WQQG重型切割污水泵 WQQG Heavy duty chopper sewage pump
企业简介Introduction
上海天泉泵业集团有限公司成立于上世纪八十年代末,经过三十多年的市场磨炼,现已发展成为国内领先的集研究、生产、销售各类水泵、智慧成套供水设备以及电气控制系统的大型现代化集团企业。
天泉集团旗下已拥有一个产品科研中心以及铸造厂、水泵厂、压力容器厂、电机厂四大工业生产基地。集团注册资金一亿元,总资产人民币14.5亿元,总占地面积四十余万平方米,总部位于上海市青浦区。
天泉集团先后获得多项专业认证及荣誉,包括三大管理体系认证、中国著名品牌、中国水泵行业十大品牌、企业信用AAA级、中国工程建设推荐产品、政府采购优秀供应商、绿色环保首选品牌、无负压产品节水节能认证、中国二次供水行业首选品牌、上海消防协会会员以及多项实用新型专利。
Shanghai Tianquan Pump Group Co,Ltd.was founded in the late 1990s,and after 30-year development, has developed into a state-certified high-tech enterprise in China.We are a leading professional industrial pump solution provider and specialized in the research and production of industrial pumps,submersible motors,and electrical control systems.
Witharegisteredcapitalof10ilonRMBndtotalassetsof1.45bilionyuan,thegroucoversatotalareaofmoretha50000 squaremetersandisadquarteredinQinguDistrict,anghai.eompanyoafourfctoriesichrelocatedinag andJiangsuprovinces:Shanghaifactoryhasoneresearchcenterandfocusesonpumpassemblingandtesting;theAnuifactoryfocuses on casting and motor research and manufacturing;the Jiangsu factory focuses on the water pressure tank
Thegroupcurrentlyhasmore than2Osetsofadvanceddomesticandimportedproductionandtestingequipment,suchasalarge pumptestingterlardiesasugrumntpelcleeridototgtecti blasting machine,automatic welding machine,largeverticallathe,large grinding machine,and CNC machine tools,etc.
企业简介Introduction
天泉集团极其注重技术力量的储备和生产设备的更新改造,目前拥有国家Ⅱ级标准水泵测试中心、五轴联动加工中心、大型镗床、大型立式车床、全自动数控多孔钻床、自动氩弧焊机、机械无箱造型机、全自动机械化压机、全自动阴极电泳线、全自动下线流水线以及动静平衡测量仪等国内外先进的生产测量设备,保证了每一台产品的出厂品质。集团建有完善的销售服务网络,在全国设有80余家分支机构,拥有1800多人的专业销售团队,为广大用户提供了优质的售前、售中和售后服务。
技术创新是企业发展的源动力,天泉集团拥有一支由行业技术专家、中高级工程师和专业技术人才组成的30余人的精干技术团队,引入世界先进的CFD流体力学专业内流场分析、SOLIDWORKS、Pro/E等研究设计软件系统,拥有国家各项专利15项。目前公司每年投入销售总额的5%以上,用于技术创新和新产品研发。
天泉凭借合理的价格以及优良的服务,深受用户青睐,畅销全国34个省、市、自治区,并出口中东、东南亚等地区。产品广泛应用于建筑、消防、环保、给排水、暖通、石油、化工、冶金、造纸、电力、医药等领域。截止目前,已经成功的为碧桂园集团、绿地集团、顶新(国际)集团、三星电机、伊利集团、中国石化、东风汽车、上海外高桥保税区、京张高铁、清华大学等提供优良的产品与服务,屡次荣获优秀供应商称号。
The company has 4 categories industrial pumps,covering more than 30oo models.We only research and develop energy-savingproductconformtoChineseenergy conservative standard.About 5 0 % of pump models are equipped with lower motor power compare with national counterparts.Our featured products are circulating pumps, submersible sewage pumps,fire-fighting pump and water
supplypumpndreidelysedinonstructiovirometalpotectioHACecalidustraterlynda making,power plant,medical making and other fields.
Duetoourwholeindustrychainproductionlayoutandenergy-savingproductprinciple,urproductsarefeaturedwithcompetieprice energy-savingdelableaitUptowanqaproductsreselingelln4provincesnatioalwidndexpredtotiddle East, Southeast Asia,and Eastern Europe.
