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technical
nonwovens
2
Tensile strength –
the most important
mechanical property of
a technical nonwoven
3
Content
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technical changes for which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment
options which do not feature in the standard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or
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P2304-116_EN230515 · MINT GmbH, Kempen
4 Durable applications
8 Needle-punching lines
12 Spunlacing lines
18 Through-air bonding lines
20 Scope of supply
22 Fiber Preparation
24 Carding
28 Crosslapping and web drafting
30 Needlelooms
32 AquaJet and through-air dryer
34 T-ONE digital working environment
36 Technical Center
4
Needle-punched automotive
textile
Technical nonwovens – when durability is a key requirement
Technical textiles were already used thousands of years ago. Wherever fabrics were used for other purposes than clothing
or decoration, the term technical textile can be applied.
Today, technical nonwovens are indispensable in many industrial sectors. This brochure focuses on fiber-based nonwovens,
i.e. we discuss solutions for carding, carding/crosslapping and subsequent web bonding processes.
Key requirements
One characteristic of technical nonwovens is a long service life. In contrast to disposable nonwoven products for hygiene,
wiping or medical purposes, industrial applications ask for high performance during the entire long lifetime.
Homogeneity of the web and the nonwoven becomes a crucial requirement to prevent early performance losses. Therefore
Trützschler Nonwovens pays special attention to the early stages of fiber preparation, carding, blending and web forming.
A perfect web is the prerequisite for the subsequent web bonding process.
This brochure also covers through-air bonded nonwovens, some of them being technical textiles while others deliver
functionality to single-use hygiene products.
Needle-punched
geotextile
Spunlaced filter media
with scrim
Spunlaced coating
substrate
Through-air bonded diaper
top sheet
5
Needle-punching
Needle-punching clearly dominates
the field of durable, technical nonwovens. The high adaptability of the
needling and finishing processes
as well as the broad material base
result in a large number of different
end products.
Needle-punching lines are able to
process natural (jute, hemp etc.,
cotton, wool), man-made (PP, PET…),
performance (PPS, aramide…) and
even recycled or mineral (glass,
basalt…) fibers.
Through-air bonding
In building and construction, thermobonded nonwovens are used for various
types of insulations and filter media.
However, the main application area is
absorbent hygiene products. Highperforming through-air bonded top
sheets and ADL (Acquisition and
Distribution Layer) are indispensable
layers in today’s diapers.
Technologies for manufacturing
technical nonwovens
Early examples of functional textiles
are manually-made felts from entangled
animal hair or plant fibers. They were
mainly used for clothing to keep people
warm and dry. Furthermore they
reinforced shoes to protect the feet
and insulated tented floors and walls.
Hydroentangling (spunlacing)
Spunlacing, i.e. entangling fibers by
pressurized water jets instead of
steel needles, is an alternate bonding
process suited for specific technical
end-uses. Hydroentangled nonwovens
make for excellent coating substrates,
automotive interior textiles or hot-gas
filter hoses.
6
Key applications
The largest application areas for fiber-based nonwovens are construction/ civil engineering, automotive/transportation
as well as air and liquid filtration. Smaller end uses are carpets, furniture and shoes.
Geotextiles
Geotextiles allow for long-term drainage or soil layer separation in dikes, landfills or tunnel constructions.
Needle-punched nonwovens from synthetic fibers deliver tensile strength, elongation, shear and puncture resistance
as well as resistance to chemical and biological degradation.
In temporary road construction, bank and coastal protection or gardening, needled materials from natural fibers are
playing a role. They are meant to biodegrade over time – no microplastics will enter the environment.
7
Filtration media
Nonwoven filter media are essential for pollution protection in both
air and liquid filtration. Ubiquitous products are needle-punched or
through-air bonded nonwovens for air purifiers, automotive cabin air
filters and HVAC (Heating, Ventilation and Air Conditioning) systems.
Hot-gas filtration in cement kilns and waste incineration plants is
made save by needle-punched or hydroentangled nonwovens.
A typical liquid process is belt filtration of cooling lubricants by
needle-punched nonwovens in mechanical treatment processes
such as grinding.
Automotive textiles
Visible decorative elements such as headliners, trims or mats can be
made from needle-punched or hydroentangled nonwovens. Denser
needle-punched nonwovens are used for acoustic insulation and as
structural foam alternative.
