四川川润动力设备有限公司燃机余热锅炉产品介绍

SICHUANCRUNPOWEREQUIPMENTCO.,LTD. GASTURBINEHEATRECOVERYSTEAMGENERATORPRODUCTINTRODUCTION

01.关于川润ABOUTUS

02.产品技术特点PRODUCTTECHNICALCHARACTERISTICS

03.
经济效益
ECONOMICBENEFIT04.
能力保障
CAPACITYGUARANTEE

公司愿景COMPANYVISION

让客户信赖，让员工幸福，让川润产品遍布世界每一个角落

CRUNCommittedtoCustomer'sTrust,Employee'sHappinessandProducts'GlobalSatisfaction

公司使命COMPANYMISSION品质成就工业美好BrandAndQualityBuildThe BrillianceOf Industry

核心价值观

COREVALUES

成就客户、精进求实、开放进取、携手共赢

CustomerSuccess,DedicationandPragticality，OpennessandGrowth,Win-WinCooperation

战略方针

客户导向、业务聚焦、科技引领、成本领先

Customer-Oriented,usiness-Focused,Technological lnovation,Outstanding TO&VC四川川润动力设备有限公司(原东方锅炉设备制造有限公司)创建于1978年，具有四十余年的锅炉及压力容器研发设计制造历史。是四川川润股份有限公司(股票代码：002272)的全资子公司，公司简称“川润动力”。川润动力从事各类余热锅炉、生物质锅炉、特种锅炉、电站锅炉、压力容器、锅炉辅机等产品的研发、设计及制造。公司始终坚持以客户为中心，以品质成就工业美好为使命，推动行业高质量发展。公司致力于成为核心设备^ + 服务及整体系统解决的供应商，已成功在泰国、印度、印尼、中国等10多个国家完成项目1000余个。愿与全球合作伙伴携手共创工业美好未来。

SichanUNtfcid7 pere l high-qualitydevelopmentoftheindustry.Thecompanyiscommittedtobecomingasupplierofcoreequipment ^ + servicesand overall systemsolutions,and has ceu createa better industrialfuture.

发展历程

MILESTONE

从一个小小的红炉坊开始，迈向数字化未来From a smallred hearth place, to a digitalized future.

产品技术特点PRODUCTTECHNICALCHARACTERISTICS

行业背景

INDUSTRYBACKGROUND

燃机运行中产生大量高温烟气，烟气温度可达4 : 0 0 - 6 5 0 ^ { \circ } C ，烟气显热占总能耗 50 % 余热利用情况大致可分为三个方向：

Duringtheperationofthasturbineargeamountofigtemperatrefluegasisproduced,withthefluegastemperatureachig400 6 5 0 ^ { \circ } \mathsf { C } .The sensible heatof the flue gasaccounts formore than 5 0 % of the total energyconsumption.Theutilizationof this partof thewaste heat can be roughly divided into three directions:

·纯发电

Pure power generation

燃气蒸汽联合循环发电：燃机发电 ^ + 余热锅炉蒸汽发电

Gas-steam combined cycle power generation:gas turbine power generation ^ + waste heatboilersteam power generation

供热需求大
The demand for heating is large 热电联产：燃机发电 ^ + 余热锅炉蒸汽供热
Combined heat and power generation:gas turbine power generation ^ + steam heating from waste heatboilers

电和热需求较均衡

Thedemands forelectricityand heatare relatively balanced

热电联产：燃机发电 ^ + 余热锅炉蒸汽发电 ^ + 汽机抽气供热

Combined heatand power generation:gas turbine power generation ^ + waste heat boiler steam power generation + steam turbine exhaust heating

烟气特性

FLUEGASCHARACTERISTICS

烟气特性 FLUEGASCHARACTERISTICS

烟气不含尘、污染物少，但烟气总水蒸汽含量较高，需注意尾部低温腐蚀

Whenthefluegascontainsnodustandhasfewpolutants,andthetotalwatervaporcontentofthefluegasis relativelyhigh;Attentionshouldbepaidtolow-temperaturecorrosionatthetail.

