Revimac玻璃成型技术手册 - 电子画册在线预览、各类电子画册在线制作-云展网平台

Hollow Glass Technology

Forming

General Catalogue

REVIMAC belongs to the Bottero group of companies . The company boasts an

experience of over 30 years with the major glass containers manufacturers in

the world by supplying a wide range of machinery and equipment in the hot-end

area. On one hand, REVIMAC is engaged in the forming process by supplying high

efficiency forehearth combustion systems and by performing professional IS

machine re-manufacturing and, on the other, it is one of the few companies able

to deliver complete high performance ware handling units and ancillary equipment

such as ware transfers, cross conveyors, stackers, hot treatment hoods and cold

treatment units.

Born with passion, grown through dedication

Forming machine

Re-manufactured IS

Machine

Re-manufactured

section boxes

Gob forming

Servo feeder

mechanism

S.M.A.SH Servo

motor arcuate shears

Mechanical feeder

Servo plunger

mechanism

Conditioning

E-Forehearth &

Control system

Equalizing section

stirrer

Forehearth coloring

system

Glass stirring unit for

coloring forehearth

Forming

accessories

Forced Convection

Cooling system

Servo technology

Servo invert

Servo take-out

Ware handling

Cross conveyor

Ware transfer

Stacker

Customer service

Remote assistance

Training

Spare parts

Ancillaries

Hot-end treatment

hood

Hood lifting unit

Weighing system

CFU

Cold-end treatment

unit

Cold-end dosing unit

NTR cullet conveyor

ON-OFF mold cooling

system

Shear coolant mixing

unit

Constant cushion unit

Articulated hoist

Servo feeder RSF-2020

Standard Configuration to include the following:

Cast iron casing for Deep Spout mounted on Front Plate

• Orifice ring holder, with support and clamp.

• Spout burner manifold with 1/4”nozzles.

• Spout covers front & rear.

• Manual lifting hoist for handling refractory parts.

Gear driven revolving tube assembly

• Featuring upper & lower ball race, bevel gear drive shaft and gearbox.

• Cast iron support bracket.

• Tube counter-weight and linkage.

• Motor driven tube rotation mechanism.

• Motor driven tube height adjustment.

Servo Motor-driven Plunger mechanism

• Complete with brushless servo-motor.

• Plunger carrier fitted on drive shaft.

• Holder and chuck for Single or Twin Plunger operation.

• Lincoln automatic lubrication system (Lincoln pump excluded).

Equalizing section steel casing (4’ long)

Set of variable equipment for SG, DG and TG operation including

• Set of shear blade holder with blades, Orifice ring holder, Gob guides.

“SMASH” Servo Motor Arcuate Shears mechanism

• Complete with brushless servo-motor.

• Shear mechanism support plate to fit on spout T-slot.

• Shearing angle 90° LH to 30° RH.

• Shear air spring. Automatic shear retraction cylinder.

• Shear Delta Spray mechanism with nozzles.

• Adjustable SG-DG-TG drop guide mechanism.

RSF-2020 Stand-alone 4 motors drive & Control system for:

• Shears, Plunger, Tube rotation, Tube up/down.

• PLC based digital control featuring individual inverters.

• HMI by 15” Touch-screen Operator Interface.

• Control Cabinet & connecting cables.

OPTIONAL

Electrical plunger adjustment system

Gob forming

FEEDER

TYPE SPOUT PULL

(T/DAY)

GOB WEIGHT (GRAMS)

DG TG

DG 3” DG 4 3/8” DG 5” TG 3” TG 4 3/8”

344

344 Std 5 - 24 10-650 10-300 - - - -

344 Deep 15 - 36 80-1800 50-500 - - - -

281

281 Std 5 - 35 100-2000 15-400 15-400 - 10-100 -

281 Deep 18 - 60 140-2300 - 50-700 - 50-250 -

703 703 35 - 90 180-2300 - 100-950 200-1000 50-350 -

715 715 60 - 150 180-2800 - 150-1200 - 80-450 80-450

Servo Motor Arcuate Shears S.M.A.SH

Allows to retrofit any type of conventional mechanical feeder with servo control.

Benefits & special features

Compact assembly group for easy mechanical retrofit

• Servo motor and shears mechanism are part of the same assembly.

• No additional pneumatic circuit.