Various other applications for virgin and recycled materials
Some ideas: needle-punched materials serve as structural elements in
furniture, reinforcement layers in shoes or acoustic insulation. Due to
their smooth surface, hydroentangled nonwovens make for excellent
coating substrates.
Functional, non-visible materials in cars, furniture, bedding etc. often
rely on needle-punched nonwovens made from recycled fibers.
T-SUPREMA
NEEDLE-PUNCHING
GEOTEXTILE LINES
8
Wet-laying (by Voith) Carding and web forming
TWF-NC Fiber preparation
Crosslapper and web drafter
9
T-SUPREMA line for lighter weight geotextiles:
Web weight: 90 to 300 gsm
Product width: up to 6,500 mm
Fibers: mainly PP
Fiber length: up to 100 mm
Needle-punching / finishing / winding
Needlelooms with felt drafter (by Texnology) Stenter Calander Accumulator /
Batch winder
T-SUPREMA line for heavy weight geotextiles:
Web weight: 300 to 1,500 gsm
Product width: up to 7,000 mm
Fibers: PET, recycling fibers
Fiber length: up to 100-120 mm
Scanner
Automatic regulation of web weight
Needlelooms with felt drafter (by Texnology) Calander Accumulator /
Batch winder
Automatic regulation of web weight
Scanner
Needle-punching / finishing / winding
T-SUPREMA
NEEDLE-PUNCHING
FILTRATION LINES
10
Wet-laying (by Voith) Carding and web forming
TWF-NC
Fiber preparation
Crosslapper and web drafter
Typical web weights: below 100 and up to more
than 1,000 gsm
Fiber used: PET, PP, aramide, PPS, PTFE,
glass, ceramic fibers
11
Batch winder Unwinder Needlelooms (by Texnology)
Unwinding / needle-punching / finishing / winding
Needle-punching / finishing / winding
Needlelooms (by Texnology) with batt turner and scrim suplly Calander Accumulator /
Batch winder
Scanner
Automatic regulation of web weight
Calander Accumulator /
Batch winder
Scanner
Winding
T-SUPREMA
NEEDLE-PUNCHING
AUTOMOTIVE LINES
12
TWF-NC + Vibrafeed Fiber preparation
TWF-NC
Carding and web forming
Crosslapper Web drafter
Wet-laying (by Voith) Carding and web forming
TWF-NC Fiber preparation
TWF-CLH TWF-WD
13
Needle-punching / finishing / winding
Needlelooms (by Texnology) Calander Accumulator /
Batch winder
Scanner
Hydroentangling / drying / finishing / winding
Calander Accumulator /
Batch winder
Scanner
Web weights: below 100 and up to 1,500 gsm for visible elements up to 2,000 gsm
for non-visible components
Fiber used: PP, PA, PET for visible components
hemp, jute, flax, PP, PA, PET, glass fibers and recycled material
for non-visible components
Also possible: solutions with AquaJet hydroentangling after pre-needling (see page 18)
Automatic regulation of web weight
Needlelooms (by Texnology)
T-SUPREMA
NEEDLE-PUNCHING
LINES FOR SPECIAL
APPLICATIONS
14
Wet-laying (by Voith) Carding and web forming
TWF-NC Fiber preparation
TWF-CLH TWF-WD
Wet-laying (by Voith) Carding and web forming
NCR Fiber preparation
TWF-CLH
15
Needle-punching / winding
Accumulator /
Batch winder
Needlelooms (by Texnology)
Special applications
Often needle-punched nonwovens serve
specific requirements in sophisticated
applications. We love to find special solutions
for your product ideas.
T-SUPREMA
NEEDLE-PUNCHING
LINES FOR
RECYCLED FIBERS
16
Solutions for recycled fibers
Our approach
In a first step, Trützschler Nonwovens concentrates on re-using post-industrial
waste, so-called soft waste. T-SUPREMA lines for recycled materials are fed
with recycled fiber bales manufactured by our partner’s tearing line.
The first step: a tearing line
Post-industrial waste contains neither buttons, zippers or seams. It’s just
fabric that needs to be cut into small pieces, mixed and fed to the tearing
machine. Up to 6 opening sections with powerful filters pre-open the fabric
pieces, extract dust and smallest chunks and feed the bale press with highquality reclaimed fibers.