客户痛点

CUSTOMER PAINPOINTS

国 ：
受热面泄漏 锅炉漏烟气 锅炉匹配性 快速启动 制造&安装周期长 尾部热面腐蚀 停炉保养 Leakage of the Boiler flue gas leakage Boiler matching Quick start Long Manufacturing& Corrosion of the hot Shutdown heating surface Installation Period surface at the tail maintenance
受热面排布密集 锅炉现场焊接密封性 在不同燃机、不同工况 燃机启动较快，整个系 减短安装周期 给水温度低，尾部热面 停炉保养需放尽炉
发生泄漏不易处理 差，锅炉开孔容易密封 下锅炉的匹配性不够高 统启动时间受锅炉和汽 降低安装费用 表面结露，导致腐蚀 水，保证炉内干燥，
The heating surfaces are 不严，漏风导致护板被 The matching of boilers 机的启动时间所限制 Shorten the installation Low feed water temperature 少受压件内部腐
deakegesaigeae ， underdifferent gas turbines and different working relatively quickly,and the The gas turbine starts up iesiadlandreduce notsuinghan g conditions is not high start-up time of the entire enough system is limited by the are prone to poor sealing, start-up time of the boiler it is dry and reduce inte blausininir lfthegand and the turbine corrosionogthepresst plate,which poses a safety risk

解决方案

SOLUTION

I润动力依托近千台各类型余热锅炉工程经验和广泛的客户痛点调研，在深入分析燃机余热锅炉特点的基础上，开发了适用于各型号燃机余热利用勺锅炉定型产品。实现了锅炉岛的设计及供货，包括锅炉本体、辅机、电气仪表及配套钢架等的设计及供货

cludingthedesignandsupplyoftheboilerbodyuxiliaryequipment,electricalinstrumentsandmathingstelfra,tc.

受热面泄漏

Leakageof the heatingsurface

受热面管采用定制长管，中间无拼接焊缝，减少泄露风险；受热面车间组装出厂，焊接质量有保障 Theheatingsurfacetubesaremadeofcustom-madelongtubeswithouanysplcingweldsinthemidleeducingtheriskfleakage.Teating surfaceisassembledanddeliveredfromthefactoryintheworkshop,andthewelding qualityisguaranteed

锅炉漏烟气 Boilerfluegasleakage

采用内保温结构，外护板与梁柱焊接成一体，护板密封性能好，保温性能好，外护板热膨胀量小。锅炉各处穿管采用膨 胀节密封，密封性能好，膨胀自由

Itadoptsanintelisulatistrutureitheouteprotectieatededteamsnumssleeprotetiatod sealingperfomadsulatfoaedtlpautepotectilatssallatallrt aresealed with expansionjoints,which have good sealing performanceand free expansion

锅炉匹配性 Boilermatching

针对不同的运行工况，对锅炉进行全工况分析，保证锅炉能适应所有工况，匹配好燃机的运行。锅炉卧式结构设计，可将脱销、补燃等功能融入锅炉，锅炉布置更紧凑、更灵活，让锅炉更好的匹配实际需求

ItFordifretoatigoiiosuullooalslsuttitdtallaigooat theoperationofthasturbinewelleorizotalstructuredesignoftileanintegratefunctionssuchasdenitratioandsupta combustionintotheboilermakingtheboilerlayoutmorecompactandflexibleandenablingtheboilertoettermatchactualneeds

快速启动Quickstart

锅炉卧式全悬吊结构设计，受热面膨胀自由，热应力小，适应快速启动；锅炉设置预热装置，可在启动前对锅炉进行余热，加快启动

Theboileradoptsoontalfulluspendedstructurdesigalowingthatingsufacetxpandfrlithwthalstrics suitableforraidtartplsppditreeatieviacoltwastatrtlfortartupeti the start-up proces

制造&安装周期长LongManufacturing&InstallationPeriod

余热锅炉所有受热面均采用模块化设计，模块组装出厂，受热面无现场对接焊缝，产品质量可靠、安装方便，有效缩短现场安装周期、建设周期

Alteatransferfacesofteasteeatoleredesigedinamodulaayemodulsaeassebldnddeliveredfrothactor areoositeldtatrfefacdalitedstaloetiet siteinstallationperiodandconstruction period

