可调式焊接铰刀
短系列 Φ5.60mm--41.88mm
| 刀具材料 | ..... 加工应用 |
| CN010B | 应用于软钢、HRC30以下钢切削加工 |
| CNP010B | 应用于球墨铸铁、QT700以下加工 |
| CWK010B | 应用于铜、有色金属加工 |
| CPP010B | 应用于HRC45以下钢材料的加工,灰口铸铁加工 |
| CPM010B | 应用于加工不锈钢、高温合金、钛合金等材料的加工 |
| CPK010B | 应用于加工球墨铸铁、灰口铸铁等材料的加工 |
| 直径 ΦD mm | 总长 L mm | 有效深度 b mm | 柄长 cmm | 刃长 a mm | 刃数 Tooth | 柄径 Φd mm | 库存 |
| 5.60-8.88 | 90 | 45 | 45 | 10 | 4 | .· · 12 | . |
| 8.89-15.88 | 100 | 55 | 45 | 10 | 6 | 12 | . |
| 15.89-18.88 | 105 | 55 | 50 | 10 | 6 | 16 | . |
| 18.89-25.88 | 125 | 65 | 60 | 10 | 6 | 20 | . |
| 25.89-32.58 | 135 | 75 | 60 | 10 | 6 | • + • * 25 | . |
| 32.59-41.88 | 135 | 75 | 60 | 10 | 8 | 25 |
特点
■ 圆柱直柄
■ 带内冷高精度
一 高效的切削能力
■ 多种切削材料及涂层
可调式焊接铰刀
长系列Φ5.60mm--41.88mm
| 刀具材料 | ...· 加工应用 |
| CN010B | 应用于软钢、HRC30以下钢切削加工 |
| CNP010B | 应用于球墨铸铁、QT700以下加工 |
| CWK010B | 应用于铜、有色金属加工 |
| CPP010B | 应用于HRC45以下钢材料的加工,灰口铸铁加工 |
| CPM010B | 应用于加工不锈钢、高温合金、钛合金等材料的加工 |
| CPK010B | 应用于加工球墨铸铁、灰口铸铁等材料的加工 |
| 直径 ΦD mm | 总长 Lmm | 有效深度 b mm | 柄长 cmm | 刃长 amm | 刃数 Tooth | 柄径 Φd mm | 库存 |
| 5.60-8.88 | 125 | 80 | 45 | 10 | 4 | 12 | |
| 8.89-15.88 | 150 | 105 | 45 | 10 | 6 | 12 | . |
| 15.89-18.88 | 175 | 125 | 50 | 10 | 6 | 16 | |
| 18.89-25.88 | 195 | 135 | 60 | 10 | : 6 | 20 | |
| 25.89-32.58 | 205 | 145 | 60 | 10 | 6 | 25 | |
| 32.59-41.88 | 205 | 145 : | 60 | , 10 . | 8 | 25 , : |
特点
■ 圆柱直柄无内冷高精度
一 高效的切削能力
■ 多种切削材料及涂层
可调式焊接铰刀
长系列Φ5.60mm--41.88mm
| 刀具材料 | .... 加工应用 |
| CN010B ... | 应用于软钢、HRC30以下钢切削加工 |
| CNP010B | 应用于球墨铸铁、QT700以下加工 |
| CWK010B | 应用于铜、有色金属加工 |
| CPP010B | 应用于HRC45以下钢材料的加工,灰口铸铁加工 |
| CPM010B | 应用于加工不锈钢、高温合金、钛合金等材料的加工 |
| CPK010B | 应用于加工球墨铸铁、灰口铸铁等材料的加工 |
| 直径 ΦD mm | 总长 Lmm | 有效深度 b mm | 柄长 cmm | 刃长 amm | 刃数 Tooth | 柄径 Φd mm | 库存 |
| 5.60-8.88 | 125 | 80 | 45 | 10 | 4 | 12 | |
| 8.89-15.88 | 150 | 105 | 45 | 10 | 6 | 12 | . |
| 15.89-18.88 | 175 | 125 | 50 | 10 | 6 | 16 | |
| 18.89-25.88 | 195 | 135 | 60 | 10 | : 6 | 20 | |
| 25.89-32.58 | 205 | 145 | 60 | 10 | 6 | 25 | |
| 32. 59-41.88 | 205 | 145 | 60 | 10 | 8 | 25 |
特点
圆柱直柄
带内冷
高精度
高效的切削能力
多种切削材料及涂层
可调式焊接铰刀
长系列Φ5.60mm--41.88mm
| 刀具材料 | ..... 加工应用 |
| CN010B | 应用于软钢、HRC30以下钢切削加工 |
| CNP010B | 应用于球墨铸铁、QT700以下加工 |
| CWK010B | 应用于铜、有色金属加工 |
| CPP010B | 应用于HRC45以下钢材料的加工,灰口铸铁加工 |
| CPM010B | 应用于加工不锈钢、高温合金、钛合金等材料的加工 |
| CPK010B ... | 应用于加工球墨铸铁、灰口铸铁等材料的加工 |
| 直径 ΦD mm | 总长 Lmm | 有效深度 b mm | 柄长 cmm | 刃长 amm | 刃数 Tooth | 柄径 Φd mm | 库存 |
| 5.60-8.88 | 125 | 80 | 45 | 10 | 4 | 12 | |
| 8.89-15.88 | 150 | 105 | 45 | 10 | 6 | 12 | . |
| 15.89-18.88 | 175 | 125 | 50 | 10 | 6 | 16 | |
| 18.89-25.88 | 195 | 135 | 60 | 10 | 6 | 20 | |
| 25.89-32.58 | 205 | 145 | 60 | 10 | 6 | 25 | |
| 32. 59-41.88 | 205 | , 145 . | 60 | 10 , | 8 | . 25 ··· |
特点
■ 圆柱直柄
■ 带内冷高精度高效的切削能力
□ 多种切削材料及涂层
可调刀柄
| d1 2 | ||||||||||
| 型号 | dm | |||||||||
| dc | d1 | 尺寸 | L | D | D1 | 库存 | ||||
| MOD60-HM6-105 | d2 | L1 | ||||||||
| 28 | 06 | 26 | · 50 | 35 | . 105 | : 60 | 48 | |||
| MOD60-HM8-105 | 28 | 08 | 28 | 50 | 35 | 105 | 60 | 48 | . | |
| MOD60-HM10-105 | 28 | 10 | 32 | 50 | 35 | 105 | 60 | 48 | . | |
| MOD60-HM12-115 | 28 | 12 | 35 | 50 | 43 | 115 | 60 | 48 | ||
| MOD60-HM14-120 | 28 | 14 | 38 | 50 | 50 | 120 | 60 | 48 | . | |
| MOD60-HM16-120 | 28 | 16 | 38 | 50 | 50 52 | 120 120 | 60 60 | 48 48 | ||
| MOD60-HM20-120 | 28 34 | 20 | ·· 42 | .· 50 50 | 35 | 110 | 70 | 53 | . | |
| MOD70-HM6-110 | 34 | 06 | 26 28 | 50 | 35 | 110 | 70 | 53 | . | |
| MOD70-HM8-110 | 34 | 08 10 | 32 | 50 | 35 | 110 | 70 | 53 | ||
| MOD70-HM10-110 MOD70-HM12-120 | 34 | 12 | 35 | 50 | 43 | 120 | 70 | 53 | . | |
| MOD70-HM14-125 | 34 | 14 | 38 | 50 | 50 | 125 | 70 | 53 | ||
| MOD70-HM16-125 | 34 | 16 | 38 | 50 | 50 | 125 | 70 | 53 | . | |
| MOD70-HM20-125 | 34 | 20 | 42 | 50 | 52 | 125 | 70 | 53 | . | |
| MOD80-HM6-70 | 46 | 06 | 26 | 50 | 35 | 70 : | 80 | 63 | ||
| MOD80-HM8-70 | 46 | 08 | 28 | 50 | 35 | 70 | 80 | 63 | . | |
| MOD80-HM10-70 | 46 | 10 | 32 | 50 | 35 | 70 | 80 | 63 | . | |
| MOD80-HM12-80 | 46 | 12 | 35 | 50 | 43 | 80 | 80 | 63 | . | |
| MOD80-HM14-85 | 46 | 14 | 38 | 50 | 50 | 85 | 80 | 63 | . | |
| MOD80-HM16-85 | 46 | 16 | 38 | 50 | 50 | 85 | 80 | 63 | . | |
| MOD80-HM20-85 | 46 | 20 | 42 | 50 | 52 | 85 | 80 | 63 | . | |
可调刀柄
| 型号 | dm | 尺寸 | 库存 | |||||||
| dc | d1 | d2 | L1 | L | D | D1 | ||||
| MOD100-HM6-75 | 56 | 06 | 26 | 50 | 35 | 75 | 100 | 82 | ||
| MOD100-HM8-75 | 56 | 08 | 28 | 50 | 35 | 75 | 100 | 82 | ||
| MOD100-HM10-75 | 56 | 10 | 32 | 50 | 35 | 75 | 100 | 82 | ||
| MOD100-HM12-85 | 56 | 12 | 35 | 50 | 43 | 85 | 100 | 82 | ||
| MOD100-HM14-90 | 56 | 14 | 38 | 50 | 50 | 90 | 100 | 82 | ||
| MOD100-HM16-90 | 56 | 16 | 38 | 50 | 50 | 90 | 100 | 82 | . | |
| MOD100-HM20-90 | 56 | 20 | 42 | 50 | 52 | 90 | 100 | 82 | . | |
| MOD100-HM25-105 | 56 | 25 | 48 | 70 | 65 | 105 | 100 | 82 | ||
| MOD100-HM32-105 | 56 | 32 | 64 | 70 | ·· 65 | 105 | 100 | 82 | . | |
| MOD120-HM6-75 | 70 | 06 | 26 | 50 | 35 | 75 | 120 | 100 | . | |
| MOD120-HM8-75 | 70 | 08 | 28 | 50 | 35 | 75 | 120 | 100 | ||
| MOD120-HM10-75 | 70 | 10 | 32 | 50 | 35 | 75 | 120 | 100 | . | |
| MOD120-HM12-85 | 70 | 12 | 35 | 50 | 43 | 85 | 120 | 100 | . | |
| MOD120-HM14-90 | 70 | 14 | 38 | 50 | 50 | 90 | 120 | 100 | . | |
| MOD120-HM16-90 | 70 | 16 | 38 | 50 | 50 | 90 | 120 | 100 | . | |
| MOD120-HM20-90 | 70 | 20 | 42 | 50 | 52 | 90 | 120 | 100 | . | |
| MOD120-HM25-105 | 70 | 25 | 48 | 70 | 65 | 105 | 120 | 100 | ||
| MOD120-HM32-105 | 70 | 32 | 64 | 70 | .·. 65 | 105 | 120 | 100 | . | |
可调刀柄
可调刀柄主柄(JISB6339)
| 型号 | ..... dm ...... | 尺寸 | 库存 | ||
| D | ..... D1 ..... | L .... | |||
| BT30-MOD60-45 | 28 | 60 | 48 | 45 | . |
| BT30-MOD70-50 | .... 34 | 70 ·. | 53 | 50 | . |
| BT30-MOD80-50 | 46 | .... 80 | .. 63 | 50 .. | . |
| BT40-MOD60-50 | .·· 28 | 60 | ··· 48 | 50 | . |
