PS7500水泥烟气过程分析系统 PS7500Cement flue gas processanalysis system

重庆川仪分析仪器有限公司是中国著名的分析仪器专业制造商，成立于1969年，国家级高新技术企业，是中国最大的仪器仪表制造企业重庆川仪自动化股份有限公司的全资子公司。

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Foundedin1969,ChongqingChuanyiAnalyzerCO.,Ltd.,anational highnewtechnologyenterprise,isoneofthemostfamousnationalanalyticalinstrument manufacturersandisawholly-ownedsubsidiaryof ChongqingChuanyi AutomationCo.,Ltd.WhichisthebiggestinstrumentmanufacturerinChina.

ChongqingChuanyiAnalyzerCo.,Ltd.hasbeencertifiedbylSOgoo1Quality ManagementSystem,ISO14001 Environment Management Systemand ISO45001OccupationalHealthandSafetyManagementSystem.Severalseriesof EnvironmentalPro ertifiedasCEand NationalEmviron uctscomplywithNuclear Power ositionintheindustryfor more development, manut halstandardon analytic GasAnalyzers,Test Metho edbyChina NationalSta ChuanyiAnalyzer nvironmentalprotection, archite V,power,pharmacy,armament, mediccalsanitationandscientificresearch,ect.

Chongqing Chuanyi Analyzer Co.,Ltd.enjoys leadershipin industrial researchingand developingand ownsastrong engineeringapplication team,a professionalservice system,aswellasagroupoftechniciansinanalysissystem development,manufactureandapplication.Undertakes16nationalprojectssuch as“863”“Key NEWProduct" "Innovation FundforTechnology-based Firms"“Torch plan”;completes31provincialandministerial-level projects suchas“technical innovation'and"scientificandtechnological research'in Chongqing;wins28national,provincialandministerialandindustryscientificand technological progressawards,outstanding newproductawards,and scientific andtechnologicalachievementawards;andowns69kindsofpatentsinsoftware copyright,invention,utilitymodelsanddesign,etc.ElectricPowerEnergy-aving andenvironmentalProtectionTestingVehicleisthefirstmovablemonitoringsystem whichownsindependentintellectualpropertyrightsinChinabrokingthemonopoly of theOccident.High temperatureanalysissystemwhich hasbeendeveloped successfullyreplacesthe imported analysissystemandoccupiesmost of the domesticmarket.PA6ooExseriesflameproof analyzersare theanalyzersof the highestinteligenceandthehighestflameproofgradeinChina.

ThecompanyisaqualifiedsupplierofPetroChina,Sinopec,CNOOC,BASF SEandChinaNationalNuclearCorporation.Insistingonservicespiritsof“SiCat Customers'SideandCustomersinSiC'sheart"_,adheringtoserviceprincipleof "Focusesonand MeetsCustomers' Needsand theenterprise spirit of “EfficientandStrict,MeticulousandPragmatic”,thecompanyaimstocreate mutualbenefitwithallpartnersandcustomers!

产品目录

Product Summary

气体分析仪器及其分析系统
PA500系列气体分析仪
LA200激光气体分析仪
PA600Ex系列隔爆型气体分析仪
BO2000系列气体分析仪
PS7100空分过程分析系统
PS7200核电过程分析系统
PS7300石油化工过程分析系统
PS7400烟气连续监测系统
PS7500水泥过程分析系统
PS7600冶金过程分析系统
PS7700能源燃气过程分析系统
PS7800空气质量监测系统
PS7900移动测试监测系统
分析小屋系统

水质分析仪器及其分析系统

701X系列工业电导率仪
702X系列工业PH/ORP计
703X系列溶解氧分析仪
LEX2000系列水质分析仪
7091钠离子/硅/磷酸根/联氨系列分析仪
WS2000系列水质分析成套系统
WS3000系列水质连续监测成套系统

