硬质合金辊环 CARBIDE ROLLER

目录

CATALOGUE

公司简介 COMPANY PROFILE · 01
产业链 INDUSTRY CHAIN· 05
技术特性 TECHNICAL CHARACTERISTICS............................ 07
产品介绍 PRODUCT INTRODUCTION· 09
工艺流程 THE PROCESS FLOW 11
检测系统 INSPECTION SYSTEM................. 17
质量控制 QUALITYCONTROL 19
企业文化 CORPORATE CULTURE 22
营销网络 SALES DISTRIBUTION NETWORK 23

厦门钨业 OVERVIEWS

厦门钨业是在上海证券交易所上市的集团型股份公司，中国上市公司500强、国家重点高新技术企业、国家火炬计划钨材料产业基地、国家首批发展循环经济示范企业。

厦门钨业主要从事钨精矿、钨钼中间制品、粉末产品、丝材板材、硬质合金、切削工具等各种钨系列产品；稀土氧化物、稀土金属、稀土发光材料、磁性材料和稀土贮氢、系列锂电池材料等各种稀土材料和能源新材料的生产、销售与研发。公司拥有从钨钼矿山→冶炼→深加工→钨钼二次资源回收的完整的钨产业链，以及稀土矿山开发、冶炼加工、稀土新材料、科研应用等完整的稀土产业体系。依托厦钨设有“国家钨材料工程技术研究中心”和“能源新材料研究中心”。厦钨以“让员工实现自我价值，使用户得到满意服务，为股东取得丰厚回报，与社会共谋和谐发展”为宗旨，将继续发展资金、技术、设备和人才等优势，持续创新，占领技术制高点为打造最具竞争实力的国际性一流公司而不懈奋斗。

Xiamen tungsten Co., Ltd.(XTC) is a group company that listedon Shanghai Stock Exchange, and it is one of top 500 listed companies of China, key Hi-Tech enterprise of China, Tungsten Material Industrial Base of National Torch Program, and the first batch of national model enterprise in developing circular economy.

XTC is mainly engagedin tungsten concentrate, tungsten molybdenum intermediate products, powder products, wire plates, cemented carbide, cutting tools and other tungsten series products; Rare earth oxides, rare earth metals, rare earth luminescent materials, magnetic materials and rare earth hydrogen storage, series of lithium battery materials and other rare earth materials and new energy materials production, sales and research and development. XTC has a complete tungsten industrial chain from own tungsten molybdenum mine, melting, deep processing endup to secondary resources recovery of tungsten molybdenum, and it also equippedwith a complete rare earth industrial system which includingdevelopment of rare earth mining,smelting processing, new rare earth materialand scientific application. Depend on"China National R&D Centre for Tungsten Technology"and “New Energy& New Material Research Centre", XTC is being developed with the purpose to"achieving self-valve by employees, satisfying customers by service, cheering upstockholders by profitable, buildingup harmony societyby enterprise development", managingto be the most competitive international enterprise with sustainableinnovation, sufficient capital, advanced equipment, and talented employees.

洛阳金鹭XTC LUOYANG

洛阳金鹭硬质合金工具有限公司，成立于2012年，是国有上市公司厦门钨业股份有限公司100%投资的“金鹭”系硬质合金骨干企业。公司注册资金10.5亿元人民币，一期投资13亿元人民币。主要从事钨粉末产品、硬面材料产品、硬质合金顶锤、硬质合金辊环、凿岩工程工具等钨系列产品的生产与销售。自公司成立以来，公司坚持走专业化、精细化发展道路，生产的“金鹭”系列产品以安全可靠的品质、完善的售后服务体系迅速赢得市场;客户遍布全球二十多个工业发达国家和地区。公司以“使员工实现价值，让用户满意，实现共赢发展”为使命，以技术创新和管理创新为引领，专注解决耐磨、破碎、压制等工业难题，努力打造世界一流的凿岩工程工具、硬质合金、硬面材料制造商和服务商。