| BT40-MOD70-55 | 34 | 70 | 53 | 55 | . |
| BT40-MOD80-55 | .·. 46 | 80 | 63 | 55 | . |
| BT40-MOD100-60 | 56 | . 100 | 82 | 60 | |
| BT50-MOD60-70 | 28 | · 60 | .. 48 | 70 | |
| BT50-MOD70-70 | 34 | . 70 | 53 | 70 | . |
| BT50-MOD80-70 | .·· 46 | : 80 | : 63 | 70 | |
| BT50-MOD100-70 | 56 | .. 100 | 80 | 70 | |
| BT50-MOD120-80 | ... 70 | .·. 120 | .·· 100 · | 80 : | |
可调刀柄主柄(GB10944/DIN69871/IS07388/1)
| 型号 | .·. ...... dm | 尺寸 | 库存 | ||
| . D | ...... D1 .... | L ... | |||
| JT40-MOD60-50 | .··. 28 | 60 | 48 | 50 | . |
| JT40-MOD70-55 | 34 | 70 ... | 53 | 55 | . |
| JT40-MOD80-55 | 46 | 80 | 63 | 55 | . |
| JT40-MOD100-60 | .·.. 56 .. | 100 | 82 | 60 | . |
| JT50-MOD60-50 | : 28 | 60 | 48 | 70 | . |
| JT50-MOD70-50 | .·. 34 | 70 | .. 53 | 70 | |
| JT50-MOD80-50 | 46 | 80 | 63 | 70 | . |
| JT50-MOD100-60 | 56 | 100 | . 82 | 70 | . |
| JT50-MOD120-60 | 70 | 120 | 100 | 80 | . |
可调刀柄主柄(DIN69893)
| 型号 | .. dm ...... | 尺寸 ...... | 库存 | ||
| D | .... D1 .. | L | |||
| HSK50A-MOD60-60 | 28 | 60 | 48 | 60 | |
| HSK50A-MOD70-65 | 34 | 70 | 53 | 65 | . |
| HSK50A-MOD80-65 | 46 .... | 80 | : 63 | 65 . | . |
| HSK63A-MOD60-60 | 28 .·· | 60 | : 48 | 60 .. | |
| HSK63A-MOD70-65 | 34 | 70 | 53 | 65 | |
| HSK63A-MOD80-65 | ... 46 | 80 | 63 | 65 | |
| HSK63A-MOD100-70 | 56 . | 100 | .. 82 | 60 | . |
| HSK100A-MOD60-50 | 28 | 60 | 48 | 60 | . |
| HSK100A-MOD70-50 | 34 | 70 | 53 | 65 | |
| HSK100A-MOD80-50 | 46 . | 80 | 63 | 65 | . |
| HSK100A-MOD100-70 | 56 . + | 100 | 82 | 70 | |
| HSK100A-MOD120-70 | 70 | 120 | 100 | 80 | . |
可换头铰刀系列
刀头
产品特征
基础结构:
■高精度简单重复定位结构,操作简单、更换方便、保证刀具更换精度一致性;1替代传统整体结构铰刀,降低成本;替代传统焊接式铰刀涂层难题,提高刀具寿命、降低成本;解决跳动不可调节,刀具精度由机床、现有工具系统保证的问题。
连接结构:
高精度可重复定位结构
应用范围
替代传统整体硬质合金、焊接铰刀,提高换刀精度、降低成本、提高刀具寿命。替代镗刀工艺,提高效率、适应工业化规模生产。
中福
| 名 项 | 刀头直径/mm | 厚度/mm | 刃数 | 起订量/片 | 型号 | 库存 | 材质 |
| 常规系列 | Φ12≤Φ≤Φ15 | 6.5 | 6 | 10 | CRHT15-*** | 待定 | |
| Φ15 | 6.6 | 6 | 10 | CRHT16-*** | |||
| Φ16 | 6.78 | 6 | 10 | CRHT19-*** | |||
| 8 | 668 | 10105 | |||||
| Φ33 | 10 | 8 | 5 | CRHT38.5-*** | |||
| Φ38.5 | 10 | 8 | 2 | CRHT44.5-*** | |||
| 定制系列 | Φ44.5 | 10.3 | 8 | 2 | CRHT51-*** | 定制 | |
| Φ51 | 11.3 | 8 | 2 | CRHT58-*** | |||
| Φ58 | 13 | 8 | 2 | CRHT68-*** | |||
| Φ68 | 13 | 8 | 2 | CRHT78-*** | |||
| Φ78 | 15.5 | 8 | 2 | CRHT89-*** | |||
| Φ89 | 15.5 | 10 | 2 | CRHT100-*** | |||
| Φ100 | 根据方案定制 | 待定 | |||||
| 常规系列 | Φ12≤Φ≤Φ15 Φ15 | 6.5 6.6 | 6 6 | 10 10 | CRHT15-*** | 半成品 | |
| Φ16 | 6 | 10 | CRHT16-*** | ||||
| 6.78 | CRHT19-*** | ||||||
| Φ19 | 8.33 | 66 | 1010 | CRHT23**** | |||
| Φ28 | 8.33 | 8 | 5 | CRHT33-*** | |||
| Φ33 | 10 | 8 | 5 | CRHT38.5-*** | |||
| 定制系列 | Φ38.5 | 10 | 8 | 2 | CRHT44.5-*** | CWK101 | |
| Φ44.5 | 10.3 | 8 | 2 | CRHT51-*** | |||
| Φ51 | 11.3 | 8 | 2 | CRHT58-*** | |||
| Φ58 | 13 | 8 | 2 | CRHT68-*** | |||
| Φ8 | 11.5 | 88 | 22 | CRHT78**** | |||
| Φ89 | 15.5 10 2 CRHT100-*** 根据方案定制 | ||||||
刀杆
| 刀头范围/mm | 尺寸 | 型号 | 库存 | |||
| L1 | L2 | D1 | D2 | |||
| Φ15≤≤Φ16 | 40 | 100 | 14 | 16 | CRHR090-SD16-L100 | |
| Φ15≤Φ≤Φ16 | 70 | 120 | 14 | 16 | CRHR090-SD16-L120 | |
| Φ15≤Φ≤Φ16 | 100 | 150 | 14 | 16 | CRHR090-SD16-L150 | |
| Φ16 | 54 | 100 | 15 | 20 | CRHR104-SD20-L100 | . |
| Φ16 | 80 | 130 | 15 | 20 | CRHR104-SD20-L130 | . |
| Φ16 | 120 | 170 | 15 | 20 | CRHR104-SD20-L170 | . |
| Φ19 | 54 | 120 | 18 | 20 | CRHR120-SD20-L120 | . |
| Φ19 | 95 | 150 | 18 | 20 | CRHR120-SD20-L150 | . |
| Φ19 | 150 | 200 | 18 | 20 | CRHR120-SD20-L200 | . |
| Φ23 | 30 | 120 | 22 | 20 | CRHR150-SD20-L120 | |
| Φ23 | 30 | 150 | 22 | 20 | CRHR150-SD20-L150 | . |
| Φ23 | 30 | 200 | 22 | 20 | CRHR150-SD20-L200 | . |
| Φ28 | 30 | 120 | 27 | 25 | CRHR170-SD25-L120 | . |
| Φ28 | 30 | 150 | 27 | 25 | CRHR170-SD25-L150 | . |
| Φ28 | 30 | 200 | 27 | 25 | CRHR170-SD25-L200 | |
| Φ33 | ||||||
| Φ38.5 | 非标定制 | |||||
| Φ44.5 | ||||||
模块化刚性连接系统
产品特征
三大基础结构:主柄、连接头、刀头两大连接结构:可调式刚性连接机构、高精度重复定位机构
1高精度简单重复定位机构为智能制造、专业制造提供基础
■操作简单、对客户“0”基础要求,5分钟即可掌握调节、更换等使用
应用范围
■适用直径、圆度、圆柱特殊要求孔类精加工;(系统可调节、精度高、稳定、调节简单)■适应大规模、流水线、智能化生产。
产品特点
■ 简单
·调节简单,轻松实现系统误差0.002mm以内,简单培训即可;
·首次调节后,正常使用,无需再进行调节;
·高精度重复定位 0 . 0 0 3 { {mm } } ,掌握简单;
·对客户无多余配套要求(无需对刀仪)。
稳定
·对机床的径向误差有一定的修正能力;
·系统误差 0 . 0 0 2 {mm } 以内,系统稳定,更换刀头使用扭力扳手,避免人为影响;·刀头精度 0 . 0 0 3 {mm } ,刀头直径一致性 0 . 0 0 2 {mm }
·整个系统连接稳定,刚性好,被加工零件各种形位公差稳定,寿命稳定。
高效
\begin{array} { l } { { { V c ~ } = \ 5 0 ^ { ~ } 1 5 0 { m / m i n } } } \\ { { \ } } \\ { { { f } { z } = \ 0 . 0 7 \ { \tilde { ~ } } 0 . 3 {mm / t } } } \end{array} 实现高转速,高进给的高效加工。
一体式连接头
| 刀头范围/mm | 尺寸 | 型号 | 库存 | ||||
| D1 | D2 | D3 | L1 | L2 | |||
| Φ15≤Φ≤Φ16 | 14 | 20 | 65 | 40 | 82 | CRHB090-65-14 | |
| Φ16 | 15 | 20 | 65 | 48 | 82 | CRHB104-65-15 | . |
| Φ19 | 18 | 25 | 65 | 54 | 82 | CRHB120-65-18 | . |
| Φ23 | 22 | 22 | 65 | 82 | CRHB150-65-22 | . | |
| Φ28 | 27 | 27 | 65 | 92 | CRHB170-65-27 | 定制 | |
| Φ33 | 32 | 32 | 65 | 95 | CRHB220-65-32 | ||
| Φ38.5 | 37 | 37 | 65 | 一 | 115 | CRHB240-65-37 | |
| Φ44.5 | 43 | 40 | 65 | 30 | 115 | CRHB270-65-43 | |
| Φ51 | 48 | 55 | 80 | 30 | 115 | CRHB340-80-48 | |
| Φ58 | 55 | 55 | 80 | 30 | 115 | CRHB420-80-55 | |
| Φ68 | 65 | 55 | 80 | 30 | 115 | CRHB520-80-65 | |
| Φ78 | 76 | 55 | 80 | 30 | 115 | CRHB620-80-75 | |
| 上述其余规格尺寸根据方案非标定制 | |||||||
| Φ89 | 非标定制 |
| Φ100 | 非标定制 |
| 型号 | 刀柄形式 | 尺寸 | 库存 | |
| D1 | L | |||
| BT30-QPA50 | BT30 | .... 50 | 52 | |
| BT40-QPA65 | BT40 | 65 | 57 | |
| BT50-QPA65 | BT50 | 65 | 60 | . |
| BT50-QPA80 | BT50 | 80 | 60 | . |
HSK系列
| 型号 | 刀柄形式 | 尺寸 | 库存 | |
| D1 | L | |||
| HSK40A-QPA50 | HSK40A | 50 | 52 .··. | |
| HSK50A-QPA50 | HSK50A | 50 | 59 | 0 |
| HSK63A-QPA65 | HSK63A | 65 | 59 | |
| HSK80A-QPA65 | HSK80A | 65 | 59 | |
| HSK100A-QPA80 | HSK100A | 80 | 62 ... | |
直柄系列
| 型号 | 尺寸 | 库存 | |||
| D1 | D2 | L1 | L2 | ||
| CRHB50-20 | 50 | ...... 20 | ...... 60 | ..·.·. 77 | ...... |
