海庆扬州
Professional manufacturer of water systems 水系统专业制造商
扬州海康水处理科技有限公司YANGZHOU HAIKANG WATER TREATMENT TECHNOLOGY CO..LTD
地址:江苏省宝应县城西工业集中区创业路
电话:0514-88802028
手机:18852762028
网址:www.yzhkscl.com
邮箱:18852762028@163.com
Add: Chuangye Road, Chengxi Industrial Concentration Zone, Baoying County, Jiangsu Province
Tel:0514-88802028
Cellphone:18852762028
Website: www.yzhkscl.com
Email:18852762028@163.com
海康(Haikang)版权所有
采用生态纸印刷Apdopt Ecological Paper To Prirnt
设计印刷 金卓策划 18005875567
扬州海康水处理科技有限公司,位于风景秀丽、交通便利的江苏省宝应县城西工业集中区,是一家在水处理领域具有深厚专业背景和丰富实践经验的高新技术企业。公司致力于服务制药、医疗、食品、饮料、日化、生物科技、精细化工、海水淡化以及污水处理等多个行业,专注于这些行业中水处理工程的新建与升级改造项目。
扬州海康水处理科技有限公司凭借其强大的技术研发能力和先进的生产制造工艺,能够为客户提供从设计、制造到安装调试、售后服务的全方位、一站式的制水设备成套解决方案。公司的核心产品包括但不限于各种规模的纯净水生产设备、超纯水系统、反渗透装置、离子交换设备、EDI电除盐系统、污水及废水处理系统等,这些设备均严格按照国际标准和行业规范进行设计和生产,确保水质达到或超过客户的实际需求。
在制药行业,公司提供的设备能够满足GMP认证对水质的高标准要求;在食品和饮料领域,设备确保生产用水的安全性与纯净度,提升产品品质;在日化及生物科技行业,定制化解决方案助力客户实现特定工艺的水质需求;而在精细化工及海水淡化领域,扬州海康则凭借高效节能的技术方案,帮助客户实现资源的最优化利用。
扬州海康水处理科技有限公司秉持“科技创新、质量为本、服务至上”的经营理念,不断追求技术创新和服务优化,以优质的产品和专业的服务赢得了国内外客户的广泛赞誉和信赖。未来,公司将继续深耕水处理技术,为更多行业提供高效、环保、智能的水处理解决方案,携手客户共创美好未来。
Yangzhou Haikang Water Treatment Technology Co., Ltd. is located in the West Industrial Concentration Zone of Baoying County, Jiangsu Province, with beautiful scenery and convenient transportation. It is a high-tech enterprise with profound professional background and rich practical experience in the field of water treatment. The company is committed to serving multiple industries such as pharmaceuticals, healthcare, food, beverages, daily chemicals, biotechnology, fine chemicals, seawater desalination, and sewage treatment, focusing on the construction and upgrading of water treatment projects in these industries.Yangzhou Haikang Water Treatment Technology Co., Ltd., with its strong technical research and development capabilities and advanced production and manufacturing processes, can provide customers with a comprehensive and one-stop solution for water treatment equipment from design, manufacturing, installation and commissioning, and after-sales service. The company's core products include but are not limited to various scales of pure water production equipment, ultra pure water systems, reverse osmosis devices, ion exchange equipment, EDi electric desalination systems. sewage and wastewater treatment systems, etc. These devices are designed and produced strictly in accordance with international standards and industry specifications to ensure that water quality meets or exceeds the actual needs of customers.In the pharmaceutical industry, the equipment provided by the company can meet the high water quality standards reguired by GMP certification; In the food and beverage industry, equipment ensures the safety and purity of production water, improving product quality: In the daily chemical and biotechnology industries, customized solutions help customers achieve specific water quality requirements for their processes; In the fields of fine chemicals and seawater desalination, Yangzhou Hikvision helps customers achieve optimal resource utilization through efficient and energysaving technology solutions.Yangzhou Haikang Water Treatment Technology Co., Ltd. adheres to the business philosophy of "technological innovation, quality-oriented, and service-oriented", constantly pursuing technological innovation and service optimization, and has won wide praise and trust from domestic and foreign customers with highquality products and professional services. In the future, the company will continue to deeply cultivate water treatment technology, provide efficient, environmentally friendly, and intelligent water treatment solutions for more industries, and work together with customers to create a better future.