Wearestrivetobethemostinfluentialmanufacturerwithenergy-savingproductintheindustrialpumparea.Hopewecanbring you good quality product and be your best pump solution partner.
| 电控柜生产车间 Eletric control cabinet production workshop | 铸件仓库 Casting workshop | |
| 排污泵装配流水线 Assembly line of submersible sewage pump |
生产实力Production Capability
穴
直
研发
Researchanddevelopment
30人精干专业团队,国内一流专家和高 级技术人员组成,获得国家各项专利15 项。
先进的CFD流体力学专业内流场分析软 件系统,不断升级水力模型。
TQhasacapable professional teamof 30people,domesticfirst-classexperts andseniortechnical personnel,andas obtained15nationalpatents.
AdvancedCDFfluidmechanicsmajor internalflowfieldanalysissoftware system,constantlyupgrade the hydraulicmodel.
铸造 Casting
电机Motor
行业内极少数拥有自主铸造生产能力,采用先进覆膜砂芯工艺,拥有5台百万级的机械无箱造型机,告别传统人工,生产效率高,铸件品质和精度大大优于同类产品。
Veryfewinourindustryhaveindependent castingproductioncapacity,using advancedcoated sandcore process, has5million-levelmechanicalboxless modelingmachine,farewelltothe traditionallabor,highproduction efficiency,casting qualityand precision ismuchbetterthansimilarproducts.
拥有电机全套自主生产线,是行业内知名电机及电机部件供应商。
拥有全自动机械化压机、自动定子嵌线 机、高速冲床等先进的加工装备,自动 流水线装配,电机质量可靠,性价比高。 Witha full setmotor independent production line, it isawell-knownmotor and motor parts supplier in the industry. Withautomatic mechanized press, automaticstatorwiringmachine,high -speedpunchandotheradvanced processingequipment,automatic line assembly,reliablemotorquality, cost-effective.
H
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加工Machining
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检测
涂刷和装配
装备了4台国外进口高精度五轴联动加工 中心,以及数十台(套)精密数控加工 设备,确保零部件加工的高精度、高效 率;
采用模块化、流水线生产模式,大大提 升生产效率,保障品质稳定。
Equippedwith4setsof foreign imported high-precision five-axis linkage machining center,aswellasdozensofsets (units) of precision CNC machining equipment, to ensure the high precisionand high efficiencyof parts processing;
Adoptmodularandassemblyline productionmodetogreatlyimprove productionefficiencyand ensure quality stability.
Check and test
Shelling-out and assembling
采用电泳工艺处理,表面坚硬、镀层致 密牢固、抗腐耐磨。
装配工序规范合理,装配人员均经过长 期严格的专业培训。
Usingelectrophoresis process,the surfaceishard,denseandfirm, corrosionandwearresistance.
Theassemblyprocessisstandardized andreasonable,andtheassembly personnel haveundergone long-term and strict professional training.
拥有国家Ⅱ级水泵综合性能测试台、光 谱测试仪、动平衡机等检测设备。 专业的品控团队严格执行“三检”要求, 每项来料必检,每道工序抽检,每台出 厂必检,层层把关产品质量,产品合格 率保持在98%以上。 It has the national water pump comprehensive performance test bench, spectrumtester,dynamicbalance machineandothertestingequipment The professional quality control team strictlyimplementstherequirements of "three inspections",every incoming material mustbe inspected,every processisnspected,veryumpt beinspected, the product qualityis checked layerbylayer,and thequalified rateof productsismaintainedabove 9 8 % 产品概述 Product overview 产品特点 Product Feature 适用场合 Application
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TQ-QG型谱Hydraulic Coverage结构图和主要材料Sectional Drawing&Material性能规格Performance Table外形尺寸Installation Dimension
产品概述 Product overview
产品简介 Introduction
WQQG重型切割污水泵系列(功率3kw-45kw),是专为应对最复杂最严苛的污水处理工况而设计。
全系水泵均适用最新研发的切割叶轮,可高效防堵塞、减少售后维护、大幅降低能耗成本。本系列安装尺寸与国际品牌一致,可实现不更换耦合底座进行快速换泵。
本系列适合如市政污水处理厂,污水提升泵站,工业污水提升排放,农业灌溉、养殖场污水处理等含纤维、固体杂物多的复杂恶劣污水工况。
WQQG (Power:3kW-45kW) is specially designed for the most complex anddemandingwastewater treatment conditions.
All pumps in the series are equipped with the newly developed high hardness chopper impeller,which effectively prevents clogging,reduces after-sales maintenance,and features long times service life.This series features installation dimensions identical to international brands,enabling quick pump replacement without replacing the coupling base.