| CRHB50-25 | .···. 50 | ···. 25 | 60 | ..·. 77 | 0 |
| CRHB50-32 | ...... 50 | 32 | ...... 60 | ...... 77 | |
模块化柔性连接系统
产品特征
基础结构:刀杆、柔性连接结构、刀头连接结构:柔性连接结构
■柔性连接解决机床跳动大、调节难度大、进刀精度无法保证工况难题,根据方案定制。
应用范围
■适用10倍、20倍甚至50倍、深孔铰削加工;采用浮动结构,对底孔无修正功能;1特别适合车床调节跳动难度大,进刀过程中刀具精度无法保证孔类铰削加工。
辅件调节头
| 配合刀头直径/mm | 型号 | 库存 |
| Φ15≤Φ≤Φ16 | CRHC16 | . |
| Φ16 | CRHC19 | . |
| Φ19 | CRHC23 | . |
| Φ23 | CRHC28 | |
| Φ28 | CRHC33 | : |
| Φ33 | CRHC38.5 | |
| Φ38.5 | CRHC44.5 | |
| Φ44.5 | CRHC51 | |
| Φ51 | CRHC58 | 定制 |
| Φ58 | CRHC68 | |
| Φ68 | CRHC78 | |
| Φ78 | CRHC89 | |
| Φ89 | CRHC100 |
调节环
| 调节环 | 尺寸 | 匹配主柄编码 | 配套扳手 | 库存 | |
| D | D1 | ||||
| CRHE50 | 65 | 50 | CRHB50-20 BT30-CRHB50-52 CRHB50-25 HSK40A-CRHB50-52 CRHB50-32 HSK50A-CRHB50-52 | L型4×140 | |
| CRHE65 | 82 | 65 | BT40-CRHB65-57 BT50-CRHB65-60 HSK63A-CRHB65-59 HSK80A-CRHB65-59 | L型4×140 | |
| CRHE80 | 100 | 80 | BT50-CRHB80-60 HSK100A-CRHB80-62 | L型4×140 | |
| 扳手型号 | 批头型号 | 对应的螺丝 | 对应扭力值 | 库存 |
| 1/4 0.4-2.6N.m | CRHT6 | M2.0×8 | 0.65-0.7 N.m | . |
| CRHT8 | M2.5×8 | 1.25-1.3 N.m | . | |
| CRHT10 | M3.0×10 | 2.10-2.2 N.m |
刀头螺丝
上
| 刀头直径/mm | 对应的螺丝 | 型号 | 库存 |
| Φ15 | M2.5×8 | CRHT2508 | . |
| Φ16 | M2.0×8 | CRHT2008 | |
| Φ19 | M2.5×8 | CRHT2508 | . |
| Φ23 | M2.5×8 | CRHT2508 | |
| Φ28 | M2.5×8 | CRHT2508 | . |
| Φ33 | M3.0×10 | CRHT3010 | |
| Φ38.5 | M3.0×10 | CRHT3010 | . |
| Φ44.5 | M3.0×10 | CRHT3010 | |
| Φ51 | M4×10 | CRHT4010 | |
| Φ58 | M4×10 | CRHT4010 | |
| Φ68 | M4×10 | CRHT4010 | |
| Φ78 | M4×10 | CRHT4010 | . |
| Φ89 | M4×10 | CRHT4010 |
操作指南
△
1.请严格按照以上操作步骤调节系统,若有未尽详细之处,务必遵守现场操作培训进行操作。
2.此系统所有配件皆经过特殊加工处理,切勿使用其它产品代替任一配件。
3.系统调节完毕后,取下调节环,确保所有螺丝处于上紧状态,方可进行加工。
4.当系统长期未使用时,所有的螺丝需重新拧紧,并检查系统跳动。
5.注意温差变化,导致系统热胀冷缩影响加工精度。
加工实例
连杆小头孔
Φ22 (+0.021/0) x 2 0 { {mm } } (20号 使用机床:BT40 中心内冷
| 被加工材料 | C70S6 | |
| 使用系统型号 | CRHB220-65-100 | |
| 铰刀 | CRHT23-22 | |
| V (m/min) | 124 | |
| N(r/min) | 1800 | |
| fz (mm) | 0.15 | |
| F(mm/min) | 1600 | |
| 单边余量(mm) | 0.2 | |
| Ra(um) | 0.2-0.4 | |
| 圆柱度(mm) | 0.005 | |
| 寿命(m) | 100 |
汽车转向器
Φ15.03(+0.01/-0.01)×48mm 使用机床:BT40 内冷
| 被加工材料 | C70S6 | |
| 使用系统型号 | CRHB140-65-100 | |
| 铰刀 | CRHT19-15.03 | |
| V (m/min) | 72 | |
| N(r/min) | 1500 | |
| fz (mm) | 0.09 | |
| F (mm/min) | 800 | |
| 单边余量(mm) | 0.4-0.8 | |
| Ra(um) | 0.005 | |
| 圆柱度(mm) | 0.05 | |
| 寿命(m) | 2500件 |
解决方案
刀柄系统 SERIES
CHAPTER HSK-A刀柄
HSK-A-HM液压刀柄 …·F002
HSK-A-HM超细长液压刀柄 F005
HSK-A-CDS烧结式热装刀柄 ……F006
HSK-A-CSK高速精密筒夹本体 ··F009
HSK-A-ER弹性筒夹本体 …·F010
HSK-A-VER快换式微补偿攻牙刀柄 F011
VER快换式微补偿攻牙延长杆 …F012
HSK-A-HM液压刀柄
特点
动平衡设定:G2.5;25, 0 0 0 { r p m } 2.5D处径向跳动 { <=slant } 0 . 0 0 3 {mm }
\mathbf { δ m } 轴向长度可调节
\mathbf { δ m } 刀具柄部公差等级:h6 配合减径套夹持,实现更灵活的夹持范围
HSK32A
O
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK32A-HM6-80 | 6 | 27 | 39.8 | 80 | 60.05 | 31 | 26 | S0520-050150 | S0510-080100 | 1 | 0.41 |
| HSK32A-HM8-80 | 8 | 29 | 39.8 | 80 | 60.05 | 31.9 | 26 | S0520-060150 | S0510-080100 | 0.42 | |
| HSK32A-HM10-85 | 10 | 32 | 39.8 | 85 | 65.05 | 37.2 | 30 | S0520-080150 | S0510-080100 | 0. 47 | |
| HSK32A-HM12-90 | 12 | 34 | 39.8 | 90 | :70.05 | 42.4 | 36 | S0520-080150 | S0510-080100 | HMO12 | 0.52 |
HSK40A
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK40A-HM6-70 | 6 | 27 | 32.8 | 70 | 50.05 | 32.2 | 26 | S0520-050150 | S0510-080100 | 0.41 | |
| HSK40A-HM8-70 | 8 | 29 | 32.8 | 70 | 50.05 | 32.4 | 26 | S0520-060150 | S0510-080100 | 0.42 | |
| HSK40A-HM10-75 | 10 | 32 | 32.8 | 75 | 55.05 | 37.9 | 30 | S0520-080150 | S0510-080100 | 0.48 | |
| HSK40A-HM12-80 | 12 | 34 | 32.8 | 80 | 60.05 | 42.9 | 36 | S0520-080150 | S0510-080100 | HM012 | 0.52 |
| HSK40A-HM14-85 | 14 | 38 | 52.8 | 85 | 65.05 | 31.6 | 36 | S0520-100150 | S0510-080100 | 0.78 | |
| HSK40A-HM16-90 | 16 | 40 | 52.8 | 90 | 70. 05 | 36.8 | 40 | S0520-120150 | S0510-080100 | 0.83 | |
| HSK40A-HM20-100 | 20 | 44 | 52.7 | 100 | 80.05 | 47.1 | 41 | S0520-120150 | S0510-080100 | HM020 | 0.97 |
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK50A-HM6-70 | 6 | 27 | 41.8 | 70 | 44.05 | 31 | 26 | S0520-050150 | S0510-100120 | 一 | 0.62 |
| HSK50A-HM8-70 | 8 | 29 | 41.8 | 70 | 44.05 | 31 | 26 | S0520-060150 | S0510-100120 | 0.63 | |
| HSK50A-HM10-75 | 10 | 32 | 41.8 | 75 | 49.05 | 30.6 | 30 | S0520-080150 | S0510-100120 | 0.71 | |
| HSK50A-HM12-85 | 12 | 34 | 41.8 | 85 | 59.05 | 40.9 | 36 | S0520-080150 | S0510-100120 | HM012 | 0.78 |
| HSK50A-HM14-85 | 14 | 38 | 41.8 | 85 | 59.05 | 41.4 | 36 | S0520-100150 | S0510-100120 | 0.83 | |
| HSK50A-HM16-90 | 16 | 40 | 52.8 | 90 | 64.05 | 31 | 40 | S0520-120150 | S0510-100120 | 1. 02 | |
| HSK50A-HM18-90 | 18 | 42 | 52.8 | 90 | 64.05 | 31 | 41 | S0520-120150 | S0510-100120 | 1.03 | |
| HSK50A-HM20-90 | 20 | 44 | 56.8 | 90 | 64.05 | 31 | 41 | S0520-120150 | S0510-100120 | HM020 | 1. 08 |
HSK63A
S P
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK63A-HM6-70 | 6 | 27 | 51.8 | 70 | 44.0524.8 | 26 | S0520-050150 | S0510-100120 | 1. 00 | ||
| HSK63A-HM6-80 | 6 | 27 | 51.8 | 80 | 54.05:34.8 | 26 | S0520-050150 | S0510-100120 | 1. 04 | ||
| HSK63A-HM6-120 | 6 | 27 | 51.8 | 120 | 94.0574.8 | 26 | S0520-050150 | S0510-100120 | 1.20 | ||
| HSK63A-HM6-125 | 6 | 27 | 51.8 | 125 | 99.05 | 79.8 | 26 | S0520-050150 | S0510-100120 | 1. 22 | |
| HSK63A-HM6-200 | 6 | 27 | 51.8 | 200 | 174.05:154.8 | 26 | S0520-050150 | S0510-100120 | 1.53 | ||
| HSK63A-HM8-70 | 8 | 29 | 51.8 | 70 | 44.05:24.9 | 26 | S0520-060150 | S0510-100120 | 1. 02 | ||
| HSK63A-HM8-80 | 8 | 29 | 51.8 | 80 | 54.0534.9 | 26 | S0520-060150 | S0510-100120 | 1. 05 | ||
| HSK63A-HM8-120 | 8 | 29 | 51.8 | 120 | 94.05 | 74.9 | 26 | S0520-060150 | S0510-100120 | 1. 22 | |
| HSK63A-HM8-125 | 8 | 29 | 51.8 | 125 | 99.05 | 79.9 | 26 | S0520-060150 | S0510-100120 | 1. 27 | |