Gas Analyzer and Its Analysis Systems

PA500 Series Intelligent GasAnalyzer
PA600Ex SeriesFlameproofIntelligentGasAnalyzer
LA200LaserGasAnalyzer
BO200oSeriesModularGasAnalyzer
PS7100Air Separation ProcessAnalysis system
PS7200 Nuclear PowerProcessAnalysis system
PS7300PetrochemicalProcessAnalysisSystem
PS7400 Continuous Emission Monitoring System
PS7500 CementKiln Process Analysis system
PS7600Metallurgy processAnalysis system
PS7700 Energy Gas ProcessAnalysis System
PS7800AirQualityMonitoringSystem
PS7900Removable TestingandMonitoringSystem
FieldAnalysisSystem

LiquidAnalyzerandItsAnalysisSystems

701X series Industrial ConductivityAnalyzer 702Xseries IndustrialPH/ORPAnalyzer 703XSeriesDissolved OxygenAnalyzer LEX2oo0 SeriseWaterAnalyzer 7091sodiumIon/Silica/Phosphate/Hydrazine Analyzer WS200o SeriesLiquidAnalysisSystem WS300oSeriesContinuousLiquidAnalysisSystem

目录 Contents

Section One Cement gasanalysis第一部分 水泥烟气分析

1.为什么水泥烟气成分含量需要分析?... Why does the cement flue gas.. 01component concentrationneed analysis?
2.采用过程分析系统的目的. .The purpose of adopting gas.. ·01analysis system
3.水泥烟气测量点和测量参数 ..Measuringpoints and measuring.….03parameters of cement flue gas
4.过程分析系统为什么会出现使用不好?.Why does the gas analysis syste. .05lack good application?
5.整体解决方案 The total solution.. 05
6.过程分析系统能成功应用吗？. ..Would theanalysissystemapply. 07successfully?
7.如何选择过程分析系统？. ..Howtochooseanalysissystem.... ….07
8.采用过程分析系统后的实际效果.. ...The actual effect afterusing process.07analysissystem

Sectiontwo PS750o (high temperature) Gas AnalysisSystem第二部分 PS7500（高温）过程分析系统

1.应用. Application... 11
2.测量组分和测量方法， .Measuringcomponentsand ·11
measuring procedures
3.工作原理功能图. .Principle of operation 12
4.主要技术特点 ..Main technical characteristics.. 13
5.系统组成. Systemconstitution.. 14
6.外部条件. .Theexternal conditions.. 19

Section Three PS75oO(Normal temperature) Gas Analysis System第三部分 PS7500（常温）气体分析系统

1.应用. .Application... 24
2.系统概述. System Description.. 25
3.本系统包括以下几个单元. ....The system consists of following units.. 26
4.技术数据. ..Technical Data.. 28
5.外部条件. .Theexternal conditions.. 28

Section four PS740o (CEMS) Continuous Emission Monitoring System第四部分 PS7400烟气连续监测系统（CEMS）

1.产品认证证书 .Product Certificate.. 31
2.规范和标准 Standard.. 31
3.应用目的 Application purpo.se... 32
4.测量参数. Measuring parameters.. 32
5.组成. Constitution.. 32

6.PS7400型烟气连续监测系统...PS7400 Continuous emision monitoring.34 (CEMS) system(CEMS） 7.PS7400型烟气连续监测系统....PS7400Continuous 35 （FTIRCEMS） emission monitoring system（FTIR CEMS） 8.PS7400型烟气连续监测系统..PS7400Continuous emisson monitoring.36 （激光NHCEMS） system（ laser NHCEMS）

Section Five Gasanalyzer第五部分 气体分析仪

1.PA200气体分析仪， PA200 gasanalyzer. 39
2.LA200激光气体分析仪. ..LA200 Laser analyze.. 40
3.ABB气体分析仪 .ABBgasanalyz... 42

Section Six MainoutstandingachievementforPS75oo (hightemperature)gasanalysissystem第六部分 水泥旋转窑（高温）气体分析系统主要业绩表

第一部分

Section One

水泥烟气分析

Cement gas analysis

1.为什么水泥烟气需要分析？

现代水泥生产的过程控制主要依据从检测仪表获得的过程参数来进行。干法旋窑水泥生产过程烟气中的CO、 { ~ O } _ { 2 } ， \mathsf { N O } _ { x } 、SO等气体的含量是反应窑内燃烧状况的关键数据，合理控制这些参数不但可以大大降低操作员对经验数据的依赖，而且可以提高自动化程度和过程控制的水平，操作员在短期内就可以掌握窑的操作。

1.Why does the cement gas need to be analyzed?

