威灵曼EcoPower B8X 90机械特点及规格介绍 - 电子画册在线预览、各类电子画册在线制作-云展网平台

world of innovation

EcoPower B8X 55 – 300 t

Precision, Energy efficiency, Dynamic

ENERGY EFFICIENT − DYNAMIC − PRODUCTIVE

The optimum in performance and precision

The advantages

» Dynamic toggle clamping unit with highly sensitive mold protection

» High-precision injection units with extreme shot-by-shot accuracy

» Force savings of 15% due to dynamic toggle kinematics

» Fast, precise and efficient thanks to servo drive axes with parallel operation

» Additional energy bonus through patented KERS energy recovery system

» Newly developed WITTMANN amplifier – optimally harmonized to the drives

» User-friendly through the Unilog B8X control system with integrated assistance systems

» “Plug & Produce” extension into a full-fledged production cell possible with WITTMANN

auxiliary equipment and the Wittmann 4.0 integration package

» Optimal price/performance ratio

EcoPower B8X

The system-highlights

» Direct servo drives for main movements

The EcoPower B8X machines come with highly dynamic servo motors to drive the main movements (closing/opening, plasticizing, injection). The mold height

adjustment device in the clamping unit is also driven

by a servo-electric motor. The ancillary strokes (ejector,

nozzle stroke/contact pressure, core pulls) are driven

by an integrated servo-hydraulic aggregate powered by

a servo-electric motor. Direct servo-mechanic drives are

available as an option.

» Powerful injection unit

The EcoPower B8X injection units are equipped with

a twin drive system for the injection and dosing functions. A torsion-resistant, one-piece cast iron frame with

linear guides and a central ball screw drive provides

the basis for highly dynamic, precise movements.

The injection unit is pivotable and designed for easy

access.

» Fast toggle clamping system

The EcoPower B8X clamping unit is a 3-platen/4-tiebar system with a dynamic 5-point toggle lever, driven

directly by a servo motor via a rack-and-pinion drive.

The moving platen of the machine travels on linear

guides and rotating roller bearings without coming

into contact with the tie-bars. Injection can already

start during clamping force build-up.

» KERS – energy recovery is standard

The KERS (Kinetic Energy Recovery System), patented

for injection molding machines, converts the kinetic

energy released by braking processes into electrical

energy. The resulting current is used within the machine, e. g. for barrel heating. With KERS, the energy

consumption can be cut further by up to 5%.

» Mould Protect – fast-response mold protection

The minimal rolling friction of the clamping plate

guides combined with high scan rate measurement of

the amplifier signals from force changes directly on the

toggle lever drive, and of the tie-bar expansion (basic

protection), provides optimal conditions for fast mold

protection from the very first cycle.

[5]

[4] [3] [1]

[6]

[2]

CLAMPING UNIT

Servo-electric dynamics and speed

» Ample space for complex molds

– Generously dimensioned mold platens [1] and a clean toggle lever

clamping system offer the optimal environment for all molds

including all media connections.

– The ejector area and the environment of the platens offer easy

access for machine setup and adjustment work. [2]

» Sensitive and precise

In the EcoPower B8X clamping system, the tie-bars are exclusively used

for force transmission between the outer platens. The moving platen

travels virtually free of friction across the linear bearings without coming into contact with the tie-bars. [3]

» Servo-electric dynamics

– The moving platen is moved quickly and with high precision by a

self-locking 5-point toggle lever. [4]

• Short dry cylcle time

• Long service life

• Low maintenance

– The toggle lever is driven by a highly dynamic servo motor via a rackand-pinion drive system. [5]

– The synchronized mold height adjustment via 4 bronze bar nuts

and a sun gear system is driven by a servo motor. In this way, an

extremely accurate clamping force regulation can be achieved. [6]

» Servo-hydraulic ancillary strokes

To drive the ancillary strokes (ejector, nozzle strokes and core pulls),

a hydraulic aggregate powered by a servo-electric motor is mounted

on the inside of the machine frame. Being specially designed for high

efficiency, it requires no cooling water connection. The maintenancefriendly access is from the rear, behind the clamping

unit. Servo-mechanical drives for the ancillary

strokes are available as options.

[7]

[8] [9] [10]

INJECTION UNIT

Repeatability

Anti-wear options

In addition to the premiumquality standard equipment,

an extensive range of options

is available to provide extra

anti-wear and/or anti-corrosion

protection. Predefined option

packages and a selection matrix

facilitate the selection of the

right plasticizing unit.

» Everything to ensure series consistency

– All screws >= 25 mm come with a 22:1 L/D ratio.

– All injection units offer a wide injection pressure range.

– Plasticizing parallel to clamping unit movements and start of the

injection process during clamping force build-up are possible as

standard.

– Moment-free nozzle contact thanks to axial configuration of traveling cylinders [7]

– Plasticizing units can be mounted to different injection aggregates

with identical screw diameters.

– In combination with WITTMANN BATTENFELD HiQ software packages sensitive adjustment facilities are available in the form of

(optional) software modules to compensate environmental factors

such as temperature and moisture, regrind or masterbatch content.

» Optimal operational excellence

– Quick barrel exchange due to swiveling injection unit.

– Easy access for changeover work thanks to compact design and sliding guard [8]

» More productivity and efficiency

– High-resolution absolute value encoder for precise control [9]

– Low-noise injection spindle with modern ball screw drive and

“spacer” technology [10]

– Oil bath lubrication for easier maintenance and improved dynamics

DRIVE TECHNOLOGY

Energy efficiency and precision

Fast-responding, precise, cost-efficient

The use of servo-electric drive technology for all main movements affecting the cycle offers a large number of advantages compared to conventional hydraulic injection molding machines:

» Energy efficiency through direct drive via gearbox

» Energy efficiency through the servo drives’ high efficiency rates

» Digital control for maximum repeatability

» Use of recovered braking energy via KERS system for powering of heater bands

» Cycle flexibility thanks to possibilities with parallel movements

» Low sound emission (< 65 dBA)

The combination of servo motors and drive units (rack-and-pinion drive for the toggle lever and spindle

drive for the injection stroke) can be supplied at different performance levels for different speeds.

