ZJHRF 衬塑0型球阀 ZJHRFPlastic-Lined O-Ball Valve
ZJHRF衬塑O型球阀采用国际通用标准设计,选用可靠性高的AT、AW系列执行机构。该阀结构紧凑,体积小,拆卸维修方便,阀体内腔及球体均采用高压衬塑工艺,衬有耐腐蚀、耐老化的聚全氟乙烯(简称F46)或PFA,该产品具有耐腐蚀性和密封性好等特点。产品广泛应用于化工、石油、冶金、医药、电力等行业,特别适用于生产过程中酸、碱等强腐蚀介质的切断。
The ZJHRF plastic-lined O-ball valve incorporates a design that adheres to international standards and utilizes the highlyreliable T and W series actuators.This alve features acompact structure mallsize, andeasydisassembly and maintenance. The valve body cavity and ball are lined using a high-pressure plastic lining process, employing corrosion-resistant and aging-resistant materials such as polyperfluorothylene referred to as F46) or PFA.As a result, the product exhibits exceptional corrosion resistance and excellent sealing properties. It finds extensive applications in various industres, including chemical, petroleum, metallurgical, pharmaceutical, and electric power sectors. It is particularly suitable for cutting offstrong corrosive media such as acids and alkalis in production processes.
标准规格
Standard specification
阀门型号及结构
| 工艺参数 Process parameters | 阀门型号 Valvemodel | 阀门结构 Valve structure | 适用公称通径 Applicable nominal diameter | 适用压力 Applicable pressure |
| 介质纯净、无杂质(不 含氯离子)的介质 Medium is pure and free of impurities (no chloride ions) | ZJHRF | 阀体/球心/阀杆衬F46/PFA Valve body/Core/Valve stem F46/PFA | DN15~250 | ≤1.2MPa |
| 介质中含有氯离子及氟 离子的化合物和颗粒化 合物 Compounds and particulate compounds containing chloride and fluoride ions in the medium | ZJHRF | 阀体/球心/阀杆衬F46/PFA Valve body/Core/Valve stem F46/PFA 阀体/球心/杆衬氟塑PFA;衬里加 | DN15~250 | ≤0.5MPa |
| ZJHRF-1 | 厚3~5mm;左右体密封面加宽 3~5mm,填料函加深10mm以上。 Valve body/Core/Stem lined with fluoro-plastic PFA; lining thickened by 3~5mm; left and right body sealing surface widened by 3~5mm, packing box deepened by more than | DN15~250 | >0.5MPa |
| 10mm. | ||||
| 各种腐蚀性介质 Various corrosive mediums | ZJHRF-1 | 阀体/球心/杆衬氟塑PFA;衬里加 厚3~5mm;左右体密封面加宽 3~5mm,填料函加深10mm以上。 Valve body/Core/Stem lined with fluoro-plastic PFA; lining thickened by 3~5mm; left and right body sealing surface widened by 3~5mm, packing box deepened by more than 10mm. 把金属网格焊接在壳体内壁并增 | DN65~250 DN15~50负压0.08MPa以内。 | >1.2MPa |
| 真空或负压 Vacuum or Negative pressure | ZJHRF-2 | 加衬氟塑厚度,比原厚度增加 3~5mm,增强其强度。阀门采用 填料式密封结构,但流通能力比 原相对应口径约小10%左右,耐 负压在0.1Mpa以内。 Welding the metal grid to the inner wall of the shell and increase the thickness of fluorine lined plastic, increasing 3~5mm than the original thickness to enhance its strength. The valve adopts packing type sealing structure, but the circulation capacity is about 10% smaller than the original corresponding caliber, | Negative pressure of DN15~50 within 0.08MPa. DN65~250负压0.05MPa以内。 Negative pressure of DN65~250 within 0.05MPa . |
