SMART TRONIC® Double Needle Bar Machines

施迈特簇尼克® 双针床经编机

Warp knitting

经编机

RDPJ 6/2 (EL)

RDPJ 4/2 (EL)

DJ 6/2 (EL)

DJ 4/2 (EL)

Karl Mayer WARP KNITTING

Double Needle Bar Machines:

Elasticity and Smoothness

connected by Advanced

technology

双针床经编机：采用先进的技术生产具备

优质弹力和光滑的衣物

WARP KNITTING Karl Mayer

This SMART TRONIC® Double Needle Bar

Raschel machine was developed to provide

versatile knitting structures. The built-in

Piezo-Jacquard technology is capable of

joining thick, sectional fabric structures

smoothly and seamlessly. Variations of

Jacquard structures have been enhanced

to allow free pattern designs and to ensure

production of homogeneous and beautiful

products comprising a mixture of thick

fabric and thin fabric. Application of this

technology can produce cylindrical goods

up to almost complete products with less

necessity for a sewing process. Considerably improved pattern effects enable the

manufacture of a variety of products ranging

from innerwear, such as seamless foundation wear and pantyhose up to outerwear.

Outerwear, seamless foundation wear

(Pantyhose)

Newly designed structures can offer twocolour pattern effects, thus creating a

combination with an epochal and novel

production technique that results in unique

and individualistic seamless products.

Moreover, taking an advantage of seamless

features, the machine allows the designers

to fully exhibit their creativeness, for

instance by incorporating cylindrical

streamline design or lacy design so as to

produce fascinating clothes.

Bodysuits, innerwear

Thanks to the use of functional materials to

ensure a feeling of softness against the skin,

Jacquard mesh to add breathability and

perfect seamless finishing, the clothes are

as comfortable to wear as they are beautiful

to see. The use of elastic yarns makes the

garments fit the body perfectly. Moreover,

the Piezo-Jacquard system enables a

variety of mesh structures and pattern

effects to be achieved, which offer both

comfort and an exciting appearance.

这款施迈特簇尼克® 双针床经编机可生产

多种针织结构。匹艾州贾卡技术使织物不同结构

之间的连接光滑、无缝。多种贾卡提花结构使花

型设计更加自由，并保证了较高的生产效率，生

产出厚实和轻薄效应相结合的高品质织物。应用

这种技术，我们可以生产圆筒型织物，整件衣物

几乎不需要缝合。进一步增强的提花能力促进了

产品种类的延伸，包括无缝内衣、连裤袜，以及

外衣等。

外衣，无缝内衣（连裤袜）

  新设计的结构可以实现双色的花型效果，全

新的生产技术可以实现独特的无缝产品。利用无

缝的特点，设计者可以充分展示他们的创造力，

例如，采用线条或者花纹元素生产出独具魅力的

衣物。

紧身衣，内衣

  功能性材料赋予产品柔软的手感，贾卡网孔

结构提供良好的透气性能，无缝成型消除了皮肤

的不适感，使衣物穿着更加惬意。弹力纱线的使

用让衣物完美地贴合身体曲线。此外，通过匹艾

州贾卡技术实现的各种网眼结构和花型效果使产

品穿着舒适、外观美丽大方。

Your Benefit – Our Solution

您的优势 — 我们的解决方案

Smart Tronic® Double Needle Bar Machines

with Piezo-Jacquard Technology

采用匹艾州贾卡技术的施迈特簇尼克®双针床经编机

RDPJ 7/1 (EL)

Machine details and overview

该机的详细信息和概述

RDPJ 6/2 (EL); RDPJ 4/2 (EL); DJ 6/2 (EL); DJ 4/2 (EL)

机器详情和预览

RDPJ 6/2

KaRL MayER WARP KNITTING

RDPJ 6/2 (EL); RDPJ 4/2 (EL)

the high-technology sMaRt

tRoNic® machine for all sorts of

seamless products

• Easy manifold patterning

• High productivity for seamless

goods

生产各种无缝产品的高科技

施迈特簇尼克®经编机

• 操控简单，强大的起花能力

• 高效率地生产无缝产品

DJ 6/2 (EL); DJ 4/2 (EL)

the compact high-technology

sMaRt tRoNic® machine for all

sorts of seamless products

• High fl exibility

• Easy handling and short set-up time

• Variety of fi ne gauges

生产各种无缝产品的紧凑型高科技施迈特

簇尼克®经编机

• 高度灵活

• 简单的操作和简短的设置时间

• 多种高机号选择

WARP KNITTING KaRL MayER

Create unique and individualistic seamless products with

homogeneous and beautiful

designs.