Modern cement production is based on measuring process parameters which are detected by analyzers. CO, 0 _ { 2 } \mathsf { N O } _ { { x } } , \mathsf { S o } _ { 2 } components in process gas of dry method rotary kiln cement production are the key combustion parameters. Controlling these parameters properly, the process-operator will not only be liberated from experience dada,but also improve the level of automatization degree and process operation,at the same time,the operator will master the operation manual in a short time.

2.采用过程分析系统的目的

(1）优化控制，节能减排

A.优化燃烧控制，节能减排，从而降低成本。

2. The purpose of adopting gas analysis system

(1）Optimizing control,saving energy source and Reducing emission
A.To optimize combustion,to save energy source And to reduce emission,there by to decrease cost.
Ene能源消pton CO
Air insufficiency Optimal combustion point Air overmuch
空气缺少 最佳燃烧点 空气过剩

图1为燃烧效率曲线图。水泥熟料成本能源占水泥生产总成本的 5 0 ~ 6 0 % ，原料占 4 0 ~ 5 0 % =所降低的成本是非常可观的。一条日产5000吨熟料的燃煤水泥窑系统，如果氧含量超出最佳值1个百分点，水泥窑系统每天多消耗燃煤30吨。每年多损失：30吨 \mathbf { \nabla } x 5 8 0 . 0 元升 x 3 6 5 天 = 6 3 5 . 0 万元。同时增加CO2等废物的排放10000吨。由此可见，虽然采用分析系统的前期投入高一些，但无形中节约的能源和成本是非常大的，很快就可以收回投资。

Thefigure1isthe Burningefficiency graph,cost consumption ofcement cooked material,energy source about 5 0 ~ 6 0 % rawmaterial about 4 0 ~ 5 0 % costofdecreaseisconsiderable.Acoal fuelcement kiln system production 5 0 0 0 { { t } / d } ,ifoxygenconcentration oversteps 1 % of the perfect point,the cement kiln system would have consumed extra 3O tons coal a day. Extra loss every year: 3 0 { t o n } x 5 8 0 . 0 { y u a n } / { t o n } x （204号 3 6 5 { d } = 6 3 5 0 0 0 0 . 0 yuan/year.Emissionof \mathbf { C O } _ { 2 } and otherwaste will increase increase by 1OoOO tons simultaneously. This shows that pre investment cost for adopting analysis system is higher,but saving energy source and cost is very large,disinvestments is only a few months.

B.优化熟料质量，这是提高水泥标号及保证质量的前提条件。

C.监控窑内温度

通过测量 \mathsf { N O } _ { x } 的含量，可以间接反映出水泥窑内的温度，熟料质量主要取决于烧成带状况是否稳定。烧成带的温度至关重要，需要连续、快速指示出窑内的温度趋势（并非准确值），从而及时修正以免窑温度失控。图2为NO与温度关系曲线图。

B.Optimizingcooked material quality,thisis theprecondition of improving and ensuring cement quality.

C.Monitoring the internal temperature in kiln measuring the concentration of \mathsf { N O } _ { { x } } ,can show the temperature in kiln indirectly, the quality of cooked material isdecided byreliablecombustionband.Thetemperatureof combustion band is important extremely, temperature trend (not always very veracious) in kiln should get quickly and continuously, thereby correct itand keep it in control. Figure2 is Relation graph of \mathsf { N O } _ { { x } } and temperature.

图2NOx与温度关系曲线图<br>Figure2RelationgraphofNOxand temperature

(2）安全保护性测量 静电除尘器、袋收尘器的CO监测，确保其安全 运行。 磨煤机，煤粉仓的CO监测，确保其安全运行。

(3）监测排放气体，保护环境窑尾烟肉、窑头烟肉、水泥磨烟肉等排放气体的监测。

(4）DCS系统优化控制的需要。保障DCS系统优化控制达到预期的目的和效果，实现窑的最佳操作，提高整体装备水平。

(2)Measure of safetyand protection Monitoring the CO concentration of ESP filter and bag filter, to ensure them safe operation.Monitoring the CO concentration of coal mill and coal bin,to ensure them safe operation.

