BROCHURE

HOLLiAS MACS DCS

Building Intelligent, Efficient, and Green Plants

Contents

AboutHOLLiASMACSDCS 03
SystemFeatures 05
SystemArchitecture 07
HOLLiASMACS-K Hardware 09
HOLLiAS MACS Operator Software 11
HOLLiAS MACS Engineering Software 13
Industrial Software 15
Services 17
Typical Cases 18

AboutHOLLiASMACSDCS

HollySys has developed multiple generations of control systems, continually advancing technological innovation. With over 30 years of industry experience, we offer users simpler, more integrated, and more economic solutions of industrial intelligence. HOLLiAS MACS DCS is a future-proof industrial automation control system designed to support flexible plant architectures. Its exceptional performance has earned the trust of users, with over 20,000 successful installations spanning more than 60 countries worldwide.

High Stability

High systemreliabilitywith fullredundancy configuration, minimizing unplanned downtime

High Flexibility Suitable for various types of projects, enhancing applicationflexibility

High Precision

Highly accurate data collection,control, and analysis

Superior Quality

Design and manufacturing compliant with international standards

HOLLiAS MACS DCS is built with a clear purpose: simple configuration to handle your unique control applications - no matter their sizes - and ease of expansion to cover additional personnel and assets, or even integrate entire business operations. HollySys enhances enterprise adaptability and competitiveness by utilizing advanced DCS capabilities.Fullifecycle services cover every stage fromdesign through operation to maintenance,providing users with extensive technical upport and assurance, reducing operational costs nd enhancing system availability and maintainability.

Lower Cost

Unifiedplatform withcustomized industry-specificfunction blocks and libraries for lower cost and higher efficiency

User-Friendly Operation

Unifiedproject management tools and advanced, user-friendlyHMl interfacesforlowermaintenance cost

ShorterLead Time

Seamlessdataintegrationfromprocessdesigntoplant engineering

Enhanced Network Security

Equippedwithbuilt-insecuritycomponents andexternal secure communicationdevicesto ensure system integrity

System Features

Safety and Reliability are the Core Fundamentals of Production

HOLLiAS MACS DCS is comprised of two primary parts -hardware and software. It stands out with its reliable and safe hardware,user-friendly interface,unbeatable cost effectiveness, and robust durability.acked with best-in-class features,it's the essential solution for enhancing productivity and achieving superior economic performance in today's highly competitive landscape. We ensure every bit of software and hardware maintains a high availability service record. In addition, the system has passed multiple functional safety certifications, including CE, Achilles, G3 Anti-Corrosion, and TUV, and met the requirements of CCS.

Guaranteeing the Highest Availability and Reliability

NoSinglePointofFailure

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Comprehensive Diagnostics

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Advanced Isolation Technology

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Robust Cybersecurity

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Unique Safety and Security Features

SafetySystemDesignPhilosophy

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Fail-Safe Technology

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Cybersecurity Protection

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Ensuring Seamless Connection through Excellent Openness

Seamlessly Integrated Solutions

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Protocol Supportand Interface Options

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System Architecture

The Simple Architecture Ensures Flexibility and Scalability

Technical Data

Intelligent Field Instruments

Flexible Architecture

Flexible network topology is supported, including P-to-P (Peer to Peer), C/S (Client/Server) structures, and hybrid structure, greatly enhancing system flexibility.

Strong Compatibility

The SNET system utilizesreal-time Ethernet withfirewall-equipped switches andinternalcontrollerconfigurationstopreventnetwork storms,ensuring stable network communication.Moreover, it isequippedwithandadaptstovariouscommunicationdevices, interfaces,and protocols,seamlesslyintegrating with different devices and systems to enhance overall compatibility and flexibility.

High Scalability

Thesystemoffershighscalability,allowingflexible adjustments and expansions based on specific needs.We provide comprehensive and efficient solutions for small,medium, and large-scale systems, catering to diverse applicationrequirements and adapting tofuture developments and changes.