It is suited for harsh sewage conditions containing high levelsof fibers and big solid impurities,such as municipal wastewater treatment plants,sewage lifting pump stations, industrial sewage lifting and discharge,agricultural irrigation, and farmwastewater treatment.
技术参数TechnicalFeatures
·电源电压:3Phase,3kW-45kW,380V-480V
·防护等级:IP68
·绝缘等级:HorF
·流量范围: 3 0 { - } 5 5 0 ~ \mathsf { m } ^ { 3 } / \mathsf { h } (204号
·扬程范围: 5 ~ 8 0 { m }
·出口直径:DN65\~DN200
·最大颗粒:66mm
·Power Supplyand Power range:3 Phase,3kW-45kW, 380V-480V
·Protection Class :IP68
•Insulation Class :H or F
·Flowrange: 3 0 { ~ } 5 5 0 ~ \mathsf { m } ^ { 3 } / \mathsf { h }
·Headrange: 5 ~ 8 0 ~ { m } (202
·Outlet Diameter:DN65\~DN200
·MaxParticleDiameter:66mm
产品特点 Product Feature
卓越的切割功能
Superiorcutting performance
叶轮借鉴国际领先的排污泵设计理念,采用半开式前延双叶片式,轴向端部带刃结构,与装在泵体上的前耐磨板形成剪刀结构。叶轮伸进耐磨板内旋转,有效保证切割功能和长纤维物通过能力。
The impeller features a semi-open,double-vane structure with a cutting edge at the axial end.Impeller works togetherwith the fixed chopper plate on the pump casing to form a scissor-like cutting structure.The impeller rotates inside the chopper plate,effectively cutting solid and ensuring smooth passage capacity for long-fiber materials.
叶轮耐磨材料
High Chrome Wear-resistant material
叶轮与切割盘采用高铬铸铁材料,具备出色的耐磨性能确保使用寿命长、切割效率高;
TheMaterial of impeller and chopper plate feature ultra-high hardness.Made of high-chromium cast iron 0 \mapsto 1 \mathsf { R B } >= 6 0 0 ) ,theyoffer outstanding wear resistance,ensuring long service life and high cutting efficiency.
杰出的自清洁功能和放堵塞功能 Self-Cleaning & Anti-Clogging Function
泵腔内安装可有效降低长纤维物圆周速度的前耐磨板,耐磨板上设置有自清洁作用的释放槽,释放槽与叶轮相结合沿引导边缘释放固体物质。
A front wear plate is installed in the pump chamber to effectively reduce the peripheral speed of long-fiber materials.Thewearplate features self-cleaning relief grooves that work together with the impeller to release solids along the leading edge.
优秀的水力性能及全流量无过载特性 UnmatchedHydraulicPerformance
性能大流量无过载,所有部件保持高效协调工作,不以牺牲泵的水力性能为代价。始终保持较高的泵送效率
The pump operates overload-free at high flows.All componentswork together efficientlywithout sacrificing the pump's hydraulic performance,ensuring consistently high pumping efficiency.
可实现不停水改造换泵
Easy Installation&Replacement
泵体出口部分上端可加工出安装导爪的连接台面,出口法兰也可以按标准法兰进行钻孔,这样可以实现水泵使用现场在不停水的情况下轻而易举地完成更新改造;
The upper end of the pump outlet can be machined to provide a mounting platform for the guide bar bracket.The outlet flange can also be drilled to standard flange dimensions, enabling quick and easy pump retrofit without the need for sump dewatering.
双道机封
Saft & Reliable Sealing
双道机械密封,降低了轴承和定子的故障风险,有效保证电机长时间安全运行;
Double pass mechanical seal reduces the risk of bearing and stator failure,effectively ensuring long-term safe motor operation.
超高效率电机
HighEfficiencyMotor
采用高IE3电机,确保机组高效运行;
High-efficiency IE3 motor,ensuring energy-saving and reliable pump operation.
零件通用化程度高
Highly Interchangeable spareparts
电机部分零件可与其它系列排污泵(比如WQX型旋流泵)实现互换。
Motor components are interchangeable with other sewage pump series,such as the WQX vortex pump.
