汽车行业加工解决方案

Manufacturing Solutions for Automotive Industry厦门金鹭特种合金有限公司，成立于1989年，是一家中外合资的国家级高新技术企业，是国有上市公司厦门钨业股份有限公司的骨干成员。公司致力于高品质钨粉末材料、硬质合金、精密切削工具等钨系列产品的研发、生产，以及行业专业解决方案的提供，是知名的钨粉末、硬质合金及切削工具供应商。

凭借完整钨产业链的产品集成技术研发，以及求实创新的管理理念，厦门金鹭始终保持着强劲的发展势头，为全球用户提供高性价比的钨粉末产品和服务，为现代工业领域解决高硬度、耐高温、耐磨损问题，提供了优良的产品和完善的解决方案，客户遍布全球，享誉海内外。

公司现有员工3000多名，拥有5个生产基地，4个境外销售公司和1个企业技术中心，独立承担并完成多项“国家科技支撑计划项目”，“国家科技重大专项”，“国家火炬计划项目”，“国家重点新产品”开发项目及省市重点研究课题，被评为“战略性新兴产业骨干企业”、“创新型企业”、“先进技术企业”；荣获包括国家科技进步二等奖等多项专利与奖项；切削工具累计获得发明专利、实用新型专利及外观专利等400多项。

Xiamen Golden Egret Special Alloy Co. Ltd., established in 1989, is a Sino-foreign joint venture state-level high-tech enterprise and a key member of the state-owned listed company Xiamen Tungsten Co., Ltd.The company is committed to the research and development and production of high-quality tungsten powder materials, cemented carbide, precision cutting tools and other tungsten products, as well as the provision of professional solutions in the industry. It is a wellknown supplier of tungsten powder, cemented carbide and cutting tools.

With the product integration technology research and development of the complete tungsten industry chain, as well as the realistic and innovative management concept, Golden Egret has always maintained a strong development momentum, providing cost-effective tungsten powder products and services for global users, and solving high hardness, resistance to High temperature, wear resistance, provide excellent products and perfect solutions, customers all over the world, well-known at home and abroad.

The company has more than 3,000 employees, 5 production bases, 4 overseas sales companies and 1 enterprise technology center. Planning Project", "National Key New Product" development project and provincial and municipal key research topics, and was rated as "Strategic Emerging Industry Backbone Enterprise", "Innovative Enterprise", "Advanced Technology Enterprise"; won the first prize including National Science and Technology Progress Award, the second prize of National Science and Technology Progress Award and many other patents and awards; cutting tools have obtained more than 400 invention patents, utility model patents and appearance patents.

加工解决方案Manufacturing Solutions

曲轴 04
Crankshaft
涡轮增压排气歧管 06
Turbocharger Exhaust Manifold
电机壳 08
Motor Housing
电机轴 10
Motor Shaft
电控箱 12
Electronic Control Box
差速器壳体 14
Differential Housing
轴齿 16
Shaft & Gear
变速器壳体 18
Transmission Housing
轮毂单元 20
Hub Unit
车桥 22
Axle
铝合金转向节 24
Alumium Alloy Steering Knuckle
门铰链 26
Door Hinge

重点产品介绍 Introduction of Major Products

曲轴内外铣刀具 28
Crankshaft Internal And External Milling Tool
GT 系列切断切槽刀具 29
GT Series Groove & Parting Off Tools
钢车升级产品 30
Upgraded Products for Steel Turning
电机轴专用铣刀 31
Special Milling Cutter for Motor Shaft
D938 深孔内冷麻花钻 32
D938 Series Deep Hole Internal Coolant Twist Drill
V带槽刀 33
Non-standard Ring Groove Knife
差速器壳体油槽加工刀具 34
Differential Housing Oil Groove Processing Tool

内铣internal Milling

· 高刚性、高精度刀体Cutter With High Rigidity And Precision

•搭配CS1、CS2系列刀片， 实现高效加工(详见P28) Matched with CS1, CS2 Series Inserts to Ensure Efficient Processing. (Details in P28)