金卓策划 18005875567
让海康产品尽显一流品质 Let Haikang products showcase first-class quality
金卓策划 18005875567
APPLICATION AREA
应用领域
医药行业用水Medical Industry-use Water
医用大输液、肾透析、注射剂、医药制剂等 Medical-used transfusion,Kidney dialysis ,parenteral injection,medical preparation and so on
化工行业工艺用水 Chemistry Industry-used Water
化工冷却、化肥、化学药剂制造 Chemistry cooling,fertilizer and chemistry medicine producing
工业产品制造用水 Industrial product Producing-used Water
汽车、家电涂装、涂料、油漆、精细加工清洗等 Car and electric appliance package;oil paint dope and refined processing washing and so on
中药提取
Chinese medicine extraction 中药、西药、淀粉、味精、食乳品、化工等 Chinese medicine, Western medicine, starch, monosodium glutamate,food and dairy, chemicaland so on
食品工业用水
饮用纯净水、矿泉水、饮料、啤酒、乳业等 drinkable purified water,mineral water,drink, beer,milk and so on
海水,苦咸水淡化
海岛、舰船、高盐碱地区生活用水改善 improving life water on sea island,fleet,and in high-salt area
楼宇,社区优质供水
Water supply for buildings and communities
星级宾馆、机场、房产物业纯水网络系统等
purified water supply system in star-grade hotels, airports
and real-estate
电子工业用水 Electronic Industry-used Water 单晶硅半导体、集成电路块、显像管制造系统 monocrystal silicon semiconductor, integrate circuit block, and display tube producing system
电力行业锅炉补给水 Electronic power Industry Boiler Supplying Water 热力、火力发电锅炉,中、低压锅炉动力系统 heating and fire Electronic power boiler dynamic system
精细化工,精尖学科用水
Refined Chemistry,adcancing subjects-use water
化装品、洗涤剂、生物化工、基因工程等
cosmetic,detergent, biological chemistry ,genetic engineering
and so on
其他 Other 节水灌溉、汽车清洗、游泳池、污水处理、不锈钢非标制品等 water-saving irrigation,car-washing, swimming pool, stainless non- standard products and so on
TEST EQUIPMENT
检测设备
金卓策划 18005875567
海纳百川康泽四溢 Embrace all rivers; Kangze overflowing
01 交钥匙工程安装Installation Of Turnkey Projects
03 纯化水系统 Purified Water System
05 高纯水制备系统Purified Water Production System
07 LD-S系列多效蒸馏水机Ld-s Multi-effect Water Distiller
09内螺旋多效蒸馏水机 Internal Spiral Multi Effect Distilled Water Machine
PRODUCT CATALOG产品目录
11 纯蒸汽发生器 Purity Steam Generator
18 换热器 heat exchanger
13 超滤膜设备 Ultrafiltration Membrane Equipment
19 验证服务 Verification Service
14 分配系统Distribution System
20 经典V模型 Classical V Model
15WJG针剂配液机组 Wjg Injection Preparation Unit
21 卫生级管阀/配件 Sanitation-graded Pipe Valve Series
17 CIP清洗系统Cip System
金卓策划 18005875567
INSTALLATION
Of Turnkey Projects交钥匙工程安装
流程控制 Flow control
-用户需求(URS,甲方完成、供应商配合,规范阶段)。
-自动控制系统概述(规范阶段)。
-工艺管道仪表流程图。
-控制系统IO/模块配置表(输入输出)。
-设备、阀门、仪器仪表清单。
- 设计说明。
-功能说明(FS,规范阶段)。
-硬件设计说明(HDS,规范阶段)。
-软件设计说明(SDS,规范阶段)。
- 控制系统网络结构图。
-风险分析(风险评估、控制)(规范阶段)。
-设计确认(DQ)(规范阶段)。
-软件开发设计(配置或编程阶段)。
-软件开发编码以及相应文件(配置或编程阶段)。
-硬件测试(系统和模块测试、逻辑功能测试、系统联动测试)(验证阶段)。
-异常情况测试(验证阶段)。
-4Q文件及用户操作手册(含DQ、IQ、OQ、PQ)(报告阶段)。
- 变更控制文件。
- User Requirements(URS,Party A complete、Suppliercoordinate, Normative Stage)
- Automatic control system summary(Normative stage).
- Process pipe instrument flow chart.
- Control system lO/Module configuration chart(Inlet/Outlet).
-Equipment、Valve、Instrument list.
- Design Description.
- Function Specification(FS, Normative stage).
- Hardware Design Specification(HDS, Normative Stage).
- Software Design Specification(SDS, Normative Stage).
- Control system internet Structure Diagram.
- Risk Analysis(Risk Assessment、 Control)(Normative Stage).
- Design Qualification(DQ)(Normative Stage).
- Software Development and Design(Configuration orProgramming Stage).
- Software Development Coding and RelatedDocument(Configuration or programming stage).
- Hardware Test(System and Module Test,Logical FunctionTest, System interaction Test)(Verification Stage).
- Abnormal Condition Test(Verification Stage).
- 4Q Documents and Operation Mannual(Including DQ、\_IQOQ、PQ)(Report Stage).
- Alteration control documents.
为客户提供全方位的验证服务。(URS,DQ,FAT,SAT,IQ,OQ,PQ等)。
Provide customers with comprehensive verification services. (URS, DQ, FAT, SAT, IQ, OQ, PQ, etc.).
为客户培训操作、维修人员,直至教会为止。 We train operators and maintenance personnel for customers until they've caned to operste and maintain
The company has a special spare parts warehouse, which can supply spare parts for customers timely and quickly.
设备的使用、维修、保养到整线生产工艺等技术问题、我们都可以给予客户提供技术服务。
We can provide customers with technical services in relation to such technical problems as equipment use, maintenance and serviceing,as well as production processes of the whole line.
我们会主动地指导并协助客户做好设备的维修保养工作。
We will take the initiative to provide guidance for customers and assist them in dong equipment maintenance and servicing work.
When users encounter difficult problems during the production process, whether it is our responsibility or not, we will arrange experts to assist in solving them.
Water System纯化水系统
二级反渗透装置 Secondary reverse osmosis device
特点Features
适用于原水含盐量较高的地区
Applied in the area where the salinity of the raw water is high
产水电导率较好
The electric conductivity of the water output is good
一次性较低
Low expendable investment
运行成本较低
◆Low operating cost
稳定性较好
Good stability
二级反渗透结构流程图
Water System纯化水系统
水机特点 The characteristics of water machine
结构设计简单、可靠、拆装简便。
便于拆装、更换、清洗零件,执行机构设计标准化、通用化、零部件系统化。
The structure design is simple, reliable and easy to disassemble.
