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C ollaborative Robot W elding System
G M AW Series C O2 G as Shielded W elding M achine I ntelligent W elding I ntegrated Solution
Human- machine Co- intelligence,welding W ithout Boundaries
Safe human- machine collaboration, shared welding space Lightweight design, flexible deployment, fast movement E asy to operate and only takes 2 hours to get started
W uxi Hanshen Electric Joint-Stock Co., L td. is a high- techenterpriseintegrating R& D, design, production and sales services of welding and cutting products. T he company covers an area of 54,000 square meters, has a registered capital of 46.5 million C NY , and a totalinvestment of over 100 million C NY .
T he company's business direction is welding and cutting equipment,and its main products include: industrial and economical welding machines, ultrasonic welding machines, hand- held laser welding machines, laser cleaning machines, robot welding workstations, and intelligent welding complete equipment, laser hybrid welding complete equipment, intelligent laser edge banding machines and various welding and cutting aceessories.
Certification & honor of Hanshen
锡山经济技术开发区管理委员会
博士后科研工作站
POSTDOCTORALPROGRAMME无锡汉神电气有限公司分站
人力资源和社会保障部 制发全国博士后管委会
Top 10 customers of Hanshen
COREADVANTAGES
I ntelligent swing width control
360 °no dead angle collaborative radius, support hoisting/floor mounted multi- station layout.
"Drag and drop programming" 30 seconds quick change, suitable for small batch and multi- variety production.
T hrough visual sensing + path planning algorithm, the swing amplitude of the welding tor ch is adj usted in real time to adapt to different gr oove widths.
M ulti- layer and multi- pass automatic generation
G M AWseries welding machines have a built- in master welding database, stable and reliable welding parameters, and beautiful welding seam.
A utomatically plan the number of welding layers, pass sequence and displacement based on plate thickness parameters, reducing manual intervention.
Force control technology
Combined with weld tracking and pressure feedback, ensure the consistency of penetration depth and avoid welding penetration or unfused defects..
Real- time molten pool monitoring + arc adaptive compensation, the yield rate is increased to 99.5%.
Safe and reliable.
ISO/TS 15066 collaborative safety certification, for ce control sensing stops when encountering obstacles.
IP54 protection level, 7x24 hours of continuous operation without attenuation.
Save labor and consumables.
W elding efficiency is 3 times higher than manual work.
35% reduction in air consumption.
Easy to operate, only takes 2 hours to get started.
| Dimension | C ollaborative Robot | Traditional Industrial Robots |
| DeploymentFlexibility | Supports mobile deploymentand can quickly switch stations(such as rail/A GV integration). | Requires fixed installation, poor siteadaptability. |
| ProgrammingComplexity | G raphical drag and dropprogramming + AI self- learning,ordinary workers get started in1 hour. | Relying on professional engineers forcode- level debugging. |
| M ulti- SpecificationA daptation | The visual system automaticallyidentifies the wor kpiecespecifications and dynamicallyadj usts par ameters. | It needs to be re- taught for each product,which takes more than 30%. |
| Human- MachineCollaboration | Nosafetyfencerequired,workerscanstepin tointerveneatanytimetoadjusttheprocess. | Requires isolated operation and poorinteractivity. |
| Cost Efficiency | A singledevicecoversmultiplespecificationsyitha return oninvestmentycleis < 12 months. | Special machinefor special use, and thecost of production line transfor mationis high. |
TECHNICAL PARAMETERS
| M odel | |||
| GMAW-350 | GMAW-500 | ||
| Input | Input Power | 3P/380V | 3P/380V |
| Power Supply Frequency (HZ) | 50/60 | 50/60 | |
| Rated Input Current (A) | 25 | 36 | |
| Rated I nput Power (KVA) | 16.5 | 23.7 | |
| Output | Output C urrent A dj ustment Range (A) | MIG/MAG:80-350 | MIG/MAG:100-500 |
| A greed welding current range (A) | MMA:30-350 | MMA:30-350 | |
| Output V oltage A dj ustment R ange (V) | MIG/MAG:18-32 | MIG/MAG:19-39 | |
| A greed L oad V oltage R ange (V) | MMA:22-34 | MMA:22-40 | |
| Crater Arc C urrent A djustment Range (A) | 80-350 | 100-500 | |
| Crater Arc V oltage Regulation Range (V) | 18-32 | 19-36 | |
| Rated Open- circuit V oltage (V) | 54 | 64 | |
| Duty Cycle (%) at A mbient T emper ature 40°C | 60 | 60 | |
| A pplicable W elding Wire Diameter (mm) | 1.0/1.2 | 1.2/1.6 | |
| Applicable Welding Wire Type | Solid core/core | Solid core/core | |
| Shell Protection Grade | IP21S | IP21S | |
| Insulation Grade | F | F | |
| Dimensions (L*W*H) | 690*335*720mm | 660*380*830mm | |
| Weight (K g) | 47 | 52 | |
APPLICATION SCENARIOS
1. Small batch and multi- variety production
\- It is suitablefor welding non- standard parts such as hydraulic supports and excavator arms in th field of engineering machinery, and quickly switch production tasks through par ametric templates.
2. C omplex space operations
\- Thelightweight structure of collaborativerobots (such as 7- axis redundant design) can complete multi- angle welding in a small space, solving the problem of limited joints of in dustrial robots.
3. Process data precipitation
\- Closed- loop management of welding parameters (current/voltage/speed) and quality data to form an industry- specific process database and accelerate the training of new workers
hanshen
Hanshen products makeindustrial welding easier
L aser proj ect is listed as a national key new product
W on the support for the transformation of maj or industry- university - research proj ects in Jiangsu Province
W on the award for the first set of laser hybrid welding equipment in Jiangsu Province
The first drafting unit of standards such as "Hand- held L aser Welding"
Provide laser equipment for Audi, V olkswagen and other brand of cars
Provided laser welding equipment for China's first domestic cruise ship
Honored as a national - level key specialized and sophisticated "LittleGiant" enterprise.
WUXI HANSHEN ELECTRIC JOINT-STOCK CO.,LTD
Address:East No.100,Furong Yilu Road,Xishan Economic Development Zone,Wuxi City,Jiangsu Province,China Post Code:214193
E-mail: waimao@hanshen.com.cn
Wechat/WhatsApp:+86 13812538595
Website:www.hanshenweld.com