Stand-alone control cabinet

• User friendly touch screen interface from control cabinet and local panel.

FEEDER

TYPE SPOUT PULL

(T/DAY)

GOB WEIGHT (GRAMS)

DG TG

DG 3” DG 4 3/8” DG 5” TG 3” TG 4 3/8”

344

344 Std 5 - 24 10-650 10-300 - - - -

344 Deep 15 - 36 80-1800 50-500 - - - -

281HS

281 Std 5 - 35 100-2000 15-400 15-400 - 10-100 -

281 Deep 18 - 60 140-2300 - 50-700 - 50-250 -

703HS 703 35 - 90 180-2300 - 100-950 200-1000 50-350 -

715HS 715 60 - 150 180-2800 - 150-1200 - 80-450 80-450

Mechanical feeder

• Spouts available: 344 and 281

Standard & Deep, 703, 715 in single

double or triple gob.

• Maximum flexibility of shearing

angle: standard from 30° right to

90° left, symmetric from 30° left to

90° right.

• Improved mechanical feeder:

bearing type 7” stroke plunger

linkage, oil bath shear mechanism,

pneumatic spring.

• Stand alone tube rotation inverter

control and electrical tube height

adjustment are available.

OPTIONAL

Electrical plunger adjustment system.

Gob guide mechanism

Special mechanism to guide the glass gobs from feeder to delivery system of the IS forming

machine. Using special tubes design, it can perform the acceleration of gob speed, improving

gob delivery on the molds as well as slightly increasing IS machine speed.

Stainless steel tubes

The tubes made of stainless steel are long-lasting, however they require water cooling (1 l/min)

made by an external jacket to the tube.

Internal surface has a round profile with a funnel shape on the entrance (see further on the page

relating to the choice of the hole diameter according to the drop). This internal surface has an

accurate finish.

Carbon tubes

These tubes are made of graphite. Once mounted in their metal seat, they do not require

lubrication because the graphite itself has a self-lubricating and not even need cooling.

All this became into a decidedly lower final cost compared to those in metal which is

accompanied by a much lower duration.

Technical features

• Mounted on swinging bracket

operating by air piston, controlled

by solenoid valve for quick

retraction.

• Water cooling to reduce heating

due to gob transit.

• System available for SG, DG, TG

equipment.

• Bore size according to customer

needs and available in round or

square-shaped.

Special features

• Does not require maintenance.

• Quick change drop guide.

Advantages

• Stabilize and improve final gob loading

on throughs and, consequently, the final

loading on molds.

• Increase IS forming machine speed.

Forming machine Re-manufacturing vs overhauling: while to overhaul means a simple or quite complex intervention,

more or less comparable to an IS machine C-class repair, the Re-manufacturing is a very complex

process that build up a totally new IS machine by exploiting structural and no wearing parts taken

from a used IS machine, replacing all strategical components with new ones, involving huge knowhow and high engineering to make it a new, standard IS machine with latest technology and safety

rules.

Re-manufactured IS Machine

• Revimac Re-manufactures IS machines from 2 to 12 sections operation in Single, Double, Triple

and even Quadruple gob configuration.

• Blow & Blow, Press & Blow and NNPB process.

• Variable equipment and accessories to cover any production range. • Machines equipped with Bottero’s electronic control system and pusher.

IS MACHINE (STANDARD PLUNGER MECHANISM)

MACHINE WARE DIMENSIONS LIMITS [mm]

SECTION BOX 4-1/4\" 5\" 5-1/2\" 6-1/4\"

CENTER DISTANCE SG

4-1/4”

3\"

5”

3-5/16\"

5-1/2”

6-1/4”

4-1/4\"