More than 60 million tons of man-made
and natural fibers are produced each
year. And each year several million tons
of used textiles are disposed to landfill.
Textile recycling is the next big thing to
come. Today, a handful of industrialscale recycling technologies are mature
enough to give used textiles a new life.
Guillotine Cutter Mixing Chamber Feeder Tearing Machine Bale Press
17
Fiber preparation Carding and web forming
Needle-punching, finishing and winding
TBL-BO TBL-BB CLX TBL-FO NCR
TWF-NC + Vibrafeed
TWF-CL TWF-WD
Belt oven
Needlelooms (by Texnology) Calander Scanner Accumulator /Batch winder
Web weight: up to 1.500 gsm
Product width: up to 6.000 mm product width
Applications: construction, home interior (insulation, protection)
T-SUPREMA line for reclaimed fibers
Fiber preparation
HYDROENTANGLING
(SPUNLACING)
LINES FOR
TECHNICAL END USES
18
Carding and web forming
TWF-NC TWF-CL TWF-WD
For coating substrates:
Web weight: 100 – 150 gsm
Fiber used: PET
Web weight: up to more than 1,000 gsm
Fiber used: PET, PP, aramide, PPS, PTFE, glass, ceramic fibers
Web weight: from below 100 up to 1,500 gsm
Fiber used: PP, PA, PET
For light/medium weight filtration media:
For visible automotive textiles:
Web weight: several hundred to more than 1,000 gsm
Fiber used: PET, PP, aramide, PPS, PTFE, glass, ceramic fibers
For heavy weight filter media (hot-gas filtration):
19
Pre-needling / hydroentangling / drying / finishing / winding
Pre-needling / hydroentangling / drying / finishing / winding
Accumulator / Batch winder
Pre-needling
TWB-AJ TWD-MPD Calander Scanner
TWB-AJ TWD-MPD Batch winder
Fiber preparation
THROUGH-AIR
BONDING
LINES FOR HYGIENE,
HIGH-LOFT AND FILTRATION
20
Carding and web forming
TWF-NC TWF-NC
Flexible through-air and chemical bonding line for hygiene textiles
Through-air bonding line for high-loft textiles
Through-air bonding line for HVAC filter applications Fiber preparation
Carding and web forming
Airlay
TWF-NC
Carding / web forming
TWF-NC Fiber preparation
TWF-CLH TWF-WD
21
Through-air bonding/winding
TWW-TD
Belt oven
Through-air bonding / finishing / winding
Belt oven TWW-TD
Stacker
Calander
Through-air or chemical bonding / winding
Can dryer TWD-OT / Hotflue TWW-TD
Foulards
The modular T-BLEND system allows
for high line throughputs. Various
components – bale and fine openers,
weighing and blending systems as well
as accessories for reliable fiber transport – open up the door to individual
installations that exactly meet requirements.
Fiber preparation – the T-BLEND system
Advantages:
• Throughput of up to 1,000 kg/h per bale opener
• All components are easy to start up
• Various executions depending on process and/or fiber requirements
• “Clean Concept” with various types of sealings, targeted air currents and
smart aspirations to keep fibers away from critical machine parts
• Easy access for fast cleaning and efficient waste fiber removal
• Modular built to speed up the startup process and to ensure both
extensibility and upgradability
Bale opener TBL-BO is adjustable to a broad
range of fibers
Weighing pan TBL-WP for high accuracy and high
performance
Bale opener TBL-BO with weighing pan
or weighing belt
Blending bin TBL-BB
Feed box TBL-FB for man-made fiber
lines and fine opener TBL-FO for
cotton lines
22
23
The TBL-FB feed box
This box is more than a material buffer
between blending bin and card feeder.
Equipped with feed rolls and a pinned
opening roller, it generates a uniform
flow of small tufts to the card feeder.
Fine opening by the feed box is
clamp-free to prevent stress on the
fibers. The speed of the feed rolls is
continuously adjusted via a pressure
monitoring system that monitors the
filling level in the downstream card
feeder (CONTIFEED).