端面铣削 Face Milling

•SNMU+MFB145/245/288 高强度通用铣削 High Intension General Face Milling

•HNGU+MFC145/160 高精度通用铣削 High Precision Universal Milling

孔加工 Hole Making

· D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

· QPMG+GHDS 高效可转位钻头 High Efficiency Indexable Drill

· GUMD GUMD可换式钻头 Head Changeable Drill

· ET138-SJN 钢用加工螺旋丝锥 Steel Machining Spiral Fluted Tap

车削加工Turning

• 通用粗-精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in 《The Catalogs OfTurning Tools》)

车车拉 Broaching

• 高刚性、高精度模块化刀体Modular Cutter With High Rigidity And Precision

· 刀片灵活布置，确保高效加工 Flexible Inserts Arrangement Ensures High Productivity

油孔加工 Oil-hole Making

·D938

套 Rotatory Turning

深孔内冷麻花钻(详见P32) Deep-hole Inner Cooling Twist Drill (Details in P32)

• 高效复合加工High Efficience Combination Tool

外铣External Milling

•高精度超密齿刀盘，实现高速、高效加工 High Precision Super Dense Pitch Cutter Enable High Speed , High Precision Machining

• 减少换刀次数，降低成本 Reduce Tool Change Frequency And Production Costs

涡轮增压排气歧管 Turbocharger Exhaust Manifold

外圆/内孔加工 Outèr Circle & Internal Hole Machining

• 通用粗-精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in 《The Catalogs OfTurning Tools》

• 非标定制镗刀Customized Combination Tool

• 非标定制套车Combination Tool Increases Productivity

环槽/V带槽加工 Ring & V -Type Grooving

• 非标定制槽刀(详见P33) Customized Grooving Tool (Details In P33)

端面槽加工 Grooving

• GT系列切断切槽刀具 (详见P29) GT Series Groove & Parting off Tools (Details in P29)

法兰面铣削Face Milling

• HNKU+MFC145 高经济型通用铣削 High Economical General Face Milling

• ONEU+MFG140

高精加工平面铣削High Precision Face Milling

打标面/U型孔加工 Signed Face & U-Type Hole Maching

· SN200

高温合金高性能加工立铣刀High Performance Endmill forHeat Resistant Super Alloy

·SS600

不锈钢高性能加工立铣刀High Performance Endmill forStainless Steel

• 非标阶梯立铣刀Customized Endmill

孔加工 Hole Making

· D968S 不锈钢加工硬质合金麻花钻 Drills for Stainless Steel Applications

• 非标定制阶梯钻Customized Step Drill

• 非标定制铰刀Customized Reamer

• ET138-SJN

钢用加工螺旋丝锥 Steel Machining Spiral Fluted Tap

衬套孔/凸台面加工 Sleeve hole & Platform Machining

• SDKT+MES190

经济型正型4刃方肩铣削 Economical Positive 4 Edges Shoulder Milling

• 非标定制刀体Customized Tool Body

连接、定位、冷却孔加工 Connecting & Positioning & Cooling Hole Making

铝合金加工专用钻头 Aluminum Alloy Machining Dril

• SA100 铝合金高效加工立铣刀 Aluminum Alloy Machining High Efficiency Endmill

· PCD 铰刀 PCD Reamer

•铝合金加工硬质合金内冷丝锥 Aluminum Alloy Processing Carbide Inner Cooling Tap

凸台加工、成型腔加工 Convex Processing & Pocketing

• APKT+MEB190 正型两刃方肩铣 Positive 2 Edges Shoulder Milling

轴承孔钢件衬套加工 Bearing Hole Making

• 非标定制粗加工复合镗刀 Customized Rough Composite Boring

•非标定制粗加工反镗刀 Customized Rough Anti Boring

• 非标定制精加工正反镗刀 Customized Finish Positive and Negative Boring

•非标定制精加工 PCD 导条铰刀Customized Finish PCD Reamer

端面加工 Face Milling

• PCD 高精面铣刀PCD High-precision Face Milling

定子孔加工Stator Hole Making

• 非标定制粗加工 PCD 镗刀PCD High-precision Face Milling

•非标定制精加工 PCD 可调镗刀（可调范围：轴向调节1mm,径向调节 ±0.6mm)Customized PCD Adjustable Finish Boring(adjustment range: axial for 1mm, radial for±0.6mm)

