32

Product

BAIC GROUP

Standard type

Specification data

This series of products have standard type, heat dissipation

type, low temperature type, regulating cut-off type, bellows sealed

type and other types. Product nominal pressure level PN (MPa) 1.6,

4.0, 6.4, 10.0; trial fluid temperature of a variety of grades within -

150 ~ +250ÿ℃ range; leakage amount standard IV, V, VI level; flow

characteristics of linear and equal percentage. Various specifications

1201 type pneumatic cage-type single-seat regulator is a

pressure balanced regulator, adopting cage sleeve guid, single-seat

sealing structure, equipped with multi-spring actuator, flow path is

streamlined, and imported MA43 series balanced sealing ring is

used. The whole body is characterized by smoothness, large

allowable differential pressure, precise flow characteristics and low

noise. Particularly suitable for a variety of occasions with small

leakage and large pressure difference between the front and rear of

the valve.

are available.

· When the temperature is beyond the range of -150～+250℃,

please use 1002 series sleeve regulator.

Bellows sealed type Heat dissipation type

1201 Type Pneumatic Cage-Type Single-Seat Regulator

33

Product

BAIC GROUP

Type

· 1201 standard type for all temperatures -20 +200

°C, leakage amount level is Class IV;

· 1012 heat dissipation type bonnet with additional

heat dissipation sheet can be used for occasions

where medium temperature is -60 +250℃;

· 1042 bellows sealed type provides a complete

seal against a moving valve stem, blocking fluid

leakage;

· 1022 low temperature type adopts long-neck

bonnet and bellows sealed structure can be used in

-60 -250℃ deep-cooling occasions;

·1002 regulating cut-off soft seal structure valve

cores meet Class VI leakage standards

(microbubble class);

· Valve cores and valve seats are build-up welded

with Stellite alloy for high temperatures, deepcooling and other harsh working conditions.

1. Valve body 2. Valve seat 3. Sleeve 4. Balanced seal ring

5. Valve core 6. Bonnet 7. Valve stem 8. Packing

9. Clam indicator disk 10. Actuator

Main parts common materials Balancing principle

Valve body, valve cover: ZG230～450 ZG1Cr18Ni9

Valve core, valve seat: 1Cr18Ni9

1Cr18Ni9+PTFE

1Cr18Ni9+ Stellite alloy build-up welding

Balancing seal ring: 1.4310+D31

Packing: PTFE, flexible graphite

Bellows: 0Cr18Ni9

Gasket: graphite wound gasket (V6590), F4

Membrane cover: A3

Corrugated membrane: sandwich reinforced nylon

fabric nitrile rubber

Spring: 60Si2Mn

Valve stem, push rod: 1Cr18Ni9. 2Cr13

Note: Specific material combinations see Table 3.

Table 4, other materials can be supplied upon

special requirements.This series of regulator adopts

modular design, can be used in different

combinations, with a variety of accessories.

Balancing schematic

34

Product

BAIC GROUP

Standard type

(normal temperature type) Low temperature type (Full steam)

Jacketed insulation type Bellows sealed type

Specifications and technical parameters

Nominal diameter DN (mm) 20 25 32 40 50 65 80 100 125 150 200 250

Rated flow

coefficientKv

Linear 6.9 11 17.6 27.5 44 69 110 176 275 440 690 1000

Equal percent 6.3 10 16 25 40 63 100 160 250 400 630 900

Actuator

model

Direct action ZP280B ZP400B ZP600B ZP1000B

Opposite

action ZP280A ZP400A ZP600A ZP1000A

Rated stroke L(mm) 16 25 40 60 100

Effective membrane area Ae

(cm²) 280 400 600 1000 1600

Nominal pressure PN(MPa) 1.64.06.410.0

Intrinsic flow characteristics Linear, equal percentage

Intrinsic adjustable ratio 50

Signal range Pr (KPa) 20～100, 40～200, 80～240

Air source pressure Ps (MPa

)

0.14/0.25/0.40

Leakage level Standard type(hard seal) Class IV or Class V, soft seal Class VI

Operating temperature See next page

Main performance indicators

35

Product

BAIC GROUP

No. Item

Standard type regulator Heat dissipation, low temperature type

regulator

Without positioner With positioner Without positioner With positioner

1 Basic error < (%) ±5 ±1 ±15 ±4

2 Return difference < (%) 3 1 10 3

3

Valve body ZG230～450

Dead zone < (%) 3

Valve core 1Cr18Ni9Ti

0.4

1Cr18Ni9Ti +

reinforced PTFE

8

1Cr18Ni9Ti

1

1Cr18Ni9Ti

4

Initial-end

pointsDeviation <

1Cr18Ni9Ti

(%)