Basically, the EcoPower drive concept offers the advantage of modularity for demand-oriented adjustment of drive performance to the intended use in each case. The new WITTMANN amplifier developed

for the EcoPower B8X, with its high sampling rate, significantly improves reproducibility and injection

dynamics.

„Drive-on-Demand 2.0“ servo-hydraulic drive for ancillary strokes

“Drive-on-Demand 2.0” is the innovative combination of a fast-responding, speedcontrolled and air-cooled servo motor with a high-quality constant displacement

pump.

» Integrated in the machine frame without additional space requirements

» Drive unit for hydraulic core pulls

» Energy-efficient, maintenance-free nozzle contact with high pressure

» No cooling required for standard applications

INSIDER CONCEPT

“ex works” production cell

The insider concept is an ex-works solution to

transform an EcoPower B8X injection molding

machine into a fully fledged production cell. In its

basic version, the equipment cell integrates a parts

handling system, a conveyor belt for parts transport

and a protective housing firmly connected with the

machine. Additional equipment modules for further

processing, quality documentation and packaging

are available as options. For the design and configuration of such higher automation levels, WITTMANN

BATTENFELD places the combined expert knowledge of the entire group at its customers’ disposal.

The advantages of insider automation

» Material flow systematization

thanks to a uniform logistics interface for

finished parts transfer at the end of the clamping

unit, a prerequisite for positioning of several

machines in rows

» Reduction of production space

by up to 50 % compared to conventional automation solutions

» Minimization of robot cycle times

through shorter travel paths and immediate

parts depositing on conveyor belt

» Easy access in spite of integration

to the mold and the robot thanks to mobility of

the conveyor belt integrated in the protective

housing

» Cost benefits,

since safety features for all danger areas are

already in place and certified ex works.

» CE mark included

for every machine with an insider solution. No

more costs for individual approval.

CE certified by type examination

The WITTMANN Group is the first manufacturer of turnkey systems to offer machines and production cells able to make direct use of energy from renewable sources

such as photovoltaics. Using a local DC Microgrid such as supplied by innovenergy

AG, the injection molding machine, as well as robots and temperature controllers,

are powered directly by solar energy via a DC intermediate circuit. In addition,

storage batteries can be used, so that any excess energy, for example solar power,

can be stored efficiently for effective use later on.

DC TECHNOLOGY

Direct Current as energy source

» No conversion loss: Direct use of the DC current generated

by the photovoltaic system via a DC microgrid reduces the

transformation losses caused in conventional power supply

with alternating current by the constant changeover from

AC to DC and vice versa. The result is a significantly more

efficient energy transfer.

» Optimal use of the deceleration energy released by the

machine and the WITTMANN robots thanks to KERS (Kinetic Energy Recovery System). The energy recovered from

movements can be used not only within the production cell,

but also by all consumers integrated in the DC microgrid. A

further move to increase efficiency.

» Elimination of reactive current transmission: Reactive

power losses can be minimized and energy transmission can

be improved by using direct current.

OPTIMIZED

PRODUCTION CELL Direct use for more efficiency

» Storing energy: Photovoltaic systems produce fluctuating

amounts of electric energy. To continue using solar power

in times of no sunshine, it makes sense to use a storage

battery unit. This increases the internal consumption rate

and promotes independence from external power suppliers,

and reduces the electricity costs.

» Peak Shaving: Energy storage batteries can contribute to

reducing costly load peaks. This leads to more even energy

distribution and prevents network overloads.

» Security of supply through bridging of power failures

and controlled production stop in cases of prolonged power grid failure through integrated power storage batteries

(uninterruptible power supply – UPS is already included in

the DC grid). The integration of storage batteries offers

uninterruptible power supply and protects the production

process against unexpected power failures.

Increasing stability and reducing costs

More Sustainability

» Direct, efficient use of renewable energy sources: Direct

use of renewable energy sources, such as solar energy or

wind power, not only cuts energy costs, but also makes a

positive contribution to protecting the environment.

» Conservation of resources and reduction of investment

costs by up to 50% savings of copper in a DC grid. The

use of direct current enables more efficient utilization of

copper cables, thus saving copper and reducing the environmental impact.

» Reduction of CO2 emissions (Greenhouse Gas Protocol

Scope 3): By conversion to renewable energies and efficient use of energy, the CO2 footprint can be reduced, which

contributes to climate protection.

SOLAR ENERGY

STORAGE

BATTERY

RENEWABLE

ENERGIES

UNILOG B8X

Complex matters simplified

Unilog B8X

Highlights

» Operating logic

with a high degree of self-explanation, similar to

modern communication devices

» 2 major operating principles

– Operating/movement functions via tactile keys

– Process functions on touch screen (access via RFID,

key card or key ring)

» Process visualization

via 21.5\" touch screen display (full HD),

pivoting laterally

» New screen functions

– Uniform layout for all WITTMANN appliances

– Recognition of gestures (wiping and zooming by

finger movements)

– Container function – split screen for sub-functions

and programs

» Status visualization

uniform signaling system across the entire

WITTMANN Group

– Headline on the screen with colored status bars and

pop-up menus

– AmbiLED-display on machine

» Operator assistance

– QuickSetup: process parameter setting assistant

using an integrated material database and a simple

query system to retrieve molded part data with

machine settings pre-selection

– Extensive help library integrated

The proven Unilog B8 control system logic with the high-performance B8X hardware

is the WITTMANN BATTENFELD solution to make the operation of complex processes

easy. To this end, the integrated industrial PC has been equipped with an enlarged

intuitive touch-screen control surface. The visualization is the interface to the Windows®

10 IoT operating system, which offers extensive capacity for process control. In addition

to the swivel-mounted monitor screen unit, a fixed manual operating panel is installed

in the central console.