HOLLiAS MACS-K Hardware

Core Advantages of Stability, Safety, Sustainability, and Cost-Effectiveness

iDTU (Industrial Intelligent Data Transmission Unit)

HOLLiAS MACS-K controller boasts outstanding processing power and ample application storage capacity, while inheriting the high quality and stability of past generations of DcS. Leveraging the latest advancements in field digital technology and continuously optimized, this new generation hardware product significantly enhances plant operational efficiency and stability.

Robust Hardware Configuration

■PowerPC architecture industrial-grade microchip with built-in anti-network storm component are adopted.
■Single CPU mounting and fanless design are adopted.
■Hot-swapping is supported.

Full Redundancy Configuration

All system components, including network,I-Bus,controllers,power modules, IO modules, and historian stations, can be redundantly configured to ensure no single-point failure.

Multiple IsolationProtections

Optical isolationbetween the systembus and module effectivelyisolates highvoltage,high current,andnoiseinterference,reducingfaultoccurrence.
■The system power supply is isolated from the field power supply to reduce electromagnetic interference.
■Fault isolation betweenmodule channels prevents fault difusion and ensures stable system running.

Comprehensive Intelligent Diagnosis

The controllerand /Omodules areequipped with intelligentdiagnostic units,whichcan provide self-diagnosis and reporting of board failure,communication status,signal disconnection, short circuit,overrange,etc.,reducingmaintenance costs and downtime.

Excellent Environmental Adaptability

48-Channel iDTU

The system is designed for harsh industrial environments and compliant with EMC design specifications, meeting international standard IEC61000.Its electromagnetic interference resistance meets IEC61000 requirements,with corrosionresistance meeting ANSI/ISA-71.04- 2013 standards.

HOLLiAS MACS Operator Software

Making Intelligent Decisions Quicker and Better

HOLLiAS MACS operator software simplifies plant operations by providing the information needed to make timely decisions without cluttering the view. Its intuitive interface promotes a thorough understanding of situations and facilitates appropriate actions. The system allows operators to quickly find positive solutions, reducing pressure from tight deadlines, while its predictive intelligence ensures safety during potentially hazardous situations.

User-FriendlyHMIInterface

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One-Click Navigation

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Trend&AlarmManagement

Operationsbecme smlewithfforles alammanagment oranizing according tzone grop, and tyDisuptins ar minimized and efficiency is enhanced through customized alerts featuring a range of icons and colors. ■Trend tracking helps users understand how system performance changes over time in advance to gainaluable operational experienceand make nformeddecisions, while ensuring effciencyand precisiontohepuersmeet perationalchallenge.

History Playback

Thehistorplaybackfeatureallwsforefforlessanalyif prodctioncidentReviwingpat dataplaybackenalesthr incident assementsandproidvalalnsigtstehanceratioaleffciecrintuitihistorylaybackfntioa help simplify your production process.

SeamlessOnline ChangeswithoutStoppingProduction

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Main Operator StationInterface

Flow Chart

Log Function

Report Function

Alarm Function

Trend Analysis

HOLLiAS MAcS Engineering Software

Maximizing Efficiency with Less Engineering Time

HOLLiAS MACS engineering software streamlines configuration through easy drag-and-drop, professional algorithm libraries, global databases, and other features, helping users reduce initial system configuration tme. Additionall, it offers common sequential and batch control logic programs. The software includes control panel templates,batch processing editing functions, automatic coordination loops, online debugging of control logi, and industry-specific HMl graphic templates. All engineering configuration tasks are completed within a unified project center, making configuration from process graphics to field devices simple and intuitive.

Unified Data and ConfigurationManagement

Theenginring sofwareutlizescentralieddatamanagementwhichsdealforlargecale prjectswithextenivept. Integrated controllealoritditinmanagement, siuationnliedbugging,andhardware configuratiofuctiar managedtroughinllafmprvidinarallcneneneisuidlofailtemlsserat efficiencyimprovement.

