qD Chongqing Chuanyi Automation Co., Ltd.

Level Instrument

MPS7000 FMCW Radar Level Transmitter
MPS5000 FMCW Radar Level Transmitter . 28
MPS3000 Pulse Radar Level Transmitter. 52
MPS3101 Pulse Radar Water Level Transmitter. .83
MPS370x High Temperature Radar Probe. 86
MGS Series Guided Microwave Radar Level Transmitter. 88
MCS Series RF Admittance Level Transmitter. 101
HS-AW Ultrasonic Level Transmitter... 108
MB Magnetic Flip Level Gauge. 113
MBQ Magnetic Float Gauge . .138
MFT Displacer Level Gauge. 145
MGP Glass Plate Level Gauge. 151
MS Magnetostrictive Level Transmitter. 155
MTP Input Hydrostatic Level Transmitter. 160
MBK Magnetic Float and Displacer Level Controller . .164
RAS RF Admittance Level Switch. .179
VS Tuning Fork Level Switch.. 187
RS Rotary Paddle Level Switch (Solid). 196
GMS1000 Microwave Barrier... 204

MPS7000 FMCW Radar Level Transmitter

1. Introduction to Product

1.1. Measuring principle

MPS7000 FMCW Radar Level Transmitter is a D-band ( 1 2 0 { G H z } ) FM-CW radar level transmitter, which is suitable for continuous level measurement of various liquid and solid medium, with a maximum measuring span of 1 2 0 { m } .

MPS7000 FMCW Radar Level Transmitter is designed with FM-CW technique. Its antenna emits a 120 GHZ-140 GHz high frequency microwave signal of linear frequency modulation. After the signal reaches the surface of the measured medium, part will be absorbed, while the other part will be reflected. The radar mixes the collected reflected signal with the transmitted signal to get a difference frequency signal. Then the frequency difference is obtained by FFT or DFT transformation and a series of operations. The difference is proportional to the distance from the radar antenna and the surface of the measured medium. The larger the frequency difference is, the farther the material distance is. The distance from the measured medium to the meter flange can be calculated from equation (1).

Wherein, D is the distance from the measuring reference surface to the measured medium, C is the propagation speed of light (electromagnetic wave) in vacuum, \Delta f is the frequency difference between the received signal and the transmitted signal, and R is the change rate of the frequency of the transmitted signal with time.

Then, the level height can be calculated from equation (2) according to the empty material level set by the user.

Wherein, E is the distance from the measuring reference surface to the empty material level set by the user, D is the distance from the measuring reference surface to the measured medium, and L is the level height.

1.2. Product advantages

\blacktriangle Well-focused beam: With extremely narrow beam, the beam angle can be as small as 1 ^ { \circ } ..
\blacktriangle Intensified energy: It has extremely strong penetrating power and extra-large measuring distance;
\bullet Small blind zone: There are almost no blind zones at the near-end of the meter, so it can be measured for precise measurement of small containers;
\blacktriangle Chinese menu: Chinese menu is displayed by default. It is clear, and facilitates user operation.
\blacktriangle Convenient commissioning: The meter can be commissioned by means of keys, Bluetooth connection, upper computer software, HART data setter, etc.

1.3. Typical application

\bullet Liquid level measurement in agitator tank, small storage tank, reactor, etc.

\blacktriangle Level measurement in limited installation space;
\blacktriangle Level measurement in highly installed standpipe
\blacktriangle Level measurement in extra-large solid tank, material pile, etc.;
\blacktriangle Level measurement in working conditions of concentrated dust and steam.

2. Technical characteristics

2.1. MPS7100 technical parameters

2.2. Technical parameters of MPS7101

2.2.1. Plastic single-chamber housing

2.2.2. Casting Al single-chamber housing

2.3. MPS7200 technical parameters

2.4. MPS7300 technical parameters

Note: The actual measuring range and accuracy of the meter are affected by antenna size, medium reflectivity, installation position and possible interference reflection. ± 2 {mm } is the highest precision of this series of meters under the standard conditions in the laboratory.