| HSK63A-HM8-200 | 8 | 29 | 51.8 | 200 | 174.05154.9 | 26 | S0520-060150 | S0510-100120 | 1. 62 | ||
| HSK63A-HM10-80 | 10 | 32 | 51.8 | 80 | 54.0535.2 | 30 | S0520-080150 | S0510-100120 | 1. 08 | ||
| HSK63A-HM10-85 | 10 | 32 | 51.8 | 85 | 59.05:40.2 | 30 | S0520-080150 | S0510-100120 | 1. 11 | ||
| HSK63A-HM10-120 | 10 | 32 | 51.8 | 120 | 94.0575.2 | 30 | S0520-080150 | S0510-100120 | 1. 31 | ||
| HSK63A-HM10-125 | 10 | 32 | 51. 8 | 125 | 99.05:80.2 | 30 | S0520-080150 | S0510-100120 | 1. 34 | ||
| HSK63A-HM10-200 | 10 | 32 | 51.8 | 200 | 174.05155.2 | 30 | S0520-080150 | S0510-100120 | 1. 77 | ||
| HSK63A-HM12-85 | 12 | 34 | 51.8 | 85 | 59.05 | 40.4 | 36 | S0520-080150 | S0510-100120 | HM012 | 1. 13 |
| HSK63A-HM12-90 | 12 | 34 | 51.8 | 90 | 64.0545.4 | 36 | S0520-080150 | S0510-100120 | HM012 | 1. 16 | |
| HSK63A-HM12-120 | 12 | 34 | 51.8 | 120 | 94.05 | 75.4 | 36 | S0520-080150 | S0510-100120 | HM012 | 1.36 |
| HSK63A-HM12-200 | 12 | 34 | 51.8 | 200 | 174.05155.4 | 36 | S0520-080150 | S0510-100120 | HM012 | 1.89 | |
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK63A-HM14-85 | 14 | 38 | 51.8 | 85 | 59.0540.7 | 36 | S0520-100150 | S0510-100120 | 1.18 | ||
| HSK63A-HM14-90 | 14 | 38 | 51.8 | 90 | 64.05 | 45.7 | 36 | S0520-100150 | S0510-100120 | 1. 22 | |
| HSK63A-HM14-120 | 14 | 38 | 51.8 | 120 | 94.05 | 75.7 | 36 | S0520-100150 | S0510-100120 | 1. 47 | |
| HSK63A-HM14-200 | 14 | 38 | 51.8 | 200 | 174.05155.7 | 36 | S0520-100150 | S0510-100120 | 2. 14 | ||
| HSK63A-HM16-90 | 16 | 40 | 51.8 | 90 | 64.05 | 45.9 | 40 | S0520-120150 | S0510-100120 | 1. 24 | |
| HSK63A-HM16-120 | 16 | 40 | 51.8 | 120 | 94.05:75.9 | 40 | S0520-120150 | S0510-100120 | 1.52 | ||
| HSK63A-HM16-200 | 16 | 40 | 51.8 | 200 | 174.05155.9 | 40 | S0520-120150 | S0510-100120 | 2.27 | ||
| HSK63A-HM18-90 | 18 | 42 | 51.8 | 90 | 64.05 | 46.1 | 41 | S0520-120150 | S0510-100120 | 1. 27 | |
| HSK63A-HM18-120 | 18 | 42 | 51.8 | 120 | 94.05 | 76.1 | 41 | S0520-120150 | S0510-100120 | 1.58 | |
| HSK63A-HM18-200 | 18 | 42 | 51.8 | 200 | 174.05:156.1 | 41 | S0520-120150 | S0510-100120 | 2. 41 | ||
| HSK63A-HM20-90 | 20 | 44 | 51.8 | 90 | 64.05 | 46.3 | 41 | S0520-120150 | S0510-100120 | HM020 | 1. 29 |
| HSK63A-HM20-100 | 20 | 44 | 51.8 | 100 | 74.05 | 56.3 | 41 | S0520-120150 | S0510-100120 | HM020 | 1. 40 |
| HSK63A-HM20-120 | 20 | 44 | 51.8 | 120 | 94.05 | 76.3 | 41 | S0520-120150 | S0510-100120 | HM020 | 1. 61 |
| HSK63A-HM20-125 | 20 | 44 | 51.8 | 125 | 99.05 | 81.3 | 41 | S0520-120150 | S0510-100120 | HM020 | 1. 67 |
| HSK63A-HM20-200 | 20 | 44 | 51.8 | 200 | 174.05156.3 | 41 | S0520-120150 | S0510-100120 | HM020 | 2.54 | |
| HSK63A-HM25-115 | 25 | 58 | 64.8 | 115 | 89.05:55.9 | 47 | S0520-160150 | S0510-120140 | HM025 | 2.18 | |
| HSK63A-HM25-120 | 25 | 58 | 64.8 | 120 | 94.05 | 60.9 | 47 | S0520-160150 | S0510-120140 | HM025 | 2.28 |
| HSK63A-HM32-120 | 32 | 63 | 74.8 | 120 | 94.05 | 60.9 | 51 | S0520-160150 | S0510-120140 | HM025 | 2. 47 |
| HSK63A-HM32-125 | 32 | 63 | 74.8 | 125 | 99.0565.9 | 51 | S0520-160150 | S0510-120140 | HM025 | 2.59 | |
HSK100A
| 型号 | 尺寸 | 轴向调整螺钉G | 锁紧螺钉 | 筒夹 | 重量 | ||||||
| D1 | D2 | D3 | L1 | L2 | L3 | L4 | |||||
| HSK100A-HM6-75 | 6 | 27 | 57.8 | 75 | 46.1 | 23.2 | 26 | S0520-050150 | S0510-100120 | 2.49 | |
| HSK100A-HM8-75 | 8 | 29 | 57.8 | 75 | 46.1 | 23.4 | 26 | S0520-060150 | S0510-100120 | 2.50 | |
| HSK100A-HM10-90 | 10 | 32 | 57.8 | 90 | 61.1 | 38.7 | 30 | S0520-080150 | S0510-100120 | 2.59 | |
| HSK100A-HM12-95 | 12 | 34 | 57.8 | 95 | 66.1 | 43.9 | 36 | S0520-080150 | S0510-100120 | HM012 | 2. 63 |
| HSK100A-HM14-95 | 14 | 38 | 57.8 | 95 | 66.1 | 44.2 | 36 | S0520-100150 | S0510-100120 | 2.69 | |
| HSK100A-HM16-100 | 16 | 40 | 57.8 | 100 | 71. 1 | 49.4 | 40 | S0520-120150 | S0510-100120 | 2. 76 | |
| HSK100A-HM18-100 | 18 | 42 | 57.8 | 100 | 71.1 | 49.6 | 41 | S0520-120150 | S0510-100120 | 2.79 | |
| HSK100A-HM20-105 | 20 | 44 | 57.8 | 105 | 76. 1 | 54.7 | 41 | S0520-120150 | S0510-100120 | HM020 | 2.87 |
| HSK100A-HM25-110 | 25 | 58 | 64.8 | 110 | 81. 1 | 60.4 | 47 | S0520-160150 | S0510-120140 | HM025 | 3.44 |
| HSK100A-HM32-110 | 32 | 63 | 74.8 | 110 | 81.1 | 59.9 | 51 | S0520-160150 | S0510-120140 | HM032 | 3.66 |
HSK-A-HM超细长液压刀柄
特点
·HM刀具系列用于高转速、高精密切削加工,切削效果佳。
·动平衡设定:G2.5;20,000 rpm。
·3D处径向跳动 0 . 0 0 3 \ {mm } 。
·外观细长设计,加工不易干涉。
| 型号 | 压紧螺钉 | 轴定位 | 适用筒夹 | 型加长 | 重量 | ||||||||||
| d | D | D1 | D2 | 尺L2 | L | H H1 | |||||||||
| HSK63A-HM6S-120 * | 6 | 14 | 48 | 26 | 57 | 70 | 120 | 25 | 98 | S0511-080120 S0521-050150 | T04-L | 1.1 | |||
| HSK63A-HM6S-150 * | 6 | 14 | 48 | 26 | 57 | 85 | 150 | 25 | 128 | S0511-080120 | S0521-050150 | T04-L | 1. 3 | ||
| HSK63A-HM8S-120 | 8 | 17 | 48 | 28 | 52 | 70 | 120 | 31 | 95 | S0511-080140 S0521-060150 | T04-L | 1.2 | |||
| HSK63A-HM8S-150 * | 8 | 17 | 48 | 28 | 52 | 85 | 150 | 31 | 125:S0511-080140 S0521-060150 | 一 | T04-L | 1.3 | |||
| HSK63A-HM10S-120 | 10 | 19 | 48 | 30 | 52 | 70 | 120 | 33 | 94S0511-080140 S0521-060150 | T04-L | 1. 2 | ||||
| HSK63A-HM10S-150 | 10 | 19 | 48 | 30 | 52 | 87 | 150 | 33 | 124:S0511-080140 S0521-060150 | T04-L | 1. 4 | ||||
| HSK63A-HM12S-120 | 12 | 21 | 48 | 32 | 52 | 70 | 120 | 36 | 93 | S0511-080120 S0521-060150 HMD12/HMO12 | T04-L | 1.2 | |||
| HSK63A-HM12S-150 | 12 | 21 | 48 | 32 | 52 | 87 | 150 | 36 | 123:S0511-080120:S0521-060150:HMD12/HM012 | T04-L | 1.4 | ||||
| 型号 | 尺寸 | 轴向定位螺钉T | 重量 | ||||||
| d | D1 | D2 | L1 | L2(max)L3(min) | |||||
| HSK63A-CDS3-80 | 3 | . 10 | 10 | : | 80 ... | 9 | 0.50 | ||
| HSK63A-CDS4-80 | 4 | 10 | 10 | 80 | 12 | 0.60 | |||
| HSK63A-CDS5-80 | 5 | 10 | 10 | 80 | 15 | 0.70 | |||
| HSK63A-CDS6-80 | .. 6 | 21 | 27 | 80 | 36 | 26 | S0521-050150 | 0.80 | |
| HSK63A-CDS6-130 | 6 | 21 | 27 | 130 | 36 | 26 | S0521-050150 | 1.00 | |