尾部热面腐蚀 Corrosionof the hot surfaceatthetail

在末级省煤器设再循环，将省煤器出口水抽回省煤器入口与给水混合，提高给水温度使其温度高到 5 0 ^ { \circ } \mathsf { C } 或 6 0 ^ { \circ } \mathsf { C } ，减少尾部热面表面结露。

·提高尾部受热面材料如ND钢等抗腐蚀材料。（或两种同时使用）

Recirculationsinstalldinthefinal-stageeconomiertdawthewaterfromtheconomizeroutletacktotheeconomierinlettomiithe feedwater,raisingthefeedwatertemperatureto 5 0 ^ { \circ } C or 6 0 ^ { \circ } \mathsf { C } andreducingcondensationonthehotsurfaceatthetail. Improvetheanti-corrosionmaterialsofthetailheating surface,suchasNDsteel.(Orusebothsimultaneously)

停炉保养 Shutdown maintenance

锅炉采用卧式布置设计，各级受热面均设有下集箱 ^ + 疏水管，使得整台锅炉受热面均可以做到全疏水，方便停炉锅炉保护 TheboilerdotsorzotalloudsigEachevelftaigurfacisippdioeadeandaeablt heatingsurfacesoftheentireboilertobefullydrained,whichisconvenientforboilerprotectionduringshutdown.

产品及技术特点PRODUCT AND TECHNICAL FEATURES

卧式结构设计，将受热面管垂直悬吊于顶部，可根据各压力系统要求灵活将各压力系统的过热器、蒸发器和省煤器穿插布置，以更好的满足锅炉出力

Horizontal structure design,with the heating surface tubesuspended verticallyat the top,allows for flexible arrangement of thesuperheater,evaporator,and economizerof each pressure systemaccordingto their requirements,in order to bettermeet the boiler output.

结构紧凑，热面布置灵活Compactstructure,flexible hotsurfacelayout

卧式结构设计，可将脱销烟道、补燃烟道等功能段融入锅炉烟道，让锅炉布置更紧凑、更灵活

The horizontal structure design can integrate functional sections such as the outlet flue and the afterburning flue into the boiler flue,making the boiler layout more compact and flexible

产品及技术特点

PRODUCT AND TECHNICAL FEATURES

模块设计，安装方便Module design,easy installation

燃机固有特性

燃机运行周期变化

周期内烟气温度、流量波动大，热负荷变化大

Inherent characteristics of gas turbine:
Changes in the operating cycle of the gas turbine
During the cycle,there are significant fluctuations in flue gas temperature and flow rate,as
well as changes in thermal load

解决方案

卧式全悬吊结构设计，膨胀自由；
锅炉进、出口布置膨胀节，有效吸收负荷变化带来的膨胀差；各级压力蒸发器独立水循环分析，水循环可靠，适应全工况负荷变化

solution:

Horizontal full suspension structure design,free expansion; Expansion jointsare arranged between the inlet,outlet to effectively absorb the expansion difference caused by the change of load; Independent water circulation analysis of pressure evaporators at all levels,reliable water circulation,and adaptability to load changes underall operating conditions

产品及技术特点

PRODUCTAND TECHNICALFEATURES

模块设计，安装方便Module design,easy installation

余热锅炉所有受热面均采用模块化设计，受热面无现场对接焊缝，产品质量可靠、安装方便，有效缩短现场安装周期、建设周期shortens theon-site installationcycle and the construction cycle

产品及技术特点

PRODUCT AND TECHNICAL FEATURES

低压蒸发器和再热器受热面采用大口径管 The heating surfaces of the low-pressure evaporator and reheater adopt large pipe diameters 再热器采用大管径，降低阻力，确保效率 低压蒸发器采用大管径，以减小流速，防止FAC腐蚀 The reheater adopts a large pipe diameter to reduce resistance and ensure efficiency Thelow-pressure evaporatoradoptsalarge pipe diameterto reduce the flow rate and preventFAC corrosion

产品及技术特点PRODUCT AND TECHNICAL FEATURES

受热面全疏水，便于停炉保养 The heating surface is fully hydrophobic,making it easy to shut down for maintenance