Founded in 2012 with a registered capital of 1.05 billion RMB, Luoyang Golden Egret Geotools Company, as one of the cemented carbide backbones of“Golden Egret" and wholly-owned by its parent company XTC, is dedicated to the production and marketing of the high quality tungsten products including tungsten powders, hard-facing materials, carbide anvils, carbide roll rings, mining and earth work drilling tools. 1.3 billion RMB was invested into the first phase of its construction. Since the establishment of XTC Luoyang, the company has adhered to the path ofprofessional and refined development.The "Golden Egret"series of products have quickly won the market with its safe and reliable quality and complete after-sales service system, obtaining customers all over the world in more than 20industrial developed countries and areas.We take" to realize staff's self-worth, to satisfy the users, to achieve win-win development"as our mission. Being guided by theinnovations of technology and management, we focus on solving industrial problems such as wear resistance, crushing and pressing, striving to build a world-class manufacturer and service provider in the fields of mining and earth work drilling tools, carbide alloys and hard-facing materials.

产业链 INDUSTRY CHAIN

厦钨集团拥有从矿石开采到硬质合金深加工产品的一体化钨产业链：

●从钨源头上控制原材料，保证原料供应及成品品质的稳定；

●有效整合资源，降低生产成本，维持价格稳定，增强下游行业的竞争力；

●厦钨掌控全球约30%高品位钨资源，年产超3万吨钨治炼产品，为世界一流的钨品生产商和供应商。

XTC has an integrated industrial chain from ore to deep processing on cemented carbide:

We can ensure adequate raw materials and stable product quality from controlling the very beginning raw materials.

●Our price can be kept stable and enhance competitiveness for the downstream industry by effectively integrating resources and lowering the cost.

●XTC is the biggest tungsten production and supply base. lt controls almost 30% high grade of tungsten resource in the world and produces more than 30,000 tons tungsten products annually.

钨矿：拥有全球32%钨矿，全球占比第一。

钨粉：市场占有率20%，全球排名第一。

碳化钨粉：市场占有率28%，全球排名第一。

厦钨是世界最大的钨粉、碳化钨粉、棒材和矿用合金供应商,致力于成为世界级硬质合金产品供应商。

Tungsten ore: Owns 32% of the world's tungsten ore, ranking first in the global proportion.

Tungsten powder: With a market share of20%, it ranks firstglobally.

Tungsten carbide powder: With a market share of 28%, it ranks first globally.

Xiamen Tungsten is the world's largest supplier of tungsten powder, tungsten carbide powder, rods, and mining alloys, and is committed to becoming a world-class supplier of cemented carbide products.

制粉车间
Powder Process Workshop

RTP Workshop

技术特性TECHNICAL CHARACTERISTICS

金鹭WC原料的技术特性

TECHNICAL CHARACTERISTICS OF XTC TUNGSTEN CARBIDE RAW MATERIAL

粉末制造技术处于国际先进水平，自主生产的钨粉、碳化钨粉，颗粒均匀性好，单晶强度、硬度高。

Our tungsten powder production and control level is in the world's leading position. Tungsten carbide powder produced by XTC have better even particle grain size, higher crystal strength and higher hardness.

洛阳金鹭采用优质超粗WC粉为原料

OUR ROLLER ADOPTS HIGH QUALITY ULTRA COARSE WC POWDER.

金鹭牌超粗晶粒WC粉的生产采用一流的自动化还原和碳化设备，同时采用先进的高温还原、高温碳化工艺，制备出的超粗晶WC粉末具有纯度高，碳化完全，游离碳低，亚晶尺寸粗大，单晶强度和硬度高，晶型完整等优异特点。

这种优质WC能够有效提高辊环的耐磨性和强度，提高合金组织的抗热疲劳性能，减缓轧制过程中轧辊热裂纹的扩展，达到降低单次修磨量和提高单槽过钢量的目的。

XTC ultra-coarse WC powder produced by the state of automatic reduction and carbonization equipment with excellent characteristics of high purity, high carbonization degree, low carbon free, sub-grain size large, single gain of high strength and hardness, and shape integrity etc.