(3)Monitoring the emission gas protecting environment Monitoring the emission gasofkiln inletstack,kiln outlet stack and cement mill stack,etc.

(4) Requirement of DCS system optimizing control Guarantee the optimizing control of DCS system to expectant purpose and effect,realize the operation of kiln optimally, improve the whole equipment level.

3.水泥烟气测量点和测量参数

3.Measuring points and measuring parametersof cement gas

(1）水泥生产流程图3为带煤粉制备的干法旋窑水泥生产过程示意图，在图中对必要的测量点和测量参数进行了标注，供参考。

(1）Cement production process The figure 3 is the cement producing process schematicdiagramof drymethod rotarykilnwith integrated coal preparation plant, labelling the necessary measuring points and components name in the diagram for reference.

图3带煤粉制备的干法旋窑水泥生产过程示意图

Figure 3 Cement producing process schematic diagram (drymethod rotary kiln with integrated coal preparation plant)

(2）过程分析系统的在水泥烟气的应用根据烟气分析的不同目的，干法旋窑水泥生产过程中分析系统的应用点见下表。

(2)Application of gas analysis system in cement gas according to the different aims of gas analysis, application of gas analysis system in cement gas is as follows

4.气体分析系统为什么会出现使用不好？

气体分析系统在水泥烟气上有很多都用不好，有的处于半瘫痪状态，有的处于完全停止状态。更有一些水泥生产线，几乎就不采用气体分析系统，特别是高温过程分析成套系统。

4.Whydoesthegasanalysissystemlack good application?

Gasanalysissystem lacksgood use,somearein semi-paralysis state,and some lie off completely, some cement production lines even do not use gasanalysis systems, especially the high temperature gasanalysissystem. Themain reasonsareas follows:

主要原因有：

(1）不能适应水泥烟气的高温、高尘等恶劣条件。
(2）预处理技术落后，不成熟，针对性设计不强。
(3）取样点的选择不合理，应用技术不过关，缺乏 经验。
(4）维护人员技术水平低，维护不到位。
(5）对分析仪的重要性认识不够，虽然有了分析数 据，仍然凭经验进行操作。
(1) Can not suit the rough condition of cement gas as high temperature and high dust.
(2) Behindhand and immature pretreatment technology, weak design of pertinence.
(3) Unreasonable selection of sampling point,lack of applied technic and experience.
(4) Low level maintenance personnel, insufficient maintenance.
(5) Impercipient importance of analyzer, to operate all by experience even getting analysis data.

5.整体解决方案

由川仪分析仪器公司制造的PS7500（高温）过程分析系统、PS7500（常温）过程分析系统和PS7400（CEMS）烟气排放连续监测系统专为水泥烟气设计，可以成功的承担这一重要任务，可分别用于高温烟气、常温烟气和烟肉烟气排放的分析和监测。

先进的技术来源于德国ABB公司，采用“干法”取样技术，保证气体分析的准确性。在高温、高尘等恶劣条件可以长期连续可靠地运行，实现无人值守全自动分析、烟肉烟气排放自动监测。自动化程度高，基本免维护，完全能对水泥生产过程中不同检测点的气体进行自动分析和监测。分析出的数据对水泥生产的指导性强，是正确对窑进行操作的必备数据。

5.The total solution

PS7500 (high temperature) gas analysis system, PS7500(normal temperature) gas analysis system and PS7400 (CEMS) continuous emission monitoring system made by SIC Analytical are specially designed forcement gas,which can undertake this important task,and can be used for analysis and monitoring of high temperature gas, normal temperature gas and emission in stack respectively. The origin of theseadvance technologyand mainpartsis from ABB company in Germany. Use dry method sampling technology,in order to guarantee the veracity of gas analysis.Long time continuous and reliable operation in high temperature and high dust conditions,realize whole automatic analysis and gas emission monitoring without any operator. High automatization level, almost non-maintenance,automatic analysisand monitoringat all measured points in cement production process.The analyzed data is strong guidance for cement production,and it is also the necessarydata for operating kiln correctly.

