陆生智能
Lusheng Intelligent
专业钢结构生产线
焊接装备解决方案
Professional steel structure production
line/welding equipment solutions
陆生智能Lusheng Intelligent
企业荣誉
Enterprise honor 01
产品介绍
Product introduction 03
功能展示
Product advantage function display 05
产品优势
Product advantage 07
产品展示
Product display 08
车间展示
Workshop display 15
成品展示
Finished product display 17
应用领域
Application field 18
合作伙伴
Business partner 19
目录
陆生智能
Lusheng Intelligent
01 www.lushengjx.com
01 关于我们
ABOUT US
无锡市陆生智能装备有限公司座落于风景秀丽、闻名遐迩的太湖之滨——无锡阳山,东邻沪宁
高速,南近苏南硕放国际机场和上海虹桥/浦东机场,交通便捷。产品广泛应于压力容器、石化、电
站、重型机械、船舶、钢结构建筑等行业,并成立专项服务:提供钢结构设备的配件、维修等一条
龙服务。
公司多年来通过不断地开拓创新,靠科技进步、规范化管理和企业文化建设,取得了持续、快
速、健康发展。公司主要产品有:成套焊接装备、特种焊接工作站、钢结构生产线、数控设备、清
理涂装设备、风电塔筒生产设备等。产品畅销全国二十多个省、市,并远销东南亚、中东、欧美等
30多个国家和地区。并与“欧瑞康”;“阿尔斯通”等国际500强大型企业建立了良好持久的合作
关系。
Wuxi Lusheng Intelligent Equipment Co., Ltd. is located in the beautiful scenery, the famous Taihu Lake shore - Wuxi Yangshan, east of
Shanghai-Nanjing Expressway, south of Sunan Shuofang International Airport and Shanghai Hongqiao/Pudong Airport, convenient
transportation. Products are widely used in pressure vessels, petrochemical, power stations, heavy machinery, ships, steel structure
construction and other industries, and set up special services: to provide steel structure equipment accessories, maintenance and other
one-stop services.
Over the years, the company has achieved sustained, rapid and healthy development by constantly pioneering and innovating, relying on
scientific and technological progress, standardized management and corporate culture construction. The company's main products are:
complete sets of welding equipment, special welding workstation, steel structure production line, CNC equipment, cleaning and painting
equipment, wind power tower barrel production equipment. The products sell well in more than 20 provinces and cities, and are exported
to more than 30 countries and regions in Southeast Asia, the Middle East, Europe and the United States. And \"Oerlikon\";\" Alstom and other
international top 500 enterprises have established good and lasting cooperative relations.
20+
畅销全国20多个省、市
Sell well in more than 20 provinces
and cities nationwide
30+
远销东南亚、中东、欧美等
Exported to Southeast Asia, the Middle
East, Europe and the United States
500+
与国际500强大型企业建立了良好持久
的合作关系
We have established good and lasting cooperative
relations with the international top 500 enterprises
www.lushengjx.com 02
02 焊接操作架系列
WELDING OPERATION FRAME SERIES
◎型号根据横臂前端承载重量分为轻型,中型,重型,超重型。
◎结构形式分为:固定式,固定带回转,移动带回转三种组合。
◎横臂和立柱的截面进行科学计算,横臂水平升缩下垂量
2mm/m。
◎横臂的升降装置配有意外防坠落装置,采用棘条棘爪机构,更
安全可靠。
◎横臂,前端配有十字微调节机构,可以在遥控盒上进行操作。
◎导向轮轴为偏心轴,可以方便消除滚轮与导轨之间的间隙。
◎立柱回转分为手动和电动两种形式,回转到位后的紧锁机构也
分为手动和气动两种形式。
◎电气部分包括电控箱和遥控箱两部分组成,并留有与变位机和
滚轮架的控制接口。
◎带底座或车架(根据轨距选择)
◎立柱:固定的或旋转的
◎旋转驱动装置:手动或电动
◎固定装置:手动或电动
◎悬臂:固定的或可调的
◎工作位置:座椅、工作台或行走小车
◎可以与其他焊接、切割或控制装置协同工作
◎控制方式:手动、可编程的、计算机数控、全数控
◎其他各种附属装置
◎ With base or frame (depending on the gauge)
◎ Column: fixed or rotating
◎ Rotary drive: manual or electric
◎ Fixed device: manual or electric
◎ Cantilever: fixed or adjustable
◎ Working position: seat, workbench or trolley
◎ Can work with other welding, cutting or control devices
◎ Control mode: manual, programmable, CNC, full CNC
◎ Various other accessory devicesWith base or frame (depending on
the gauge)
◎ Models are divided into light, medium, heavy and super heavy according
to the bearing weight of the front end of the transverse arm.
◎ Structure form is divided into: fixed, fixed back to turn, mobile back to
turn three combinations.
◎ The cross section of the crossarm and the column is scientifically
calculated, and the horizontal rise and fall of the crossarm is 2mm/m.
◎ The lifting device of the cross arm is equipped with an accidental fall
prevention device and adopts a ratchet pawl mechanism, which is safer and
more reliable.
◎ Cross arm, front end is equipped with a cross trimmer mechanism, can
be operated on the remote control box.
◎ The guide wheel shaft is eccentric, which can easily eliminate the gap
between the roller and the guide rail.
◎ Column rotation is divided into manual and electric two forms, and the
locking mechanism after rotation is also divided into manual and pneumatic
two forms.
◎ The electrical part includes two parts of the electric control box and the
remote control box, and has a control interface with the positioner and the
roller frame.
