、无振动
Stable cutting without chattering even with high cuts
RVM4G-4D
以往品
Conventional
Ra:3.24μm
Rz:17.33μm
Ra:0.21μm
Rz:1.57μm
Ra:0.95μm
Rz:6.45μm
Ra:0.18μm
Rz:1.31μm
无振动
No chatter
振动大
Big chatter
ae 0.5mm
50mm
ae 0.1mm
入口
Start 出口
End
Product Info
大
Big
小
Small
ae 0.5mm ae 0.1mm
切削时载荷
Load during cutting
500N
工件
Workpiece
高精度 High precision
高刚性 High rigidity
锋利的切削刃 Sharp cutting edge
X
Z
Y
切削阻力的测定方向
Direction of measurement
of cutting resistance 以往品
Conventional
X方向
X direction
Y方向
Y direction
切削阻力的比较 Cutting resistance comparison
倾斜量(mm) Amount of tilted 0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18
切削速度 : 75m/min(2,390min-1)
进给速度 : 450mm/min(0.047mm/t)
Cutting Speed
Feed Speed
切削量 : ap:40mm ae:0.1mm×3次
切削方法 :侧面加工 顺铣
Depth of Cut
Cutting Method: Side milling Down cut
使用机械 :立式M/C(HSK63)
切削油 :干式 空气冷却
Machine: Vertical M/C
Cutting Fluid: Dry Air blow
尺寸 : φ10.0
被削材 : SKD61(53HRC)
Diameter of Mill
Work Material
以往品
Conventional RVM4G-4D
基准切削条件的倾斜量
The amount of tilted under standard cutting conditions
不同切削条件下的倾斜量比较 φ10(ap:40 ae:0.1×3次)
Comparison of the amount of tilted due to different cutting conditions倾斜量(mm)Amount of tilted
50
75
100
150
切削速度(m/min) Cutting Speed
50
75
100
150
切削速度(m/min)
Cutting Speed
0.05
0.10
0.15
进给量(mm/t) Feed Rate
0.02 0.05 0.10 0.14 0.18 0.15 0.10
40
35
30
25
20
15
10
5
0
0.05 0.00 -0.15
倾斜(mm) Tilted
加工高度(mm) Cutting height
ーAquaREVO铣刀4D
ー以往品
RVM4G-4D
Conventional
0.082 0.025
500
400
300
200
100
0 0 2 4 6 8 10
-100
时间 Time (s)
0
-200
-400
-600
-800
时间 Time (s)
0 2 4 6 8 10
时间 Time (s)
500
400
300
200
100
0 0 2 4 6 8 10
-100
38% Down
时间 Time (s)
0
-200
-400
-600
-800
0 2 4 6 8 10
65% Down
X(N) Y(N)
X(N) Y(N)
RVM4G-4D
铣刀
铣刀4D
铣刀4D
铣刀4D
铣刀4D
107
基准切削条件表 Standard Cutting Conditions
AquaREVO Mills Four Flutes 4D G type
RVM4G-4D
4刃 4D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~60HRC)加工场合请使用干式气冷加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 60HRC), use an air blow for dry process.
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
转速
Rotation
min-1
25500
15900
9550
6370
4800
3820
3180
1790
1430
400
500
1375
1500
1500
1200
1140
800
600
进给速度
Feed
mm/min
22300
14300
7960
5300
3980
3180
2650
1790
1430
转速
Rotation
min-1
180
230
970
1080
1080
960
840
600
460
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1190
950
转速
Rotation
min-1
75
100
580
640
640
640
560
400
320
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1590
1110
转速
Rotation
min-1
110
180
310
350
350
350
350
300
220
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC- SKD61
150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
12730
7160
4770
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
110
140
230
530
530
450
380
350
280
进给速度
Feed
mm/min
12700
6370
3980
2650
2390
1910
1320
800
630
转速
Rotation
min-1
Ti-6Al-4V
60
60
130
130
240
240
180
120
110
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
4DC
4DC
0.02DC 0.1DC (MAX 1.0mm)
※φ2.5以下不推荐
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC 0.01DC
55~60HRC
SKD11
0.1DC(MAX 1.0mm)
※φ2.5以下不推荐
0.05DC
※φ2.5以下0.02DC
不推荐
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
进给速度
Feed
mm/min
0.1DC
0.05DC
ap
ae
ap
ae
转速
Rotation
min-1
12730
7160
4770
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
35
50
70
70
70
60
50
45
35
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
加工事例 Processing example
抑制刃尖磨损和崩刃,实现长寿命稳定加工
Stable cutting with long tool life by suppressing corner wear and chipping.
以往品
Conventional RVM4G-4D
加工数(孔)
No. of processing
4次(零切削3次)
Zero cutting
2次(零切削1次)
Zero cutting
0.015mm 0.005mm
切削次数
Pass
倾斜量
Tilted
2倍
Times
0
30
60
90
120
零切削1次确保倾斜量0.005mm
Secure 0.005 by falling down with one zero cut
工件 :模具板
被削材 : SUS304
尺寸: φ10.0x40
切削速度 : 18.8m/min(600 min-1)
进给速度 : 30mm/min(0.013mm/t)
切削量 Depth of Cut
ap:30mm ae:0.1mm零切削 Zero cutting
底孔径φ11.8~φ12 沉孔扩孔
Expand from pilot hole diameter φ11.8 to φ12.0
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold plate
Work Material
Size
Cutting Speed
Feed Speed
提高工具刚性、重视切削锋利性的AquaREVO铣刀 ,
抑制加工面倾斜、实现高精度加工
The AquaREVO Mills, which enhances tool rigidity and emphasizes sharpness,
suppresses the tipping of the cutting surface and realizes high-precision cutting.
困扰
Problems
加工面倾斜大
精度差、加工不稳定
The cutting surface is greatly tilted,
accuracy is not achieved, and processing is unstable.
LIST9720 订货方式 Order 商品编码 Code
AquaREVO Mills Four Flutes 4D G type
RVM4010G-4D
RVM4015G-4D
RVM4020G-4D
RVM4025G-4D
RVM4030G-4D
RVM4035G-4D
RVM4040G-4D
RVM4045G-4D
RVM4050G-4D
RVM4055G-4D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
DC
外径
40
50
60
LF
全长
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
APMX
刃长
4
6
DCON
柄径
Stock
库存
●
RVM4G-4D
4刃 4D G型
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
螺旋角
36.5°
39°
G型 耐崩型 G type(Gashland)
单位(Unit):mm
RVM4060G-4D
RVM4070G-4D
RVM4080G-4D
RVM4090G-4D
RVM4100G-4D
RVM4120G-4D
RVM4140G-4D
RVM4150G-4D
RVM4160G-4D
RVM4200G-4D
Code
商品编码
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
60
80
90
100
120
140
LF
全长
24.0
28.0
32.0
36.0
40.0
48.0
56.0
60.0
64.0
80.0
APMX
刃长
6
8
12
10
16
20
DCON
柄径
Stock
库存
●
● 标准库存品 Standard stock item
DC
LF
APMX 4刃
耐崩型
DCON
h6
1.5倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ10.0
被削材 : S50C(180HB)
切削速度 : 120m/min(3,820 min-1)
进给速度 : 1200mm/min(0.078 mm/t)
切削量 : ap:40mm ae:0.5 mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
刃尖崩刃
Fracture of the boundary
S50C(180HB)
100
150 1.75倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ6.0
被削材 : NAK80(38HRC)
切削速度 : 80m/min(4,240 min-1)
进给速度 : 640mm/min(0.038 mm/t)
切削量 : ap:24mm ae:0.3mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
边界崩刃
Fracture of the boundary
NAK80(38HRC)
100
175
60
120
以往品
Conventional RVM4G-4D
切削长(m)
Cutting length
无崩刃
No chipping
大
Loud
小
Quiet
损伤
Damage
加工声音
Cutting noise
2倍
Times
0
20
40
60
80
抑制加工时的振动和崩刃
Suppresses vibration and chipping during processing
工件 :模具零件
被削材 : SKD11(28HRC)
尺寸: φ10.0x40
切削速度 : 62.8m/min(2000min-1)
进给速度 : 600 mm/min(0.075mm/t)
切削量 : ap:37mm ae:0.5mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold parts
Work Material
Size
Cutting Speed
Feed Speed
通过不等分割 ・ 不等导程抑制振动、
稳定加工抑制崩刃产生,实现长寿命
Suppresses chatter vibration with unequally spaced blades and variable leads
Stable cutting suppresses chipping and achieves long tool life
困扰
Problems
早期有崩刃发生
寿命短、加工不稳定
Early chipping occurs, tool life is short and unstable.
40
80
长寿命 Long tool life
φ12
-0.05 0.00 0.05
倾斜量 Tilted (mm)
工件高度(mm)
Height of workpiece
35
30
25
20
15
10
5
0
-5
早期崩刃发生
Early chipping
铣刀
铣刀
铣刀4D
铣刀4D 铣刀4D
铣刀4D
108
基准切削条件表 Standard Cutting Conditions
AquaREVO Mills Four Flutes 4D G type
RVM4G-4D
4刃 4D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~60HRC)加工场合请使用干式气冷加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 60HRC), use an air blow for dry process.
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
转速
Rotation
min-1
25500
15900
9550
6370
4800
3820
3180
1790
1430
400
500
1375
1500
1500
1200
1140
800
600
进给速度
Feed
mm/min
22300
14300
7960
5300
3980
3180
2650
1790
1430
转速
Rotation
min-1
180
230
970
1080
1080
960
840
600
460
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1190
950
转速
Rotation
min-1
75
100
580
640
640
640
560
400
320
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1590
1110
转速
Rotation
min-1
110
180
310
350
350
350
350
300
220
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC- SKD61
150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
12730
7160
4770
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
110
140
230
530
530
450
380
350
280
进给速度
Feed
mm/min
12700
6370
3980
2650
2390
1910
1320
800
630
转速
Rotation
min-1
Ti-6Al-4V
60
60
130
130
240
240
180
120
110
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
4DC
4DC
0.02DC 0.1DC (MAX 1.0mm)
※φ2.5以下不推荐
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC 0.01DC
55~60HRC
SKD11
0.1DC(MAX 1.0mm)
※φ2.5以下不推荐
0.05DC
※φ2.5以下0.02DC
不推荐
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
进给速度
Feed
mm/min
0.1DC
0.05DC
ap
ae
ap
ae
转速
Rotation
min-1
12730
7160
4770
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
35
50
70
70
70
60
50
45
35
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
加工事例 Processing example
抑制刃尖磨损和崩刃,实现长寿命稳定加工
Stable cutting with long tool life by suppressing corner wear and chipping.
以往品
Conventional RVM4G-4D
加工数(孔)
No. of processing
4次(零切削3次)
Zero cutting
2次(零切削1次)
Zero cutting
0.015mm 0.005mm
切削次数
Pass
倾斜量
Tilted
2倍
Times
0
30
60
90
120
零切削1次确保倾斜量0.005mm
Secure 0.005 by falling down with one zero cut
工件 :模具板
被削材 : SUS304
尺寸: φ10.0x40
切削速度 : 18.8m/min(600 min-1)
进给速度 : 30mm/min(0.013mm/t)
切削量 Depth of Cut
ap:30mm ae:0.1mm零切削 Zero cutting
底孔径φ11.8~φ12 沉孔扩孔
Expand from pilot hole diameter φ11.8 to φ12.0
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold plate
Work Material
Size
Cutting Speed
Feed Speed
提高工具刚性、重视切削锋利性的AquaREVO铣刀 ,
抑制加工面倾斜、实现高精度加工
The AquaREVO Mills, which enhances tool rigidity and emphasizes sharpness,
suppresses the tipping of the cutting surface and realizes high-precision cutting.
困扰
Problems
加工面倾斜大
精度差、加工不稳定
The cutting surface is greatly tilted,
accuracy is not achieved, and processing is unstable.
LIST9720 订货方式 Order 商品编码 Code
AquaREVO Mills Four Flutes 4D G type
RVM4010G-4D
RVM4015G-4D
RVM4020G-4D
RVM4025G-4D
RVM4030G-4D
RVM4035G-4D
RVM4040G-4D
RVM4045G-4D
RVM4050G-4D
RVM4055G-4D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
DC
外径
40
50
60
LF
全长
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
APMX
刃长
4
6
DCON
柄径
Stock
库存
●
RVM4G-4D
4刃 4D G型
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
螺旋角
36.5°
39°
G型 耐崩型 G type(Gashland)
单位(Unit):mm
RVM4060G-4D
RVM4070G-4D
RVM4080G-4D
RVM4090G-4D
RVM4100G-4D
RVM4120G-4D
RVM4140G-4D
RVM4150G-4D
RVM4160G-4D
RVM4200G-4D
Code
商品编码
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
60
80
90
100
120
140
LF
全长
24.0
28.0
32.0
36.0
40.0
48.0
56.0
60.0
64.0
80.0
APMX
刃长
6
8
12
10
16
20
DCON
柄径
Stock
库存
●
● 标准库存品 Standard stock item
DC
LF
APMX 4刃
耐崩型
DCON
h6
1.5倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ10.0
被削材 : S50C(180HB)
切削速度 : 120m/min(3,820 min-1)
进给速度 : 1200mm/min(0.078 mm/t)
切削量 : ap:40mm ae:0.5 mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
刃尖崩刃
Fracture of the boundary
S50C(180HB)
100
150 1.75倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ6.0
被削材 : NAK80(38HRC)
切削速度 : 80m/min(4,240 min-1)
进给速度 : 640mm/min(0.038 mm/t)
切削量 : ap:24mm ae:0.3mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
边界崩刃
Fracture of the boundary
NAK80(38HRC)
100
175
60
120
以往品
Conventional RVM4G-4D
切削长(m)
Cutting length
无崩刃
No chipping
大
Loud
小
Quiet
损伤
Damage
加工声音
Cutting noise
2倍
Times
0
20
40
60
80
抑制加工时的振动和崩刃
Suppresses vibration and chipping during processing
工件 :模具零件
被削材 : SKD11(28HRC)
尺寸: φ10.0x40
切削速度 : 62.8m/min(2000min-1)
进给速度 : 600 mm/min(0.075mm/t)
切削量 : ap:37mm ae:0.5mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold parts
Work Material
Size
Cutting Speed
Feed Speed
通过不等分割 ・ 不等导程抑制振动、
稳定加工抑制崩刃产生,实现长寿命
Suppresses chatter vibration with unequally spaced blades and variable leads
Stable cutting suppresses chipping and achieves long tool life
困扰
Problems
早期有崩刃发生
寿命短、加工不稳定
Early chipping occurs, tool life is short and unstable.
40
80
长寿命 Long tool life
φ12
-0.05 0.00 0.05
倾斜量 Tilted (mm)
工件高度(mm)
Height of workpiece
35
30
25
20
15
10
5
0
-5
早期崩刃发生
Early chipping
铣刀
铣刀
铣刀4D
铣刀4D 铣刀4D
铣刀4D
基准切削条件表 Standard Cutting Conditions
AquaREVO Mills Four Flutes 4D G type
RVM4G-4D
4刃 4D G型
切削条件使用时需注意
1)
2)
3)
4)
5)
为了进行稳定的加工,请使用带一定刚性的高精度机床、刀柄。
干式加工场合,请使用气冷。
淬硬钢(45~60HRC)加工场合请使用干式气冷加工。
不锈钢、耐热合金、钛合金加工时,请采用湿式加工。
发生振动时,请按同比例降低上表中的转速和进给速度或降低切削量。
Attention on using the cutting condition tables
Use highly rigid machining center and holder.
Use an air blow for dry process.
When processing hardened steel (45 to 60HRC), use an air blow for dry process.
Use in wet condition in case of Stainless, Nickel Alloy, Titanium Alloy.
When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.
1)
2)
3)
4)
5)
转速
Rotation
min-1
25500
15900
9550
6370
4800
3820
3180
1790
1430
400
500
1375
1500
1500
1200
1140
800
600
进给速度
Feed
mm/min
22300
14300
7960
5300
3980
3180
2650
1790
1430
转速
Rotation
min-1
180
230
970
1080
1080
960
840
600
460
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1190
950
转速
Rotation
min-1
75
100
580
640
640
640
560
400
320
进给速度
Feed
mm/min
19100
12730
6370
4240
3180
2550
2120
1590
1110
转速
Rotation
min-1
110
180
310
350
350
350
350
300
220
进给速度
Feed
mm/min
45~55HRC
SS/S-C/FC- SKD61
150~250HB 25~35HRC
SCM/NAK/HPM SUS304/SUS316
35~45HRC
12730
7160
4770
4000
2980
2390
1990
1390
1110
转速
Rotation
min-1
110
140
230
530
530
450
380
350
280
进给速度
Feed
mm/min
12700
6370
3980
2650
2390
1910
1320
800
630
转速
Rotation
min-1
Ti-6Al-4V
60
60
130
130
240
240
180
120
110
进给速度
Feed
mm/min
被削材
Work Material
外径
Dia. of Mill
mm
1
2
4
6
8
10
12
16
20
切削量
Depth of Cut
粗加工
Roughing
精加工
Finishing
4DC
4DC
0.02DC 0.1DC (MAX 1.0mm)
※φ2.5以下不推荐
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC
0.05DC (MAX0.3mm)
※φ2.5以下0.03DC 0.01DC
55~60HRC
SKD11
0.1DC(MAX 1.0mm)
※φ2.5以下不推荐
0.05DC
※φ2.5以下0.02DC
不推荐
0.01DC
31700
15900
7950
5300
3980
3180
2650
1980
1590
转速
Rotation
min-1
一般结构钢
碳素钢/铸铁
合金钢
调质钢 不锈钢 调质钢
淬硬钢 淬硬钢 耐热合金
钛合金 淬硬钢 铝合金
Hardened Steel
Structural Steel
Carbon Steel
Cast Iron
Alloy Steel
Heat treated Steel Stainless Steel Heat treated Steel
Hardened Steel
Nickel Alloy
Titanium Alloy Hardened Steel Aluminum Alloy
1300
1300
1300
1300
1300
1300
1300
1300
1300
进给速度
Feed
mm/min
0.1DC
0.05DC
ap
ae
ap
ae
转速
Rotation
min-1
12730
7160
4770
4000
2980
2390
1990
1390
1110
进给速度
Feed
mm/min
35
50
70
70
70
60
50
45
35
粗加工
ap
ae
Roughing
ap
精加工
Finishing
ae
加工事例 Processing example
抑制刃尖磨损和崩刃,实现长寿命稳定加工
Stable cutting with long tool life by suppressing corner wear and chipping.
以往品
Conventional RVM4G-4D
加工数(孔)
No. of processing
4次(零切削3次)
Zero cutting
2次(零切削1次)
Zero cutting
0.015mm 0.005mm
切削次数
Pass
倾斜量
Tilted
2倍
Times
0
30
60
90
120
零切削1次确保倾斜量0.005mm
Secure 0.005 by falling down with one zero cut
工件 :模具板
被削材 : SUS304
尺寸: φ10.0x40
切削速度 : 18.8m/min(600 min-1)
进给速度 : 30mm/min(0.013mm/t)
切削量 Depth of Cut
ap:30mm ae:0.1mm零切削 Zero cutting
底孔径φ11.8~φ12 沉孔扩孔
Expand from pilot hole diameter φ11.8 to φ12.0
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold plate
Work Material
Size
Cutting Speed
Feed Speed
提高工具刚性、重视切削锋利性的AquaREVO铣刀 ,
抑制加工面倾斜、实现高精度加工
The AquaREVO Mills, which enhances tool rigidity and emphasizes sharpness,
suppresses the tipping of the cutting surface and realizes high-precision cutting.
困扰
Problems
加工面倾斜大
精度差、加工不稳定
The cutting surface is greatly tilted,
accuracy is not achieved, and processing is unstable.
LIST9720 订货方式 Order 商品编码 Code
AquaREVO Mills Four Flutes 4D G type
RVM4010G-4D
RVM4015G-4D
RVM4020G-4D
RVM4025G-4D
RVM4030G-4D
RVM4035G-4D
RVM4040G-4D
RVM4045G-4D
RVM4050G-4D
RVM4055G-4D
Code
商品编码
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
DC
外径
40
50
60
LF
全长
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
APMX
刃长
4
6
DCON
柄径
Stock
库存
●
RVM4G-4D
4刃 4D G型
涂层
REVO
M 1-20
外径范围
h6
柄直径允差
超硬
工具材料 耐崩型
G
螺旋角
36.5°
39°
G型 耐崩型 G type(Gashland)
单位(Unit):mm
RVM4060G-4D
RVM4070G-4D
RVM4080G-4D
RVM4090G-4D
RVM4100G-4D
RVM4120G-4D
RVM4140G-4D
RVM4150G-4D
RVM4160G-4D
RVM4200G-4D
Code
商品编码
6.0
7.0
8.0
9.0
10.0
12.0
14.0
15.0
16.0
20.0
DC
外径
60
80
90
100
120
140
LF
全长
24.0
28.0
32.0
36.0
40.0
48.0
56.0
60.0
64.0
80.0
APMX
刃长
6
8
12
10
16
20
DCON
柄径
Stock
库存
●
● 标准库存品 Standard stock item
DC
LF
APMX 4刃
耐崩型
DCON
h6
1.5倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ10.0
被削材 : S50C(180HB)
切削速度 : 120m/min(3,820 min-1)
进给速度 : 1200mm/min(0.078 mm/t)
切削量 : ap:40mm ae:0.5 mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
刃尖崩刃
Fracture of the boundary
S50C(180HB)
100
150 1.75倍
Times
以往品
Conventional RVM4G-4D
0
50
100
150
200
寿命切削长(m)
Tool life
cutting length
切削长100m
时
When Cutting
length 100m
尺寸 : φ6.0
被削材 : NAK80(38HRC)
切削速度 : 80m/min(4,240 min-1)
进给速度 : 640mm/min(0.038 mm/t)
切削量 : ap:24mm ae:0.3mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(HSK63)
切削油 :水溶性(外部冷却)
Diameter of Mill
Work Material
Cutting Speed
Feed Speed
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
边界崩刃
Fracture of the boundary
NAK80(38HRC)
100
175
60
120
以往品
Conventional RVM4G-4D
切削长(m)
Cutting length
无崩刃
No chipping
大
Loud
小
Quiet
损伤
Damage
加工声音
Cutting noise
2倍
Times
0
20
40
60
80
抑制加工时的振动和崩刃
Suppresses vibration and chipping during processing
工件 :模具零件
被削材 : SKD11(28HRC)
尺寸: φ10.0x40
切削速度 : 62.8m/min(2000min-1)
进给速度 : 600 mm/min(0.075mm/t)
切削量 : ap:37mm ae:0.5mm
切削方法 :侧面加工 顺铣
使用机械 :立式M/C(BT30)
切削油 :水溶性(外部冷却)
Depth of Cut
Cutting Method: Side millng Down cut
Machine: Vertical M/C
Cutting Fluid: Water-soluble (External coolant)
Workpiece: Mold parts
Work Material
Size
Cutting Speed
Feed Speed
通过不等分割 ・ 不等导程抑制振动、
稳定加工抑制崩刃产生,实现长寿命
Suppresses chatter vibration with unequally spaced blades and variable leads
Stable cutting suppresses chipping and achieves long tool life
困扰
Problems
早期有崩刃发生
寿命短、加工不稳定
Early chipping occurs, tool life is short and unstable.