设备内壁表面,光滑、无死角,容易清洗、灭菌。
It is easy to disassemble, replace and clean the parts. The design of the actuator is standardized, universal and systematic
设备采用低碳不锈钢或其他经验证不污染水质的材料,具备定期清洗或消毒功能,并可以对清洗或消毒效果进行验证。
The inner surface of the equipment is smooth and free of dead angle, easy to clean and sterilize.
The equipment is made of low-carbon stainless steel or other verified materials that do not pollute the water quality. It has the function of regular cleaning or disinfection, and can verify the cleaning or disinfection effect.
二级反渗透装置纯化水制备工艺 Purified Water Preparation Technology of Secondary Reverse Osmosis Device
特点Features
适用于原水含盐量较低的地区
◆It is applicable to areas with raw water containing a small amount of salt
产水总碳量(有机物)较低
Produced water contains a small amount of total carbon content (organics)
无污染排放
There are no pollutant emission.
结构较为简单
Its structure is relatively simple.
二级反渗透结构流程图 Secondary Reverse Osmosis Structure Flow Chart
反渗透是九十年代发展起来的一种膜分离技术,它主要利用半透膜的渗透原理,通过一定的方式给膜施加一种压力,反于自然渗透方向的力,使浓溶液中的水向稀溶液中渗透,这种方式称为反渗透。由渗透元件组成的装置为反渗透装置。
Reverse Osmosis is a kind of membrane separation technique developed in the 1990s. It mainly adopts semi-permeable membrane osmosis theory, exerts a pressure upon membrane in a certain way, which is reverse to the force of natural osmosis direction to make the water in concentrated solution permeate into dilute solution, such a mode is called reverse osmosis. The device made up of osmosis components is reverse osmosis device.
| 项目 Item型号 Model | 产水量m³/hWater ProductionCapacity mh | 最小进水m³/hMinimum Water Inflowm3/h | 脱盐率%Desalinization Ratio% | 工作水温℃Operating Water Temperature℃ |
| FSJ41X-0.5XB-2 | 0.5 | 2.2 | 98 | 5-35 |
| FSJ42X-1XB-2 | 1 | 2.8 | 98 | 5-35 |
| FSJ42R-2XB-2 | 2 | 4.1 | 97 | 5-35 |
| FSJ43R-3XB-2 | 3 | 6.5 | 97 | 5-35 |
| FSJ43R-4XB-2 | 4 | 7.8 | 97 | 5-35 |
| FSJ82R-6XB-2 | 6 | 12.5 | 97 | 5-35 |
| FSJ82R-8XB-2 | 8 | 15 | 97 | 5-35 |
| FSJ83R-10XB-2 | 10 | 15 | 97 | 5-35 |
| FSJ83R-15GB-2 | 15 | 31 | 97 | 5-35 |
| FSJ84R-20GB-2 | 20 | 38 | 97 | 5-35 |
| FSJ85R-25GB-2 | 25 | 41.25 | 97 | 5-35 |
| FSJ86R-30G-2 | 30 | 47.5 | 97 | 5-35 |
| FSJ86R-50G-2 | 50 | 79.5 | 97 | 5-35 |
公司最新进意大利STILMAS多效蒸馏水机生产技术进行生产的,该机属当今世界先进水平。机型分为:控制方式为手动、PLC自动、全自动。
特点 Features
密封结构合理,机械绝大部分采用法兰连接,防止泄露。
五效微量使用冷却水。
使用寿命长,产水量大。
节能、节水效果显著、由于采用了新技术,机器换热效果非常明显,与其它机型比较节能20%,由于微量使用或不使用冷却水,可节水15%左右。
Company has recently adopted the Italian STILMAS Multi-Effect Distiller Techniques in production, which is on the leading position in the word now, it was controlled in modes of manually, PLC automatically and fully automatically.
Reasonable sealing structure to prevent from leakage, most part of the machine adopts flange connection.
