MACON
125°C
EVI DC Inverter Steam Heat Pump
R32 R245fa
PRINCIPLEOFTWOSTAGEEVIDCINVERTERSTEAMHEATPUMP
Thecascade technology adopts atwo-stagerefrigerantcirculationsystemwith intermediate couplingheat exchange mode,coupling thecondensation of thefirst stage and the evaporation of the second stage to achieve energy exchange between the first and the second stages.Meanwhile,it reduces the compressionratio of the first stage system and the second stage system, lowers the condensation pressure ofthe first stage system, and enhances the evaporation pressure of the second stage system. The first stage system uses the R32 refrigerant EVI variable frequency system, and the second stage system uses the R245fa fixed frequency system.
APPLICATIONOFTWOSTAGEEVIDCINVERTERSTEAMHEATPUMP
Since its inception, heat pumps have mainly been applied in the civilian sector. In fact, in China, the industrial sectoraccountsforapproximately 70% of the country'stotal energy consumption.Withtheincreasingenvironmental protectionrequirements ofthestate and the continuous riseintheprices oftraditionalenergy sources,the adoption of clean energy and energy conservation and consumption reduction have become important projects forevery enterprise.Compared with direct electricheating,heat pump technology is 3to 4 times more efficient.At current coal prices,itcansave 20% to 40% compared to burning coal.Therefore, using heat pumps to replace traditional energy sources is the most ideal equipment forenergy conservation and consumption reduction foreach enterprise. With the continuous improvement of heat pump technology, the 125°\mathsf{C} high temperature steam heat pump launched byMaconassignificantlyexpanded the applicationof heat pumptechnologyintheindustrial sector.It can be said that most traditional energy sources can be replaced by heat pumps.
Dyeing and ironing industry
Large-scalelaundries,dry-cleaningand sterilizationindryingrooms, steamheating
Chemical industry
Heatingand disinfectionof reactionkettles, activated carbon,pickling tanks,acid storage tanks
Food and beverage industry
Hightemperaturesteam disinfectionforfood, beverages,meat products,milk,yogurt
Packaging and printing industry
Heatingand disinfectionof reactionkettles, activated carbon,pickling tanks,acid storage tanks
Biopharmaceutical industry
Disinfectionofemulsifiers,high-temperaturestrengtheningexperiments,sterilizationof fermentation tanks,reactionkettles
Laundry industry
Cleaningfistnilfrelindust machines,greasyequipment,etc
Table of EconomicBenefits of Energy-SavingRetrofits
Based on the daily steam consumption of approximately 3 tons (steam heat pumps have an average energy efficiency of2.2 per year),the energy consumption and operating costs are calculated as follows: Steam is produced by recovering heat.When producing 3 tons of steam per day,the average COP of the heat pump is 2.2.
| equipment Project | 125°CHigh temperature Steam HeatPump | ElectricBoiler | PurchasedSteam | Remarks |
| Energy Source | Electricity | Electricity | Electricity | 3 tonsof steam,700kw/ton |
| Total Heat Value | 2100KW | 2100KW | / | |
| COP | 2.2KW/KWH | 1KW/KWH | 1 | |
| Energy Consumption(Electricity) | 955KW.H | 2100KW.H | 3tons | |
| Unit Price | ¥0.7/KW.H (≈$0.096/KW.H) | ¥0.7 /KW.H (≈$0.096/KW.H) | ¥350/ton(≈$48.37/ton) | |
| Daily Energy Consumption Cost | ¥688.5(≈$95.15) | ¥1470(≈$203.15) | ¥1050(≈$145.11) | |
| Annual Energy Consumption Cost (350 days) | ¥240975(≈$33302.75) | ¥514500(≈$71103.90) | ¥367500(≈$50788.50) | Calculatedbased on350 days |
| Annual Fuel Cost Savings | ¥273525(≈$37701.16) | ¥126525(≈$17485.76) |
Conclusion:Usinga 125°\mathsf{C} hightemperaturesteamheat pumptoproducesteamforenergy-savingretrofitscan save ¥273,000(\~$37701.16) per year compared to an electric boiler, and the investment can be recovered in only 1.2 years.
Advantagesof TwoStage EVl DCInverterSteamHeatPump
It can directly replace traditional coal -fired boilers, oil-fired boilers, and electric boilers, and is suitable for heating and domestic hot water supply in cold regions.The product is widely used in scenarios that require high - temperaturehotwater,suchasoilfields,factoriesandmines,hospitals,bathhouses,saunas,factories,households, commercial areas,drying processes,leatherprocessing,electroplating,dyeing,and slaughterhouses.
MACON EVI DC INVERTER STEAM HEAT PUMP
PRODUCT CHARACTERISTICS
Two-StageCompression
Thespan ofeach refrigerant workingtemperature zone is limited,and itisdifficult foragroupof refrigerantstodirectlyproducehigh temperaturehotwaterinultra-lowtemperatureenvironment.The two-stage EVI DCinverter steam heat pump usestwo groups of refrigerant tocooperate acrossthetemperaturezoneto createanew way of hightemperature heating.Thefirstgroup of refrigerantR32 realizesfrom ultra-lowtemperaturetomediumtemperature (20~35°C) ,thesecondgroupofrefrigerantR245farealizesfrom mediumtemperaturetohightemperature 60°C to 125°C) ,andthe twogroupsof refrigeranttemperaturezonecooperationcanprovide upto 125°C hightemperatureheating.