Standard LogicLanguage&FlexibleProgrammingMethods

The enginering sofware suports IC1standard languages suchsFC,T,LD,SFC alicale acrossndstr Users caneasilycretecontrollgicusingexisting algorithmlibraries anduser-friendlyprogramminglanguages.Forsecific aplicatioerscanieustmalgrthmrarifrecilizedalgoritreearchtaloredtmet eronalid requirements.

RichHMI Libraries

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EfficientCollaborative Configuration

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Offline Simulation and Debugging

The softwarepridoffilataabilieainrettestinganctstatyaldatost inoptimiinfiuratotrfftinssachienficietbggininprdtiriadei shorten plant acceptance testing and field debugging time.

Graphic Configuration

Logic Configuration

Project Center

Hardware Configuration

User Configuration

Report Configuration

Industrial Software

Making Industrial Production & Operations Simple and Efficient

Batch Control System HiaBatch

HiaBatchBatch Control System isdesignedforindustrial manufacturingenterpriseswithamodularsoftware structure that canbeflexibly configured according to user needs.Itensuresindustrialprocessstandardizationwhile addressing network security and data reliability concerns.

Simulation and Training System HiaSim

Withrigorousmathematical models and virtual controller software as the core, HiaSim supports operational training,incident drills, instrument control training,control optimization, operational efficiency, and process learning. It ensures safe production operationsforenterprises.

InstrumentationandDevice Management Platform HiaPlant IDM

HiaPlant IDM is a unified management platform for maintenance,calibration,and fault diagnosis of intelligentdevicessuchasfieldinstrumentsand control valves.It serves as a crucial component of the comprehensive intelligent instrument maintenance andfault diagnosis system throughout the plant.

Advanced Process Control HiaAPC

HiaAPC Advanced Process Control significantly enhances industrial production process stability, improves dynamic performance,reduces operational fluctuations of key variables, ensures product quality consistency, increases target product yields, and enhances production unit processing capabilities.

Supervisory Control and Data Acquisition System HiaPlantSCADA

HiaPlantSCADASupervisoryControl andData AcquisitionSystemcombinestraditionalcontrol technologieswith newtechnologies suchasInternet, informationsecurity,andbigdatastorage.Itenables centralized control of multipledispersedsites, significantlyreducingtheneedforfieldpersonnel and enhancing labor efficiency.

Manufacturing Operation Management System HiaPlantMOM

HiaPlantMoM Manufacturing Operation ManagementSystemutilizesdigitalmeansto standardize existingbusiness management processes, achieving data visualization, process control,and traceability.This enhances enterprise production management efficiency.

Services

Towards Service Excellence

Based on extensive technical expertise and industrial domain knowledge, HollySys, as your partner, provides comprehensive services and support to ensure reliable project operations,empowering youtowards asuccesful digitalfuture.Ourservices not onlyenhance the profitability and efficiency of your system equipment and plant throughout their lifecycle but alsoreduce total operational costs.

Project Services

Withrichrjt experiencrfeinatarst prjtmaagement prseanifelafmeua efficent,high-quality, and timelyprjt eliveryurend-tend ervices cover prjt desig,enginring cntrutio commissioning,and operational management,etc.

Full LifecycleServices

Ourfullieicffnatffinlaeloiiizewh warrantitrdaratu rapid technological advancements andchanges.

Value-AddedServices

We provide system optimization, energymanagement, and data analysis services toboost operational effciency.Ou cyersecuritymeasurs,remtediagnstis,and maintenance erice safeguard yu ystemsfrmntwork threats ai value to your entire plant.

Training Services

WithwelquippedtrinincentersandexperiencedintructorHlleanceearingefectiveessthroughha systempracticeTailored training soltionsaddrespecificoperationalnedsandcatetdivere prductlinesand trae knowledge structures.

Consulting Services

Withleading-edge thinking,extensive experience,and advanced technology,wehelpforeee thevalueof invative technologies and accelerate therealizationof sustainable competitiveadvantages Ourconsulting servicesfocusondigital andinteligent maacturing dagnsis conulting,planing andprjctmanagement failitating mooth transitions traditionalto digitalandintelligententerprises.