The 5-effect machine uses a certain amount of cooling water. It has a longer service life and more water production.Energysaving, water-saving results are obvious, as a result of the adoption of new technology is very obvious effect of heat transfer machines, compared with other energy-saving 20% of models, duet to trace the use or non-use of cooling water, water-saving 15%
| 规格型号Specifications | 锅炉气(MpaBollerPressure(Mpa) | 蒸馏水产量(L/h)Production ofDistilledwater(L/h) | 蒸汽耗量(kg/h) | 原料水耗量(L/h) | 冷却水耗量(L/h) | 外形尺寸长×宽×高(mm) | 耗电量(kw)Electricity | 净重(kg)Net |
| Consumptionof steam(kg/h) | of water asmaterial(L/h) | of coolingwater(L/h) | Overall dimensionsL×W×H(mm) | consumption(kw) | weight(kg) | |||
| LD500-4s | 0.3 | ≥500 | ≤150 | ≤550 | ≤300 | 1800×100×3100 | 0.75 | 900 |
| LD500-5s | 0.3 | ≥500 | ≤125 | ≤550 | ≤120 | 2000×1000×3100 | 0.75 | 1000 |
| LD1000-6s | 0.3 | ≥1000 | ≤250 | ≤1100 | ≤150 | 2200×1000×3380 | 1.1 | 2025 |
| LD1000-6s | 0.3 | ≥1000 | ≤225 | ≤1100 | 0 | 2450×1000×3118 | 1.1 | 2200 |
| LD1500-6s | 0.3 | ≥2000 | ≤500 | ≤2200 | ≤350 | 2450×1000×3190 | 1.5 | 2700 |
| LD2000-6s | 0.3 | ≥2000 | ≤450 | ≤2200 | 0 | 3095×1150×3355 | 1.5 | 2950 |
| LD3000-4s | 0.3 | ≥3000 | ≤675 | ≤3300 | 0 | 3810×1250×3400 | 2.2 | 4900 |
| LD4000-6s | 0.3 | ≥4000 | ≤900 | ≤4400 | 0 | 4030×1350×33568 | 3.0 | 5900 |
| LD500-6s | 0.3 | ≥5000 | ≤1125 | ≤5500 | 0 | 4495×1450×3630 | 3.5 | 6400 |
| LD6000-4s | 0.3 | ≥6000 | ≤1350 | ≤6900 | 0 | 4910×1550×3630 | 5.0 | 7750 |
| LD10000-6s | 0.3 | ≥10000 | ≤2250 | ≤11500 | 0 | 6065×1950×4040 | 8.0 | 12120 |
INTERNAL SPIRAL
Multi Effect Distilled Water Machine内螺旋多效蒸馏水机
多功能多效蒸馏水机适用于一边生产纯蒸汽,另一边生产注射用水,而且消毒、制水即可同时运行又可独立运行、互不干扰。它是目前国内外唯一的能够双项同步运行、产水量和产气互不影响的注射用水和蒸汽的生产设备,并在不影响“纯蒸汽”、产量的情况下可以随时改变“注射用
The multifunctional and multi effect distilled water machine is suitable for producing pure steam on one side and injection water on the other side. Disinfection and water production can operate simultaneously and independently without interference with each other. It is currently the only injection water and steam production equipment at home and abroad that can operate in dual synchronization, with no impact on water and gas production. It can also change the production of "injection water" at any time without affecting the "pure steam" and production, Compared with purchasing a pure steam generator at the same time (at present, domestic and foreign pure steam generators cannot change the "pure steam" output under the same working pressure) and a multi effect distilled water machine, it reduces fixed assets investment, and also greatly improves the economic performance of equipment operation.
水”的产量,比同时购买一台纯蒸汽发生器(目前国内外的纯蒸汽发生器在同一工作压力下无法改变“纯蒸汽”产量)和一台多效蒸馏水机减少了固定资产投资,而且还大大的提高了设备运行的经济性能。
| 规格型号Specifications | 蒸汽压力(Mpa)Steam | |||||||||||
| 产水量(L/h)WaterProduction(L/h) | 出水口温度℃ | 生蒸汽耗量(kgh)Conumptionof RawSteam(kg/h) | 纯水耗量20CL/hConumptionOf pure Waterat 20°CL/h | (kah)SteamPuroductionkg/h | 出口温度(C)Temperatureat ofet(C) | 生蒸汽耗量(kgh)ConumptionOf Raw Strsamligh) | 纯水耗量(ih)Consumptionof Purea Water(/h) | |||||
| 冷却水量(L/h) | ||||||||||||
| 外形尺寸(长×宽×高)OverallDimensions(L×W×H) | 设备净重(kg)Net Weight(kg) | |||||||||||
| Pressure(Mpa) | Temperatureat OuterC | of cooing | ||||||||||
| DNLD500–5s | 0.3 | 500 | 95 | 135 | ≤580 | 100 | ≥130 | 105 | 100 | 100 | 1700×850×2650 | 1200 |
| DNLD800-5s | 0.3 | 800 | 95 | 216 | ≤920 | 150 | ≥130 | 157.5 | 150 | 180 | 1990×960×2800 | 1800 |
| DNLD1000-5s | 0.3 | 1000 | 95 | 270 | ≤1150 | 200 | ≥130 | 210 | 200 | 200 | 2150×1000×3100 | 2300 |
| DNLD1000-6s | 0.3 | 1000 | 95 | 220 | ≤1150 | 200 | ≥130 | 210 | 200 | 0 | 2450×1100×3100 | 2500 |
| DNLD2000-5s | 0.3 | 2000 | 95 | 540 | ≤2300 | 400 | ≥130 | 420 | 400 | 400 | 2600×1100×3100 | 2900 |
| DNLD2000-6s | 0.3 | 2000 | 95 | 440 | ≤2300 | 400 | ≥130 | 420 | 400 | 0 | 3010×1100×3100 | 3100 |