轴承孔、安装孔加工 Bearing Hole Making

• 非标定制 PCD 复合铰刀Customized PCD Composite Reamer

键槽加工 Slotting

• 电机轴专用铣刀（详见 P31) Special Milling Cutter for Motor Shaft (Details in P31)

• SH360 键槽热后铣削加工 Keyway Milling after Heat Treatment

· 非标定制锥度铣刀Customized Taper Endmill

内花键加工internal Spline Processing

• 非标定制插铣刀Customized Pinion Cutter

注油孔加工 Oil Hole Making

• D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

热后硬车 Turning After Heat Treatment

• PCBN 车削加工PCBN Turning

车削加工Turning

• 通用粗 - 精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in 《The CatalogsOf Turning Tools》)

孔加工 Hole Making

· D938 深孔内冷麻花钻(详见 P32) Deep-hole Inner Cooling Twist Drill ( Details in P32)

• GUMD 可换式钻头GUMD Head Changeable Drill

• QPMG+GHDS 高效可转位钻头 High Efficiency Indexable Drill

内腔加工、凸台柱加工Internal & Convex Column Processing

• SA100/SA100-DLC 铝合金高效加工立铣刀 Aluminum Alloy Machining High Efficiency Endmill

· PCD 铣刀 PCD Endmill

孔加工 Hole Making

· D966 铝合金加工专用钻头 Aluminum Alloy Machining Drill

• 非标定制直槽钻Customized Straight Drill

• PCD 钻铰刀 PCD Drilling Reamer

· 铝合金加工硬质合金内冷丝锥 Aluminum Alloy Processing Carbide Inner Cooling Tap

连接面加工、凸台平面加工 Face Milling & Convex Processing

• XDHT+MEH190 正型两刃铝合金方肩铣 Positive 2 Edges Aluminum Alloy Machining Shoulder Milling

• APET+MEB190 正型两刃铝合金方肩铣 Positive 2 Edges Aluminum Alloy Machining Shoulder Milling

• PCD 面铣刀 PCD Face Milling

反铣加工Reversed Milling

• 非标定制反铣刀Customized Reversed Endmill

车削加工Turning

• 通用粗-精车削加工 7 (详见《车削刀具产品册》) General Rough-finish Turning\ (Details in 《The Catalogs Of Turning Tools》)

销孔端面铣削 Pin Hole Face Milling

·PP300 高效加工立铣刀 High Efficiency Endmill

·D938

深孔内冷麻花钻(详见P32) Deep-hole Inner Cooling Twist Drill (Details in P32)

轴孔加工 Hole Making

• QPMG+GHDS 高效可转位钻头 High Efficiency Indexable Drill

• 非标定制铰刀 Customized Straight Fluted Drill

•MB系列微小径精镗刀 MB Mini Precision Boring Tool

• 非标定制可转位倒角铣刀Customized Chamfer Milling

• 非标定制反倒角铣刀Customized Back Chamfer Milling

• 非标定制环槽铣刀 Customized Inner Ring Groove Milling

油槽加工 Oil Slot Machining

• 非标定制刀具CC09T3/TC1603 (详见P34) Customized TCC09T3/TTC1603 (Details in P34)

切槽加工 Grooving

• GT 系列切断切槽刀具(详见P29) GT Series Groove & Parting off Tools (Details in P29)

法兰孔加工Hole Making

· D918S

普通钢加工硬质合金麻花钻Solid Carbide Twist Drill for Steel

•ET128-HJC

内冷铸铁加工直槽丝锥 Internal Coolant Cast Iron Machining Straight Fluted Tap

内球面加工inner Sphere Making

• DCGW+非标定制减震刀杆 DCGW + Customized Cutter

半轴齿轮面车削Axle Shaft Gear Face Turning

• CCGT+非标定制减震刀杆 CCGT + Customized Cutter

车削加工Turning

• 通用粗 - 精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in《The Catalogs OfTurning Tools》)