This high-quality WC can effectively improve the carbide roller wear resistance and strength, improve the thermal fatigue resistance of the alloy structure, slow down the expansion of the hot crack of the roll during the rolling process, and achieve the purpose of reducing the amount of single grinding and increasing the pass life amount of single groove.

混合料的技术特点TECHNICAL CHARACTERISTICS OF RTP

自动球磨机Milling machine
喷雾干燥塔 Spray-drying

混合料粒子形态 Morphology of RTP

辊环产品介绍

PRODUCT INTRODUCTION FOR CARBIDE ROLLER

▶辊环牌号介绍

PRODUCT INTRODUCTION

硬质合金辊环是洛阳金鹭的主要产品之一，具有高硬度，高耐磨性，优良的抗冲击性、抗热疲劳性能，应用于钢铁及有色金属行业多种产品的生产，例如：线材轧制、棒材轧制、型钢轧制等。产品系列可以满足不同轧机类型、不同钢种、不同轧制架次的需求，产品规格涵盖φ100\~φ450mm。

Carbide roller ring is one of the main products of LuoyangGolden Egret, with high hardness, high wear resistance, excellent

durability. It is widely used in the production of a variety of products in the steel and non-ferrous metal industries, such as: wire rolling, bar rolling, narrow strip rolling and so on. The product series can meet the needs of different rolling mill types, different steel grades and different rollingstands. The product specifications cover φ100\~φ450mm.

KOCKS辊环 KOCCKS ROLLER

KOCKS辊环是一种专为三辊轧机设计的辊环产品，三个辊环夹角互为120°，具有变形均匀、公差控制精准和单一孔型轧制等优势，可实现高精度轧制和高效率生产，主要用于高品质优特钢及钨等有色金属棒线材轧制。

The Kocksroller ringis aspecialized roller ring product designed for three-roll rolling mills. Each of the three roller rings is positioned at an angle of 120°relative to one another. This design offers advantages such as uniform deformation, precise tolerance control, and singlepass rolling groove, enablinghigh-precision rolling and efficient production. It is primarily used for rollinghigh-quality special steels and non-ferrous metals like tungsten into rods and wires.

▶组合辊

COMPOSITE ROLLER

硬质合金组合辊是由硬质合金辊环、钢质芯轴及其他配件装配而成，与传统铸铁轧辊和高速钢轧辊相比，单槽过钢量大幅度提高，经济效益显著。洛阳金鹭硬质合金工具有限公司开发的组合辊产品采用专用的硬质合金牌号，具有高强度、高韧性、高耐磨性的特点。公司拥有国际先进的生产设备和高素质研发生产团队，可以结合客户工况进行组合辊环设计和制造，满足棒材螺纹钢切分轧制和普棒轧制等应用需求，产品过钢量和质量稳定性均得到行业的广泛认可。

Composite roller is made of carbide roller ring, steel core shaft and other accessories assembly, compared with the traditional cast iron roll and high speed steel roll. The single groove steel rolling amount is greatly increased, and the economic benefit is remarkable. The composite roller products developed by XTC Luoyang factory use special cemented carbide grades, with high strength, high toughness, high wear resistance characteristics. The company has international advanced production equipment and high-quality R & D production team, and can be combined with customer mill rolling conditions for composite roller design and manufacturing, to meet the bar rebar cutting rolling and general rod rolling and other application needs. The mill of rolloing amount and quality stability are widely recognized by the industry.

工艺流程THE PROCESS FLOW

压制 PRESS

烧结 SINTERING

材质检测 MATERIAL DETECTION

PACKAGING

外观检测APPEARANCETEST

机加工MACHINING

全自动粉末液压成型机

Automatic Hydraulic Press Machine

压坯的特征

CHARACTERISTICS OF BLANK

●自动化压制技术使产品各部位密度均匀一致。

预加载功能保证压坯无裂纹、分层等缺陷，质量稳定性高。

Automatic pressing ensures uniform density of the final products.

The preloading function ensures the stable quality by avoidingcracks and delamination of the pressing.