| DNLD3000-6s | 0.3 | 3000 | 95 | 660 | ≤3450 | 500 | ≥130 | 525 | 500 | 0 | 3810×12520×3700 | 51500 |
| DNLD4000-6s | 0.3 | 4000 | 95 | 880 | ≤4600 | 600 | ≥130 | 630 | 600 | 0 | 4030×1350×3900 | 6100 |
| DNLD5000-6s | 0.3 | 5000 | 95 | 1100 | ≤5700 | 800 | ≥130 | 840 | 800 | 0 | 4620×1450×4100 | 6800 |
| DNLD6000-6s | 0.3 | 6000 | 95 | 1320 | ≤6900 | 900 | ≥130 | 945 | 900 | 0 | 4790×1500×4100 | 7650 |
| DNLD8000–6s | 0.3 | 8000 | 95 | 1760 | ≤9200 | 1000 | ≥130 | 1050 | 1000 | 0 | 5350×1550×4100 | 9110 |
| DNLD10000-6s | 0.3 | 10000 | 95 | 2200 | ≤11500 | 1000 | ≥130 | 1050 | 1000 | 0 | 8065×1950×4040 | 12120 |
主要技术数据表 Primary technical data sheet
| 参数Parameters型号 Type | 外形尺寸OverallDimensionsAxBxC | 管口位置及管径Nozzlepos | ition and diameter | ||||||
| 蒸馏水出口aExports ofdistilled water | 浓缩水出口bCondensedwater outlet | 一次氧水出口CA condensedwater outlet | 次蒸汽进口dSteam inlet | ||||||
| LD1000-6s | 2450×1000×3118 | DN25 | D=2040 | DN15 | E=275 | DN20 | G=125 | DN50 | F=275 |
| LD1500-6s | 2450×1000×3190 | DN35 | D=2150 | DN15 | E=275 | DN20 | G=125 | DN63 | F=275 |
| LD2000-6s | 3095×1150×3355 | DN32 | D=2120 | DN20 | E=350 | DN25 | G=125 | DN70 | F=350 |
| LD3000-6s | 3810×250×3400 | DN50 | D=2300 | DN25 | E=387 | DN25 | G=235 | DN80 | F=327 |
| LD4000-6s | 4030×1350×3568 | DN63 | D=2450 | DN32 | E=410 | DN32 | G = 260 | DN100 | F=416 |
| LD5000-6s | 4495×1450×3630 | DN72 | D=2400 | DN32 | E=438 | DN23 | G=285 | DN100 | F=036 |
| LD6000-6s | 4910×1550×3630 | DN72 | D=2500 | DN32 | E=438 | DN32 | G=285 | DN100 | F=465 |
| LD10000-6s | 6065×1950×4040 | DN80 | D=2700 | DN32 | E=410 | DN40 | G=300 | DN125 | F=570 |
特点 Features
蒸发器和分离器形成一个庞大的连通器,热量得到充分利用。整台设备可以在很短时间内从待机状态达到最大生产能力。
利用液位控制原料水得到充分利用,是真正节能降耗的设备。
结构简单,拆卸组装方便。
卫生级聚四氟乙烯垫密封合理。
与原料水、纯蒸汽、纯蒸汽冷凝水接触部分及管道全部采用S316L制造。
蒸发器和分离器的工作面经过标准程序的酸洗钝化处理。
全自动氩弧焊焊接保证了焊接质量。
◆Evaporator and separator form a huge connected vessel to fully utilize heat. The whole set of device can reach maximum productive capacity from standby state within a short period of time.
It is truly an energy-saving device by adopting liquid level control to fully utilize raw material water.
◆It is simple in structure, and easy to be assembled or disassembled.
Sanitary PTFE gasket ensures effective sealing
◆The parts that contact raw material water, pure steam, pure steam condensed water, and pipelines are all made of S316L.
The work faces of evaporator and separator are acid-washed and passivated.
◆Full-automatic argon arc welding ensures good welding quality.
特点 Features
纯蒸汽发生器是一种以去离子水为原料水,用工业蒸汽加热制取纯蒸汽的设备。此系列设备可用于制药设备和各种工艺生产线(管道、储罐等)的灭菌与消毒。
Pure Steam Generator is a device that adopts deionized water as raw material water and utilizes industrial steam heating to extract pure steam. This series devices can be applied to sterilization and disinfection of pharmaceutical equipment and various production lines (pipelines, storage tanks).
工作原理 Working principle
合格的原料水由多级泵增压后进入分支冷凝器,然后进入分离器和蒸发器,液位由液位开关控制。工业蒸汽进入蒸发器将原料水加热到蒸发温度,并在蒸发室和分离室内形成强烈的热循环。原料水汽化后产生夹带水滴的蒸汽进入分离器,水滴在分离器内由于重力的作用将会与蒸汽脱离融入原料水,再加上分离器上部特殊的汽水分离装置,在分离器上部就生成了超纯的纯蒸汽。
Pressurized by multi-stage pump, qualified raw material water enters branch condenser, then goes into separator and evaporator. Liquid level is controlled by liquid level switch. Industrial steam enters evaporator to heat raw material water to evaporating temperature, and forms strong thermal cycle inside evaporating chamber and separating chamber. After being evaporated, raw material water produces steam containing water drops to go into separator. Because of gravitational action, water drops separate from steam inside separator to blend in raw material water, then utilize special steam-water separating unit on separator to generate ultra-pure pure steam on top of separator.