NNPB

Max bottle

diameter

Radial c. w/o Vacuum 178 85 52 178 102 62 178 112 178 130 90

Axial c. w/o Vacuum 156 75 51 156 95 60 156 102 156 120 75

With Vacuum 170 72 45 170 89 48 170 102 170 113 75

Max H.U.F* 329 295 265 315 324 245 352 335 311 341 295

Min H.U.F 70 59 58 64 80 55 80 79 83 77 106

Max Finish diameter 48 48 30 48 48 30 48 48 48 48 48

NNPB 38mm Finish

Max H.U.F - 282 245 - 288 215 - 290 - 300 275

Min H.U.F - 40 45 - 68 37 - 62 - 63 87

70mm Finish

Max H.U.F 272 282 - 258 274 - 298 290 254 305 275

Min H.U.F 71,5 40 - 64 68 - 80 62 83 63 87

83mm Finish

Max H.U.F - 247 - - 260 - - 284 - 284 -

Min H.U.F - 40 - - 62 - - 62 - 63 -

90mm Finish

Max H.U.F 272 - - 258 - - 298 275 254 271 -

Min H.U.F 83,5 - - 64 - - 74 75 83 63 -

120mm Finish

Max H.U.F 272 - - 258 - - 298 - 254 - -

Min H.U.F 83,5 - - 64 - - 74 - 83 - -

* Greater H.U.F. in B&B can be made on request with raised machine.

The above minimum/maximum limits are valid if the followings are observed:

1) Standard section frame (without upper plate).

2) Standard mold equipment illustrated in the Mold Design Books.

3) 47.6mm BB neck ring height; 66.7mm NNPB/PB neck ring height.

4) 20mm bottom plate flange height.

IS MACHINE MOLD COOLING AIR SUPPLY

MACHINE AIR SUPPLY [Nm3/min/section]

DG CENTER DISTANCE MACHINE 4 1/4\" 5\" 5-1/2\" 6 -1/4\"

PRESSURE = 1250 mmH2O DG 4-1/4” TG 3\" DG 5” TG 3-5/16\" DG 5-1/2” DG 6-1/4” TG 4-1/4\"

Blank and Blow Stack-Cooling 75 65 80 70 90 95 90

Blank Stack-Cooling + Blow Axial 55 45 55 45 65 75 70

Blank Axial-Cooling only + N.R. Cooling 14 12 16 14 18 24 22

Blow Axial-Cooling only (B.P. mechanism) 23 18 27 20 30 40 35

CONVEYOR AIR SUPPLY [Nm3/min/section]

PRESSURE = 800 mmH2O

Conveyor cooling 12

Over Head Cooling 12

Standard Ancillary Equipment

• Pneumatic Shear Mechanism.

• Lincoln lubrication & CC

hydraulic system with pumps

& panel.

• Centrifugal fan for mold

cooling air.

Monosezione

Single section IS Forming Machine with Electronic Timing System

The Monosezione Single section IS machine has been specifically developed for production of

limited quantities of special glass containers, for training of personnel and for sampling purposes.

The machine can be fed by hand, by Robot and/or by Feeder mechanism.

Technical features

• Steel fabricated bed frame with leveling jack screws.

• Standard EF section frame with internal piping & tubing for Single Gob operation.

• Standard pneumatically operated mechanisms.

• Constant Cushion Invert and Take out .

• Electro-Pneumatic 21 lines valve block.

• Standard IS Single Gob variable equipment & accessories.

• Electronic Timing System control cabinet & connecting cables.

•

Service requirements

• Compressed air at 3.5 bar (Q=4 Nm3/min).

• Cooling air at 700 mm H2O (Q=80 Nm3/min).

WARE SPECIFICATION LIMITS

S.G. 4-1/4”- 5-1/2”

BLOW & BLOW MIN

MAX

Body diameter -- 178

H.U.F 25 349

Finish size -- 48

PRESS & BLOW MIN

MAX

Body diameter -- 178

H.U.F 38 280

Finish size -- 120

** Special “Tall Ware” versions available on request

General Catalogue > Forming machine

Max IS

Single Section Forming Machine for manufacturing XXL glass containers

Revimac MAX-IS is a totally new concept forming machine developed for the production of large

size glass containers.

The MAX-IS forms the

containers in 3 stages:

blank, pre-form and final blow. The 3 stages

will take place on 4

separate stations. Final

blow time required for

large container is longer

than usual, this is the

reason why final blow

will carried out on 2

stations.

All the operations are

performed through

brushless motors

which allow a total

machine control;

Timing is controlled

via personal computer.

The operation of MAXIS is enabled by 35

servomotors.

Avoiding the pneumatic

controls significantly

simplifies the machine

system design,

allowing for greater

accessibility and quicker

maintenance.

Another MAX-IS

specification is the use

of two robots to remove

and insert the products

in the pre-form and final blow. These robots

transport the containers

from one station to

the other, optimizing

time and movement

trajectories.