40
80
长寿命 Long tool life
φ12
-0.05 0.00 0.05
倾斜量 Tilted (mm)
工件高度(mm)
Height of workpiece
35
30
25
20
15
10
5
0
-5
早期崩刃发生
Early chipping
铣刀
铣刀
铣刀4D
铣刀4D 铣刀4D
铣刀4D
109
丝锥
综合目录
12
110
商品介绍
选型指南
SG
丝锥系列
Hyper Z
丝锥系列
N
丝锥系列
EXCEL
丝锥系列
TAFLET
丝锥系列
SGSP
SGSP-1.5P
SGSPL
SGSP-T
SGPO
SGPOL
SG螺旋槽丝锥
SG短切刃螺旋槽丝锥
SG长柄螺旋槽丝锥
SG螺旋槽丝锥 难削材、钛合金专用
SG螺尖丝锥
SG长柄螺尖丝锥
ZSP
ZSPL
ZSP-SUS
ZSP-LS
ZPO
ZPOL
ZPO-SUS
Hyper Z螺旋槽丝锥
Hyper Z长柄螺旋槽丝锥
Hyper Z螺旋槽丝锥 不锈钢用
Hyper Z小螺旋角丝锥
Hyper Z螺尖丝锥
Hyper Z长柄螺尖丝锥
Hyper Z螺尖丝锥 不锈钢用
NSP
NSPL
NPO
NPOL
HT
N螺旋槽丝锥
N长柄螺旋槽丝锥
N螺尖丝锥
N长柄螺尖丝锥
直槽丝锥
TFS
TFL
TFLL
TFST
TFSTL
挤压丝锥-S
挤压丝锥-L
挤压丝锥-L 长柄
挤压丝锥 钢用
挤压丝锥 钢用长柄
切削条件
钻柄四棱部尺寸、凸顶尖长度
精度等级
螺纹底孔直径表
丝锥综合目录
T aps Ge n e r a l C a t a l o g
ST
丝锥系列
STSP
STPO
ST螺旋槽丝锥
ST螺尖丝锥
ESP
EHT
EXCEL螺旋槽丝锥
EXCEL直槽丝锥
AQUA EX钻头VF AQDEXVF
盲孔螺纹孔(深孔)
Blind holes(Deep Holes)
曲面螺纹孔
Curved surface
盲孔螺纹孔
Blind holes
锪孔、螺纹孔(倾斜面)
Slop, Spot facing
薄板螺纹孔
Thin board
盲孔螺纹孔(薄板)
Blind holes(Thin board)
带螺纹孔的深孔
Deep holes
内螺纹加工需要倒角、底孔加工、攻丝等多个工序,
NACHI为您提供结合了钻头与丝锥加工中贯穿整个工序的解决方案。
钻头
Drills
丝锥
Taps
AQDEXS/AQDEXOH3F
SGESS 等
AQDEXR
SGESR 等
AQDEXST
AGSTD
AQDEXST
AGSTD
AQDEXZ
AQDEXZOH3D
AQDEXZ
AQDEXVF1.5D+TVFZ
AQDEXZ
SGSP/SGSSP
GSPS/GSP 等
SGSP/GSP
等
为通孔时
SGPO/GGN 等
SGPO/GGN
等
SGSP-1.5P/GHT
等
SGSPL/GSPS
等
AQDEXST/AGSTD
AQDEXOH10D~30D
AQDEXOHPLT
SGSP
SGSSP
AQDEXOH3D/AQDEXS
SGESS 等
AQDEXST
AGSTD
AQDEXST
AGSTD
AQDEXST
AGSTD
AQDEXZ
AQDEXZOH3D
AQDEXST
AGSTD
AQUA EX钻头 AQDEXS
AQUA EX油孔钻 AQDEXOH3D/5D/8D
AQUA EX油孔钻 AQDEXOH3F
SG-ESS钻头 SGESS
SG-ESR钻头 SGESR
AG-SUS钻头 AGSUSS
AQUA系列EX先导油孔型 AQDEXOHPLT
AQUA EX长油孔钻长钻 AQDEXOH10D~30D
AG强力长钻 AGPLSD
AQUA EX平头型 AQDEXZ
AQUA EX平头油孔钻 AQDEXZOH3D
AQUA EX平头钻VF AQDEXVF1.5D+TVFZ
SG平头钻 SGEZ
AQUA EX定位中心钻 AQDEXST
AG定位中心钻 AGSTD
锪孔用钻头系列 HCD/SCD/RCD
超硬钻
Carbide Drills
高速钢钻头
HSS Drills
专用导向孔加工用钻头
Guide holes Drills
深孔用钻头
Drills for deep holes
深孔用钻头
FLAT Drills
平头钻
Centering Drills
钻中心
Spot facing Drills
SG丝锥系列
SG series
■ 采用高级粉末高速钢与SG涂膜,
实现最长的丝锥使用寿命和稳定加工
■ 性能优异,无被削材、加工机械及切削条件限制。
■ Realized stable cutting screw threads, and have the longest
tool life by high grade powder HSS and SG coating
■ Superior performance can exert on cutting various materials
and machines, and wide range of cutting conditions
ST丝锥系列
ST series
■ Optimized design for multipurpose usage
■ Not influenced by equipment, stable tapping,
less fluctuation of quality
■ 重视通用性的形状设计
■ 不受设备、加工、被削材的限制,可实现偏
差较小的稳定加工
N 丝锥系列
N series
■ High flexibility screw threads have good cost
performance
■ By using high vanadium HSS, the tool life is longer
than before
■ 性价比超群的通用型丝锥
■ 采用高钒高速钢,实现长寿命
Hyper Z series
■ Using the NACHI owned material development technology,
heat treatment, grinding technology
■ According to the machining principle and abrasion analysis of
gear cutting tool and broach processing technology,
and adopting the best shape design, it can realize stable
processing with small life fluctuation
■ 运用了NACHI所拥有的材料开发技术、研磨技术、表
面处理等
■ 根据由齿轮刀具及拉刀加工技术得知的机械加工原
理及磨损分析,采用适合的形状设计,实现寿命波动
小的稳定加工
丝锥系列
NACHI recommends threaded holes cutting tools
Cutting for internal thread needs many processes, Chamfering, Drilling prepared holes, tapping etc.
Drill and Tap with set NACHI proposes that optimize by omitting processes.
NACHI的提案
■ Stable cutting screw threads
because no chips are produced
■ Forming taps improves screw strength
■ Carbide tap is most suitable
for cast iron and nonferrous metals
■ High speed cutting screw threads and long tool life
EXCEL 丝锥系列
EXCEL series
TAFLET 丝锥系列
TAFLET series
■ 最适用于铸铁或有色金属
■ 可实现高速螺纹加工的长寿命超硬丝锥
■ 不产生切屑,可实现稳定加工
■ 可提高螺纹强度的挤压丝锥
87-94
95-100
101-102
103
104-105
106
107-108
109-110
111-112
113-114
115
116
117-118
119-120
121
122
123
124-125
126
127-128
129
130
131
131
132
132
133
133
134
135
136
137-138
139-140
111
■ 新开发的ZT涂层,兼具优异的耐磨损性、耐热性和低摩擦性
■ 新开发的油槽ZT刃形(PAT.P)、卧式M/C加工也能发挥高润滑性
■ 新开发的挤压丝锥专用材料同时兼顾韧性和硬度
■ 适合多种常见的被削材、有效提升长寿命和低扭矩
Overwhelmingly long tool life and low torque forming tap
■ Excellent wear resistance, heat resistance and low friction are achieved by the newly developed ZT coating
■ Newly developed oil groove ZT flute (PAT.P) demonstrates high lubrication performance even in horizontal machining center
■ Newly developed material for forming tap that has both toughness and hardness
■ Compatible with a wide range of work materials, achieving overwhelming long tool life and low torque
有效提升长寿命和低扭矩的挤压丝锥
■ 挤压部分牙形采用无同心圆设计
■ 由于接触面积变小、摩擦阻力也减小,实现加工
扭矩降低和抑制磨损
■ ZT涂层通过提高韧性的AlTi系膜和平滑化处理的组合,优化发挥膜性能
■ 平滑化处理使表面粗糙度变小、抑制施加到涂层上的负载和摩擦阻力。
■ ZT coating maximizes film performance by combining AlTi-based film that improved toughness, and Super smooth surface treatment
■ Super smooth surface treatment reduces surface roughness and suppresses coating load and frictional resistance
■ Marginless is adopted for forming parts of the thread
■ Wear resistance is suppressed by reducing the contact area,
reducing machining torque and suppressing wear progress
■ The newly developed oil groove shape ZT Flutes (PAT.P) widens the oil groove
deeply and greatly to improve the flow rate of cutting fluid
■ Demonstrates high lubrication performance
even in horizontal machining center where cutting fluid is difficult to reach
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
无同心圆
Marginless
有同心圆
Having margin
形状
Shape
涂层
Coating
ZT Forming Tap NEW ZTF Product Info
Zenith
Toughness
同心圆部
Margin part
以往品
Conventional
ZT刃形(PAT.P)
ZT Flutes
硬度 Hardness
韧性Toughness
■ 挤压丝锥专用组织颗粒细化的新含钴高速钢材料开发
■ 高度钢母材兼顾韧性和高硬度化
■ Developed a new cobalt HSS with a finer structure exclusively for forming tap
■ Achieves high hardness while maintaining the toughness
of the high speed steel base material
材料
Material
低扭矩
Low torque
组织颗粒粗
高硬度材
High hardness
material
The texture of
the material
is coarse
组织颗粒细化
ZT Forming Tap
The texture of
the material is fine
以往材料
Conventional
material
有平滑化处理
ZT挤压丝锥
Having Super smooth surface treatment
ZT Forming Tap
无平滑化处理
Not having
Super smooth surface treatment
表面凹凸小
Surface roughness is
extremely small
表面凹凸大
Surface roughness is large
平滑化处理的有无
Having or not having
Super smooth surface treatment
ZT涂层
(AlTi系) TiCN系涂层
TiCN coating ZT coating (AlTi)
磨损小
Wear is small
磨损大
Wear is big
定数加工后的磨损比较
Wear comparison after constant machining
高硬度含钴高速钢
AlCrTi系膜
AlCrTi based film
AlTi系膜
AlTi based film
High hardness cobalt HSS
Wear resistance
Reinforced membrane
耐磨损性强化膜
Adhesion and toughness
Reinforced membrane
密着性・韧性 强化膜
平滑化处理
Super smooth surface treatment
■ 通过无同心圆•油槽形状和平滑化处理、抑制摩擦阻力
■ 即使是主轴扭矩问题或钢系材料,也能降低20%的加工扭矩
■ Friction resistance is suppressed by marginless,
oil groove shape and Super smooth surface treatment
■ 20% reduction in machining torque even for steel-based materials
where spindle torque is a problem
螺纹尺寸:M12x1.75
被削材:SCM440H(35HRC)
切削速度:10m/min
螺纹有效长:1.5D(18mm)
底孔径:φ11.2
切削油:水溶性切削油剂
使用机械:立式M/C(BT50)
Size
Workpiece
Processing Speed
Effective thread length
Diameter of prepared hole
Cutting Fluid: Water-soluble
Machine: Vertical machining center
-1,000
0
3,000
2,000
4,000
1,000
-2,000
扭矩Torque (Ncm)
加工扭矩比较 Comparison of processing torque
丝锥正转
Tap normal rotation
丝锥反转
Tap reverse rotation
降低约20%
Approximately
20% reduction
时间 (s)
Time
ーZT挤压丝锥
ー以往品
1 2 3 4 5
油槽
Oil groove
外径
Major diameter
内螺纹内径
Minor diameter
油槽加深加大
Deep and wide oil groove
以往品
Conventional
卧式M/C冷却液流量的比较 Comparison of coolant flow rate in horizontal machining center
约1.3倍的流量
Approximately 1.3 times the flow rate
75mℓ 100mℓ
冷却液
Coolant 工件 Workpiece 螺纹尺寸:M12×1.75
切削速度:5m/min
切削油: 水溶性切削油剂
供油方式: 直通供油
一孔加工
Size
Processing Speed
Cutting Fluid: Water-soluble
Refueling method: Collet through
1 hole processing
ZT Forming Tap
Conventional
■ 新开发的油槽形状ZT刃形(PAT.P),油槽加深加大,
提升了切削油剂的流量
■ 切削油剂难冷却的卧式M/C,也能发挥高润滑性
ZT
挤压丝锥
ZT挤压丝锥
ZT Forming Tap
挤压丝锥
112
■ 新开发的ZT涂层,兼具优异的耐磨损性、耐热性和低摩擦性
■ 新开发的油槽ZT刃形(PAT.P)、卧式M/C加工也能发挥高润滑性
■ 新开发的挤压丝锥专用材料同时兼顾韧性和硬度
■ 适合多种常见的被削材、有效提升长寿命和低扭矩
Overwhelmingly long tool life and low torque forming tap
■ Excellent wear resistance, heat resistance and low friction are achieved by the newly developed ZT coating
■ Newly developed oil groove ZT flute (PAT.P) demonstrates high lubrication performance even in horizontal machining center
■ Newly developed material for forming tap that has both toughness and hardness
■ Compatible with a wide range of work materials, achieving overwhelming long tool life and low torque
有效提升长寿命和低扭矩的挤压丝锥
■ 挤压部分牙形采用无同心圆设计
■ 由于接触面积变小、摩擦阻力也减小,实现加工
扭矩降低和抑制磨损
■ ZT涂层通过提高韧性的AlTi系膜和平滑化处理的组合,优化发挥膜性能
■ 平滑化处理使表面粗糙度变小、抑制施加到涂层上的负载和摩擦阻力。
■ ZT coating maximizes film performance by combining AlTi-based film that improved toughness, and Super smooth surface treatment
■ Super smooth surface treatment reduces surface roughness and suppresses coating load and frictional resistance
■ Marginless is adopted for forming parts of the thread
■ Wear resistance is suppressed by reducing the contact area,
reducing machining torque and suppressing wear progress
■ The newly developed oil groove shape ZT Flutes (PAT.P) widens the oil groove
deeply and greatly to improve the flow rate of cutting fluid
■ Demonstrates high lubrication performance
even in horizontal machining center where cutting fluid is difficult to reach
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
无同心圆
Marginless
有同心圆
Having margin
形状
Shape
涂层
Coating
ZT Forming Tap
NEW ZTF Product Info
Zenith
Toughness
同心圆部
Margin part
以往品
Conventional
ZT刃形(PAT.P)
ZT Flutes
硬度 Hardness
韧性Toughness
■ 挤压丝锥专用组织颗粒细化的新含钴高速钢材料开发
■ 高度钢母材兼顾韧性和高硬度化
■ Developed a new cobalt HSS with a finer structure exclusively for forming tap
■ Achieves high hardness while maintaining the toughness
of the high speed steel base material
材料
Material
低扭矩
Low torque
组织颗粒粗
高硬度材
High hardness
material
The texture of
the material
is coarse
组织颗粒细化
ZT Forming Tap
The texture of
the material is fine
以往材料
Conventional
material
有平滑化处理
ZT挤压丝锥
Having Super smooth surface treatment
ZT Forming Tap
无平滑化处理
Not having
Super smooth surface treatment
表面凹凸小
Surface roughness is
extremely small
表面凹凸大
Surface roughness is large
平滑化处理的有无
Having or not having
Super smooth surface treatment
ZT涂层
(AlTi系) TiCN系涂层
TiCN coating ZT coating (AlTi)
磨损小
Wear is small
磨损大
Wear is big
定数加工后的磨损比较
Wear comparison after constant machining
高硬度含钴高速钢
AlCrTi系膜
AlCrTi based film
AlTi系膜
AlTi based film
High hardness cobalt HSS
Wear resistance
Reinforced membrane
耐磨损性强化膜
Adhesion and toughness
Reinforced membrane
密着性・韧性 强化膜
平滑化处理
Super smooth surface treatment
■ 通过无同心圆•油槽形状和平滑化处理、抑制摩擦阻力
■ 即使是主轴扭矩问题或钢系材料,也能降低20%的加工扭矩
■ Friction resistance is suppressed by marginless,
oil groove shape and Super smooth surface treatment
■ 20% reduction in machining torque even for steel-based materials
where spindle torque is a problem
螺纹尺寸:M12x1.75
被削材:SCM440H(35HRC)
切削速度:10m/min
螺纹有效长:1.5D(18mm)
底孔径:φ11.2
切削油:水溶性切削油剂
使用机械:立式M/C(BT50)
Size
Workpiece
Processing Speed
Effective thread length
Diameter of prepared hole
Cutting Fluid: Water-soluble
Machine: Vertical machining center
-1,000
0
3,000
2,000
4,000
1,000
-2,000
扭矩Torque (Ncm)
加工扭矩比较 Comparison of processing torque
丝锥正转
Tap normal rotation
丝锥反转
Tap reverse rotation
降低约20%
Approximately
20% reduction
时间 (s)
Time
ーZT挤压丝锥
ー以往品
1 2 3 4 5
油槽
Oil groove
外径
Major diameter
内螺纹内径
Minor diameter
油槽加深加大
Deep and wide oil groove
以往品
Conventional
卧式M/C冷却液流量的比较 Comparison of coolant flow rate in horizontal machining center
约1.3倍的流量
Approximately 1.3 times the flow rate
75mℓ 100mℓ
冷却液
Coolant 工件 Workpiece 螺纹尺寸:M12×1.75
切削速度:5m/min
切削油: 水溶性切削油剂
供油方式: 直通供油
一孔加工
Size
Processing Speed
Cutting Fluid: Water-soluble
Refueling method: Collet through
1 hole processing
ZT Forming Tap
Conventional
■ 新开发的油槽形状ZT刃形(PAT.P),油槽加深加大,
提升了切削油剂的流量
■ 切削油剂难冷却的卧式M/C,也能发挥高润滑性
ZT
挤压丝锥
ZT挤压丝锥
ZT Forming Tap
挤压丝锥
■ 新开发的ZT涂层,兼具优异的耐磨损性、耐热性和低摩擦性
■ 新开发的油槽ZT刃形(PAT.P)、卧式M/C加工也能发挥高润滑性
■ 新开发的挤压丝锥专用材料同时兼顾韧性和硬度
■ 适合多种常见的被削材、有效提升长寿命和低扭矩
Overwhelmingly long tool life and low torque forming tap
■ Excellent wear resistance, heat resistance and low friction are achieved by the newly developed ZT coating
■ Newly developed oil groove ZT flute (PAT.P) demonstrates high lubrication performance even in horizontal machining center
■ Newly developed material for forming tap that has both toughness and hardness
■ Compatible with a wide range of work materials, achieving overwhelming long tool life and low torque
有效提升长寿命和低扭矩的挤压丝锥
■ 挤压部分牙形采用无同心圆设计
■ 由于接触面积变小、摩擦阻力也减小,实现加工
扭矩降低和抑制磨损
■ ZT涂层通过提高韧性的AlTi系膜和平滑化处理的组合,优化发挥膜性能
■ 平滑化处理使表面粗糙度变小、抑制施加到涂层上的负载和摩擦阻力。
■ ZT coating maximizes film performance by combining AlTi-based film that improved toughness, and Super smooth surface treatment
■ Super smooth surface treatment reduces surface roughness and suppresses coating load and frictional resistance
■ Marginless is adopted for forming parts of the thread
■ Wear resistance is suppressed by reducing the contact area,
reducing machining torque and suppressing wear progress
■ The newly developed oil groove shape ZT Flutes (PAT.P) widens the oil groove
deeply and greatly to improve the flow rate of cutting fluid
■ Demonstrates high lubrication performance
even in horizontal machining center where cutting fluid is difficult to reach
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
无同心圆
Marginless
有同心圆
Having margin
形状
Shape
涂层
Coating
ZT Forming Tap
NEW ZTF Product Info
Zenith
Toughness
同心圆部
Margin part
以往品
Conventional
ZT刃形(PAT.P)
ZT Flutes
硬度 Hardness
韧性Toughness
■ 挤压丝锥专用组织颗粒细化的新含钴高速钢材料开发
■ 高度钢母材兼顾韧性和高硬度化
■ Developed a new cobalt HSS with a finer structure exclusively for forming tap
■ Achieves high hardness while maintaining the toughness
of the high speed steel base material
材料
Material
低扭矩
Low torque
组织颗粒粗
高硬度材
High hardness
material
The texture of
the material
is coarse
组织颗粒细化
ZT Forming Tap
The texture of
the material is fine
以往材料
Conventional
material
有平滑化处理
ZT挤压丝锥
Having Super smooth surface treatment
ZT Forming Tap
无平滑化处理
Not having
Super smooth surface treatment
表面凹凸小
Surface roughness is
extremely small
表面凹凸大
Surface roughness is large
平滑化处理的有无
Having or not having
Super smooth surface treatment
ZT涂层
(AlTi系) TiCN系涂层
TiCN coating ZT coating (AlTi)
磨损小
Wear is small
磨损大
Wear is big
定数加工后的磨损比较
Wear comparison after constant machining
高硬度含钴高速钢
AlCrTi系膜
AlCrTi based film
AlTi系膜
AlTi based film
High hardness cobalt HSS
Wear resistance
Reinforced membrane
耐磨损性强化膜
Adhesion and toughness
Reinforced membrane
密着性・韧性 强化膜
平滑化处理
Super smooth surface treatment
■ 通过无同心圆•油槽形状和平滑化处理、抑制摩擦阻力
■ 即使是主轴扭矩问题或钢系材料,也能降低20%的加工扭矩
■ Friction resistance is suppressed by marginless,
oil groove shape and Super smooth surface treatment
■ 20% reduction in machining torque even for steel-based materials
where spindle torque is a problem
螺纹尺寸:M12x1.75
被削材:SCM440H(35HRC)
切削速度:10m/min
螺纹有效长:1.5D(18mm)
底孔径:φ11.2
切削油:水溶性切削油剂
使用机械:立式M/C(BT50)
Size
Workpiece
Processing Speed
Effective thread length
Diameter of prepared hole
Cutting Fluid: Water-soluble
Machine: Vertical machining center
-1,000
0
3,000
2,000
4,000
1,000
-2,000
扭矩Torque (Ncm)
加工扭矩比较 Comparison of processing torque
丝锥正转
Tap normal rotation
丝锥反转
Tap reverse rotation
降低约20%
Approximately
20% reduction
时间 (s)
Time
ーZT挤压丝锥
ー以往品
1 2 3 4 5
油槽
Oil groove
外径
Major diameter
内螺纹内径
Minor diameter
油槽加深加大
Deep and wide oil groove
以往品
Conventional
卧式M/C冷却液流量的比较 Comparison of coolant flow rate in horizontal machining center
约1.3倍的流量
Approximately 1.3 times the flow rate
75mℓ 100mℓ
冷却液
Coolant 工件 Workpiece 螺纹尺寸:M12×1.75
切削速度:5m/min
切削油: 水溶性切削油剂
供油方式: 直通供油
一孔加工
Size
Processing Speed
Cutting Fluid: Water-soluble
Refueling method: Collet through
1 hole processing
ZT Forming Tap
Conventional
■ 新开发的油槽形状ZT刃形(PAT.P),油槽加深加大,
提升了切削油剂的流量
■ 切削油剂难冷却的卧式M/C,也能发挥高润滑性
ZT
挤压丝锥
ZT挤压丝锥
ZT Forming Tap
挤压丝锥
113
ZTF
ZT Forming Tap
规格1 2
3
单位(Unit): mm
Code No.
3M0.5R
3M0.5R
4M0.7R
4M0.7R
5M0.8R
5M0.8R
6M1R
6M1R
8M1.25R
8M1.25R
8M1R
8M1R
10M1.5R
10M1.5R
10M1.25R
10M1.25R
10M1R
10M1R
12M1.75R
12M1.75R
12M1.5R
12M1.5R
12M1.25R
12M1.25R
12M1R
12M1R
14M2R
14M2R
14M1.5R
14M1.5R
16M2R
16M2R
16M1.5R
16M1.5R
编码
Thread Size
M3X0.5
M3X0.5
M4X0.7
M4X0.7
M5X0.8
M5X0.8
M6X1
M6X1
M8X1.25
M8X1.25
M8X1
M8X1
M10X1.5
M10X1.5
M10X1.25
M10X1.25
M10X1
M10X1
M12X1.75
M12X1.75
M12X1.5
M12X1.5
M12X1.25
M12X1.25
M12X1
M12X1
M14X2
M14X2
M14X1.5
M14X1.5
M16X2
M16X2
M16X1.5
M16X1.5
螺纹尺寸
Lc
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
P
B
切削锥部
LF
46
46
52
52
60
60
62
62
70
70
70
70
75
75
75
75
75
75
82
82
82
82
82
82
82
82
88
88
88
88
95
95
95
95
全长
THLGTH
5.6
5.6
8.1
8.1
9.4
9.4
9.0
9.0
11.6
11.6
9.3
9.3
14.2
14.2
11.8
11.8
9.3
9.3
16.8
16.8
15.7
15.7
12.9
12.9
10.1
10.1
19.4
19.4
15.7
15.7
19.4
19.4
15.7
15.7
螺纹长度
Lobes
5
5
5
5
5
5
5
5
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
沟槽数
DCON
4.0
4.0
5.0
5.0
5.5
5.5
6.0
6.0
6.2
6.2
6.2
6.2
7.0
7.0
7.0
7.0
7.0
7.0
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
10.5
10.5
10.5
10.5
12.5
12.5
12.5
12.5
柄径
DN
2.35
2.35
3.15
3.15
4.05
4.05
4.75
4.75
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
钻身直径
LU
18
18
20
20
22
22
24
24
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
钻颈长
Type
1
2
1
2
1
2
1
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
规格
Stock
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
库存
TAP Limit
等级
R5
R5
R6
R6
R6
R6
R7
R7
R7
R7
R7
R7
R7
R7
R7
R7
R7
R7
R8
R8
R7
R7
R7
R7
R7
R7
R10
R10
R9
R9
R10
R10
R9
R9
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
REG
●: 标准库存品 Stocked items
SS400
◎
10~50
◎
10~50
◎
10~40
◎
10~30
○
5~20
○
3~15
-
-
-
-
◎
10~50
一般
结构用钢
S15C
低碳素钢
S50C
高碳素钢
SCM、SCr
合金钢 调质钢
30~40HRC
推荐切削油剂
Cutting Fluids
水溶性油剂
Warter soluble Oil
水溶性油剂
Warter soluble Oil
高润滑水溶性
油剂或油性
Highly lubricated
water-soluble oil
or Oily
被削材选定基准表和切削速度
Selection Chart according to Work Materials and Standard Processing Condition
FCD
球墨铸铁
FC
铸铁
AC、ADC
铝合金
SUS
不锈钢
Structural
Steel
Low Carbon
Steel
◎
10~50
S40C
中碳素钢
Medium
Carbon Steel
High Carbon
Steel Alloy Steel
Heat treated
Steel
Ductile
Cast Iron Cast Iron
Aluminum
Alloy
Stainless
Steel
根据加工方式寿命比较 Comparison of tool life by processing direction
螺纹尺寸:M12x1.75
被削材:S50C
Size
Workpiece
切削速度:30m/min
螺纹有效长:1.5D(18mm)
Processing Speed
Effective thread length
底孔径:Φ11.2
切削油 :水溶性切削油剂
Diameter of prepared hole
Cutting Fluid: Water-soluble
螺纹尺寸:M6x1
螺纹有效长:12mm(2D)
底孔径:φ5.55
切削油 :水溶性切削油剂
使用机械 :立式M/C
Size
Effective thread length
Diameter of prepared hole
Cutting Fluid: Water-soluble
Machine:Vertical machining center
1,540
2,685
ZT挤压丝锥
ZT Forming Tap
ZT挤压丝锥
ZT Forming Tap
3,000
6,000
12,000
9,000
0
加工孔数
No. of cutting holes
卧式M/C
Horizontal machining center
ZT挤压丝锥 ZT Forming Tap
无论加工方式,均有效提升长寿命
Overwhelmingly long tool life regardless
of the processing direction
立式M/C
Vertical machining center
8,911 9,290
长寿命
Long tool life
■ 与以往品相比,寿命是3倍以上
■ 切削油剂很难冷却的卧式M/C加工,
实现5倍以上的长寿命
■ Tool life is more than 3 times Conventional
■ Achieves a long tool life of 5 times or more
with horizontal machining center,
which is difficult for cutting fluid to reach
and whose tool life is likely to short
3.4倍
Times 5.7倍
Times
实现多种常见被削材长寿命
Achieves overwhelming long tool life with a wide range of work materials
多用途
Multipurpose
4,000
8,000
16,000
12,000
0
以往品
Conventional
加工孔数
No. of cutting holes
ADC12
Aluminum Alloy
切削速度 Processing Speed 70m/min
Lc
LF
THLGTH LU DN
DCON
DRVS
Lk
工具材料
HSS
Co涂层
ZT
LIST8800 订货方式 Order ZTF 编码 Code 切削锥部 Lc
选定表
Selection chart
切削速度(m/min)
Processing Speed
ZT挤压丝锥
ZT Forming Tap
◎:推荐 Excellent ○:适合 Good -:不推荐 Not recommended
以往品
卧式M/C加工寿命低 Conventional
In the case of a horizontal machining center,
the tool life is reduced
以往品 Conventional
以往品
Conventional
被削材
Work Material
1,000
2,000
5,000
4,000
3,000
0
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
加工孔数
No. of cutting holes
切削速度 Processing Speed 10m/min
Heat treated Steel
SCM440H 35HRC
1,181
4,376
4,500
14,400
4,000
16,000
12,000
8,000
0
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
加工孔数
No. of cutting holes
S50C
Carbon Steel
切削速度 Processing Speed 30m/min
2.694
12,050
高精度
High precision
以往品
Conventional
ZT挤压丝锥
ZT Forming Tap
螺纹尺寸:M6x1
底孔径:φ5.55
切削油 :水溶性切削油剂
使用机械:立式M/C(BT30)
Size
Diameter of prepared hole
Cutting Fluid: Water-soluble
Machine: Vertical machining center
通过低扭矩设计、降低加工阻力、
抑制毛刺。实现内螺纹稳定加工。
Low torque specifications suppress
machining resistance and burrs.