| 规格型号Mode | 工业蒸汽压力Industrial steampressure (Mpa) | 纯蒸汽产量Pure steamoutput (L/H) | 工业蒸汽耗量Industrial steamconsumption (L/H) | 原料水耗量Raw waterconsumption(L/H) | 功率Power(kW) | 外形尺寸Overall size(mm) | 重量Weight(kg) |
| CZQ100 | 0.3 | ≥100 | 110 | 110 | 0.6 | 1100X390X2100 | 175 |
| CZQ 200 | 0.3 | ≥200 | 220 | 220 | 0.6 | 1200X430X2500 | 220 |
| CZQ 300 | 0.3 | ≥300 | 330 | 330 | 0.6 | 1350X500X2630 | 300 |
| CZQ 400 | 0.3 | ≥400 | 440 | 440 | 0.6 | 1350X500X2780 | 350 |
| CZQ 500 | 0.3 | ≥500 | 550 | 550 | 0.6 | 1600X700X2850 | 500 |
| CZQ 750 | 0.3 | ≥750 | 825 | 825 | 0.8 | 1600X700X3100 | 600 |
| CZQ 1000 | 0.3 | ≥ 1000 | 1100 | 1100 | 0.8 | 1900X770X3300 | 750 |
| CZQ 1500 | 0.3 | ≥1500 | 1650 | 1650 | 1.2 | 2000X850X3550 | 1000 |
| CZQ 2000 | 0.3 | ≥2000 | 2200 | 2200 | 1.6 | 2000X850X3750 | 1200 |
超滤是介于微滤和纳滤之间的一种膜过滤,它在实际应用中一般以截留分子量表征,主要用于将溶液中的大分子、胶体和微粒与溶剂等小分子物质进行分离。目前,超滤的应用领域主要涉及食品、饮料、生物医药、精细化工、工业废水处理与回用等。
Ultrafilteration is a membrane filteration between microfilteration and nano filteration, it is characterized by the trapped molecular weight, mainly applied in separating the macromolecule, colloid, and fine particles with micromolecule substances such as dissolvent in the solution. At present, the macromolecule, colloid, and fine particles with macromolecule substances such as dissolvent in the solution. At present, the application of the ultrafilteration involves in food,drink,biology and medicine, refine chemical engineering, industrial sewage treatment and reclamation.
超滤膜的应用 Application ofultrafilteration membrane
在我国,超滤技术的应用在果汁澄清工艺中占有主导地位。新压榨出的果汁中含有果胶、果肉碎屑、淀粉、蛋白、固体悬浮物、微生物代谢等多种致便果汁浑浊的物质。
采用超滤对果汁进行澄清,可使其中的糖类、有机酸和谁等小分子透过膜,而截留其中多数大分子物质,得到澄清无菌的果汁;超滤过程无需助滤剂、澄清剂;工艺过程短,人工费用低;是较为经济有效的果汁澄清方法。
工业生产的酶制剂一般要进行分离提纯,传统真空蒸发、溶剂萃取等方法存在着诸多弊端。
现在采用超滤技术进行酶制剂的分离浓缩,则可在常温下操作,克服热对发酵产品品质的影响;除去其中的小分子杂物,保证滤液的纯净度和品质的良好性;过滤过程无相变。能耗和成本较传统方法都低;设备运行简便,易于操控和操作,应而很快成为了生物制药等行业分离浓缩工艺的首选。
In China, the application of the ultrafilteration has taken a leading role in juice clarification. Newly squeezed juice contains various substances that lead to the turbidity of the juice, such as pectin, pulp debris, starch, protein, solid suspended matter, microbiological metabolism. The ultrafilteration will infiltrate micromolecules such as sugar, or ganic acid, and water, and trap most of the macromolecules substances, so that the claricate and disinfected juice will be gained; The ultrafilteration process is short and can be caried out without filter aid, clarificant, and the cost of it is low, it is an economic way of clanfying the juice.
The zymin produced in the industry must be separated, refined, vacuum evaporated, and solvent extracted, which have many defects. The ultrafilteration is applied in the separation and concentration of the zymin, it can be operated in the normal temperatuires, overcome the effects heat does to the quality of the fermented products, abstract small molecular admixtures, and guarantees filterates purity and quality; Filtering process does not change, the energy consumption and the cost compared with the traditional method are lower; The equipment running is simple, and is easy to operate and the control, thus it quickly beacme concentration separation craft the first choice of concentration separation such as biology medicine manufactrue.
| 常见物质reguiar substances | 相对尺寸A°ReitiveadinenslongsaA | 常见物质regular substancas | 相对尺寸A°ReitiveadinenslongsaA | 常见物质regularsubstances | 相对尺寸A°ReitiveadinenslongsaA |
| 水溶性盐 water boie salt | 3-12 | 胶体硅/粒子Colloid silicon/particle | 80-2×10² | 红血细胞red blood oell | 5×10^-105 |
| 金属离子 metallic ions | 2-7 | 蛋白质 Protein | 10²-3×105 | 花粉pollen | 10⁵-10^6 |
| 糖类 sugar | 8-25 | 漆颜料 Lacquer palnt | 105-5×10^4 | 面粉flour | 10^4-106 |
| 碳黑 caroon black | 10²-10³ | 细菌 Bacteria | 3×10⁵×105 | 雾mist | 10° |
| 病毒 virus | 10²-105 | 酵母细胞 Yeast cell | 105-5×105 | ||
| 超滤膜微孔直径为10-1000A°the dlameter of ultrafIrteratlon membrane mlcrodpore Is 10-1000A° | |||||
本产品以cGMP、ISPE指南及FDA的规范为设计理念,根据客户需求及灭菌要求定制设计,采用框架结构。对电导、流速、温度等在线监控,实现分配系统的CIP/SIP,避免微生物的产生。
This product is designed according to the specifications of cGMP、ISPE guide and FDA. Adopting frame structure, it is customized to meet clients demands and conform to sterilization requirements. Online monitoring is conducted upon conductivity. flow rate and temperature to realize CIP/SIP of distribution system,and prevent microorganism from generating.