| HSK63A-CDS6-160 | 6 | 21 | 27 | 160 | 36 | 26 | S0521-050150 | 1. 20 | |
| HSK63A-CDS8-80 | 8 | 21 | 27 | : | 80 | 36 | 26 | S0521-050150 | 0.80 |
| HSK63A-CDS8-130 | 8 | 21 | 27 | 130 | 36 | 26 | S0521-050150 | 1.02 | |
| HSK63A-CDS8-160 | 8 | 21 | 27 | 160 | 36 | 26 | S0521-050150 | 1. 25 | |
| HSK63A-CDS10-85 | 10 | 24 | 32 | 85 | 42 | 32 | S0521-060150 | 0.90 | |
| HSK63A-CDS10-130 | 10 | 24 | 32 | 130 | 42 | 32 | S0521-060150 | 1. 17 | |
| HSK63A-CDS10-160 | 10 | 24 | 32 | 160 | 42 | 32 | S0521-060150 | 1. 45 | |
| HSK63A-CDS12-90 | 12 | 24 | 32 | 90 | 47 . | 37 | S0521-060150 | 0.92 | |
| HSK63A-CDS12-130 | 12 | 24 | : 32 | 130 | 47 | 37 | S0521-060150 | 1. 15 | |
| HSK63A-CDS12-160 | 12 | 24 | 32 | 160 | 47 | 37 | S0521-060150 | 1.55 | |
| HSK63A-CDS14-90 | 14 | 27 | 34 | 90 | 47 | 37 | S0521-060150 | 0.95 | |
| HSK63A-CDS14-130 | 14 | 27 | : 34 | : | 130 | 47 | 37 | S0521-060150 | 1. 18 |
| HSK63A-CDS14-160 | 14 | 27 | 34 | 160 | 47 | 37 | S0521-060150 | 1.60 | |
| HSK63A-CDS16-95 | 16 | 27 | 34 | 95 | 50 | 40 | S0521-080150 | 1.00 | |
| HSK63A-CDS16-130 | 16 | 27 | 34 | 130 | 50 | 40 | S0521-080150 | 1. 21 | |
| HSK63A-CDS16-160 | 16 | 27 | 34 | 160 | 50 | 40 | S0521-080150 | 1.65 | |
| HSK63A-CDS18-95 | 18 | 33 | 42 | 95 | 50 | 40 | S0521-080150 | 1. 05 | |
| HSK63A-CDS18-130 | 18 | 33 | 42 | 130 | 50 | 40 | S0521-080150 | 1.25 | |
| HSK63A-CDS18-160 | 18 | 33 | 42 | 160 | 50 | 40 | S0521-080150 | 1. 70 | |
| HSK63A-CDS20-100 | 20 | 33 | ··· 42 | : | 100 | 52 | 42 | S0521-080150 | 1.20 |
| HSK63A-CDS20-130 | 20 | 33 | 42 | 130 | 52 | 42 | S0521-080150 | 1. 49 | |
| HSK63A-CDS20-160 | 20 | 33 | 42 | 160 | 52 | 42 | S0521-080150 | 1.80 | |
| HSK63A-CDS25-115 | 25 | 44 | : 53 | 115 | 58 | 48 | S0521-160150 | 1.98 | |
| HSK63A-CDS25-160 | 25 | 44 | : 53 | : | 160 | 58 | 48 | S0521-160150 | 2.10 |
| HSK63A-CDS32-120 | 32 | 44 | 53 | 120 | 58 | 48 | S0521-160150 | 2.10 | |
| HSK63A-CDS32-160 | 32 | 44 | 53 | 160 .. | 58 ... | 48 | S0521-160150 | 2.60 | |
HSK-A-CDS烧结式热装刀柄(一体式)
特点
·动平衡设定:G2.5;25,000 rpm。
·3D处径向跳动0 . 0 0 3 \ { \mm } 。
| 型号 | 尺寸 | 轴向定位螺钉T | 重量 | ||||||
| d | D1 | D2 | L1 | L2(max) L3(min) | |||||
| HSK100A-CDS6-85 | : 6 | 21 | . 27 | : | 85 | 36 | 26 | : S0521-050150 | : 2.00 |
| HSK100A-CDS6-130 | 6 | 21 | 27 | 130 | 36 | 26 | S0521-050150 | 2.30 | |
| HSK100A-CDS6-160 | 6 | 21 | 27 | 160 | 36 | 26 | S0521-050150 | 2.62 | |
| HSK100A-CDS8-85 | 8 | 21 | 27 | 85 | 36 | 26 | S0521-050150 | 2.00 | |
| HSK100A-CDS8-130 | 8 | 21 | 27 | 130 | 36 | 26 | S0521-050150 | 2.30 | |
| HSK100A-CDS8-160 | 8 | 21 | 27 | 160 | 36 | 26 | S0521-050150 | 2.65 | |
| HSK100A-CDS10-90 | 10 | 24 | 32 | · | 90 | 42 | 32 | S0521-060150 | 2.20 |
| HSK100A-CDS10-130 | 10 | 24 | 32 | 130 | 42 | 32 | S0521-060150 | 2.40 | |
| HSK100A-CDS10-160 | 10 | 24 | 32 | 160 | 42 | 32 | S0521-060150 | 2.70 | |
| HSK100A-CDS12-95 | 12 | 24 | 32 | 95 | 47 | 37 | S0521-060150 | 2.30 | |
| HSK100A-CDS12-130 | 12 | 24 | 32 | 130 | 47 | 37 | S0521-060150 | 2.50 | |
| HSK100A-CDS12-160 | 12 | 24 | 32 | 160 | 47 | 37 | S0521-060150 | 2.75 | |
| HSK100A-CDS14-95 | 14 | 27 | 34 | 95 . | 47 | 37 | S0521-060150 | 2.35 | |
| HSK100A-CDS14-130 | 14 | 27 | 34 | 130 | 47 | 37 | S0521-060150 | 2.60 | |
| HSK100A-CDS14-160 | 14 | 27 | 34 | 160 | 47 | 37 | S0521-060150 | 2.85 | |
| HSK100A-CDS16-100 | 16 | 27 | 34 | 100 | 50 | 40 | S0521-080150 | 2.50 | |
| HSK100A-CDS16-130 | 16 | 27 | : 34 | .· | 130 | 50 | 40 | S0521-080150 | 2.80 |
| HSK100A-CDS16-160 | 16 | 27 | 34 | 160 | 50 | 40 | S0521-080150 | 3.13 | |
| HSK100A-CDS18-100 | 18 | 33 | 42 | 100 | 50 | 40 | S0521-080150 | 2.55 | |
| HSK100A-CDS18-130 | 18 | 33 | 42 | 130 | 50 | 40 | S0521-080150 | 2.85 | |
| HSK100A-CDS18-160 | 18 | 33 | 42 | 160 | 50 | 40 | S0521-080150 | 3.21 | |
| HSK100A-CDS20-105 | 20 | 33 | 42 | 105 | 52 | 42 | S0521-080150 | 2.60 | |
| HSK100A-CDS20-130 | 20 | 33 | 42 | 130 | 52 | 42 | S0521-080150 | 2.90 | |
| HSK100A-CDS20-160 | 20 | 33 | 42 | 160 | 52 | 42 | S0521-080150 | 3.25 | |
| HSK100A-CDS25-115 | 25 | 44 | 53 | 115 | 58 | 48 | S0521-160150 | 2.80 | |
| HSK100A-CDS25-160 | 25 | 44 | 53 | 160 | 58 | 48 | S0521-160150 | 3.40 | |
| HSK100A-CDS32-120 | 32 | 44 | 53 | 120 | 58 | 48 | S0521-160150 | 3.20 | |
| HSK100A-CDS32-160 | 32 | 44 | 53 | 160 | 58 | 48 | S0521-160150 | : 3.60 | |
HSK-A-CDSF烧结式热装刀柄(分体式)
特点
·动平衡设定:G2.5;25,000 rpm。
·3D处径向跳动 0 . 0 0 3 \ {mm } 。
| 型号 | 尺寸 | 拉紧螺钉 | 止动螺母 | T型扳手 | 重量 | |||||
| D | D1 | D2 | L1 | L2 | L | |||||
| HSK50A-CDSF12-100 | 50 | 38 | 1 | 74 | 100 | S0320-100300 | ZD12-1 | T06-L | 0.8 | |
| HSK63A-CDSF12-100 | 63 | 38 | - | 74 | 一 | 100 | S0320-100300 | ZD12-1 | T06-L | 1. 0 |
| HSK63A-CDSF12-135 | 63 | 38 | 1 | 109 | 1 | 135 | S0320-100300 | ZD12-1 | T06-L | 1.7 |
| HSK100A-CDSF12-105 | 100 | 38 | 65 | 43 | 33 | 105 | S0320-100300 | ZD12-1 | T06-L | 3.4 |
HSK-A-CSK高速精密筒夹本体
特点
·动平衡设定:G2.5;25,000 rpm。
·3D处径向跳动0 . 0 0 5 \ {mm } 。
| 型号 | 图示 | 尺寸 | 轴向定位 | 适用筒夹 | 重量 | |||||||
| D | d1 | d2 | d3 | a | L L1 | 螺钉T | ||||||
| HSK40A-CSK6-60 * | . A | : 40 | 19.5 | 20 | 1 | 1 | 60 | 40 | : | SK6 | 0.25 | |
| HSK40A-CSK10-75 * | A | 40 | 27 | 27.5 | 75 | 55 | SK10 | 0.36 | ||||
| HSK50A-CSK6-60 * | A | 50 | 19.5 | 20 | 一 | 60 | 34 | 一 | SK6 | 0.43 | ||
| HSK50A-CSK6-80P | A | 50 | 19.5 | 20 | 80 | 54 | S0522-060200 | SK6 | 0.48 | |||
| HSK50A-CSK10-75 | A | 50 | 27 | 27.5 | 75 | 49 | SK6 | 0.53 | ||||
| HSK50A-CSK10-100P | A | 50 | 27 | 27.5 | 100 | 74 | S0522-100200 | SK10 | 0.63 | |||
| HSK50A-CSK16-80 | A | 50 | 40 | 40.5 | 80 | 54 | SK16 | 0.72 | ||||
| HSK50A-CSK16-100 | A | 50 | 40 | 40.5 | 100 | 74 | SK16 | 0.91 | ||||
| HSK50A-CSK20-100 | A | 50 | 48 | 48.5 | 100 | 74 | SK20 | 1. 10 | ||||