产品特点 Product characteristics
可选装项目 Optional items
陆生智能
Lusheng Intelligent
03 www.lushengjx.com
轻型自动焊接操作架 Light Duty welding manipulator
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 04
视频监控系统
Monitoring system
无线遥控
Wireless remote control
规格型号 LHQI*1
1000
1000
LHQ2*2
2000
2000
LHQ3*3
3000
3000
LHQ4*4
4000
4000
Model
升降行程
Lifting stroke mm
伸缩行程
Retracting stroke mm
升降速度
Lifting speed mm/min
伸缩速度
Retracting speed mm/min
横臂下沿离轨面最小距离
Minimum distance between boom
横臂前端允许最大荷载
Boomend maximum loading kg
立柱回转
Column revolving
台车行走
Trolleytraveling
台车内轨距
nner span of troley rail mm
1000
120-1200
80
1000
740(移动回转式)
Movable with rotation
手动推动到位后螺杆锁紧
Manual pushi then locked by screw
手动回转到位后螺杆锁紧
Manua revolve then locked by screw
690(固定回转式)
Stationary with rotatio
陆生智能
Lusheng Intelligent
05 www.lushengjx.com 中型自动焊接操作架 Middle duty welding manipulator
规格型号 LHZ4*4
4000
4000
LHZ5*5
5000
5000
LHZ6*6
6000
6000
LHZ7*7
7000
7000
Model
升降行程
Lifting stroke mm
伸缩行程
Retracting stroke mm
升降速度
Lifting speed mm/min
伸缩速度
Retracting speed mm/min
横臂下沿离轨面最小距离
Minimum distance between boom
横臂前端允许最大荷载
Boomend maximum loading kg
立柱回转 角度 Angle
Column revolving 速度 Speed rpm
台车行走
Trolleytraveling
台车内轨距
nner span of troley rail mm
1000
120-1200
120 200
1700 2500
1730 2000 2000
110(移动回转式)/950(固定回转式)
Movable with rotation/stationary with rotation
±180°
0.36mp/或手动0.36 rmp/or by manual
1180(移动回转式)/1170(固定回转式)
Movable with rotation/stationary with rotation
焊缝跟踪器
Weld tracker
焊剂回收系统
Flux recovery system
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 06
重型自动焊接操作架 Heavy duty welding manipulator
HCJ5*5
5000
5000
HCJ6*6
6000
6000
HCJ7*7
7000
7000
HCJ8*8
8000
8000
规格型号 Model
升降行程 Lifting stroke mm
伸缩行程 Retracting stroke mm
升降速度 Lifting speed mm/min
伸缩速度 Retracting speed mm/min
横臂下沿离轨面最小距离
Minimum distance between boom
横臂前端允许最大荷载
Boomend maximum loading kg
立柱回转 角度 Angle
Column revolving 速度 Speed rpm
台车行走
Trolleytraveling
台车内轨距
nner span of troley rail mm
1650
50-1000
600 500 400
2000
2500
1290(移动回转式)
Movable with rotation
±180°
0.17rmp/或手动0.17 rmp/or by manual
1210(固定回转式)
stationary with rotation
焊接中心
Welding center
简体焊接
Tank welding center
筒体内纵缝
Tank inside seam
welding
筒体外环缝
Tank outside seam
welding
★可以根据客户要求定制其他规格的操作架。
We can manufacture otherkinds of column and boom according to customer's requirement.
陆生智能
Lusheng Intelligent
07 www.lushengjx.com 焊接专机
Customized welding machine
拼板焊
Steel plate butt welding machine
焊接操作机
Welding manipulator
等离子焊接机
Plasma welding machine
盘管焊接机
Coil welding machine
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 08
03 焊接滚轮架系列
WELDING ROTATOR SERIES
该滚轮架系列由自调试,可调式,液压式,倾斜式等多种形
式。用于筒体的焊接,抛光及装配等,自调试滚轮架可以根据筒
体直径的大小自行调节,可调式滚轮架可采用丝杆调节和螺钉分
档调节等,采用交流变频器控制,线速度为数字显示,先进可
靠,我们公司还可以根据客户要求定制各种焊接滚轮架。
The roller frame series by self-debugging, adjustable, hydraulic, tilt
and other forms. Used for cylinder welding, polishing and assembly,
self-debugging roller frame can be adjusted according to the size of
the cylinder diameter, adjustable roller frame can use screw adjustment and screw adjustment, AC frequency converter control, line
speed for digital display, advanced and reliable, our company can
also customize various welding roller frame according to customer
requirements.