适用场合 Application
处理最复杂的污物 Handlingthemostcompleximpurities
WQQG型谱 Hydraulic Coverage
结构图和主要材料Sectional Drawing&Material
| 序号 | 部件名称 | 规格/材料 | 可选配置 Optional |
| Item No. | PartName | Specification/Material | |
| 1 2 | 提手 Handle 上轴承 Upper bearing | 不锈钢304 SS304 | SKF |
| 深沟球轴承 Deep groove ball bearing | |||
| 3 | 下轴承 Lower bearing | 品牌:NSK Brand: NSK 双列角接触球轴承 | SKF |
| Double-row angular contact ball bearing | |||
| 品牌:NSK Brand: NSK | |||
| 4 | 电机壳Motor housing | 灰铸铁 HT200 Cast Iron HT200 | 一 |
| 5 | 接线盒 Junction box | 灰铸铁 HT200 Cast Iron HT200 IE3能效F级绝缘纯铜线 | 一 |
| 6 | 定子Motor stator | IE3F Class with copper wire | H级绝缘 H Class |
| 7 | 转子 Motor rotor | IE3 能效F级绝缘 铸铝 IE3FClass Cast Aluminum | H级绝缘 H Class |
| 8 | 泵轴Shaft | 不锈钢AISI420 Stainless Steel AISI420 铝合金 Aluminium Alloy | |
| 9 | 轴承压盖 Bearing Cover | 高硬ardness≥H50 | |
| 10 11 | 泵体耐磨盘 Guide pin 底座Base | 灰铸铁 HT200 Cast Iron HT200 | |
| 12 | 球墨铸铁QT400 DuctileIron QT400 | ||
| 泵体 Pump casing | 高铬铸铁,硬度≥HB500 | 一 | |
| 13 | 叶轮 Cutting Impeller 泵盖耐磨盘 | High Chrom Cast Iron, Hardness ≥HB500 球墨铸铁QT400 Ductile IronQT400 | |
| 14 15 | Pump cover wear-resistant plate 泵盖 Pump cover | 球墨铸铁 QT400 Ductile Iron QT400 | |
| 16 | 机械密封(油封) Mechanical seal (Oil Seal) | 单端面非平衡型 Single End Unbalanced | |
| 碳化硅/石墨Silicon Carbide/Graphite | |||
| 17 | 机械密封(水封) Mechanical seal (Water Seal) | 单端面非平衡型 Single End Unbalanced | |
| 碳化硅/碳化钨 Silicon Carbide/Tungsten Carbide | |||
| 18 | 下轴承座 Lower bearing housing | 铝合金 Aluminium Alloy | |
| 19 | O型密封圈O Ring | 丁腈橡胶(NBR) NBR Rubber | 氟橡胶 (FKM) |
| 20 | 动力电缆 Power Cable | 10米10 meter |
性能规格 Performance Table
| 序号 | 水泵型号 | 出口直径 | 最大颗粒 | 流量 | 扬程 | 转速 | 泵效率 | 轴功率 | 电机功率 | |
| Item | Pump type | dOutletr | Pamte | |||||||
| Capacty | Speed | Soater | Moter | |||||||
| m³/h | 1/s | m | r/min | % | kW | kW | ||||
| 1 | 65WQ36-22-4/QG | mm 65 | 21 | 36 | 10.0 | 22 | 2900 | 62 | 3.481 | 4 |
| 2 | 80WQ72-12-4/QG | 80 | 26 | 72 | 20.0 | 12.5 | 1440 | 70 | 3.504 | 4 |
| 3 | 80WQ60-25-7.5/QG | 76 | 21.1 | 18 | 2920 | 58 | 6.427 | 7.5 | ||
| 4 | 80WQ97-29-15/QG | 97 | 26.9 | 29 | 2920 | 59.9 | 12.797 | 15 | ||
| 5 | 100WQ94-10-4/QG | 100 | 33 | 94 | 26.1 | 10 | 1440 | 72 | 3.558 | 4 |
| 6 | 100WQ112-11-7.5/QG | 112 31.1 | 11 | 1440 | 60.6 | 5.540 | 7.5 | |||
| 7 | 100WQ156-21-15/QG | 156 | 43.3 | 21 | 1460 | 71.3 | 12.520 | 15 | ||
| 8 | 100WQ113-36-22/QG | 113 | 31.4 | 36 | 2940 | 61.3 | 18.084 | 22 | ||
| 9 | 100WQ200-24-22/QG | 200 | 55.6 | 24 | 1460 | 69.3 | 18.874 | 22 | ||
| 10 | 100WQ160-52-45/QG | 160 | 44.4 | 52 | 2950 | 60.7 | 37.351 | 45 | ||
| 11 | 150WQ150-10-7.5/QG | 150 | 150 | 41.7 | 10 | 1440 | 61.4 | 6.657 | 7.5 | |