3. Structural size

3.1. Size of meter housing

3.1.1. Metallic double-chamber housing

3.1.2. Plastic single-chamber housing

3.1.3. Casting Al single-chamber housing

3.2. MPS7100 boundary dimension

θ 5 0 {mm } plastic rod antenna

\boldsymbol { { \Omega } } ^ { { \Omega } } \boldsymbol { { \Omega } } ^ { { \Omega } } plastic horn antenna

θ 8 0 {mm } plastic rod antenna

3.3. Boundary dimension of MPS7101

{ \boldsymbol } { θ } 5 0 { {mm } } compact plastic antenna

θ 8 0 {mm } compact plastic antenna

080 mm compact plastic horn antenna

{ α } 5 0 {mm } compacted integrated antenna

3.4. MPS7200 boundary dimension

{ δ } 5 0 { {mm } } integrated antenna { \boldsymbol { \ O } } 8 0 { {mm } } integrated antenna

Universal purge type antenna

3.5. MPS7300 boundary dimension

{ δ } 5 0 { {mm } } process seal antenna

θ 8 0 {mm } process seal antenna

3.6. Boundary dimension of tank-side indicator (optional) 3.6.1. Installation in O80 hoop (installation by default)

3.6.2. Installation in DIN35 guide rail

3.6.3. Base plate for tank-side indicator installation

4. Installation guide

4.1. Unpacking and inspection

\blacktriangle The meter is packed in a carton box or wooden box. Rudely loading or unloading is forbidden. It must be very careful with carrying and handling. The storage site should be in compliance with the conditions as follows:

\succ Rain-proof and moisture-proof; \blacktriangleright No mechanical vibration or shock; \succ Temperature range: - 1 0 ^ { \circ } { C } { ~ } 5 5 ^ { \circ } { C } .0 \succ Relative moisture: no more than 8 5 % .. \succ No corrosive gas in the environment. \bullet Check all the items listed in the packing list, which includes meter model and quantity, accessories, operating manual etc. In case of any mistake, lack of goods or damage, please contact the company or its local agent. Packing boxes are not being taken back.

4.2. Selection of installing position

Recommended mounting position as shown below.

Precautions:

\spadesuit Keep the meter far from the feed inlet, and avoid material flow.
\bullet Keep the meter at least 2 0 0 {mm } away from the tank wall.
\bullet For installation in conical, arched tanks, do not install the meter in the dead center.
\bullet For installation in solid tanks, try to make sure that the meter antenna is pointing at the discharge port.
\bullet For installation in agitator tanks, install the meter at 1/2 of the distance between the outer edge of the stirring blade and the tank wall as far as possible.
\spadesuit It should be installed in a place which is convenient for installation and wiring, so as to promote future disassembly and assembly.
\spadesuit If the meter is to be installed in an explosion-proof area, national provisions on explosion-proof hazardous areas should be followed.
\bullet The meter should be kept from direct sunlight. Long-term exposure to the sunshine may cause the meter to be overheated or the plastic part aged.
\bullet There should be no blocks in the antenna microwave transmitting beam angle, so the facilities such as ladder, limit switch, heating equipment, bracket, etc. in the tank should be kept away from as much as possible during the installation.
\bullet The maximum level of the measured material should be lower than the measuring blind zone of the meter (usually the end of the antenna, and the blind zone of low dielectric constant or solid material should be properly increased), and the distance between the end of the antenna and the surface of the medium should be at least 5 0 {mm } , so as to prevent the antenna from being polluted by the material.

4.3. Installation requirement of liquid measurement

\bullet The meter should be installed vertically.
\blacktriangle It is advised to be installed from the opening at 1/2 of the tank radius.
\blacktriangle The smoother the standpipe end, the larger the diameter and the smaller the height, the better the use effect.

4.4. Installation requirement of solid measurement

In measurement of solid and powder, the build-up of material may form a tapered surface. Therefore, the angle of the meter should be adjusted properly to achieve the best measurement effect.

Note: If MPs7200 is equipped with a purge structure, the air source pressure is recommended to be 0 . 6 \ { M P a } { ~ } 0 . 8 MPa (the pressure in the tank and the dryness of air source will affect the purging effect). By default, the air source interface has G1/8" female threads and a PC8-01 quick connector.

4.5. Installation in tank side display unit (optional)

4.5.1. Installation in standpipe

4.5.2. Installation in guide rail

4.6. Confirmation of installation

\blacktriangle Confirm that the meter is grounded correctly;
\bullet Confirm that the meter enclosure has been screwed tightly;
\bullet Confirm that the meter measures normally and the output is consistent with the setup in the central control room;
\blacktriangle Ensure that the outlet of the meter entrance cable is tightened and the unused outlet is sealed by plugging;
\spadesuit Make sure that the instrument conduit arranged on site will not cause water accumulation to the meter;
\bullet Make sure that the cable connector of the meter complies with relevant protection standards and regulations;
\spadesuit Make sure that process connection components, such as flange gaskets and bolts, are suitable for the field working conditions;
\blacktriangle Make sure that the process parameters of the field working conditions do not exceed the maximum process parameters allowed by the meter.

