海康扬州
金卓策划 18005875567
扬州海康水处理科技有限公司,位于风景秀丽、交通便利的江苏省宝应县城西工业集中区,是一家在水处理领域具有深厚专业背景和丰富实践经验的高新技术企业。公司致力于服务制药、医疗、食品、饮料、日化、生物科技、精细化工、海水淡化以及污水处理等多个行业,专注于这些行业中水处理工程的新建与升级改造项目。
扬州海康水处理科技有限公司凭借其强大的技术研发能力和先进的生产制造工艺,能够为客户提供从设计、制造到安装调试、售后服务的全方位、一站式的制水设备成套解决方案。公司的核心产品包括但不限于各种规模的纯净水生产设备、超纯水系统、反渗透装置、离子交换设备、EDI电除盐系统、污水及废水处理系统等,这些设备均严格按照国际标准和行业规范进行设计和生产,确保水质达到或超过客户的实际需求。
在制药行业,公司提供的设备能够满足GMP认证对水质的高标准要求;在食品和饮料领域,设备确保生产用水的安全性与纯净度,提升产品品质;在日化及生物科技行业,定制化解决方案助力客户实现特定工艺的水质需求;而在精细化工及海水淡化领域,扬州海康则凭借高效节能的技术方案,帮助客户实现资源的最优化利用。
扬州海康水处理科技有限公司秉持科技创新、质量为本、服务至上”的经营理念,不断追求技术创新和服务优化,以优质的产品和专业的服务赢得了国内外客户的广泛赞誉和信赖。未来,公司将继续深耕水处理技术,为更多行业提供高效、环保、智能的水处理解决方案,携手客户共创美好未来。
Yangzhou Haikang Water Treatment Technology Co., Ltd. is located in the West Industrial Concentration Zone of Baoying County, Jiangsu Province, with beautiful scenery and convenient transportation. It is a high–tech enterprise with profound professional background and rich practical experience in the field of water treatment. The company is committed to serving multiple industries such as pharmaceuticals, healthcare, food, beverages, daily chemicals, biotechnology, fine chemicals, seawater desalination, and sewage treatment, focusing on the construction and upgrading of water treatment projects in these industries.Yangzhou Haikang Water Treatment Technology Co., Ltd., with its strong technical research and development capabilities and advanced production and manufacturing processes, can provide customers with a comprehensive and one-stop solution for water treatment equipment from design, manufacturing, installation and commissioning, and after-sales service. The company’s core products include but are not limited to various scales of pure water production equipment, ultra pure water systems, reverse osmosis devices, ion exchange equipment, EDI electric desalination systems, sewage and wastewater treatment systems, etc. These devices are designed and produced strictly in accordance with international standards and industry specifications to ensure that water quality meets or exceeds the actual needs of customers.In the pharmaceutical industry, the equipment provided by the company can meet the high water quality standards required by GMP certification; In the food and beverage industry, equipment ensures the safety and purity of production water, improving product quality; In the daily chemical and biotechnology industries, customized solutions help customers achieve specific water quality requirements for their processes; In the fields of fine chemicals and seawater desalination, Yangzhou Hikvision helps customers achieve optimal resource utilization through efficient and energysaving technology solutions.Yangzhou Haikang Water Treatment Technology Co., Ltd. adheres to the business philosophy of "technological innovation, quality-oriented, and service-oriented", constantly pursuing technological innovation and service optimization, and has won wide praise and trust from domestic and foreign customers with highquality products and professional services. In the future, the company will continue to deeply cultivate water treatment technology, provide efficient, environmentally friendly, and intelligent water treatment solutions for more industries, and work together with customers to create a better future.
金卓策划 18005875567
让海康产品尽显一流品质 Let Haikang products showcase first-class quality
APPLICATIONAREA
应用领域
TEST EQUIPMENT
检测设备
医药行业用水Medical Industry-use Water
医用大输液、肾透析、注射剂、医药制剂等 Medical-used transfusion,Kidney dialysis,pareteral Injection,medical preparation and so on
■化工行业工艺用水
Chemistry Industry-used Water 化工冷却、化肥、化学药剂制造 Chemistry cooling,fertizer and chemistry medicine producing
■工业产品制造用水
Industrial product Producing-used Water 汽车、家电涂装、涂料、油漆、精细加工清洗等 Car and electric appliance package;ol paint dope and refined processing washing and so on
中药提取 Chinese medicine extraction
中药、西药、淀粉、味精、食乳品、化工等 Chinese medicine, Western medicine, starch, monosodium
glutamate,food and dairy, chemicaland so on
■食品工业用水
Food Industry-used Water
饮用纯净水、矿泉水、饮料、啤酒、乳业等
drinkblep
and so on
海水,苦成水淡化
Seawater and biter-salty water desalting 海岛、舰船、高盐碱地区生活用水改善 improving life water on sea island,teet,and in high-salt area
楼手,社区优质供水 Water supply for buildings and communities 星级宾馆、机场、房产物业纯水网络系统等 purified water supply system in star-grade hotels, airports and real-estate
■电子工业用水