The process in constant view

» SmartEdit

SmartEdit is a visual, icon-based cycle sequence programming

facility, which enables direct addition of special functions (core

pulls, air valves, etc.) based on a standard process via touch operation on the screen. In this way, a total user-defined sequence

can be compiled from a sequence menu. This machine cycle,

visualized either horizontally or vertically, can be adjusted simply

and flexibly to the process requirements by finger touch with

“drag & drop” movements.

The advantages

– Icon visualization ensures clarity.

– Clear events sequence through node diagram

– Alterations without consequences through “dry test runs”

– Theoretical process sequence can be quickly implemented in

practice.

– Automatic calculation of the automation sequence based on

the actual set-up data set without machine movements

» SmartScreen

– Partitioning of screen displays to visualize and operate two

different functions simultaneously (e.g. machines and auxiliaries)

– Uniform design of the screen pages within the

WITTMANN Group

– Max. 3 containers can be addressed simultaneously for the

SmartScreen function.

– Adjustments of set values can be effected directly in the set

value profile.

Remote communication

» QuickLook 4.0

Production status check via smartphone – simple and comfortable:

– Production data and statuses of all essential appliances in a production cell

– Complete overview of the most important production parameters

– Access to production data, error signals and user-defined data

– The production cell overview offers a clear, simple overview of the production cell’s

general condition and that of its individual Wittmann 4.0 appliances.

» Global online service network

– Web-Service 24/7: direct Internet connection to WITTMANN BATTENFELD service

– Web-Training: efficient staff training by means of the virtual training center

WITTMANN 4.0

Communication in and with production cells

With its communication standard Wittmann 4.0, the WITTMANN

Group offers a uniform data transfer platform between injection

molding machines and auxiliary equipment from WITTMANN. In

case of an appliance change, the corresponding visualizations and

settings are loaded automatically via an update function, following

the principle of “Plug & Produce”.

Connection of auxiliaries via Wittmann 4.0

» WITTMANN water flow regulator WFC 120,

Gravimax blenders and Aton & Drymax dryers

– Units directly addressed and controlled via the machine’s

control system

– Joint saving of data in the production cell, the machine and in

the network via MES

» WITTMANN robots with R9 control system

– Operation of robots via the machine’s monitor screen

– High-speed communication between machine and robot to

synchronize movements

– Important machine movements can be set via the R9 robot

control system

» WITTMANN Tempro plus D temperature controllers

– Setting and control of temperatures via the machine’s control

system possible

– All functions can be operated either on the unit or via the

machine’s control system

Integration in MES system

The integration of machines and complete production cells in an

MES system is a prerequisite for an efficient and transparent production facility according to the Industry 4.0 concept.

Depending on customers’ requirements, small and medium-sized

companies as well as global players are offered a compact MES

solution based on TEMI+. With the Windows® 10 IoT operating

system it is also possible to have selected status information from

all connected machines on the production floor shown under

SmartMonitoring on the display screen of every machine.

Wittmann 4.0 system

With Wittmann 4.0, a

machine and its robots and

auxiliaries are transformed

into a uniform technical

organism, which communicates externally via a

specific IP address. Such a

“Single Point Entry” with an

integrated internal firewall

substantially increases cyber

security.

“Single Point Entry”

via router into the

industry 4.0 world

OPTIONS

Modular and flexible

EcoPower B8X

The option highlights

» Faster ejection

As an alternative to the standard servo-hydraulic drive

for the ejector, a more powerful version with a servomechanical drive is available as an option.

» Cleanroom-fit mold space

The mold platen drillings (EUROMAP) can be temporarily closed with plastic stoppers. The surroundings of

the mold platens are lined with easy-to-clean stainless

steel panels. If desired, the machine platens can be

supplied with a reduced bore pattern.

» HiQ packages

The HiQ packages offer add-ons for the existing Unilog

B8X machine control system software. They provide additional features to give the operator more information

about the process, and to facilitate operation of the

equipment.

» Fast media connections

For the ergonomically positioned standard connection

points for cooling water, air and core pull hydraulics,

optional fast-coupling plates (individual plates or

system plates) can be supplied, as well as electrical

plug-in systems for the hot runner heating circuits,

temperature and pressure sensors and coding signals.

» WITTMANN auxiliaries

The extensive range of the WITTMANN auxiliary

equipment offers appropriate solutions for all secondary processes of injection molding, including parts

handling, material feeding and drying, sprue recycling

and mold cooling. Via the optional Wittmann 4.0

integration package, all additional auxiliaries can be

integrated into the production cell according to the

“Plug & Produce” principle.

APPLICATION TECHNOLOGY

Outstanding competence

» Technical precision injection molding

The EcoPower B8X ensures highest standards

of precision and reproducibility, with freeof-play force transmission and servo-electric

drives. Technical parts such as SIM card

holders can be produced with high accuracy

and at high speeds. Minimal cycle times and

reliable production processes ensure profitability and top-quality products. » Combimould

Where two or more different plastic materials

in different colors or with different attributes

are to be combined into one part, the

EcoPower B8X machines can be fitted with

additional injection units in V or L configuration.