The fine opener TBL-FO
The high demands of cotton, natural
and recycled fibers require a fine
opener to be included in the production line.
TBL-FO works clamp-free with several
opening rolls. It gently opens coarse
fiber tufts into finest tufts or even
single fibers to facilitate carding.
Blending bin TBL-BB: a fiber blender
and material buffer
Feed box TBL-FB for fine opening in man-made
fiber lines
The fine opener TBL-FO for natural fiber processing
Consistent high blending quality
In high performance lines the blending chamber is used as a fiber storage
to ensure a continuous flow of fibers
to the web forming machinery. If fibers
of different types, lengths and colours
are to be blended, the chamber allows
for a maximum homogeneity. It is easy
to operate, safe and reliable.
Multi-purpose TWF-NC card with
basic doffing section
Whether standard, coarse or extremely long fibers – the combination of
fiber-specific NC card configuration and appropriate card feeder ensures
homogeneous fiber feeding, carding and blending.
The NC card perfectly teams up with our various crosslapper types to produce
isotropic webs.
Carding with TWF-NC multi-purpose card
24
NCR random card: the specialist
for natural fibers
NC card with Vibrafeed for
processing special materials
NCT card for excellent blending
A row of similar sized cylinders allows for gentle carding. Nep generation – an issue
with natural or reclaimed fibers – is minimized.
The special doffing design rearranges the fibers during their transfer and forms a
highly random, voluminous web.
TWF-NCR: processing fibers of different lengths
NCT’s layout with two equally sized, large cylinders and double transfer ensures
excellent carding and blending results.
TWF-NCT: excellent blended webs
25
Proven in many lines: TWF-NC multi-purpose card
CONTIFEED: automatic process
control
The closed-loop CONTIFEED control
system implements a continuous
material flow from blending bin to feed
box and card feeder.
It ensures the delivery of a homogeneous fiber mat to the belt weigher –
a nearly impossible task for stop-andgo systems.
Roller Card TWF-NC
Fiber fineness 0.7–100 dtex
Fiber length 14–150 mm
Output < 450kg/hm
Working width ≤ 4,200 mm
NCT high-speed card: no compromise
on web quality
TWF-NCT advantages
• Increased carding power due to a
total of nine worker-stripper pairs
• Better blending due to double intermediate transfer
• Reduced fiber fly and air turbulences
due to optimized roller diameters and
undercasings
Highspeed Card TWF-NCT
Fiber fineness 1.0–3.0 dtex
Fiber length < 60 mm
Web weight 14–55 gsm
Line speed ≤ 300 m/min
Working width ≤ 4,000 mm
Random Card TWF-NCR
Fiber fineness 0.7–17 dtex
Fiber length 14–60 mm
Web weight 25–140 gsm
Output < 260kg/hm
Working width ≤ 3,800 mm
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Making the difference: Card clothings by Trützschler Card Clothing
Optimum card performance
Roller cards in nonwoven lines as
well as flat-top cards depend on
the quality of the clothing to ensure
top-class products. Wires differ with
regard to the tooth contour and the
profile cross section, the structure
or the surface treatment.
We supply tailored clothings for
each roll. These are based on the
roll type, the raw material, the
production speed and other processing parameters.
Global availability and service
For decades, TCC has been providing worldwide locally organised,
customer-oriented service – and this
service is continuously expanding. It
ranges from one-off visits for troubleshooting to maintenance contract
work and tailormade clothing
management.
High operational reliability in high-speed
processing of viscose or man-made fibers
State-of-the-art diagnostics minimize
standstill times
Latest development: the Z wire
for high-speed nonwoven lines
With higher speeds, the rollers’
rotational forces increase and single
fibers can eventually fly away. The
new Z-wire’s specialised contour
holds fibers in place. It thus is a
perfect clothing for the worker/
stripper rollers of high-speed roller
cards:
Quality assured: All production steps are
subjected to permanent online control
New Z-wire
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Partnering up with Texnology for T-SUPREMA lines
Trützschler Nonwovens and Texnology joined their respective strengths to offer high-performant but
easy to use needle-punching machinery. Our target: make operations as easy as never before.
A cooperation between
About Texnology s.r.l.
The Italian company is a leading manufacturer of next-generation needlelooms, felt drafter, profiling
and high speed crosslapper systems. The product portfolio is rounded off by accessories, tools and
spare parts.