Typical Cases

Petrochemical

Sinopec Tianjin Nan'gang 1.2 MTA Ethylene & Downstream High-End New Materials Industrial ClusterProject

■Project Scale: DCS: 100,000+ I/O points, SIS: 20,000+ I/O points
Project Highlights:Its Sines first lagescale refinng and chemical projct fousing onhigh-end newmaterials,utiing HollySys CS (Industral Optical-Bus Contrl System), achieving ethylene engineering industrial application and development research.

SinopecHainanPXPolyesterRawMaterialProject

■Project Scale: 35,000 1/0 points, 26,800 communication points Project Highlights: The projct isoflage system structure and comlexprocess. Through this projct, Hllys hasbeme one of the few DCS suppliers with extensive performance in large-scale xylene control systems.

Chemical

Zhong'an United Coal Chemical (ZAUCC) 1.7 MTA Coal to Methanol and Olefin Conversion Project

■Project Scale: 80,000 1/0 points
■Project Hights: It is alarge-scale modern coal chemical project. HollSys participated in the project construction with MAV mode, and realized the upgrading and transformation of major industrial control equipment.

BASF Environmental CCE3.0 Project

Project Scale: Nnecoating lins and sluryprductionlines areconstruted withanannual output of8miion tonsollySys provided DCS, Batch, and fullife cycle services for the project. ■Project Highlights: The project achieved over 30% reduction in on-site personnel, increased production efficiency by over 15%, improved equipment utilization by over 10%, and increased product qualification rate by over 5%

Power

Datang Dongying 1,0oo Mw Ultra-Supercritical Secondary Reheat Thermal Power Project

■Project Scale: 40,000+ physical I/0 points
■ Project Highlights: The project achieved 65%+ field bus control rate, 700% self-control rate, and the goal of one-click start-stop for units.

Xinjiang Zhundong Wucaiwai North Ill Power Plant 2x 660 MW Unit "Full Process Intelligent CollaborationCenter ConstructionProject"

■Project Scale: 40,000+ physical 1/O points Project Highlights: tistheinauguralfull digital smart power plant, utiizing exlsivelyhighsodum coal, pioeering e discharge wastewater technology in thermal power, and leading in the complete implementation of field bustechnology.

Oil & Gas

PipeChina South China Branch Product Oil Pipeline SCADA System Retrofitting Project

Project Scale: 300 KTA download capacity at Zhuhai pumping station,360 KTA for Zhongshan pumping station Project Highlights: The projct adopted HollysCADATwo scientific research achievements of the prject,evelpment and Application of SCADA System Based on Advanced Chips and Operating Systems in Product Oil Pipeline" and “Key Technolgies and Aplications of Intelient Monitoring and Early Warning forNatural Gas PipelineSafe Operation both promoted the advancement of the petroleum and chemical intelligence.

CNOoC TianjinBranchKenli 6-1 Oilfield GroupDevelopment Project

■Project Scale: 15,000+ physical 1/0 points, 35,000 communication points

Project Higlights: Thisoilfield is the firt miiontoneloilfield in the nrthearea ofLaizu ay haia Chi. HollySys providedDCS,ED,GSI AM, network security qument and rmte control quipment forplafom copewith the complexworking conditions ofoffshoreplatforms.i

New Energy

Sinopec Xinxing Xinjiang Kuche Green Hydrogen Demonstration Project

Project Scale: The project involves the construction of a 300MW photovoltaic power station with an annual electricity generatiocapacityf 6MWh,andahrogenproductinlat capablef prduin2000tonsf hyrogen It includes hydrogen storage tanks with a capacity of approximately 210.000~\mathsf{N m}^{3}, hydrogen transmission pipelines with a capacity of 28,000 {\mathsf{N m}}^{3}/{\mathsf{h}}, and supporting power transmission and transformation facilities.