Electronic Industry-used Water
单晶硅半导体、集成电路块、显像管制造系统 monocrystal silicon semiconductor, ntegrate circuit block and display tube producing system
■电力行业锅炉补给水
Electronic power lndustry Boiler Supplying Water 热力、火力发电锅炉,中、低压锅炉动力系统 heating and fire Electronic power boiler dynamic system ■精细化工,精尖学科用水 Refined Chemistry,adcancing subjects-use water 化装品、洗涤剂、生物化工、基因工程等 cosmetic,detergent,biological chemistrygenetic engieering and so on
■其他Other
节水灌溉、汽车清洗、游泳池、污水处理、不锈钢非标制品等 water-saving irigation,car-washing, swimming pool, stainless non= standard products and so on
先进的检测技术和设备,永远为客户提供高质量产品
Advanced detection technology and equipment, always providing customers with high-quality products
金卓策划 18005875567
PRODUCTCATALOG
产品目录
金早食
交钥匙工程安装Installation Of Turnkey Projects
11纯蒸汽发生器 Purity Steam Generator
18 换热器heat exchanger
03纯化水系统 Purified Water System
超滤膜设备 Ultrafiltration Membrane Equipment
一验证服务Verification Service
05高纯水制备系统 Purified Water Production System
分配系统Distribution System
20 经典V模型 Classical V Model
07 LD-S系列多效蒸馏水机Ld-s Multi-effect Water Distiller
5WJG针剂配液机组 Wjg InjectionPreparation Unit
21 卫生级管阀/配件 Sanitation-graded Pipe Valve Series
D9 内螺旋多效蒸馏水机 IntemalSpiralMultiEffect Distilled Water Machine
17CIP清洗系统Cip System
金卓策划 18005875567
流程控制Flowcontrol
-用户需求(URS,甲方完成、供应商配合,规范阶段。
-自动控制系统概述(规范阶段)。
-工艺管道仪表流程图。
-控制系统IO/模块配置表(输入输出)。
-设备、阀门、仪器仪表清单。
-设计说明。
-功能说明(FS,规范阶段)。
-硬件设计说明(HDS,规范阶段)。
-软件设计说明(SDS,规范阶段)。
-控制系统网络结构图。
-风险分析(风险评估、控制) (规范阶段)。
-设计确认(DQ) (规范阶段)。
-软件开发设计(配置或编程阶段)-软件开发编码以及相应文件(配置或编程阶段)。
-硬件测试(系统和模块测试、逻辑功能测试、系统联动测试)(验证阶段)。
-异常情况测试(验证阶段)。
-4Q文件及用户操作手册(含DQ、IQ、OQ、PQ)(报告阶段)。
-变更控制文件。
− User Requirements(URS,Party A complete, Suppliercoordinate, Normative Stage).
− Automatic control system summary(Normative stage).
- Process pipe instrument flow chart.
− Control system IO/Module configuration chart(Inlet/Outlet).
− Equipment、 Valve、 Instrument list.
- Design Description.
− Function Specification(FS, Normative stage).
− Hardware Design Specification(HDS, Normative Stage).
− Software Design Specification(SDS, Normative Stage).
− Control system internet Structure Diagram.
− Risk Analysis(Risk Assessment, Control)(Normative Stage).
− Design Qualification(DQ)(Normative Stage).
− Software Development and Design(Configuration orProgramming Stage).
- Software Development Coding and RelatedDocument(Configuration or programming stage).
− Hardware Test(System and Module Test,Logical FunctionTest、System interactionTest)(VerificationStage).
− Abnormal Condition Test(Verification Stage).
−4Q Documents and Operation MannualIncluding DQ、IQOQ、PQ)(Report Stage).
− Alteration control documents.
为客户提供全方位的验证服务。(URS,DQ,FAT,SAT,IQ,OQ,PQ等)。
设备的使用、维修、保养到整线生产工艺等技术问题、我们都可以给予客户提供技术服务。
Provide customers with comprehensive verification serviceS. (URS, DQ, FAT, SAT, IQ, OQ, PQ, etc.).
We can provide customers with technical services in relation to such technical problems as equipment use, maintenance and serviceing,as well as production Drocesses of the whole line.
为客户培训操作、维修人员,直至教会为止。
We train operators and maintenance personnel for customers until they've caned to operste and maintain.
我们会主动地指导并协助客户做好设备的维修保养工作。
We will take the initiative to provide guidance for customers and assist them in dong equipment maintenance and servicing work.
1 设备安装 Equipment installation + 工艺管道安装 Installation of accessory equipment 4
· 自动化控制安装 Installation of automatic control system
验收交接
Acceptance inspection and handover +
现场培训
On-site training 1
现场调试
On-site debugging
司设有专门的备件库,能及时、快捷的为客户供应配件。
The company has a special spare parts warehouse, which can supply spare parts for customers timely and quickly.
用户在生产过程中遇到疑难问题时,不管是否是我们的责任,都会安排专家协助解决。
When users encounter difficult problems during the production process, whether it is our responsibility or not, we will arrange experts to assist in solving them.
金卓策划 18005875567
二级反渗透装置Secondaryreverseosmosisdevice
特点Features
适用于原水含盐量较高的地区
产水电导率较好
一次性较低
运行成本较低
稳定性较好
• Applied in the area where the salinity of the raw water is high
●The electric conductivity of the water output is good
Low expendable investment
Low operating cost
Good stability
二级反渗透结构流程图
水机特点Thecharacteristicsofwatermachine
结构设计简单、可靠、拆装简便。便于拆装、更换、清洗零件,执行机构设计标准化、通用化、零部件系统化。设备内壁表面,光滑、无死角,容易清洗、灭菌。设备采用低碳不锈钢或其他经验证不污染水质的材料,具备定期清洗或消毒功能,并可以对清洗或消毒效果进行验证。
◇ The structure design is simple, reliable and easy to disassemble.