Texnology is also able to supply complete nonwoven production lines – up to now some 180 plants
for needle-punching, thermobonding, hydroentangling and chemical bonding have been delivered
to customers all over the world.
Foundation dates back the 1950s when Vani Olivo started a nonwoven business. With a 40-year background in nonwovens production, Texnology successfully began constructing nonwoven machinery
in the 90’s.
Crosslapper CLH
To produce webs that are particularly
wide, thick or virtually isotropic, the
crosslapper precisely folds the web
and lays it down in several layers at
high speed.
Numerous variations in terms of
machine widths, web width and
heights allow custom-made solutions
for different line configurations.
In T-SUPREMA needle-punching lines
the type of crosslapper is chosen on
a case-to-case basis
Crosslapping and web drafting
Trützschler’s CLH crosslapper
• Safe web transport without floating
draft zones
• Reduced load during acceleration
and braking due to weight reduction
• Increased energy efficiency due to
latest drive technology
TWF-CLH crosslapper for target materials
The web drafter TWF-WD in an 4 trio
configuration
Trützschler CLH Crosslappers
Output over 140 m/min
Laying width < 8,000 mm
Number of layers 4–76 layers
28
Crosslapper with Stirovelo unit by
Texnology
Web profiling with CROSSMASTER
TWF-CLH features a control system
that works with specific drafts. Unwanted side effects of processing, for
instance increased web density at the
edges, are monitored and automatically
corrected.
29
Texnolgy’s crosslappers
The crosslapper determines line
productivity and finished nonwoven’s
quality.
The new crosslapper series guarantees
web homogeneity, productivity
increase by the elimination of bottlenecks and low energy consumption.
Machines are equipped with antistatic,
smooth PVC/PA or PU coated aprons
that are reinforced with scrims.
Enabling T-SUPREMA‘s high product
widths of up to 8,200 mm
The art of product correction: automatic web
weight regulation with Stirovelo
Closed-loop profiling
Stirovelo is a web profiling unit separating the crosslapper from the card.
Card and crosslapper keep constant
speeds while Stirovelo generates variations in the web weight to correct the
finished nonwoven’s CV. X-ray scanner
data is used to monitor web density
and make appropriate corrections.
Stirovelo enables constant automatic
regulation without intervention of an
operator. Web Drafter
Drafting zones 4–8
Working width < 9,000 mm
Giving a crosslapped web the final touch:
TWF-WD web drafter
4/6/8 web drafter: measurable
increase in speed
A crosslapper usually pairs up with a
web drafter to finally give the web the
desired characteristics. The drafter
reorients the web’s fibers and adjusts
both web weight and thickness. It also
increases the line speed especially
when processing lightweight webs.
Various double-board needlelooms for
needling from above or/and below
30
Needleloom technology by Texnology s.r.l.
T-SUPREMA lines are equipped with Texnology’s cutting edge needlelooms.
Low power consumption combined with the lowest vibration and noise on
the market.
Six single and double board needleloom types as well as executions with a
revolutionary elliptical needling movement serve any application. Different
needle densities, stroke amplitudes and stroke frequencies etc. ensure perfect
adaptability to customers’ requirements.
Keeping up-time and product quality high
• Smart designs, e.g. mechanical constraints, minimize stress on components
and vibrations
• Low wear and tear extends maintenance intervals
• Optional features such as suction units for the needling zone keep
uptime high
• Minimized vibrations prevent leakage of the automatic grease lubrication
system and thus product contamination
31
Ease of use
The modular built of Texnology’s
needlelooms allows for easy accessibility and effortless maintenance:
• Whatever the working width, inlet
and outlet press are movable on
linear guides.
• The suction system is located on the
side to give complete access.
High productivity thanks to working widths
up to 8,2 meters
Available as single, double or Quadro
board machine
Ingenious design details save time and worries
Fast and effortless needle board
change
• Easy to open and close couplings
between boards
• Rollers for effortless insertion
• Easy centering and clamping
• Tailor-made storage racks with easy
access for needle board organisation
and safety
A wide range of needlelooms
Working width up to 8,200 mm
Maximum speed up to 1,800 rpm
Stroke amplitude 30/40/60/70 mm
Needle pattern up to 7,000 dls/m
The MDD horizontal dryer series is proven
in spunlacing lines all over the world.