It can be stable internal threads processing
内螺纹毛刺比较 Comparison of internal threads burr
SCM440H
(35HRC)
NAK55
(40HRC)
入口毛刺Burr at the entrance
良好
Good
良好
Good
内径毛刺
Burr at part of inner diameter
4.4倍
Times
3.7倍
Times
3.2倍
Times
切削锥部B形=2P、P形=4P Lc:B=2P、P=4P
1. 表中的数值是一般的基准,切削条件会根据使用状态不同而变化。
2. 表中的数值为攻丝深度2Dc(攻丝深度是直径的2D)的基准。
1.These are general cutting condition and may be altered by your condition. 2.These condition are for Thread depth of 2×D.
注)
※工具寿命由通规(GPII)判定
※Tool life is determined by the go thread plug gauge (GPII).
ZT挤压丝锥
ZT Forming Tap
挤压丝锥
114
500
1000
1500
2000
M3×0.5 M6×1
加工孔数
Cutting
holes
0
■SGSP-1.5P ■旧产品 Old products 旧产品 Old products 旧产品 Old products Cutting performance of short chamfer
短切削锥的切削性能
Optimization shape of chamfer can make tool life longer
SGSP-1.5P
SG 螺旋槽丝锥短切削锥型
合适的工具形状,实现长寿命
1600 1584
平均Average
1592
平均Average
2081
2164 1998
平均Average
815
830 799
平均Average
1297
1123 1470
切削条件
Cutting
condition
M3×0.5
M6×1
Thread size
螺纹尺寸
Water-soluble cutting fluid
(External coolant)
水溶性(外部给油)
Cutting Fluid
切削油剂
Vertical Machining Center
Vertical Machining Center
立形M/C BT30
立形M/C HSK63
Machine
使用机械
S50C(180HB)
Work Material
被削材
30m/min
Cutting speed
切削速度
3180min-1
1591min-1
Rotation
转速
1590mm/min
1591mm/min
Feed
进给速度
6mm
12mm
Thread depth
螺纹深度
(Blind holes)
(Blind holes)
φ2.6钻头 盲孔
φ5.1钻头 盲孔
Drill Hole Dia.
下穴径
SGSP-1.5P SGSP-1.5P
M3×0.5 1600孔加工后 磨损状态
M3×0.5 Wear After 1600 holes
M6×1 630孔加工后 磨损状态
M6×1 Wear After 630 holes
In combination with Flat drill, more shallow drill hole depth and deeper the effective thread length can be processed
与平头钻组合使用,可实现底孔深度更浅、有效螺纹长度更长的加工
产品样本
介绍
无毛刺加工、倾斜面加工一次完成的钻头
AQUA Drill EX FLAT
产品样本No. 2237-11
Catalogue
AQDEXZ +
SGSP-1.5P
传统加工
钻头+丝锥
Usual Drill + Tap
AQDEXZ +
SGSP-1.5P
AQDEXZ SGSP-1.5P
切削锥
长度
1.5P
有效螺纹长度
Effective screw length
有效螺纹长度
Effective screw length
底孔深度
Drill hole depth
底孔深度
Drill hole depth
可使底孔深度
比传统加工更浅
It can shallower than
the conventional drill hole depth
可使螺纹深度
比传统加工更深
It can deeply than
the conventional screw depth
300
600
900
1200
Vc15 Vc30 Vc50 Vc75
加工孔数
Cutting holes
破坏扭矩
The breaking torsion torque
切削速度(m/min)
Cutting speeds
0
■SGSP
■旧款产品 Old products
不同切削速度时的加工状态与切削碎屑形状
可实现没有切削碎屑形状及加工状态变化的稳定加工
Cutting scenes and chips by every cutting speeds
Chips, cutting scenes does not have a change, and stable cutting screw threads is possible
加工状态
Cutting scene
切削碎屑形状Chips
SGSP
Vc5 Vc15 Vc30 Vc50 Vc75
S50C
Comparison of cutting holes by cutting speeds
不同切削速度时的加工孔数比较
Comparison of wear after cutting 210 holes by cutting speed Vc30
切削速度Vc30、加工210个孔后的磨耗比较
SG-coating
SG涂层
切削条件 Cutting condition
螺纹尺寸
被削材
Thread size
Work Material
M6×1
S50C(180HB)
螺纹深度
螺纹底孔直径
Thread depth
Drill Hole Dia.
12mm
φ5.1
螺纹底孔深度
进给
Drill Hole depth
Feed
(Blind holes)
Synchronized feed
20mm(盲孔)
同步进给
夹头
切削油剂 水溶性(外部冷却)
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Collet chuck
筒夹 使用设备
Machine Vertical Machining Center
立式M/C HSK63
旧款产品 SGSP
Old products
产生碎屑,使用寿命不稳定
Chipping occurs, and life is not stable
可使用智能手机
及手机观看
加工视频。
W E B VI D E O
TiCN类微细多层膜
TiCN base multi-layer
高级粉末高速钢基材
High grade
powder HSS base layer
旧款产品 SGSP Old products
SG 丝锥系列
No matter what cutting speeds, stable cutting screw threads and long tool life
SGSP
螺旋丝锥
多样化的切削速度选择,可实现稳定的螺纹加工和长寿命
■采用高级粉末高速钢与SG涂层,实现长的丝锥使用寿命
通过优化刃尖、沟槽形状,提高刚性及切削碎屑处理性,实现稳定的螺纹加工
通用性高,无被削材、加工机械、切削条件限制,可发挥优异的性能
■
■
■ The longest tool life by high grade powder HSS and SG coat.
■ Stable cutting screw threads improve rigidity and chips ejecti on by optimizing the edge and flute shape.
■ High performance without choosing work material, machine, cutting condition with high flexibility.
破坏扭矩比旧款产品高
30%,不易折断
The breaking torque of SGSP is
30% bigger than old products, SGSP hardly breaks
基材
在多层膜的边界部分
抑制疲劳裂纹扩展
To control fatigue crack propagation
in border parts of the multi-layer
SG Tap series
Please scan QR
code by smart
phones or mobile
phones.
You can watch
videos of SG tap.
为了拍照,采用干式加工。
In dry process to take pictures
丝锥系列
从一般钢到不锈钢、铝合金,可确保稳定的切削碎屑形状与加工状态
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP S50C SS400
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP SUS304 A5052
切削条件 Tapping Condition
夹头
切削油剂
使用设备
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Machine
筒夹
水溶性(外部冷却)
立式M/C BT30
Collet chuck
Vertical Machining Center
公称直径
被削材
螺纹深度
切削速度
Thread size
Work Material
Thread depth
Cutting speed
M6X1
SUS304
12mm
8m/min
螺纹底孔直径
螺纹底孔深度
进给速度 425mm/min(同步进给)
Drill Hole Dia.
Drill Hole depth
Feed(Synchronized feed)
转速 425min-1
Rotation
φ5.1
19mm(通孔) (Through holes)
Stable chips and cutting scene from Structural Steels to Stainless Steels, Aluminum Alloys
Corresponding to every work materials
SGSP
SG螺旋丝锥
可满足多种被削材的要求
加工孔数
Cutting holes
平均 209个孔 Average
Long tool life with Stainless Steels
即使切削不锈钢,也可实现长寿命。
SGSP
577
314
419
旧款产品
Old products
46
246
335
切削碎屑搅在
一起 导致折断
平均 437个孔 Average
AQUAEX平头钻
115
500
1000
1500
2000
M3×0.5 M6×1
加工孔数
Cutting
holes
0
■SGSP-1.5P ■旧产品 Old products 旧产品 Old products 旧产品 Old products Cutting performance of short chamfer
短切削锥的切削性能
Optimization shape of chamfer can make tool life longer
SGSP-1.5P
SG 螺旋槽丝锥短切削锥型
合适的工具形状,实现长寿命
1600 1584
平均Average
1592
平均Average
2081
2164 1998
平均Average
815
830 799
平均Average
1297
1123 1470
切削条件
Cutting
condition
M3×0.5
M6×1
Thread size
螺纹尺寸
Water-soluble cutting fluid
(External coolant)
水溶性(外部给油)
Cutting Fluid
切削油剂
Vertical Machining Center
Vertical Machining Center
立形M/C BT30
立形M/C HSK63
Machine
使用机械
S50C(180HB)
Work Material
被削材
30m/min
Cutting speed
切削速度
3180min-1
1591min-1
Rotation
转速
1590mm/min
1591mm/min
Feed
进给速度
6mm
12mm
Thread depth
螺纹深度
(Blind holes)
(Blind holes)
φ2.6钻头 盲孔
φ5.1钻头 盲孔
Drill Hole Dia.
下穴径
SGSP-1.5P SGSP-1.5P
M3×0.5 1600孔加工后 磨损状态
M3×0.5 Wear After 1600 holes
M6×1 630孔加工后 磨损状态
M6×1 Wear After 630 holes
In combination with Flat drill, more shallow drill hole depth and deeper the effective thread length can be processed
与平头钻组合使用,可实现底孔深度更浅、有效螺纹长度更长的加工
产品样本
介绍
无毛刺加工、倾斜面加工一次完成的钻头
AQUA Drill EX FLAT
产品样本No. 2237-11
Catalogue
AQDEXZ +
SGSP-1.5P
传统加工
钻头+丝锥
Usual Drill + Tap
AQDEXZ +
SGSP-1.5P
AQDEXZ SGSP-1.5P
切削锥
长度
1.5P
有效螺纹长度
Effective screw length
有效螺纹长度
Effective screw length
底孔深度
Drill hole depth
底孔深度
Drill hole depth
可使底孔深度
比传统加工更浅
It can shallower than
the conventional drill hole depth
可使螺纹深度
比传统加工更深
It can deeply than
the conventional screw depth
300
600
900
1200
Vc15 Vc30 Vc50 Vc75
加工孔数
Cutting holes
破坏扭矩
The breaking torsion torque
切削速度(m/min)
Cutting speeds
0
■SGSP
■旧款产品 Old products
不同切削速度时的加工状态与切削碎屑形状
可实现没有切削碎屑形状及加工状态变化的稳定加工
Cutting scenes and chips by every cutting speeds
Chips, cutting scenes does not have a change, and stable cutting screw threads is possible
加工状态
Cutting scene
切削碎屑形状Chips
SGSP
Vc5 Vc15 Vc30 Vc50 Vc75
S50C
Comparison of cutting holes by cutting speeds
不同切削速度时的加工孔数比较
Comparison of wear after cutting 210 holes by cutting speed Vc30
切削速度Vc30、加工210个孔后的磨耗比较
SG-coating
SG涂层
切削条件 Cutting condition
螺纹尺寸
被削材
Thread size
Work Material
M6×1
S50C(180HB)
螺纹深度
螺纹底孔直径
Thread depth
Drill Hole Dia.
12mm
φ5.1
螺纹底孔深度
进给
Drill Hole depth
Feed
(Blind holes)
Synchronized feed
20mm(盲孔)
同步进给
夹头
切削油剂 水溶性(外部冷却)
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Collet chuck
筒夹 使用设备
Machine Vertical Machining Center
立式M/C HSK63
旧款产品 SGSP
Old products
产生碎屑,使用寿命不稳定
Chipping occurs, and life is not stable
可使用智能手机
及手机观看
加工视频。
W E B VI D E O
TiCN类微细多层膜
TiCN base multi-layer
高级粉末高速钢基材
High grade
powder HSS base layer
旧款产品 SGSP Old products
SG 丝锥系列
No matter what cutting speeds, stable cutting screw threads and long tool life
SGSP
螺旋丝锥
多样化的切削速度选择,可实现稳定的螺纹加工和长寿命
■采用高级粉末高速钢与SG涂层,实现长的丝锥使用寿命
通过优化刃尖、沟槽形状,提高刚性及切削碎屑处理性,实现稳定的螺纹加工
通用性高,无被削材、加工机械、切削条件限制,可发挥优异的性能
■
■
■ The longest tool life by high grade powder HSS and SG coat.
■ Stable cutting screw threads improve rigidity and chips ejecti on by optimizing the edge and flute shape.
■ High performance without choosing work material, machine, cutting condition with high flexibility.
破坏扭矩比旧款产品高
30%,不易折断
The breaking torque of SGSP is
30% bigger than old products, SGSP hardly breaks
基材
在多层膜的边界部分
抑制疲劳裂纹扩展
To control fatigue crack propagation
in border parts of the multi-layer
SG Tap series
Please scan QR
code by smart
phones or mobile
phones.
You can watch
videos of SG tap.
为了拍照,采用干式加工。
In dry process to take pictures
丝锥系列
从一般钢到不锈钢、铝合金,可确保稳定的切削碎屑形状与加工状态
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP S50C SS400
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP SUS304 A5052
切削条件 Tapping Condition
夹头
切削油剂
使用设备
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Machine
筒夹
水溶性(外部冷却)
立式M/C BT30
Collet chuck
Vertical Machining Center
公称直径
被削材
螺纹深度
切削速度
Thread size
Work Material
Thread depth
Cutting speed
M6X1
SUS304
12mm
8m/min
螺纹底孔直径
螺纹底孔深度
进给速度 425mm/min(同步进给)
Drill Hole Dia.
Drill Hole depth
Feed(Synchronized feed)
转速 425min-1
Rotation
φ5.1
19mm(通孔) (Through holes)
Stable chips and cutting scene from Structural Steels to Stainless Steels, Aluminum Alloys
Corresponding to every work materials
SGSP
SG螺旋丝锥
可满足多种被削材的要求
加工孔数
Cutting holes
平均 209个孔 Average
Long tool life with Stainless Steels
即使切削不锈钢,也可实现长寿命。
SGSP
577
314
419
旧款产品
Old products
46
246
335
切削碎屑搅在
一起 导致折断
平均 437个孔 Average
AQUAEX平头钻
螺旋槽丝锥
0
2000
1000
3000
4000
0
2000
1000
3000
4000
3352
4377
0
1000
2000
3000
560 New style of innovative taps crystallized of the best NACHI technology
■ Using the NACHI owned material development technology, heat treatment, grinding technology
■ According the mechanical processing principle and wear analysis of the gear cutting tool and broach processing technology,
using the best shape design, small fluctuations in life to achieve stable processing
■ Played a superior and efficient performance in the field of low-medium speed, 2x~3x life than non-coated taps. Its long processing life also surpasses the coating taps
800孔加工后
After 800 holes
1800孔加工后
After 1800 holes
切削速度
Cutting speed
某TiCN涂层螺旋槽丝锥
old A TiCN coated Spiral Tap
某TiCN涂层
螺旋槽丝锥
1800
old A TiCN coated Spiral Tap
20m/min
Hyper Z Spiral Tap
2343
Hyper Z Spiral Tap
涂层品相同条件
20m/min
The same conditions with the coating tap
某无表面处理螺旋槽丝锥
old A non-coated Spiral Tap
某无表面处理
螺旋槽丝锥
old A non-coated Spiral Tap
800
普通条件
General conditions
10m/min
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
切削速度:25m/min
加工深度:24mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:10m/min
加工深度:6mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:20m/min
加工深度:6mm(通孔)
加工中心/自动攻丝刀柄
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Blind hole)
Machining centers/Auto tapper
Water-soluble cutting oil
加工孔数
Number of holes
加工孔数
Number of holes
加工孔数
Number of holes
寿命比较
Compare machining life
某无表面处理丝锥比较
Compare other non-coated taps
某涂层丝锥比较
Compare other coating taps
寿命比较
Compare machining life
切削速度
Comparison of wear
某TiCN涂层螺尖丝锥
A TiCN coated Point Tap Hyper Z Point Tap
某无表面处理螺尖丝锥
A non-coated Point Tap Hyper Z Point Tap
某TiN涂层螺旋槽丝锥
old A TiN coated Spiral Tap Hyper Z Spiral Tap
集NACHI技术之大成
新一代革新丝锥诞生
■ 集结了NACHI从材料开发、热处理、研磨、到表面处理等
切削评估多种技术,运用齿轮刀具及拉刀的切削技术
■ 根据加工机械性与磨耗分析采用优良设计,寿命波动少实现稳定加工
■ 低速~中速领域高性能发挥,
寿命是无涂层丝锥的2~3倍,对比涂层丝锥也兼具了长寿命
Abnormal wear
异常磨损
Chipping
崩刃
Wear large
磨损大
Wear small,
can continue processing
磨损小,可继续加工
通孔用的螺尖丝锥对比某无表面处理品也能实现2倍以上的工具寿命,与某涂层品相比同样有出色的表现 The life of point taps is 2x as high as that of the non-coated taps, and is longer the that of the coating taps
通孔用螺尖丝锥也能在低速~中速领域发挥优异的工具寿命
Point taps for through-holes also have excellent tool life performance in medium - and low - speed field
对比某TiN涂层螺旋槽丝锥,实现无崩刃和异常磨损具有出色的长寿命
Compared with other brand coated tap, no chipping, no abnormal wear, and to achieve an overwhelming long processing life
有效的提升稳定性和长寿命
Compared to other brands of coated taps have high stability and overwhelming the long processing life
切削速度是某无表面处理丝锥的2倍、丝锥寿命为2.5倍以上,对比某涂层丝锥也有不凡的长寿命发挥 In 2 times cutting speed of the general non-coated tap, there are more than 2.5 times tool life. There are long tools life of the coating taps over other brands
低速~中速领域加工实现出色的稳定性和长寿命
In the low to medium speed field with outstanding high stability and long life
2195
4488
加工孔数
Number of holes
560孔加工后
After 560 holes
某TiN涂层螺旋槽丝锥 other A TiN coated Spiral Tap Hyper Z Spiral Tap
磨损比较
Comparison of wear
Wear small,
can continue processing
磨损小,可继续加工
Abnormal wear
异常磨损
Chipping
崩刃
1000
500
1500
2000
2500
0
2837
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
加工深度:24mm(通孔)
刀柄:自动攻丝刀柄
使用机械:加工中心
水溶性切削油剂
Thread size
Workpiece material
Depth(Blind hole)
Holder:Auto tapper
Machine:Machining centers
Water-soluble cutting oil
螺尖丝锥
螺尖丝锥
丝锥系列
螺旋槽丝锥
螺旋槽丝锥
螺旋槽丝锥
116
500
1000
1500
2000
M3×0.5 M6×1
加工孔数
Cutting
holes
0
■SGSP-1.5P ■旧产品 Old products 旧产品 Old products 旧产品 Old products Cutting performance of short chamfer
短切削锥的切削性能
Optimization shape of chamfer can make tool life longer
SGSP-1.5P
SG 螺旋槽丝锥短切削锥型
合适的工具形状,实现长寿命
1600 1584
平均Average
1592
平均Average
2081
2164 1998
平均Average
815
830 799
平均Average
1297
1123 1470
切削条件
Cutting
condition
M3×0.5
M6×1
Thread size
螺纹尺寸
Water-soluble cutting fluid
(External coolant)
水溶性(外部给油)
Cutting Fluid
切削油剂
Vertical Machining Center
Vertical Machining Center
立形M/C BT30
立形M/C HSK63
Machine
使用机械
S50C(180HB)
Work Material
被削材
30m/min
Cutting speed
切削速度
3180min-1
1591min-1
Rotation
转速
1590mm/min
1591mm/min
Feed
进给速度
6mm
12mm
Thread depth
螺纹深度
(Blind holes)
(Blind holes)
φ2.6钻头 盲孔
φ5.1钻头 盲孔
Drill Hole Dia.
下穴径
SGSP-1.5P SGSP-1.5P
M3×0.5 1600孔加工后 磨损状态
M3×0.5 Wear After 1600 holes
M6×1 630孔加工后 磨损状态
M6×1 Wear After 630 holes
In combination with Flat drill, more shallow drill hole depth and deeper the effective thread length can be processed
与平头钻组合使用,可实现底孔深度更浅、有效螺纹长度更长的加工
产品样本
介绍
无毛刺加工、倾斜面加工一次完成的钻头
AQUA Drill EX FLAT
产品样本No. 2237-11
Catalogue
AQDEXZ +
SGSP-1.5P
传统加工
钻头+丝锥
Usual Drill + Tap
AQDEXZ +
SGSP-1.5P
AQDEXZ SGSP-1.5P
切削锥
长度
1.5P
有效螺纹长度
Effective screw length
有效螺纹长度
Effective screw length
底孔深度
Drill hole depth
底孔深度
Drill hole depth
可使底孔深度
比传统加工更浅
It can shallower than
the conventional drill hole depth
可使螺纹深度
比传统加工更深
It can deeply than
the conventional screw depth
300
600
900
1200
Vc15 Vc30 Vc50 Vc75
加工孔数
Cutting holes
破坏扭矩
The breaking torsion torque
切削速度(m/min)
Cutting speeds
0
■SGSP
■旧款产品 Old products
不同切削速度时的加工状态与切削碎屑形状
可实现没有切削碎屑形状及加工状态变化的稳定加工
Cutting scenes and chips by every cutting speeds
Chips, cutting scenes does not have a change, and stable cutting screw threads is possible
加工状态
Cutting scene
切削碎屑形状Chips
SGSP
Vc5 Vc15 Vc30 Vc50 Vc75
S50C
Comparison of cutting holes by cutting speeds
不同切削速度时的加工孔数比较
Comparison of wear after cutting 210 holes by cutting speed Vc30
切削速度Vc30、加工210个孔后的磨耗比较
SG-coating
SG涂层
切削条件 Cutting condition
螺纹尺寸
被削材
Thread size
Work Material
M6×1
S50C(180HB)
螺纹深度
螺纹底孔直径
Thread depth
Drill Hole Dia.
12mm
φ5.1
螺纹底孔深度
进给
Drill Hole depth
Feed
(Blind holes)
Synchronized feed
20mm(盲孔)
同步进给
夹头
切削油剂 水溶性(外部冷却)
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Collet chuck
筒夹 使用设备
Machine Vertical Machining Center
立式M/C HSK63
旧款产品 SGSP
Old products
产生碎屑,使用寿命不稳定
Chipping occurs, and life is not stable
可使用智能手机
及手机观看
加工视频。
W E B VI D E O
TiCN类微细多层膜
TiCN base multi-layer
高级粉末高速钢基材
High grade
powder HSS base layer
旧款产品 SGSP Old products
SG 丝锥系列
No matter what cutting speeds, stable cutting screw threads and long tool life
SGSP
螺旋丝锥
多样化的切削速度选择,可实现稳定的螺纹加工和长寿命
■采用高级粉末高速钢与SG涂层,实现长的丝锥使用寿命
通过优化刃尖、沟槽形状,提高刚性及切削碎屑处理性,实现稳定的螺纹加工
通用性高,无被削材、加工机械、切削条件限制,可发挥优异的性能
■
■
■ The longest tool life by high grade powder HSS and SG coat.
■ Stable cutting screw threads improve rigidity and chips ejecti on by optimizing the edge and flute shape.
■ High performance without choosing work material, machine, cutting condition with high flexibility.
破坏扭矩比旧款产品高
30%,不易折断
The breaking torque of SGSP is
30% bigger than old products, SGSP hardly breaks
基材
在多层膜的边界部分
抑制疲劳裂纹扩展
To control fatigue crack propagation
in border parts of the multi-layer
SG Tap series
Please scan QR
code by smart
phones or mobile
phones.
You can watch
videos of SG tap.
为了拍照,采用干式加工。
In dry process to take pictures
丝锥系列
从一般钢到不锈钢、铝合金,可确保稳定的切削碎屑形状与加工状态
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP S50C SS400
加工状态
Cutting scene
切削碎屑形状
Chips
SGSP SUS304 A5052
切削条件 Tapping Condition
夹头
切削油剂
使用设备
Holder
Cutting Fluid/Water-soluble cutting fluid(External coolant)
Machine
筒夹
水溶性(外部冷却)
立式M/C BT30
Collet chuck
Vertical Machining Center
公称直径
被削材
螺纹深度
切削速度
Thread size
Work Material
Thread depth
Cutting speed
M6X1
SUS304
12mm
8m/min
螺纹底孔直径
螺纹底孔深度
进给速度 425mm/min(同步进给)
Drill Hole Dia.