该产品获得“国家级高新技术产品”称号，高温连续取样探头获得国家专利，专利号：ZL201110335711.0完全能适应水泥烟气复杂的取样条件：

Thisproduct gained “National high-new technology product" certificate,high temperature continuous sampling probe gets national patent (the numberis ZL201110335711.0),which can suit complicated sampling conditions of cement gas:

(1）高温：取样探头采用循环冷却液进行冷却，承受的温度可达 1 4 0 0 ^ { \circ } { C } ，极限温度可达1500℃（窑尾一般 1 2 0 0 ^ { \circ } { C } ）。

(1) High temperature:The sampling probe iscooled by circulation cooling water, the supporting temperature of sampling probe can be 1 4 0 0 ^ { \circ } { C } ,high-point up to 1 5 0 0 ^ { \circ } { C } 0 1 2 0 0 ^ { \circ } { C } at kiln inlet generally)

(2）高粉尘：取样探头过滤单元为高效双层复合式结构，适应烟气粉尘能力可达 2 0 0 0 { { g / m ^ { 3 } } } （窑尾一般小于1000g/m）。

(2) High dust:The filtering unit of sampling probe is composite structure,adaptive ability of gas dust is up to 2 0 0 0 { g / m } ^ { 3 } (less than 1 0 0 0 { g / m } ^ { 3 } at kiln inlet generally)

(3）不惧怕有腐蚀性的碱性卤化物：碱性卤化物在样气冷却时会沉降为颗粒，在预处理中能有效清除；碱性卤化物凝结后会堆压在探头管上，通过取样探头定时自动缩回也能成功去除，不会威胁探头管的安全与寿命。

(3)Fearlessness causticity of alkaline halid: Alkaline halid will become granule when cooling the sample gas,but can be cleaned outin pretreatment;Alkaline halidwill accumulate at probe tube when coagulated, they can be cleaned out by sampling probe's automatic retraction,avoid damage of sampling probe's safety and life.

(4）取样点的正确选择：避开了物料冲刷对探头管的磨损，以及可能掉下的块状物料危及探头管的安全。

(4) correct selection of sampling point: Avoid abrasion of probe because of material washing,and endangering probe safety because of possible sheet material dropping.

(5）有效去除烟气中的SO2：采用以高硫煤或重油为燃料，SO2的含量较高形成酸雾对检测设备的腐蚀，能有效的消除。

(5) Getting rid of \mathsf { S O } _ { 2 } in the gas. Take high sulphur coal or heavyoil as fuel.The cautery of measured equipment by acid mistwhichisowing to high content { S O } _ { 2 } ,canbe cleaned out effectively.

(6）适应复杂的旋窑结构：虽然水泥旋窑的结构相差大，但凭借强大的技术支持和丰富的应用经验，都能合理地在窑外部搭建安装和维护平台。

(6)Suit complicated rotary kiln structure: Even though the structure ofcement rotary kiln is quite different, it can construct reasonable installation and maintenance platform in outside of the kiln depending on strong technology support and plenty of applied experience.

6.过程分析系统能成功应用吗？

已经成功地用于1500条左右水泥生产线的过程气体分析和烟肉烟气排放连续监测，其中高温分析系统达300套以上的（出口约100套）。主要应用单位包括：

(1）海螺水泥股份有限公司（国内、国外项目）（包括7条10000t/d水泥生产线）
(2)拉法基水泥（集团）有限公司（国内、国外项目）
(3）冀东水泥股份有限公司
(4）亚泰水泥股份有限公司
(5）中联水泥股份有限公司
(6）南方水泥股份有限公司
(7）西南水泥股份有限公司
(8）塔牌水泥股份有限公司
(9)浙江红狮水泥股份有限公司
(10）山东山水水泥集团有限公司
(11)天瑞水泥集团有限公司
(12)中国中材国际工程股份有限公司（国内、国外项目）
(13)中国建材集团公司(国内、国外项目）

由于川仪分析仪器公司制造的PS7500/7400过程分析系统在水泥烟气的成功应用，改变了人们的传统观念，现所有的水泥生产线都会采用气体分析系统，越来越多的水泥生产线采用高温气体分析系统。不但为工厂降低了能耗，节约了大量的资源和成本，而且保护了相应设备的安全运行。同时减少了废物的排放，对保护环境起到积极作用。具有广泛的经济效益和社会效益。

6.Would the analysis system apply successfully?