It is easy to disassemble, replace and clean the parts. The design of the actuator is standardized, universal and systematic.
The inner surface of the equipment is smooth and free of dead angle, easy to clean and sterilize
The equipment is made of low-carbon stainless steel or other verified materials that do not pollute the water quality. It has the function of regular cleaning or disinfection, and can verify the cleaning or disinfection effect.
金卓策划 18005875567
二级反渗透装置纯化水制备工艺PurifiedWaterPreparationTechnologyofSecondaryReverseOsmosisDevice
特点Features
适用于原水含盐量较低的地区 产水总碳量(有机物)较低 无污染排放
结构较为简单 • It is applicable to areas with raw water containing a smallamount of salt ●Produced water contains a smallamount of total carbon content (organics) There are no pollutant emission.
● Its structure is relatively simple.
二级反渗透结构流程图SecondaryReverseOsmosisStructureFlowChart
反渗透是九十年代发展起来的一种膜分离技术,它主要利用半透膜的渗透原理,通过一定的方式给膜施加一种压力,反于自然渗透方向的力,使浓溶液中的水向稀溶液中渗透,这种方式称为反渗透。由渗透元件组成的装置为反渗透装置。
电
Reverse Osmosis is a kind of membrane separation technique developed in the 1990s. It mainly adopts semi-permeable membrane osmosis theory, exerts a pressure upon membrane in a certain way, which is reverse to the force of natural osmosis direction to make the water in concentrated solution permeate into dilute solution, such a mode is called reverse osmosis. The device made up of osmosis components is reverse osmosis device.
纯化水制备系统工艺流程图二级反渗透装置
ProcessFlow Diagramof PurifiedWater Preparation SystemSecondary Reverse Osmosis Device
| 项目Item 型号Model | 产水量 tion CaerPcitymih | 最小进水m/h Min myh Inflow | 脱盐率% Dese ationRatio | 工作水温℃ Operating Wate Temperature |
| FSJ41X-0.5XB-2 | 0.5 | 2.2 | 98 | 5–35 |
| FSJ42X-1XB-2 | 1 | 2.8 | 98 | 5-35 |
| FSJ42R-2XB-2 | 2 | 4.1 | 97 | 5–35 |
| FSJ43R-3XB-2 | 3 | 6.5 | 97 | 5-35 |
| FSJ43R-4XB-2 | 4 | 7.8 | 97 | 5-35 |
| FSJ82R-6XB-2 | 6 | 12.5 | 97 | 5-35 |
| FSJ82R-8XB-2 | 8 | 15 | 97 | 5–35 |
| FSJ83R-10XB-2 | 10 | 15 | 97 | 5-35 |
| FSJ83R-15GB-2 | 15 | 31 | 97 | 5-35 |
| FSJ84R-20GB–2 | 20 | 38 | 97 | 5-35 |
| FSJ85R-25GB-2 | 25 | 41.25 | 97 | 5-35 |
| FSJ86R-30G-2 | 30 | 47.5 | 97 | 5-35 |
| FSJ86R–50G-2 | 50 | 79.5 | 97 | 5–35 |
金卓策划 18005875567
LD-SMULTI-EFFECT
Water DistillerLD-S系列多效蒸馏水机
LD-6S型(全自动)多效蒸馏水机工艺流程图
公司最新进意大利STILMAS多效蒸馏水机生产技术进行生产的,该机属当今世界先进水平。机型分为:控制方式为手动、PLC自动、全自动。
特点Features
Company has recently adopted the Italian STILMAS Multi– Effect Distiller Techniques in production, which is on the leading position in the word now, it was controlled in modes of manually, PLC automatically and fully automatically.
密封结构合理,机械绝大部分采用法兰连接,防止泄露。
使用寿命长,产水量大。
五效微量使用冷却水。
节能、节水效果显著、由于采用了新技术,机器换热效果非常明显,与其它机型比较节能20%,由于微量使用或不使用冷却水,可节水15%左右。
| 净斯k | ||||||||
| LD500-4s | 0.3 | ≥500 | ≤150 | ≤550 | ≤300 | 1800 × 100 × 3100 | 0.75 | 900 |
| LD500–5s | 0.3 | ≥500 | ≤125 | ≤550 | ≤120 | 2000× 1000×3100 | 0.75 | 1000 |
| LD1000-6s | 0.3 | ≥1000 | ≤250 | ≤1100 | ≤150 | 2200× 1000×3380 | 1.1 | 2025 |
| LD1000-6s | 0.3 | ≥1000 | ≤225 | ≤1100 | 0 | 2450× 1000×3118 | 1.1 | 2200 |
| LD1500-68 | 0.3 | ≥2000 | ≤500 | ≤2200 | ≤350 | 2450× 1000×3190 | 1.5 | 2700 |
| LD2000-6s | 0.3 | ≥2000 | ≤450 | ≤2200 | 0 | 3095× 1150 × 3355 | 1.5 | 2950 |
| LD3000-4s | 0.3 | ≥3000 | ≤675 | ≤3300 | 0 | 3810 × 1250 × 3400 | 2.2 | 4900 |
| LD4000-6s | 0.3 | ≥4000 | ≤900 | ≤4400 | 0 | 4030 × 1350 ×33568 | 3.0 | 5900 |
| LD500-6s | 0.3 | ≥5000 | ≤1125 | ≤5500 | 0 | 4495× 1450 × 3630 | 3.5 | 6400 |
| LD6000-4s | 0.3 | ≥6000 | ≤1350 | ≤6900 | 0 | 4910 × 1550 × 3630 | 5.0 | 7750 |
| LD10000-6s | 0.3 | ≥10000 | ≤2250 | ≤11500 | 0 | 6065 × 1950 × 4040 | 8.0 | 12120 |
Reasonable sealing structure to prevent from leakage, most part of the machine adopts flange connection.