» Clean room injection molding

Whenever medical or electronic components

need to be manufactured in a particle-free

environment, the EcoPower B8X concept with

its easy-to-clean mold space offers good basic

conditions, which can be further optimized

to meet more stringent requirements by

adding optional equipment modules (such

as water-cooled servo motors and clean room

packages).

» IML – In-Mold Labeling

The fast running EcoPower B8X machines

in combination with the proven WITTMANN

handling technology are the basic equipment for high-performance in-mold labeling

production cells to make directly decorated

containers.

Photo: Greiner Bio-One GmbH

» PIM (CIM/MIM) − Powder Injection Molding

Powder injection molding (PIM) is a manufacturing process for series production of parts

made of metallic or ceramic materials. PIM is

the ideal process to produce large quantities

of complex, functional components with a high

material requirements profile.

» LIM – Liquid Injection Molding

LIM designates the injection molding process

to make elastic parts from 2-component LSR

(liquid silicon rubber). For LSR product manufacturing, WITTMANN BATTENFELD uses

proven modular machine and automation

concepts with special plasticizing systems

adapted to the viscosity of LSR. » Injection molding of high-precision

components

The high degree of precision in the movements of servo drives stands for an equally

high level of precision and consistency of

the injection parameters. This provides ideal

conditions for processing engineering plastics

into all kinds of high-precision components.

TECHNICAL DATA EcoPower B8X

The maximum shotweights (g)

are calculated by multiplying the

theoretical shot volume (cm3

) by

the above factor.

Material Factor

ABS 0.88

CA 1.02

CAB 0.97

PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

Material Factor

PP + 20 % Talc 0.85

PP + 40 % Talc 0.98

PP + 20 % GF 0.85

PS 0.91

PVC hard 1.12

PVC soft 1.02

SAN 0.88

SB 0.88

COMBINATIONS OF CLAMPING UNITS/INJECTION UNITS

Clamping unit Injection unit

t 70 130 210 350 525 750 1000 1330 1670

55 • • • •

90 • • • •

110 • • • •

160 • • • •

180 • • • •

240 • • • •

300 • • • •

50 45-

1301 88,9

244

492

185 465

381 661

88,9

450

1581

125 H7 O

571

880 850

451 555 165

1171

1320

320 55 O

370

550

530

280

420

17,5 52,5

175 210 280

70 250

135 600 110

250 150 - 350

R 35

M16`50

100

550 O 28 (4x) M12`24 (68x)

105

140

175

210

245

105

140

M12-`24(8x)

EUROMAP 18 - E6

1909 1793

DATA EcoPower B8X 55

Clamping unit EcoPower B8X 55

Clamping force/pressure kN 550

Distance between tie bars mm x mm 370 x 320

Mold height mm 150 ... 350

Opening stroke mm 250

Max. daylight mm 600

Ejector stroke hydr./electr. mm/mm 100/100

Ejector force kN 25

Dry cycle time1) s – mm 1.1 – 224

Injection unit 70 130 210 350

Screw diameter mm 14 18 22 18 22 25 30 25 30 35 30 35 40

Screw stroke mm 70 90 90 90 110 125 125 125 150 150 150 175 175

Screw L/D ratio 20 20 20 22 22 22 22

Theoretical shot volume cm3 10.8 22.9 34.2 22.9 41.8 61.4 88,4 61.4 106 144 106 168 220

Specific injection pressure bar 3000 3000 2056 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595

Max. screw speed min-1 600 475 400 350

Max. plasticizing rate (PS)2) g/s 2.1 6.1 8.8 4.8 7 13 18 11 16 24 14 21 34

Max. screw torque Nm 65 120 150 120 150 250 250 340 400 400 500

Nozzle stroke/contact force mm/kN 250/47 250/47 250/86 250/86

Injection rate into air cm3

/s 61.6 102 152 50.9 76 98.2 141 98.2 141 192 141 192 251

Barrel heating power kW 2.9 5.7 6.5 5.7 6.5 9.2 9.5 9.2 9.5 10.6 9.5 10.6 13.7

Number heating zones 4 4 4 4

Energy efficiency class3) 7+ 7+ 6+ 7+ 6+ 6+ 7+ 6+ 7+ 7+ 7+ 7+ 8+

Drive

Electrical power supply

without/with Europackage kVA 11/40 11/40 14/43 22/51

Emission sound pressure level4) dB(A) 63 63 63 63

Weights, dimensions

Net weight kg 3200 3200 3200 3400

Length x width x height5) m 4 x 1.4 x 2 4 x 1.4 x 2 4.1 x 1.4 x 2 4.5 x 1.4 x 2

Max. mold weight6) kg 600

Min. mold dimension mm x mm 246 x 196

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

300

613

88,9

1460

470

663 420

450 5331646

125 H7 O

125 H7 O 400 225 - 500

195 900 140

140

1030 940

65 O

451 690 165

1306

680

580

175

210 245 348

140

280

210

245

50 45-

R 35

M16`45 M16`32 (64x) 35 105

350

560

175

315 140

690

O28 (4x)

M16`32 (8x)

EUROMAP 18 - E8

1990 2109

451 728

DATA EcoPower B8X 90

Clamping unit EcoPower B8X 90

Clamping force/pressure kN 900

Distance between tie bars mm x mm 470 x 420

Mold height mm 225 ... 500

Opening stroke mm 400

Max. daylight mm 900

Ejector stroke hydr./electr. mm/mm 140/125

Ejector force kN 25

Dry cycle time1) s – mm 1.2 – 294

Injection unit 130 210 350 525

Screw diameter mm 18 22 25 30 25 30 35 30 35 40 35 40 45

Screw stroke mm 90 110 125 125 125 150 150 150 175 175 175 200 200

Screw L/D ratio 20 20 22 22 22 22 22

Theoretical shot volume cm3 22.9 41.8 61.4 88.4 61.4 106 144 106 168 220 168 251 318