| 形 式 Type | 直通铸造球型阀Straight-through cast ball valve |
| 公称通径 Nominal diameter | 1/2"(15)、3/4"(20)、1"(25)、1%"(32)、1%"(40)、2"(50)、2%"(65)、 3"(80)、4"(100)、5"(125)、6"(150)、8"(200)、10"(250) |
| 公称压力 Nominal pressure | PN 16,20; Class 150 |
| 连接型式 Connection type | 法兰型:FF、RF、MFM Flange type:FF、RF、MFM 法兰标准:ASME B16.5;JIS B2201;HG/T 20592;HG/T 20615;JB/T 79.1;JB/T 79.2 ; GB/T 9112 Flange standard: ASME B16.5 ; JIS B2201 ; HG/T 20592 ; HG/T 20615; JB/T 79.1 ; JB/T |
| 材 料 | 79.2 ; GB/T 9112 WCB 衬氟塑(F46、PFA)、CF8衬氟塑(F46、PFA) |
| Material | WCB Fluorine lined plastic (F46, PFA), CF8 Fluorine lined plastic (F46, PFA) |
| 填料 | 聚四氟乙烯填料 |
| Packing | Teflon packing |
| 阀芯型式 Valve core type | 衬塑球芯 Plastic lined spherical core |
| 流量特性 Flow rate characteristic | Switch |
| 材料 | 304/316/316L衬氟塑 304/316/316L Fluorine lined plastic |
执行机构
Actuator
| 型号Model | 气动执行机构Pneumatic actuator | |
| 规格Specification | AT | AW |
| 供气压力 Air supply pressure | 400~700kPa | |
| 气源接口 Air supply interface | NPT1/4"、NPT1/2"、NPT3/4" | |
| 行程角度 Stroke angle | 90° 90° | |
| 环境温度 Ambient temperature | 标准型-20~+80℃ Standard type -20~+80°℃ 高温型-15~+120℃ High temperature type -15~+120℃ 低温型-40~+80℃ Low temperature type -40~+80°℃ | |
| 附件 Accessories | 电磁阀、空气过滤减压器、保位阀、行程开关、阀位传送器、手轮机构等 Solenoid valve, air filtration pressure reducer, hold valve, stroke switch, valve position transmitter, handwheel, etc. | |
| 型号Model 规格Specification | 电动执行机构 Electric actuator |
| 输入信号Input signal | M系列M series 4~20mA·DC |
| 电源电压 Supply voltage | 380VAC/50Hz(60Hz可选)380VAC/50Hz(60Hzoptional) |
| 行程角度Stroke angle | 90°±5° |
| 环境温度 Ambient temperature | -25℃~+70℃ |
阀体、阀内零件材料组合及使用温度
Combinations and operating temperature range of materials for valve body and internal
| 阀体材料 Valve body material | A216-WCB+F46/PFA | A351-CF8+F46/PFA | |
| 球心材料 Material of spherical core | A351-CF8/CF8M/CF3M+F46/PFA | A351-CF8/CF8M/CF3M+F46/PFA | |
| 阀座材料 Valve seat material | F4 | F4 | |
| 使用温度 范围℃ Operating temperatur e℃ | WCB/CF8+F46 | -20~+120 | |
| WCB/CF8+PFA | -40~+180 | ||
| 阀座允许泄漏量 Valve seat allowable leakage | Class VI | ||
阀体结构
Valve body structure
执行机构配置及最大关闭压力(单位:MPa)
Configuration of actuator and maximum closing pressure (Unit: MPa)
表1一1气动双作用执行机构 (气开)
气源压力:500kPa 单位:MPa