| 12 | 150WQ240-13-15/QG | 50 | 240 66.7 | 13 | 1460 | 67.7 | 12.558 | 15 | ||
| 13 | 150WQ290-16-22/QG | 290 | 80.6 | 16 | 1460 | 66.2 | 19.100 | 22 | ||
| 14 | 150WQ285-33-45/QG | 285 | 79.2 | 33 | 1475 | 68.2 | 37.579 | 45 | ||
| 15 | 200WQ440-14-30/QG | 440 | 122.2 | 14 | 980 | 72 | 23.314 | 30 | ||
| 16 | 200WQ430-22-45/QG | 200 | 66 | 430 | 119.4 | 22 | 1475 | 67.7 | 38.078 | 45 |
外形尺寸Installation Dimension
M向(M Direction) 泵出口法兰(Flange for outlet)GB/T17241.6 PN10
| 水泵型号 PumpModel | A | B1 | B2 | B3 | H | H1 | H2 K | F | n-d | 出口法兰 Discharge Flange | |||||
| DN | PN | D | n-L | K | |||||||||||
| 65WQ36-22-4/QG | 280 | 190 | 177 | 154 | 175 | 540 | 738 | 290 330 | 4-Φ14 | 65 | 10 | 185 | 4-Φ19 | 145 | |
| 80WQ72-12-4/QG | 310 | 218 | 155 | 168 | 176 | 550 | 780 290 | 375 | 4-Φ14 | 80 | 10 | 200 | 8-Φ19 | 160 | |
| 100WQ94-10-4/QG | 310 | 209 | 213 | 179 | 315 690 | 1150 | 360 | 456 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 80WQ60-25-7.5/QG | 310 | 218 | 155 | 168 | 176 | 530 750 | 290 | 330 | 4-Φ14 | 80 | 10 | 200 | 4-Φ19 | 150 | |
| 100WQ112-11-7.5/QG | 310 | 209 | 213 | 179 | 315 | 690 1150 | 360 | 456 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 150WQ150-10-7.5/QG | 330 | 220 | 200 | 185 | 302 | 730 1190 | 360 | 456 | 4-Φ18 | 150 | 10 | 285 | 8-Φ23 | 240 | |
| 80WQ97-23-15/QG | 310 | 218 | 155 | 168 | 176 | 680 990 | 310 | 420 | 4-Φ14 | 80 | 10 | 200 | 8-Φ19 | 160 | |
| 100WQ156-25-15/QG | 310 | 209 | 213 | 179 | 315 | 740 | 1290 360 | 456 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 150WQ240-13-15/QG | 330 | 220 | 200 | 185 | 302 | 780 | 1240 | 360 456 | 4-Φ18 | 150 | 10 | 285 | 8-Φ23 | 240 | |
| 100WQ115-36-22/QG | 310 | 220 | 200 | 185 | 315 | 1070 | 1640 | 360 456 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 100WQ200-24-22/QG | 310 | 220 | 200 | 185 | 315 | 1070 | 1640 | 360 456 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 150WQ290-16-22/QG | 330 | 220 | 200 | 185 | 302 | 1140 | 1660 | 410 450 | 4-Φ18 | 150 | 10 | 285 | 8-Φ23 | 240 | |
| 100WQ190-52-45/QG | 310 | 220 | 200 | 185 | 315 | 1100 | 1680 | 410 450 | 4-Φ18 | 100 | 10 | 220 | 8-Φ19 | 180 | |
| 150WQ285-33-45/QG | 330 | 220 | 200 | 185 | 302 | 1160 | 1740 | 410 450 | 4-Φ18 | 150 | 10 | 285 | 8-Φ23 | 240 | |
| 200WQ430-22-45/QG | 500 | 305 | 345 | 270 | 355 | 1280 | 1840 | 410 450 | 4-Φ18 | 200 | 10 | 340 | 8-Φ23 | 255 | |
| 200WQ440-14-37/QG | 500 | 305 | 345 | 270 | 355 | 1240 | 1820 | 410 450 | 4-Φ18 | 200 | 10 | 340 | 8-Φ23 | 255 | |
地址:上海市青浦区华新镇嘉松中路3568号
Address:3568 Jiasong Zhong Road,Huaxin Town,Qingpu Area,Shanghai
邮编(P.C.):201705
网址:http://www.tqpumps.com
销售服务热线:400-166-8686