生产精美、独特、个性化的

无缝产品。

End uses 终端应用 RDPJ 6/2 (4/2) DJ 6/2 (4/2)

spacer 衬垫

plush 毛绒

toy plush 玩具绒

shoe fabrics 鞋材

outerwear 外套 × ×

simplex 辛普勒克斯

seamless 无缝衣物 × ×

medical 医用纺织品 × ×

semi-technical applications

半产业应用 × ×

mattresses 床垫

Working width / Gauge

3505 mm = 138\"

E16, E18, E24, E28

Knock-over comb bar distance

0.65–1.0 mm, continuously

adjustable, incl. patented stitch

comb swivelling device

Knitting elements

Two individual latch needle bars,

two knock-over comb bars, two

stitch comb bars

Warp beam support

RDPJ 6/2 (EL):

6 × 812 mm = 32\"

(free-standing)

RDPJ 4/2 (EL):

4 × 812 mm =32\"

(free-standing)

KAMCOS®

(KARL MAYER COMMAND

SYSTEM)

Operator interface to configure,

control and adjust the electronic

functionality of the machine

Fabric take-up

Three-roller system, driven by

electronic drive

Batching device

No. 14F-J1

No. 20 (Fabric plaiting device)

No. 24-J1

Pattern drive

RDPJ 6/2 (EL):

N-drive with eight pattern discs

or pattern drums

EL-drive with eight electronic

guide bar drives

RDPJ 4/2 (EL):

N-drive with six pattern discs or

pattern drums

EL-drive with six electronic

guide bar drives

Electrical equipment

Speed-regulated main drive,

power-failure safe with separate

fine-positioning function, total

connected load:

RDPJ 6/2 (EL) = 34 kVA

(55 kVA)

RDPJ 4/2 (EL) = 28 kVA

(44 kVA)

工作门幅/机号

3505 mm = 138英寸

E 16, E 18, E 24, E 28

脱圈板床间距

0.65–1.0 mm，无极调节，包括获得

专利的沉降片释放装置

成圈机件

2个嵌入式舌针针床，2个脱圈板

床，2个沉降片床

经轴架

RDPJ 6/2 (EL):

6 × 812 mm = 32英寸（独立式）

RDPJ 4/2 (EL):

4 × 812 mm = 32英寸（独立式）

卡迈酷斯®（卡尔迈耶控制系统）

操作界面，用于设置、控制和调节机

器的电控部分功能

织物牵拉机构

3罗拉系统，由电机传动

卷取机构

14F-J1号卷取机构

20号卷取机构（摆式落布装置）

24-J1号卷取机构

提花机构

RDPJ 6/2 (EL):

采用8个花盘或者花纹滚筒的N型

提花机构

采用8个横移电机的EL提花机构

RDPJ 4/2 (EL):

采用6个花盘或者花纹滚筒的N型

提花机构

采用6个横移电机的EL提花机构

电子设备

调速主电机，断电保护，具有独立的

精确定位功能，机器总连接负载

RDPJ 6/2 (EL) = 34千伏安

(55千伏安)

RDPJ 4/2 (EL) = 28千伏安

(44千伏安)

Karl Mayer WARP KNITTING

7150 mm 5950 mm

Total width 宽度

7150 mm

Total depth 纵深

5950 mm

Total height 高度

3600 mm

3600 mm

RDPJ 6/2 (EL); RDPJ 4/2 (EL)

Technical data

技术参数

Bars

Four (two) ground guide bars, two PiezoJacquard guide bars (split execution); JB3, JB4,

JB5 and JB6 stitch-forming on both needle bars

(four shogging lines).