There are about 15o0 cement production lines which adopted the
gas analysis system for process gas analysis and continuous
emission monitoring in stack,and the high temperature analysis
system have taken up more than 300sets(include 100sets to
export):
(1) Anhui Conch cement joint-stock Co. Ltd.,
(world turnkey project, including7 1ooo0t/d production lines)
(2) Lafarge cement (group) Co. Ltd.,
(including domestic and overseas project. (world turnkey project)
(3) Jidong cement group Co. Ltd.
(4) Yatai cement group Co.,Ltd.
(5) Zhonglian cement group Co. Ltd.
(6) Nanfang cement group Co.Ltd.
(7) Xi'nan cement group Co. Ltd.
(8) Ta Brand cement group Co. Ltd.
(9) Zhejiang hongshiCement Co.Ltd.
(10) Shandong shanshui Cement Group Limited
(11) Tianrui CementGroup Compangy Limited
(12)China Sinoma International Engineering Co. Ltd.,
(world turnkey project)
(13) China National Building Material group Co. Ltd.,(world turnkey project) Because of successful application of PS75oO/7400 gasanalysis
systems in cement gaswhich made by SIC Analytical,people
changed their traditional opinion.Now all the cement production
lines liked to use gas analysis system,and more and more cement
production lines have chosen high temperature gas analysis
system.It does not only reduce the energy consumption,save
plenty of resource and cost, but also guarantee the safe operation
ofrelevant equipment.At the same time,it reduce the emission of
waste gas,which plays a positive role in environmental protection.
And it has extensive economical and social benefit.

7．如何选择过程分析系统？

根据取样点的温度和应用目的，选择不同的分析系统。由于旋窑窑尾和分解炉出口的样气温度非常高（分别约 1 2 0 0 ^ { \circ } { C } 和 9 0 0 ^ { \circ } { C } ），所以需要采用PS7500（高温）过程分析系统进行分析测量；其余检测点的温度相对较低。采用PS7500（常温）过分析系统进行分析测量；烟肉烟气排放采用PS7400（CEMS）烟气连续监测系统进行环保监测。

7.How to choose analysis system?

According to the temperature of sample point and purpose of application,to choose different analysis system. Because the gas temperature of rotary kiln inlet and pre calciner outlet is very high (about 1 2 0 0 ^ { \circ } { C } and 9 0 0 ^ { \circ } { C } )so itneedstousePS7500(high temperature) gas analysis system for measuring,other detected points's temperature is lower,can use PS75oo (normal temperature) gas analysis system for measuring,gas emission can use PS74Oo (CEMS) continuous emission monitoring system for monitoring.

8.采用过程分析系统后的实际效果

以下为水泥窑窑尾烟室没有采用分析仪和采用PS7500（高温）过程分析系统后，CO、NOx、 { ~ O } _ { 2 } \mathsf { S O } _ { 2 } 气体的浓度对水泥窑熟料质量、运行稳定性、热耗等的影响曲线对比图。从此可以看出，通过正确测量水泥窑烟气中的CO、 \mathsf { N O } _ { x } ， { ~ O } _ { 2 } 、SO等气体成分，操作员可以及时反应，迅速调整对水泥窑的操作，对提高水泥窑自动化操作水平、水泥熟料质量、运行稳定性和节能降耗等都起着非常重要的作用。

8.Theactual effectafter usingprocessanalysissystem

Below for cement kiln inlet of no use analyzer anduse PS75oo (high temperature) process analysis system, CO, NOx, \mathbf { O } _ { 2 } , S 0 _ { 2 } gas component concentration of cement kiln clinker quality, operation stability, the influence of the heat consumption of curve comparison chart. From now on,you can see that the correct measuring cement kiln CO, NOx, { ~ O } _ { 2 } and S 0 _ { 2 } in flue gas such as gas composition, The operator can timely response,fast adjustment to the operation of the cement kiln,to improve the automation level of cement kiln,the cement clinker quality,saving energy and reducing consumption and running stability plays a very important role.