孔加工 Hole Making

• D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

• GUMD可换式钻头系列Head Changeable Drill

· D938 深孔内冷麻花钻(详见 P32) Deep-hole Inner Cooling Twist Drill ( Details in P32)

• QPMG+GHDS 高效可转位钻头 High Efficiency Indexable Drill

切槽加工 Grooving

• GT 系列切断切槽刀具(详见 P29) GT Series Groove & Parting off Tools (Details in P29)

注油孔加工 Hole Making

• D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

热后硬车 Turning after Heat Treatment

• PCBN 车削加工PCBN Turning

连接面加工、凸台平面加工 Connecting & Convex Surface Machining

• XDHT+MEH190 正型两刃铝合金方肩铣 Positive 2 Edges Aluminum Alloy Machining Shoulder Milling

• APET+MEB190 正型两刃铝合金方肩铣 Positive 2 Edges Aluminum Alloy Machining Shoulder Milling

• PCD 面铣刀 PCD Face Milling

孔加工 Hole Making

· D966 铝合金加工专用钻头 Aluminum Alloy Machining Drill

• 非标定制直槽钻Customized Straight Drill

• PCD 钻铰刀 PCD Drilling Reamer

· 铝合金加工硬质合金内冷丝锥 Aluminum Alloy Processing Carbide Inner Cooling Tap

内腔加工、凸台柱加工Internal & Convex Column Processing

• SA100/SA100-DLC 铝合金高效加工立铣刀 Aluminum Alloy Machining High Efficiency Endmill

· PCD 铣刀 PCD Endmill

轴承孔、安装孔加工 Bearing & Mounting Hole Making

• 非标定制粗加工复合镗刀 Customized Rough Composite Boring Tool

•非标定制 PCD 可调铰刀Customized PCD Adjustable Reamer

• 非标定制 PCD 复合铰刀Customized PCD Composite Reamer

外圆端面车削加工External & Face Machining

• 通用粗 - 精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in《The Catalogs OfTurning Tools》)

淬火滚道车削加工 Raceway Machining after Heat Treatment

• PCBN 车削加工PCBN Turning

内孔加工Inner Hole Machining

• 通用正型车削加工General Positive Turning

螺纹孔加工 Thread Hole Making

• D918S 系列麻花钻Solid Carbide Twist Drill for Steel

• D101 系列定心钻D101 Series Center Drill

· 定制丝锥 Customized Taper

端面铣削 Face Milling

• SNMU+MFB145/245/288 高强度通用铣削 High Intension General Face Milling

• HNGU+MFC145/160 高精度通用铣削 High Precision Universal Milling

大盘面内孔加工Hole Making

轴头/法兰盘加工 Turning

• 通用粗-精车削加工(详见《车削刀具产品册》)General Rough-finish Turning(Details in 《The Catalogs Of Turning Tools》

• GBR-LRB 桥式粗镗刀 Bridge-type Rough Boring System

• GBR-LFB 桥式精镗刀 Bridge-type Finish Boring System

大盘面缺口加工Side Milling

· SP210 高效加工立铣刀 High Efficiency Endmill for Steel

孔加工 Hole Making

· D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

· QPMG+GHDS 高效可转位钻头 High Efficiency Indexable Drill

· GUMD GUMD可换式钻头(详见P26) Head Changeable Drill (Details in P26)