Specific injection pressure bar 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2500 2100 1659

Max. screw speed min-1 475 400 350 325

Max. plasticizing rate (PS)2) g/s 4.8 7 13 18 11 16 24 14 21 34 20 31 41

Max. screw torque Nm 120 150 250 250 340 400 400 500 700

Nozzle stroke/contact force mm/kN 250/47 250/86 250/86 300/86

Injection rate into air cm3

/s 50.9 76 98.2 141 98.2 141 192 141 192 251 192 251 318

Barrel heating power kW 5.7 6.5 9.2 9.5 9.2 9.5 10.6 9.5 10.6 13.7 10.6 13.7 16.7

Number heating zones 4 4 4 4

Energy efficiency class3) 6+ 5+ 5+ 6+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+

Drive

Electrical power supply

without/with Europackage kVA 17/46 20/49 28/58 30/60

Emission sound pressure level4) dB(A) 63 63 63 63

Weights, dimensions

Net weight kg 4600 4600 4800 4800

Length x width x height5) m 4.2 x 1.5 x 2.1 4.2 x 1.5 x 2.1 4.5 x 1.5 x 2.1 4.5 x 1.5 x 2.1

Max. mold weight6) kg 1000

Min. mold dimension mm x mm 296 x 246

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

300

613

88,9

1460

470

663 420

450 5331646

125 H7 O

125 H7 O 400 225 - 500

195 900 140

140

1030 940

65 O

451 690 165

1306

680

580

175

210 245 348

140

280

210

245

50 45-

R 35

M16`45 M16`32 (64x) 35 105

350

560

175

315 140

690

O28 (4x)

M16`32 (8x)

EUROMAP 18 - E8

1990 2109

451 728

DATA EcoPower B8X 110

Clamping unit EcoPower B8X 110

Clamping force/pressure kN 1100

Distance between tie bars mm x mm 470 x 420

Mold height mm 225 ... 500

Opening stroke mm 400

Max. daylight mm 900

Ejector stroke hydr./electr. mm/mm 140/125

Ejector force kN 25

Dry cycle time1) s – mm 1.2 – 294

Injection unit 210 350 525 750

Screw diameter mm 25 30 35 30 35 40 35 40 45 40 45 50

Screw stroke mm 125 150 150 150 175 175 175 200 200 200 225 225

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 61.4 106 144 106 168 220 168 251 318 251 358 442

Specific injection pressure bar 2940 2042 1500 2835 2083 1595 2500 2100 1659 2500 2116 1714

Max. screw speed min-1 400 350 325 325

Max. plasticizing rate (PS)2) g/s 11 16 24 14 21 34 20 31 41 31 41 49

Max. screw torque Nm 340 400 400 500 700 900

Nozzle stroke/contact force mm/kN 250/86 250/86 300/86 350/86

Injection rate into air cm3

/s 98.2 141 192 141 192 251 192 251 318 251 318 393

Barrel heating power kW 9.2 9.5 10.6 9.5 10.6 13.7 10.6 13.7 16.7 13.7 16.7 22.1

Number heating zones 4 4 4 4 4 5

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 8+ 8+ 8+

Drive

Electrical power supply

without/with Europackage kVA 20/50 28/58 30/60 34/64

Emission sound pressure level4) dB(A) 63 63 63 63

Weights, dimensions

Net weight kg 4600 4800 4800 5200

Length x width x height5) m 4.2 x 1.5 x 2.1 4.5 x 1.5 x 2.1 4.5 x 1.5 x 2.1 5.2 x 1.5 x 2.1

Max. mold weight6) kg 1000

Min. mold dimension mm x mm 296 x 296

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

Trimmel

Dokumentstatus Dokumentverwendung

Erstellt

Eco Power 180

M20`44

500 250 - 600

303

180

220

R 35

1445 1000 450 538

1793

O 160 H7

1100

50 45-

1413

88,9

1990 2109

537 854

810

O 28 (12x)

88,9

365

740

50,8

690

203,2

M16-`32 (56x)

570

810

502 850 165

1517

1675

70140 380 210 280 425

140

210

280

350

560

35 105

M16-`32(8x)

EUROMAP 18 - E9

805 520 O 80

DATA EcoPower B8X 160

Clamping unit EcoPower B8X 160

Clamping force/pressure kN 1600

Distance between tie bars mm x mm 570 x 520

Mold height mm 250 ... 600

Opening stroke mm 500

Max. daylight mm 1100

Ejector stroke hydr./electr. mm/mm 180/160

Ejector force kN 40

Dry cycle time1) s – mm 1.4 – 364

Injection unit 350 525 750 1000

Screw diameter mm 30 35 40 35 40 45 40 45 50 45 50 55

Screw stroke mm 150 175 175 175 200 200 200 225 225 225 250 250

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 106 168 220 168 251 318 251 358 442 358 491 594

Specific injection pressure bar 2835 2083 1595 2500 2100 1659 2500 2116 1714 2490 2016 1666

Max. screw speed min-1 350 325 325 300

Max. plasticizing rate (PS)2) g/s 14 21 34 20 31 41 31 41 49 38 45 56

Max. screw torque Nm 500 700 900 1200

Nozzle stroke/contact force mm/kN 300/86 300/86 350/86 400/100

Injection rate into air cm3

/s 141 192 251 192 251 318 251 318 393 318 393 475

Barrel heating power kW 9.5 10.6 13.7 10.6 13.7 16.7 13.7 16.7 22.1 16.7 22.1 22.6