产品特点 Product characteristics
HGZ自调式滚轮架 HGZ self aligning welding rotator
HGZ自调试焊接滚轮架
HGZself-aligning welding rotator
规格型号 Model
电磁无极调速或变频无极调速 Stepless electro-magnetic speed control
工作范围
working range
橡胶轮
Rubber roller
金属轮
Metallic roller
滚轮直径
和宽度
Rollersize
最大承重(T) Maxloading
线速度 (m/h)Linear speed
调速方式 Speed control
电机功率 (kw)Montor power
d(mm)
D(mm)
D1(mm)
W3(mm)
D2(mm)
W4(mm)
HGZ5
5
0.75
250
2300
250
100
244
20
HGZ10
10
1.1
320
2800
300
120
294
25
HGZ20
20
1.5
450
3500
350
120
344
30
HGZ40
40
3
600
4200
400
120
394
40
HGZ60
60
4
750
4800
450
120
444
50
HGZ80
80
4
850
5000
500
120
494
60
HGZ100
100
5.5
1000
5500
500
120
494
70
HGZ150
150
5.5
1200
6500
550
120
540
90
HGZ200
200
7.5
1500
8000
550
120
540
100
6-60
陆生智能
Lusheng Intelligent
09 www.lushengjx.com 可调式焊接滚轮架 Adjustable welding rotator
CHGK丝杆可调式滚轮架 CHGK Lead screw adjustable welding rotator
规格型号 Model
变频无极调速VFD Variable frequency stepless speed regulation VFD
工作范围
working range
橡胶轮
Rubber roller
金属轮
Metallic roller
最大承重(T) Maxloading
线速度 (m/h)Linear speed
调速方式 Speed control
电机功率 (kw)Montor power
d(mm)
D(mm)
D1(mm)
W3(mm)
D2(mm)
W4(mm)
2*0.18
CHGK2
2
250
1800
200
80
190
16
2*0.37 2*0.55 2*1.1 2*1.5 2*1.5
CHGK5
5
250
2300
250
100
240
20
CHGK10
10
320
2800
300
120
290
38
CHGK20
20
500
3000
350
120
340
45
CHGK40
40
600
4200
400
120
392
50
CHGK60
60
700
5000
450
120
444
6-60
规格型号 Model
变频无极调速VFD Variable frequency stepless speed regulation VFD
工作范围
working range
橡胶轮
Rubber roller
金属轮
Metallic roller
最大承重(T) Maxloading
线速度 (m/h)Linear speed
调速方式 Speed control
电机功率 (kw)Montor power
d(mm)
D(mm)
D1(mm)
W3(mm)
D2(mm)
W4(mm)
2*0.18
XHGK2
2
250
1800
200
80
190
16
2*0.37
XHGK5
5
250
2300
250
100
240
20
2*0.55
XHGK10
10
320
2800
300
120
290
38
2*0.55
XHGK20
20
500
3000
350
120
340
45
2*1.1
XHGK40
40
600
4200
400
120
394
60
2*1.5
XHGK60
60
700
5000
450
120
444
70
2*1.5
XHGK60
80
700
5500
500
120
490
70
2*2.2
XHGK100
100
700
6000
550
120
538
100
2*2.2
XHGK160
160
1000
6000
—
一
620
220
2*4
XHGK250
250
1000
7500
—
一
700
260
2*5.5
XHGK400
400
1000
7500
—
800
300
2*5.5
XHGK500
500
1000
8000
—
800
300
2*7.5
XHGK630
630
1000
8500
—
一
850
350
2*7.5
XHGK800
800
1500
9000
—
一
1000
350
2*1.1
XHGK1000
1000
1500
10000
一
一
1000
350
6-60
XHGK螺钉分档可调式滚轮架 XHGK bolt adjustable welding rotator
CHGK丝杆可调式焊接滚轮架
CHGKLead screw adjustable welding rotator
XHGK螺钉可调式焊接滚轮架
XHGK Bolt adjustable welding rotator
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 10
HGZ批量自调试焊接滚轮架
HGZ batch Self-aligning welding rotator
HGZ-20行走自调试焊接滚轮架
HGZ-20 Walkable Self-aligning welding rotator
HGZ-40吨自调试焊接滚轮架
HGZ-40 Self-aligning welding rotator
HGZ-60吨自调试焊接滚轮架
HGZ-60 Self-aligning welding rotator
XHGK-10吨行走螺钉可调式焊接滚轮架
XHGK-10 walkable bolt adjustable welding rotator
HGZ-20吨双驱自调试焊接滚轮架
HGZ-20 double drive self-aligning welding rotator
CHGK-5吨丝杆可调式焊接滚轮架
CHGK-5lead screwadjustable welding rotator
CHGK-10吨批量丝杆可调式滚轮架
CHGK-10 batchlead screwadjustable welding rotator
CHGK-20吨行走丝杆可调式焊接滚轮架
CHGK-20 Walkable lead screw adjustable welding rotator
CHGK-30吨丝杆可调式焊接滚轮架
CHGK-30 lead screw adjustable welding rotator
XHGK-20吨液压组对焊接滚轮架
CHGK-20 hydraulic height adjustable welding rotator
XHGK-80吨螺钉可调式焊接滚轮架
XHGK-80 Bolt adjustable welding rotator
陆生智能
Lusheng Intelligent
11 www.lushengjx.com
400吨放窜滚轮架
400 tons of channeling roller frame
长轴滚轮架
Long shaft roller frame
压紧式滚轮架
Compact roller frame
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 12
陆生智能
Lusheng Intelligent
13 www.lushengjx.com 04 焊接变位机系列
WELDING POSITIONER SERIES
焊接变位机为焊接法兰及盘状类工件的专用设备,可使工件
实现360°回转或者0-90°/120°翻转,可与操作机、弧焊电源
配套使用,使工件达到理想的焊接位置,回转速度采用变频器无
级调速,运转平稳。结构形式可分为单座倾翻式、头尾式、头尾
升降式、L型回转翻转式等。特殊要求另行设计。
Welding positioner for special welding equipment,flange and disc
type workpiece, the workpiece rotary 360°or0-90°/120°flip, with
operation machine and welding power supporting the use of the
workpiece to achieve the ideal welding position, rotation speed by
frequency converter stepless speed regulation,stable operation. The
structure can be divided into single tilting type, head and tail, head
and taillift type, L type rotary turning type etc.. Special requirements
to be designed separately.