The 5–effect machine uses a certain amount of cooling water. It has a longer service life and more water production.Energysaving, water-saving results are obvious, as a result of the adoption of new technology is very obvious effect of heat transfer machines, compared with other energy-saving 20% of models, duet to trace the use or non-use of cooling water, water-saving 15%
金卓策划 18005875567
INTERNALSPIRAL
Multi EffectDistilled WaterMachine内螺旋多效蒸馏水机
S型列管式多效蒸馏水机安装图
ped tube multi-effect distilled water machine installation dia
The multifunctional and multi effect distilled water machine is suitable for producing pure steam on one side and injection water on the other side. Disinfection and water production can operate simultaneously and independently without interferenoe witheachother.Itis currently the only injection water and steam production equipment at home and abroad that can operate in dual synchronization, with no impact on water and gas production. It can also change the production of \*injection water\*at any time without affecting the "pure steam"and production, Comparedwith purchasing a pure steam generator at the same time (at present, domestic and foreign puresteam generators cannot change the "pure steam" output under the same working pressure) and a multi effect distilled water machine,it reduces fixedassetsinvestment, andalso greatlyimprovestheeconomic performance of equipment operation.
多功能多效蒸馏水机适用于一边生产纯蒸汽,另一边生产注射用水,而且消毒、制水即可同时运行又可独立运行、互不干扰。它是目前国内外唯一的能够双项同步运行、产水量和产气互不影响的注射用水和蒸汽的生产设备,并在不影响“纯蒸汽”、产量的情况下可以随时改变“注射用
主要技术数据表Primarytechnicaldatasheet
水”的产量,比同时购买一台纯蒸汽发生器(目前国内外的纯蒸汽发生器在同一工作压力下无法改变”纯蒸汽”产量)和一台多效蒸馏水机减少了固定资产投资,而且还大大的提高了设备运行的经济性能。
| 规 | Mpa) | |||||||||||
| DNLD500–5s | 0.3 | (L/h) 500 | 95 | 135 | ≤580 | 100 | ≥130 | 105 | 100 | 100 | 1700 × 850 × 2650 | 1200 |
| DNLD800–5s | 0.3 | 800 | 95 | 216 | ≤920 | 150 | ≥130 | 157.5 | 150 | 180 | 1990×960 × 2800 | 1800 |
| DNLD1000-5s | 0.3 | 1000 | 270 | ≤1150 | 200 | ≥130 | 210 | 200 | 200 | 2150×1000×3100 | 2300 | |
| DNLD1000-6s | 0.3 | 1000 | 220 | ≤1150 | 200 | ≥ 130 | 210 | 200 | 0 | 2450× 1100×3100 | 2500 | |
| DNLD2000~5s | 0.3 | 2000 | 65 | 540 | ≤2300 | 400 | ≥130 | 420 | 400 | 400 | 2600× 110×300 | 2900 |
| DNLD2000-6s | 0.3 | 2000 | 440 | ≤2300 | 400 | ≥130 | 420 | 400 | 0 | 3010× 1100×3100 | 3100 | |
| DNLD3000-6s | 0.3 | 3000 | 95 | 660 | ≤3450 | 500 | > 130 | 525 | 500 | 0 | 3810 × 12520×3700 | 51500 |
| DNLD4000-6s | 0.3 | 4000 | 95 | 880 | ≤4600 | 600 | ≥130 | 630 | 600 | 0 | 4030× 1350×3900 | 6100 |
| DNLD5000-6s | 0.3 | 5000 | 96 | 1100 | ≤5700 | 800 | ≥ 130 | 840 | 800 | 0 | 4620× 1450 ×4100 | 6800 |
| DNLD6000-6s | 0.3 | 6000 | 95 | 1320 | ≤6900 | 900 | ≥ 130 | 945 | 900 | 0 | 4780 × 1500×4100 | 7650 |
| DNLD8000-6s | 0.3 | 8000 | 96 | 1760 | ≤9200 | 1000 | ≥130 | 1050 | 1000 | 0 | 5350× 1550× 410 | 9110 |
| DNLD10000-6s | 0.3 | 10000 | 95 | 2200 | ≤11500 | 1000 | ≥130 | 1050 | 1000 | 0 | 8065× 1950×4040 | 12120 |
| Paramotors | |||||||||
| Expor distilled water | nsed water outlet | 次莱汽进口d Steam | |||||||
| 型号Type LD1000-6s | 2450× 1000×3118 | DN25 | D=2040 | DN15 | E=275 | DN20 | G125DN50 | F= 275 | |
| LD1500-6s | 2450×1000×3190 | DN35 | D=2150DN15 | E=275 | DN20 | G=125DN63F275 | |||
| LD2000-6s | 3095× 1150× 3355 | DN32 | D=2120 | DN20 | E=350 | DN25 | G=125DN70F=350 | ||