Drill Hole depth
Feed(Synchronized feed)
转速 425min-1
Rotation
φ5.1
19mm(通孔) (Through holes)
Stable chips and cutting scene from Structural Steels to Stainless Steels, Aluminum Alloys
Corresponding to every work materials
SGSP
SG螺旋丝锥
可满足多种被削材的要求
加工孔数
Cutting holes
平均 209个孔 Average
Long tool life with Stainless Steels
即使切削不锈钢,也可实现长寿命。
SGSP
577
314
419
旧款产品
Old products
46
246
335
切削碎屑搅在
一起 导致折断
平均 437个孔 Average
AQUAEX平头钻
螺旋槽丝锥
0
2000
1000
3000
4000
0
2000
1000
3000
4000
3352
4377
0
1000
2000
3000
560 New style of innovative taps crystallized of the best NACHI technology
■ Using the NACHI owned material development technology, heat treatment, grinding technology
■ According the mechanical processing principle and wear analysis of the gear cutting tool and broach processing technology,
using the best shape design, small fluctuations in life to achieve stable processing
■ Played a superior and efficient performance in the field of low-medium speed, 2x~3x life than non-coated taps. Its long processing life also surpasses the coating taps
800孔加工后
After 800 holes
1800孔加工后
After 1800 holes
切削速度
Cutting speed
某TiCN涂层螺旋槽丝锥
old A TiCN coated Spiral Tap
某TiCN涂层
螺旋槽丝锥
1800
old A TiCN coated Spiral Tap
20m/min
Hyper Z Spiral Tap
2343
Hyper Z Spiral Tap
涂层品相同条件
20m/min
The same conditions with the coating tap
某无表面处理螺旋槽丝锥
old A non-coated Spiral Tap
某无表面处理
螺旋槽丝锥
old A non-coated Spiral Tap
800
普通条件
General conditions
10m/min
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
切削速度:25m/min
加工深度:24mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:10m/min
加工深度:6mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:20m/min
加工深度:6mm(通孔)
加工中心/自动攻丝刀柄
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Blind hole)
Machining centers/Auto tapper
Water-soluble cutting oil
加工孔数
Number of holes
加工孔数
Number of holes
加工孔数
Number of holes
寿命比较
Compare machining life
某无表面处理丝锥比较
Compare other non-coated taps
某涂层丝锥比较
Compare other coating taps
寿命比较
Compare machining life
切削速度
Comparison of wear
某TiCN涂层螺尖丝锥
A TiCN coated Point Tap Hyper Z Point Tap
某无表面处理螺尖丝锥
A non-coated Point Tap Hyper Z Point Tap
某TiN涂层螺旋槽丝锥
old A TiN coated Spiral Tap Hyper Z Spiral Tap
集NACHI技术之大成
新一代革新丝锥诞生
■ 集结了NACHI从材料开发、热处理、研磨、到表面处理等
切削评估多种技术,运用齿轮刀具及拉刀的切削技术
■ 根据加工机械性与磨耗分析采用优良设计,寿命波动少实现稳定加工
■ 低速~中速领域高性能发挥,
寿命是无涂层丝锥的2~3倍,对比涂层丝锥也兼具了长寿命
Abnormal wear
异常磨损
Chipping
崩刃
Wear large
磨损大
Wear small,
can continue processing
磨损小,可继续加工
通孔用的螺尖丝锥对比某无表面处理品也能实现2倍以上的工具寿命,与某涂层品相比同样有出色的表现 The life of point taps is 2x as high as that of the non-coated taps, and is longer the that of the coating taps
通孔用螺尖丝锥也能在低速~中速领域发挥优异的工具寿命
Point taps for through-holes also have excellent tool life performance in medium - and low - speed field
对比某TiN涂层螺旋槽丝锥,实现无崩刃和异常磨损具有出色的长寿命
Compared with other brand coated tap, no chipping, no abnormal wear, and to achieve an overwhelming long processing life
有效的提升稳定性和长寿命
Compared to other brands of coated taps have high stability and overwhelming the long processing life
切削速度是某无表面处理丝锥的2倍、丝锥寿命为2.5倍以上,对比某涂层丝锥也有不凡的长寿命发挥 In 2 times cutting speed of the general non-coated tap, there are more than 2.5 times tool life. There are long tools life of the coating taps over other brands
低速~中速领域加工实现出色的稳定性和长寿命
In the low to medium speed field with outstanding high stability and long life
2195
4488
加工孔数
Number of holes
560孔加工后
After 560 holes
某TiN涂层螺旋槽丝锥 other A TiN coated Spiral Tap Hyper Z Spiral Tap
磨损比较
Comparison of wear
Wear small,
can continue processing
磨损小,可继续加工
Abnormal wear
异常磨损
Chipping
崩刃
1000
500
1500
2000
2500
0
2837
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
加工深度:24mm(通孔)
刀柄:自动攻丝刀柄
使用机械:加工中心
水溶性切削油剂
Thread size
Workpiece material
Depth(Blind hole)
Holder:Auto tapper
Machine:Machining centers
Water-soluble cutting oil
螺尖丝锥
螺尖丝锥
丝锥系列
螺旋槽丝锥
螺旋槽丝锥
螺旋槽丝锥
117
螺旋槽丝锥
0
2000
1000
3000
4000
0
2000
1000
3000
4000
3352
4377
0
1000
2000
3000
560 New style of innovative taps crystallized of the best NACHI technology
■ Using the NACHI owned material development technology, heat treatment, grinding technology
■ According the mechanical processing principle and wear analysis of the gear cutting tool and broach processing technology,
using the best shape design, small fluctuations in life to achieve stable processing
■ Played a superior and efficient performance in the field of low-medium speed, 2x~3x life than non-coated taps. Its long processing life also surpasses the coating taps
800孔加工后
After 800 holes
1800孔加工后
After 1800 holes
切削速度
Cutting speed
某TiCN涂层螺旋槽丝锥
old A TiCN coated Spiral Tap
某TiCN涂层
螺旋槽丝锥
1800
old A TiCN coated Spiral Tap
20m/min
Hyper Z Spiral Tap
2343
Hyper Z Spiral Tap
涂层品相同条件
20m/min
The same conditions with the coating tap
某无表面处理螺旋槽丝锥
old A non-coated Spiral Tap
某无表面处理
螺旋槽丝锥
old A non-coated Spiral Tap
800
普通条件
General conditions
10m/min
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
切削速度:25m/min
加工深度:24mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:10m/min
加工深度:6mm(通孔)
加工中心/自动攻丝机
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Through hole)
Machining centers/Auto tapper
Water-soluble cutting oil
切削条件 Cutting condition
螺纹尺寸:M3×0.5
被削材:S50C
切削速度:20m/min
加工深度:6mm(通孔)
加工中心/自动攻丝刀柄
水溶性切削油剂
Thread size
Workpiece material
Cutting speed
Depth(Blind hole)
Machining centers/Auto tapper
Water-soluble cutting oil
加工孔数
Number of holes
加工孔数
Number of holes
加工孔数
Number of holes
寿命比较
Compare machining life
某无表面处理丝锥比较
Compare other non-coated taps
某涂层丝锥比较
Compare other coating taps
寿命比较
Compare machining life
切削速度
Comparison of wear
某TiCN涂层螺尖丝锥
A TiCN coated Point Tap Hyper Z Point Tap
某无表面处理螺尖丝锥
A non-coated Point Tap Hyper Z Point Tap
某TiN涂层螺旋槽丝锥
old A TiN coated Spiral Tap Hyper Z Spiral Tap
集NACHI技术之大成
新一代革新丝锥诞生
■ 集结了NACHI从材料开发、热处理、研磨、到表面处理等
切削评估多种技术,运用齿轮刀具及拉刀的切削技术
■ 根据加工机械性与磨耗分析采用优良设计,寿命波动少实现稳定加工
■ 低速~中速领域高性能发挥,
寿命是无涂层丝锥的2~3倍,对比涂层丝锥也兼具了长寿命
Abnormal wear
异常磨损
Chipping
崩刃
Wear large
磨损大
Wear small,
can continue processing
磨损小,可继续加工
通孔用的螺尖丝锥对比某无表面处理品也能实现2倍以上的工具寿命,与某涂层品相比同样有出色的表现 The life of point taps is 2x as high as that of the non-coated taps, and is longer the that of the coating taps
通孔用螺尖丝锥也能在低速~中速领域发挥优异的工具寿命
Point taps for through-holes also have excellent tool life performance in medium - and low - speed field
对比某TiN涂层螺旋槽丝锥,实现无崩刃和异常磨损具有出色的长寿命
Compared with other brand coated tap, no chipping, no abnormal wear, and to achieve an overwhelming long processing life
有效的提升稳定性和长寿命
Compared to other brands of coated taps have high stability and overwhelming the long processing life
切削速度是某无表面处理丝锥的2倍、丝锥寿命为2.5倍以上,对比某涂层丝锥也有不凡的长寿命发挥 In 2 times cutting speed of the general non-coated tap, there are more than 2.5 times tool life. There are long tools life of the coating taps over other brands
低速~中速领域加工实现出色的稳定性和长寿命
In the low to medium speed field with outstanding high stability and long life
2195
4488
加工孔数
Number of holes
560孔加工后
After 560 holes
某TiN涂层螺旋槽丝锥 other A TiN coated Spiral Tap Hyper Z Spiral Tap
磨损比较
Comparison of wear
Wear small,
can continue processing
磨损小,可继续加工
Abnormal wear
异常磨损
Chipping
崩刃
1000
500
1500
2000
2500
0
2837
切削条件 Cutting condition
螺纹尺寸:M12×1.75
被削材:S50C
加工深度:24mm(通孔)
刀柄:自动攻丝刀柄
使用机械:加工中心
水溶性切削油剂
Thread size
Workpiece material
Depth(Blind hole)
Holder:Auto tapper
Machine:Machining centers
Water-soluble cutting oil
螺尖丝锥
螺尖丝锥
丝锥系列
螺旋槽丝锥
螺旋槽丝锥
螺旋槽丝锥
118
NSP
N螺旋丝锥
N 丝锥系列
N series
■By using high vanadium HSS, which is suitable for cutting screw threads, even flexibility screw threads can have long tool life
■Stable cutting screw threads by high rigidity design
■采用适合丝锥的加工特性的高钒高速钢,虽然是通用丝锥,也可实现长寿命
■采用高刚性设计,可实现稳定的螺纹加工
旧款产品
Old products
NSP
旧款产品A
Old products A
旧款产品B
Old products B
NSP
加工孔数
Cutting holes
Comparison of tool life
寿命比较
The breaking torsion torque
破坏扭矩
平均156孔Average
平均230孔Average
平均330孔Average
旧款产品B
Old products B
破坏扭矩
The breaking torsion torque
旧款产品A NSP
Old products A
強
破坏扭矩比通用产品高出20%,刚性大、不易折断,
可实现稳定的加工
The breaking torsion torque of NSP is 20% bigger than competitor
Rigidity of NSP is high and hardly breaks, so NSP is stable cutting screw threads
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
加工深度
使用机械
刀柄
切削油剂
Thread size
Work Material
Cutting speed
Depth of Cutting
Machine
Holder
Cutting Fluid
M12X1.75
S50C
10m/min
18mm(盲孔)
立形M/C
自动攻丝刀柄
水溶性切削油剂
Auto tapper
Water-soluble cutting fluid
Vertical M/C
STSP
螺旋槽丝锥
ST丝锥系列
ST series
■From materials to heat treatment and manufacturing, our SG tap, Hyper Z tap technology was inherited
■Optimized design for multipurpose usage
■从材料的热处理到制造,是现系列SG丝锥、
Hyper Z丝锥技术力量的继承
■重视通用性采用适合的形状设计 EHT
直槽丝锥
EXCEL 丝锥系列
EXCEL series
TAFLET 丝锥系列
TAFLET series
超硬丝锥适合铸铁、非铁金属及树脂等加工。 Carbide tap is the most suitable for cast iron, nonferrous metal and resin
TFL
TAFLET-L
■Taflet series cuts internal threads by forming the threads by a plastic flow of the work material
■Internal threads are cut by Taflet series has good points
■TAFLET系列通过被削材的塑性流动挤压出螺纹,形成内螺纹。
■使用TAFLET系列加工出来的内螺纹具备优越的特性。
切削条件
Cutting
condition
加工个数
The number
of cutting car part
某产品A
Other products A
某产品B
Other products B
某产品C
Other products C
EHT
Cutting example of car part
汽车零部件的切削案例
0
10,000
20,000
30,000
40,000
切削条件
Cutting
condition
加工个数
The number
of cutting car part
0
20,000
40,000
60,000
EHT
(VC30)
HSS直槽丝锥HSS hand tap(VC7)
切削速度
进给速度
转数
Cutting speed
Feed
Rotation
7m/min
370mm/min
740min-1
Work Material
Cutting Fluid/Air blow
被削材
切削油剂
螺纹直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M3×0.5
6mm
φ2.6
FRP(含玻璃纤维)
气冷
切削速度
进给速度
转数
Cutting speed
Feed
Rotation
7m/min
370mm/min
370min-1
Work Material
Cutting Fluid/Air blow
被削材
切削油剂
ADC12
气冷
螺纹直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M6×1
15mm
φ5.1
挤压丝锥 Taflet
径向部分
Radial part
使用TAFLET
加工的内螺纹 缓降部分
Relief drop part
提高内螺纹强度!
纤维流线不会被切断
Higher thread strength!
Fiber flow is not cut
Internal threads are cut
by Taflet
Cutting tap
使用切削丝锥
加工的内螺纹
Internal threads are cut
by cutting tap
Cutting Fiber flow
切削丝锥
沟槽
Flute
钻腹
Web
刃背
Land
纤维流线被破坏
Item
项目
丝锥折断
切屑导致的故障
内螺纹的精度
内螺纹的表面粗糙度
攻丝扭矩
内螺纹的强度
被加工材
Breakage
Chips trouble
Precision of internal threads
Surface roughness of internal threads
Tapping torque
Strength of internal threads
Work material
TAFLET的特性Characteristic of Taflet
没有沟槽,不易折断。
不产生切屑,不会引起故障。
挤压加工,偏差小。
沿丝锥表面形成螺纹,螺纹表面状态好。
切削丝锥的1.5~2.5倍
塑性加工,纤维流线连续不断裂,强度好。
只限延展性较好的材料。
Hardly breaking because there is no flute
Free from troubles because no chips are produced
Dispersion is small because forming threads
Extremely good quality because of sliding on the tap face
1.5 to 2.5 times higher than the cutting tap
Strong because fiber flow is not being cut by plastic cutting
Limited to high-ductility materials
切削丝锥
Cutting tap
×
×
×
×
○
×
○
公称直径 M10×1.25
Thread size
TAFLET
Taflet
ADC12
145
切削丝锥
Cutting tap
ADC12
98
S10C
640
S10C
破损负荷(k 410 g f) Breaking load
内螺纹强度提高Strength of
internal threads up
強
TAFLET
Taflet
○
○
○
○
×
◎
×
0
200
400
600
加工孔数(个)
No. of thread holes
寿命比較
Compare machining life
430
STSP
280
某无表面处理通用丝锥other’s without surface treatment multipurpose tap
某无表面处理通用丝锥 STSP other’s without surface treatment multipurpose tap
280孔加工后
After 280 machining
磨损比较
Comparison of wear
1.5倍
Times
发生崩刃
Chipping
切削条件
Cutting
condition
公称直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M6×1
12mm
φ5.1
螺纹底孔深度
切削速度
进给速度
Drill Hole depth (Blind holes)
Cutting speed
Feed(Synchronized feed)
20mm(盲孔)
10m/min
530mm/min(同步进给)
切削油
使用设备
Cutting Fluid Water-soluble(External coolant)
Machine Vertical Machining Center
水溶性(外部冷却)
立式M/C HSK63
转数
被削材
夹头
Rotation
Work Material
Holder
530min-1
S50C(180HB)
筒夹
Collet chuck
119
NSP
N螺旋丝锥
N 丝锥系列
N series
■By using high vanadium HSS, which is suitable for cutting screw threads, even flexibility screw threads can have long tool life
■Stable cutting screw threads by high rigidity design
■采用适合丝锥的加工特性的高钒高速钢,虽然是通用丝锥,也可实现长寿命
■采用高刚性设计,可实现稳定的螺纹加工
旧款产品
Old products
NSP
旧款产品A
Old products A
旧款产品B
Old products B
NSP
加工孔数
Cutting holes
Comparison of tool life
寿命比较
The breaking torsion torque
破坏扭矩
平均156孔Average
平均230孔Average
平均330孔Average
旧款产品B
Old products B
破坏扭矩
The breaking torsion torque
旧款产品A NSP
Old products A
強
破坏扭矩比通用产品高出20%,刚性大、不易折断,
可实现稳定的加工
The breaking torsion torque of NSP is 20% bigger than competitor
Rigidity of NSP is high and hardly breaks, so NSP is stable cutting screw threads
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
加工深度
使用机械
刀柄
切削油剂
Thread size
Work Material
Cutting speed
Depth of Cutting
Machine
Holder
Cutting Fluid
M12X1.75
S50C
10m/min
18mm(盲孔)
立形M/C
自动攻丝刀柄
水溶性切削油剂
Auto tapper
Water-soluble cutting fluid
Vertical M/C
STSP
螺旋槽丝锥
ST丝锥系列
ST series
■From materials to heat treatment and manufacturing, our SG tap, Hyper Z tap technology was inherited
■Optimized design for multipurpose usage
■从材料的热处理到制造,是现系列SG丝锥、
Hyper Z丝锥技术力量的继承
■重视通用性采用适合的形状设计 EHT
直槽丝锥
EXCEL 丝锥系列
EXCEL series
TAFLET 丝锥系列
TAFLET series
超硬丝锥适合铸铁、非铁金属及树脂等加工。 Carbide tap is the most suitable for cast iron, nonferrous metal and resin
TFL
TAFLET-L
■Taflet series cuts internal threads by forming the threads by a plastic flow of the work material
■Internal threads are cut by Taflet series has good points
■TAFLET系列通过被削材的塑性流动挤压出螺纹,形成内螺纹。
■使用TAFLET系列加工出来的内螺纹具备优越的特性。
切削条件
Cutting
condition
加工个数
The number
of cutting car part
某产品A
Other products A
某产品B
Other products B
某产品C
Other products C
EHT
Cutting example of car part
汽车零部件的切削案例
0
10,000
20,000
30,000
40,000
切削条件
Cutting
condition
加工个数
The number
of cutting car part
0
20,000
40,000
60,000
EHT
(VC30)
HSS直槽丝锥HSS hand tap(VC7)
切削速度
进给速度
转数
Cutting speed
Feed
Rotation
7m/min
370mm/min
740min-1
Work Material
Cutting Fluid/Air blow
被削材
切削油剂
螺纹直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M3×0.5
6mm
φ2.6
FRP(含玻璃纤维)
气冷
切削速度
进给速度
转数
Cutting speed
Feed
Rotation
7m/min
370mm/min
370min-1
Work Material
Cutting Fluid/Air blow
被削材
切削油剂
ADC12
气冷
螺纹直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M6×1
15mm
φ5.1
挤压丝锥 Taflet
径向部分
Radial part
使用TAFLET
加工的内螺纹 缓降部分
Relief drop part
提高内螺纹强度!
纤维流线不会被切断
Higher thread strength!
Fiber flow is not cut
Internal threads are cut
by Taflet
Cutting tap
使用切削丝锥
加工的内螺纹
Internal threads are cut
by cutting tap
Cutting Fiber flow
切削丝锥
沟槽
Flute
钻腹
Web
刃背
Land
纤维流线被破坏
Item
项目
丝锥折断
切屑导致的故障
内螺纹的精度
内螺纹的表面粗糙度
攻丝扭矩
内螺纹的强度
被加工材
Breakage
Chips trouble
Precision of internal threads
Surface roughness of internal threads
Tapping torque
Strength of internal threads
Work material
TAFLET的特性Characteristic of Taflet
没有沟槽,不易折断。
不产生切屑,不会引起故障。
挤压加工,偏差小。
沿丝锥表面形成螺纹,螺纹表面状态好。
切削丝锥的1.5~2.5倍
塑性加工,纤维流线连续不断裂,强度好。
只限延展性较好的材料。
Hardly breaking because there is no flute
Free from troubles because no chips are produced
Dispersion is small because forming threads
Extremely good quality because of sliding on the tap face
1.5 to 2.5 times higher than the cutting tap
Strong because fiber flow is not being cut by plastic cutting
Limited to high-ductility materials
切削丝锥
Cutting tap
×
×
×
×
○
×
○
公称直径 M10×1.25
Thread size
TAFLET
Taflet
ADC12
145
切削丝锥
Cutting tap
ADC12
98
S10C
640
S10C
破损负荷(k 410 g f) Breaking load
内螺纹强度提高Strength of
internal threads up
強
TAFLET
Taflet
○
○
○
○
×
◎
×
0
200
400
600
加工孔数(个)
No. of thread holes
寿命比較
Compare machining life
430
STSP
280
某无表面处理通用丝锥other’s without surface treatment multipurpose tap
某无表面处理通用丝锥 STSP other’s without surface treatment multipurpose tap
280孔加工后
After 280 machining
磨损比较
Comparison of wear
1.5倍
Times
发生崩刃
Chipping
切削条件
Cutting
condition
公称直径
螺纹深度
螺纹底孔直径
Thread size
Thread depth
Drill Hole Dia.