锅炉采用卧式布置设计，各级受热面均设有下集箱 ^ + 疏水管，使得整台锅炉受热面均可以做到完全疏水，方便长时间停炉锅炉保护

The boileradoptsa horizontallayout design,and each level of heating surface isequipped withalower headerand drain pipe,so thatthe entire heating surface of theboiler can be completely drained,which is convenientforlong-termshutdown boiler protection

产品及技术特点

PRODUCT AND TECHNICAL FEATURES

密封性好，散热小，热膨胀量小 Good sealing,low heat dissipation,and small thermal expansion

·余热锅炉各处穿管采用膨胀节密封，密封性能好，膨胀自由。

余热锅炉采用内保温结构，外护板与梁柱焊接成一体，护板密封性能好，保 温性能好，热膨胀量小

Expansion jointsare used to seal the pipes throughout the waste heat boiler,with good sealing performance and free expansion.

The waste heat boiler adopts an internal insulation structure,and theouter protective plate is welded to the beam column as a whole.The protective plate has good sealing performance,good insulation performance,and low thermal expansion.

顶部穿墙管密封详图

社会经济效益
SOCIALECONOMIC
BENEFIT

经济效益

ECONOMICBENEFIT

从燃煤电厂与天然气燃机电厂的污染物排放量的比较可以看出，燃机电厂二氧化碳排放量约为燃煤电厂的42%，SO2的排放量基本为0，由于燃气轮机采用干式低NOx燃烧技术，氮氧化物排放量则不到燃煤电厂的 2 0 % ，可明显减轻日益严重的环保压力

tsl 4 2 % ofthose of alfs 20 % of those of coal-fired power əlants,which can significantly alleviate the increasingly serious environmental pressure.

能力保障 CAPABILITY GUARANTEE

i

40+
件技术专利
4 0 + technical patents
其中发明专利9件
Among them, there are 9 invention patents
100+
研发技术工程师
Over 420 R&D technical engineers
100+位研发技术工程师
More than 10o R& D technical engineers

>3.5% 研发投入 > 3 . 5 % R 8 { 1 } investment 研发投入 > 3 . 5 % （20 R&D investment >3.5%

10+
所高等科研院校建立合作研发
Over10 highereducationand research institutions
have established collaborative R&D
产学研协同，技术创新、协同合作
Industry-academia-research
synergy,technologicalinnovation,colaborative
cooperation

技术引领品质为先

TECHNOLOGY&QUALITY

Ⅱ润动力是国家高新技术企业，设有四川省院士工作站、机械工业联合会重点实验室及材料研究所，与浙江大学、西安交通大学、重庆大学、大连理工大学、四川轻化工大学等科研院校建立了合作关系，具备强大的技术研发能力。拥有国内领先的锅炉热力计算、水循环计算、3D3S钢结构三维分析计算、受压件强度计算等软件，拥有材料性能试验、承压设备的爆破试验和应力、应变分析等各种试验设备，为产品的性能和质量提供了有力的保证。

o t

沉降室流场分析 Analysisof the flow field in the settling chamber

锅炉热力计算软件BoilerThermal Calculation Software

3D3S钢结构三维分析计算软件 3D3SThree-dimensionalAnalysisand Calculation Software for Steel Structures

水循环计算软件Water Circulation Calculation Software

伯勒锅炉性能设计计算软件Bole Boiler Performance Design Software

品质认证服务客户

QUALITYCERTIFICATION

公司拥有A1、A2类压力容器设计生产许可证、A级锅炉制造、安装许可证，通过了美国ASME体系“U”、“S"认证、EN焊接体系认证证书，ISO9001质量管理体系认证、IS014001环境管理体系认证、OHSAS18001职业健康安全体系认证、测量管理体系认证等

Thecompany hasAlandA2pressurevessel designandproduction licenses,LevelAboilermanufacturing anoinstallation_licenses,andhasAmericanASME"U"and "s"certification,SO9o1gualitymanagement systemcertification,ISO14001environmental managementsystemcertification,and OHSAS18001occupational healthanosafetycertification.measurementmanagement systemcertification,etc.