Technical features

• Steel fabricated bed frame with leveling jack screws.

• Machine fed by Feeder mechanism.

• 35 Axes Fully Electronic.

• Containers handling managed by 4-axes Robot.

• Proportional valves to control blowing operations.

• Cooling cycle optimization by two-stages blowing process.

• Torque limit control on each axis.

• No sensors for home position.

• All communications through EtherCat.

Electronic control system

Control console housing the electronic timing unit, complete with power supply.

Connecting cables, on-board cable manifolds and protective ducting.

Operator interface by local terminal for on-the-fly adjustment and fine tuning.

Supervisor system equipped with suitable software package.

Personal computer and printer.

Electric Control cabinet with drivers to control brushless servo-motors.

General Catalogue > Forming machine

Safety devices

Torque control.

Anti-intrusion barrier around the entire work area.

Anti-collision cams.

Transmission

Brush-less motors.

Compressed air

6 bar, 50 micron filtered, Oil & Condensate free.

Performances

Max. number of cycles per minute: 5 cycles/min.

Job process: P&P, B&B.

Optional

Fire polishing integrated on control system.

Parison FCC

Benefits and special features • Cooling wind inlet located in

the center of the blanks for

optimized cooling uniformity.

• Improving the efficiency of

cooling by 30%.

• Reduction of cooling time

during machine cycle.

• Increased speed of machine

cycle leads to increase of

productivity.

• Increased blank molds lifetime. • Top mounted assembly, with

no components inside the

section box.

• Use of standard mold holders

and mold assemblies.

• Easy access & maintenance. • Retrofittable to any IS Machine

c.d.

Optional • Independent neck ring cooling. • Equivalent application is

available for blow side upon

request.

IS Forming machine blank mold

Forced Convection Cooling system

General Catalogue > Forming Engineering

Forming Engineering

Quality report

Forming engineering service

• Mechanical and Servo Feeders customized equipment design.

• Customized Gob Guide Tube Mechanism design.

• Customized Delivery Systems design (mobile machine beam, remote deflector adjusters etc.)

• Machine and sections cooling design.

• Machine blank and blow platforms design.

• Raised Machines design to improve the production range capacity.

• Assistance in selecting machine equipment for the ware production.

• Consultation and conversion from SG-DG-TG.

• Consultation and conversion from B&B-P&B-NNPB.

• Conveyors customized design (piping, mechanism control, safety systems etc.)

• Blank and Blow side Hoists design.

• Cullet Glass Conveyors design.

• Production support.

General Catalogue > Service

Service

Customer Service

Revimac, with its reliable Team of Electrical and Mechanical Engineers, is today able to

guarantee solutions to any type of customer requests.

For assistance or enquiries please refer to: service@revimac.com

Remote assistance

Each Revimac product, from working-ends and forehearths, from IS machines to ware

handling and ancillary equipment, is thought and developed to be controlled and upgraded

by remote internet connection from Revimac Engineers, improving troubleshooting time and

supporting customers with remote assistance.

On-site services

• New plant installations.

• Plants start-up.

• Main repairs.

• Minor repairs.

• Section Modules exchange.

• Maintenance and upgrade.

• Staff Training.

• Auditing on existing plants.

Hollow Glass Technology

We support customers’

development

Revimac, a global

technological

partner

Revimac did consistently endeavour to

accomplish its mission to offer to the glass

industry an outstanding professional support

for servicing the glass containers forming

equipment. This approach has proven

successful over the years and enabled us to

keep on making the difference with respect

to what is now available on the market. It

further demonstrates that standard and

customized re-manufactured IS machines

can still play a primary role nowadays. The

Revimac winning formula of a well-balanced

combination of know-how, experience and

rewarding dedication remains as true as ever

and contributes to its Partners growth.

REVIMAC S.r.l.

via Mario Carraro, 19

36075 Montecchio Maggiore

Vicenza - ITALY

Tel. : +39 0444 493494

Fax : +39 0444 492358

www.revimac.com

Discover the Revimac

technology for Forming

Technology

Gob Forming

Forming Machine

Servo Technology

Forming Accessories

Service

Forming Engineering

Customer Service

The images and data in this Catalogue are only

indicative and never override the contract

engagement of Revimac S.r.l.

For photographic reasons the products are often

shown complete with accessories that are not

part of the standard equipment of the machine.

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