锂电池组手册 Lithium Battery Group Manual

高效能叉车锂电池系统解决方案商 High-Efficiency ForkliftLithium Battery System Solution Provider

合肥爱安时电源科技有限公司是专门从事全系列铅酸蓄电池、锂离子电池的研制、开发、销售的高科技公司。公司总部位于安徽合肥，在全国建立了九个运营服务基地：安徽合肥、广东广州、广东东莞、江苏苏州、江苏南京、浙江宁波、山东青岛、山东济南、四川成都。此外，海外越南设有一个运营服务基地。目前，公司已拥有锂离子电池(Li-ion)、AGM阀控式密封蓄电池、胶体(GEL)阀控式酸密封蓄电池、PZS、PZB管式极板管式铅酸蓄电池等多条生产线及相应的检测设备，生产销售千余种规格的蓄电池，产品广泛用于电动叉车、电动仓储车、游览观光车、高尔夫球车、电动三轮车、环卫扫地车等各个行业。

前瞻的研发队伍、高标准的制造工艺让企业具有竞争力和影响力，爱安时电池已成为先进的锂离子电池、铅酸蓄电池出口商，产品远销东南亚、欧美等国家和地区。

HefeiAishianowerechnologyCo.,td.isigtechompanyspeialiingintheresearchdvelopmentndsalefulage lead-acidbateriesandlitum-inbateries.Thecompany'sadquartersislocatedinHefeAnuiProvince.Ithaestablished nineoperationalsevicebasesacrossChinaincudingthoseinHefei(Anui),Guangzhou(Guangdong),Dongguan(Guangdong), Suzhou(Jiangsu),Nanjing(Jiangsu)，ingbo(Zhejiang)，Qingdao(Shandong),inan(Shandong),andChengdu (Sicuan).I addition,thereisoneoperationalservicebseinVietnamoverseas.Curentlythecompanyasmultipleproductionlineadcore spondingtestingequipmentforlitium-ionbateries(Li-ion),AGMvalve-regulatedealedbateries,colloid(GEL)valveregulated acid-sealedbateries,PZSndPZBtubularplatelead-acidbatteriestc.Itproducesandsellthousandsofspeicatiosf batteries,whicharewidelyusedinvariousindustriessuchaselectricforklifts,lectricwarehousetrucks,sightseeingvehiclesgolf carts,electric tricycles,and sanitation sweepers.

Theforward-lookingR&Dteamandhigh-standardmanufacturing technologyenabletheenterprisetohavecompetitivenessand influence.Aishianbatterieshavebecomeadvancedexportersoflitium-ionbateriesandleadacidbatteries,ithproductssold far tocountriesand regions in Southeast Asia, Europe,America,etc.

1.优势与应用 01 Advantagesand Applications

2.仓储搬运车铅改锂方案 02

SolutionforLead-AcidBatteriesinStorageElectric Pallet Trucks to Be Replaced with Lithium Batteries.

3.仓储堆垛车铅改锂方案 06

Solution for replacing lead-acid batteries instorage electric stackers with lithium batteries.

4.站架式仓储车专用铅改锂方案 14

Solution forReplacing Lead-Acid Batteries in Storage Electric Pallet Trucks with Lithium Batteries.

5.平衡重叉车铅改锂方案 16

Solution for Replacing Lead-Acid Batterieswith Lithium Batteries in Counterbalance Forklift Trucks.

.1标准箱+配重箱 16

itandard box and weighted box

5.2通用电池箱（内置配重） 22

Universal battery box (with built-in weight)

优势与应用 Advantagesand applications

發

适配范围广 Wide adaptation range

交货周期短Short lead time

安装便捷Easy to install

寿命更长

Longer life

使用成本更低 Lower costof use

ZAPY锂电小金刚寿命长，电芯循环寿命超过1500次，容量衰减小，显著节省运营成本。 ZAPY Lithium Battery Little King Kong hasa long lifespan,with thebatterycellcycle lifeexceeding 1500 times.The capacity decay is small,significantly saving operational costs.

高安全性

High security

热稳定性好降低安全风险Good thermal stability,reduce safety risks
磷酸铁锂电池在极端条件下不易热失控，降低了安全风险。
Lithium iron phosphate batteriesare not susceptible to thermal runaway under extreme conditions, reducing safety risks.

高可靠性

High reliability

稳定电力体验更佳Stable power,better experience ZAPY锂电池能量转换效率高，放电平稳，确保稳定供电。同时具备快速充电能力，提升用户体验。 ZAPYlithium batteries have high energy conversion eficiencyand smooth discharge to ensure stable power supply.At thesame time,it has fastcharging capability to improve userexperience.

应用车型 Application model

仓储搬运车铅改锂方案

SolutionforLead-Acid BatteriesinStorage ElectricPalletTrucks toBeReplacedwithLithiumBatteries.

续航更持久

体验更卓越

安装与适配/Installationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动搬运车。
This battery is suitable for electric pallet trucks.

替代型号

Alternativemodel

可替代原有12V70AH铅酸免维护电池。
Can replace the existing 12V70AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries;the modified new model needs onlyone and is compatible with a dedicated lithium battery charger.

安装与适配/Installationandadaptation

适用车型

Applicablevehicle type

该电池适用于步行式全电动搬运车。
This battery is suitable for electric pallet trucks.

替代型号

Alternativemodel

可替代原有12V70AH、12V85AH铅酸免维护电池。
Can replace the existing 12V70AH/85AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries;the modified new model needs onlyone and is compatible witha dedicated lithium battery charger.

安装与适配/Installation and adaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动搬运车/堆垛车。
This battery is suitable for electric pallet trucksand electric stacker.