Number heating zones 4 4 4 4 5 4 5 5

Energy efficiency class3) 6+ 7+ 7+ 7+ 7+ 8+ 7+ 8+ 8+ 8+ 8+ 9+

Drive

Electrical power supply

without/with Europackage kVA 32/62 34/64 38/68 40/70

Emission sound pressure level4) dB(A) 64 64 64 64

Weights, dimensions

Net weight kg 6800 6800 7200 7200

Length x width x height5) m 5.2 x 1.6 x 2.1 5.2 x 1.6 x 2.1 5.7 x 1.5 x 2.1 5.7 x 1.5 x 2.1

Max. mold weight6) kg 1800

Min. mold dimension mm x mm 346 x 296

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

Trimmel

Dokumentstatus Dokumentverwendung

Erstellt

Eco Power 180

M20`44

500 250 - 600

303

180

220

R 35

1445 1000 450 538

1793

O 160 H7

1100

50 45-

1413

88,9

1990 2109

537 854

810

O 28 (12x)

88,9

365

740

50,8

690

203,2

M16-`32 (56x)

570

810

502 850 165

1517

1675

70140 380 210 280 425

140

210

280

350

560

35 105

M16-`32(8x)

EUROMAP 18 - E9

805 520 O 80

DATA EcoPower B8X 180

Clamping unit EcoPower B8X 180

Clamping force/pressure kN 1800

Distance between tie bars mm x mm 570 x 520

Mold height mm 250 ... 600

Opening stroke mm 500

Max. daylight mm 1100

Ejector stroke hydr./electr. mm/mm 180/160

Ejector force kN 40

Dry cycle time1) s – mm 1.4 – 364

Injection unit 525 750 1000 1330

Screw diameter mm 35 40 45 40 45 50 45 50 55 50 55 60

Screw stroke mm 175 200 200 200 225 225 225 250 250 250 275 275

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 168 251 318 251 358 442 358 491 594 491 653 778

Specific injection pressure bar 2500 2100 1659 2500 2116 1714 2490 2016 1666 2470 2041 1715

Max. screw speed min-1 325 325 300 300

Max. plasticizing rate (PS)2) g/s 20 31 41 31 41 49 38 45 56 45 56 59

Max. screw torque Nm 700 900 1200 1500

Nozzle stroke/contact force mm/kN 300/86 350/86 400/100 400/100

Injection rate into air cm3

/s 192 251 318 251 318 393 318 393 475 344 416 495

Barrel heating power kW 10.6 13.7 16.7 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6

Number heating zones 4 4 4 5 4 5 5 5

Energy efficiency class3) 7+ 7+ 8+ 7+ 8+ 8+ 8+ 8+ 9+ 8+ 9+ 9+

Drive

Electrical power supply

without/with Europackage kVA 32/62 38/68 40/70 48/78

Emission sound pressure level4) dB(A) 64 64 64 64

Weights, dimensions

Net weight kg 6800 7200 7200 8800

Length x width x height5) m 5.2 x 1.6 x 2.1 5.7 x 1.5 x 2.1 5.7 x 1.5 x 2.1 6.4 x 1.5 x 2.1

Max. mold weight6) kg 1800

Min. mold dimension mm x mm 346 x 346

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

890

790

1493

2200

605 922

88,9

1605 1150

50,8 203,2 88,9 50 45-

50,8

203,2

160 H7 O

180 550 275 - 650

347 1200 260

450

1943

538

M20`44

R 35

620 90 O

955

670

950

502 990 165

1657

1810

70140

210

450

280 350 505

140

210

280

350

420

175

560

840

950

O 28 (12x)

M20`40 (80x)

M20-`40(8x)

EUROMAP 18 - E11

2320

DATA EcoPower B8X 240

Clamping unit EcoPower B8X 240

Clamping force/pressure kN 2400

Distance between tie bars mm x mm 670 x 620

Mold height mm 275 ... 650

Opening stroke mm 550

Max. daylight mm 1200

Ejector stroke hydr./electr. mm/mm 180/160

Ejector force kN 60

Dry cycle time1) s – mm 1.6 – 434

Injection unit 750 1000 1330 1670

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678

Max. screw speed min-1 325 300 300 275

Max. plasticizing rate (PS)2) g/s 31 41 49 38 45 56 45 56 59 51 54 61

Max. screw torque Nm 900 1200 1500 1900

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100

Injection rate into air cm3

/s 251 318 393 318 393 475 344 416 495 357 425 499

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2

Number heating zones 4 4 5 4 5 5 5 5

Energy efficiency class3) 7+ 8+ 8+ 8+ 8+ 8+ 8+ 8+ 9+ 8+ 9+ 9+

Drive

Electrical power supply

without/with Europackage kVA 50/80 52/82 60/90 65/95

Emission sound pressure level4) dB(A) 64 64 64 64

Weights, dimensions

Net weight kg 9700 9700 11300 11300

Length x width x height5) m 6.2 x 1.8 x 2.4 6.2 x 1.8 x 2.4 6.9 x 1.8 x 2.4 6.9 x 1.8 x 2.4

Max. mold weight6) kg 2400

Min. mold dimension mm x mm 396 x 396

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

2143

R 35

1855

359 1325 310

200 625 300 - 700160 H7 O160 H7 O

538

900

50,8

203,2

555

1060

50,8 203,2 88,9

1613

88,9

800

720 1155

140

210 280530

M24`56

1130

488 1154 165350 420 625

140

210

280

350

420

490

1807

1960

700

980

35 175

50 45-

1130

O 28 (12x)

M20-`40(8x)

EUROMAP 18 - E13

M20`40 (88x)