| Table 1-1 Pneumatic double-acting actuator (air to open) AirSourcePressure:50okPa Unit: MPa | ||||||||||||||
| 阀体等级 Valve class | PN 16, 20 /Class 150 | |||||||||||||
| 阀型式 Valve type | 浮动球型 | |||||||||||||
| 324 | (25) | 132 | [46 | (20 | Floatingballtype 26 | (8) | (400) | (125) (50) | (200) | (250) | ||||
| # Actuator | AT52DRO | 1.5 | ||||||||||||
| AT63DRO | 1.5 | 1.5 | ||||||||||||
| AT75DRO | 1.5 | |||||||||||||
| AT83DRO | 1.5 | |||||||||||||
| AT92DRO | 1.5 | |||||||||||||
| AT105DRO | 1.5 | |||||||||||||
| AT125DRO | 1.5 | |||||||||||||
| AT140DRO | 1.5 | |||||||||||||
| AT160DRO | 1.5 | |||||||||||||
| AT190DRO | 1.5 | |||||||||||||
| AT210DRO | 1.5 | |||||||||||||
| AT240DRO | 1.5 | |||||||||||||
| AW18D001 | 1.5 | |||||||||||||
| AW22D001 | 1.5 | |||||||||||||
表1一2气动双作用执行机构(气关)
气源压力:500kPa 单位:MPa
| 阀体等级 | aeegaecaweor(aeoerobe) PN 16, 20 /Class 150 | |||||||||||||
| Valve class 阀型式 | 浮动球型 | |||||||||||||
| Valve type 公称通径 Nominal diameter | 1/2" (15) | 3/4" (20) | 1" (25) | 1%4" (32) | 1%" (40) | 2" (50) | Floatingballtype 2/2" (65) | 3" (80) | 4" (100) | 5" (125) | 6" (150) | 8" (200) | 10" (250) | |
| 执 行 机 构 Act uat or | AT52DDO | 1.5 | ||||||||||||
| AT63DDO | 1.5 | 1.5 | ||||||||||||
| AT75DDO | 1.5 | |||||||||||||
| AT83DDO | 1.5 | |||||||||||||
| AT92DDO | 1.5 | |||||||||||||
| AT105DDO | 1.5 | |||||||||||||
| AT125DDO | 1.5 | |||||||||||||
| AT140DDO | 1.5 | |||||||||||||
| AT160DDO | 1.5 | |||||||||||||
| AT190DDO | 1.5 | |||||||||||||
| AT210DDO | 1.5 | |||||||||||||
| AT240DDO | 1.5 | |||||||||||||
| AW18D001 | 1.5 | |||||||||||||
| AW22D001 | ||||||||||||||
| 1.5 | ||||||||||||||
表1一3气动单作用执行机构 (气开)
气源压力:500kPa 单位:MPa AirSourcePressure:500kPa Unit:MPa
| 阀体等级 | PN 16, 20/Class 150 | ||||||||||||||
| Valve class 阀型式 | 浮动球型 | ||||||||||||||
| Valve type 公称通径 Nominal diameter | 1/2" (15) | 3/4" (20) | 1" (25) | 1%4" (32) | 1%" (40) | 2"。 (50) | Floating ball type 2/" (65) | 3" (80) | 4" (100) | 5" (125) | 6" (150) | 8" (200) | 10" (250) | ||
| # Actuator | Inch (mm) AT63SR5 | 1.5 | |||||||||||||
| AT75SR5 | 1.5 | 1.5 | |||||||||||||
| AT83SR5 | 1.5 | ||||||||||||||
| AT92SR5 | 1.5 | ||||||||||||||
| AT105SR5 | 1.5 | ||||||||||||||
| AT125SR5 | 1.5 | ||||||||||||||
| AT140SR5 | 1.5 | ||||||||||||||
| AT160SR5 | 1.5 | ||||||||||||||
| AT190SR5 | 1.5 | ||||||||||||||
| AT210SR5 | 1.5 | ||||||||||||||
| AT270SR5 | 1.5 | ||||||||||||||
| AT300SR5 | 1.5 | ||||||||||||||
| AW18SR51 | 1.5 | ||||||||||||||
| AW24SR42 | 1.5 | ||||||||||||||