A级锅炉制造许可证 Class A Boiler Manufacturing License

美国ASME“S”钢印证书American ASME"S" StampCertificate

A级锅炉安装许可证 Class A Boiler Installation License

(A1、A2)压力容器制造、设计许可证
Manufacturing and Design
Licenses for Pressure Vessels(Class A1 and A2)
压力管道设计
GC1,GCD证书
Gc1 and GCD Certificate of
Pressure Pipeline Design

营业执照 Business License

压力管道元件制造证书 Manufacturing Certificate of Pressure Pipeline Components

美国ASME“U”钢印证书American ASME "U" Stamp Certificate

职业健康安全管理体系认证证书

质量管理体系认证证书 Quality Management System Certification Certificate

环境管理体系认证证书 Environmental Management System Certification Certificate

Occupational Health and Safety ManagementSystem Certification Certificate

精益制造高效交付

LEANMANUFACTURING EFFICIENT DELIVERY

为了满足客户需求的增长，川润已在全国建立多个生产基地,通过推进智能制造、生产数字化管理，不断优化工艺和精益制造，提升智能制造水平，实现客户满意的生产交付。

To meetthegrowingneeds ofcustomers,CRUN has established multipleproduction basesacross thecountry.Byadvancing intelligentmanufacturinganddigitalproductionmanagement,itcontinuouslyoptimizesprocessesandpursues lean manufacturingenancesthelevelofintellgentmanufacturing,andachievesproductionanddeliverythatsatisfycustomers.

川润·成都园区CRUN * * Chengdu Park

成都园区，中国液压润滑流体设备生产基地，占地面积225亩，生产面积10万m

工艺优化SOP精进

ProcessoptimizationandSOP refinement

智能制造高效交付 Intelligent Manufacturing Efficient Delivery

工业4.0智能化生产流程Industrial 4.0 intelligent productionprocess

Chengdu Park, China hydraulic lubrication fluid equipment production base, covers an area of 225 mu.Production area of 100,000 m²

川润·自贡园区CRUN \mathbf { \nabla } * \mathbf { \varepsilon } Zigong Park

川润·华东园区CRUN * * East China Park

自贡园区，中国西南锅炉和压力容器生产基地，占地面积255亩，生产面积11万m²

Zigong Park,the boiler and pressure vessel production base in southwest China,coversanarea of 255 mu,with aproductionarea of 110,000 square meters

华东“进口替代”高端液压元件生产基地

East China "import Substitution" High-end Hydraulic Components Production Base

装备能力 EQUIPMENTCAPABILITY

1 0 0 0 \mathsf {mm } 双头深孔钻 1000mmdouble-head deep hole drillingmachine

210/255三辊数控卷板机 3210/255 three-roller CNC plate rolling machine

数控激光切割 CNClaser cutting machine

3000mm×5000mm 6300mm×4000mm 数控立式车床 3000×5000mm/6300mm×4000mm CNCverticallathe

装备能力 EQUIPMENTCAPABILITY

悬臂式埋弧焊机 Cantilevertype SAW machine

马鞍形埋弧焊机Saddle type SAW machine

2X16头埋弧自动焊 2X16 head SAWwelding machine

管子/管板全位置数字脉冲弧焊机All-position Tube/tube Sheet Digital Pulse TigWelding Machine

装备能力 EQUIPMENTCAPABILITY

4Mev直线加速器穿透能力 2 0 0 \mathsf {mm } 4Mev linearacceleratorpenetrating capability 2 0 0 \mathsf {mm }

管屏DR数字成像检测 Tube Screen DR Digital Imaginglnspection

TOFD衍射波探伤机 TOFDdiffractionwave detection machine

装备能力 EQUIPMENTCAPABILITY

美斯特微机控制全自动示波冲击试验机MTSmicrocomputercontrolled full-automaticwavedisplayimpacttestingmachine

德国徕卡金相显微镜German Leicametallurgicalmicroscope

美斯特微机控制电液伺服万能试验机MTS Microcomputer controlled electro-hydraulicservouniversaltestingmachine

WE-100液压式万能试验机 We-100 hydraulic universal testing machine

服务标准SERVICESTANDARDS

为客户提供高品质、高效率 的产品及服务 Provide customers with high-quality andefficient productsand services