32
Hydroentangling (spunlacing) and drying
Hydroentangling with the AquaJet is a versatile and proved bonding technology
for many fiber materials and all types of thin or thick, carded, carded / crosslapped, wet-laid and even spunlaid webs. AquaJet sounlacing lines for technical
textiles such as geotextiles, hot-gas filter media and coating substrates are
already proven in installations worldwide.
For drying the moist, spunlaced nonwoven we rely on efficient drum dryers
based on the through-air drying principle.
AquaJet for spunlacing lines with speeds
of up to 200 m/min
The new Modular Performance Dryer (MPD):
high drying capacity in a small footprint
AquaJet: trendsetting design
Patented jet head design for a
turbulence-free water flow:
• For up to 400 bar water pressure
(needed for technical nonwovens
such as filter and coating materials)
• Optimized water outlet for focused
water jets
• Bent-proof, thin-walled spunlace
drum shell with some 50 % open
surface for efficient water suction
AquaJet is integrated in a comprehensive water treatment system comprising high-pressure water jet generation,
dewatering, air / water separation and
filtration.
33
Easy handling
AquaJet’s components are easy to
access, clean and maintain:
• Easy-to-change drum shells (sleeves)
• Quick to change jet strips and spunlace drum’s suction bars
• All filters are placed outside the jet
head for easy accessibility.
Space-optimized MPD: high drying uniformity
over the entire working width.
The intermediate chamber minimizes heat loss
and saves up to 10% energy.
Built-in energy efficiency
An intermediate chamber is the core
of all our vertical, multi-drum and
Omega dryers. It’s advantages:
• No heating of exhaust air
• Significant reduction of thermal
energy consumption
• Reduced air turbulences caused
by air extraction
• High drying uniformity over
the entire working width
• Opportunity to integrate heat
recovery from the beginning or
retrofit a HRS system at a later time
AquaJet in a carding/ spunlacing line
The new MPD vertical dryer
This new, modular design offers
highest evaporation capacities, a small
footprint and low energy consumption.
Building block is a 1-drum module, that
can be stacked to build a two-drum
vertical dryer.
MPD features various heating systems:
natural gas, hydrogen, biogas, electrical heating, steam or thermal oilbased heat exchangers.
T-ONE modules for systematic and digitalized
work routines
basic package
34
T-ONE - increasing production performance
T-ONE delivers direct benefit to line operators, quality engineers, product
developers and the management.
A digital working environment for the entire production
The various software modules not only digitalize work routines but also collect
and file all relevant production data (specifications, roll measurements, recipes
and changes, line performance KPIs, sensor data etc.). Moreover, T-ONE implements powerful AI-based algorithms for line simulations and optimizations.
An open client-server system
T-ONE’s architecture and its refined user management give 100 % control
over all data. The heart is a database installed on one of your (virtual) servers.
The clients are windows-based computers. As an open system, T-ONE not only
neatlessly fits into your existing IT environment but is also able to communicate with every open machine in the production line.
Setting up a T-ONE project
The software will be customized to your production line and your specific
requirements, to the IT solutions already installed in your production and even
to the ERP system if desired.
Interfacing & Historization
Quality Control & SPC
Management of Recipes
KPI & Continuous Improvement
Process Documentation
Monitoring & Energy Management
Process Optimization
35
Benefits of working with T-ONE • Save money – by systematically
reducing energy consumption
• Save resources – support routine
tasks (e.g. quality control) and save
up to 40% time by the digitalized
recipe management
• Focus on important things – continuously monitor line efficiency, take
action and keep track of improvement work
• Stay informed – visualize product
quality and detect rising issues in
advance
• Accelerate complex work – analyze
line settings, simulate line behavior
and get advise on better machine
settings
• Get access to all production related
data – the complete history of
product specifications, quality data,
recipes and line settings
Production Line
Settings/Parameters
Measurements
T-ONE
Database
Specifications
Measurements
Recipes
Line settings
Routines
Indicators
Visualisations
T-ONE IT systems installed
Line
operator
Management
Lab and RD
engineer
Product
developer
Data Exchange
Products
Analytics
36
In Egelsbach, Germany, your ideas become reality. Fast and reliable. Just 15
kilometres away from Frankfurt/Main
Airport more than 20 multi-functional
line configurations await you.