| HSK63A-CSK6-80P | A | 63 | 19.5 | 20 | 80 | 54 | S0522-060200 | SK6 | 0.74 | |||
| HSK63A-CSK6-100P | A | 63 | 19.5 | 20 | 100 | 74 | S0522-060200 | SK6 | 0.79 | |||
| HSK63A-CSK10-75 | A | 63 | 27 | 27.5 | 75 | 49 | SK10 | 0.79 | ||||
| HSK63A-CSK10-100P | A | 63 | 27 | 27.5 | 一 | 一 | 100 | 74 | S0522-100200 | SK10 | 0.90 | |
| HSK63A-CSK16-80 | A | 63 | 40 | 40.5 | 80 | 54 | SK16 | 0.98 | ||||
| HSK63A-CSK16-100 | A | 63 | 40 | 40.5 | 100 | 74 | SK16 | 1. 17 | ||||
| HSK63A-CSK16-120P | A | 63 | 40 | 40.5 | 120 | 94 | S0522-060200 | SK16 | 1.34 | |||
| HSK63A-CSK20-100 | A | 63 | 48 | 48.5 | 100 | 74 | SK20 | 1. 42 | ||||
| HSK63A-CSK20-120P | A | 63 | 48 | 48.5 | 一 | 120 | 94 | S0522-160200 | SK20 | 1. 68 | ||
| HSK63A-CSK25-100 | A | 63 | 55 | 55 | 1 | 100 | 74 | SK25 | 1.46 | |||
| HSK63A-CSK25-120P | A | 63 | 55 | 55 | - | 一 | 120 | 94 | S0522-200200P2 | SK25 | 1.81 | |
| HSK100A-CSK10-105P | B | 100 | 27 | 27.5 | 40.3 | 30° | 105 | 76 | S0522-100200 | SK10 | 2.32 | |
| HSK100A-CSK10-135P | B | 100 | 27 | 27.5 | 40.3 | 30° | 135 | 106 | S0522-100350 | SK10 | 2.44 | |
| HSK100A-CSK16-105 | A | 100 | 40 | 40.5 | − | 105 | 76 | 1 | SK16 | 2.54 | ||
| HSK100A-CSK16-135P | A | 100 | 40 | 40.5 | - | 一 | 135 | 106 | S0522-160200 | SK16 | 2.80 | |
| HSK100A-CSK20-120P | A | 100 | 48 | 48.5 | 一 | 一 | 120 | 91 | S0522-160200 | SK20 | 3.00 | |
| HSK100A-CSK20-150P | A | 100 | 48 | 48.5 | - | 150 | 121 | S0522-160400 | SK20 | 3.39 | ||
| HSK100A-CSK25-120 | A | 100 | 55 55 | 120 | 91 | 二 | SK25 | 3.20 | ||||
| HSK100A-CSK25-150P | A | 100 | 55 55 | 150 | 121 | S0522-200400P2 | SK25 | 3.65 | ||||
HSK-A-ER弹性筒夹本体
特点
·动平衡设定:G6.3;15, 0 0 0 { r p m } 。
·3D处径向跳动 0 . 0 2 {mm } 。
| 型号 | 轴向定位螺钉T | 重量 | ||||||
| d1 | 尺寸 d2 | L1 | L2 | L | ||||
| D 40 | 34 : | 20 | 80 | 60 | : 100 | 1 | 0.50 | |
| HSK40A-ER20-80 * | 40 | 42 | 25 | 80 | 60 | 100 | 0.56 | |
| HSK40A-ER25-80 * | 40 | 50 | 32 | 105 | 80 | 120 | 二 | 1. 01 |
| HSK40A-ER32-105* | 50 | 28 | 16 | 75 | 34 | 85 | 0.54 | |
| HSK50A-ER16-75 HSK50A-ER16-100 | 50 | 28 | 16 | 100 | 74 | 125 | S0522-100200 | 0.65 |
| HSK50A-ER20-75 | 50 | 34 | 20 | 75 | 44 | 95 | 0.61 | |
| HSK50A-ER20-100 | 50 | 34 | 20 | 100 | 74 | 125 | S0522-120200 | 0.77 |
| HSK50A-ER25-80 | 50 | 42 | 25 | 80 | 44 | 95 | 0.75 | |
| HSK50A-ER25-100 | 50 | 42 | 25 | 100 | 74 | 125 | S0522-160200 | 0.94 |
| HSK50A-ER25-135 | 50 | 42 | 25 | 135 | 109 | 160 | S0522-160400 | 1.28 |
| HSK50A-ER32-100 | 50 | 50 | 32 | 100 | 74 | 125 | 1. 07 | |
| HSK50A-ER32-135 | 50 | 50 | 32 | 135 | 109 | 160 | S0522-160200 | 1. 57 |
| HSK50A-ER32-160 | 50 | 50 | 32 | 160 | 134 | 185 | S0522-160400 | 2.00 |
| HSK63A-ER16-75 | 63 | 28 | 16 | 75 | 49 | 107 | 0.80 | |
| HSK63A-ER16-100 | 63 | 28 | 16 | 100 | 74 | 132 : | S0522-100200 | 0.91 |
| HSK63A-ER16-120 | 63 | 28 | 16 | 120 | 94 | 152 | S0522-100350 | 0.96 |
| HSK63A-ER16-160 | 63 | 28 | 16 | 160 | 134 | 192 | S0522-100350 | 1. 17 |
| HSK63A-ER20-80 | 63 | 34 | 20 | 80 | 49 | 107 | 0.90 | |
| HSK63A-ER20-100 | 63 | 34 | 20 | 100 | 74 | 132 : | S0522-120200 | 1. 03 |
| HSK63A-ER20-120 | 63 | 34 | 20 | 120 | 94 | 152 | S0522-120200 | 1. 15 |
| HSK63A-ER20-160 | 63 | 34 | 20 | 160 | 134 | 192 | S0522-120400 | 1. 42 |
| HSK63A-ER25-80 | 63 | 42 | 25 | 80 | 49 | 107 | 1. 03 | |
| HSK63A-ER25-100 | 63 | 42 | 25 | 100 | 74 | 132 | 1 | 1. 22 |
| HSK63A-ER25-120 | 63 | 42 | 25 | 120 | 94 | 152 | S0522-160200 | 1. 42 |
| HSK63A-ER25-150 | 63 | 42 | 25 | 150 | 124 | 182 | S0522-160400 | 1. 71 |
| HSK63A-ER32-100 | 63 | 50 | 32 | 100 | 74 | 132 | 1. 41 | |
| HSK63A-ER32-125 | 63 | 50 | 32 | 125 | 99 | 157 | S0522-160250 | 1. 76 |
| HSK63A-ER32-160 | 63 | 50 | 32 | 160 | 134 | 192 | S0522-160400 | 2. 27 |
| HSK63A-ER40-100 | 63 | 63 | 40 | 100 | 74 | 132 | 1. 76 | |
| HSK63A-ER40-120 | 63 | 63 | 40 | 120 | 94 | 152 | S0522-200200P2 | 2. 20 |
| HSK63A-ER40-160 | 63 | 63 | 40 | 160 | 134 | 192 | S0522-200400P2 | 3.08 |
| HSK100A-ER16-100 | 100 | 28 | 16 | 100 | 71 | 150 | S0522-100200 | 2. 25 |
| HSK100A-ER16-160 | 100 | 28 | 16 | 160 | 131 | 210 | S0522-100350 | 2.52 |
| HSK100A-ER20-100 | 100 | 34 | 20 | 100 | 71 | 150 | S0522-120200 | 2.37 |
| HSK100A-ER20-160 | 100 | 34 | 20 | 160 | 131 | 210 | S0522-120400 | 2.76 |
| HSK100A-ER25-100 | 100 | 42 | 25 | 100 | 71 | 150 | 2. 55 | |
| HSK100A-ER25-160 | 100 | 42 | 25 | 160 | 131 | 210 | S0522-160400 | 3.13 |
| HSK100A-ER25-200 | 100 | 42 | 25 | 200 | 171 | 250 | S0522-160400 | 3.53 |
| HSK100A-ER32-100 | 100 | 50 | 32 | 100 | 71 | 150 | 2.75 | |
| HSK100A-ER32-160 | 100 | 50 | 32 | 160 | 131 | 210 | S0522-160400 | 3.59 |
| HSK100A-ER32-200 | 100 | 50 | 32 | 200 | 171 | 250 | S0522-160400 | 4.18 |
| HSK100A-ER40-100 | 100 | 63 | 40 | 100 | 71 | 150 | ||
| HSK100A-ER40-160 | 100 | 63 | 40 | 160 | 131 | 210 | S0522-200400P2 | 3.19 4.51 |
| HSK100A-ER40-200 | ||||||||
| 型号 | 尺寸 | 攻牙能力 | 适用延长杆 | 重量 | ||||
| D | d | L | F1 | F2 | ||||
| HSK40A-VER16-69 * | 43.5 | 20 | 69 | 0.2 | 1 | M3-M12 | VER16-M24 0.54 | |
| HSK40A-VER20-80 * | 52 | 25 | 80 | 0.2 | 1 | M5-M16 | VER20-M26 | 0.59 |
| HSK40A-VER25-90* | 60 | 32 | 90 | 0.2 | 1 | M6-M20 | VER25-M28 | 0.65 |
| HSK50A-VER16-70 | 43.5 | 20 | 70 | 0.2 | 1 | M3-M12 | VER16-M24 | 0.66 |
| HSK50A-VER20-87 | 52 | 25 | 87 | 0.2 | 1 | M5-M16 | VER20-M26 | 0.80 |
| HSK50A-VER25-97 | 60 | 32 | 97 | 0.2 | 1 | M6-M20 | VER25-M28 | 0.96 |
| HSK63A-VER16 -64 | 43.5 | 20 | 64 | 0.2 | 1 | M3-M12 | VER16-M24 | 0.88 |
| HSK63A-VER20-87 | 52 | 25 | 87 | 0.2 | 1 | M5-M16 | VER20-M26 | 1.06 |
| HSK63A-VER25-97 | 60 | 32 | 97 | 0.2 | 1 | M6-M20 | VER25-M28 | 1.21 |
| HSK63A-VER32-113 | 72 | 40 | 113 | 0.2 | 1 | M10-M24 | VER32-M30 | 1. 61 |
| HSK63A-VER40-122 | 87 | 50 | 122 | 0.2 | 1 | M14-M33 | VER40-M32 | 1.85 |
