AERIAL CAM UNIT FCC-HV 2016.24.ASSEMBLY IN THE TOOL

Series2016.24.camunitsaredesignedinawaythatthescrewsandpinsforpositioningandsecuringthecamslideunitcomponents in the tool are accessible in the open position of the cam unit. Thisaccess can be restricted or completely prevented by constructions on the cam slide unit working surface. In these cases,the populated cam unit can be disassembled/assembled by dismantling the clamp:

STEP1

Remove the gas spring before disassembling the cam unit.
Within the tool, the corresponding constructionalclearancesmustbetaken into accountat therear.

Caution

The gas spring may only be removed if the spring itself isreleased.
After removing the stop plate for the gas spring,note thatthereisariskof crushing between the cam slider and the cam unit baseduetoindependentmovementofthe camslider.

STEP2

Unfastenand dismantle the leftand right guide clamps.No removal of positioning pins required!
Within the tool,the corresponding constructional clearances must be provided on the sides.

STEP3

Lift the populated cam slide unit
upwards.
Thecamunitbasecanremaininthe upper die

AERIAL CAM UNIT FCC-HV 2016.24.ASSEMBLYINTHETOOL

STEP2(ALTERNATIVE)

Unfastenand dismantle thesideslide stops (fitted on both guiding clamps)

STEP3 (ALTERNATIVE)

Takeoff thecam slideunit towardsthe back.
The cam unit base can remain in the upper die

In the event of installation space problems in the tool,an additional mounting board canbeusedasanalternative.Thecam slideunit is positioned and fixed on this mounting plate,the options for positioning andfasteningtothe toolare located outside thecompactcamslideunit structure,and arethereforeeasilyaccessible fromabove forthenecessary fittingaids. Mountingplatesare to beprovided by the tool shop if necessary,as they are not includedasstandard with FIBRO camunits.

ROLLERSLIDE UNITS FRC 2017.43.

Durollerslideunitsseries2O17.43havebeenusedinvariousdiesformanyyears.Theyllowaworkinganglewhichcanbeindividualy adapted to the necessary requirements,and are ideal for use in punching operations.

Therollersideunitsareavailableifourwidthsanddiferentstrokelngths.Incomparisontocamunits,theworkingangeintheper mitted angular range can be selected virtually without restriction and without graduation.

TheV-shapeddeiombiatioitholidoleermitssuffentlpressngfcedprcisedance.edeich isequippedwithbronzeorsinteredlidingelements,educestherequiredmaintenanceworkandalowssimplerepairintheeventof wear.

Ourrolerlideunitsreresetbygassprings.Thesegasspringsusedintheseunitswiththedvancedsafetyfeaturesreromour StandardPartsproductrangeandoferthe highestposible safetystandardaccording tothePressure EquipmentDirective. Thecamunit resetcanbesecuredviaforcedretractionasanoption,oraswellasendpositioninterogationviaasensor. Toimproveoperationalsafetywerecommendtheuseofforcedretractions.eendpoitiocanalsobeueriedbyeansfso Both versions can be selected as an option.

These cam units can be ordered ex works with a machined work surface according to yourdata set upon request.

Design features:

■Prism guideagainst cambase
■Solid roller against driver
■Steel sliding surfaces (induction hardened)/bronze with solid lubricant or sinter
■Different stroke lengthsavailable
■Camunitin the tool canberemovedtowards therear
■Gas springwith safety features
■Forced retraction available as an option
■Idle positionsensormonitoringavailableasan option \*The nominal liftshould not be used completely.
In the dimension tables on the following pages,the lifting reserve of 10 % recommended byus is taken into account forall values. \*\*For exact power values,please refer to the force diagrams of the corresponding cam units

ROLLER SLIDEUNITS FRC 2017.43.

Thecamdriverisincudedasstandardwithourcurrentrollrlideunitseries.Pleasenotethecorectselectionofterolerunitfor yourtool-the cam drivers can be used for the correspondingangle ranges shown below.

Angleranges:

.A -20 upto <-15 .B -15 up to < - 1 0 （204号 .C -10up to < - 5 （204号 .D -5up to \mathit { \Theta } < \mathit { \Theta } 0 .E 0up to < ~ 5 .F 5upto <10 .G 10 up to <15 .H 15up to <20 .1 20up to <25 .J 25up to <30 .K 30up to <35 .L 35up to <40 .M 40up to <45 .N 45up to < 5 0 .P 50

Order options:

.000without forced retraction .001 Forced retraction .000 without end position query .010 End position query via inductive sensor

Ordering Code (example):

ROLLER SLIDEUNITS FRC 2017.43.