M6×1
12mm
φ5.1
螺纹底孔深度
切削速度
进给速度
Drill Hole depth (Blind holes)
Cutting speed
Feed(Synchronized feed)
20mm(盲孔)
10m/min
530mm/min(同步进给)
切削油
使用设备
Cutting Fluid Water-soluble(External coolant)
Machine Vertical Machining Center
水溶性(外部冷却)
立式M/C HSK63
转数
被削材
夹头
Rotation
Work Material
Holder
530min-1
S50C(180HB)
筒夹
Collet chuck
120
项目 故障 原因 对策
加工精度 内螺纹扩大 过度切割 缩小螺纹退刀槽或增加刃带部
设定为适当的切入部后角
缩小前刀角
进给不均匀 适当使用合适的丝锥夹头
机械进给
粘结 增加切入牙数
实施表面处理
降低切削速度
使用抗粘结性好的油剂
切削不平衡 提升各切削刃的分割精度
适当使用合适的丝锥夹头
对底孔入口进行倒角加工
内螺纹缩小 锋利度下降 增加螺纹退刀槽或扩大退刀槽
设定为适当的切入部后角
加快再研磨的周期
内螺纹表面粗糙、挖蚀 粘结 扩大前刀角
增加螺纹退刀槽或扩大退刀槽
实施表面处理
降低切削速度
修改切削油的种类、冷却方法、更换时期
切屑堵塞 枪式丝锥、螺旋丝锥的选定
扩大底孔直径
使用条件 使用浮动夹头
扩大与底孔间的偏心度、倾斜度
颤动 过度切割 缩小螺纹退刀槽或增加刃带部
缩小前刀角
使用条件 减少轴心的振动
降低切削速度
丝锥的损伤 异常磨耗 丝锥的选定 使用材料耐磨性高、有涂层的丝锥
切削油 选定适当的油剂
使用条件 降低切削速度
底孔 扩大底孔直径
防止底孔的加工硬化
折断 切屑堵塞 使用枪式丝锥、螺旋丝锥、挤压丝锥
尽可能加深盲孔的底孔深度
切削扭矩过大 修正底孔的倾斜,使其与芯对齐
增加螺纹退刀槽或扩大退刀槽
缩短再研磨的周期
使用切入部长的丝锥
使用条件 消除进给不均匀的情况
降低切削速度
使用带扭矩调整机构的夹头
彻底清除底孔加工的切屑
发生缺损 丝锥的选定 防止刃部厚度过薄(再研磨)
设定为适当的切入部后角
改变工具材质 降低硬度
切屑堵塞 使用枪式丝锥、螺旋丝锥、挤压丝锥
尽可能加深盲孔的底孔深度
切削扭矩过大 修正底孔的倾斜,使其与芯对齐
增加螺纹退刀槽或扩大退刀槽
缩短再研磨的周期
使用切入部长的丝锥
使用抗粘结性好的切削油
丝锥的故障排除
Tap Trouble-Shooting
121
Types and selection of taps
丝锥的种类和选型
切削丝锥
挤压丝锥
Cut thread tap
Thread forming tap
丝锥的种类特 特征 用途 成形工艺Types of taps Characteristics Applications Forming process
螺尖丝锥(枪式丝锥)
直槽丝锥
TAFLET
■咬合性高,锋利度良好
■切屑从加工面上方排出,不残留在沟槽里
■呈线圈状连续排出
■请注意因切屑搅在一起导致的故障
■内螺纹有效直径容易扩大
■刀头强度低
■切屑压出方向与丝锥加工方向相同
■不会因切屑搅在一起而出现故障
■内螺纹精度稳定
■丝锥折断强度高
■可有效进行高速攻丝
■不能用于盲孔加工
■刃尖强度高,不易出现碎屑
■切屑容易被搅碎,排出性不好
■容易研磨
■切屑积累在沟槽内,容易出现堵塞
■不会产生切屑
■内螺纹精度稳定
■丝锥折断强度高
■可实现高速攻丝
■螺纹底孔管理较难
■不能研磨
■盲孔
■用于切屑呈线圈状排出的被削材
■通孔
■用于切屑呈线圈状排出的被削材
■盲孔、通孔
■用于切屑容易被搅碎的被削材及高硬度材
■盲孔、通孔
■用于延展性较好的被削材
内螺纹侧
咬合部
第3刀
3 7
第4刀
4
8
第1刀
1 5 9
第2刀
2 6 10
1
2
3
4
5
6
7
8
9
10
丝锥
第4螺纹槽、螺纹牙距2.5的示例
螺纹底孔
直径
螺旋丝锥
Point Tap (Gun Tap)
Hand Tap
Taflet
Spiral Tap
■Good bite and a fine edge
■Chips are ejected towards the work surface so are not left in groove
■Coils of chips are ejected continuously
■Be careful of coils of chips getting tangled and causing trouble
■Easy to enlarge nominal diameter of female thread
■Cutting edge strength is low
■Blind holes
■Work materials whose chips are ejected in coils
■Through holes
■Work materials whose chips are ejected in coils
■Blind holes/through holes
■Hard materials and materials whose chips break up easily
■Blind holes/through holes
■Material that has good malleability
■Chips are pushed out in the direction of the taps advancement
■Coils of chips do not get tangled and cause trouble
■Accuracy of female threads is consistent
■Taps have high breakage strength
■Effective for high-speed tapping
■Cannot be used for blind holes
■Chips are not ejected
■Accuracy of female threads is consistent
■Taps have high breakage strength
■High-speed tapping is possible
■Difficult to manage thread holes
■Regrinding is not possible
■Very strong cutting edge, hard to chip
■Easily breaks up chips, but ejectability is low
■Re-sharpening is easy
■Chips tend to get stuck in grooves
咬合部
1
2
3
丝锥
挤压部
螺纹底孔
直径
内螺纹侧
1 2
3
122
Types and selection of taps
丝锥的种类和选型
切削丝锥
挤压丝锥
Cut thread tap
Thread forming tap
丝锥的种类特 特征 用途 成形工艺Types of taps Characteristics Applications Forming process
螺尖丝锥(枪式丝锥)
直槽丝锥
TAFLET
■咬合性高,锋利度良好
■切屑从加工面上方排出,不残留在沟槽里
■呈线圈状连续排出
■请注意因切屑搅在一起导致的故障
■内螺纹有效直径容易扩大
■刀头强度低
■切屑压出方向与丝锥加工方向相同
■不会因切屑搅在一起而出现故障
■内螺纹精度稳定
■丝锥折断强度高
■可有效进行高速攻丝
■不能用于盲孔加工
■刃尖强度高,不易出现碎屑
■切屑容易被搅碎,排出性不好
■容易研磨
■切屑积累在沟槽内,容易出现堵塞
■不会产生切屑
■内螺纹精度稳定
■丝锥折断强度高
■可实现高速攻丝
■螺纹底孔管理较难
■不能研磨
■盲孔
■用于切屑呈线圈状排出的被削材
■通孔
■用于切屑呈线圈状排出的被削材
■盲孔、通孔
■用于切屑容易被搅碎的被削材及高硬度材
■盲孔、通孔
■用于延展性较好的被削材
内螺纹侧
咬合部
第3刀
3 7
第4刀
4
8
第1刀
1 5 9
第2刀
2 6 10
1
2
3
4
5
6
7
8
9
10
丝锥
第4螺纹槽、螺纹牙距2.5的示例
螺纹底孔
直径
螺旋丝锥
Point Tap (Gun Tap)
Hand Tap
Taflet
Spiral Tap
■Good bite and a fine edge
■Chips are ejected towards the work surface so are not left in groove
■Coils of chips are ejected continuously
■Be careful of coils of chips getting tangled and causing trouble
■Easy to enlarge nominal diameter of female thread
■Cutting edge strength is low
■Blind holes
■Work materials whose chips are ejected in coils
■Through holes
■Work materials whose chips are ejected in coils
■Blind holes/through holes
■Hard materials and materials whose chips break up easily
■Blind holes/through holes
■Material that has good malleability
■Chips are pushed out in the direction of the taps advancement
■Coils of chips do not get tangled and cause trouble
■Accuracy of female threads is consistent
■Taps have high breakage strength
■Effective for high-speed tapping
■Cannot be used for blind holes
■Chips are not ejected
■Accuracy of female threads is consistent
■Taps have high breakage strength
■High-speed tapping is possible
■Difficult to manage thread holes
■Regrinding is not possible
■Very strong cutting edge, hard to chip
■Easily breaks up chips, but ejectability is low
■Re-sharpening is easy
■Chips tend to get stuck in grooves
咬合部
1
2
3
丝锥
挤压部
螺纹底孔
直径
内螺纹侧
1 2
3
123
各类被削材选型基准表
Selection Chart according to work Material
0 1.4 6 12 24 36
◀ MIN MAX ▶
系列
Series
商品编码Code
商品名Product Name
Page
刊载页数 尺寸范围
Stocked Size
Tool Material
母材
Coating
表面处理
外观照片
Appearance
SG
系列
SG Series
SGSP SG 螺旋槽丝锥
SG Spiral Tap 128,129
M2 M24
FAX SG
SGSP-1.5P SG 短切刃螺旋槽丝锥
SG Spiral Tap Short Chamfer 130
M2 M24
FAX SG
SGSPL SG 长柄螺旋槽丝锥
SG Spiral Tap Long Shank 131,132
M3 M24
FAX SG
SGSP-T SG 旋槽丝锥 难削材、钛合金专用
SG Spiral Tap for difficult-to-cut material & Titanium Alloy 133
M3 M12
FAX SG
SGPO SG 螺尖丝锥
SG Point Tap 134,135
M1.4 M24
FAX SG
SGPOL SG 长柄螺尖丝锥
SG Point Tap Long Shank 136,137
M3 M24
FAX SG
Hyper Z
系列
Hyper Z
Series
ZSP Hyper Z 螺旋槽丝锥
Hyper Z Spiral Tap 138,139
M3 M24
HSS-E 特殊
Special
ZSPL Hyper Z 长柄螺旋槽丝锥
Hyper Z Spiral Tap Long Shank 140,141
M3 M24
HSS-E 特殊
Special
ZSP-SUS Hyper Z 螺旋槽丝锥 不锈钢用
Hyper Z Spiral Tap for Stainless Steel 142
M3 M24
HSS-E 特殊
Special
ZSP-LS Hyper Z 小螺旋角丝锥
Hyper Z Low Spiral Tap 143
M3 M12
FAX 特殊
Special
ZPO Hyper Z 螺尖丝锥
Hyper Z Point Tap 144,145
M3 M24
HSS-E 特殊
Special
ZPOL Hyper Z 长柄螺尖丝锥
Hyper Z Point Tap Long Shank 146,147
M3 M24
HSS-E 特殊
Special
ZPO-SUS Hyper Z 螺尖丝锥 不锈钢用
Hyper Z Point Tap for Stainless Steel 148
M3 M24
HSS-E 特殊
Special
ST
系列
ST Series
STSP ST螺旋槽丝锥
ST Spiral Tap 149
M2 M24
HSS-E −
STPO ST螺尖丝锥
ST Point Tap 150
M2 M24
HSS-E −
N
系列
N Series
NSP N螺旋槽丝锥
N Spiral Tap 151,152
M2 M36
HSS-E −
NSPL N长柄螺旋槽丝锥
N Spiral Tap Long Shank 153
M3 M24
HSS-E −
NPO N螺尖丝锥
N Point Tap 154,155
M1.4 M36
HSS-E −
NPOL N长柄螺尖丝锥
N Point Tap Long Shank 156
M3 M24
HSS-E −
124
加工形状 Hole Condition 被削材 Work Material
盲孔 Blind Hole 通孔 Through Hole
Structural Steel
一般结构用钢
Low Carbon Steel
低炭素钢
Medium Carbon Steel
中炭素钢
High Carbon Steel
高炭素钢
Alloy Steel
合金钢
Hardened Steel
高硬度钢
Stainless Steel
不锈钢
Cast Iron
铸铁
Ductile Cast Iron
球墨铸铁
Aluminum Alloy
铝合金
Copper Alloy
铜合金
Titanium Alloy
钛合金
< 2D ≧ 2D
Deep Hole
深的位置
< 2D ≧ 2D
Deep Hole
深的位置
SS400 S15C S40C S50C SCM
SCR
30 〜
40HRC SUS FC FCD Al,AC
ADC Cu Ti
◎ ○ − ○ ○ − ○ ○ ◎ ◎ ○ ○ ○ − ○ ○ ○ −
◎ ○ − ○ ○ − ○ ○ ◎ ◎ ○ ○ ○ − ○ ○ ○ −
○ ○ ◎ ○ ○ ○ ○ ○ ◎ ◎ ○ ○ ○ − ○ ○ ○ −
○ ○ − ○ ○ − − − − ○ ○ ○ − − − − − ◎
不适用
No Use ◎ ○ − ○ ○ ◎ ◎ ◎ ○ ◎ ○ ○ ○ ○ −
不适用
No Use ○ ○ ◎ ○ ○ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ −
◎ ○ − ○ ○ − ◎ ◎ ◎ ○ ○ − − − ○ ○ − −
○ ○ ◎ ○ ○ ○ ◎ ◎ ◎ ○ ○ − − − ○ ○ − −
◎ ○ − ○ ○ − ○ ○ ○ ○ − − ◎ − − ○ − −
◎ − − ○ − − − − − ○ − ◎ − ○ ○ − − −
不适用
No Use ◎ ○ − ◎ ◎ ◎ ○ ○ − − ○ ○ ○ − −
不适用
No Use ○ ○ ◎ ◎ ◎ ◎ ○ ○ − − ○ ○ ○ − −
不适用
No Use ◎ ○ − ○ ○ ○ ○ − − ◎ − − ○ − −
◎ ○ − ○ ○ − ○ ○ ◎ ○ ○ ○ − − − ○ ○ −
不适用
No Use ◎ ○ − ○ ○ ◎ ○ ○ ○ − − − ○ ○ −
◎ ○ − ○ ○ − ○ ○ ○ ○ ○ − − − ○ ○ ○ −
○ ○ ◎ ○ ○ ○ ○ ○ ○ ○ ○ − − − ○ ○ ○ −
不适用
No Use ◎ ○ − ○ ○ ○ ○ ○ − − − ○ ○ ○ −
不适用
No Use ○ ○ ◎ ○ ○ ○ ○ ○ − − − ○ ○ ○ −
◎:优选 Excellent ○:适用 Good −:不推荐 Not recommended
125
0 1.4 6 12 24 36
◀ MIN MAX ▶
系列
Series
商品编码Code
商品名Product Name
Page
刊载页数 尺寸范围
Stocked Size
Tool Material
母材
Coating
表面处理
外观照片
Appearance
EXCEL
系列 EXCEL Series
ESP EXCEL螺旋槽丝锥
EXCEL Spiral Tap 157
M4 M12
超硬 TICN
EHT EXCEL直槽丝锥
EXCEL Hand Tap 157
M3 M12
超硬 TICN
ZT系利
ZT Serles ZTF ZT挤压丝锥
ZT Forming Tap 158
M3 M16
HSS-Co ZT
TAFLET
系列
TAFLET
Series
TFS 挤压丝锥-S
TAFLET-S 159
M1.4 M6
HSS-E −
TFL 挤压丝锥-L
TAFLET-L 159
M1.4 M10
HSS-E −
TFLL 挤压丝锥-L 长柄
TAFLET-L Long Shank 160
M3 M10
HSS-E −
TFST 挤压丝锥 钢用
TAFLET for Steel 160
M1.4 M10
HSS-E −
TFSTL 挤压丝锥 钢用长柄
TAFLET Long Shank for Steel 161
M3 M10
HSS-E −
126
加工形状 Hole Condition 被削材 Work Material
盲孔 Blind Hole 通孔 Through Hole
Structural Steel
一般结构用钢
Low Carbon Steel
低炭素钢
Medium Carbon Steel
中炭素钢
High Carbon Steel
高炭素钢
Alloy Steel
合金钢
Hardened Steel
高硬度钢
Stainless Steel
不锈钢
Cast Iron
铸铁
Ductile Cast Iron
球墨铸铁
Aluminum Alloy
铝合金
Copper Alloy
铜合金
Titanium Alloy
钛合金
< 2D ≧ 2D
Deep Hole
深的位置
< 2D ≧ 2D
Deep Hole
深的位置
SS400 S15C S40C S50C SCM
SCR
30 〜
40HRC SUS FC FCD Al,AC
ADC Cu Ti
◎ ○ − ○ ○ − − − − − − − − ◎ ◎ ◎ ◎ −
○ ○ − ◎ ○ − − − − − − − − ◎ ◎ ◎ ◎ −
◎ ○ − ◎ ○ − ◎ ◎ ◎ ◎ ◎ ○ ○ − − ◎ ◎ −
◎ ○ − ◎ ○ − − − − 不适用
No Use ◎ ○ −
◎ ◎ − ◎ ○ − − − − 不适用
No Use ◎ ○ −
○ ○ ◎ ○ ○ ◎ − − − 不适用
No Use ◎ ○ −
◎ ○ − ◎ ○ − ◎ ◎ ◎ ○ ○ − ○ − − − − −
○ ○ ◎ ○ ○ ◎ ◎ ◎ ◎ ○ ○ − ○ − − − − −
◎:优选 Excellent ○:适用 Good −:不推荐 Not recommended
127
SG螺旋槽丝锥
可用于多种被削材、加工机械,在多种切削条件下发挥出色性能。
Superior performance can exert on cutting various materials, machines,
and wide range of cutting condition.
SGSP
SG Spiral Tap
订货方式 SGSP 编码
φ dn
Ln
Lc
φ Ds
L
Lk K
切削丝锥 ℓ
5
工具材料
FAX涂层
6
螺旋角
45
规格1 2
3 4
LIST7946 单位(Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
2M0.4R M2 × 0.4 REG P1.5 2.5 40 8.0 3 3.0 15.0 2.1* 1 ● 2M0.4ZR 2
2M0.25R M2 × 0.25 REG P1 2.5 40 8.0 3 3.0 15.0 2.1* 1 ● 2M0.25ZR 2
2.2M0.45R M2.2 × 0.45 REG P2 2.5 42 9.5 3 3.0 15.0 2.3* 1 ● 2.2M0.45ZR 2
2.2M0.25R M2.2 × 0.25 REG P1 2.5 42 9.5 3 3.0 15.0 2.3* 1 ● 2.2M0.25ZR 2
2.3M0.4R M2.3 × 0.4 REG P1.5 2.5 42 9.5 3 3.0 15.0 2.4* 1 ● 2.3M0.4ZR 2
2.5M0.45R M2.5 × 0.45 REG P2 2.5 44 9.5 3 3.0 16.0 2.6* 1 ● 2.5M0.45ZR 2
2.5M0.35R M2.5 × 0.35 REG P1.5 2.5 44 9.5 3 3.0 16.0 2.6* 1 ● 2.5M0.35ZR 2
2.6M0.45R M2.6 × 0.45 REG P2 2.5 44 9.5 3 3.0 16.0 2.7* 1 ● 2.6M0.45ZR 2
3M0.5R
M3 × 0.5
REG P2
2.5 46 3.5 3 4.0 18.0 2.35 3 ● 3M0.5R+1 REG+1 P3
3M0.5R+2 REG+2 P4
3M0.5ZR REG P2 4
3M0.35R
M3 × 0.35
REG P2
2.5 46 3.5 3 4.0 18.0 2.55 3 3M0.35R+1 REG+1 P3 ●
3M0.35ZR REG P2 4
3.5M0.6R M3.5 × 0.6 REG P2 2.5 48 4.2 3 4.0 18.0 2.75 3 ●
3.5M0.35R M3.5 × 0.35 REG P2 2.5 48 4.2 3 4.0 18.0 2.95 3 ●
4M0.7R
M4 × 0.7
REG P3
2.5 52 4.9 3 5.0 20.0 3.15 3 ● 4M0.7R+1 REG+1 P4
4M0.7R+2 REG+2 P5
4M0.7ZR REG P3 4
4M0.5R
M4 × 0.5
REG P2
2.5 52 4.9 3 5.0 20.0 3.35 3 4M0.5R+1 REG+1 P3 ●
4M0.5ZR REG P2 4
4.5M0.75R M4.5 × 0.75 REG P2 2.5 55 5.3 3 5.0 20.0 3.55 3 ●
4.5M0.5R M4.5 × 0.5 REG P2 2.5 55 5.3 3 5.0 20.0 3.85 3 ●
5M0.8R
M5 × 0.8
REG P3
2.5 60 5.6 3 5.5 22.0 4.05 3 ● 5M0.8R+1 REG+1 P4
5M0.8R+2 REG+2 P5
5M0.8ZR REG P3 4
5M0.5R
M5 × 0.5
REG P2
2.5 60 5.6 3 5.5 22.0 4.35 3 5M0.5R+1 REG+1 P3 ●
5M0.5ZR REG P2 4
5.5M0.5R M5.5 × 0.5 REG P2 2.5 60 6.3 3 5.5 23.0 4.85 3 ●
6M1R
M6 × 1
REG P3
2.5 62 7.0 3 6.0 24.0 4.75 3 ● 6M1R+1 REG+1 P4
6M1R+2 REG+2 P5
6M1ZR REG P3 4
6M0.75R
M6 × 0.75
REG P2
2.5 62 7.0 3 6.0 24.0 5.05 3 6M0.75R+1 REG+1 P3 ●
6M0.75ZR REG P2 4
6M0.5R
M6 × 0.5
REG P2
2.5 62 7.0 3 6.0 24.0 5.35 3 6M0.5R+1 REG+1 P3 ●
6M0.5ZR REG P2 4
7M1R M7 × 1 REG P3 2.5 65 7.0 3 6.2 26.0 5.75 5 ●
7M0.75R M7 × 0.75 REG P2 2.5 65 7.0 3 6.2 26.0 6.05 5 ●
8M1.25R
M8 × 1.25
REG P3
8M1.25R+1 REG+1 P4 2.5 70 8.8 3 6.2 29.8 6.55 6 ●
8M1.25R+2 REG+2 P5
8M1R M8 × 1 REG P3 2.5 70 8.8 3 6.2 29.8 6.75 6 ● 8M1R+1 REG+1 P4
8M0.75R M8 × 0.75 REG P3 2.5 70 8.8 3 6.2 29.8 7.05 6 ● 8M0.75R+1 REG+1 P4
M6 以下有带凸顶尖和不带凸顶尖(平头型)2 种。不带凸顶尖(平头型)时编号 R 的前面带有“Z”。
Taps of M6 or less have 2 types, which are external center and Flat type.
In the case of Flat type (no external center), the code No. has "Z" in front of "R".
* :螺纹直径 < 钻身直径。内螺纹加工深度较深时,如插入的长度超过螺纹长度,则会有折断的危险。
*:Thread Size < Neck diameter (dn) When depth of cutting a female thread is deep, if putting the screw length or more in length, there is a risk of breakage.
128
SG螺旋槽丝锥
可用于多种被削材、加工机械,在多种切削条件下发挥出色性能。
Superior performance can exert on cutting various materials, machines,
and wide range of cutting condition.
SGSP
SG Spiral Tap
订货方式 SGSP 编码
φ dn
Ln
Lc
φ Ds
L
Lk K
切削丝锥 ℓ
5
工具材料
FAX涂层
6
螺旋角
45
规格1 2
3 4
SG螺旋槽丝锥
SGSP
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
9M1.25R M9 × 1.25 REG P3 2.5 72 8.8 3 7.0 29.8 7.55 6 ●
9M1R M9 × 1 REG P3 2.5 72 8.8 3 7.0 29.8 7.75 6 ●
9M0.75R M9 × 0.75 REG P3 2.5 72 8.8 3 7.0 29.8 8.05 6 ●
10M1.5R
M10 × 1.5
REG P3
10M1.5R+1 REG+1 P4 2.5 75 10.5 3 7.0 31.4 8.25 6 ●
10M1.5R+2 REG+2 P5
10M1.25R M10 × 1.25 REG P3 2.5 75 10.5 3 7.0 31.4 8.55 6 ● 10M1.25R+1 REG+1 P4
10M1R M10 × 1 REG P3 2.5 75 10.5 3 7.0 31.4 8.75 6 ● 10M1R+1 REG+1 P4
10M0.75R M10 × 0.75 REG P3 2.5 75 10.5 3 7.0 31.4 9.05 6 ● 10M0.75R+1 REG+1 P4
11M1.5R M11 × 1.5 REG P3 2.5 80 10.5 3 8.0 31.4 9.25 6 ●
11M1R M11 × 1 REG P3 2.5 80 10.5 3 8.0 31.4 9.75 6 ●
11M0.75R M11 × 0.75 REG P3 2.5 80 10.5 3 8.0 31.4 10.05 6 ●
12M1.75R
M12 × 1.75
REG P4
12M1.75R+1 REG+1 P5 2.5 82 12.3 3 8.5 36.2 9.95 6 ●
12M1.75R+2 REG+2 P6
12M1.5R M12 × 1.5 REG P3 2.5 82 12.3 3 8.5 36.2 10.25 6 ● 12M1.5R+1 REG+1 P4
12M1.25R M12 × 1.25 REG P3 2.5 82 12.3 3 8.5 36.2 10.55 6 ● 12M1.25R+1 REG+1 P4
12M1R M12 × 1 REG P3 2.5 82 12.3 3 8.5 36.2 10.75 6 ● 12M1R+1 REG+1 P4
14M2R M14 × 2 REG P4 2.5 88 14.0 3 10.5 42.4 11.65 6 ●
14M1.5R M14 × 1.5 REG P3 2.5 88 14.0 3 10.5 42.4 12.25 6 ●
14M1.25R M14 × 1.25 REG P3 2.5 88 14.0 3 10.5 42.4 12.55 6 ●
14M1R M14 × 1 REG P3 2.5 88 14.0 3 10.5 42.4 12.75 6 ●
15M1.5R M15 × 1.5 REG P3 2.5 90 10.5 3 10.5 42.4 13.25 6 ●
15M1R M15 × 1 REG P3 2.5 90 10.5 3 10.5 42.4 13.75 6 ●
16M2R M16 × 2 REG P4 2.5 95 14.0 3 12.5 44.4 13.65 6 ●
16M1.5R M16 × 1.5 REG P3 2.5 95 14.0 3 12.5 44.4 14.25 6 ●
16M1R M16 × 1 REG P3 2.5 95 14.0 3 12.5 44.4 14.75 6 ●
17M1.5R M17 × 1.5 REG P3 2.5 95 10.5 3 13.0 44.4 15.25 6 ●
17M1R M17 × 1 REG P3 2.5 95 10.5 3 13.0 44.4 15.75 6 ●
18M2.5R M18 × 2.5 REG P5 2.5 100 17.5 3 14.0 49.2 15.15 6 ●
18M2R M18 × 2 REG P4 2.5 100 17.5 3 14.0 49.2 15.65 6 ●
18M1.5R M18 × 1.5 REG P4 2.5 100 17.5 3 14.0 49.2 16.25 6 ●
18M1R M18 × 1 REG P3 2.5 100 17.5 3 14.0 49.2 16.75 6 ●
20M2.5R M20 × 2.5 REG P5 2.5 105 17.5 4 15.0 50.7 17.15 6 ●
20M2R M20 × 2 REG P4 2.5 105 17.5 4 15.0 50.7 17.65 6 ●
20M1.5R M20 × 1.5 REG P4 2.5 105 17.5 4 15.0 50.7 18.25 6 ●
20M1R M20 × 1 REG P3 2.5 105 17.5 4 15.0 50.7 18.75 6 ●
22M2.5R M22 × 2.5 REG P5 2.5 115 17.5 4 17.0 54.0 19.15 6 ●
22M2R M22 × 2 REG P4 2.5 115 17.5 4 17.0 54.0 19.65 6 ●
22M1.5R M22 × 1.5 REG P4 2.5 115 17.5 4 17.0 54.0 20.25 6 ●
22M1R M22 × 1 REG P3 2.5 115 17.5 4 17.0 54.0 20.75 6 ●
24M3R M24 × 3 REG P5 2.5 120 21.0 4 19.0 59.0 20.65 6 ●
24M2R M24 × 2 REG P4 2.5 120 21.0 4 19.0 59.0 21.65 6 ●
24M1.5R M24 × 1.5 REG P4 2.5 120 21.0 4 19.0 59.0 22.25 6 ●
24M1R M24 × 1 REG P3 2.5 120 21.0 4 19.0 59.0 22.75 6 ●
单位(Unit):㎜
129
LIST7954 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
2M0.4R M2 × 0.4 REG P1.5 1.5 40 8.0 3 3.0 15.0 2.1* 1 ●
3M0.5R M3 × 0.5 REG P2 1.5 46 3.5 3 4.0 18.0 2.35 2 ●
3.5M0.6R M3.5 × 0.6 REG P2 1.5 48 4.2 3 4.0 18.0 2.75 2 ●
4M0.7R M4 × 0.7 REG P3 1.5 52 4.9 3 5.0 20.0 3.15 2 ●
5M0.8R M5 × 0.8 REG P3 1.5 60 5.6 3 5.5 22.0 4.05 2 ●
6M1R M6 × 1 REG P3 1.5 62 7.0 3 6.0 24.0 4.75 2 ●
8M1.25R M8 × 1.25 REG P3 1.5 70 8.8 3 6.2 29.8 6.55 3 ●
8M1R M8 × 1 REG P3 1.5 70 8.8 3 6.2 29.8 6.75 3 ●
10M1.5R M10 × 1.5 REG P3 1.5 75 10.5 3 7.0 31.4 8.25 3 ●
10M1.25R M10 × 1.25 REG P3 1.5 75 10.5 3 7.0 31.4 8.55 3 ●
10M1R M10 × 1 REG P3 1.5 75 10.5 3 7.0 31.4 8.75 3 ●
12M1.75R M12 × 1.75 REG P4 1.5 82 12.3 3 8.5 36.2 9.95 3 ●
12M1.5R M12 × 1.5 REG P3 1.5 82 12.3 3 8.5 36.2 10.25 3 ●
12M1.25R M12 × 1.25 REG P3 1.5 82 12.3 3 8.5 36.2 10.55 3 ●
14M2R M14 × 2 REG P4 1.5 88 14.0 3 10.5 42.4 11.65 3 ●
14M1.5R M14 × 1.5 REG P3 1.5 88 14.0 3 10.5 42.4 12.25 3 ●
16M2R M16 × 2 REG P4 1.5 95 14.0 3 12.5 44.4 13.65 3 ●
16M1.5R M16 × 1.5 REG P3 1.5 95 14.0 3 12.5 44.4 14.25 3 ●
18M2.5R M18 × 2.5 REG P5 1.5 100 17.5 3 14.0 49.2 15.15 3 ●
18M1.5R M18 × 1.5 REG P4 1.5 100 17.5 3 14.0 49.2 16.25 3 ●
20M2.5R M20 × 2.5 REG P5 1.5 105 17.5 4 15.0 50.7 17.15 3 ●
20M1.5R M20 × 1.5 REG P4 1.5 105 17.5 4 15.0 50.7 18.25 3 ●
22M2.5R M22 × 2.5 REG P5 1.5 115 17.5 4 17.0 54.0 19.15 3 ●
22M1.5R M22 × 1.5 REG P4 1.5 115 17.5 4 17.0 54.0 20.25 3 ●
24M3R M24 × 3 REG P5 1.5 120 21.0 4 19.0 59.0 20.65 3 ●
24M1.5R M24 × 1.5 REG P4 1.5 120 21.0 4 19.0 59.0 22.25 3 ●
* :螺纹直径 < 钻身直径。内螺纹加工深度较深时,如插入的长度超过螺纹长度,则会有折断的危险。
*:Thread Size < Neck diameter (dn) When depth of cutting a female thread is deep, if putting the screw length or more in length, there is a risk of breakage.