产品特点 Product characteristics
主要技术参数 Main Technical parameters
HB标准焊接变位机
HGZself-aligning welding rotator
液压升降变位机
Hydraulic lifting positioner
规格型号
额定承载重量
回转速度rpm
回转调速方式
翻转速度rpm
工作台直径mm
最大偏心距mm
最大重心距mm
翻转角度T
回转电机功率kw
翻转电机功率kw
翻转中心高mm
Model
Related loading
Revolve speed
Speed adjusting way of Revolve
Tit speed
Work-table dia
Max eccentricity distance
Max gravity center distance
It ina angle
Revolve motor power
Tilting motor power
Tuming center height
HB-1
100
0.3-3
400
100
0.12
370
HB-3
300
0.15-1.5
600
100
0.18
545
HB-6
600
0.12-1.2
0.8
1000
150
200
0.37
0.37
720
HB-12
1200
0.1-1
0.8
1100
200
300
0.55
0.75
830
HB-20
2000
0.08-0.8
0.55
1200
200
300
0.75
1.1
1100
HB-30
3000
0.7-0.7
0.3
1400
200
300
1.1
1.1
1150
HB-50
5000
0.05-0.5
0.25
1500
200
300
2.2
1.5
1200
HB-100
10000
0.05-0.5
0.2
2000
200
400
3
4
1550
HB-150
15000
0.02-0.4
0.2
2500
200
400
3
5.5
1800
HB-200
20000
0.02-0.4
0.15
2500
200
500
4
7.5
2000
0-90° 0-120°
手动Manual
回转变频调速 Rotation speed VPD control
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 14
固定式头尾变位机
Stationary type head and tailweiding positioner
30吨升降变位机
30T lifting welding positioner
铝罐焊接专机
Aluminum can welding machine
特制焊接平台
Special welding table
水平回转平台
Revolving table
L型变位机
L type welding positioner
头尾式变位机
Head and tailtype welding positioner
陆生智能
Lusheng Intelligent
15 www.lushengjx.com 1吨焊接变位机
1 ton welding positioner
3吨焊接变位机
3tons welding positioner
5吨焊接变位机
5tons welding positione
8吨焊接变位机
8 tons welding positioner
30吨非标定制变位机
30 tons customized weldingpositioner
2吨焊接变位机
2 tons welding positioner
升降式焊接变位机
Elevating welding positioner
05 链条翻转机
CHAIN TILTER
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
www.lushengjx.com 16
陆生智能
Lusheng Intelligent
17 www.lushengjx.com 06 拼焊矫一体机
ASSEMBLING-WELDING-STRAIGHTENING MACHINE
PHJ系列H型钢拼焊矫一体机是生产焊接H型钢的一种高效设备,可在同一台机器上同时完成H型钢的精确拼装组立、埋弧焊
焊接、翼缘板焊接变形的矫正。工件成“I”组立焊接,适合于生产焊脚高度在8mm以下的轻型H型钢。该机器占地小,省去了单
台机器生产时各工序间的吊转等环节,效率提高很多,是一款科技含量高、经济实用的生产设备。
PHJ series H-beam welding straightening machine is an efficient equipment for the production of welding H-beam steel. It can complete the precise
assembly, submerged arc welding and deformation correction of flange plate in the same machine. The workpiece is welded into \"I\" group, which is
suitable for the production of light H-shaped steel with welding foot height below 8mm. The machine occupies a small area, saves the lifting and
rotation between the processes of a single machine production, and improves the efficiency a lot. It is a production equipment with high scientific
and technological content and economic and practical.
产品特点 Product characteristics
主要技术参数 Main Technical parameters
规格型号 Type
翼板厚度 Flange thickness
翼板宽度 Flange width
腹板厚度 Web thickness
腹板高度 Web height
工件长度 Beam length
6-25mm
200-800mm
5-20mm
PHJ15 PHJ18 PHJ20
200-1500mm 200-1800mm
4000-15000mm
200-2000mm
07 切割机系列
CUTTING MACHINE SERIES
该切割机是一种高效率的板条切割设备,纵向割炬可根据要
求配置,一次可同时加工多块条板,并配套氧气一乙炔(丙烷)汇流
排,避免了频繁更换气瓶,采用交流变频技术调速控制,运行安
全,可靠。
The cutting machine is a high-efficiency slat cutting equipment, the
longitudinal cutting torch can be configured according to the
requirements, and can process multiple slats at the same time, and
supporting the oxygen-acetylene (propane) bus, to avoid frequent
replacement of gas cylinders, AC frequency conversion technology
speed control, safe and reliable operation.
产品特点 Product characteristics
直条火焰切對机 Multi-head Flame Cutting Machine
主要技术参数 Main Technical parameters
多头直条切割机
Multi-head strip cutting machine
轨距 4000mm
3200mm
230mm
80mm
6-100mm
0.05-2m/min
0.05-6m/min
2000mm/min
6000mm/min
5000mm
4200mm
230mm
80mm
6-100mm
0.05-2m/min
0.05-6m/min
2000mm/min
6000mm/min
6000mm
5200mm
230mm
80mm
6-100mm
0.05-2m/min
0.05-6m/min
2000mm/min
6000mm/ming
Ra12.5
±0.5
P=1MPa
P=0.1MPa
AC220V±10%
Rails span
切面粗糙度
Section roughness
重复精度
Repeatability
主管道
Main Pipes
(氧气)
Oxygen
(乙炔)
Acetylene
(电压)
Voltage
(频率)
Frequency
电源总功率
Total Power
有效切割宽度
数控CNC
直条Strip
Effective cutting width
最小切割宽度
Min.cutting width
切割钢板速度
speed of steel
plate-cutting
最大返回速度
Max return speed
切割钢板厚度
Cut plate thickness
变频调速Frequency converter
伺服驱动
Servo driving
变频调速Frequency converter
伺服驱动
Servo driving
±0.5mm/1000mm
50Hz
1.5kwy
切割精度 Cuting Precision
焊接自动化研发、制造、销售一站式供应商
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该系列数控切割机采用门式结构,单边或双边驱动,将电脑控制、精密机械及氧燃气(等离子)切割三者相结合的高效率、高
性能的自动化设备。
This series of CNC cutting machine adopts gate-type structure, one side or two side drive, computer control, precision machinery and oxygen gas
(plasma) cutting three combination of high efficiency, high performance automation equipment.
数控切割机 CNC CUTTING MACHINE
数控系统 CNC SYSTEM
单边驱动切割机
Single drive cutting machine
自动调高/自动点火
Auto height adjustment Auto ignition
4割炬CNC切割机
4-torch CNC flame cutting machine
三割炬
Triple torch
CNC等离子切割
CNC Plasma cutting machine
美国海宝EDGE Ⅱ
America Hyperterm EDGE ll
发格 8035
FAGOR8035
上海交大 AX-CNC
Shanghai Jiaoda AX-CNC
斯达特 SH2000
START SH2000
双边驱动切割机
Double Drive Cutting Machine
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Lusheng Intelligent
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该组立机其翼板、腹板、夹紧对中、定位、自动点焊等过程均采用日本三菱可编程序控制器及交流变频器控制,从而实现自
动化控制比一般产品效率高出一倍以上。工作稳定可靠,焊枪设有跟踪导弧装置,能够确保点焊质量。
The process of wing plate, web plate, clamping centering, positioning and automatic spot welding are controlled by Mitsubishi programmable
controller and AC inverter, so as to realize automatic control efficiency more than double that of general products. The work is stable and reliable,
and the welding gun is equipped with a tracking arc guide device to ensure the spot welding quality.