产品特点 Product features
1、本系列容器具有加热和保温功能,按《钢制焊接容器技术条件》进行制造,试压和验收。
2、容积有100L-10000L各种规格,供您选用,也可根据客户实际需要进行设计,加工。
3、搅拌轴的密封采用进口卫生级机械密封,减速机选用世界著名品牌德国弗兰德或SEW,搅拌转速为36-53转/分。也可采用变频调速器控制。
4、接口采用国际通用ISO标准快装卡盘式,内胆选用进口316L或304。
5、罐体有液位计(无触点超声波、静压式变送器、玻璃管式)、空气呼吸器、灭菌蒸汽口、温度(数显式或表盘式)、CIP万向洗罐器、灯视镜、若干进出液口、人孔。
6、内部材质:SUS316L(日本进口)
内光洁度:0.28\~0.45μm
外表材质:SUS304镜面板
7、工作压力:常压工作温度:60\~100℃灭菌压力:0.15\~0.3MPa灭菌温度:121\~132℃
该系列容器适用于制药行业的浓/稀配之用,罐体设有夹层,可加热、冷却,内表面采用电解镜面抛光,封头(锥形)均经旋压加工、符合GMP标准。
The vessel series are applicable to thick/thin batching purpose in pharmaceutical industry. Tank body is installed with interlayer,which can be heated or cooled. Inner surface adopts electrolytic mirror surfaclle polishing and end enclosures(conical)is processed through spinning technology,conforming to GMP standards.
1、 With function ofheating and thermal insulation, this series of vessels are manufactured, pressure-tested and inspected according to Technical Conditions of Steel-made Welded Vessels.
2、 Volume ranges from 100L to 10000L for your selection, and can also be designed and processed to meet clients' actual demands.
3、 Stirring shaftadopts importedsanitary mechanical sealing. Speed reducer adopts world-renowned brand German FLENDER or SEW. Rotary speed of stirring shaft is 36-53r/min. Variablefrequency speed controller can also be adopted for control.
4、 Interfaces adopt internationally-used ISO standard fast installation chuck type, and interior material adopts imported 316L or 304
5、 Tank body is installed with level gauge (non-contact ultrasonic, static pressure transmitting type, glass tube type), air respirator, sterilization steam outlet, thermometer (digital or dial type), CIP universal tank cleaner, lamp sight glass, several liquid inlets/outlets, and manhole.
6、 Interior material: SUS316L (imported from Japan)Innerroughness: 0.28\~0.45μm Exterior material: SUS304 mirror plate
7、Operating pressure: normal pressure Operating temperature: 60-100℃ Sterilization pressure: 0.15-0.3MPa Sterilization temperature: 121\~132℃
| 型号规格 Specifications and Models | WJG300 | WJG400 | WUG500 | WJG600 | WJG1000 | WJG2000 | WJG3000 | WJG5000 | WJG10000 | |
| 设备容积Volume(L) | 300 | 400 | 500 | 600 | 1000 | 2000 | 3000 | 5000 | 10000 | |
| 工作压力Work pressure(MPa) | 内胆 Inner cell | ≤0.2 | ||||||||
| 夹套 Jacket | ≤0.3 | |||||||||
| 电动机功率Motor power(KW) | 0.55 | 0.55 | 0.75 | 0.75 | 1.1 | 1.5 | 1.5 | 2.2 | 3 | |
| 搅拌转速Agitating spped(r/min)外形尺寸Dimension(mm) | 36-53 | |||||||||
| 直径 Diameter | 900 | 1000 | 1150 | 1150 | 1400 | 1500 | 1700 | 2000 | 2500 | |
| 高度 Height | 1800 | 1900 | 2200 | 2300 | 2600 | 2900 | 3200 | 3700 | 4200 | |
| 换热面积Heat exchanging area(m') | 2 | 2.4 | 2.7 | 3.1 | 4.5 | 7.5 | 8.6 | 10.4 | 20.2 | |
CIP SYSTEM
CIP清洗系统
目前,智能型CIP就地清洗系统广泛应用于生物发酵、制药等对清洗要求较高的行业,以达到卫生无菌的效果。
可根据工艺具体选择:单罐式、双罐式、分体式,还可以选择智能型及手动型
主要用途 Main uses
通过设置程序(程序可调)由CIP清洗系统自动配制清洗液,经气动控制阀与送液泵、回液泵来完成清洗的输送及回流循环清洗、排放、回收整个清洗过程。通过电导率检测仪及PLC触摸屏组成的控制系统达到了自动在线清洗。
结构与特点 Structures and features
智能型CIP系统为一中央集成系统,包含注射水罐、CIP罐、板式换热器、管道过滤器、送液泵、回液泵、温度控制仪、液位控制仪、电导率检测仪、PLC触摸屏、控制柜及系统管阀件等组成。
At present, Intelligentized CIP system is widely used in biologicalfermenting and pharmaceutical industries with high requirement of clean so that it teaches sanitary and sterilization effect.
According to process condition choose: Single tank type, double tanks type, separte body typeAsol choice: intelligent and manual
Through set programme(adjiustable programme),CIP system makes auomatically preparation clean liquid, via pneumatic control valve and transfer pump and loop liquid pump finishing transfer of clean liquid and whole clean process of circulation circle clean and drain and recovery. Through conduct inspection instrument and PLC constituting control system reaches auto online clean.
Intelligent CIP system is as central integration system including WFI tank, CIP tank, plate heat exchanger, piping fillter, transfer pump, loop liquid pump, temperature controller, level controller, conduct inspection instrument, PLC touchs creen, control cabinet and piping and valves etc.