SG 短切刃螺旋槽丝锥
刀具几何形状的优化方案,实现长寿命
Optimization shape of chamfer can make tool life longer
SGSP-1.5P
SG Spiral Tap Short Chamfer
订货方式 SGSP 编码
φ dn
Ln
Lc
φ Ds
L
Lk K
切削丝锥 ℓ
规格1 2
3
× 1.5P
工具材料
FAX涂 层 螺旋角
45
130
SG 长柄螺旋槽丝锥
当标准尺寸丝锥长度不够时,请使用本丝锥。
This tap is used when a standard SG Spiral Tap is too short.
SGSPL
SG Spiral Tap Long Shank
订货方式 SGSPL 编码 × 全长
Ln
Lc
φ Ds
L
Lk K
切削丝锥 ℓ
规格1 2
工具材料
FAX涂 层 螺旋角
45
3
LIST7948 单位 (Unit):㎜
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln Type Stock
3M0.5R
100 M3×0.5
REG P2
3M0.5R+1 REG+1 P3 2.5 5.8 3 4.0 13.0 1 ●
3M0.5R+2 REG+2 P4
3M0.35R 100 M3×0.35 REG P2 2.5 4.9 3 4.0 13.0 1 ● 3M0.35R+1 REG+1 P3
3.5M0.6R 100 M3.5×0.6 REG P2 2.5 6.5 3 4.0 15.0 1 ●
3.5M0.35R 100 M3.5×0.35 REG P2 2.5 4.9 3 4.0 15.0 1 ●
4M0.7R
100 M4×0.7
REG P3
4M0.7R+1 REG+1 P4 2.5 7.8 3 5.0 17.0 1 ●
4M0.7R+2 REG+2 P5
4M0.5R 100 M4×0.5 REG P2 2.5 5.8 3 5.0 17.0 1 ● 4M0.5R+1 REG+1 P3
4.5M0.75R 100 M4.5×0.75 REG P2 2.5 8.6 3 5.0 19.0 1 ●
4.5M0.5R 100 M4.5×0.5 REG P2 2.5 5.8 3 5.0 19.0 1 ●
5M0.8R
100 M5×0.8
REG P3
5M0.8R+1 REG+1 P4 2.5 9.5 3 5.5 21.0 1 ●
5M0.8R+2 REG+2 P5
5M0.5R 100 M5×0.5 REG P2 2.5 5.8 3 5.5 21.0 1 ● 5M0.5R+1 REG+1 P3
5.5M0.5R 100 M5.5×0.5 REG P2 2.5 5.8 3 5.5 23.0 1 ●
6M1R 100
M6×1
REG P3
2.5 11.5 3 6.0 25.0 1 ●
6M1R 150
6M1R+1 100 REG+1 P4 6M1R+1 150
6M1R+2 100 REG+2 P5 6M1R+2 150
6M0.75R 100
M6×0.75
REG P2
2.5 9.0 3 6.0 25.0 1 ● 6M0.75R 150
6M0.75R+1 100 REG+1 P3 6M0.75R+1 150
7M1R 100 M7×1 REG P3 2.5 11.5 3 6.2 25.3 2 ● 7M1R 150
7M0.75R 100 M7×0.75 REG P2 2.5 9.0 3 6.2 25.3 2 ● 7M0.75R 150
8M1.25R 100
M8×1.25
REG P3
2.5 15.1 3 6.2 28.0 3 ●
8M1.25R 150
8M1.25R+1 100 REG+1 P4 8M1.25R+1 150
8M1.25R+2 100 REG+2 P5 8M1.25R+2 150
8M1R 100
M8×1
REG P3
2.5 11.5 3 6.2 28.0 3 ● 8M1R 150
8M1R+1 100 REG+1 P4 8M1R+1 150
8M0.75R 100
M8×0.75
REG P3
2.5 9.0 3 6.2 28.0 3 ● 8M0.75R 150
8M0.75R+1 100 REG+1 P4 8M0.75R+1 150
9M1.25R 100 M9×1.25 REG P3 2.5 15.1 3 7.0 28.6 3 ● 9M1.25R 150
9M1R 100 M9×1 REG P3 2.5 11.5 3 7.0 28.6 3 ● 9M1R 150
9M0.75R 100 M9×0.75 REG P3 2.5 9.0 3 7.0 28.6 3 ● 9M0.75R 150
131
SG 长柄螺旋槽丝锥
SGSPL
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln Type Stock
10M1.5R 100
M10×1.5
REG P3
2.5 18.8 3 7.0 31.9 3 ●
10M1.5R 150
10M1.5R+1 100 REG+1 P4 10M1.5R+1 150
10M1.5R+2 100 REG+2 P5 10M1.5R+2 150
10M1.25R 100
M10×1.25
REG P3
2.5 15.1 3 7.0 31.9 3 ● 10M1.25R 150
10M1.25R+1 100 REG+1 P4 10M1.25R+1 150
10M1R 100
M10×1
REG P3
2.5 11.5 3 7.0 31.9 3 ● 10M1R 150
10M1R+1 100 REG+1 P4 10M1R+1 150
10M0.75R 100
M10×0.75
REG P3
2.5 9.0 3 7.0 31.9 3 ● 10M0.75R 150
10M0.75R+1 100 REG+1 P4 10M0.75R+1 150
11M1.5R 100 M11×1.5 REG P3 2.5 18.8 3 8.0 32.9 3 ● 11M1.5R 150
11M1R 100 M11×1 REG P3 2.5 11.5 3 8.0 32.9 3 ● 11M1R 150
12M1.75R 100
M12×1.75
REG P4
2.5 22.4 3 8.5 35.2 3 ●
12M1.75R 150
12M1.75R+1 100 REG+1 P5 12M1.75R+1 150
12M1.75R+2 100 REG+2 P6 12M1.75R+2 150
12M1.5R 100
M12×1.5
REG P3
2.5 19.8 3 8.5 35.2 3 ● 12M1.5R 150
12M1.5R+1 100 REG+1 P4 12M1.5R+1 150
12M1.25R 100
M12×1.25
REG P3
2.5 16.1 3 8.5 35.2 3 ● 12M1.25R 150
12M1.25R+1 100 REG+1 P4 12M1.25R+1 150
12M1R 100
M12×1
REG P3
2.5 13.5 3 8.5 35.2 3 ● 12M1R 150
12M1R+1 100 REG+1 P4 12M1R+1 150
14M2R 150 M14×2 REG P4 2.5 26.0 3 10.5 44.9 3 ●
14M1.5R 150 M14×1.5 REG P3 2.5 19.8 3 10.5 44.9 3 ●
14M1.25R 150 M14×1.25 REG P3 2.5 16.1 3 10.5 44.9 3 ●
14M1R 150 M14×1 REG P3 2.5 13.5 3 10.5 44.9 3 ●
15M1.5R 150 M15×1.5 REG P3 2.5 19.8 3 10.5 48.2 3 ●
15M1R 150 M15×1 REG P3 2.5 13.5 3 10.5 48.2 3 ●
16M2R 150 M16×2 REG P4 2.5 26.0 3 12.5 47.4 3 ● 16M2R 200
16M1.5R 150 M16×1.5 REG P3 2.5 19.8 3 12.5 47.4 3 ●
16M1R 150 M16×1 REG P3 2.5 13.5 3 12.5 47.4 3 ●
17M1.5R 150 M17×1.5 REG P3 2.5 19.8 3 13.0 50.4 3 ●
17M1R 150 M17×1 REG P3 2.5 13.5 3 13.0 50.4 3 ●
18M2.5R 150 M18×2.5 REG P5 2.5 32.5 3 14.0 48.7 3 ●
18M2R 150 M18×2 REG P4 2.5 29.0 3 14.0 48.7 3 ●
18M1.5R 150 M18×1.5 REG P4 2.5 19.8 3 14.0 48.7 3 ●
18M1R 150 M18×1 REG P3 2.5 13.5 3 14.0 48.7 3 ●
20M2.5R 150 M20×2.5 REG P5 2.5 32.5 4 15.0 53.7 3 ● 20M2.5R 200
20M2R 150 M20×2 REG P4 2.5 29.0 4 15.0 53.7 3 ●
20M1.5R 150 M20×1.5 REG P4 2.5 19.8 4 15.0 53.7 3 ●
20M1R 150 M20×1 REG P3 2.5 13.5 4 15.0 53.7 3 ●
22M2.5R 150 M22×2.5 REG P5 2.5 32.5 4 17.0 54.0 3 ●
22M2R 150 M22×2 REG P4 2.5 29.0 4 17.0 54.0 3 ●
22M1.5R 150 M22×1.5 REG P4 2.5 19.8 4 17.0 54.0 3 ●
22M1R 150 M22×1 REG P3 2.5 13.5 4 17.0 54.0 3 ●
24M3R 150 M24×3 REG P5 2.5 39.0 4 19.0 59.0 3 ● 24M3R 200
24M2R 150 M24×2 REG P4 2.5 30.0 4 19.0 59.0 3 ●
24M1.5R 150 M24×1.5 REG P4 2.5 22.8 4 19.0 59.0 3 ●
24M1R 150 M24×1 REG P3 2.5 14.5 4 19.0 59.0 3 ●
132
SG 螺旋丝锥 难削材、钛合金专用
难削材、钛合金的盲孔用丝锥。防止切屑的凝结及嵌入,可实现长寿命、稳定的加工。
Excellent taps for blind holes on difficult-to-cut material & Titanium Alloy. Long tool life and stable tapping by less chip welding and jamming.
SGSP-T
SG Spiral Tap for difficult-to-cut material & Titanium Alloy
订货方式 SGSP-T 编码
工具材料
FAX涂 层 螺旋角
10 φ dn
Ln
Lc
φ Ds
L
Lk K
切削丝锥 ℓ
规格1 2
LIST7958 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
3M0.5R M3 × 0.5 REG P3 2.5 46 5.6 3 4.0 20.0 2.35 1 ●
3M0.35R M3 × 0.35 REG P2 2.5 46 4.4 3 4.0 20.0 2.55 1 ●
4M0.7R M4 × 0.7 REG P3 2.5 52 8.1 3 5.0 22.5 3.15 1 ●
4M0.5R M4 × 0.5 REG P3 2.5 52 6.1 3 5.0 22.5 3.35 1 ●
5M0.8R M5 × 0.8 REG P3 2.5 60 9.4 3 5.5 26.0 4.05 1 ●
5M0.5R M5 × 0.5 REG P3 2.5 60 6.1 3 5.5 26.0 4.35 1 ●
6M1R M6 × 1 REG P3 2.5 62 12.0 3 6.0 29.0 4.75 1 ●
6M0.75R M6 × 0.75 REG P3 2.5 62 9.2 3 6.0 29.0 5.05 1 ●
6M0.5R M6 × 0.5 REG P3 2.5 62 6.1 3 6.0 29.0 5.35 1 ●
8M1.25R M8 × 1.25 REG P3 2.5 70 15.4 3 6.2 33.0 6.55 2 ●
8M1R M8 × 1 REG P3 2.5 70 12.4 3 6.2 27.0 6.75 2 ●
8M0.75R M8 × 0.75 REG P3 2.5 70 9.2 3 6.2 24.5 7.05 2 ●
10M1.5R M10 × 1.5 REG P3 2.5 75 18.9 3 7.0 36.5 8.25 2 ●
10M1.25R M10 × 1.25 REG P3 2.5 75 15.7 3 7.0 33.0 8.55 2 ●
10M1R M10 × 1 REG P3 2.5 75 12.4 3 7.0 27.0 8.75 2 ●
10M0.75R M10 × 0.75 REG P3 2.5 75 9.2 3 7.0 24.5 9.05 2 ●
12M1.75R M12 × 1.75 REG P4 2.5 82 22.4 3 8.5 41.5 9.95 2 ●
12M1.5R M12 × 1.5 REG P3 2.5 82 20.9 3 8.5 40.0 10.25 2 ●
12M1.25R M12 × 1.25 REG P3 2.5 82 17.2 3 8.5 34.5 10.55 2 ●
12M1R M12 × 1 REG P3 2.5 82 13.5 3 8.5 32.5 10.75 2 ●
・加工钛合金时推荐的切削速度为 5 ~ 7m/min。 Recommended cutting speed is 5 ~ 7m/min for Titanium Alloy.
50
100
150
200
SGSP-T
150
161
损
62
锥
50
钛专
丝锥
Spiral Tap
for Titanium Alloy
Cutting
holes
0
Comparison of cutting for Titanium Alloy
钛合金的加工比较
Cutting
condition
螺纹尺寸
被削材
螺纹深度
切削速度
Thread size
Work Material
Thread depth
Cutting speed
M3×0.5
Ti-6Al-4V
6mm
5m/min
转速
切削油剂
使用机械
Rotation
Cutting Fluid/Water-soluble
Machine/Vertical Machining Center
530min-1
M/C
切削条件
Cutting
condition
螺纹尺寸
被削材
螺纹深度
Thread size
Work Material
Thread depth
M6×1
Ti-6Al-4V
12mm
切削速度
转速
切削油剂
Cutting speed
Rotation
Cutting Fluid/Water-soluble
5m/min
265min-1
使用机械
Machine/Vertical Machining Center
M/C
Stable tapping without biting of cutting chips
-T
S G 螺 旋 槽 丝 锥 难 削 材 、钛 合 金 专 用
铁屑分断优良、稳定加工
3长
N Thrust
扭Ncm Torque
SGSP-T
1500
1000
500
0
-500
-1500
-1000
300
200
100
0
-100
-300
-200
2 4 6
时间S Time
8 10
N Thrust
扭Ncm Torque
普通钢用螺旋槽丝锥
Spiral Tap for Steel
1500
1000
500
0
-500
-1500
-1000
300
200
100
0
-100
-300
-200
2 4 6
时间S Time
8 10
133
LIST7950 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
1.4M0.3R M1.4 × 0.3 REG P1 5 34 7.0 2 3.0 11 1.5* 1 ●
1.6M0.35R M1.6 × 0.35 REG P1.5 5 36 8.0 2 3.0 13 1.7* 1 ●
1.7M0.35R M1.7 × 0.35 REG P1.5 5 36 8.0 2 3.0 13 1.8* 1 ●
2M0.4R M2 × 0.4 REG P1.5 5 40 8.0 2 3.0 15 2.1* 1 ●
2M0.25R M2 × 0.25 REG P1 5 40 8.0 2 3.0 15 2.1* 1 ●
2.2M0.45R M2.2 × 0.45 REG P2 5 42 9.5 2 3.0 15 2.3* 1 ●
2.2M0.25R M2.2 × 0.25 REG P1 5 42 9.5 2 3.0 15 2.3* 1 ●
2.3M0.4R M2.3 × 0.4 REG P1.5 5 42 9.5 2 3.0 15 2.4* 1 ●
2.5M0.45R M2.5 × 0.45 REG P2 5 44 9.5 2 3.0 16 2.6* 1 ●
2.5M0.35R M2.5 × 0.35 REG P2 5 44 9.5 2 3.0 16 2.6* 1 ●
2.6M0.45R M2.6 × 0.45 REG P2 5 44 9.5 2 3.0 16 2.7* 1 ●
3M0.5R
M3 × 0.5
REG P3
3M0.5R+1 REG+1 P4 5 46 11.0 3 4.0 18 2.3 2 ●
3M0.5R+2 REG+2 P5
3M0.35R M3 × 0.35 REG P2 5 46 11.0 3 4.0 18 2.3 2 ● 3M0.35R+1 REG+1 P3
3.5M0.6R M3.5 × 0.6 REG P2 5 48 13.0 3 4.0 19 2.8 2 ●
3.5M0.35R M3.5 × 0.35 REG P2 5 48 13.0 3 4.0 19 2.8 2 ●
4M0.7R
M4 × 0.7
REG P3
4M0.7R+1 REG+1 P4 5 52 13.0 3 5.0 21 3.1 2 ●
4M0.7R+2 REG+2 P5
4M0.5R M4 × 0.5 REG P3 5 52 13.0 3 5.0 21 3.1 2 ● 4M0.5R+1 REG+1 P4
4.5M0.75R M4.5 × 0.75 REG P3 5 55 13.0 3 5.0 21 3.5 2 ●
4.5M0.5R M4.5 × 0.5 REG P3 5 55 13.0 3 5.0 21 3.5 2 ●
5M0.8R
M5 × 0.8
REG P3
5M0.8R+1 REG+1 P4 5 60 16.0 3 5.5 25 3.9 2 ●
5M0.8R+2 REG+2 P5
5M0.5R M5 × 0.5 REG P3 5 60 16.0 3 5.5 25 3.9 2 ● 5M0.5R+1 REG+1 P4
5.5M0.5R M5.5 × 0.5 REG P3 5 60 16.0 3 5.5 25 4.4 2 ●
6M1R
M6 × 1
REG P3
6M1R+1 REG+1 P4 5 62 19.0 3 6.0 30 4.7 2 ●
6M1R+2 REG+2 P5
6M0.75R M6 × 0.75 REG P3 5 62 19.0 3 6.0 30 4.7 2 ● 6M0.75R+1 REG+1 P4
6M0.5R M6 × 0.5 REG P3 5 62 19.0 3 6.0 30 4.7 2 ● 6M0.5R+1 REG+1 P4
7M1R M7 × 1 REG P3 5 65 19.0 3 6.2 - - 3 ●
7M0.75R M7 × 0.75 REG P3 5 65 19.0 3 6.2 - - 3 ●
8M1.25R
M8 × 1.25
REG P3
8M1.25R+1 REG+1 P4 5 70 22.0 3 6.2 - - 3 ●
8M1.25R+2 REG+2 P5
8M1R M8 × 1 REG P3 5 70 22.0 3 6.2 - - 3 ● 8M1R+1 REG+1 P4
8M0.75R M8 × 0.75 REG P3 5 70 22.0 3 6.2 - - 3 ● 8M0.75R+1 REG+1 P4
9M1.25R M9 × 1.25 REG P3 5 72 22.0 3 7.0 - - 3 ●
9M1R M9 × 1 REG P3 5 72 22.0 3 7.0 - - 3 ●
9M0.75R M9 × 0.75 REG P3 5 72 22.0 3 7.0 - - 3 ●
10M1.5R
M10 × 1.5
REG P4
10M1.5R+1 REG+1 P5 5 75 24.0 3 7.0 - - 3 ●
10M1.5R+2 REG+2 P6
10M1.25R M10 × 1.25 REG P3 5 75 24.0 3 7.0 - - 3 ● 10M1.25R+1 REG+1 P4
10M1R M10 × 1 REG P3 5 75 24.0 3 7.0 - - 3 ● 10M1R+1 REG+1 P4
10M0.75R M10 × 0.75 REG P3 5 75 24.0 3 7.0 - - 3 ● 10M0.75R+1 REG+1 P4
SGPO 编码
SG 螺尖丝锥
可满足多种切削速度、加工机械、被削材要求的通孔用丝锥。
This tap is used for through holes and corresponding to tapping speed, machines, work materials.
SGPO
SG Point Tap
订货方式
切削丝锥
φ dn
Ln
Lc
φ Ds
L
Lk K
ℓ
规格1 2
3
工具材料 涂 层
FAX
*:螺纹直径 < 钻身直径。内螺纹加工深度较深时,如插入的长度超过螺纹长度,则会有折断的危险。
*:Thread Size < Neck diameter (dn) When depth of cutting a female thread is deep, if putting the screw length or more in length, there is a risk of breakage.
134
SG 螺尖丝锥
SGPO
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
11M1.5R M11 × 1.5 REG P4 5 80 25.0 3 8.0 - - 3 ●
11M1R M11 × 1 REG P3 5 80 25.0 3 8.0 - - 3 ●
11M0.75R M11 × 0.75 REG P3 5 80 25.0 3 8.0 - - 3 ●
12M1.75R
M12 × 1.75
REG P4
12M1.75R+1 REG+1 P5 5 82 29.0 3 8.5 - - 3 ●
12M1.75R+2 REG+2 P6
12M1.5R M12 × 1.5 REG P4 5 82 29.0 3 8.5 - - 3 ● 12M1.5R+1 REG+1 P5
12M1.25R M12 × 1.25 REG P4 5 82 29.0 3 8.5 - - 3 ● 12M1.25R+1 REG+1 P5
12M1R M12 × 1 REG P3 5 82 29.0 3 8.5 - - 3 ● 12M1R+1 REG+1 P4
14M2R M14 × 2 REG P4 5 88 30.0 3 10.5 - - 3 ●
14M1.5R M14 × 1.5 REG P4 5 88 30.0 3 10.5 - - 3 ●
14M1.25R M14 × 1.25 REG P4 5 88 30.0 3 10.5 - - 3 ●
14M1R M14 × 1 REG P3 5 88 30.0 3 10.5 - - 3 ●
15M1.5R M15 × 1.5 REG P4 5 90 30.0 3 10.5 - - 3 ●
15M1R M15 × 1 REG P3 5 90 30.0 3 10.5 - - 3 ●
16M2R M16 × 2 REG P4 5 95 32.0 3 12.5 - - 3 ●
16M1.5R M16 × 1.5 REG P4 5 95 32.0 3 12.5 - - 3 ●
16M1R M16 × 1 REG P3 5 95 32.0 3 12.5 - - 3 ●
17M1.5R M17 × 1.5 REG P4 5 95 32.0 3 13.0 - - 3 ●
17M1R M17 × 1 REG P3 5 95 32.0 3 13.0 - - 3 ●
18M2.5R M18 × 2.5 REG P5 5 100 37.0 3 14.0 - - 3 ●
18M2R M18 × 2 REG P4 5 100 37.0 3 14.0 - - 3 ●
18M1.5R M18 × 1.5 REG P4 5 100 37.0 3 14.0 - - 3 ●
18M1R M18 × 1 REG P3 5 100 37.0 3 14.0 - - 3 ●
20M2.5R M20 × 2.5 REG P5 5 105 37.0 3 15.0 - - 3 ●
20M2R M20 × 2 REG P4 5 105 37.0 3 15.0 - - 3 ●
20M1.5R M20 × 1.5 REG P4 5 105 37.0 3 15.0 - - 3 ●
20M1R M20 × 1 REG P3 5 105 37.0 3 15.0 - - 3 ●
22M2.5R M22 × 2.5 REG P5 5 115 38.0 3 17.0 - - 3 ●
22M2R M22 × 2 REG P4 5 115 38.0 3 17.0 - - 3 ●
22M1.5R M22 × 1.5 REG P4 5 115 38.0 3 17.0 - - 3 ●
22M1R M22 × 1 REG P3 5 115 38.0 3 17.0 - - 3 ●
24M3R M24 × 3 REG P5 5 120 45.0 3 19.0 - - 3 ●
24M2R M24 × 2 REG P4 5 120 45.0 3 19.0 - - 3 ●
24M1.5R M24 × 1.5 REG P4 5 120 45.0 3 19.0 - - 3 ●
24M1R M24 × 1 REG P3 5 120 45.0 3 19.0 - - 3 ●
单位 (Unit):㎜
135
LIST7952 单位 (Unit):㎜
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln Type Stock
3M0.5R
100 M3×0.5
REG P3
3M0.5R+1 REG+1 P4 5 11.0 3 4.0 18 1 ●
3M0.5R+2 REG+2 P5
3M0.35R 100 M3×0.35 REG P2 5 7.8 3 4.0 18 1 ● 3M0.35R+1 REG+1 P3
3.5M0.6R 100 M3.5×0.6 REG P2 5 13.0 3 4.0 19 1 ●
3.5M0.35R 100 M3.5×0.35 REG P2 5 7.8 3 4.0 19 1 ●
4M0.7R
100 M4×0.7
REG P3
4M0.7R+1 REG+1 P4 5 13.0 3 5.0 21 1 ●
4M0.7R+2 REG+2 P5
4M0.5R 100 M4×0.5 REG P3 5 10.0 3 5.0 21 1 ● 4M0.5R+1 REG+1 P4
4.5M0.75R 100 M4.5×0.75 REG P3 5 13.0 3 5.0 21 1 ●
4.5M0.5R 100 M4.5×0.5 REG P3 5 10.0 3 5.0 21 1 ●
5M0.8R
100 M5×0.8
REG P3
5M0.8R+1 REG+1 P4 5 16.0 3 5.5 25 1 ●
5M0.8R+2 REG+2 P5
5M0.5R 100 M5×0.5 REG P3 5 10.0 3 5.5 25 1 ● 5M0.5R+1 REG+1 P4
5.5M0.5R 100 M5.5×0.5 REG P3 5 10.0 3 5.5 25 1 ●
6M1R 100
M6×1
REG P3
5 19.0 3 6.0 30 1 ●
6M1R 150
6M1R+1 100 REG+1 P4 6M1R+1 150
6M1R+2 100 REG+2 P5 6M1R+2 150
6M0.75R 100
M6×0.75
REG P3
5 13.9 3 6.0 30 1 ● 6M0.75R 150
6M0.75R+1 100 REG+1 P4 6M0.75R+1 150
7M1R 100 M7×1 REG P3 5 19.0 3 6.2 - 2 ● 7M1R 150
7M0.75R 100 M7×0.75 REG P3 5 13.9 3 6.2 - 2 ● 7M0.75R 150
8M1.25R 100
M8×1.25
REG P3
5 22.0 3 6.2 - 2 ●
8M1.25R 150
8M1.25R+1 100 REG+1 P4 8M1.25R+1 150
8M1.25R+2 100 REG+2 P5 8M1.25R+2 150
8M1R 100
M8×1
REG P3
5 17.0 3 6.2 - 2 ● 8M1R 150
8M1R+1 100 REG+1 P4 8M1R+1 150
8M0.75R 100
M8×0.75
REG P3
5 13.9 3 6.2 - 2 ● 8M0.75R 150
8M0.75R+1 100 REG+1 P4 8M0.75R+1 150
9M1.25R 100 M9×1.25 REG P3 5 22.0 3 7.0 - 2 ● 9M1.25R 150
9M1R 100 M9×1 REG P3 5 17.0 3 7.0 - 2 ● 9M1R 150
9M0.75R 100 M9×0.75 REG P3 5 13.9 3 7.0 - 2 ● 9M0.75R 150
SGPOL 编码 × 全长
SG 长柄螺尖丝锥
当标准尺寸丝锥长度不够时,请使用本丝锥。
This tap is used when a standard SG Point Tap is too short.