| LD3000-6s | 3810×250×3400 | DN50 | D=2300 | DN25 | E=387 | DN25 | G=235DNBOF=327 | ||
| LD4000-6s | 4030 × 1350 × 3568 | DN63 | D =2450 | DN32 | E=410 | DN32 | G=260DN100F=416 | ||
| LD5000-6s | 4495×1450×3630 | DN72 | D=2400 | DN32 | E=438 | DN23 | G=285DN100F=036 | ||
| LD6000-6s | 4910× 1550×3630 | DN72 | D=2500 | DN32 | E = 438 | DN32 | G=285DN100F=465 | ||
| LD10000-6s | 6065× 1950 × 4040 | DN80 | D=2700 | DN32 | E=410 | DN40 | G=300 DN125F=570 | ||
金卓策划 18005875567
特点Features
蒸发器和分离器形成一个庞大的连通器,热量得到充 分利用。整台设备可以在很短时间内从待机状态达到 最大生产能力。
利用液位控制原料水得到充分利用,是真正节能降耗 的设备。
结构简单,拆卸组装方便。
卫生级聚四氟乙烯垫密封合理。
与原料水、纯蒸汽、纯蒸汽冷凝水接触部分及管道全 部采用S316L制造。
蒸发器和分离器的工作面经过标准程序的酸洗钝化处 理。
全自动氩弧焊焊接保证了焊接质量。
Evaporator and separator form a huge connected vessel to fully utilize heat. The whole set of device can reach maximum productive capacity from standby state within a short period of time.
It is truly an energy-saving device by adopting liquid level control to fully utilize raw material water.
● It is simple in structure, and easy to be assembled or disassembled.
Sanitary PTFE gasket ensures effective sealing.
●The parts that contact raw material water, pure steam, pure steam condensed water, and pipelines are all made of S316L.
The work faces of evaporator and separator are acid-washed and passivated.
• Full-automatic argon arc welding ensures good welding quality.
工作原理Workingprinciple
合格的原料水由多级泵增压后进入分支冷凝器,然后进入分离器和蒸发器,液位由液位开关控制。工业蒸汽进入蒸发器将原料水加热到蒸发温度,并在蒸发室和分离室内形成强烈的热循环。原料水汽化后产生夹带水滴的蒸汽进入分离器,水滴在分离器内由于重力的作用将会与蒸汽脱离融入原料水,再加上分离器上部特殊的汽水分离装置,在分离器上部就生成了超纯的纯蒸汽。
Pressurized by multi-stage pump, qualified raw material water enters branch condenser, then goes into separator and evaporator. Liquid level is controlled by liquid level switch. Industrial steam enters evaporator to heat raw material water to evaporating temperature, and forms strong thermal.cycle inside evaporating chamber and separating chamber. After being evaporated, raw material water produces steam containing water drops to go into separator. Because of'gravitational action, water drops separate from steam inside separator to blend in raw material water, then utilize special steam-water separating unit on separator to generate ultra-pure pure steam on top of separator.
特点Features
纯蒸汽发生器是一种以去离子水为原料水,用工业蒸汽加热制取纯蒸汽的设备。此系列设备可用于制药设备和各种工艺生产线(管道、储罐等)的灭菌与消毒。
| 规格型号 | Power | Wogh | |||||
| CZQ100 | 0.3 | ≥ 100 | 110 | 110 | 0.6 | 1100X390X2100 | 175 |
| CZQ 200 | 0.3 | ≥200 | 220 | 220 | 0.6 | 1200X430X2500 | 220 |
| CZQ 300 | 0.3 | ≥300 | 330 | 330 | 0.6 | 1350X500X2630 | 300 |
| CZQ 400 | 0.3 | ≥400 | 440 | 440 | 0.6 | 1350X500X2780 | 350 |
| CZQ 500 | 0.3 | ≥500 | 550 | 550 | 0.6 | 1600X700X2850 | 500 |
| CZQ 750 | 0.3 | ≥750 | 825 | 825 | 0.8 | 1600X700X3100 | 600 |
| CZQ 1000 | 0.3 | ≥ 1000 | 1100 | 1100 | 0.8 | 1900X770X3300 | 750 |
| CZQ 1500 | 0.3 | ≥1500 | 1650 | 1650 | 1.2 | 2000X850X3550 | 1000 |
| CZQ 2000 | 0.3 | ≥ 2000 | 2200 | 2200 | 1.6 | 2000X850X3750 | 1200 |
Pure Steam Generator is a device that adopts deionized water as raw material water and utilizes industrial steam heating to extract pure steam. This series devices can be applied to sterilization and disinfection of pharmaceutical equipment and various production lines (pipelines, storage tanks).