Plate Heat Exchanger双管板换热器
本产品为列管式换热器,双管板胀接设计,防止换热器泄露对高洁净物料的污染。广泛应用于制药、化工、食品纺织等行业的液体热量交换。依据工艺要求的不同分为:316L、304材质两种,换热器内外均作抛光处理Ra0.45.内部整体钝化处理,亦可根据工艺要求进行纯蒸汽灭菌。该产品由于密闭性好,适应条件范围广且不易污染。尤其对制药行业的输液、水针、冻干粉和生物制品生产过程中的纯化水、注射用水和药液升、降温的换热使用。
也可根据用户工艺要求,在本产品的基础.上对材质和特殊要求进行设计。可生产1\~200m²规格的换热器。
The product is tubular heat exchanger, design of double-tubesheet expanded to prevent pollution ofhigh cleanmaterials by heat exchanger leak, and itis widelyused in fluid heat exchange of the drugs-manufacturing, chemistry industry, food! spinning and weaving profession. According to the different procedure,there are two kinds of material:316L and304.The inside and outside of the heat exchanger is polished Ra0.14 and the whole inside is treated with deactivated processing. It can also be used to kill the bacteria with pure vapor according to the procedure. Due to its good sealing, wide applicable condition and not easy pollution, it is especially suitable for the heat transfer of in fusion, the water needle the freezing and drying powderinjection in the drugs-manufacturing profession, and the purificationwater, the injection water in the process of biological preparations, as wellas for the rising and decreasing temperature of medicine fluid.It can also make a special design based on the material and specialrequi rements of this product according to the process requirements that customers propose. And it canmanufacture heat exchanger withthe size ranging from 1 m'to 200 m'.
板式换热器 plate heat exchanger
双管板式换热器 Double tube plate heat exchanger
板式换热器是采用不同的换向片和不同的组装方法实现的,可分为单流程、多流程和混合流程,应根据工艺要求选择。一般温差大于对数平均温差1.8倍的介质,应采用多流程、板间流速的适应值0.3\~0.5m/s,流速太低时,应采用双流程或多流程。
本产品应用于制药、食品、化工等行业的液体热量交换,以及某些应用中的巴氏消毒。
规格从3m²-60m²。
The plate heat exchanger adopts different direction-exchanger and different assembling approach. It can be divided into single flow, multi-flows, and mixed flow according to the requirements of the procedure. Generally, when the difference of te mperature is 1.8 times greater than the average temperature the mixture flow should be adopted and the fitness value of interpolate flow rate should between 0.3m/s and 5m/s. And whenthe flow rate is too low, the multi- flow or mixture flow should be adopted. This product is applicable for the fluid heat exchange in the drugs-manufacturing, food, chemistry industry profession. Also it can be used in Pakistan disinfect.
Specification from3 m² to6 m².
17www.yzhkscl.com
我司为客户提供符合现行版美国、欧盟、中国GMP要求的验证服务,从URS起到PQ结束的全程验证服务,基于ISPE基准指南第5卷一调试和验证第2版经典V模型。同时,提供整体文件体系的服务。验证活动是贯穿在整个项目过程中的在项目的不同阶段将执行不同的验证活动。
设计确认(DQ) Design Qualification
设计确认是对设计和用户需求(URS)的对比检查。通过对比用户需求(URS)来审核“系统功能描述”、“项目质量计划”、“详细工艺设计”、“自控系统硬件及软件设计”等文件,这样可以确认系统在设计过程中充分考虑到用户的全部需求。
Design Qualification is a comparative check of design and user requirements (URS). By comparing user requirements (URS) to review "system function description\*, "project quality plan\*, "detailed process design\*, "automatic control system hardware and software design" and other documents, it can confirm that the system fully considers the user during the design process All needs.
运行确认(OQ) Operation Qualification
运行确认是按照系统功能描述的要求对系统的运行进行确认检查。运行确认通过文件审核确认的方式结合现场确认的方式对系统的工艺以及功能是否符合系统功能描述进行确认。
Operation Qualification is to confirm and check the operation of the system in accordance with the reguirements of the system function description. Operation confirmation confirms whether the process and functions of the system conform to the system function description by means of document review and confirmation combined with on-site confirmation.
Our company provides customers with the verification service in accordance with the current version of GMP requirements in the United States, European Union and China, from URS to the end of PQ, based on ISPE Başeline Guide: Volume 5 - Commissioning and Qualification (Second Edition)Classic V Model. At the same time, to provide the overall document system services.Validation activities are carried out throughout the whole project process and will be performed in different stages of the project.
安装确认(IQ) Installation Qualification
安装确认是按照详细设计要求对已安装好的系统进行确认检查,安装确认通过文件审核确认的方式对系统中所有关键点的软件和硬件型号以及安装是否符合详细设计要求进行确认。
Installation Qualification is to confirm and check the installed system according to the detailed design requirements.The installation confirmation confirms the software and hardware models of all key points in the system and whether the installation meets the detailed design requirements by means of document review and confirmation.
性能确认(PQ) Performance Qualification
性能确认是验证所建成的系统在一定期限内进行挑战性测试的情况下,能否可以稳定的运行,并将所进行的验证活动书面记录的文件。
Performance Qualification is a document that verifies whether the built system can operate stably under challenging tests within a certain period of time, and records the verification activities in writing.
SANITATION-GRADED
Pipe Valve Series卫生级管阀/配件
在线总有机碳分析仪Online total organic carbonanalyzer
快装式气动蝶阀 Quick installation pneumatic butterfly valve
二位三通阀Two-position three way valve