Fully equipped playground
NCTC – the largest nonwovens trial
center of its kind – is equipped with
laboratory and testing capabilities.
Moreover, it features a showroom
with hundreds of nonwoven materials.
Welcome to NCTC!
(Nonwovens Customer
and Technology
Center)
On the playground
More than 5,000 square metres are
dedicated to two independent
nonwoven lines for:
• Carded / spunlaced
• Wet-laid / spunlaced
• Through-air bonded products
• Crosslapped / needle-punched
nonwovens
Both lines feature the whole range of
Trützschler Nonwovens‘ equipment.
37
Opportunities galore!
Running to full capacity?
Bring your own raw material, process
and product ideas to NCTC. Together
we‘ll make the most out of it.
In doubt about performance
promised?
Pay NCTC a visit and put our machines
through their paces.
Pressed for optimized processes?
Discuss with experienced experts and
develop the optimum manufacturing
process.
No time to train new people?
Send them to NCTC for thorough qualification and focused hands-on training.
In search for future-fit products?
Take advantage of our profound knowledge and partnerships.
In need for test material?
If you think about entering new
markets Trützschler Nonwovens is
able to provide roll goods for testing.
38
We are always at your side
Your equipment has a high utilization and sometimes operates under tough
operating conditions therefore we recommend regular inspection, maintenance,
and repair to keep its performance high.
The Trützschler service offers specialized solutions to help maintain your
operations. The provision of original parts, repair and maintenance maximizes
up time and performance. Engineers in Trützschler’s worldwide service network
have specialist skills and expertise to save you time and resources.
Moreover, let us give you peace of mind. With Trützschler service contracts
maintenance and maintenance costs become predictable. We’ll take care of
your service schedule so your equipment is always operating at peak efficiency.
Contact us directly at spareparts-tnw@truetzschler.de
or contact your local Trützschler service organisation
After Sales Service
Choose our individual and specialized
services:
• Inspections and assessments
• Plant efficiency consulting
• Service agreements
• Smart remote services
• Upgrades and modernizations
• Original spare and wear parts
• Trainings on-the-job and inhouse
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Service contracts
Setting up a regular scheduled
service including remote support
not only guarantees an efficient and
reliable production. Service contracts
also result in transparent and predictable maintenance costs.
Inspections, audits and
repair services
To reduce future unplanned shutdowns, we recommend regular
mechanical and operational checks.
Our engineers work in accordance
to original supplier manuals and
help de-bottle-necking the line.
Our global service network is happy
to support your plant manager.
Original parts
We believe in original parts to keep
line performance high. Let‘s talk
about your individual needs. Our
high-quality parts packages assure
the machines‘ long-time value
retention.
It’s your choice
Modifications
Our nonwoven lines are designed
to run for over decades. But
technology advances open up
new opportunities. To keep your
system up-to date, we offer various
upgrades.
Trainings
Our NCTC Technical Center in
Egelsbach allows for training your
staff even before your new line has
been started up. Before handing
over the line – and also at any later
date – we offer extensive trainings
on-the-job.
Fiber preparation installations: Bale openers · Mixers · Cleaners /
Openers · Foreign part separators · Dust separators · Tuft blenders
Waste cleaners | Cards | Draw frames | Combing machines | Digital
Solutions: My Mill · My Production App · My Wires App
Bale openers / Mixers | Card feeders | Cards / Crosslappers
Wet laying lines | Hydroentangling, needling, thermo- and chemical
bonding lines | Finishing, drying, winding, slitting machinery
Filament lines: Carpet yarns (BCF) · Industrial yarns
Metallic wires: Cards · Cards long staple · Cards Nonwovens
Rotor spinning | Flat tops | Fillets | Carding segments
Service machines | My Wires App | Service 24 / 7
www.truetzschler.com
Filament lines: Carpet yarns (BCF) · Industrial yarns
Metallic wires: Cards · Cards long staple · Cards Nonwovens
Rotor spinning | Flat tops | Fillets | Carding segments
Service machines | My Wires App | Service 24 / 7
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