金卓策划 18005875567
超滤是介于微滤和纳滤之间的一种膜过滤,它在实际应用中一般以截留分子量表征,主要用于将溶液中的大分子、胶体和微粒与溶剂等小分子物质进行分离。目前,超滤的应用领域主要涉及食品、饮料、生物医药、精细化工、工业废水处理与回用等。
Ultrafilteration is a membrane filteration between microfilteration and nano fiteration, it is characterized by the trapped molecular weight,mainlyapplied in separatingthemacromolecule, colloid, and fine particles with micromolecule substances such as dissolvent in the solution. At present, the macromolecule, colloid, and fine particles with macromolecule substances such as dissolvent in the solution.At present,the application oftheultrafilterationinvolvesinfood,drink,biologyand medicine,refine_chemicalengineering,industrial sewage treatment and reclamation.
超滤膜的应用Applicationofultrafilterationmembrane
在我国,超滤技术的应用在果汁澄清工艺中占有主导地位。新压榨出的果汁中含有果胶、果肉碎屑、淀粉、蛋白、固体悬浮物、微生物代谢等多种致使果汁浑浊的物质。
In China, the application of the ultrafilteration has taken a leading role in juice clarification. Newly squeezed juice contains various substances that lead to the turbidity of the juice, such as pectin, pulp debris, starch, protein, solid suspended matter,microbiological metabolism.The ultrafilteration will infiltrate micromolecules such as sugar, or ganic acid,and water, and trap most of the macromolecules substances, so that the claricate and disinfected juice willbe gained; The ultrafilteration process isshort and can be caried out without filter aid, clarificant, and the cost of it is low, it is an economic way of clanfying the juice.
采用超滤对果汁进行澄清,可使其中的糖类、有机酸和谁等小分子透过膜,而截留其中多数大分子物质,得到澄清无菌的果汁;超滤过程无需助滤剂、滑清剂;工艺过程短,人工费用低;是较为经济有效的果汁澄清方法。
工业生产的酶制剂一般要进行分离提纯,传统真空蒸发、溶剂萃取等方法存在着诸多弊端。
The zymin produced in the industry must be separated, refined, vacuum evaoorated. and solvent extracted. which have manv defects.
The ultrafilteration is applied in the separation and concentration of the zymin, it can be operated in the normal temperatuires, overcome the efects heat does to the quality of the fermented products, abstract smal molecular admixtures,and guarantees filterates purity and quality; Filtering process does not change, the energy consumption and the cost compared with the traditional method are lower; The equipment running is simple, and is easy to operate and the control, thus it quickly beacme concentration separation craft the first choice of concentration separation such as biology medicine manufactrue.
现在采用超滤技术进行酶制剂的分离浓缩,则可在常温下操作,克服热对发酵产品品质的影响;除去其中的小分子杂物,保证滤液的纯净度和品质的良好性;过滤过程无相变,能耗和成本较传统方法都低;设备运行简便,易于操控和操作,应而很快成为了生物制药等行业分离浓缩工艺的首选。
| 常见物质 reguia tances | 相对尺寸A° dinen gsaA° | 常见u物 | 相对尺寸A tivea dine gsaA° | 见物质 substances | 相对尺寸A* dine gsaA |
| 水溶性盐 water boie salt | 3–12 | o体n/particle | 80–2×10² | dbood oell | 5× 10²−105 |
| 金属离子metallic ions | 2-7 | 蛋白质Protein | 10²-3×105 | 花粉pollen | 105-106 |
| 糖类sugar | 8–25 | 漆颜料 Lacquer palnt | 10°−5 × 104 | 面粉flour | 104-106 |
| 碳黑caroon black | 10²-10³ | 细菌Bacteria | 3× 105 × 105 | 雾mist | 10° |
| 病毒virus | 10²-10 | 醉母组胞Yeast cell | 10-5× 105 |
DISTRIBUTIONSystem分配系统
本产品以cGMP、ISPE指南及FDA的规范为设计理念,根据客户需求及灭菌要求定制设计,采用框架结构。对电导、流速、温度等在线监控,实现分配系统的CIP/SIP,避免微生物的产生。
This product is designed according to the specifications of cGMP、ISPE guide and FDA. Adopting frame structure, it is customized to meet clients\* demands and conform to sterilization requirements. Online monitoring is conducted upon conductivity. flow rate and temperature to realize CIP/SIP of distribution system,and prevent microorganism from generating.
产品特点Productfeatures
变频控制:根据回水流量对泵进行变 频调节,保证回水流速>1.0m/s。
温度控制:巴氏灭菌时对循环水温度 实时监测,实现自动灭菌。
数据采集:监测回水温度、压力、电导 率、流速等参数,并自动记录存储。
质量控制:具有不合格水自动排放和 报警功能。
灭菌装置:采用双管板换热器,避免 交叉污染,
◇ Frequency conversion control: according to the return water flow, the pump is adjusted by frequency conversion to ensure the return water flow rate > 1.0m/s.
◇ Temperature control: during pasteurization, the temperature of circulating water is monitored in real time to realize automatic sterilization.
Data acquisition: monitoring return water temperature, pressure, conductivity, flow rate and other parameters, and automatic recording and storage.
◇ Quality control: with unqualified water automatic discharge and alarm function.
Sterilization device: Double tubesheet heat exchanger is used to avoid cross contamination.
金卓策划 18005875567
该系列容器适用于制药行业的浓/稀配之用,罐体设有夹层,可加热、冷却,内表面采用电解镜面抛光,封头(锥形)均经旋压加工、符合GMP标准。
The vessel series are applicable to thick/thin batching purpose in pharmaceutical industry. Tank body is installed with interlayer,which can be heated or cooled.Innersurface adoptselectrolytic mirror surfacllepolishing and end enclosures(conical)is processed through spinning technology,conforming to GMP standards.