1Cr18Ni9Ti +

Stellite alloy

Air-to-open

1Cr18Ni9Ti +

Stellite alloy

Initial point ±2.5

±1

Valve seat 1Cr18Ni9Ti 1Cr18Ni9Ti

±6

1Cr18Ni9Ti

±2.5

1Cr18Ni9Ti

End point

1Cr18Ni9Ti

±5

1Cr18Ni9Ti

±15

1Cr18Ni9Ti +

Stellite alloy

Air-to-close initial point ±5

Balancing seal

ring 1.4310+D31

±15

End point

Packing PTFE

±2.5

PTFE/Graphite +

PTFE

±6

Graphite + PTFE

5

Graphite + PTFE

Rated stroke deviation <(%)

Corrugated +

PTFE

+2.5

Bellows + Graphite

+2.5

Bellows +

Graphite

+6 +2.5

Gasket F4/V6590 F4/V6590

Whole machine operating temperature range - valve seat leakage amount

V6590② V6590

Valve body material is cast steel

F4/V6590 V6590 V6590

Standard type Standard type Standard type Heat dissipation type Bellows sealed

type

Bellows sealed

type

Heat dissipation

type

Class IV Class VI Class IV Class IV Class IV Class IV Class V

Microbubble Class 10-4 ×Kv ①

10-4 ×Kv 10-4 ×Kv 10-4 ×Kv 10-4 ×Kv

-20～

1.8×10-7×△P×D

160 -20～180 120～200 -20～250 -20～200 -20～250 -20～250

Upper bonnet

form

Leakage level

Valve seat

leakage

amount(l/h)

Temperature

range (°C)

Valve body material is cast stainless steel

36

Product

BAIC GROUP

Valve body ZGOCr18Ni9 ZG1Cr18Ni9Ti

Valve core 1Cr18Ni9Ti

1Cr18Ni9Ti +

reinforced

PTFE

1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti +

Stellite alloy 1Cr18Ni9Ti 1Cr18Ni9Ti +

Stellite alloy

Valve seat 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti 1Cr18Ni9Ti +

Stellite alloy 1Cr18Ni9Ti 1Cr18Ni9Ti +

Stellite alloy

Balancing seal

ring 1.4310+D31

Packing PTFE

PTFE/

Graphite +

PTFE

Graphite +

PTFE

Graphite +

PTFE Bellows+PTFE Bellows +

graphite

Bellows +

graphite

Bellows +

graphite

Bellows +

graphite

Gasket F4/V6590 F4/V6590 V6590 V6590 F4/V6590 V6590 V6590 LF2 LF2

Upper bonnet

form Standard type Standard type Standard type

Heat

dissipation

type

BellowsSealed

type

BellowsSealed

type

Heat

dissipation

type

Low

temperature

type

Low

temperature

type

Leakage level Class IV Class VI Class IV Class IV Class IV Class IV Class V Class IV Class V

Valve seat

leakage

amount(/h)

Microbubble

class 10-4×Kv ①

10-4 ×Kv

Temperature

range (℃

10 1.8×10 -4

-7 ×

△

10-4 10-4 10-4×Kv ×Kv ×Kv P×D ×Kv 1.8×10

-7

×

△P×D

)

-20～160 -20～180 -40～200 -60～250 -20～200 -60～250 -20～250 -150～-60 -150~-60

Note: 1) ① for the number of bubbles, see GB/T4213 for details;

2) △P is the differential pressure before and after the valve, in KPa: D is the valve seat diameter, in mm:

3) ②V6590 Material: Stainless steel winding tape filled with flexible graphite.

Outline dimensions and weight

Standard type Bellows sealed type Low temperature type

37

Product

BAIC GROUP

Standard type, bellows sealed type outline dimensions table

Nominal diameter 20 25 32 40 50 65 80 100 125 150 200 250

Unit: mm

Φ

Nominal diameter

A

20

282

25

308

32

395

40

498

50

620

65

L

80

PN16,20,25,40 ANS I150Lb

100

150

125

160

150

180

200

200

ΦA

230

282

290

308

310

395

350

498

400

L

480

PN16, 20(150Lb)25, 40

600

150

730

PN64,100(110)

160

ANS I300Lb,

180

206

200

210

230

220

290

251

310

286

350

311

400

337

480

394

600

460

PN50 (300Lb)64 (63)

508

206

610

210

752

220

H1

251

PN16

286

52.5

311

57.5

337

70

394

75

460

82.5

508

92.5

610

100

H2

110

-60～-100℃

125

500

142.5

500

170

500

202.5

500

PN25

500

52.5

600

57.5

600

70

600

75

700

82.5

700

92.5

700

100

-100～-200℃

115

700

135

700

150

700

180

700

212.5

700

PN40

800

52.5

800

57.5

800

70

900

75

900

82.5

900

92.5

-200～-250℃

100

900

117.5

900

135

900

150

900

187.5

900

225

1000

PN64 (63)