Warning:

\succ Improper process connection components may lead to the risk of injury or poisoning!
\succ If the meter is not installed correctly, high temperature, toxic, corrosive process media may be released at the connection between the meter and the tank!
\succ If the process parameters of the field working conditions exceed the maximum process parameters allowed by the meter, the meter may be damaged and there is a risk of explosion!
\succ Untightened or improperly connected cable connectors may have the risk of explosion in a hazardous zone!
Do not loose, remove or disassemble the process connection components before the pressure in the tank is released!

5. Table of MPS7100 model

Special notes:

Typical model 1: MPS7100L0SB21D3XDMFB-BGCAAX

1 Typical model 2: MPS7100L0SB21D3XDMGM

Special model: if special selection is required for a certain digit in the model code, fill \*Z' in the space of special model in the model code, and ^ { 6 6 } / Z ^ { 3 } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets "()". Before each description, " { Z n } " \mathbf { \tilde { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";. When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ". Example 1 of special model: MPS7100L0SB21X3XDMFB-BGCAAZ/Z (Z1: equipped with L150/304 standpipe flange)
Example 2 of special model: MPS7100L0SB21X3XDMFB-BGCAAA/Z (Z1: with L150/304 flange welded pipe)
Tank-side cable: If tank-side indicator is optional, the standard configuration contains a communication cable of 2 5 { m } Any excess is priced in meters.

6. Table of MPS7101 model

Special notes:

Typical model 1: MPS7101L0SB21X3XDMFB-BGCAAX Typical model 2: MPS7101L0BB21X3XDMGM

Special model: if special selection is required for a certain digit in the model code, fill Z' in the space of special model in the model code, and ^ { 6 6 } / Z ^ { 3 } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets " ( ) " - Before each description, " \boldsymbol { Z } \boldsymbol { { n } } :" \mathbf { \bar { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";". When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ". Example 1 of special model: MPS7101L0PB21X3XDMGM/Z (Z1: equipped with { \bf M } 2 0 { \bf x } 1 . 5 adapter 1/2" NPT cable connector)
Example 2 of special model: MPS7101L0PB21X2XDMGD/Z (Z1: equipped with 304 welding seat)

7. Table of MPS7200 model

Special notes:

Typical model 1: MPS7200S0SB21X3CDMFB-WBGCFAX Typical model 2: MPS7200L0SB21D3XDMGM

Special model: if special selection is required for a certain digit in the model code, fill \*Z' in the space of special model in the model code, and ^ { * } / Z ^ { * } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets "O)". Before each description, " { Z n } " \mathbf { \tilde { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";". When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ".
Example of special model: MPS7200S0SB21X3CNMFB-WBZCFAX/Z (Z1: DN300; Z2: equipped with insulated standpipe)
Tank-side cable: If tank-side indicator is optional, the standard configuration contains a communication cable of 2 5 { m } Any excess is priced in meters.

8. Table of MPS7300 model

Special notes:

Typical model: MPS7300L0SB21X3ADMFB-BGCAAX

I Special model: if special selection is required for a certain digit in the model code, fill Z' in the space of special model in the model code, and ^ { { 4 } } / Z ^ { { 7 } } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets "()". Before each description, " { Z n } :" \mathbf { \tilde { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";". When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ".
Example of special model: MPS7300L0SB22X3ADGFB-BGCAAX/Z (Z1: equipped with sun shade) Tank-side cable: If tank-side indicator is optional, the standard configuration contains a communication cable of 2 5 { m } Any excess is priced in meters.

MPS5000 FMCW Radar Level Transmitter

1. Introduction to Product

1.1. Measuring principle

MPS5o0o FMCW Radar Level Transmitter is a W-band (80 GHz) FMCW radar level instrument, which is suitable for continuous level measurement of various liquid and solid medium, with a maximum measuring span of 1 2 0 { m }

MPs5o0o FMCW Radar Level Transmitter is an advanced measurement system based on FMCW technology. The FMCW Radar Level Transmitter can emit continuous microwave signals through an antenna sensor, and the frequency of the emitted signals is linearly modulated by sawtooth waves. When continuously emitted microwave signals encounter the surface of the measured medium, some of the energy of the microwave signals is continuously reflected back and received by the lens antenna system due to abrupt changes in dielectric constant.

There is always a difference between the frequency of the received signal and the transmitted signal, and the difference is proportional to the distance from the radar antenna and the surface of the measured medium. The larger the frequency difference is, the farther the material distance is. The distance from the measured medium to the meter flange can be calculated from equation (1).