梳栉

4 (2) 把地梳，2把匹艾州贾卡梳（分离式); JB 3, JB 4,

JB 5和JB6在两把针床上均成圈（4条横移线）

GB8 GB7 JB6 JB5 JB4 JB3 GB2 GB1

Back 后 Front 前

GB7 JB6 JB5 JB4 JB3 GB2

Back 后 Front 前

WARP KNITTING Karl Mayer

3150mm 2900mm

Working width / Gauge

1117 mm = 44\"

E24, E28, E32

Knock-over comb bar distance

0.65 mm, fixed distance, not

adjustable

Knitting elements

Two individual latch needle bars,

two knock-over comb bars and

two stitch comb bars

Warp beam support

DJ 6/2 (EL):

6 x 812 mm = 32\"

(free-standing)

DJ 4/2 (EL):

4 x 812 mm =32\"

(free-standing)

KAMCOS®

(KARL MAYER COMMAND

SYSTEM)

Operator interface to configure,

control and adjust the electronic

functionality of the machine

Fabric take-up

Three-roller system, driven by

electronic drive

Batching device

No. 16

Fabric plaiting device

Pattern drive

DJ 6/2 (EL):

E-drive with eight pattern discs

or pattern drums

EL-drive with eight electronic

guide bar drives

DJ 4/2 (EL):

E-drive with six pattern discs or

pattern drums

EL-drive with six electronic

guide bar drives

Electrical equipment

Speed-regulated main drive,

power-failure safe with separate

fine-positioning function, total

connected load:

DJ 6/2 (EL) = 15 kVA

(16 kVA)

DJ 4/2 (EL) = 12 kVA

(14 kVA)

工作门幅/机号

1117 mm = 44英寸

E 24, E 28, E 32

脱圈板床间距

0.65 mm，固定距离，不能调节

成圈机件

2个嵌入式舌针针床，2个脱圈板

床，2个沉降片床

经轴架

DJ 6/2 (EL):

6 x 812 mm = 32英寸（独立式）

DJ 4/2 (EL):

4 x 812 mm =32英寸（独立式）

卡迈酷斯®（卡尔迈耶控制系统）

操作界面，用于设置、控制和调节机

器的电控部分功能

织物牵拉机构

3罗拉系统，由电机传动

卷取机构

16号卷取机构

摆式落布装置

提花机构

DJ 6/2 (EL):

采用8个花盘或者花纹滚筒的E型

提花机构

采用8个横移电机的EL提花机构

DJ 4/2 (EL):

采用6个花盘或者花纹滚筒的E型

提花机构

采用6个横移电机的EL提花机构

电子设备

调速主电机，断电保护，具有独立的

精确定位功能，机器总连接负载

DJ 6/2 (EL) = 15千伏安

(16千伏安)

DJ 4/2 (EL) = 12千伏安

(14千伏安)

Total width 宽度

3150 mm

Total depth 纵深

2900 mm

Total height 高度

2710 mm

2710 mm

DJ 6/2 (EL); DJ 4/2 (EL)

Technical data

技术参数

Bars

Four (two) ground guide bars, two PiezoJacquard guide bars (split execution); JB3, JB4,

JB5 and JB6 stitch-forming on both needle bars

(four shogging lines).

梳栉

4 (2) 把地梳，2把匹艾州贾卡梳（分离式); JB 3, JB 4,

JB 5和JB6在两把针床上均成圈 (4条横移线)

GB8 GB7 JB6 JB5 JB4 JB3 GB2 GB1

Back Front

GB7 JB6 JB5 JB4 JB3 GB2

Back Front

KARL MAYER Worldwide

Europe Germany Obertshausen, Chemnitz, Naila Italy Mezzolombardo Switzerland Uzwil UK Shepshed

Asia China Changzhou City, Hong Kong India Mumbai, Ahmedabad Japan Fukui-City

North America USA Greensboro

We-A-1014/1/05/09/3/01/16

The information provided in this document contains general descriptions or specifications which may change as a result of further

development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms

of contract. Availability and technical specifications are subject to change without notice. All rights reserved.

© KARL MAYER Textilmaschinenfabrik GmbH

Brühlstraße 25 . 63179 Obertshausen . Germany

www.karlmayer.com