1、本系列容器具有加热和保温功能,按《钢制焊接容 器技术条件》进行制造,试压和验收。
2、容积有100L-10000L各种规格,供您选用,也可 根据客户实际需要进行设计,加工。
3、搅拌轴的密封采用进口卫生级机械密封,减速机选 用世界著名品牌德国弗兰德或SEW,搅拌转速为 36-53转/分,也可采用变频调速器控制。
4、接口采用国际通用ISO标准快装卡盘式,内胆选用 进口316L或304。
5、罐体有液位计(无触点超声波、静压式变送器、玻 璃管式)、空气呼吸器、灭菌蒸汽口、温度(数显 式或表盘式)、CIP万向洗罐器、灯视镜、若干进 出液口、人孔。
6、内部材质:SUS316L(日本进口) 内光洁度:0.28-0.45μm 外表材质:SUS304镜面板
7、工作压力:常压 工作温度:60-100℃ 灭菌压力:0.15-0.3MPa 灭菌温度:121-132℃
1, With function ofheatingandthermal insulation, this series of vessels are manufactured, pressure-tested and inspected according to Technical Conditions of Steel-made Welded Vessels.
2, Volumeranges from 100Lto 1oo0L for your selection, and can also be designed and processed to meet clients’ actual demands.
3, Stirring shaft adopts importedsanitary mechanical sealing. Speed reducer adopts world-renowned brand German FLENDER or SEW. Rotary speed of stiring shaft is 36–53r/min. Variablefrequency speed controller can also be adopted for control.
4, Interfaces adoptintemationally-used ISO standard fast installation chuck type, and interior material adopts imported 316L or 304.
5, Tank bodyisinstalledwithlevel gauge (non-contact ultrasonic, static pressure transmitting type, glass tube type), air respirator, sterilzation steam outlet, thermometer (digital or dial type), CIP universal tank cleaner, lamp sight glass, several liquid inlets/outlets, and manhole.
6, Interiormaterial:SUS316L (imported from Japan)Innerroughness: 0.28\~0.45μm Exterior material: SUS304 mirror plate
7、Operatingpressure:normalpressure Operating temperature: 60\~100C Sterilizationpressure: 0.15\~0.3MPa Sterilztion temperature: 121\~132C
主要技术数据表MainTechnicalDataSheet
| 型号现格 indM | WUG300 | WJG400 | WUG500 | WUG600 | WUG1000 | WUG2O00WUG3000WUG50WJG10000 | ||||
| 设备容积VolumelL) | 300 | 400 | 500 | 600 | 1000 | 2000 | 30005000 | 10000 | ||
| 工作压力Wok.pressure(MPa) | ≤02 | |||||||||
| 电动机功率Motor power(KW) | 0.550.550.75 | 0.75 | 1.1 | 1.5 | 1.522 | 3 | ||||
| 模拌转速Agtating sppedl:min) | 36–53 | |||||||||
| 外形尺寸Dimension(m) | 1150 | 2500 | 3700 | 300 | 2500 | |||||
| 换热面积Heat exchanging aroa(m) | 1800 2 | 1000 2.4 | 2250 27 | 3.1 | 2400 4.5 | 7.5 | 8.6 | 10.4 | 20.2 | |
大输液配制工艺流程图ProcessFlowDiagramofLVPPreparation
小针剂成套配液系统工艺流程ProcessFlowofSVPCompleteLiquidMixingSystem
金卓策划 18005875567
CIPSYSTEM
CIP清洗系统
目前,智能型CIP就地清洗系统广泛应用于生物发酵、制药等对清洗要求较高的行业,以达到卫生无菌的效果。
At present, Intelligentized CIP system is widely used in biologicalfermenting and pharmaceutical industries with high requirement of clean so that it teaches sanitary and sterilization effect.
可根据工艺具体选择:单罐式、双罐式、分体式,还可以选择智能型及手动型
According to process condition choose: Single tank type, double tanks type, separte body typeAsol choice: intelligent and manual 双管板式换热器 Double tube plate heat exchanger
本产品为列管式换热器,双管板胀接设计,防止换热器泄露对高洁净物料的污染。广泛应用于制药、化工、食品纺织等行业的液体热量交换。依据工艺要求的不同分为:316L、304材质两种,换热器内外均作抛光处理Ra0.45,内部整体钝化处理,亦可根据工艺要求进行纯蒸汽灭菌。该产品由于密闭性好,适应条件范围广且不易污染。尤其对制药行业的输液、水针、冻干粉和生物制品生产过程中的纯化水、注射用水和药液升、降湿的换热使用。
也可根据用户工艺要求,在本产品的基础上对材质和特殊要求进行设计。可生产1\~200m2规格的换热器。
结构与特点Structuresandfeatures
The product is tubular heat exchanger, design of double-tubesheet expanded to_prevent pollution ofhigh cleanmaterials byheat exchanger leak, and itis widelyused in fluid heat exchange of the drugs-manufacturing, chemistry industry, food! spinning and weaving profession. According to the different procedure,there are two kinds ofmaterial:316L_and304.Theinsideandoutsideof theheat exchanger is polished Ra0.14 and the whole inside is treated with deactivated processing.It can also be used to killthe bacteria with pure vapor according to the procedure. Due to its good sealing, wide applicable condition and not easy pollution, it is especially suitable for theheattransferofinfusinthewatereedlethefeeingaddring powderinjectionin_the drugs-manufacturing professionandthe purificationwater,the injection water in the process of biological preparations, as wellas for the rising and decreasing temperature of medicine fluid.It can also make a special design based on the material and specialrequi rements of this product according to the process requirements that customers propose. And it canmanufacture heat exchanger withthe size ranging from 1 m’to 200 m’ .