Wherein, { ~ D ~ } is the distance from the measuring reference surface to the measured medium, C is the propagation speed of light (electromagnetic wave) in vacuum, \Delta f is the frequency difference between the received signal and the transmitted signal, and { ~ \tt ~ R ~ } is the change rate of the frequency of the transmitted signal with time.

Then, the level height can be calculated from equation (2) according to the empty material level set by the user.

Wherein, E is the distance from the measuring reference surface to the empty material level set by the user, D is the distance from the measuring reference surface to the measured medium, and L is the level height.

1.2. Product advantages

\blacktriangle Display interface is simple and easy to understand, and the quick setting menu is convenient for users to operate;
\blacktriangle Local parameters can be set according to the button or the Hart special data setter.
\blacktriangle Chinese menu is displayed to facilitate user operation;
\bullet 8 0 GHz high frequency signal and 3 ^ { \circ } beam angle make field installation easier;
\blacktriangle There are almost no blind zones at the near-end of the meter, so it can be measured for precise measurement of small containers.

1.3. Typical application

\blacktriangle Liquid level measurement in agitator tank, small storage tank, reactor, etc. \spadesuit Level measurement in limited installation space;
\blacktriangle Level measurement in highly installed standpipe
\bullet Level measurement in extra-large solid tank, material pile, etc.

2. Technical characteristics

2.1. MPS5100 technical parameters

2.2. Technical parameters of MPS5101

2.3. MPS5200 technical parameters

2.4. MPS5300 technical parameters

Note: The actual measuring range and accuracy of the meter are affected by antenna size, medium reflectivity, installation position and possible interference reflection. ± 2 {mm } is the highest precision of this series of meters under the standard conditions in the laboratory.

3. Structural size

3.1. Size of meter housing

3.2. MPS5100 Boundary dimension

\boldsymbol { \omega } 8 0 {mm } plastic rod antenna

{ δ } 5 0 { {mm } } plastic rod antenna

\boldsymbol { \omega } 8 0 {mm } plastic horn antenna

3.3. Boundary dimension of MPS5101

{ \boldsymbol { θ } } 5 0 { {mm } } compact plastic antenna \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } \boldsymbol { { \Omega } } compact plastic antenna

080 mm compact plastic horn antenna

3.4. MPS5200 Boundary dimension

θ 5 0 {mm } integrated antenna

θ 8 0 {mm } integrated antenna

Universal purge type antenna

3.5. MPS5300 boundary dimension

{ \boldsymbol { θ } } 5 0 { {mm } } process seal antenna

080 mm process seal antenna

3.6. Boundary dimension of tank-side indicator (optional)

3.6.1. Installation in O80 hoop (installation by default)

3.6.2. Installation in DIN35 guide rail

3.6.3. Base plate for tank-side indicator installation

4. Installation guide

4.1. Unpacking and inspection

\blacktriangle The meter is packed in a carton box or wooden box. Rudely loading or unloading is forbidden. It must be very careful with carrying and handling. The storage site should be in compliance with the conditions as follows:

\blacktriangleright Rain-proof and moisture-proof; \succ No mechanical vibration or shock; \succ Temperature range: - 1 0 ^ { \circ } { C } { ~ } 5 5 ^ { \circ } { C } .0 \succ Relative moisture: no more than 8 5 % . \succ No corrosive gas in the environment. \blacktriangle Check all the items listed in the packing list, which includes meter model and quantity, accessories, operating manual etc. In case of any mistake, lack of goods or damage, please contact the company or its local agent. Packing boxes are not being taken back.

4.2. Selection of installing position

Recommended mounting position as shown below.

Precautions:

\blacktriangle Keep the meter far from the feed inlet, and avoid material flow.
\blacktriangle Keep the meter at least 2 0 0 {mm } away from the tank wall.
\blacktriangle For installation in conical, arched tanks, do not install the meter in the dead center.
\blacktriangle For installation in solid tanks, try to make sure that the meter antenna is pointing at the discharge port.
\blacktriangle For installation in agitator tanks, install the meter at 1/2 of the distance between the outer edge of the stirring blade and the tank wall as far as possible.
\blacktriangle It should be installed in a place which is convenient for installation and wiring, so as to promote future disassembly and assembly.
\blacktriangle If the meter is to be installed in an explosion-proof area, national provisions on explosion-proof hazardous areas should be followed.
\bullet The meter should be kept from direct sunlight. Long-term exposure to the sunshine may cause the meter to be overheated or the plastic part aged.
\blacktriangle There should be no blocks in the antenna microwave transmitting beam angle, so the facilities such as ladder, limit switch, heating equipment, bracket, etc. in the tank should be kept away from as much as possible during the installation.
\bullet The maximum level of the measured material should be lower than the measuring blind zone of the meter (usually the end of the antenna, and the blind zone of low dielectric constant or solid material should be properly increased), and the distance between the end of the antenna and the surface of the medium should be at least 5 0 {mm } , so as to prevent the antenna from being polluted by the material.