· ET138-SJN

钢用加工螺旋丝锥 Steel Machining Spiral Fluted Tap

外圆铣削Shoulder Milling

· ANKX+MHC190

高强度玉米铣削High Strength Corn Milling

精铰孔 Reaming

• PCD 复合成型铰刀PCD Forming Reamer

主轴承成型精加工Bearing Forming Finishing

• PCD 一体式成型刀 PCD Integrated Forming Reamer

连接面铣削加工 Connection Surface Milling

• XDHT+MEH190 正型两刃铝合金方肩铣 Positive Aluminum Alloy Shoulder Milling with 2-edge

主轴孔二次开粗 Shaft Hole Roughing

• 一体式复合成型刀 PCD Integrated Forming Reamer

球窝加工 Spherical Hole Processing

• 球窝成型刀 Spherical Forming Drill

锥窝加工Conical Hole Processing

• 锥窝成型刀Conical Forming Drill

安装面加工 Mounting Surface Machining

· D918S 普通钢加工硬质合金麻花钻 Solid Carbide Twist Drill for Steel

· SP210 高效加工立铣刀 High Efficiency End Mill

•UP210 通用加工倒角铣刀 Universal Machining Chamfered Milling Cutter

· APMT+MEA190

正型两刃方肩铣 Positive 2 Edges Shoulder Milling

底座面加工 Base Surface Machining

• RDET+MPA100 高精正型平面铣削 High Precision Positive Face Milling

方形孔加工Hole Making

· SP210 高效加工立铣刀 High Efficiency End Mill

孔加工 Hole Making

· GUMD系列GUMD可换式钻头Head Changeable Drill

· D968S 不锈钢加工硬质合金麻花钻 Drills for Stainless Steel Applications

• 非标定制锪刀Customized Countsink

• 非标定制铰刀Customized Reamer

铣台面 Milling

· SS600 高效加工立铣刀 High Efficiency End Mil

铣开档面 Milling

· SNMU 双面八刃面铣刀具 Double-sided Eight-edged Face Milling Blades

三面刃铣削刀具Slot Milling Blades

• CNEU

·TPGW

门铰链面铣专用刀具 Door Hinge Face Milling Blades

曲轴内外铣刀具

Crankshaft internal and external milling tool

厦门金鹭对于直径150-750mm的内外铣刀盘，轴向及径向跳动精度控制在0.02-0.03mm以内，接受普通及可调式精铣刀夹定制，曲轴刀片尺寸关键尺寸精度可达±0.01mm，一致性控制标准0.008mm。

For 150-750mm diameter of the inner and outer milling cutter head, the axial and radial runout accuracy is controlled within 0.02-0.03mm, accept ordinary and adjustable finishing milling cutter clamp customization, crankshaft blade size key dimension accuracy up to ±0.01mm, consistency control standard 0.008mm.

目前已推出 CS1 及 CS2 系列刀片，其中 CS1 系列刀片刀尖强度高，适用于大余量柴油机曲轴加工，CS2系列刀片刃口锋利，适用于汽油机及小型柴油机曲轴加工。

At present, CS1 and CS2 series blades have been launched. CS1 series blades have high blade tip strength and are suitable for crankshaft processing of large surplus diesel engines. CS2 series blades have sharp edge and are suitable for crankshaft processing of gasoline engines and small diesel engines.

GT 系列切断切槽刀具 GT series groove & parting off tools主推槽型 Main recommendation of geometry

低进给车削 - FT 槽型Low Feed Turning-FT

使用无刃宽及曲率卷屑臂设计。

The geometry adopts rolling arm design without edge width.

低进给切槽- FG 槽型 Low Feed Grooving-FG

采用精磨的无刃宽切削刃，保证切削锋利性。

The cutting edges with fine ground to ensure cutting sharpness.

中等进给切断 - MC 槽型Medium Feed Part Off-MC

C型切削刃设计，保证刃口锋利的同时提高卷屑效果。

The C-shaped edge design ensures the sharpness while further improving the chip rolling effect.

中等进给仿形- MR 槽型Medium Feed Profiling-MR

采用雪花形断屑槽，可满足不同切深的断屑需求。

Adopting snowflake shaped geometry to ensure the chip breaking requirements of different cutting.

主推牌号 Main recommendation of geometry

适用于精到半精加工工况。

适用于粗加工等不稳定工况。
Suitable for unstable working conditions such as roughing

Suitable for finishing to semi finishing conditions

钢车升级产品Upgraded products for steel turning

•精加工 PF Finishing geometry-PF

锋利刃口设计 Sharp cutting edge design 提高加工表面质量 Improve the quality of machined surfaces.
半岛型凸起设计 Embossed design of peninsular type 实现小切深下的切屑处理能力 Achieve chip breaking capability under small cutting depth.