2450 2570

680 997

O 115

DATA EcoPower B8X 300

Clamping unit EcoPower B8X 300

Clamping force/pressure kN 3000

Distance between tie bars mm x mm 800 x 720

Mold height mm 300 ... 700

Opening stroke mm 625

Max. daylight mm 1325

Ejector stroke hydr./electr. mm/mm 200/180

Ejector force kN 60

Dry cycle time1) s – mm 1.8 – 504

Injection unit 750 1000 1330 1670

Screw diameter mm 40 45 50 45 50 55 50 55 60 55 60 65

Screw stroke mm 200 225 225 225 250 250 250 275 275 275 300 300

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 251 358 442 358 491 594 491 653 778 653 848 995

Specific injection pressure bar 2500 2116 1714 2490 2016 1666 2470 2041 1715 2343 1969 1678

Max. screw speed min-1 325 300 300 275

Max. plasticizing rate (PS)2) g/s 31 41 49 38 45 56 45 56 59 51 54 61

Max. screw torque Nm 900 1200 1500 1900

Nozzle stroke/contact force mm/kN 350/86 400/100 400/100 500/100

Injection rate into air cm3

/s 251 318 393 318 393 475 344 416 495 357 425 499

Barrel heating power kW 13.7 16.7 22.1 16.7 22.1 22.6 22.1 22.6 23.6 22.6 23.6 24.2

Number heating zones 4 4 5 4 5 5 5 5

Energy efficiency class3) 6+ 7+ 8+ 7+ 8+ 8+ 8+ 8+ 9+ 8+ 9+ 9+

Drive

Electrical power supply

without/with Europackage kVA 50/80 52/82 60/90 65/95

Emission sound pressure level4) dB(A) 64 64 64 64

Weights, dimensions

Net weight kg 12500 12500 14100 14100

Length x width x height5) m 6.8 x 1.9 x 2.4 6.8 x 1.9 x 2.4 7.5 x 1.9 x 2.4 7.5 x 1.9 x 2.4

Max. mold weight6) kg 3000

Min. mold dimension mm x mm 446 x 446

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) Length with medium screw diameter in rearmost operating position 6)max. 1/2 on fixed platen || max. 2/3 on moving platen

STANDARD

Base machine

Drop – voltage 230/400V/3p+N-TN/TT, 50 Hz

Painting RAL 7047 tele grey / RAL 7016 anthracite/RAL 3004 crimson

Air cooling system for drive and amplifier unit, water cooling system

open for feeding zone and oil cooler with solenoid valve

One-piece base frame with 3 disposal directions

Ejection area - ejection shaft cover according to EN ISO 20430 incl.

Interface for ejection flap control

Printed operating manual incl. user manual on USB flash drive in any

EU language acc. to definition of country

Operating manual in printed version incl. user manual on USB flash

drive in any EU language according to definition of country incl. type

examination certificate TÜV Austria in German incl. protocol: electrical

safety according to EN 60204-1

Injection molding machine according to machinery directive

2006/42/EG incl. declaration of conformity and CE-marking

Levelling pads

Drive unit S0 with speed controlled servo motor for hydraulic pump to

increase the energy efficiency, injection axis, dosing axis and clamping

axis with energy-efficient and performance optimized direct servo drive

Clamping unit

Clamping force and closing and opening forces adjustable

Mold safety program

Moving platen supported by positioned linear guides

Mold platen according to EUROMAP 2, clamping surface metallic

bright, rest painted

Fixing holes for robot on fixed platen as per EUROMAP 18

Hydraulic multi stroke ejector

Clamping system with 5-point twin toggle, servo electric direct drive via

rack-and-pinion drive

Servo electric mold height adjustment

Injection unit

Screw drive by A.C. servo-motor for parallel recovery during cycle

Plasticizing unit AK+ for thermoset processing, 3-zone universal screw,

flow-optimized check valve, heater bands up to 350 °C with heat insulation of feed zone grooving

Thermocouple failure monitor

Maximum temperature supervision

Plug-in ceramic heater bands

Temperature control of feed throat integrated

Swivelling injection unit

Linear guides in standard design, position sensor with non-contact

stroke transducer

Selectable barrel stand-by temperature

Decompression before and/or after metering

Physical units – bar, ccm, mm/s etc.

Screw protection

Auxiliary screw speed indication

Linear interpolation of holding pressure set values

Bar chart for barrel temperature with set value and actual value display

Selectable injection pressure limitation

Changeover from injection to holding pressure depending on stroke,

time and pressure

Open nozzle R35, split

Splash guard and barrel covering in standard execution according to EN

ISO 20430, L/D 22 protected via limit switch

Material hopper 6 litres (MH206) for automatic material feed,

sliding device with shut-off function for material with sliding guide

Safety gate

Covering injection side – maintenance door slightable with sensor

Safety gate in standard execution, plexiglas clear / frame RAL 3004

crimson

Safety gate at operator and non-operator side manually operated

Monitored safety gate electrically controlled according to CE on front

and rear side, safety gate free

Maintenance-free safety gate locked by electromagnet

Safety gate free for mold change and handling by robot

Electrics

Control zone for nozzle heater band 230 V

AmbiLED status indicator

Switch cabinet circulating fan for environment temperature to max. 30 °C

Emergency stop switch button in control panel

USB connection on control unit for printer or network

1 Ethernet interface (switch cabinet)

Integration package Wittmann 4.0 BASE: Router for integration respectively protection of injection moulding cell in production network

Control system

Control system Unilog B8X – 21,5'' multi-touch screen (full HD)