08 H型钢组立机
AUTO ASSEMBLYMACHINE FORH-BEAM
主要技术参数 Main Technical parameters
型 号
高 Height
工件长度 Work-piece length
组立速度 Assembling speed
装机功率 Machine power
厚 Thickness
宽 Width
厚 Thickness
腹板尺寸
Type
Web of Size
翼板尺寸
Size of Flange
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request
YZ 15
200-1500mm
6-32mm
200-800mm
6-40mm
4000-15000mm
0.5-6m/min
主机11KW Main driving motor power 11kw
2台气保焊机功率 2x12.5KVA Welding machine power: 2x12.5KVA
200-1800mm 200-2000mm
YZ 18 YZ 20
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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该系列设备以贯穿清理室的机动辊道为工件的运载装置,工件在道上前进的同时接受来自不同方位钢丸的抛射清理,采用连
续通过式作业方式,广泛应用于钢结构、石化、起重机械等机械行业的结构件、钢板、钢管的抛丸清理,具有处理结构件、钢
板、钢管等多功能的特点。
This series of machine belong to the roller type shot blast-cleaning machine, and mainly used to de-stress and surface de-rust the steel structures,
such as Large-scale H steel, etc in the construction and bridge professions. We can design different size of shot blasting machine for H beam and
other structure steel according to customer's demand.
OH系列型钢、钢结构抛丸清理机 OH SERIES STRUCTURE STEEL SHOT BLASTING MACHINE
主要技术参数 Main Technical parameters
型 号
Miodel
清理工件尺寸截面(宽x高)
Werkpiece section(w\"H)(mm)
清理工件尺寸长度
Workpiece length(mm)
抛丸器抛丸量
Shot-blasting capaciry(kg/min)
抛丸器功率
Shot blast electromotor power(kw)
除尘风量
Ventilation capacity(m3/h)
总功率
Total power(kw)
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request 陆生智能
Lusheng Intelligent
21 www.lushengjx.com QH126
600x1200
≤15000
6x200
6x11
12000
78
QH128
600x1200
6x200
6x11
12000
98
QH158
800x1200
6x200
6x11
15000
102
QH168
800x1600
8x200
8x11
15000
124
QH1810
1000x1800
8x200
8x11
15000
124
QH2020
2000x2000
12x250
12x15
40000
124
龙门式焊接机具有A型龙门式自动焊接机和T型双悬臂式自动焊接机两种类型;采用交流变频器控制,运行平稳可靠,并具有
快速返程功能;跟踪导弧机构为三轴跟踪,确保正确对中焊缝不偏弧;主机与焊机实行一体化联动控制,并配有焊剂自动输送回收
系统,操作方便效率高。T型双悬臂式自动焊接机一次可同时加工二根型钢,且型钢的腹板高度不受主机限制。
Gantry welding machine has two types: A type gantry automatic welding machine and T type double cantilever automatic welding machine. Ac
inverter control, stable and reliable operation, and with fast return function; The arc tracking and guiding mechanism is three-axis tracking to ensure
the correct alignment of the weld without arc deflection; The main machine and the welding machine implement integrated linkage control, and
equipped with automatic flux transfer and recovery system, easy to operate and high efficiency. T-type double cantilever automatic welding machine
can process two sections of steel at the same time, and the height of the web of the section steel is not restricted by the main machine.
09 龙门式焊接机
GANTRY STYLE WELDING MACHINE
主要技术参数 Main Technical parameters
T型龙门式焊接机 T TYPE GANTRY WELDING MACHINE
型 号 Type
腹板高度 Height of the web (mm)
翼板宽度 Width of the flange(mm)
H型钢长度 Length of H-beam
焊机型号 Welding machines
焊接形式 Welding mode
焊接速度 Welding velocity
轨 距 Track distance
装机功率 Power of the assembling machine
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request
200-1200mm
200-800mm
4000-15000mm
船形焊 Ship-welding
0.15-2.5m/min
4000/5000mm
200-2000mm
200-800mm
4000-15000mm
YZA YZT
1000型自动埋弧机2台
1000Auto-submerged arc welding machine:2 sets
1000型自动埋弧机2台
1000Auto-submerged arc welding machine:2 sets
13Kw(不含焊机 welding machine power is excluded)
船形焊 Ship-welding
0.15-2.5m/min
1400/2000mm
13Kw(不含焊机 welding machine power is excluded)
焊接自动化研发、制造、销售一站式供应商
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龙门式焊接机具有A型龙门式自动焊接机和T型双悬臂式自动焊接机两种类型;采用交流变频器控制,运行平稳可靠,并具有
快速返程功能;跟踪导弧机构为三轴跟踪,确保正确对中焊缝不偏弧;主机与焊机实行一体化联动控制,并配有焊剂自动输送回收
系统,操作方便效率高。T型双悬臂式自动焊接机一次可同时加工二根型钢,且型钢的腹板高度不受主机限制。
Gantry welding machine has two types: A type gantry automatic welding machine and T type double cantilever automatic welding machine. Ac
inverter control, stable and reliable operation, and with fast return function; The arc tracking and guiding mechanism is three-axis tracking to ensure
the correct alignment of the weld without arc deflection; The main machine and the welding machine implement integrated linkage control, and
equipped with automatic flux transfer and recovery system, easy to operate and high efficiency. T-type double cantilever automatic welding machine
can process two sections of steel at the same time, and the height of the web of the section steel is not restricted by the main machine.