SGPOL
SG Point Tap Long Shank
订货方式
Ln
Lc
φ Ds
L
Lk K
ℓ 切削丝锥
规格1 2
工具材料 涂 层
FAX
136
SG 长柄螺尖丝锥
SGPOL
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln Type Stock
10M1.5R 100
M10×1.5
REG P4
5 24.0 3 7.0 - 2 ●
10M1.5R 150
10M1.5R+1 100 REG+1 P5 10M1.5R+1 150
10M1.5R+2 100 REG+2 P6 10M1.5R+2 150
10M1.25R 100
M10×1.25
REG P3
5 22.0 3 7.0 - 2 ● 10M1.25R 150
10M1.25R+1 100 REG+1 P4 10M1.25R+1 150
10M1R 100
M10×1
REG P3
5 17.0 3 7.0 - 2 ● 10M1R 150
10M1R+1 100 REG+1 P4 10M1R+1 150
10M0.75R 100
M10×0.75
REG P3
5 13.9 3 7.0 - 2 ● 10M0.75R 150
10M0.75R+1 100 REG+1 P4 10M0.75R+1 150
11M1.5R 100 M11×1.5 REG P4 5 25.0 3 8.0 - 2 ● 11M1.5R 150
11M1R 100 M11×1 REG P3 5 17.0 3 8.0 - 2 ● 11M1R 150
12M1.75R 100
M12×1.75
REG P4
5 29.0 3 8.5 - 2 ●
12M1.75R 150
12M1.75R+1 100 REG+1 P5 12M1.75R+1 150
12M1.75R+2 100 REG+2 P6 12M1.75R+2 150
12M1.5R 100
M12×1.5
REG P4
5 28.0 3 8.5 - 2 ● 12M1.5R 150
12M1.5R+1 100 REG+1 P5 12M1.5R+1 150
12M1.25R 100
M12×1.25
REG P4
5 23.0 3 8.5 - 2 ● 12M1.25R 150
12M1.25R+1 100 REG+1 P5 12M1.25R+1 150
12M1R 100
M12×1
REG P3
5 19.0 3 8.5 - 2 ● 12M1R 150
12M1R+1 100 REG+1 P4 12M1R+1 150
14M2R 150 M14×2 REG P4 5 30.0 3 10.5 - 2 ●
14M1.5R 150 M14×1.5 REG P4 5 28.0 3 10.5 - 2 ●
14M1.25R 150 M14×1.25 REG P4 5 23.0 3 10.5 - 2 ●
14M1R 150 M14×1 REG P3 5 19.0 3 10.5 - 2 ●
15M1.5R 150 M15×1.5 REG P4 5 28.0 3 10.5 - 2 ●
15M1R 150 M15×1 REG P3 5 19.0 3 10.5 - 2 ●
16M2R 150 M16×2 REG P4 5 32.0 3 12.5 - 2 ● 16M2R 200
16M1.5R 150 M16×1.5 REG P4 5 28.0 3 12.5 - 2 ●
16M1R 150 M16×1 REG P3 5 19.0 3 12.5 - 2 ●
17M1.5R 150 M17×1.5 REG P4 5 28.0 3 13.0 - 2 ●
17M1R 150 M17×1 REG P3 5 19.0 3 13.0 - 2 ●
18M2.5R 150 M18×2.5 REG P5 5 37.0 3 14.0 - 2 ●
18M2R 150 M18×2 REG P4 5 37.0 3 14.0 - 2 ●
18M1.5R 150 M18×1.5 REG P4 5 28.0 3 14.0 - 2 ●
18M1R 150 M18×1 REG P3 5 19.0 3 14.0 - 2 ●
20M2.5R 150 M20×2.5 REG P5 5 37.0 3 15.0 - 2 ● 20M2.5R 200
20M2R 150 M20×2 REG P4 5 37.0 3 15.0 - 2 ●
20M1.5R 150 M20×1.5 REG P4 5 28.0 3 15.0 - 2 ●
20M1R 150 M20×1 REG P3 5 19.0 3 15.0 - 2 ●
22M2.5R 150 M22×2.5 REG P5 5 38.0 3 17.0 - 2 ●
22M2R 150 M22×2 REG P4 5 38.0 3 17.0 - 2 ●
22M1.5R 150 M22×1.5 REG P4 5 28.0 3 17.0 - 2 ●
22M1R 150 M22×1 REG P3 5 19.0 3 17.0 - 2 ●
24M3R 150 M24×3 REG P5 5 45.0 3 19.0 - 2 ● 24M3R 200
24M2R 150 M24×2 REG P4 5 41.0 3 19.0 - 2 ●
24M1.5R 150 M24×1.5 REG P4 5 31.0 3 19.0 - 2 ●
24M1R 150 M24×1 REG P3 5 20.0 3 19.0 - 2 ●
单位(Unit):㎜
137
LIST6850 単位(Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P)
L
ℓ Flutes Ds Ln dn Type Stock
3M0.5R
M3 × 0.5
REG P1
3M0.5R+1 REG+1 P2 2.5 46 5.6
3 4.0 20.0 2.35
1
●
3M0.5R+2 REG+2 P3
3M0.35R M3 × 0.35 REG P1 2.5 46 4.4
3 4.0 20.0 2.55
1
● 3M0.35R+1 REG+1 P2
3.5M0.6R M3.5 × 0.6 REG P1 2.5 48 6.8
3 4.0 20.0 2.75
1
● 3.5M0.6R+1 REG+1 P2
3.5M0.35R M3.5 × 0.35 REG P1 2.5 48 4.4
3 4.0 20.0 2.95
1
● 3.5M0.35R+1 REG+1 P2
4M0.7R
M4 × 0.7
REG P2
4M0.7R+1 REG+1 P3 2.5 52 8.1
3 5.0 23.0 3.15
1
●
4M0.7R+2 REG+2 P4
4M0.5R M4 × 0.5 REG P1 2.5 52 6.1
3 5.0 23.0 3.35
1
● 4M0.5R+1 REG+1 P2
4.5M0.75R M4.5 × 0.75 REG P2 2.5 55 8.7
3 5.0 24.0 3.55
1
● 4.5M0.75R+1 REG+1 P3
4.5M0.5R M4.5 × 0.5 REG P1 2.5 55 6.1
3 5.0 24.0 3.85
1
● 4.5M0.5R+1 REG+1 P2
5M0.8R
M5 × 0.8
REG P2
5M0.8R+1 REG+1 P3 2.5 60 9.4
3 5.5 26.0 4.05
1
●
5M0.8R+2 REG+2 P4
5M0.5R M5 × 0.5 REG P1 2.5 60 6.1
3 5.5 26.0 4.35
1
● 5M0.5R+1 REG+1 P2
5.5M0.5R M5.5 × 0.5 REG P1 2.5 60 6.1
3 5.5 27.0 4.85
1
● 5.5M0.5R+1 REG+1 P2
6M1R
M6 × 1
REG P2
6M1R+1 REG+1 P3 2.5 62 12.0
3 6.0 29.0 4.75
1
●
6M1R+2 REG+2 P4
6M0.75R M6 × 0.75 REG P2 2.5 62 9.2
3 6.0 29.0 5.05
1
● 6M0.75R+1 REG+1 P3
6M0.5R M6 × 0.5 REG P1 2.5 62 6.1
3 6.0 29.0 5.35
1
● 6M0.5R+1 REG+1 P2
7M1R M7 × 1 REG P2 2.5 65 12.0
3 6.2 29.0 5.75
2
● 7M1R+1 REG+1 P3
7M0.75R M7 × 0.75 REG P2 2.5 65 9.2
3 6.2 29.0 6.05
2
● 7M0.75R+1 REG+1 P3
8M1.25R
M8 × 1.25
REG P2
8M1.25R+1 REG+1 P3 2.5 70 15.4
3 6.2 33.0 6.55
3
●
8M1.25R+2 REG+2 P4
8M1R M8 × 1 REG P2 2.5 70 12.4
3 6.2 27.0 6.75
3
● 8M1R+1 REG+1 P3
8M0.75R M8 × 0.75 REG P2 2.5 70 9.2
3 6.2 24.5 7.05
3
● 8M0.75R+1 REG+1 P3
9M1.25R M9 × 1.25 REG P2 2.5 72 15.4
3 7.0 33.0 7.55
3
● 9M1.25R+1 REG+1 P3
9M1R M9 × 1 REG P2 2.5 72 12.4
3 7.0 27.0 7.75
3
● 9M1R+1 REG+1 P3
9M0.75R M9 × 0.75 REG P2 2.5 72 9.2
3 7.0 24.5 8.05
3
● 9M0.75R+1 REG+1 P3
10M1.5R
M10 × 1.5
REG P2
10M1.5R+1 REG+1 P3 2.5 75 18.9
3 7.0 37.0 8.25
3
●
10M1.5R+2 REG+2 P4
10M1.25R M10 × 1.25 REG P2 2.5 75 15.7
3 7.0 33.0 8.55
3
● 10M1.25R+1 REG+1 P3
10M1R M10 × 1 REG P2 2.5 75 12.4
3 7.0 27.0 8.75
3
● 10M1R+1 REG+1 P3
10M0.75R M10 × 0.75 REG P2 2.5 75 9.2
3 7.0 25.0 9.05
3
● 10M0.75R+1 REG+1 P3
11M1.5R M11 × 1.5 REG P2 2.5 80 18.9
3 8.0 37.0 9.25
3
● 11M1.5R+1 REG+1 P3
11M1R M11 × 1 REG P2 2.5 80 12.4
3 8.0 27.0 9.75
3
● 11M1R+1 REG+1 P3
11M0.75R M11 × 0.75 REG P2 2.5 80 9.2
3 8.0 25.0 10.05
3
● 11M0.75R+1 REG+1 P3
螺旋槽丝锥
是一种加工领域广且长寿命、偏差较小、高性能的新式泛用型丝锥。
High performance taps which have long tool life and stable tapping in various cutting condition.
New general-purpose tap series for blind holes.
ZSP
Hyper Z Spiral Tap
订货方式 ZSP 编码
工具材料 表面处理HSS-E螺旋角
43
φ dn
Ln
Lc
φ Ds L
Lk
K
ℓ
规格1
New Size
3
特殊
切削丝锥
2
138
単位(Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
12M1.75R
M12 × 1.75
REG P3
12M1.75R+1 REG+1 P4 2.5 82 22.4 3 8.5 42.0 9.95 3 ●
12M1.75R+2 REG+2 P5
12M1.5R M12 × 1.5 REG P2 2.5 82 20.9 3 8.5 40.0 10.25 3 ● 12M1.5R+1 REG+1 P3
12M1.25R M12 × 1.25 REG P2 2.5 82 17.2 3 8.5 35.0 10.55 3 ● 12M1.25R+1 REG+1 P3
12M1R M12 × 1 REG P2 2.5 82 13.5 3 8.5 33.0 10.75 3 ● 12M1R+1 REG+1 P3
14M2R M14 × 2 REG P3 2.5 88 25.9 3 10.5 46.0 11.65 3 ● 14M2R+1 REG+1 P4
14M1.5R M14 × 1.5 REG P2 2.5 88 20.9 3 10.5 40.0 12.25 3 ● 14M1.5R+1 REG+1 P3
14M1.25R M14 × 1.25 REG P2 2.5 88 17.2 3 10.5 35.0 12.55 3 ●
14M1R M14 × 1 REG P2 2.5 88 13.5 3 10.5 33.0 12.75 3 ●
16M2R M16 × 2 REG P3 2.5 95 25.9 3 12.5 49.0 13.65 3 ● 16M2R+1 REG+1 P4
16M1.5R M16 × 1.5 REG P2 2.5 95 20.9 3 12.5 40.0 14.25 3 ● 16M1.5R+1 REG+1 P3
16M1R M16 × 1 REG P2 2.5 95 13.5 3 12.5 33.0 14.75 3 ●
18M2.5R M18 × 2.5 REG P3 2.5 100 32.6 4 14.0 55.0 15.15 3 ● 18M2.5R+1 REG+1 P4
18M2R M18 × 2 REG P3 2.5 100 29.0 4 14.0 49.0 15.65 3 ●
18M1.5R M18 × 1.5 REG P2 2.5 100 20.9 4 14.0 40.0 16.25 3 ● 18M1.5R+1 REG+1 P3
18M1R M18 × 1 REG P2 2.5 100 13.5 4 14.0 33.0 16.75 3 ●
20M2.5R M20 × 2.5 REG P3 2.5 105 32.6 4 15.0 55.0 17. 1 5 3 ● 20M2.5R+1 REG+1 P4
20M2R M20 × 2 REG P3 2.5 105 29.0 4 15.0 49.0 17.65 3 ●
20M1.5R M20 × 1.5 REG P2 2.5 105 20.9 4 15.0 40.0 18.25 3 ● 20M1.5R+1 REG+1 P3
20M1R M20 × 1 REG P2 2.5 105 13.5 4 15.0 33.0 18.75 3 ●
22M2.5R M22 × 2.5 REG P3 2.5 115 32.6 4 17.0 55.0 19.1 5 3 ● 22M2.5R+1 REG+1 P4
22M2R M22 × 2 REG P3 2.5 115 29.0 4 17.0 49.0 19.65 3 ●
22M1.5R M22 × 1.5 REG P2 2.5 115 20.9 4 17.0 40.0 20.25 3 ● 22M1.5R+1 REG+1 P3
22M1R M22 × 1 REG P2 2.5 115 13.5 4 17.0 33.0 20.75 3 ●
24M3R M24 × 3 REG P3 2.5 120 38.8 4 19.0 63.0 20.65 3 ● 24M3R+1 REG+1 P4
24M2R M24 × 2 REG P3 2.5 120 30.8 4 19.0 53.0 21.65 3 ●
24M1.5R M24 × 1.5 REG P2 2.5 120 22.4 4 19.0 50.0 22.25 3 ● 24M1.5R+1 REG+1 P3
24M1R M24 × 1 REG P2 2.5 120 14.7 4 19.0 37.0 22.75 3 ●
螺旋槽丝锥
ZSP New Size
139
LIST6854 单位 (Unit):㎜
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No.
L Thread Size TAP Limit Lc (P)
ℓ Flutes Ds Ln dn Type Stock
3M0.5R 100
M3 × 0.5
REG P1
3M0.5R+1 100 REG+1 P2 2.5 5.6
3 4.0 20.0 2.35
1
●
3M0.5R+2 100 REG+2 P3
3M0.35R 100 M3 × 0.35 REG P1 2.5 4.4
3 4.0 20.0 2.55
1
● 3M0.35R+1 100 REG+1 P2
4M0.7R 100
M4 × 0.7
REG P2
4M0.7R+1 100 REG+1 P3 2.5 8.1
3 5.0 23.0 3.15
1
●
4M0.7R+2 100 REG+2 P4
4M0.5R 100 M4 × 0.5 REG P1 2.5 6.1
3 5.0 23.0 3.35
1
● 4M0.5R+1 100 REG+1 P2
5M0.8R 100
M5 × 0.8
REG P2
5M0.8R+1 100 REG+1 P3 2.5 9.4
3 5.5 26.0 4.05
1
●
5M0.8R+2 100 REG+2 P4
5M0.5R 100 M5 × 0.5 REG P1 2.5 6.1
3 5.5 26.0 4.35
1
● 5M0.5R+1 100 REG+1 P2
6M1R 100
M6 × 1
REG P2
2.5 12.0
3 6.0 29.0 4.75
1
●
6M1R 150
6M1R+1 100 REG+1 P3 6M1R+1 150
6M1R+2 100 REG+2 P4 6M1R+2 150
6M0.75R 100
M6 × 0.75
REG P2
2.5 9.2
3 6.0 29.0 5.05
1
● 6M0.75R 150
6M0.75R+1 100 REG+1 P3 6M0.75R+1 150
8M1.25R 100
M8 × 1.25
REG P2
2.5 15.4
3 6.2 33.0 6.55
2
●
8M1.25R 150
8M1.25R+1 100 REG+1 P3 8M1.25R+1 150
8M1.25R+2 100 REG+2 P4 8M1.25R+2 150
8M1R 100
M8 × 1
REG P2
2.5 12.4
3 6.2 27.0 6.75
2
● 8M1R 150
8M1R+1 100 REG+1 P3 8M1R+1 150
8M0.75R 100
M8 × 0.75
REG P2
2.5 9.2
3 6.2 24.5 7.05
2
● 8M0.75R 150
8M0.75R+1 100 REG+1 P3 8M0.75R+1 150
10M1.5R 100
M10 × 1.5
REG P2
2.5 18.9
3 7.0 36.5 8.25
2
●
10M1.5R 150
10M1.5R+1 100 REG+1 P3 10M1.5R+1 150
10M1.5R+2 100 REG+2 P4 10M1.5R+2 150
10M1.25R 100
M10 × 1.25
REG P2
2.5 15.7
3 7.0 33.0 8.55
2
● 10M1.25R 150
10M1.25R+1 100 REG+1 P3 10M1.25R+1 150
10M1R 100
M10 × 1
REG P2
2.5 12.4
3 7.0 27.0 8.75
2
● 10M1R 150
10M1R+1 100 REG+1 P3 10M1R+1 150
10M0.75R 100
M10 × 0.75
REG P2
2.5 9.2
3 7.0 24.5 9.05
2
● 10M0.75R 150
10M0.75R+1 100 REG+1 P3 10M0.75R+1 150
长柄螺旋槽丝锥
当标准尺寸丝锥长度不够时,请使用本丝锥。
This tap is used when a standard Hyper Z Spiral Tap is too short.
ZSPL
Hyper Z Spiral Tap Long Shank
ZSPL
工具材料 HSS-E螺旋角
43
φ dn
Ln
Lc
φ Ds L
Lk
K
ℓ
规格1
2
NEW!
编码
× 全长
表面处理
特殊
切削丝锥
订货方式
140
单位 (Unit):㎜
编码 全长 螺纹尺寸 等级 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln dn Type Stock
12M1.75R 100
M12 × 1.75
REG P3
2.5 22.4 3 8.5 41.5 9.95 2 ●
12M1.75R 150
12M1.75R+1 100 REG+1 P4 12M1.75R+1 150
12M1.75R+2 100 REG+2 P5 12M1.75R+2 150
12M1.5R 100
M12 × 1.5
REG P2
2.5 20.9 3 8.5 40.0 10.25 2 ● 12M1.5R 150
12M1.5R+1 100 REG+1 P3 12M1.5R+1 150
12M1.25R 100
M12 × 1.25
REG P2
2.5 17.2 3 8.5 34.5 10.55 2 ● 12M1.25R 150
12M1.25R+1 100 REG+1 P3 12M1.25R+1 150
12M1R 100
M12 × 1
REG P2
2.5 13.5 3 8.5 32.5 10.75 2 ● 12M1R 150
12M1R+1 100 REG+1 P3 12M1R+1 150
14M2R 150 M14 × 2 REG P3 2.5 25.9 3 10.5 45.5 11.65 2 ●
14M1.5R 150 M14 × 1.5 REG P2 2.5 20.9 3 10.5 40.0 12.25 2 ●
14M1.25R 150 M14 × 1.25 REG P2 2.5 17.2 3 10.5 34.5 12.55 2 ●
14M1R 150 M14 × 1 REG P2 2.5 13.5 3 10.5 32.5 12.75 2 ●
16M2R 150 M16 × 2 REG P3 2.5 25.9 3 12.5 48.5 13.65 2 ● 16M2R 200
16M1.5R 150 M16 × 1.5 REG P2 2.5 20.9 3 12.5 40.0 14.25 2 ●
16M1R 150 M16 × 1 REG P2 2.5 13.5 3 12.5 32.5 14.75 2 ●
18M2.5R 150 M18 × 2.5 REG P3 2.5 32.6 4 14.0 55.0 15. 1 5 2 ●
18M2R 150 M18 × 2 REG P3 2.5 29.0 4 14.0 48.5 15.65 2 ●
18M1.5R 150 M18 × 1.5 REG P2 2.5 20.9 4 14.0 40.0 16.25 2 ●
18M1R 150 M18 × 1 REG P2 2.5 13.5 4 14.0 32.5 16.75 2 ●
20M2.5R 150 M20 × 2.5 REG P3 2.5 32.6 4 15.0 55.0 17. 1 5 2 ● 20M2.5R 200
20M2R 150 M20 × 2 REG P3 2.5 29.0 4 15.0 48.5 17.65 2 ●
20M1.5R 150 M20 × 1.5 REG P2 2.5 20.9 4 15.0 40.0 18.25 2 ●
20M1R 150 M20 × 1 REG P2 2.5 13.5 4 15.0 32.5 18.75 2 ●
22M2.5R 150 M22 × 2.5 REG P3 2.5 32.6 4 17.0 55.0 19. 1 5 2 ●
22M2R 150 M22 × 2 REG P3 2.5 29.0 4 17.0 48.5 19.65 2 ●
22M1.5R 150 M22 × 1.5 REG P2 2.5 20.9 4 17.0 40.0 20.25 2 ●
22M1R 150 M22 × 1 REG P2 2.5 13.5 4 17.0 32.5 20.75 2 ●
24M3R 150 M24 × 3 REG P3 2.5 38.8 4 19.0 63.0 20.65 2 ● 24M3R 200
24M2R 150 M24 × 2 REG P3 2.5 30.8 4 19.0 53.0 21.65 2 ●
24M1.5R 150 M24 × 1.5 REG P2 2.5 22.4 4 19.0 49.5 22.25 2 ●
24M1R 150 M24 × 1 REG P2 2.5 14.7 4 19.0 36.5 22.75 2 ●
长柄螺旋槽丝锥
ZSPL NEW!