Control panel with selectable haptic keys

Clamp force display and supervision

Software for operating hours counter

Closing/Opening – 5 profile steps

Ejection forward/back – 3 profile steps

Nozzle forward/back – 3 profile steps

Injection/Holding pressure – 10 profile steps

Screw speed/Back pressure – 6 profile steps

Parts counter with good/bad part evaluation

Purging program through open mold

Stroke zero offset settings

Start-up program

Switch over to holding pressure MASTER/SLAVE by injection time,

screw stroke/injection volume and injection pressure

Self-teaching temperature controller

Display of temperature inside electrical cabinet

Seven-day timer

Access authorization via RFID authorization system (1 x check card

IT-level-15, 1 x token customer level-30 and 1 x token customer service

level-20 are included in delivery)

Freely configurable status bar

Physical, process-related units

Automatic dimming

Logbook with filter function

User programming system (APS)

User page

Note pad function

Cycle time analysis

Hardcopy function

Internal data storage via USB connection or network

Online language selection and selection of imperial or metric units

Time monitoring

Basic Quality Monitoring (1 freely config. network connection, quality

table 1000 storage depth, events protocol (logbook) for 1000 events,

actual value graphics with 5 curves, 1 envelope curves monitoring)

Injection and Metering integral supervision

Alarm message via e-mail

SmartEdit – sequence editor

QuickSetup – assistance program for initial parameter setting

Energy consumption monitoring for motors and heating

2 outputs, freely programmable

OPTIONS

Base machine

Special voltage

Handling package with open machine safety gate on non operator side

Parts hopper, Parts chute for separation of good/bad parts or photoelectric ejection check

Non-standard mold height

Machine frame increased

Special paint

Hydraulics/Pneumatics

Hydraulics with oil cooler controlled in water inlet of cooling, oil level

Injection parallel to clamp force build-up

Raw filter in water inlet of cooling incl. adapter with ball valve for oil

maintenance on oil tank

Hydraulic core pull for clamping plate, interface according to EUROMAP

13, incl. or without core pull pressure release

Pneum. core pull on clamping plate/nozzle plate, incl. pressure regulator

Hydraulic manifolds for one mold shut-off nozzle or more

Pneumatic manifolds for one mold shut-off nozzle or more

Air valves on nozzle plate/clamping plate

Compressed air pressure maintenance unit incl. 1 or more way pressure

regulation incl. directional exhaust valve with blocking function

Clamping unit

Support for middle plate or heavy molds

Mold platen according to SPI, JIS, T-slots

Mold platen incl. cooling channels

Unscrewing device in lieu of ejector

Double check valve to keep ejector in end-position

Ejector cross according to EUROMAP/SPI/JIS

Mechanical or pneumatic ejector coupling

Ejector platen safety

Mechanical mold safety mechanism

Injection unit

Splash guard and barrel covering in standard execution according to

EN ISO 20430, L/D 22 protected via transponder switch

Plasticizing unit AK++ in high wear and corrosion resistant execution

Plasticizing unit AKCN in wear and corrosion resistant execution, for processing PMMA, ABS and PC

Barrier section, screw with mixing section

Ball type screw tip

Melt pressure transducer, melt temperature sensor

Heater bands up to 450 °C

Plasticizing unit in special execution for LIM, MIM, CIM, Cellmould

Open nozzles in special execution

Needle type shut-off nozzle operated pneumatically

Pneumatic cross-bolt type shut-off nozzle

Open Airmould nozzle, pressure controlled

Barrel covering and splash guard in special execution

Vacuum package incl. vacuum pump

Material hopper in special execution

Hopper magnet

Safety gate

Safety gate clamping side, rear side and/or operator side elevated,

lowered or extended

Insider package WITTMANN rear side incl. conveyor belt

Front side gate safety system for manual part removal incl. clearance

of ejector

Cooling and conditioning

Cooling water distributor with/without blow-off valve

Solenoid valve for cooling water distributor

Machine cooling by T-piece in inlet pipe

Filter back flushable/water pressure supervision in inlet pipe

Distributor block on nozzle plate/clamping plate

WFC 120 integrated into control system

Electrics

Emergency stop switch button in control panel and on non operator side

Temperature control zones for hot runner

Acustic element integrated in signal lamp

Socket combination

Additional fan in electric switch cabinet for increased environment

temperature

Cabinet air conditioner

Interface for robot, conveyor belt, TCU, dosing unit, Airmould, production data logging system, RJG eDart, Priamus BlueLine, danger zone

boundary, ejection in mold middle plate, brushing device, relay signals,

vacuum pump

Control system

Cavity pressure switch over

BNC sockets for injection process analysis

Expert Quality Monitoring (4 freely configurable network connections,

quality table with 10000 storage depth, events protocol (logbook) for

10000 events, actual value graphic with 16 curves, 4 envelope curves

monitoring, SPC charts, trend diagrams)

Mold identification

Special programs on customer request

HiQ Packages

Software Tandemmould, multiple data sets

Energy consumption analysis

Injection compression and venting program

Initiation of next cycle by closing safety gate

Special program ejection of cold slug

Additional output card/input card, freely programmable

Integration package Wittmann 4.0

Additional equipment

Plinth for robot

Tool kit

Lighting in mold space

Mold clamping systems in mechanical or electrical execution

Integration package (robot, feeder, dosing unit, TCU, mold integration)

WITTMANN BATTENFELD web service during warranty period free of

charge

Remote control package

NOTE

WITTMANN BATTENFELD GmbH

Wiener Neustädter Strasse 81

2542 Kottingbrunn | Austria

Tel.: +43 2252 404-0

info@wittmann-group.com

www.wittmann-group.com EcoPower B8X | Article number: BPK0000073 (English) | 2024/06 | Subject to change. | Printed in Austria.

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