| HSK100A-VER16-70 | 43.5 | 20 | 70 | 0.2 | 1 | : M3-M12 | VER16-M24 | 3.21 |
| HSK100A-VER20-82 | 52 | 25 | 82 | 0.2 | 1 | M5-M16 | VER20-M26 | 3.58 |
| HSK100A-VER25-91 | 60 | 32 | .. 91 | 0.2 | 1 | M6-M20 | VER25-M28 | 3.95 |
| HSK100A-VER32-110 | 72 | 40 | 110 | 0.2 | 1 | M10-M24 | VER32-M30 | 4.25 |
| HSK100A-VER40-115 | 87 | 50 | 115 | 0.2 | 1 | M14-M33 | VER40-M32 | 4.45 |
VER快换式微补偿攻牙延长杆
特点
·挤压丝锥首选。
·无需依赖设备精度。
·选用ER攻丝专用筒夹夹持。
·显著提高丝锥使用寿命 8 0 % 以上。
·有效提高加工生产效率2-4倍。
·明显提高表面加工质量与精度。
16
| 型号 | 夹持范围 | 尺寸 | 调整螺钉 | 攻牙能力 | 重量 | |||
| D | d | L | L1 | |||||
| VER-16-M24 | 2-10 | 28 | 20 | 41 | 24 | S0521-050050 | M3-M12 | 0.15 |
| VER-16-L55 | 2-10 | 28 | 20 | 72 | 55 | S0521-050050 | M3-M12 | 0.22 |
| VER-20-M26 | 2-13 | 34 | 25 | 51.5 | 26 | S0521-060060 | M5-M16 | 0.20 |
| VER-20-L75 | 2-13 | 34 | 25 | 100.5 | 75 | S0521-060060 | M5-M16 | 0.29 |
| VER-25-M28 | 2-16 | 42 | 32 | 58 | 28 | S0521-080080 | M6-M20 | 0.35 |
| VER-25-L86 | 2-16 | 42 | 32 | 116 | 86 | S0521-080080 | M6-M20 | 0.54 |
| VER-32-M30 | 4-20 | 50 : | 40 | 69 | 30 | S0521-080100 | M10-M24 | 0.50 |
| VER-32-L90 | 4-20 | 50 | 40 | 129 | 90 | S0521-080100 | M10-M24 | 0.81 |
| VER-40-M32 | 6-26 | 63 | 50 | 82 | 32 | S0521-100140 | M14-M33 | 0.65 |
| VER-40-L95 | 6-26 | 63 | 50 | 145 | 95 | S0521-100140 | M14-M33 | 0.98 |
特殊行业专用 刀具类 SERIES
小径镗刀
产品特点
1.高精度制造,公差控制5um内;
2.抗冲击力强,适用不同材质高速加工;
3.广泛用于小孔切槽、镗孔、车螺纹加工孔径 0 . 8 { - } 8 {mm }
4.适应有色金属,低碳钢、不锈钢、钛合金、高温合金等。
刨槽刀片
不锈钢HA槽型特点:
1.独特的曲面设计,减小震动,良好的切削性能,有效减少积屑瘤;
2.流线型切削刃口,减小切削阻力,切削更轻快;
3.高耐热梯度结构硬质合金基体保证切削刃有极高的安全性;
4.涂层具有耐高温性、抗冲击性、抗氧化性,附着能力强。
不锈钢HS槽型特点:
1.刀片刃口钝化处理,提高刀尖强度;
2.大的正前角使切削排出更顺畅;
3.高耐热梯度结构硬质合金基体保证切削刃有极高的安全性;
4.涂层具有耐高温性、抗冲击性、抗氧化性,附着能力强。
| 型号 | 材质(PVD) | 尺寸 | 运用范围 | |||
| CPA235C | A | s | r | d | ||
| SNMG120404-HS | . | 12.7 | 4. 76 | 0.4 | 5.16 | 不锈钢板折弯槽加工 |
| SNMG120404-HA | . | 12.7 | 4.76 | 0.4 | 5.16 | |
| 测试对比 | 现用刀具 | 长合刀具 | 产品名称: 被加工材料:不锈钢304 | 不锈钢板 |
| 刀片 | 某国际品牌 | SNMG120404-HA | ||
| 刀杆 | MSDNN2020K12 | MSDNN2020K12 | ||
| Vc(m/min) | / | / | ||
| N(min-1) | ||||
| f(mm/rev) / | / | 机床类型: 行业类型: | 上海恒力刨槽机 不锈钢行业 | |
| F(mm/min) | 68.9(0.9厚板) | 68.9(0.9厚板) | ||
| ap (mm) | 0.15-0.15-0.15 | 0.15-0.15-0.15 | ||
| ae(mm) | / | |||
| 冷却方式 | 干式 | 干式 | ||
| 刀具磨损 | 崩刀/正常磨损 | 崩刀/正常磨损 |
产品名称: 不锈钢板被加工材料:不锈钢201材料硬度:机床类型: 上海恒力刨槽机行业类型: 不锈钢行业
| 测试对比 | 现用刀具 | 长合刀具 |
| 刀片 | 某国际品牌 | SNMG120404-HS |
| 刀杆 | MSDNN2020K12 | MSDNN2020K12 |
| Vc (m/min) | / | 一 |
| N(min-1) | / | / |
| f(mm/rev) | / | / |
| F(mm/min) | 68(0.88厚板) | 68(0.88厚板) |
| ap(mm) | 0.15-0.15-0.15 | 0.15-0.15-0.15 |
| ae (mm) | ||
| 冷却方式 | 干式 | 干式 |
| 刀具磨损 | 崩刀/正常磨损 | 崩刀/正常磨损 |
扒皮刀片
扒皮刀应用于无心车床,用于钢、铜、钛、镁、铝等管材,盘条线材的车削加工;快速去除棒材表面裂纹、氧化层或脱碳层等缺陷,加工出高精度管材,线材等,效率超过常规工艺几倍至几十倍。
钢件加工
| 型号 | 材质(CVD) | 尺寸 | ||||
| CCP025B | CCP125D | IC | S | L | d | |
| TNMX3213-PR | 32 | 13 | 15.8 | 9 | ||
| TNMX1509L/R-PWR1 | 22.22 | 9.55 | 14.8 | 7.9 | ||
| TNMX1509L/R-PWR2 | 22.22 | 9.55 | 14.8 | 6.9 | ||
| TNMX1509L/R-PWR3 | 22.15 | 9.75 | 14.8 | 7.9 | ||
| TNMX2208L/R-PWM | 22.1 | 8 | 15.24 | 7. 1 | ||
| TNMX2208L/R-PWR | 22. 1 | 8 | 15.24 | 7. 1 | ||
| WNGF28M9 | 28.6 | 9.55 | 16 | |||
| LNKN301207L-MWR | 7.8 | 12 | 30.6 | |||
| LNKN301207L/R-PWR | 7.8 | 12 | 30.6 | |||
| LNKN371812L/R-MWR | 12.45 | 18 | 36.4 | |||
| SNMG150612R-GC | 15.875 | 6.35 | 15 | 6.35 | ||
| SNMG150612L-GC | 15.875 | 6.35 | 15 | 6.35 | ||
| WNMX151220R-H | 22.4 | 12 | 15 | 8.1 | ||
| 型号 | 材质(CVD) | 尺寸 | ||
| CCP135D | R | S | d | |
| RCMX3209M0-TR ... | ..... 32 ... | 8.52 | ..... 9.6 | |
M
不锈钢加工
| 型号 | 材质(CVD) | 尺寸 | |||||
| CCM105D | CCM125D | CCM145D | IC | S | L | d | |
| TNMX3213-PR | 32 | 13 | 15.8 | 9 | |||
| TNMX1509L/R-PWR1 | 22.22 | 9.55 | 14.8 | 7.9 | |||
| TNMX1509L/R-PWR2 | 22.22 | 9.55 | 14.8 | 6.9 | |||
| TNMX1509L/R-PWR3 | 22.15 | 9.75 | 14.8 | 7.9 | |||
| TNMX2208L/R-PWM | 22.1 | 8 | 15.24 | 7.1 | |||
| TNMX2208L/R-PWR | . | 22.1 | 8 | 15.24 | 7. 1 | ||
| WNGF28M9 | 28.6 | 9.55 | 16 | ||||
| LNKN301207L/R-PWR | 7.8 | 12 | 30.6 | ||||
| LNKN371812L/R-MWR | 12. 45 | 18 | 36.4 | ||||
| 型号 | 材质(CVD) | 尺寸 | ||
| CCM145D | R | S | d | |
| RCMX3209MO-TR | .. . | ..... 32 | ..· . 8.52 | 9.6 |
耐热合金加工
| 型号 | 材质(CVD) | 尺寸 | |||
| CCS115D | IC | S | L | d | |
| WNGF28M9 | ..... | .... 28.6 | 9.55 | 16 .... | 1 |
金属陶瓷轴承专用毛坯
产品特点
1.合理的基体成分配比,极大地提高了高温使用性能,与此同时还加强了产品的导热性及抗热胀性;2.高精度的生产工艺,使产品的使用更具有竞争优势;3.提供不同形状和规格,为后续加工提供便利。
1
| 型号 | 材质 | 尺寸 | ||||
| CN105 | CN205 | IC | S | Re | D | |
| RPMT120300-MO | 12.0 | . 3.18 : | 二 | |||
| RPMT160400-MO | . | 。 | 16.0 | 4. 76 | - | 5.5 |
| SNMA120408 | . | 12.78 | 4. 76 | 0.8 | 5.16 | |
| SNMA190612 | . | 19.06 | 6.35 | 1. 2 | 7.7 | |
| SNMN090404 | . | 9.55 | 4.76 | 0. 4 | ||
| SNMN090408 | . | 9.525 | 4. 76 | 0.8 | 3.81 | |
| SNMN120408 | . | 12.7 | 4.76 | 0.8 | 5.16 | |
| SNMN150408 | . | 15.875 | 4. 76 | 0.8 | 6.35 | |
| SNMN190408 | . | 19.05 | 4.76 | 0.8 | 7.94 | |
| TNMA130304 | . | 7.94 | 3.18 | 0.4 | ||
| TNMA160304 | . | .. | 9.525 | 3.18 | 0.4 | 3.81 |
| TNMA220408 | . | 12. 7 | 4.76 | 0.8 | 5.16 | |
| TNMN160304 | . | 9.525 | 3.18 | 0.4 | ||
| TNMN220408 | . | 12. 7 | 4.76 | 0.8 | 5.16 | |
| TNMN270408 | . | 15.875 | 4.76 | 0.8 | 5.16 | |
| TNMN330604 | . | 19.05 | 6.35 | 0.4 | 7.94 | |
| TNMN380604 | 。 | 22.225 | 6.35 | 0.4 | ||
| TNMW110304 | . | 6.35 | 3.18 | 0.4 | 3.4 | |
| TNMW130304 | . | 7.94 | 3.18 | 0.4 | 3.4 | |
| TNMW160304 | . | 9.525 | 3.18 | 0.4 | 3.4 | |
| 型号 | 材质 | 尺寸 | ||||
| CN105 | CN205 | W | L | H | h | |
| F8薄 | . | : 8.2 | ... 22 | 7.4 | 3.3 | |
| F8厚 | . | 8.2 | .... 22 | 8.3 | 3.3 | |
| F10 | . | 0 | 10.2 | 22 | 9 | 4 |
| F12薄 | 12.2 | 28 | 8 | 2.7 | ||
| F12厚 | . | 0 | 12.2 | 28 | 9 | 2.7 |
| F15*L27 | . | 0 | 15.2 | .. 27.6 | 9.96 | 3.46 |
| F15*L30 | . | 15.2 | 30.5 | 9.96 | 3.46 | |