Ourrolerslideunitscanbeequippedwithanoptionalsensorthatcanbeusedtoquerytheinitialpostion.Thisensuresreliable monitorigofthesetupandstampingprocesses.Apotentialconsequentialdamagecausedbyanon-retractedcamslideunitcanbe avoided.

Technical data

■Inductive query of the home position

Generalfeatures

■Basic standard ■Approval

IEC 60977-5-2 cULus/CE/EAC/WEEE

Output/interface ■Switch output

PNP make contact (NO)

Electricalfeatures

■Rated operation voltage Ue ■Operatingvoltage Ub

24VDC
10...30VDC

Raccordementélectrique

■Connection ■Connection type

M8x1Plug,3pole Cableswith connectors,0,30mPUR

Ambientconditions

■Protection type IP67 ■Ambient temperature Ta - 2 5 . . . 7 0 ^ { \circ } { C }

卡

Working width: 78 mm Performanceclass: 45 kN

ROLLERSLIDEUNITSFRC 2017.43.08. SIZE TABLE

ROLLER SLIDEUNITS FRC 2017.43.08. PARTSLIST

For inquiries or for spare part orders (x),we require the following data:

■Cam unit order no. ■Cam unit serial number ■ItemNo./Designation/Sparepart

ROLLERSLIDEUNITS FRC 2017.43.08.SYSTEM AND SURROUNDING FORCES

Workingwidth: 94 mm Performanceclass: 70 kN

ROLLER SLIDEUNITS FRC 2017.43.09. SIZE TABLE

ROLLER SLIDEUNITSFRC 2017.43.09 PARTS LIST

For inquiries or for spare part orders (x),we require the following data:

■Cam unit order no. ■Cam unit serial number ■ItemNo./Designation/Sparepart

ROLLER SLIDEUNITS FRC 2017.43.09.SYSTEM AND SURROUNDING FORCES

Working width: 120 mm Performanceclass: 150 kN

ROLLER SLIDEUNITS FRC 2017.43.12. SIZE TABLE

ROLLERSLIDEUNITSFRC 2017.43.12. PARTS LIST

For inquiries or for spare part orders (x),we require the following data:

■Cam unit order no. ■Camunitserial number ■Item No./Designation/Spare part

ROLLER SLIDEUNITS FRC 2017.43.12.SYSTEM AND SURROUNDING FORCES

Workingwidth: 170 mm Performance class: 160 kN

ROLLER SLIDE UNITS FRC 2017.43.17. SIZE TABLE

ROLLER SLIDE UNITS FRC 2017.43.17. PARTSLIST

For inquiries or for spare part orders (x),we require the following data:

■Cam unit order no. ■Camunit serial number ■ItemNo./Designation/Sparepart

ROLLER SLIDE UNITS FRC 2017.43.17.SYSTEM AND SURROUNDING FORCES

ROLLER SLIDEUNITS FRC 2017.43. ASSEMBLY IN THE TOOL

STEP 1

■Remove screws (1) ■Remove cam stop blocks (2)

Caution

The gasspringmay only be removed if thespring itself isreleased.

STEP2

Removethecamslidertowardsthe rear

STEP3

Pull the gas spring (3) forward.

Theassembly process takes place in reverseorder.

INTRODUCTIONANDPRODUCT OVERVIEW

2016.26. AERIALCAMUNITFCC-LV

2016.15. DIEMOUNTCAMFCC-HV VMLWSDWAIMLEGROUP

2016.24. AERIALCAMUNITFCC-HV VMLW.SDAMLERGVOLVO

2017.43. ROLLERSLIDEUNITSFRC DAIMLER, PSA

CUSTOMER-SPECIFIC SERVICES

CUSTOMER-SPECIFICSERVICES PREFABRICATION

Catalogcamunitsareprocesedwithtolspecificmachininginthemountingsurfacesothattherequiredcomponentscanbefixed onthemountingsurface.Tismachiningisperformedasasscaltoolmakingproess,ftensultingincertaineadisfortool assembly. Process responsibilityand risk lie with the executing tool shop.

Asaservice,FBRfersyouthecompleteproessingofcatalogcamunitscodingtourspecifications.Tmaciningislosely matchedtotheequirementsofourtlingproce.Iditiontoonventioalquaitieshichsrveterequirementsoflasical toolingprocesses,FBROalsoofershgprecisiofinisingfcamunitstatarereadyforoerationonteamunitsideefp.am unitswithefpalowthecamunitoemountedinthetoolwithnitialtestpresstrokeinthetolwitoutfurtheradjustmentofthecam unit.ByproceingatFROasanextendedworkbenchwethusassumeprocesresponsibitfortheentireamunitprouction

Image3:Prefabrication of camunitsaccording to customerdata

Tool-specificmachiningofcamunitsbyFlBROalowsyoutofurtherimproveyourtoomakingproesses.Inaditiontorelieving logisticalcapacitis,temachiningtestigadceanigofthamunitsinyourfacitissoolongenecessaryoui capacitiesinyourmechanicalproductionandassemblyfaciliesfreeforothertasks,thusreducingtheleadtimeofthetoolsand ultimately savingmoney.