第二部分

Section Two

P7S500（高温）过程分析系统

PS7500 (high temperature) Gas Analysis System

图9系统示意图<br>Figure 9 Schematic diagra m of system

1．应用

PS7500（高温）过程分析系统用来连续、定量地测量气体成份的浓度，应用于：

(1）旋转窑窑尾(2）分解炉出口

1.Application

PS7500 (high temperature) gas analysis system is designed for continuous,quantitative measurement of gas concentrations measuring in cement plants, is used for :
(1）Primary firing at the gas outlet of the rotary kiln.
(2)Secondary firing at the gas outlet of the calciner.

2.测量组分和测量方法

该分析系统适用于测量CO， \mathsf { N O } _ { x } ， \mathsf { C O } _ { 2 } ， C H _ { 4 } SO和O等组份。
红外组分的测量采用红外分析仪，比如川仪分析仪器公司的PA200或者ABB的EL3020；
电化学式氧传感器用于测量氧气，比如川仪分析仪器公司的PA200或者ABB的EL3020也可以供选择做为氧气测量。

2.Measuring componentsand measuring procedures

The analysis system is suitable for measuring the components CO, \mathsf { N O } _ { \boldsymbol { x } } , { C O } _ { 2 } { C H } _ { 4 } , （2 S 0 _ { 2 } and { { 0 } _ { 2 } } #
The infra-red-active components are measured using the infra-red analyzer SIC Analytical PA200 or ABB El3020；
An electro-chemical oxygen sensor is used for \mathbf { O } _ { 2 } measurement;alternatively, the SIC Analytical PA200 or ABB El3020 paramagnetic oxygen analyzer can be used.

3．工作原理功能图

3.Principle of Operation

图10功能图Figure10 functional diagram

(1）气路流程

采样探头以及返回装置构成了一个独立的单元。旋窑中的样气受抽气泵的抽吸驱动，样气由探头管取样口进入，然后经过过滤装置滤除粉尘，再进入预处理装置，进行除水、干燥后进入分析仪器，分析出CO、NOx、 \mathsf { S O } _ { 2 } ， \mathsf { C H } _ { 4 } O等气体的体积百分浓度。

(1) Gas path

Sample probe and retractor constitute an independent unit. Gas in the rotary kiln comes into the probe inlet when it drived by gas pump; It would be filtered by filter device then comes into pretreatment device;At last it would be cooled by gas cooler, it comes into analyzer and measure the concentrations of CO, NOx, \mathbf { O } _ { 2 } ， { S O } _ { 2 } ， { C H } _ { \ast } ，etc.

(2）循环冷却液流程

探头和换热器内具有封闭的循环冷却液。探头出来的热冷却液经循环进入热交换器进行散热后，再流入探头去冷却探头管，形成一个封闭的循环。循环冷却液可以采用水或者油。

(2) Circulating cooling fluid flow

There are closed circulation cooling liquid in probeand heat exchanger.Hotcoolingliquid from probeflows into heat exchanger for cooling after crossing the liquid circulation pump, then flows into the probe tube for cooling again,form a closed loop. Circulating cooling liquid can use water or oil.

(3）吹扫气流程

取样探头吹扫采用目前国际上先进的内、外脉冲式振动吹扫技术。压缩空气储存单元、反吹单元和取样探头都安装在返回装置上，以确保反吹时有足够的压力和流量，反吹效果好。反吹管道与取样管道完全独立，便于安装与维护现场。

(3) Purge path flow

Purge of sampling probe uses the international advanced technology of inside and outside pulse vibrating purge at present.Compressed airstorage unit,Purging unit and sampling probe are both installed on retraction device,in order to guarantee enough pressure and gas flow. Purging pipe and sampling pipe are divided,which is convenient for installation and maintenance.

4.主要技术特点

4.Maintechnicalcharacteristics:

完善的设计及相匹配的软件技术以及可靠的安全保护措施，能在高温、高粉尘气体取样条件下长期连续地安全运行。

It can be operated continuouslyand safely in high temperature and high dust gas sampling conditions because of perfect design,suited software technology and reliable security steps.

(1）采用“干法”取样技术，保证气体分析的准确性；

(1)Use "dry method" sampling technique,guarantee the accuracy of gas analysis.