Note: Maximum allowable differential pressure is not allowed to exceed that specified inASMEB16.34 standard
表1一4气动单作用执行机构 (气关)
气源压力:500kPa 单位:MPa
| to close) AirSourcePressure:500kPa Unit:MPa | ||||||||||||||
| 阀体等级 | PN 16, 20/Class 150 | |||||||||||||
| Valve class 阀型式 | 浮动球型 | |||||||||||||
| Valve type N | 324 | (25) | [46 | 20) | Floatingballtype 26 | (0) | (100) | (125) | (150) (200) | (280) | ||||
| # Actuator | AT63SD5 | 1.5 | ||||||||||||
| AT75SD5 | 1.5 | 1.5 | ||||||||||||
| AT83SD5 | 1.5 | |||||||||||||
| AT92SD5 | 1.5 | |||||||||||||
| AT105SD5 | 1.5 | |||||||||||||
| AT125SD5 | 1.5 | |||||||||||||
| AT140SD5 | 1.5 | |||||||||||||
| AT160SD5 | 1.5 | |||||||||||||
| AT190SD5 | 1.5 | |||||||||||||
| AT210SD5 | 1.5 | |||||||||||||
| AT270SD5 | 1.5 | |||||||||||||
| AT300SD5 | 1.5 | |||||||||||||
| AW18SD51 | 1.5 | |||||||||||||
| AW24SD42 | 1.5 | |||||||||||||
注:最大允许压差不准超过ASMEB16.34标准规定。
Note:Maximum allowabledifferentialpressureisnot allowed toexceed that specified inASME1634 standard
单位:MPa
Table1-5Electric actuator Unit: Mpa
| 阀体等级 Valve class | PN16,20/ Class150 | ||||||||||||
| 阀型式 Valve type | Floating ball type | ||||||||||||
| 公称通径 Nominal | 1/2" | 3/4" | 1" | 1%" | 1%" | 2" | 2% | 3" | 4" | 5" | 6" | 8" | 10" |
| diameter | (15) | (20) | (25) | (32) | (40) | (50) | (65) | (80) | (100) | (125) | (150) | (200) | (250) |
| M0311 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |||||||
| M0321 | 1.5 | ||||||||||||
| M0330 | 1.5 | ||||||||||||
| M0360 | 1.5 | 1.5 | |||||||||||
| M8310+A8010 M8320+A8020 | 1.5 | 1.5 | 1.5 | ||||||||||
注:1.表格配置只作为阀门所需力矩的参考,其他功能要求及型号请参考M系列执行器样本。
Note:1.Theconfigurationithetableonlservesasareerencefortherequred torquef thealve,pleaserf to theM series actuator samplefor otherfunctional requirements and models.
2.连接形式直连式。
2. Direct connection.
3.最大允许压差不准超过ASMEB16.34标准规定。
3. Maximum allowable differential pressure is not allowed to exceed that specified in ASME B16.34 standard.
外形尺寸
External dimensions
外形尺寸及重量
External dimensions and weight
(注:如下述表格中数据与技术提供的外形尺寸图数据不一致时,以外形尺寸图数据为准)
(Note: If the data in the following table is not consistent with the data in the dimensional drawing
provided by the technical department, the later shall prevail)
mm mm
Fable 2—1 External dimensions of PN 16, 20/Class 150 with pneumatic actuator
| 1rV1o,2o/Ciass13owitmpmcamatic | 111111 | ||||||||||||||
| 公称通 Nominal | 执行机构 | H | B | A | H1 | 重量 Kg t Weigh | 公称通径 Nominal diameter | 执行机构 | H | B | B1 | B2 | A H1 | 重量 Kg Weight | |