烧结技术SINTERING TECHNOLOGY

德国PVA进口低压炉

PVA FURNACE

设备特点：

自主开发的集脱蜡和加压烧结于一体的“一体化烧结工艺”，使产品质量更加稳定可靠。

CHARACTERISTICS OF EQUIPMENT:

Our self-developed "integrated sintering process" integrating de-waxing and pressure sintering makes the product quality more stable and reliable.

辊环金相照片

METALLOGRAPHIC PHOTO OF ROLLER RING

洛阳金鹭辊环具有超高的尺寸精度

GEOTOOLS CARBIDE RING HAS THE HIGHEST DIMENSIONAL PRECISION.

辊环加工精度

CARBIDE ROLLER PROCESSING LEVEL

辊环使用需知TIPS FOR USING ROLLER RINGS

辊环的合理使用对辊环的寿命影响极大，在使用过程中需注意：

●辊环为脆性材料，应小心搬运，搬运过程中辊环之间不能发生碰撞；

根据产线实际情况确定合理的轧制吨位和修磨量，严格按标准执行，避免过量轧制；

在辊环的装配、转移、上机过程中，应注意人身安全，小心被碰伤或砸伤。

CORRECT USING GREATLY INFLUENCES ROLL RING' S SERVICE LIFE, PLEASE NOTES:

●Carbide ring is a kind of fragile material which should be carried carefully. Avoid any collision during transport;

●According to the actual situation of the production line to determine the reasonable rolling tonnage and grinding amount, strictlyin accordance with the standard to avoid excessive rolling.

Avoid any personal injury during assembly, transfer and operation of carbide ring.

优异的辊环寿命

产品检测系统INSPECTION SYSTEM

材质方面检测MATERIAL INSPECTION

METALLOGRAPHIC MICROSCOPE

性能检测 FUNCTIONAL INSPECTION

MICRO VICKERS

UNIVERSAL TESTER
★硬度计万能试验机作用：主要用于检测合金硬度及抗弯强度、抗压强度等性能。 Hardness meter: test hardness, bending strength, compressive strength.

4 磁力仪 MAGNETOMETER

磁力仪 MAGNETOMETER

磁饱和检测仪 MAGNETIC SATURATION DETECTOR
★磁力仪磁饱和检测仪作用：主要通过检测材质磁性能来反馈合金内部晶粒大小及渗、脱碳现象。 Magnetometer: to react grain size, carburization and de-carburization by test the magnetism of the material.
内部缺陷的检测INNER DEFAULT DETECTOR

数字式超声波探伤仪 ULTRASONIC FAULT DETECTOR
尺寸及形位公差检测SIZE AND SHAPE TESTER

★数字式超声波探伤仪内部缺陷的检测作用：主要用于检测辊环成品中的裂纹、孔洞等缺陷。Ultrasonic Defect Detection: to test and cracks,holes inside the carbide products.

★三坐标检测仪尺寸及形位公差检测作用： 主要用于检测成品尺寸及形位公差。 CMM (Coordinate measuring machine): to test the final size and tolerance of the final product.

三坐标检测仪CMM three coordinates measuringinstrument

质量控制QUALITY CONTROL

质量是产品生存的根本，是企业发展的立足点。洛阳金鹭是厦门金鹭一脉相承的全新开始，有多年粉末及钨系列生产经验和完备的质量控制体系。发展之初就将优异的产品质量作为起点，稳定的产品质量为发展的保证。洛阳金鹭拥有先进完善的检测设备，完善的过程质量体系(监控)及最终质量检测控制体系，保证了出厂产品品质。

Quality is the life of product and foothold of the enterprise development.GEOTOOLS, as the successive & new beginning GESAC which depending on years of powder and tungsten series producing experience and complete quality control system, also take excellent and steady product quality as assurance of development. GEOTOOLS utilizes the state of advanced testing equipment and thorough process control system and final quality control system to ensure the quality of finished goods.

资质证书QUALIFICATION CERTIFICATE

ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATE Ne.00122832795R2560190

We hereby certify thuat Luoyang Golden Egret Geotoos Co., Ld.