4.3. Installation requirement of liquid measurement

4.4. Installation requirement of solid measurement

In measurement of solid and powder, the build-up of material may form a tapered surface. Therefore, the angle of the meter should be adjusted properly to achieve the best measurement effect.

Note: If MPS5200 is equipped with a purge structure, the air source pressure is recommended to be 0 . 6 ~ { M P a } { ~ } 0 . 8 MPa (the pressure in the tank and the dryness of air source will affect the purging effect). By default, the air source interface has G1/8 female threads and a PC8-01 quick connector.

4.5. Installation in tank-side indicator (optional)

4.5.1. Installation in standpipe

4.5.2. Installation in guide rail

4.6. Confirmation of installation

\blacktriangle Confirm that the meter is grounded correctly;
\blacktriangle Confirm that the meter enclosure has been screwed tightly;
\bullet Confirm that the meter measures normally and the output is consistent with the setup in the central control room;
\bullet Ensure that the outlet of the meter entrance cable is tightened and the unused outlet is sealed by plugging;
\bullet Make sure that the instrument conduit arranged on site will not cause water accumulation to the meter;
\bullet Make sure that the cable connector of the meter complies with relevant protection standards and regulations;
\bullet Make sure that process connection components, such as flange gaskets and bolts, are suitable for the field working conditions;
\blacktriangle Make sure that the process parameters of the field working conditions do not exceed the maximum process parameters allowed by the meter.

Warning:

\succ Improper process connection components may lead to the risk of injury or poisoning!
\blacktriangleright If the meter is not installed correctly, high temperature, toxic, corrosive process media may be released at the connection between the meter and the tank!
\succ If the process parameters of the field working conditions exceed the maximum process parameters allowed by the meter, the meter may be damaged and there is a risk of explosion!
\succ Untightened or improperly connected cable connectors may have the risk of explosion in a hazardous zone!
\succ Do not loose, remove or disassemble the process connection components before the pressure in the tank is released!

5. Table of MPS5100 model

Special notes:

I Typical model 1: MPS5100L0SB21D3XDMFB-BGCAAX 1 Typical model 2: MPS5100L0SB21D3XDMGM

Special model: if special selection is required for a certain digit in the model code, fill \*Z' in the space of special model in the model code, and ^ { 6 6 } / Z ^ { 3 } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets "O)". Before each description, " { Z n } :" \mathbf { \bar { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";". When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ".
Example 1 of special model: MPS5100L0SB21X3XDMFB-BGCAAX/Z (Z1: content of cooper and zinc in the part receiving liquid < 0 . 5 % , and no requirement for content of cooper and zinc in the part not receiving liquid)
Example 2 of special model: MPS5100L0SB21X3XDMFB-BGCAAX/Z (Z1: content of cooper and zinc in the part receiving liquid < 0 . 5 % , and content of cooper and zinc in the part not receiving liquid < 1 . 0 % -
Tank-side cable: If tank-side indicator is optional, the standard configuration contains a communication cable of 2 5 { m } Any excess is priced in meters.

6. Table of MPS5101 model

Special notes:

Typical model 1: MPS5101L0PB23X2BDMFB-BECADX Typical model 2:MPS5101S0PB23X3CDMLM

Special model: if special selection is required for a certain digit in the model code, fill \*Z" in the space of special model in the model code, and " / Z ^ { , , } behind the complete model code; If special accessory is required, please fill " / Z " behind the complete model code. Then, explain all the "digit for special model" and special accessories in words without omission. The text description should be placed in brackets "O)". Before each description, " { Z n } " \mathbf { \tilde { n } } = 1 , 2, 3, ...) should be used for guidance and each description should be separated by semicolon";". When the specification code has multiple digits, the last digit will be changed to "Z". For example, "FB" will be changed to "FZ".
Example of special model: MPS5101L0PB23X2BDMFB-BECADX/Z (Z1: with nameplates and manuals in Chinese and English)

7. Table of MPS5200 model