A型龙门式焊接机 A TTYPE GANTRY WELDING MACHINE
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焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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该机为矫正焊接后H型钢翼缘板变形的专用设备,具有结构简单,操作方便,效率高,工作可靠等特点。
This machine is specially for straightening after welding. lt has the features of easy operation, high eficency and reliable working etc.
10 H型钢矫正机
H-BEAM STRAIGHTENING MACHINE
主要技术参数 Main Technical parameters
冀缘矫正机 FLANGE STRAIGHTENING MACHINE
型 号 Type
翼板宽度 Width of flange
翼板厚度 Thickness of flange
腹板最小高度 Min height of web
材 质 Material
组立速度 Assembling speed
整机功率 Power of complete machine
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request
200-800
≤40mm
150mm
Q235A
0.5-8m/min
15.2kw
YZJ-40
液压矫正机用干翼板厚度较大的H型钢的角变形矫正,液压缸从下向上顶伸矫正,矫正力量大,驱动扭矩高,矫正效率高,
质量好,广泛应用在火电炉架、大型钢结构建筑、钢桥、水工等行业。
The Angle deformation correction of H beam steel with large dry wing plate thickness and the hydraulic cylinder stretching from the bottom to the
top correction have large correcting force, high driving torque, high correcting efficiency and good quality, and are widely used in electric furnace
frame, large steel structure building, steel bridge, hydraulic industry and so on.
液压矫正机 HYDRAULIC STRAIGHTENING MACHINE
主要技术参数 Main Technical parameters
型 号 Type
翼板宽度 Width of flange
翼板厚度 Thickness of flange
腹板最小高度 Min height of web
材 质 Material
矫正速度 Straightening speed
整机功率 Power of complete machine
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request
180-800mm
<60mm
350mm
Q345
6.3m/min
37kw
200-1000mm
<80mm
350mm
Q345
6.3m/min
52kw
YZJ60B YZJ80B
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该生产线由数控切割机、H型钢自动组立机、H型钢龙门式自动焊接机或悬臂自动焊接机、H型钢翼缘矫正机、H型钢抛丸机
等主要设备组成。生产工艺上为设备联动操作,工件通过翻转架及辊道转运,整线比较灵活,可在不同的工艺段添加设备,以提
高生产效率。
The production line is composed of CNC cutting machine, H-beam automatic erection machine, H-beam gantry automatic welding machine or
cantilever automatic welding machine, H-beam flange straightening machine, H-beam shot blasting machine and other main equipment. The production process is equipment linkage operation, the workpiece is transferred through the turnover frame and roller table, the whole line is more flexible,
and equipment can be added in different process segments to improve production efficiency.
11 H刑钢自动生产线
H-BEAM STEEL PRODUCTION LINE
焊接自动化研发、制造、销售一站式供应商
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YZC悬臂式H型钢自动焊接机,采用进口交流变频器控制,运
行平稳可靠,并具有快速返程功能,跟踪导弧机构为三轴跟踪,确保
正确对中焊缝不偏弧。主机与焊机实行一体化联动控制,并配套焊剂
自动输送回收系统,操作方便效率高。
YZC cantilever type H-beam automatic welding machine, using imported AC
inverter control, stable and reliable operation, and with fast return function,
tracking arc guide mechanism for three-axis tracking, to ensure that the
correct alignment of the weld does not skew. The main machine and the
welding machine implement integrated linkage control, and the matching flux
automatic conveying and recycling system, easy to operate and high efficiency.
为了减少行车的使用频率,提高转运、翻转效率,我们配置了液压移动翻转机、移钢机、翻转支架等,实现了焊接、矫正全
过程的自动转运、翻转。
In order to reduce the frequency of driving and improve the efficiency of transfer and turnover, we have configured hydraulic mobile turning
machine, steel moving machine, turnover bracket, etc., to realize the automatic transfer and turnover of the whole process of welding and correction.
悬臂式自动焊接机 CANTILEVER WELDING MACHINE
主要技术参数 Main Technical parameters
型 号 Type
腹板高度 Height of web(mm)
翼板宽度 Width of flange(mm)
H型钢长度 Length of H-beam
焊机型号 Welding machines
焊接形式 Welding mode
焊接速度 Welding velocity
返程速度 Reverse velocity
轨 距 Track distance
整机功率 Power of the assembling machine
注:特殊规格可根据客户具体要求另行定制 We can make the equipment as per your request
200-2000mm
200-800mm
4000-15000mm
MZ-1000型自动埋弧焊机1台 1 set of MZ-1000 saw welding machine
船型焊 Ship-welding
0.3~3m/min
4.5m/min
1150mm
2.2kw(不含焊机Welding machine power is excluded)
YZC
60°翻转机
60° turnaround
移钢机
Shifting machine
90°翻转机
90°Turnaround
180°液压翻转机
180°Hydraulic Rotary
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产品特性 Product characteristics
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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该生产线主要由数控/多头直条切割机、U型/箱型组立一体机、悬臂式电渣焊机、龙门式自动焊接机、端面铣、铣边机、隔
板组装机、及辊道等辅件组成。
The production line is mainly composed of CNC/multi-head straight cutting machine, U-type/box-type assembly machine, cantilever electroslag
welding machine, gantry automatic welding machine, end milling, edge milling machine, separator assembly machine, and roller table and other
auxiliary parts.