1000

65

1000

70

1100

78

1100

85

1100

90

H

102.5

60～- 100

℃

107.5

PN16-40

(150Lb)

125

810

147.5

810

172.5

832

202.5

832

235

832

ANSI150lb (PN20)

1026

50

1026

55

1026

60

1200

65

1198

75

1198

80

300Lb

95

810

115

810

127.5

832

140

832

172.5

832

202.5

1026

ANSI300Lb (PN50)

1026

60

1026

62.5

1200

67.5

1198

77.5

1198

82.5

-100~ -

200℃

95

PN16-40

(150Lb)

105

1010

127.5

1010

140

1032

160

1032

190

1032

222.5

1226

H

Standard

1226

type

1226

PN16/25/40

1400

400

1398

400

1398

440

300Lb

450

1010

460

1010

570

1032

570

1032

570

1032

670

1226

700

1226

740

1226

970

1400

ANS I150Lb(PN 2

1398

0400

1398

400

-200~ -

250℃

440

PN16-40

(150Lb)

450

1210

460

1210

570

1232

570

1232

570

1232

670

1426

700

1426

740

1426

970

1600

PN64,300 Lb(P N50)

1598

400

1598

400

300Lb

450

1210

450

1210

460

1232

570

1232

570

1232

570

1426

720

1426

720

1426

750

1600

980

Heat dissipation, high temperature

1598

typeBellows sealed type

1598

480

ΦD3

480

260

530

260

530

285

530

305

640

340

640

370

640

405

800

460

810

525

840

590

1050

Note: With top mounted handwheel mechanism, valve height H should increase by 152(DN20-50), 182

(DN65-100), 253(DN125-200), 352(DN250).

Low temperature type outline dimension table

700

ΦD4 290 290 315 335 370 400 435 490 555 630 740

Bolt holes n (pcs) d (diameter) 8-14 8-14 8-14 8-16 8-16 10-16 10-16 12-18 14-18 16-18 18-18

38

Product

BAIC GROUP

1. With top mounted handwheel mechanism, valve height should be H increased by 152 (DN20-50), 182

(DN65-100), 253 (DN125-200).

2. Size H2

(insulation length) is recommended by the general design size of the air separation industry, the

design institute and the use of units can be specified according to need, if not specified, our company will

manufacture according to the above dimensions.

Outline dimensions and weight

With top-mounted handwheel Welding connection

Regulator weight table

Unit: Kg

Nominal diameter 20 25 32 40 50 65 80 100 125 150 200

Standard

type

150Lb 19 22 27 29 33 57 66 99 135 172 275

PN40 20 25 29 33 37 66 75 75 160 195 325

300Lb 29 33 29 49 59 79 88 88 230 295 395

Heat dissipation high

temperature type 21 23 29 31 35 61 71 71 140 189 295

Bellows sealed type 21 23 29 31 35 61 71 71 140 189 295

Low temperature type 25 27 33 39 47 69 79 79 165 209 335

1. Weight does not include accessories.

2. Bellows sealed type, low temperature type, taking ANSL150Lb for example.

· Flanges according to GB/T9113-2000 (default standard). Also can be according to JB/T79.1-94, JB/T79.

2-94, or HG20592~HG20635-2009.

· Flange sealing surface type: PN16 is convex flange, PN25 is convex flange, PN40, PN64(63) are

concave-convex flanges, and the valve body is concave flange.

· Welding connection groove according to: GB/T12224-2005.

· Actuator air signal interface: internal thread M10 × 1 (DN ≤ 100), internal thread M16 × 1.5 (DN> 100).

· Distance between valve body flange and flange end surface can be manufactured according to user

specified standards, such as ANSI, JIS, DIN, etc.

39

Product

BAIC GROUP

Connection dimensions and standards

Ordering information

When ordering, users are requested to provide the following materials

· Regulator name, model and purpose.

· Nominal diameter (mm), nominal pressure (MPa), operating temperature and range.

· Upstream pressure, downstream pressure.

· Media name and status, media flow rate.

· Bonnet type.

· Whole machine action mode (air-to-open or air-to-close), instrument air (air source pressure).

· Material requirements for valve body and valve internal parts.

· Accessory requirements:

Electro-pneumatic valve positioners, air filter decompressor, solenoid valve, holding valve, valve position

transmitters, (top-mounted) handwheels, etc.

· Valve body flange standards.

· Valve body structure length (flange surface distance L).

· Other special requirements (e.g., corrosion resistance requirements, explosion-proof level

requirements, leakage level limitation requirements, etc.).

Technical parameters are subject to change without notice!