替代型号

Alternativemodel

可替代12V80AH、12V85AH铅酸免维护电池。
Can replace the existing 12V80AH/85AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries;the modified new model needs onlyone and is compatible with a dedicated lithium battery charger.

仓储堆垛车铅改锂方案

Solutionforreplacinglead-acidbatteries instorage electricstackerswithlithiumbatteries

续航更持久

体验更卓越

更换前后对比图

Comparison before and after replacement

不同车型更换前后对比图

Comparisonof vehicle models before and after replacement

安装与适配/ Instalationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动堆垛车。
Thisbatteryissuitable forelectricstacker.

替代型号

Alternativemodel

可替代原有12V80AH、12V100AH铅酸免维护电池。
Can replace the existing 12V80AH/100AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries；the modified new model needs onlyone and is compatible with a dedicated lithium battery charger.

I安装与适配/Installationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动堆垛车。
Thisbattery issuitable forelectric pallet trucks.

替代型号

Alternativemodel

可替代原有12V80AH、12V100AH铅酸免维护电池。
Can replace the existing 12V80AH/100AH maintenance-free lead-acid battery.

欢

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries;the modified new model needs onlyone and iscompatible with a dedicated lithium battery charger.

■安装与适配/Installationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动搬运车/堆垛车。
Thisbatteryissuitable forelectric pallet trucks/electricstacker.

替代型号

Alternativemodel

可替代原有12V70AH、12V80AH、12V85AH铅酸免维护电池。
Can replace the existing 12V70AH/80AH/85AH maintenance-free lead-acid battery.

欢

安装要求

Installation requirements

原车型需使用两只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires two batteries；the modified new model needs onlyone and iscompatible with a dedicated lithium battery charger.

安装与适配/ Installationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动堆垛车。
Thisbattery issuitable forelectric pallet trucks.

替代型号

Alternativemodel

可替代原有12V65AH铅酸免维护电池。
Can replace the existing 12V65AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用四只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires four batteries；the modified new model needs onlyone and is compatible with a dedicated lithium battery charger.

48V30AH

■安装与适配/Installationandadaptation

适用车型

Applicable vehicle type

该电池适用于步行式全电动堆垛车。
Thisbatteryissuitable forelectricstacker.

替代型号

Alternative model

可替代原有12V40AH铅酸免维护电池。
Can replace the existing 12V40AH maintenance-free lead-acid battery.

茶

安装要求

Installation requirements

原车型需使用四只电池，改装后的新车型仅需装一只电池，并适配锂电专用充电机。

The original model requires four batteries；the modified new model needs onlyone and is compatible with a dedicated lithium battery charger.

CELL
ADVANTAGE
电芯优势

01

电芯一致性好

Good consistency of the battery cells

模组静态压差3-5mv，工作平台期压差 5 - 1 0 { m v } ，电芯压差小。

Themodule'sstaticvoltage difference is3-5mV,the workingplateau voltage difference is5-10mVandthecellvoltagedifferenceisminimal

02

电芯内阻小 Smallinternal resistance of the cells

电芯采用叠片生产工艺，循环次数可达3500次以上。

Thecellsaremanufactured usingastacked-layerproductionprocess,allowing formore than 3500 charging and discharging cycles.

03

散热性能好

Good heat dissipation performance

大容量铝壳电芯，模组充、放电循环、温升速率小。
Large-capacityaluminumcasingcels,withlowtemperatureriserateduringmodulecharginganddischargingcycles.

安全性能好 Good safety performance

根据GB/T31485国家标准相关试验后，测试样品无起火、无爆炸、无漏液。AftertestsaccordingtoGB/31485nationalstandards,thetestsamplesshowednoignitionexplosionorleakage

01

结构稳固

Solid construction

锂电池组模组采用铝合金镂空端板加侧护板卯固结构，对比于传统的端板加捆扎带的方案，可以支撑结构的稳定性以及给电芯施加一个预紧力，可以有效保持电芯的放电性能。

Thelithiumbattrymoduleadoptsanaluminumalloyhollowendplatewithsideguardplatessecuredbymortiseandtenonstructure. Compardtottraditiondplateithrapgsolutiotissicanupprtttructrastabilitadprovidetigingfoe to the battery cells,effectively maintaining their discharge performance.

02

侧板加热 Heating of Side Panels

模组侧护板安装有加热模块，可以更加贴合电芯，增加接触面，使得加热效率更高。

Themodule'ssideardplatsippditatinmodulehicfitorloelyttteycelcreasingthonactd thereby enhancing the heating efficiency.

03

CCS方案 CCS solution

模组信号采集线采用CCS方案，集成度更高可有效降低电压采集异常的故障率，提高产品稳定性。

Themodulsialoltiodtstutiogetegatiodtielydeleal voltagecollection,therebyenhancingproductstability.

站架式仓储车专用铅改锂方案

SolutionForReplacingLead-acid BatteriesInStorageElectricPalletTrucksWith LithiumBatteries.

平衡重叉车铅改锂方案

SolutionforReplacingLead-Acid BatterieswithLithiumBatteries inCounterbalanceForkliftTrucks

平衡重叉车铅改锂方案

SolutionforReplacingLead-AcidBatterieswithLithiumBatteries inCounterbalanceForkliftTrucks

合肥爱安时电源科技有限公司Hefei Aianshi Power Technology Co.,Ltd.

电话/Tel:400-098-4356
地址：安徽省合肥市新站区新蚌埠路佳海工业城
Add:Jiahai Industrial City,Xinbangbu Road,Xinzhan District,Hefei City,Anhui Province