12 箱型梁生产线
BASIC PRODUCTION FLOW OF BOX BEAM PRODUCTION LINE
基本生产流程
陆生智能
Lusheng Intelligent
29 www.lushengjx.com 主要技术参数 Main Technical parameters
长 度 Length
截面尺寸 Sectional size
板 厚 Thickness of plate
单件重量 Weight
4000~15000mm
300x300mm2~1200x1200mm2
20~80mm
≤20000kg
箱型梁工艺步骤 Box beam process steps
① 隔板组装机
Vertical Diaphragm Assembly Machine
②③ U型/箱型组立一体机
U type/box type integrated machine
④ 箱型内缝焊
Box type inseam welding
⑤⑥ 电渣焊
Electroslag welding
⑦ 箱型梁埋弧焊
Box beam submerged arc welding
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13 大梁翻转机
BEAM TURNOVER MACHINE
大梁翻转架 BEAM TURNOVER MACHINE
大梁翻转工艺步骤
90°翻转 90°turning
通过二次90°翻转即能实现工件180°翻转 By rotating two times 90°, it can realize workpiece rotate 180 degrees
180°翻转 180°turning
BEAM TURNOVER MACHINE RUNNING STEPS
移动式90°液压翻转机
Moving type 90° hydraulic overturning machine
① 设备移动至工件下方
The device is moved below the workpiece
⑥ 下放工件至定位块
Lower the job to the locating block
⑤ 移动工件至定位块所需位置
Move the workpiece to the desired position
of the positioning block
④ 一侧臂下落,另一侧臂同时上升,
实现工件90°翻转
One arm falls, the other arm rises at the same time,
Achieve 90° rotation of the workpiece
② 翻转一侧臂成90°,靠拢工件
Flip one arm to 90°, close to the workpiece
③ 抬升工件脱开定位块
Lift the work piece out of the positioning block
移动式180°液压翻转机
Moving type 180° hydraulic overturning machine
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Lusheng Intelligent
31 www.lushengjx.com 端面铣床由铣削头、升降立柱、工作台、床身、机械进给系统、电气控制系统、导轨防护装置、刀具等部分组成。本机床用
于焊接或轧制成型的H型钢或箱型梁端面铣削加工,能铣削的最大工件端面为1200X1500MM,最小工件端面为300X200MM
的型钢;还可以铣削H型钢或BOX型钢侧面。本机床操作方便、结构简单、调整迅速等优点,是焊接型钢专业生产厂家的必备设
备之一。
The end milling machine is composed of milling head, lifting column, table, bed, mechanical feed system, electrical control system, guide rail protection device, cutting tool
and other parts. This machine is used for welding or rolling H-beam or box beam end milling processing, can be milling the maximum workpiece end face of 1200X1500MM,
the minimum workpiece end face of 300X200MM steel; You can also mill the sides of H-shaped or BOX steel. This machine tool has the advantages of convenient operation,
simple structure, quick adjustment, etc. It is one of the necessary equipment for professional manufacturers of welded steel.
14 端面铣
FACE MILLING MACHINE
主要技术参数 Main Technical parameters
规格型号 Type
加工端面范围(mm) Section range
水平铣削速度(mm/min) Horizontal milling speed
垂直铣削速度(mm/min) Vertial milling speed
铣制角度( °) Miling angle
铣削头规格 Milling head
刀盘转速(rpm) Knife roating speed
适用刀盘直径(mm) Knife diameter
800x1000
50-440
22-550
0-45
TX32A
125-800
125-250
YZDX-0810
1200x1500
50-440
22-550
0-45
TX32A
125-630
125-250
YZDX-1215
1500x2000
50-440
22-550
0-45
TX32A
125-630
125-250
YZDX-1520
数控端面铣 CNC Face Milling Machine 普通端面铣 Standard Face Milling Machine
焊接自动化研发、制造、销售一站式供应商
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该系列铣边机是以铣代创、焊接前加工板材坡口的先进高效的铣削设备。相对于刨边机,节省能源、投资低、加工表面精度
高。是压力容器、造船、电力、化工、钢结构等行业实现焊接自动化必不可少的装备。标准产品配置单个铣削单元及工进机构,
也可配置两套铣削单元。
This series of edge milling machine is an advanced and efficient milling equipment which is used to create and process sheet bevels before welding. Compared with the edge
planer, it saves energy, has low investment and high surface precision. It is an indispensable equipment for welding automation in pressure vessel, shipbuilding, electric
power, chemical industry, steel structure and other industries. A single milling unit and machining mechanism are standard, and two sets of milling units can also be
configured.
15 坡口设备
BEVELING EQUIPMENT
铣边机 Edge milling machine
主要技术参数 Main Technical parameters
规格型号 Type
铣削角度 The miling angle
加工钢板厚度(mm) The trickness of proessed steel plate
横向铣削行走速度(m/min ) The traveling speed of corsswise miling
铣削返程速度(m/min) Back stroke speed
铣削主轴转速(m/min) Speed of miling spindle
液压系统工作压力(mpa) The working pressure of hydraulic pressure system
支撑平台缸数(只) The numbers of cylinders
支撑平台距地面高度(mm) The height between platfom and ground
进给电机功率(kw) The power of driving motor
铣削电机功率(kw) The power of miling motor
油泵电机功率(kw) The power of oil pump motor
0.45°
6-50
0.1-1m/m
5m/min
80-400
≤3.5
900
1.5KW
5.5KW
XBJ-6 XBJ-9 XBJ-12
8 11 15
4 4 5.5
陆生智能
Lusheng Intelligent
33 www.lushengjx.com 1.可以使用埋弧焊或者气保焊
2.最小筒体直径可达到400mm
3.内置视频焊缝监控系统
4.全程采用变频调速,焊接稳定
1. Submerged arc welding or gas shielded welding can be used
2. The minimum cylinder diameter can reach 400mm
3. Built-in video weld monitoring system
4. The whole process adopts frequency control, welding stability
技术特点 Technical characters
12米筒体焊接线是由12米筒体内纵缝焊接机及12米筒体外纵缝焊接机组成,适用于最长12米筒体的内外纵缝焊接。
12 meter pipe weldingline is consist of 12 meter pipeinside longitudinal seam welding machine and 12 meter pipe outside longitudinal seam welding machine,it is suitable
for 12 meter pipe welding.