主要用途Mainuses
通过设置程序(程序可调)由CIP清洗系统自动配制清洗液,经气动控制阀与送液泵、回液泵来完成清洗的输送及回流循环清洗、排放。回收整个清洗过程。通过电导率检测仪及PLC触摸屏组成的控制系统达到了自动在线清洗。
智能型CIP系统为一中央集成系统,包含注射水罐、CIP罐、板式换热器、管道过滤器、送液泵、回液泵、温度控制仪、液位控制仪、电导率检测仪、PLC触摸屏、控制柜及系统管阀件等组成。
Through set programme(adjiustable programme),ClP system makes auomatically preparation clean liquid, via pneumatic control valve and transfer pump and loop liquid pump finishing transfer of clean liquid and whole clean process of circulation circle clean and drain and recovery, Through conduct inspection instrument and PLC constituting control system reaches auto online clean.
Intelligent CIP system is as central integration system including WFI tank, CIP tank, plate heat exchanger, piping filter, transfer pump, loop liquid pump, temperature controller, level controller, conduct inspection instrument, PLC touchs creen, control cabinet and piping and valves etc.
板式换热器是采用不同的换向片和不同的组装方法实现的,可分为单流程、多流程和混合流程,应根据工艺要求选择。一般温差大于对数平均温差1.8信的介质,应采用多流程、板间流速的适应值0.3\~0.5m/s、流速太低时,应采用双流程或多流程。
本产品应用于制药、食品、化工等行业的液体热量交换,以及某些应用中的巴氏消毒。规格从3m2-60m2。
The plate heat exchanger adopts different direction-exchanger and different assembling approach. It can be divided into single flow, multi-flows, and mixed flow according to the requirements of the procedure. Generally, when the difference of te mperature is 1.8 times greater than the average temperature the mixture flow should be adopted and the fitness value of interpolate flow rate should between 0.3m/s and 5m/s. And whenthe fiow rate is too low, the multi- flow or mixture flow should be adopted. This product is applicable for the fluid heat exchange in the drugs-manufacturing, food, chemistry industry profession. Also it can be used in Pakistan disinfect.
Specification from3 m2 to6 m2 .
金卓策划 18005875567
VERIFICATION
Service验证服务
我司为客户提供符合现行版美国、欧盟、中国GMP要求的验证服务,从URS起到PQ结束的全程验证服务,基于ISPE基准指南第5卷一调试和验证第2版经典V模型。同时,提供整体文件体系的服务。验证活动是贯穿在整个项目过程中的,在项目的不同阶段将执行不同的验证活动。
Our company provides customers with the verification service in accordance with the current version of GMP requirementsin the United States,European Union and China,from URS to the end of PQ, based on ISPE Baseline Guide:Volume5-Commissioningand Qualification(Second Edition)Classic V Model. At the same time, to provide the overalldocument systemservices.Validation activitiesare carried out throughout the whole project process and will be performed in different stages of the project.
设计确认(DQ)DesignQualification
设计确认是对设计和用户需求(URS)的对比检查。通过对比用户需求(URS)来审核”系统功能描述”、“项目质量计划”、“详细工艺设计”、“自控系统硬件及软件设计”等文件,这样可以确认系统在设计过程中充分考虑到用户的全部需求。
安装确认(IQ) InstallationQualification
安装确认是按照详细设计要求对已安装好的系统进行确认检查,安装确认通过文件审核确认的方式对系统中所有关键点的软件和硬件型号以及安装是否符合详细设计要求进行确认。
Design Qualification is a comparative check of design and user requirements (URS). By comparing user requirements (URS) to review \*system function description\*, "project quality plan', "detailed process design”, \*automatic control system hardware and software design\* and other documents, it can confirm that the system fully considers the user during the design process All needs.
InstallainQuaationistoonandeckthestalled system according to the detailed design requirements.The installation confirmation confirms thesoftwareand hardware models of allkey points in the system and whether the installation meets the detailed design requirements by means of document review and confirmation.
运行确认(OQ)OperationQualification
运行确认是按照系统功能描述的要求对系统的运行进行确认检查。运行确认通过文件审核确认的方式结合现场确认的方式对系统的工艺以及功能是否符合系统功能描述进行确认。
Operation Qualification is to confirm and check the operation of the system in accordance with the requirements of the system function description, Operation confirmation confims whether the process and functions of the system conform to the system function description by means of document review and confirmation combined with on-site confirmation.
性能确认(PQ) Performance Qualification
性能确认是验证所建成的系统在一定期限内进行挑战性测试的情况下,能否可以稳定的运行,并将所进行的验证活动书面记录的文件。
Performance Qualification is a document that verifies whether the built system can operate stably under challenging tests within a certain period of time, and records the verification activities in writing.
金卓策划 18005875567
SANITATION-GRADED
Pipe Valve Series卫生级管阀/配件
王
II
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