| diameter 1/2" (15) | AT63SR5、 AT63SD5 | 287 | 195 | 130 50 | 6.2 5.5 | AT125SR5、 AT125SD5 | 485 | 350 | 220 95 | 30.3 | |||||
| AT52DRO、 AT52DDO | 272 160 | 2%2" (65) | AT105DRO、 AT105DD0 | 450 285 | 24 | ||||||||||
| AT75SR5、 AT75SD5 | 316 | 220 | 7.2 6.5 | AT140SR5、 AT140SD5 | 550 | 405 | 250 | 110 | 44 | ||||||
| AT63DRO、 3/4"(20)AT63DDO | 296 | 140 55 | 3" (80) AT125DDO | AT125DRO、 530 | 350 | 39 | |||||||||
| AW22SR51 AW22SD51 | 615 | 520 910 | |||||||||||||
| 1" (25) | AT75SR5、 AT75SD5 | 326 | 220 | 60 | 9 7.5 | AT160SR5、 AT160SD5 | 636 470 | 280 130 | 64 | ||||||
| AT63DRO | 316 | 195 150 | 4"(100) | AT140DRO0 616 | 405 | 54 | |||||||||
| AW22SR51 AW22SD51 | 770 | 520 910 | |||||||||||||
| 1%" (32) | AT83SR5、 AT83SD5 AT75DRO、 AT75DD0 | 370 235 | 220 165 | 75 | 11.3 10 | AT190SR5、 AT190SD5 | 700 | 540 | 320 | 92.5 | 78 150 | ||||
| 355 | AT160DRO、 AT160DDO | 665 470 | |||||||||||||
| 5" (125) | AW22SR51 AW22SD51 | 860 | 520 | 910 | |||||||||||
| AW27SR52 AW27SD52 890 | 650 | 910 | |||||||||||||
| AT92SR5、 AT92SD5 | 390 | 275 235 | 180 80 | 14.6 | AT210SR5、 AT210SD5 AT190DRO、 | 820 | 560 | 180 | 121 | ||||||
| AT83DRO、 1%"(40)AT83DDO | 380 | 12.5 | 6" (150) AT190DDO AW18SR52 | 795 | 540 | 360 | 97 | ||||||||
| AW18SD52 | 863 | 520 | 850 | 231 |
| AW18D001 | 863 | 520 | 200 | 171 | |||||||||||
| 2" (50) | AT105SR5、 AT105SD5 | 430 | 285 | 275 200 | 90 | 22.9 | AT270SR5、 AT270SR5 | 980 | 740 | 250 | |||||
| AT92DRO、 AT92DDO | 415 | 21 8" (200) | AT210DRO、 AT210DDO | 905 560 | |||||||||||
| AW24SR42 AW24SD42 | 1040 | 650 | 910 | ||||||||||||
| AW22D001 | 993 | 520 | 200 | ||||||||||||
| 10" (250) | AT300SR5 AT300SD5 | 1420 | 800 | 530 | 300 | ||||||||||
| AT240DRO AT240DDO | 1355 | 620 |
Table 2— 2 External dimensions of PN 16, 20 /Class 150 with pneumatic actuator (handwheel)
Note: 1. External dimensions in this table do not include accessories.
| al diamet | 执行机构 | H | B | B2 | A | H1 | M | 公称 al t diamet Nomin | 执行机构 | H | B | B2 | A H1 | M | t | ||
| 1/2" (15) | AT63SR5+SD1、 AT63SD5+SD1 | 507 | 195 | 160 | Φ180 | 13 | 2%2" | AT125SR5+SD3、 AT125SD5+SD3 | 881 | 350 | 220 | 22095 | Φ280 | 56 | |||
| AT52DRO+SD1、 AT52DDO+SD1 | 492 | 160 | 160 | 13050 | Φ180 | 8.5 | (65) | AT105DRO+SD3、 AT105DDO+SD3 | 710 | 285 | 220 | Φ280 | 31 | ||||
| 3/4" (20) | AT75SR5+SD1、 AT75SD5+SD1 | 526 | 220 | 160 | 140 | 55 | Φ180 13 | 3" (80) | AT140SR5+SD4、 AT140SD5+SD4 | 980 405 | 290 | 250110 | Φ320 | 87 | |||
| AT63DRO+SD1、 AT63DDO+SD1 | 516 | 195 | 160 | Φ180 | 9.5 | AT125DRO+SD3、 AT125DDO+SD3 | 790 | 350 | 220 | Φ280 | 46 | ||||||