125℃
Strong Heating of Higher Water Temp
Theoutlet temperatureof 125°C canbemaintained when the ambient temp is as low as -35°C without electricheater.
StrongLow-tempHeating Performance Technology
Workingprinciple:Two-stage cascadecoupling system,thefirststage uses R32refrigerant and the second stage usesR245farefrigerant.It reducesthe compressionratioof theunit operation andimprovesthelowtemperature operationefficiencyoftheunit.
Rapid Heating Status
The workingefficiency andthe expansionvalve openingare adjusted automaticallyaccordingtothechangeoftheambient temperatureandwatersupplytemperature,sotheheatingisfast and efficient,and thusisabletoreachthesettingtemperatureina shortime.
Al Intelligent Defrost Technology
Alintelligent defrost technologyreducesthe defrosting timeby 20% to 40% comparedwiththetraditionaldefrosting mode,and the energy saving is outstanding.
Independent Drain Channel Design
The chassisisequippedwithstainlesssteel heatingbelt,whichis heated accordingto specific conditions.With the slope drain channel design,thedefrostingwaterand condensatewatercan be drained smoothly to avoid freezing on the chassis.
Centralized Controland GroupControl
Multiplesteamheat pump units can be installed asa group,and controlled bya centralized controller,to achieve simple andconvenient controleffect.
Safe OperationTechnology in All Working Conditions
Wideoperatingambienttemperaturerange: -35°C-43°C Intelligent control:automaticload regulation designtechnology. Reliableoperation:meet the demandsof summercoolingand winterheating in different climates.
AutomaticAntifreeze ProtectionTechnology
The steam heat pump unit has athree-level anti-freeze protection and controlfunction,which automaticallyrunsthe anti-freezingprotection program accordingto the changes of ambient temperature,theinletand outlet watertemperature, etc.,making theequipment saferto use.
Remote Monitoring
With remote monitoring control,checkthe heat pump statusremotelyatanytime.
PRODUCTPARAMETER
PRODUCTPARAMETER
High Temperature Heat Pump Applications in Industrial Filed
Energy-Saving Retrofit and Economic Benefit Analysis of High TemperatureHeatPumpinEdibleOil Production
The existing edible oil processing plantsrequirea large amount of thermal energy,typically relying onpower plant steam orgas boilers,which result in high energy consumption and environmentalpollution.Aftertheretrofit,wasteoil vaporandhothumid air from the steamingand frying process are recovered to generate steam,replacingpowerplantsteamandreducingproductioncosts.
Energy-Saving Retrofit and Economic Benefit Analysis of High Temperature Heat Pump in Vegetable and Fruit Drying
The existing fruit drying plants require a large amount of thermal energy,typicallyrelyingonpowerplantsteamorgasboilers, leading to high energy consumption and environmental pollution. Aftertheretrofit,theheatfrom humid hotairisrecoveredto generatesteam,replacingpowerplant steam and reducing productioncosts.
Energy-Saving Retrofit and Economic Benefit Analysis of High Temperature HeatPumpinPaperIndustry
In the papermakingprocess,a significant amountofthermal energyisconsumed,primarilyinfiberseparation,cooking,and drying stages.Currently,most factories rely on gasboilersto producesteamorpurchasesteamdirectlyfrompowerplants. However,with risingenergy prices,production costs continueto increase.To addressthis,we utilizehigh-temperature steam heat pumpstorecoverwaste heatfromdischarged wastewaterand exhaustgases as a heat sourceforsteamproduction.This approach significantlyreducesproductioncosts.
High Temperature Heat Pump Applications in Industrial Filed
Energy-Saving Retrofit and Economic Benefit Analysis of High Temperature Heat Pump in Beer Production Industry
In the beer production process, a large amount of thermal energy is required forboth brewing and bottle washing,while a significant amount of heat is alsodischarged.Therequired heat istypically suppliedbysteamgeneratedfromboilersorpurchaseddirectly from power plants,both of which are costly.Additionally,the discharged heatiswasted,andextra electricityisconsumedby coolingwaterpumps.To addressthisissue,high-temperature heat pumptechnologyisemployedtorecoverandreusethedischarged heatas a heat sourceforbrewingand bottle washing.This approach significantly reduces energy consumption and production costs. Thespecificretrofit plan isshown inthe diagrambelow.
Energy-SavingRetrofit and EconomicBenefit Analysisof High Temperature Heat Pump in Slaughtering Industry
Ingeneral,slaughterhousesprimarilyuseenergyformaintaining constanttemperaturesinprocesses suchasscaldingtanks,wax tanks,and blood boiling,as wellasforheatingwaterused inthe disinfection and cleaningof theslaughterhousepremises aftereach shift.
Energy-Saving Retrofit and Economic Benefit Analysis of High Temperature Heat Pump in Bottled Beverages (Juices, Dairy Drinks, Bottled Water, etc.)
After the bottling of beverages, pasteurization and air-drying are required.Hot water at 90°{\mathsf{C}} is sprayed to heat the bottles to 85°C for sterilization,then cooled to 35{\-}40°C. The high-temperature hot waterisheatedbysteam,and thecoolingwateriscooledthrough a coolingtowerandrecycled,wastingthermalenergy.Additionally,air dryingrelies on steam-heated airto blowoff excess moisturefromthebottles,requiringalargeamountof steam. With thecontinuous riseinsteamprices,productioncosts are increasing.Toreduceproduction costs,thisprojectfocuses on energy-savingretrofittingintheproductionprocess,asoutlined below:
MACON BESTCHOICEFORENERGYSAVING