专业至上
PROFESSIONALSUPREMACY
为客户提供设计、制造、安 装全过程专业服务
We offer our customers a professional
service for the whole process of design, manufactureand installation. 客户第一 CUSTOMERFIRST
贯彻运行“以客户为中心”的 理念和售后服务体系，快
速、精准、有效地为客户解 决各类专业问题
Implementand operate the conceptof
"customer-centricity"and theaftersalesservice system,and quickly,
accuratelyandeffectivelysolvevarious
professional problems for customers.
郑重承诺
SOLEMNCOMMITMENT
8小时响应，24小时到达现场
Respondin 8 hoursand arriveat the
sitein 24 hours

创新引领服务客户

SERVINGCUSTOMERSCAPABILITY

CRUN 西步交通大学校企合作签约仪式CCPER IING CEREMON中国·

加大研发投入，研发费3.5%以上 ；全面应用IPD体系，引领客户需 求，全面推进产品经营性管理体系 IncreaseR&D investment,and theR&Dcostis more than 3 . 5 % Fullyapply IPDsystem,face the future,lead customer needs,and comprehensively promote product operational management system.

打造成都研发中心、公共实验室平台，研发引领市场需求的智能化、数字化产品

Build Chengdu R&D centerand public laboratory platform to develop intelligentand digital products that lead the marketdemand.

加快余热利用及储能技术开发，实现新产品、新技术的引领发展和规模应用

Accelerate thedevelopmentofwaste heat utilizationand energystorage technologiesto achieve the leadingdevelopmentand largescaleapplication of new productsand technologies.

引进行业技术领军人才、技术专家，联合高校技术合作，整合社会研发资源和国外先进技术，提升技术研发能力

Introduce industry leadingtalentsand technical experts,cooperate with collegesand universitiesfortechnicalcooperation,integrate social R&Dresourcesand foreignadvanced technology,and improve technology R&D capability.

质量保证

QUALITYASSURANCE

质保体系 QualityAssuranceSystem

有效运行、管控到位地执行各类检测规程与质量管理体系。 Effectively operateand properly controlthe implementationof various inspection proceduresand qualitymanagementsystems;

Thecompany hasthe nation's leading testing capabilityand equipmentto providestrong datasupport fortheanalysisofrawmaterialsentering the factoryand productfailure;

公司拥有全国领先的检测能力及设备，对原材料入厂、产品失效等分析提供强有力的数据支撑。

产品制造前，编制完备的工艺指导文件和检验执行计划，贯彻“一次做好”的质量方针，实行“首检、互检、专检”的过程控制，保障产品交付质量。

Beforeproductmanufacturing,completeprocessguidancedocumentsandinspectionexecutionplansshall be prepared,thequalitypolicyof“dingwellatonetime"shallbeimplemented,andtheprocesscontroloffist inspection, mutualinspectionand special inspection"shallbeimplementedtoensure productdeliveryquality.

严格按照国家特种设备监督检验要求进行产品监检，出具产品质量证明书。

Carryoutproduct supervisionand inspection instrictaccordance with national special equipment supervision and inspection requirements,and issue product quality certificates.

平台保障

PLATFORMSUPPORT

设计经验

Design experience

设计完成核心设备1000余台套，设计经验 丰富，技术实力雄厚
Completedthedesignofmorethan10o0setsofcore equipment,rich design experience,strong technical strength

资金保障

Fund guarantee

我司有上市公司做依托，融资渠道丰富， 融资成本相对较低，资金实力有所保障 Ourcompanyisbackedbylistedcompanies,rich financingchannels,financingcostsarerelativelylow, andfinancialstrengthisguaranteed

管理制度
Managementsystem
公司各项管理制度健全，质保体系、管理
体系等运行顺畅
Themanagementsystemofthecompanyissound,anc
thequalityassurancesystemandmanagementsystem
run smoothly

品牌保障

Brand guarantee

充分利用自身品牌和信誉优势，积极进行 产业升级，通过产业链整合实现优势互补 Makefulluseoftheirownbrandandreputation advantages,activelycarryoutindustrialupgrading, throughtheintegrationof the industrialchainto achievecomplementaryadvantages