刃倾角设计 Cutting edge inclination angle design 降低切削阻力 Reduce cutting resistance.

• 半精加工 PM Semi-finishing geometry-PM

•粗加工 PR Roughing chip breaker-PR

正前角设计 Positive rake angle design 实现低阻力切削 Achieve cutting with low resistance.

双触角凸起设计 Double atennal embossed design 提升小切深断屑能力 Improve chip breaking capability under small cutting depth.

前刀面内凹设计 Concave design of rake face
降低月牙洼磨损，减少切削热产生 Reduce crater wear andcutting heat.

扁平大刃宽设计 Flat cutting width design 提升刃口强度，实现稳定长久加工Improve cutting edge strength to achieve stable and long-term machining.

减磨槽设计 Flutes design of reducing wear 降低大切深下切削阻力 Reduce cutting resistance under large cutting depth.

大容屑槽设计 Large chip pocket design

+15%
刀具寿命/件 Tool life/pcs

电机轴专用铣刀

Special milling cutter for motor shaft

• 适用于多种加工工况 Suitable for a variety of processing conditions.

·不等螺旋、不等齿距设计，槽铣时，抑制高频震颤 Uniqual spiral flute and unequal pitch design, During slot milling, high-frequency tremor is suppressed.

·采用特殊的刃口处理，强化刀具刃口刚性，提高刀 具耐磨性、抗崩性 Special edge treatment is applied to enhance the rigidity of the tool edge and improve the tool's wear resistance and resistance to chipping.

·多种刃径规格，满足市面上主流键槽尺寸加工要求; 特殊尺寸可非标定制 Multiple blade diameters, Meet the mainstream keyway dimension machining requirements; Special size, can be customized.

β1≠β2不等螺旋

A≠B不等齿距

D938深孔内冷麻花钻

D938 Series Deep Hole Internal Coolant Twist Drill

全新的基体材质New substrate material

•韧性和耐磨损性的完美平衡 Perfect balance between toughness and wear resistance

双刃带 Double cutting relief

AlTiN-nano涂层 AlTiN-nano Coating

• 优异的红硬性和抗氧化性 High heat resistance and high resistance to oxidation

• 具有优良的导向性 With excellent directivity

短涂层 Short Coating

D938系列钻尖D938 SeriesDrill Tip

• 超低表面摩擦系数 Ultra low surface friction coefficient

刃径精度 Cutting Diameter accuracy

• 采用h7公差精度等级 h7 tolerance accuracy class

• 超强的自定心性能 和断屑性能 Superior self-centering and chipbreaking performance

柄部标准\_Standard

•基于DIN6535HA 标准设计 The shank is designed in accordance with DIN6535HA Standard

超光滑排屑槽 Super smooth chip flute

• 超低表面摩擦系数 Ultra low surface friction coefficient

曲轴深孔加工 Crankshaft deep hole machining

V帯槽刀

Customized V-Type Grooving Tool

产品特点

Product features:

·多次修磨，极大限度提升经济性

Repairable and grindable, greatly improving economy

·• 常备通用毛坯，满足不同机型成型尺寸快速定制需求 General-purpose blanks are always in stock to meet the needs of rapid customization of molding sizes for different models

·多种刀片形式，满足不同加工深度、避让选择需求

Various blade forms to meet the needs of different processing depths and collision avoidance options

·可根据工况进行针对性的牌号搭配。

Targeted brand matching can be carried out according to working conditions

差速器壳体油槽加工刀具 Differential housing oil groove processing tool

产品特点 Product features:

• 刀尖根据油槽尺寸进行非标定制 The tool tip is customized according to the size of the oil groove

• 搭配韧性优异的牌号 GM3225With excellent toughness brand GM3225

• 多刃口设计，提升加工产品经济性 Multi-edge design, improve the economy of processed products

• 常备基体库存，交货周期短

The matrix stock is always available, the delivery time is short

www.gesac-tools.com

400-998-6858