| 1" (25) | AT75SR5+SD1、 AT75SD5+SD1 | 546 | 220 | 160 | Φ180 | 14 4” | AT160SD5+SD4 | AT160SR5+SD4、 | 1090 470 | 290 | Φ320 | 125 | |||||
| AT63DRO+SD1、 AT63DD0+SD1 | 536 | 195 | 160 | 150 60 | Φ180 | 10.5 | (100) | AT140DRO+SD4、 AT140DDO+SD4 | 946 | 405 | 290 | 280130 | Φ320 | 69 | |||
| 1%" (32) | AT83SR5+SD2、 AT83SD5+SD2 | 605 | 235 | 190 | Φ200 | 22 5" | AT190SR5+SD5、 AT190SD5+SD5 | 1212 | 540 | 320 | Φ400 | 168 | |||||
| AT75DRO+SD1、 AT75DDO+SD1 | 575 | 220 | 160 | 16575 | Φ180 | 13 | (125) | AT160DRO+SD4、 AT160DDO+SD4 | 995 | 470 | 290 | 320150 | Φ320 | 93 | |||
| 1%" (40) | AT92SR5+SD2、 AT92SD5+SD2 | 685 | 275 | 190 | Φ200 | 24.5 6" | AT210SR5+SD5、 AT210SD5+SD5 | 1272 | 560 | 320 | Φ400 | 183 | |||||
| AT83DRO+SD2、 AT83DDO+SD2 | 640 | 235 | 190 | 180 | 80 Φ200 | 17.5 | (150) | AT190DRO+SD5、 AT190DDO+SD5 | 1165 | 540 | 320 | 360180 | Φ400 | 119 | |||
| 2" (50) | AT105SR5+SD3、 AT105SD5+SD3 | 725 | 285 | 220 | Φ280 | 32.5 | 8" AT270SR5+SD6 | AT270SR5+SD6、 | 1180 | 740 340 | Φ500 | ||||||
| AT92DRO+SD2、 AT92DDO+SD2 | 690 | 275 | 190 | 20090 | Φ200 | 29 | (200) AT210DRO+SD5、 AT210DD0+SD5 | 1090 | 560 320 | 400250 | Φ400 | ||||||
| 10" (250) | AT300SR5+SD7 AT300SD5+SD7 | 1625 | 800 | 440 | 530300 | Φ550 | |||||||||||
| AT240DRO+SD6 AT240DDO+SD6 | 1555 | 620 | 340 | Φ500 |
Table 2—3 External dimensions of PN 16,20/Class 150with electric actuator
| 公称通径 Nominal diameter | 执行机构 Actuator | H | B2 | B | A | H1 | 重量Weight kg |
| 1/2" (15) | M0311 M0321 | 450 | 280 | 365 | 130 | 50 | |
| 3/4" (20) | 460 | 140 | 55 | ||||
| 1" (25) | 480 | 150 | 60 | ||||
| 1%" (32) | 500 | 165 | 75 | ||||
| 1%"(40) | 520 | 180 | 80 | ||||
| 2"(50) | 540 | 200 | 90 | ||||
| 2%2" (65) | 600 | 410 220 | 95 | ||||
| 3" (80) | M0330 | 650 | 320 | 430 | 250 110 | ||
| 4" (100) | M0360 | 700 | 357 | 280 460 | 130 | ||
| 5" (125) | 810 | 320 | 150 | ||||
| 6" (150) | M8310+A8020 | 870 | 385 | 460 | 360 | 180 | |
| 8"(200) | M8320+A8020 | 980 | 405 | 400 250 | |||
| 10"(250) | 460 | 530 300 |
注:1.表格配置只作为阀门所需力矩的参考,其他功能要求及型号请参考M系列执行器样本。
Note: 1. The configuration in the table only serves as a reference for the required torque of the valve, please refer to the M series actuator samplefor other functional requirements and models.
2.标准连接形式为直连式,如要求杠杆式连接形式需在电动执行器型号明确或合同订单上注明。
2. Standard connctionfomis direct conection, if lve connctionis required, shoulbe speified intheri actuatormodel number or on the contract order.