No Nert Sne ot S T H & e T nly Z wg Chima(Henono Pice Pheo Trado Zow

Environmental Management System GB/T 24001-2016/ISO 14001:2015

CHINA QUALITY CERTIFICATION CENTRE

00116E32587R0M/4100

OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM CERTIFICATE

Was hereby certify that Luoyang Golden Egret Geotoois Co. LM.

GB/T 45001-2020/ISO 45001:2018 The Doe

环境管理体系认证证书

证1编号：00122E3765R2MA/4100UV海阳金管硬质合全工具有限公司

建立的环境管项体系符合标准：GB/T 24001-2016/ISO 14001:2015

CHINA QUALITY CERTIFICATION CENTRE

中国质量认证中心

职业健康安全管理体系认证证书

献证明洛阳金管硬质合金工具有限公司

建立的职业统康安全资度体系已经补合如下管理体系标准GB/T 45003-2020/1SD 45001:2018本证书法用于与下路积关筑研有

W

中国质量认证中心

Cers5cato No. 90122035380R2M4100 Ws herby certily that Luoyang Goiden Egret Geotoois Co., Ltd.

Quality Management System
ihon hcen with the standirt GB/T19001-2016/ISO9001:2015
The Ouy Mapnt Oytae Apo e king ee

Ced R A a

CHINA QUALITY CERTIFICATION CENTRE

建立的质量管规体系符合标准GB/T 19001-2016/ISO9001:2015通过认证南理如下：

CE

DNV

荣誉证书 CERTIFICATE OF HONOR

▶专利证书

PATENT CERTIFICATE

公司成立至今获得发明专利证书7项，实用新型专利证书等其它专利证书30余项。

Since its establishment, the company has obtained 7 patents for invention and more than 30 other patents for utility model.

企业文化CORPORATE CULTURE

愿景VISION

世界一流的凿岩工程工具、硬质合金、硬面材料制造商和服务商。

World-class manufacturer and service provider of cemented carbide and hard facing materials and rock drilling tools.

使命 MISSION

使员工实现价值，让用户满意，实现共赢发展。

Make employees realize value, make users satisfied and realize win-win development.

远景目标 LONG-RANGE TARGET

以凿岩工程工具为引擎，以硬质合金和硬面材料为两翼实现产业腾飞。

Take drilling engineering tool as engine, take cemented carbide and hard surfacematerial as two wings to realize industry take-off.

研究与发展 RESEARCH AND DEVELOPMENT

自公司成立以来，致力于钨粉末、硬面材料及硬质合金工具、矿山工具等钨系列产品的研发、生产，以及行业专业解决方案的提供。公司坚持走专业化，精细化发展道路,生产的“金鹭”系列产品以安全可靠的品质，完善的售后服务体系迅速赢得市场;客户遍布全球二十多个工业发达国家和地区。

Since its inception, the company is committed to tungsten powder, hard surface materials and cemented carbide tools, mining tools and other tungsten products R&D, production, and professional solutions to the industry. The company insists on the development of specialization and refinement, and produces 'Jinlu' series products with safe and reliable quality and perfect after-sales service system to win the market rapidly.

营销网络 SALES DISTRIBUTION NETWORK

挪威 Norway

德国Germany比利时 Belgium

法国France

意大利Italy

Russia 俄罗斯

土耳其 Turkiye

国Mongolia哈萨克斯坦 Kazakhstan

日本Japan

韩国 Korea

沙特阿拉伯 Saudi Arabia

印度India

泰国Thailand

马来西亚 Malaysia

新加坡 Singapore

South Africa 南非

澳大利亚 Australia

XT厦门钨业

洛阳金鹭硬质合金工具有限公司

地址:中国(河南)自由贸易试验区洛阳片区高新区辛店镇滨河北路68号

电话：+86-185 6766 3066网址：www.xtcgtl.com

传真：+86-0379-61101107邮箱：zhang.baolin@cxtc.com

LUOYANG GOLDEN EGRET GEOTOOLS CO.,LTD.

Add : No.68,North Binhe Road,National High& New Tech Industry Zone,Luoyang,Henan,China

Tel :+86-185 6766 3066 Http :en.xtcgtl.com

Fax:+86-0379-61101107 Email:zhang.baolin@cxtc.com