141
LIST6858 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
3M0.5R M3 × 0.5 REG P2 2.5 46 5.6 3 4.0 20 2.35 1 ●
3M0.35R M3 × 0.35 REG P2 2.5 46 4.4 3 4.0 20 2.55 1 ●
4M0.7R M4 × 0.7 REG P3 2.5 52 8.1 3 5.0 23 3.15 1 ●
4M0.5R M4 × 0.5 REG P2 2.5 52 6.1 3 5.0 23 3.35 1 ●
5M0.8R M5 × 0.8 REG P3 2.5 60 9.4 3 5.5 26 4.05 1 ●
5M0.5R M5 × 0.5 REG P2 2.5 60 6.1 3 5.5 26 4.35 1 ●
6M1R M6 × 1 REG P3 2.5 62 12.0 3 6.0 29 4.75 1 ●
6M0.75R M6 × 0.75 REG P3 2.5 62 9.2 3 6.0 29 5.05 1 ●
6M0.5R M6 × 0.5 REG P2 2.5 62 6.1 3 6.0 29 5.35 1 ●
8M1.25R M8 × 1.25 REG P3 2.5 70 15.4 3 6.2 33 6.55 2 ●
8M1R M8 × 1 REG P3 2.5 70 12.4 3 6.2 27 6.75 2 ●
8M0.75R M8 × 0.75 REG P3 2.5 70 9.2 3 6.2 25 7.05 2 ●
10M1.5R M10 × 1.5 REG P3 2.5 75 18.9 3 7.0 37 8.25 2 ●
10M1.25R M10 × 1.25 REG P3 2.5 75 15.7 3 7.0 33 8.55 2 ●
10M1R M10 × 1 REG P3 2.5 75 12.4 3 7.0 27 8.75 2 ●
10M0.75R M10 × 0.75 REG P3 2.5 75 9.2 3 7.0 25 9.05 2 ●
12M1.75R M12 × 1.75 REG P4 2.5 82 22.4 3 8.5 42 9.95 2 ●
12M1.5R M12 × 1.5 REG P3 2.5 82 20.9 3 8.5 40 10.25 2 ●
12M1.25R M12 × 1.25 REG P3 2.5 82 17.2 3 8.5 35 10.55 2 ●
12M1R M12 × 1 REG P3 2.5 82 13.5 3 8.5 33 10.75 2 ●
14M2R M14 × 2 REG P4 2.5 88 25.9 3 10.5 46 11.65 2 ●
14M1.5R M14 × 1.5 REG P3 2.5 88 20.9 3 10.5 40 12.25 2 ●
16M2R M16 × 2 REG P4 2.5 95 25.9 3 12.5 49 13.65 2 ●
16M1.5R M16 × 1.5 REG P3 2.5 95 20.9 3 12.5 40 14.25 2 ●
18M2.5R M18 × 2.5 REG P4 2.5 100 32.6 4 14.0 55 15.15 2 ●
18M1.5R M18 × 1.5 REG P3 2.5 100 20.9 4 14.0 40 16.25 2 ●
20M2.5R M20 × 2.5 REG P4 2.5 105 32.6 4 15.0 55 17.15 2 ●
20M1.5R M20 × 1.5 REG P3 2.5 105 20.9 4 15.0 40 18.25 2 ●
22M2.5R M22 × 2.5 REG P4 2.5 115 32.6 4 17.0 55 19.15 2 ●
22M1.5R M22 × 1.5 REG P3 2.5 115 20.9 4 17.0 40 20.25 2 ●
24M3R M24 × 3 REG P4 2.5 120 38.8 4 19.0 63 20.65 2 ●
24M1.5R M24 × 1.5 REG P3 2.5 120 22.4 4 19.0 50 22.25 2 ●
寿命和铁屑的比较
Compare machining life and chip
161
280 253
某螺旋槽丝锥
不锈钢专用
Spiral tap
for stainless steel
73
加工孔数
Number of holes
200
100
300
400
500
600
0
约2.3倍
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
Thread size
Workpiece material
Cutting speed
M3×0.5
SUS304
5m/min
螺纹深度
使用机械
水溶性切削油剂
Depth
Machine Vertical Machining center
Water-soluble cutting oil
6mm
立式加工中心
某螺旋槽丝锥
不锈钢专用
Spiral tap
for stainless steel
某螺旋槽丝锥 不锈钢专用
Spiral tap for stainless steel
加工孔数
Number of holes
0
约3.3倍
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
Thread size
Workpiece material
Cutting speed
M12×1.75
SUS304
10m/min
螺纹深度
使用机械
水溶性切削油剂
Depth
Machine Vertical Machining center
Water-soluble cutting oil
18mm
立式加工中心
Entwining and winding are caused by uneven stretch of chips at end of hole
当孔端伸出的铁屑不均匀,是发生铁屑缠绕、卷曲的要因
Stable cutting by discharging constant chips
均匀的铁屑排出、稳定加工
ZSP-SUS ZSP-SUS
ZSP-SUS 140 160
520 480
200
100
300
400
500
600
不锈钢用螺旋丝锥(PAT.P)
是一种在不锈钢加工领域中长寿命、偏差较小、高性能的丝锥。
In stainless steel processing, high performance tap which have long tool life with small fluctuations.
ZSP-SUS
Hyper Z Spiral Tap for Stainless Steel
切削丝锥
规格1 2
NEW!
工具材料
HSS-E螺旋角
51表面处理
特殊
订货方式 ZSP-SUS 编码
-D ħ EO
-O
˰ ħ %T
-
-L
,
142
LIST7962 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
3M0.5R M3 × 0.5 REG P3 3 46 5.6 3 4.0 20.0 2.35 1 ●
4M0.7R M4 × 0.7 REG P3 3 52 8.1 3 5.0 23.0 3.15 1 ●
5M0.8R M5 × 0.8 REG P3 3 60 9.4 3 5.5 26.0 4.05 1 ●
6M1R M6 × 1 REG P3 3 62 12.0 3 6.0 29.0 4.75 1 ●
8M1.25R M8 × 1.25 REG P3 3 70 15.4 3 6.2 33.0 6.55 2 ●
10M1.5R M10 × 1.5 REG P3 3 75 18.9 3 7.0 37.0 8.25 2 ●
10M1.25R M10 × 1.25 REG P3 3 75 15.7 3 7.0 33.0 8.55 2 ●
12M1.75R M12 × 1.75 REG P3 3 82 22.4 3 8.5 42.0 9.95 2 ●
12M1.5R M12 × 1.5 REG P3 3 82 20.9 3 8.5 40.0 10.25 2 ●
12M1.25R M12 × 1.25 REG P4 3 82 17.2 3 8.5 35.0 10.55 2 ●
φdn
Ln
Lc
φDs
L
Lk K
切削丝锥 ℓ
规格 1 2
小螺旋角丝锥
高硬度钢、卧式加工中心均能实现稳定加工
Achieves stable screw threads cutting even hardened steel, even horizontal machining center
ZSP-LS
Hyper Z Low Spiral Tap
工具材料
FAX螺旋角
12°
涂层
特殊
订货方式 ZSP-LS 编码
NEW!
143
LIST6852 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P)
L
ℓ Flutes Ds Ln dn Type Stock
3M0.5R
M3 × 0.5
REG P2
3M0.5R+1 REG+1 P3
5 46 10.0
3 4.0 18 2.4
1
●
3M0.5R+2 REG+2 P4
3M0.35R M3 × 0.35 REG P1
5 46 8.0
3 4.0 18 2.4
1
● 3M0.35R+1 REG+1 P2
3.5M0.6R M3.5 × 0.6 REG P2
5 48 11.0
3 4.0 18 2.8
1
● 3.5M0.6R+1 REG+ 1 P3
3.5M0.35R M3.5 × 0.35 REG P1
5 48 8.0
3 4.0 18 2.8
1
● 3.5M0.35R+1 REG+ 1 P2
4M0.7R
M4 × 0.7
REG P2
4M0.7R+1 REG+ 1 P3
5 52 12.5
3 5.0 18 3.1
1
●
4M0.7R+2 REG+ 2 P4
4M0.5R M4 × 0.5 REG P2
5 52 10.0
3 5.0 18 3.1
1
● 4M0.5R+1 REG+1 P3
4.5M0.75R M4.5 × 0.75 REG P2
5 55 13.5
3 5.0 20 3.6
1
● 4.5M0.75R+1 REG+ 1 P3
4.5M0.5R M4.5 × 0.5 REG P2
5 55 10.0
3 5.0 20 3.6
1
● 4.5M0.5R+1 REG+ 1 P3
5M0.8R
M5 × 0.8
REG P2
5M0.8R+1 REG+1 P3
5 60 14.5
3 5.5 25 4.0
1
●
5M0.8R+2 REG+2 P4
5M0.5R M5 × 0.5 REG P2
5 60 10.0
3 5.5 25 4.0
1
● 5M0.5R+1 REG+ 1 P3
5.5M0.5R M5.5 × 0.5 REG P2
5 60 10.0
3 5.5 26 4.4
1
● 5.5M0.5R+1 REG+ 1 P3
6M1R
M6 × 1
REG P2
6M1R+1 REG+ 1 P3
5 62 17.0
3 6.0 28 4.8
1
●
6M1R+2 REG+ 2 P4
6M0.75R M6 × 0.75 REG P2
5 62 14.0
3 6.0 28 4.8
1
● 6M0.75R+1 REG+1 P3
6M0.5R M6 × 0.5 REG P2
5 62 10.0
3 6.0 28 4.8
1
● 6M0.5R+1 REG+1 P3
7M1R M7 × 1 REG P2
5 65 17.0
3 6.2
-
-
2
● 7M1R+1 REG+ 1 P3
7M0.75R M7 × 0.75 REG P2
5 65 14.0
3 6.2
-
-
2
● 7M0.75R+1 REG+ 1 P3
8M1.25R
M8 × 1.25
REG P3
8M1.25R+1 REG+ 1 P4
5 70 22.0
3 6.2
-
-
2
●
8M1.25R+2 REG+ 2 P5
8M1R M8 × 1 REG P2
5 70 17.0
3 6.2
-
-
2
● 8M1R+1 REG+1 P3
8M0.75R M8 × 0.75 REG P2
5 70 14.0
3 6.2
-
-
2
● 8M0.75R+1 REG+1 P3
9M1.25R M9 × 1.25 REG P3
5 72 22.0
3 7.0
-
-
2
● 9M1.25R+1 REG+ 1 P4
9M1R M9 × 1 REG P2
5 72 17.0
3 7.0
-
-
2
● 9M1R+1 REG+ 1 P3
9M0.75R M9 × 0.75 REG P2
5 72 14.0
3 7.0
-
-
2
● 9M0.75R+1 REG+ 1 P3
10M1.5R
M10 × 1.5
REG P3
10M1.5R+1 REG+1 P4
5 75 27.0
3 7.0
-
-
2
●
10M1.5R+2 REG+2 P5
10M1.25R M10 × 1.25 REG P3
5 75 22.0
3 7.0
-
-
2
● 10M1.25R+1 REG+ 1 P4
10M1R M10 × 1 REG P2
5 75 17.0
3 7.0
-
-
2
● 10M1R+1 REG+ 1 P3
10M0.75R M10 × 0.75 REG P2
5 75 14.0
3 7.0
-
-
2
● 10M0.75R+1 REG+1 P3
11M1.5R M11 × 1.5 REG P3
5 80 27.0
3 8.0
-
-
2
● 11M1.5R+1 REG+ 1 P4
11M1R M11 × 1 REG P2
5 80 17.0
3 8.0
-
-
2
● 11M1R+1 REG+ 1 P3
11M0.75R M11 × 0.75 REG P2
5 80 14.0
3 8.0
-
-
2
● 11M0.75R+1 REG+ 1 P3
螺尖丝锥
是一种加工领域广且长寿命、偏差较小、高性能的通孔用新式通用型丝锥。
High performance taps which have long tool life and stable tapping in various cutting conditions.
New general-purpose tap series for through holes.
ZPO
Hyper Z Point Tap
订货方式 ZPO 编码
工具材料 HSS-E
切削丝锥
φdn
Ln
Lc
φDs
L
Lk
K
ℓ
规格1
2
表面处理
New Size 特殊
144
螺尖丝锥
ZPO New Size
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
12M1.75R
M12 × 1.75
REG P4
12M1.75R+1 REG+1 P5 5 82 32.0 3 8.5 - - 2 ●
12M1.75R+2 REG+2 P6
12M1.5R M12 × 1.5 REG P3 5 82 28.0 3 8.5 - - 2 ● 12M1.5R+1 REG+1 P4
12M1.25R M12 × 1.25 REG P3 5 82 23.0 3 8.5 - - 2 ● 12M1.25R+1 REG+ 1 P4
12M1R M12 × 1 REG P2
5 82 19.0 3 8.5 - - 2 ● 12M1R+1 REG+ 1 P3
14M2R M14 × 2 REG P4 5 88 32.0 3 10.5 - - 2 ● 14M2R+1 REG+1 P5
14M1.5R M14 × 1.5 REG P3 5 88 28.0 3 10.5 - - 2 ● 14M1.5R+1 REG+1 P4
14M1.25R M14 × 1.25 REG P3 5 88 23.0 3 10.5 - - 2 ●
14M1R M14 × 1 REG P2 5 88 19.0 3 10.5 - - 2 ●
16M2R M16 × 2 REG P4 5 95 32.0 3 12.5 - - 2 ● 16M2R+1 REG+1 P5
16M1.5R M16 × 1.5 REG P3 5 95 28.0 3 12.5 - - 2 ● 16M1.5R+1 REG+1 P4
16M1R M16 × 1 REG P2 5 95 19.0 3 12.5 - - 2 ●
18M2.5R M18 × 2.5 REG P4 5 100 37.5 3 14.0 - - 2 ● 18M2.5R+1 REG+1 P5
18M2R M18 × 2 REG P4 5 100 32.0 3 14.0 - - 2 ●
18M1.5R M18 × 1.5 REG P3 5 100 28.0 3 14.0 - - 2 ● 18M1.5R+1 REG+1 P4
18M1R M18 × 1 REG P2 5 100 19.0 3 14.0 - - 2 ●
20M2.5R M20 × 2.5 REG P4 5 105 37.5 3 15.0 - - 2 ● 20M2.5R+1 REG+1 P5
20M2R M20 × 2 REG P4 5 105 32.0 3 15.0 - - 2 ●
20M1.5R M20 × 1.5 REG P3 5 105 28.0 3 15.0 - - 2 ● 20M1.5R+1 REG+1 P4
20M1R M20 × 1 REG P2 5 105 19.0 3 15.0 - - 2 ●
22M2.5R M22 × 2.5 REG P4 5 115 37.5 3 17.0 - - 2 ● 22M2.5R+1 REG+1 P5
22M2R M22 × 2 REG P4 5 115 32.0 3 17.0 - - 2 ●
22M1.5R M22 × 1.5 REG P3 5 115 28.0 3 17.0 - - 2 ● 22M1.5R+1 REG+1 P4
22M1R M22 × 1 REG P2 5 115 19.0 3 17.0 - - 2 ●
24M3R M24 × 3 REG P4 5 120 45.0 3 19.0 - - 2 ● 24M3R+1 REG+1 P5
24M2R M24 × 2 REG P4 5 120 33.0 3 19.0 - - 2 ●
24M1.5R M24 × 1.5 REG P3 5 120 31.0 3 19.0 - - 2 ● 24M1.5R+1 REG+1 P4
24M1R M24 × 1 REG P2 5 120 20.0 3 19.0 - - 2 ●
单位 (Unit):㎜
145
LIST6856 单位 (Unit):㎜
编码 全长 螺纹尺寸 等級 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No.
L Thread Size TAP Limit Lc (P)
ℓ Flutes Ds Ln dn Type Stock
3M0.5R 100
M3 × 0.5
REG P2
3M0.5R+1 100 REG+ 1 P3
5 10.0
3 4.0 18 2.4
1
●
3M0.5R+2 100 REG+ 2 P4
3M0.35R 100 M3 × 0.35 REG P1
5 8.0
3 4.0 18 2.4
1
● 3M0.35R+1 100 REG+ 1 P2
4M0.7R 100
M4 × 0.7
REG P2
4M0.7R+1 100 REG+ 1 P3
5 12.5
3 5.0 18 3.1
1
●
4M0.7R+2 100 REG+ 2 P4
4M0.5R 100 M4 × 0.5 REG P2
5 10.0
3 5.0 18 3.1
1
● 4M0.5R+1 100 REG+ 1 P3
5M0.8R 100
M5 × 0.8
REG P2
5M0.8R+1 100 REG+ 1 P3
5 14.5
3 5.5 25 4.0
1
●
5M0.8R+2 100 REG+ 2 P4
5M0.5R 100 M5 × 0.5 REG P2
5 10.0
3 5.5 25 4.0
1
● 5M0.5R+1 100 REG+ 1 P3
6M1R 100
M6 × 1
REG P2
5 17.0
3 6.0 28 4.8
1
●
6M1R 150
6M1R+1 100 REG+ 1 P3 6M1R+1 150
6M1R+2 100 REG+ 2 P4 6M1R+2 150
6M0.75R 100
M6 × 0.75
REG P2
5 14.0
3 6.0 28 4.8
1
● 6M0.75R 150
6M0.75R+1 100 REG+ 1 P3 6M0.75R+1 150
8M1.25R 100
M8 × 1.25
REG P3
5 22.0
3 6.2
-
-
2
●
8M1.25R 150
8M1.25R+1 100 REG+ 1 P4 8M1.25R+1 150
8M1.25R+2 100 REG+ 2 P5 8M1.25R+2 150
8M1R 100
M8 × 1
REG P2
5 17.0
3 6.2
-
-
2
● 8M1R 150
8M1R+1 100 REG+ 1 P3 8M1R+1 150
8M0.75R 100
M8 × 0.75
REG P2
5 14.0
3 6.2
-
-
2
● 8M0.75R 150
8M0.75R+1 100 REG+ 1 P3 8M0.75R+1 150
10M1.5R 100
M10 × 1.5
REG P3
5 27.0
3 7.0
-
-
2
●
10M1.5R 150
10M1.5R+1 100 REG+ 1 P4 10M1.5R+1 150
10M1.5R+2 100 REG+ 2 P5 10M1.5R+2 150
10M1.25R 100
M10 × 1.25
REG P3
5 22.0
3 7.0
-
-
2
● 10M1.25R 150
10M1.25R+1 100 REG+ 1 P4 10M1.25R+1 150
10M1R 100
M10 × 1
REG P2
5 17.0
3 7.0
-
-
2
● 10M1R 150
10M1R+1 100 REG+ 1 P3 10M1R+1 150
10M0.75R 100
M10 × 0.75
REG P2
5 14.0
3 7.0
-
-
2
● 10M0.75R 150
10M0.75R+1 100 REG+ 1 P3 10M0.75R+1 150
长柄螺尖丝锥
This tap is used when a standard Hyper Z Point Tap is too short.
ZPOL
Hyper Z Point Tap Long Shank
ZPOL
当标准尺寸丝锥长度不够时,请使用本丝锥。
NEW!
切削丝锥
φdn
Ln
Lc
φDs
L
Lk
K
ℓ
规格1
2
工具材料 HSS-E
编码
× 全长
表面处理
特殊
订货方式
146
单位 (Unit):㎜
编码 全长 螺纹尺寸 等級 切削锥部(P) 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. L Thread Size TAP Limit Lc (P) ℓ Flutes Ds Ln dn Type Stock
12M1.75R 100
M12 × 1.75
REG P4
5 32.0 3 8.5 - - 2 ●
12M1.75R 150
12M1.75R+1 100 REG+ 1 P5 12M1.75R+1 150
12M1.75R+2 100 REG+ 2 P6 12M1.75R+2 150
12M1.5R 100
M12 × 1.5
REG P3
5 28.0 3 8.5 - - 2 ● 12M1.5R 150
12M1.5R+1 100 REG+ 1 P4 12M1.5R+1 150
12M1.25R 100
M12 × 1.25
REG P3
5 23.0 3 8.5 - - 2 ● 12M1.25R 150
12M1.25R+1 100 REG+ 1 P4 12M1.25R+1 150
12M1R 100
M12 × 1
REG P2
5 19.0 3 8.5 - - 2 ● 12M1R 150
12M1R+1 100 REG+ 1 P3 12M1R+1 150
14M2R 150 M14 × 2 REG P4
5
32.0
3 10.5 - - 2
●
14M1.5R 150 M14 × 1.5 REG P3 28.0 ●
14M1.25R 150 M14 × 1.25 REG P3 23.0 ●
14M1R 150 M14 × 1 REG P2 19.0 ●
16M2R 150 M16 × 2 REG P4
5
32.0
3 12.5 - - 2
● 16M2R 200
16M1.5R 150 M16 × 1.5 REG P3 28.0 ●
16M1R 150 M16 × 1 REG P2 19.0 ●
18M2.5R 150 M18 × 2.5 REG P4
5
37.5
3 14.0 - - 2
●
18M2R 150 M18 × 2 REG P4 32.0 ●
18M1.5R 150 M18 × 1.5 REG P3 28.0 ●
18M1R 150 M18 × 1 REG P2 19.0 ●
20M2.5R 150 M20 × 2.5 REG P4
5
37.5
3 15.0 - - 2
● 20M2.5R 200
20M2R 150 M20 × 2 REG P4 32.0 ●
20M1.5R 150 M20 × 1.5 REG P3 28.0 ●
20M1R 150 M20 × 1 REG P2 19.0 ●
22M2.5R 150 M22 × 2.5 REG P4
5
37.5
3 17.0 - - 2
●
22M2R 150 M22 × 2 REG P4 32.0 ●
22M1.5R 150 M22 × 1.5 REG P3 28.0 ●
22M1R 150 M22 × 1 REG P2 19.0 ●
24M3R 150 M24 × 3 REG P4
5
45.0
3 19.0 - - 2
● 24M3R 200
24M2R 150 M24 × 2 REG P4 33.0 ●
24M1.5R 150 M24 × 1.5 REG P3 31.0 ●
24M1R 150 M24 × 1 REG P2 20.0 ●
长柄螺尖丝锥
ZPOL NEW!
147
寿命比较
Compare machining life
972
1059
1211
某螺尖丝锥
不锈钢专用
Point tap
for stainless steel
290
加工孔数
Number of holes
400
200
600
800
1000
1200
1400
0
约1.7倍
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
Thread size
Workpiece material
Cutting speed
M3×0.5
SUS304
10m/min
螺纹深度
使用机械
水溶性切削油剂
Depth
Machine Vertical Machining center
Water-soluble cutting oil
7mm
立式加工中心
某螺尖丝锥
不锈钢专用
Point tap
for stainless steel
加工孔数
Number of holes
0
约3.1倍
切削条件
Cutting
condition
螺纹尺寸
被削材
切削速度
Thread size
Workpiece material
Cutting speed
M12×1.75
SUS304
10m/min
螺纹深度
使用机械
水溶性切削油剂
Depth
Machine Vertical Machining center
Water-soluble cutting oil
25mm
立式加工中心
To achieve an overwheliming long processing life
出色地长寿命
Stable processing with small fluctuations of tool life
寿命波动小、加工稳定
ZPO-SUS ZPO-SUS
722 694
2380
2100
1000
500
1500
2000
2500
可继续加工 Continue processing
不锈钢用螺尖丝锥
In stainless steel processing, high performance tap for through holes which have long tool life with small fluctuations
ZPO-SUS
Hyper Z Point Tap for Stainless Steel
是一种在不锈钢加工领域中长寿命、偏差较小、高性能的通孔用丝锥。
NEW!
切削丝锥
φdn
Ln
Lc
φDs
L
Lk K
ℓ
规格1 2
工具材料
HSS-E表面处理
特殊
订货方式 ZPO-SUS 编码
LIST6860 单位 (Unit):㎜
编码 螺纹尺寸 等级 切削锥部(P) 全长 螺纹长度 沟槽数 柄径 钻颈长 钻身直径 规格 库存
Code No. Thread Size TAP Limit Lc (P) L ℓ Flutes Ds Ln dn Type Stock
3M0.5R M3 × 0.5 REG P2 5 46 10.0 3 4.0 18 2.4 1 ●
3M0.35R M3 × 0.35 REG P2 5 46 8.0 3 4.0 18 2.4 1 ●
4M0.7R M4 × 0.7 REG P3 5 52 12.5 3 5.0 18 3.1 1 ●
4M0.5R M4 × 0.5 REG P2 5 52 10.0 3 5.0 18 3.1 1 ●
5M0.8R M5 × 0.8 REG P3 5 60 14.5 3 5.5 25 4.0 1 ●
5M0.5R M5 × 0.5 REG P2 5 60 10.0 3 5.5 25 4.0 1 ●
6M1R M6 × 1 REG P3 5 62 17.0 3 6.0 28 4.8 1 ●
6M0.75R M6 × 0.75 REG P3 5 62 14.0 3 6.0 28 4.8 1 ●
6M0.5R M6 × 0.5 REG P2 5 62 10.0 3 6.0 28 4.8 1 ●
8M1.25R M8 × 1.25 REG P3 5 70 22.0 3 6.2 - - 2 ●
8M1R M8 × 1 REG P3 5 70 17.0 3 6.2 - - 2 ●
8M0.75R M8 × 0.75 REG P3 5 70 14.0 3 6.2 - - 2 ●
10M1.5R M10 × 1.5 REG P3 5 75 27.0 3 7.0 - - 2 ●
10M1.25R M10 × 1.25 REG P3 5 75 22.0 3 7.0 - - 2 ●
10M1R M10 × 1 REG P3 5 75 17.0 3 7.0 - - 2 ●
10M0.75R M10 × 0.75 REG P3 5 75 14.0 3 7.0 - - 2 ●
12M1.75R M12 × 1.75 REG P4 5 82 32.0 3 8.5 - - 2 ●
12M1.5R M12 × 1.5 REG P3 5 82 28.0 3 8.5 - - 2 ●
12M1.25R M12 × 1.25 REG P3 5 82 23.0 3 8.5 - - 2 ●
12M1R M12 × 1 REG P3 5 82 19.0 3 8.5 - - 2 ●
14M2R M14 × 2 REG P4 5 88 32.0 3 10.5 - - 2 ●
14M1.5R M14 × 1.5 REG P3 5 88 28.0 3 10.5 - - 2 ●
16M2R M16 × 2 REG P4 5 95 32.0 3 12.5 - - 2 ●
16M1.5R M16 × 1.5 REG P3 5 95 28.0 3 12.5 - - 2 ●
18M2.5R M18 × 2.5 REG P4 5 100 37.5 3 14.0 - - 2 ●
18M1.5R M18 × 1.5 REG P3 5 100 28.0 3 14.0 - - 2 ●
20M2.5R M20 × 2.5 REG P4 5 105 37.5 3 15.0 - - 2 ●
20M1.5R M20 × 1.5 REG P3 5 105 28.0 3 15.0 - - 2 ●
22M2.5R M22 × 2.5 REG P4 5 115 37.5 3 17.0 - - 2 ●
22M1.5R M22 × 1.5 REG P3 5 115 28.0 3 17.0 - - 2 ●
24M3R M24 × 3 REG P4 5 120 45.0 3 19.0 - - 2 ●
24M1.5R M24 × 1.5 REG P3 5 120 31.0 3 19.0 - - 2 ●
148