CUSTOMER-SPECIFICSERVICES PREFABRICATION

Ifyouwanttospecificachiningoftamnitorkingsaceeaselarifurproce-speificqrementsarlealy beforethefirstorder.Thecamunit workingsurfaceismachinedaccordingtothedatayouprovide.Ourprocess issetupforthe procesingof3DdatainavarietyoffrmatsWeprefertoacceptdataintheformatCAAV5,utwecanalsprocessothernativeand dataexchangeformatssuchasstep.Inordertoprovideimportantinformationforproduction,thedatamustbeprocessedacordingto aclearlyagreedmetodologAsellestablisdtandardteolorodingoftacindectsaentablisdding tocolorcodingwiththebasicguidelineforequipmentconstructionsoftheGermanautomotiveindustry seeregisterAPPENDIX“CAD colorcoding.YouannaturalysoakeyourowfactorystandardsintoaccountTeselectedtandardwilearlyagreedupon withusandclarifiedbeforehand.

Inthecourseofanorderwewillrquirethewokingstocknumber(tolumberaswellastheitmnumbersofthecamunitswith prefabrication.Fortherespectiveslides,thetol-specificmachiningoftheworksurfacemustbenotedontheorderasaditioaltext (e.g.“MachiningaccordingtoCADdata)Theordermustbreceivedintimesothatthedesireddliverydatecanbemet.Teregular deliverytimeforcamunitswithspecificmachiningofthemountingsurfaceis5to8weeks.Theactualdeliverydatedependsonthe availabilityoftheapprovedproductiondata.Theseshouldbereceivedbyusintheagreedquality15workingdaysbeforethedesired delivery date.Delayed receipt of the data may lead toa delay in delivery.

Pleasenotethatmodifiedrequirementsonthemachiningcannoongerbeensuredafterapprovedproductiondatahasalreadybeen provided,and this can result in the accepted delivery dates being postponed.

We would be happy toanswer any further questions and we will send youan corresponding oferif you wish.

CUSTOMER-SPECIFICSERVICES CUSTOMER-SPECIFIC CAM UNITS

lnmanyreasoftoomaking,camunitswithpurchasedpartareestablishedasalow-coststandard.Standardsolutionscanbeused forawide range of applications thanks to a diversified range of camunit series.

Complexcomponentgeometriesverlapswithmechanizationdevicesormodiedgeometricalrequirementsoncamunitsdonotmit theuseofstandardcamunitsinvariouscases.CamunitsromFROconfiguredspeificalfortoolsrepresentanalterativetothefconstructedcamunitsusedhere.Thisalowsaplication-specificrequirementstobecombinedwiththeadvantagesofcamunitswih standard purchase parts.

Takeadvantage of our expertise

FIBROdevelopstol-specificcamunitsaccording tothesametechnicalstandardsasthecatalogcamunits.Byinqurigatan earlystage,wecancloselyasistyouinthedevelopmentoftools,andyoualsohavetheoptionofdesigninganoptimalsolutionfor youraplicationOurtol-specificcamunitsmeansthereisnolongeranyadditionalogisticalefortrequiredinyourprocurement procesesaswellasinpartsupplyintheworkshop.Theistalationofthcamunitsonfiguredspecificalyfortoolscoresodsto theprocesssequencesofcatalogcamunits;assemblyandtuningforaself-assmblycamunitarenolongerrequired.Theanalytical designofthesecamunitsisteasicprereqsiteforsmothapplicationovetheintendedifecleoftheamunitHoweveould undesirablewearoccurduringthetolifecycle,rapidsupplyofsparepartsisensuredbytheuseofamaximumnumberofstandard partsintheaunitrougouttetirevelomentndsblrocssellasttireicelifftnit FIBRO is your expert contact for all your cam unit questions.

Features ofcustomized camunits

CamunitsfromFBROconfiguredspecificallytotoolsgenerallyhavethesamepropertiesandqualitesasourcatalogcamunits.We cancreateworkingwidthsofover2oo0mmforyou

What is the process?

Told-specificcamunitsareusedwheneveracatalogcamunitcannotmettherequirementsofthetol.Thesecanbeverysimple changes,suchasawidenedworkingsurface,butalsoverycomplexchanges,suchascompletelyofsetcamunitcomponents, multipleworkingsurfaces,modified stiffnesses,etc.

DescriptionofyourrequirementsforthecamunitwhichareasexactaspossiblearethebasisfortargetedengineeringofyourtoolspecificcamunitIaddiontothedsireddesignprinciple(onichseriesyourustomerspecificdewillbbased)weill requireadetaileddescriptionofcanges.Alterativelyouhaveteoptionofdescribingyourproblemtousintetoolandproiding uswithdesigndatafromourtol(forexample,omponentposition,metodplanmaximumpoiblespaceforthecamuitas wellsthetooleiont(e.gstrictiosochanatiodevics).thisasecanandletentirengiigofte customer-specific cam unit for you.

Ofcourse,youalsohavetheoptionofsendingusmodifiedCADdatafromourcatalogcamunits,fromwhichwecanthenextracthe propertiesofyourtolspecifiamunitTeplausibiltyandfasibiltytestasellsthepreparationforproductionwitaythical modifications are made inour facility due to warranty reasons.

CUSTOMER-SPECIFICSERVICES CUSTOMER-SPECIFIC CAM UNITS

NormallyyouwillreceiveaCADdesigndraftofthetolspecificcaunitwitin3orkingdayfyourrequest.isilbedata formatCATAVeativelinutralecangfatndsocdtrticembssocaedithmit Usingthese,wecanclearlyassignfurtherarrngementsmadeinthecourseoftheprojectandtheycanbeusedtopurchasethecam unitfromus.Attetitsieaedpartetillokuaffoufotopifi

Theproductiondetailingswellastheproductionofthetool-specificamunitonlyoccursafteryouiveaproductiongaadAfter thisproductiongaead,ggeangesschs,foexample,aangeintamunitangearestillonlyoniallsible accordingtotheprogressofproductionandathispointabsolutelyequireanagreementwithus.Changesaftertheproductiongo aheadmay result inadditional costsand delays in delivery.

Formanufacturingreasons,youshouldgivetheproductiongo-aheadofthetol-specificcamunit8weeksbeforeyourdesireddelivery time.Adelayedproductiongoaheadcanleadtoadelayindelivery;shorterdeliveryperiodsmusteagreedwithusatanearlytage

If you have any additional questions,our technology and sales departments willbe happy to assist you.
Forcontact persons,see the“EMERGENCYSITUATION/Contacts"tab.

EMERGENCYSITUATION/CONTACTS

FIBRO cam units are marked with a unique,unmistakable serial number.
SinceOctober2O7,theseserialnumbers,togetherwithallherimportantnames,aregroupedtogetheronatypeplate (eefig.
Until September 2O17 the serial numbers were engraved directly on the cam units.

The type plate is located on the side of your cam unit.

Inordertohelpyouasquicklyaspossible,werequireboththearticlenumberandtheuniqueserialnumberwhenorderingindividual spare partsaswell aswhen replacing a complete cam unit in case of a crash.

In these cases,please always include the serial number fora quick handling of your needs.

I( sos )))

Ifanacuteemergencyoccurs,forexample,inthe formofa toolcrash,wearethereforyou.

Intheeventofacrash,youcan reachusasfollows: Viaphone: +49626673-112 Viaemail: cam.crash@fibro.de

EMERGENCY SITUATION/CONTACTS

FIBRO offers youacomprehensive serviceinthefieldofcam unitstoprovideyou withadviceand supportif needed.

■Spare parts deliveries ex stock
■Free on-site training
■The fastest possible delivery of replacement camunits in the event of a crash
■Design support

If you have any questions concerning our cam unit program,please contact:

MarkusMeyer
HeadofCamUnitApplications
cam.engineering@fibro.de
+49 6266 73-210
Georg Schreck
ProductManagerCamUnitApplications
cam.engineering@fibro.de
+49 6266 73-210
Markus Steinhilber
KeyAccount Manager Cam Unit Applications
m.steinhilber@fibro.de
+4915164975857
Roberto Inchingoli
KeyAccountManager Cam Unit Applications
r.inchingoli@fibro.de
+ 4 9 160 96871380
ManfredWagner
SeniorKeyAccountManagerSlideApplications
manfred.wagner@fibro.de
+ 4 9 151 58582297

EMERGENCYSITUATION/CONTACTS

Foroffers and price information,please contact your regional supply centre:

FIBROGmbH

BusinessUnitStandardParts
August-Läpple-Weg
74855Hassmersheim
Germany
T+49 626673-0
info@fibro.de
www.fibro.com

THELAPPLE GROUP

LAPPLEAUTOMOTIVE
FIBRO
FIBROLAPPLETECHNOLOGY
LAPPLEAUS-UNDWEITERBILDUNG