| F16 | 16.2 | ... 32 : | 10.2 | 3.7 | ||
| F20 | . | 0 | 20.3 | : 34 | 11.2 ; | 4.7 |
玉米铣
BAP玉米铣
套式玉米铣直径范围 \Phi 5 0 { - } \Phi 6 3 {mm } ;可搭配AP系列刀片。
刀杆式玉米铣直径范围 \Phi 2 0 { - } \Phi 5 0 {mm } ;可搭配AP系列刀片。
产品特点
1.端齿安装采用封闭槽结构,提高端齿的抗冲击性,具有切削平稳特性;
2.螺丝偏心紧固设计,使刀片与定位面紧密贴合,刚性强、加工效果好;
3.刀具螺旋槽优化设计,切削更加轻快,排屑更加顺畅;
4.刀体经过真空淬火处理,提高刀具整体刚性,减少震动,提高系统稳定性。
高速三面刃铣刀
DFC槽铣削用系列产品直径范围: \Phi 80- \Phi 200mm;切槽宽度:6mm-25mm
DFW槽铣削用系列产品直径范围: (2 \Phi 80- \Phi 200mm;切槽宽度:6mm-25mm
产品特点
1.用于铣削定值尺寸的凹槽,也可铣削一般凹槽、台阶面、侧面;
2.提高了切削效率实现了一些难加工部位的铣削加工;
3.适用于钢、铸铁、不锈钢等材料的台阶面和槽的铣削加工。
齿轮铣刀
产品特点
1.长合系列铣削刀片,针对中国加工工况环境研发,完美达到欧洲知名品牌的加工效果;
2.搭配长合优质铣削刀盘,从而使刀具切削更平稳,刀片寿命更长,切削速度更高;
3.粗铣刀片侧刃,每个刀片可转位8次,降低刀片成本,减少调整时间。
应用
轮廓精度: + / - 0 . 1 {mm } (204 模数:6-70mm 刀具直径: \Phi 200- \Phi 500mm
产品名称: 内齿轮被加工材料: 42CrMo4材料硬度: HB300机床类型: 数控铣齿机行业类型: 风电行业
| 测试对比 | 现用刀具 | 长合刀具 |
| 刀片 | 哈尔滨某品牌 | 680-002N190143R58 CCA225B |
| 刀盘 | 直径439刃数20 | 直径439刃数20 |
| Vc(m/min) | 140 | 140 |
| N(min-1) | 102 | 102 |
| f(mm/rev) | 0.18 | 0.18 |
| F(mm/min) | 360 | 360 |
| ap (mm) | 35 | 35 |
| ae (mm) | ||
| 冷却方式 | 吹气 | 吹气 |
| 寿命/角 | 每组一个刃加工半个零件 | 每组一个刃加工一个零件 |
综合评价:长合刀具能稳定满足客户工况及效率要求,切削平稳,刀片切屑过程中散热效果较好,能较好的发挥刀片的切削性能;价格与现用刀具相当,较现用刀具寿命提高 200 % 。
产品名称: 内齿轮被加工材料: 42CrMo4材料硬度: HB300机床类型: 数控铣齿机行业类型: 风电行业
| 测试对比 | 现用刀具 | 长合刀具 |
| 刀片 | 瑞典某品牌 | 680-002N190143R58 CCA225B |
| 刀盘 | 直径439刃数20 | 直径439刃数20 |
| Vc(m/min) | 140 | 140 |
| N(min-1) | 102 | 102 |
| f(mm/rev) | 0.18 | 0.18 |
| F(mm/min) | 360 | 360 |
| ap (mm) | 35 | 35 |
| ae(mm) | ||
| 冷却方式 | 吹气 | 吹气 |
| 寿命/角 | 每组一个刃加工一个零件 | 每组一个刃加工一个零件 |
综合评价:长合刀具能稳定满足客户工况及效率要求,切削平稳,刀片切屑过程中散热效果较好,能较好的发挥刀片的切削性能;价格比现用刀具有绝对优势,较现用刀具寿命相当。
产品特点
1.刀片采用高韧性基体配合优质的CVD涂层,为客户提供更高的加工效率及刀具寿命;
2.磨制级精度刀片结合优化的排齿设计,加工工件表面达到磨前标准;
3.切削部位采用分段模块化安装设计,易于装卸调整;
4.刀具优秀的切削性能,实现极高的切屑去除率。
加工案例
| 测试对比 | 现用刀具 | 长合刀具 | 产品名称: | 曲轴 |
| 刀片 | 134-C03 48片 | 680-002X12012060A10 CPA035B 680-002N14009507R34 CPA035B | 被加工材料: | 42MrMo |
| 刀杆 | H3-03 16片 MSDNN2020K12 | D280刀盘 | 材料硬度: | HB256-295 |
| Vc(m/min) | 140 | 140 | 机床类型: | 专机 |
| N(min-1) | 159 | 159 | 行业类型: | 汽车行业 |
| f(mm/rev) | / | |||
| F(mm/min) | 477 | 477 | ||
| ap(mm) | 3-4 | 3-4 | ||
| ae(mm) | / | |||
| 冷却方式 | 干式 | 干式 | ||
| 刀具磨损 | 正常磨损/侧铣刀片崩刃 (300件强制换刀) | 正常磨损 (300件强制换刀) | ||
| 寿命/刃 | 300件/刃 | 300件/刃 |
综合评价:满足客户粗糙度要求;根据刀具磨损分析,长合刀具比现用刀具磨损较轻,还能继续加工;长合刀具正常磨损无崩刃现象,解决刀片的抗崩损性;提高了刀具切削的稳定性。
注:毛坏尺寸见G012页
轨道交通成型铣刀
产品特点
1.用于加工铁轨和车轮
2.高性能刀具,螺旋错齿设计可有效降低切削力并提高刀具寿命;
3.改善切削稳定性,降低切削力,减小加工振动倾向。
| 测试对比 | 现用刀具 | 长合刀具 |
| 刀片 | 某国内品牌 | N136/N18-1 CCP330B |
| 刀杆 | DC200-14-Y专用铣刀 | DC200-14-Y专用铣刀 |
| Vc(m/min) | 260 | 260 |
| N(min-1) | 410 | 410 |
| f(mm/rev) | / | |
| F(mm/min) | 400 | 400 |
| ap(mm) | 20 | 20 |
| ae(mm) | 2-3 | 2-3 |
| 冷却方式 | 干式 | 干式 |
| 刀具磨损 | 正常磨损 | 正常磨损 |
| 寿命/刃 | 4根/刃(10680长度尖轨 3根,50AT6450尖轨1根) | 4根/刃(10680长度尖轨 3根,50AT6450尖轨1根) |
产品名称: 钢轨
被加工材料:CB3717-0360AT(U75V)
材料硬度: HRC38-42
机床类型: 数控铣齿机
行业类型: 56米数控铣(西)
注:毛坏尺寸见G012页
| 毛坯尺寸 长*宽*高*孔径/孔角度 | 成品图示 6±0. |
| 13*13*6.7*Φ5.6/4-R0.4 | |
| 13*13*8.24*Φ5.5/4-R0.4 | |
| 14.9*14.9*8.24*Φ6.5/4-R0.4 | 0.05 |
| 14.9*14.9*8.24*Φ6.5/4-R0.4 | |
| 14.9*14.9*8.24*Φ6.5/4-R0.4 | |
| 16.17*13*8.24*Φ5.5 | |
| 16.17*13*8.24*Φ5.5 | |
| 16.17*14.6*8.24*Φ5.25 | |
| 17.7(18.689)*14.7*8.34*Φ5.5/9.5° | |
| 19.4*14.6*6.7*Φ5.5 | |
| 19.4*14.6*6.7*Φ5.5 | |
| 19.4*14.6*6.7*Φ5.5 | |
| 19.4*14.6*6.7*Φ5.5 | |
| 20.5(18.8)*14.7*9.92*Φ5.5/9.5° |
转子铣刀
产品特点
1.刀片有多种材质,适用于不同材质的转子加工,满足不同客户的需求;
2.成熟的刀具加工方案,为客户带来更优质的铣削产品。
应用
1.粗加工-半精加工
2.刀具直径:200-800mm
3.切削参数线速度:80-150m/min每齿进给量:0.3-0.6(mm/rve)
| 型号 | 材质 | 尺寸 | |||||||||
| PVD | CVD | IC | S | Re | d | ||||||
| CPA215BCPA225B | CPK030BCPM325B CCK115B CCK215BCCP340B | ||||||||||
| VBMT160412 | . | O | . | 9.525 | 4.76 | 1.2 | 4.4 | ||||
| VBMT160425 | . | 9.525 | 4. 76 | 2.5 | 4.4 | ||||||
| VCMT160425 | O | O | 9.525 | 4. 76 | 2.5 | 4. 4 | |||||
错齿螺纹铣刀
应用范围
错齿螺纹铣刀适用于≤2倍径螺纹加工,减小切削阻力节省加工时间。
刀杆规格
| 型号 | 螺纹规格 | 齿数 | 刀片数量 | 尺寸 | 刀片 | 螺钉 | 扳手 | ||||||
| D | L | L1 | L2 | L3 | d | ||||||||
| ASTM02-0019W20G2-2T | M24*3 | 2×2 | 4 | 19 | 110 | 24 | 51 | 20 | TC**09 | M2.2*5 | TL7 | ||
| ASTM02-0024W25G2-3T | M30*3.5 | 3×2 | 6 | 24 | 147:31.5 | 一 | 79.5 | 25 | TC**09 | M2.2*5 | TL7 | ||
| ASTM02-0029W32G2-3T | M36*4 | 3×2 | 6 | 29 | 167 | 36 | 94.5 | 32 | TC**09 | M2.2*5 | TL7 | ||
| ASTM02-0035W32G3-3T | M42*4.5 | 3×2 | 6 | 35 | 180:40.5 | - | 110.5 | 32 | TC**11 | M2.5*6.5 | TL7 | ||
| ASTM02-0040W40G4-3T | M48*5 | 3×2 | 6 | 40 | 211 | 50 | 127 | 40 | TC**14 | M3*7.7 | TL9 | ||
| ASTM02-0044W40G4-3T | M56*5.5 | 3×2 | 6 | 44 | 230 | 55 | 148 | 40 | TC**14 | M3*7.7 | TL9 | ||
| ASTM02-0054W50G4-3T | M64*6 | 3×2 | 6 | 54 | 260 | 60 | 168 | 50 | TC**14 | M3*7.7 | TL9 | ||
| ASTM03-0029W32G2-3T | M36*4 | 3×3 | 9 | 29 | 149 | 24 | 48 | 76.5 | 32 | TC**09 | M2.2*5 | TL7 | |
| ASTM03-0035W32G3-3T | M42*4.5 | 3×3 | 9 | 35 | 160 | 27 | 54 | 89.5 | 32 | TC**11 | M2.5*6.5 | TL7 | |
| ASTM03-0040W40G4-3T | M48*5 | 3×3 | 9 | 40 | 187 | 30 | 60 | 103 | 40 | TC**14 | M3*7.7 | TL9 | |
| ASTM03-0044W40G4-3T | M56*5.5 | 3×3 | 9 | 44 | 201 | 33 | 66 | 119 | 40 | TC**14 | M3*7.7 | TL9 | |
| ASTM03-0054W50G4-3T | M64*6 | 3×3 | 9 | 54 | 228 | 36 | 72 | 136 | 50 | TC**14 | M3*7.7 | TL9 | |
刀片规格
| 型号 | L | 螺距 | r | 材质(PVD) | |
| P | TPI | CPA220B | |||
| TCGT090202-QF | 9 | . * 3-4.5 ..·. | 8-6 | 0.2 | |
| TCGT110202-QF | 11 | 3-4.5 | 8-6 | 0.2 | |
| TCGT140304-QF | 14 | . · · 5-6.4 | 5-4 | 0.4 | |
皇冠钻
产品参数范围
直径范围: \Phi 1 2 { - } \Phi 26mm倍径范围:1.5D-12D
产品特点
1.特殊的刃型设计,降低阻力,提升钻孔精度;
2.刀杆芯厚加强,防止过度弯曲;
3.螺旋槽曲面力学设计,使铁屑排出更顺畅;
4.更换钻尖方便,操作简单;
5.适用于多种材质加工。
可转位枪钻
产品特点
相对于焊接枪钻
1.进给提升达2.5倍,获得更高的生产效率;2.特殊3刃涂层刀片配合涂层导向条,实现更高的刀具寿命。
相对于硬质合金钻头
1.断屑效果好,实现良好排屑;
2.保证良好的孔直线度与表面粗糙度;
3.可换刀片设计,降低加工成本;
4.刀具无需重磨,降低管理成本。
产品应用
深孔加工
刀具直径:Φ12-Φ40mm
孔粗糙度:<Ra2
加工深度:满足客户要求
适用设备:车床、加工中心、枪钻专机
应用领域:模具、汽车、重工业及发电等领域