16 12米筒体焊接线
12METER PIPE WELDINGLINE
主要技术参数 Main Technical parameters
筒体材质
Pipematerial
12米筒体内纵缝焊接机
12 meter pipe inside ongitdinal seam welding machine
12米筒体外纵缝焊接机
12 meter pipe outside longtudinal seamwelding machine
碳钢
Carbon steel
筒体长度
Pipelength
12m
筒体直径范围
Pipe diameter
400-1500mm
筒体厚度范围
Pipe thickness
6-20mm
焊接速度
Welding speed
0.4-1.2m/min
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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陆生智能
Lusheng Intelligent
35 www.lushengjx.com 1.激光电源功率:500w,750w,1000w,2000w,3000w,4000w,6000w等
2.切割尺寸:是3000*1500mm,6000*150mm0,4000*2000mm,6000*2000mm,12000*1500mm
3.可以搭配单平台,双平台及包围
4.激光器可以是武汉锐科或者德国PG
5.可以同时切割板材和管子
6.切割材质:不锈钢,碳钢,合金钢,铜,黄铜,硅钢,镀锌钢,镍钛合金,镍铬合金,钛合金等金属材料
1.With Fiber laser source:500W,750W,1000W,2000W/3000W,4000W,6000W etc
2.Cuting size:3000*1500mm,6000*150mm0,4000*2000mm,6000*2000mm,12000*1500mm
3.With Singletable//exchangetable//cover
4.With Raycus or IPG laser source
5.With both steel sheet and pipe cutting
6.Cuting malterialsstainless steel, carbon steel, alloy steel,copper,brass, slicon steel, gavanized steel,nickel titanium alloy, nikeel chromium alloy,
titanium alloy and other metalmaterials
17 激光切割机系列
CNCLASER CUTINGMACHINE SERIES
简介 Introduction
配置 Configurations
Worthing or Raylools
cuting head
Japan YASKAWA Servo motor JRayus orIPG Laser Sourcs Taiwan TBl Ball screw
Japan SMC Schneider Electrical parts Taiwan HIWIN Guide Shaft Cypcut operatingsystem
JapanNSK bearng Tongieispecial Cdd waler macfine Tawan APEX France Motovario reducer
焊接自动化研发、制造、销售一站式供应商
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LF-3015CR LF-3015G
LF-3015GC LF-3015GCR
LF-3015GR LF-3015LN
陆生智能
Lusheng Intelligent
37 www.lushengjx.com 网架焊接机,机身为钢板及型材拼装制造,结构件退火处理,坚实稳固;可实现焊枪摆动焊接,焊枪手动调整,主、副顶紧
装置液压自动夹紧杆件,焊接完成自动松开,工件顶升装置采用手动丝杆升降,机身长7.2米,宽900cm,焊缝最大可焊接
3CM—5CM缝隙,焊接杆件长5米5以内,直径范围42mm—180mm。
Grid welding machine, fuselage for steel plate and profile assembly manufacturing, structural parts annealing treatment, solid and
stable; It can realize swing welding of welding gun, manual adjustment of welding gun, hydraulic automatic clamping of the main
and auxiliary top tightening device, automatic release after welding, manual screw lifting device, fuselage 7.2 meters long, 900cm
wide, welding seam can be welded up to 3cm-5cm gap, welding rod length within 5 meters 5, diameter range of 42mm-180mm.
18 网架焊接机
SPACE FRAME WELDING MACHINE
铣边机 Edge milling machine
主要技术参数 Main Technical parameters
管子材质
Pipe Material
碳钢
Carbon steel
气保焊
Mig welding
管子直径范围
Pipe diameter
42-180mm
管子长度范围
Pipe length
800-5500mm
焊接方式
Welding method
焊丝直径
Wire size
1.2-1.6mm
焊接自动化研发、制造、销售一站式供应商
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陆生智能
Lusheng Intelligent
39 www.lushengjx.com 1.成品去毛刺;
2.产品表面除锈;
3.成品表面抛光;
4.成品表面清洁;
5.去除产品上的氧化膜(不会损坏表面和精度)
1.Finished proclucts Deburing;
2.Procuct surface Rust removing;
3.Finished products surface polishing;
4.Finished products surface cleaning;
5.Remove Oxide film on proclucts(it wil not damage
surface and precision)
19 磁力抛光机
MAGNETIC POLISHING MACHINE
产品用途 Product usage
主要技术参数 Main Technical parameters
规格型号
Type
抛光桶尺寸
Polshing tank size
电机功率
Motor power
机器尺寸
Machine size
电控箱尺寸
Control cabinet size
机器重量
Machine Weight
最大抛光量
Max polshing weight
R-G08
420*420mm
8 -10kg
1.5kw
640*520*1100mm
无NM
110kg
R-G12
520*520mm
10 -13kg
2.2kw
740*620*1100mm
无NM
150kg
R-G18
620*620mm
26 - 30kg
4kw
840*720*1100mm
无NM
200kg
R-G218
2000*720mm
32 - 36kg
4*2kw
2200*820*1100mm
530*350*1050mm
410kg
R-G210
2000*620mm
16 -18kg
3*2kw
2200*720*1100mm
530*350*1050mm
320kg
R-G110
1000*520mm
16 -18kg
3kw
1200*620*1100mm
530*350*1050mm
200kg
R-G110
6000*620mm
100-150kg
4*6kw
6500*720*1100mm
530*350*1050mm
1800kg
焊接自动化研发、制造、销售一站式供应商
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陆生智能
Lusheng Intelligent
41 www.lushengjx.com 20 焊接机器人
WELDING ROBOT
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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陆生智能
Lusheng Intelligent
43 www.lushengjx.com
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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陆生智能
Lusheng Intelligent
43 www.lushengjx.com
焊接自动化研发、制造、销售一站式供应商
Welding automation R & D, manufacturing, sales one-stop supplier
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21 埃森展
ESSEN FAIR
22 合作客户
COOPERATIVE CUSTOMER
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