Project Highlights: This project is a megaton-level photovoltaic hydrogen production initiative and the largest-scal photovoltaic green hydrogen project globally. It is expected toreduce CO_{2} emissions by nearly 480,000 tons annually

SOFAR Gansu Dunhuang Tower-Type Solar Thermal Power Generation with Heat Storage Project

■ Project Scale: 19,440 physical 1/0 points, 5,600 communication points
Project Highlights:Its the largest singleunit solar thermal power stationinAsia with th worldslagest concentrated sola area per unit, tallest absorption tower, and largest molten salt thermal storage tank.

Metallurgy

China Nonferrous Nickel Iron Project in Dagon,Myanmar

■Project Scale: 16,000 physical 1/0 points, 20 control rooms, 46 operator stations

Project Highlights:vestedandonstructedbyChnaonferousMtalMininGroup,thisprojct rpresents thlarest cooperationinthemining sectoretweenChnaandMyanmarthas ananual procesing capacityf 132miliontonsf d ore, helping customers achieve international advanced levels in ore beneficiation and metallurgical processes.

Jiujiang Wire 2x2.4 MTA Chain Circulating Pellet Project

■Project Scale: 12,000 physicall/0 points, 16 engineering stations and operator stations

Project Highlights: Ivested andconstructedbyJiujiang WireGroup, theproject hasananal output of 4.8miion tonsf pellet orTprjtachieedmrehesipgradingandrtrofitif thcnrytmprmtdthdigtalizatf engineerigquipmentestablihedabasicinfmationlatmforintelient antstrtionandlaidoldfoud for intelligent pellet production.

Food & Pharmaceutical

Hubei CAHIC (China Animal Husbandry Industry ） Animal Medicine R&D and Production Base Project

Project Background: 26 milion RMBwas invested to construct the animal medicine R&D and production base The HOLLiAS pharmaceutical integrated solution assists in achieving production automation and integrated management. Project Highlights: The project has promoted the integrated development of informatization and industrialiation in the pharmaceutical industry.

New Era Pharmaceuticals' Orlistat Active Pharmaceutical Ingredient (API) Instrumentationand Control EPCProject

Project Background: Orlistat products as a new era pharmaceutical industry 1 billion level single product, urgent ned t expand production capacity. Project Highlights: The project has achived centralized workshop control nreased production capacitybynearly 5time reduced operating personnel by more than 30%, and significantly improved the first-pass qualification rate.

Building Materials & Papermaking

Hubei Five Continents Special Paper Co., Ltd. PM15 Production Line Project

Project Backgroud:olys providd anintgratedsolutionforthe M5 prductioin, nding ulpmaking,papemain DCS, and paper machine MCs. This achieved high-precision control and adjustment with a reel width of 8,660mm and operating speed of 1,300 m/min.
■Project Highlights: Theproject nt only enhanced prodctionefciecyand product qultybut aorepresented asinificant domestic practice in replacing imported automation control systems.

Hubei Century Xinfeng Leishan Cement Co., Ltd. 6.5 KTA New Dry Process Cement Production Line Project

Projct ackgroundheplanthasbeennoperationforearly2yearswithlwatmationlevelsandavarietyof brandsfo on-site control electrical components, lacking unified protocols.
Project Highlights:Hollys'retrofitting olutionachieved equiment networking throughout theentireplant,centralid management and control automatic equipment warning, and operation maintenance.The project achieved coal savings of 2% to 3%, electricity savings of 3% to 5%, and an overall cost reduction of 1.3%

Key Accounts

For further inquiries sales_international@hollysys.com

For more information www.hollysys.com

Singapore Changi Business Park Crescent, #04- 01/02/03 Plaza 8 {0} CBP,Tower A,Singapore 486025

China No.2 Di Sheng Middle Road, Economic-Technological Development Area,Beijing 100176

India D-84, Ground Floor, Sector63,Noida,Uttar Pradesh 201301

Indonesia Metropolitan Tower, 10th Floor Unit E JI. R.A. Kartini Kav. 14, Jakarta 12430

Uzbekistan
10, Mahmoud Tarabi Street,Tashkent,Uzbekistan