(2）具有返回装置，确保取样探头的安全运行与正常维护；

(2)With retractiondevice,guarantee safeoperation and normal maintenance of sampling probe.

(3）预处理及循环冷却系统模块化设计。

(3)Pretreatment and circulating cooling system modular design.

(4）有故障自诊断及故障信号输出，送至控制室，实现无人值守运行；

(4)Output of faulty signal and faulty self-diagnose to control room,realizing operation without no person on watch.

(5）有故障自诊断及故障信号输出，送至控制室，实现无人值守运行；

(5)Has a fault self-diagnosis and fault signal output,sent to the control room,realize the unattended operation.

(6）取样探头自动保护。在供电故障、循环冷却液温度高、流量低等故障条件下，都能实现取样探头的自动保护；

(6)Automatic protection of sampling probe.It can achieve automatic protection of sampling probe in such faulty conditionsaspowersupply fault,high temperatureand low flow of circulation cooling liquid.

(7）有“手动”和“自动”两种工作模式，能自动分析、方便维护；

(7)With two operation mode "Manual" and "Automatic", automaticanalysis and easy maintenance.

(8）反吹单元设计周到，适应高粉尘浓度的气体取样；

(8)Perfect design of purging unit,suit sample of high dust gas.

(9）HO除去SO技术，避免腐蚀的威胁；

(9)Cleaning out of SO2 by { { H } } _ { 2 } { { O } } _ { 2 } ,getrid of cauterization.

(10)模块化设计，安装、维护方便；

(10)Modularization design,convenient installation and maintenance.

(11)探头管的长度可选。分解炉出口一般1.5m，窑尾烟室一般 3 . 0 \mathsf { m }

(11)The length of probe tube can be selected. Generally,pre calciner outlet is 1 . 5 { m } kiln inlet is 3 . 0 { m }

(12)高精度过滤，过滤精度：0.1m；过滤能力：2000g/Nm³。

(12)High precision filter. Filter precision: 0 . 1 { m } · Filter ability: 2 0 0 0 { g / N m ^ { 3 } }

5．系统组成

5.System constitution

由高温取样探头、探头返回装置、反吹装置、循环冷却液控制单元、分析柜等几大部分及一些附属组件组成。

Include several parts such as high temperature sampling probe,probe returns device,reverse blowing device,circulation cooling liquid control unit,analysis cabinet,and some accessorial parts.

(1）高温取样探头

(1) High temperature sampling Probe <br>Figure 11 Outline of high temperature sampling probe

包括过滤单元FE（带环型电加热器）和探头管，其功能是将样气取出并过滤干净后送出。

Include the filterunit FE (with ring electrical heater)and probe pipe,which is used to send the claean gas out after filter.

A．探头管的冷却

由于旋窑或分解炉出口的样气温度非常高（分别约为 1 2 0 0 ^ { \circ } C和900°C），探头管不能直接承受，所以需要有循环冷却系统进行保护。

A. cooling of sampling pipe Because the sample gas temperature at the rotary kiln inlet and pre calciner is too high (approx 1 2 0 0 ^ { \circ } { C } and 9 0 0 ^ { \circ } { C } ),probe pipe can not endure directly, so it needs protection by circulated cooling system.

图11高温取样探头外形图<br>图12高温探头冷却管道布置图 Figure12 pipedistribution of cooling water

B.高温取样探头的清洗

高温取样探头的清洗由以下两到程序构成：
a.探头过滤器的清洗靠压缩空气周期性地进行内、外清扫。
b.探头管外部的清洗采用伸缩的方式。在探头管外部的积灰和结皮，靠探头定期的自动移动去除。

B.Cleaning of the high temperature sampling probe The cleaning process of the high temperature probe include twoprocedureasfollows: a.Cleaning the probe filter by periodically with compressed air. b.Cleaning the outside of the probe tube by retracting and inserting the probe,Material build-ups and encrustations on the probe tube areremoved by regular movement of the probe.

(2）探头返回装置探头返回装置的作用是定期的移动探头，以避免被卡住或者弯曲。探头的移动是由PLC控制的。

(2)Probe retractor

The function of the probe retractor is to move the probe regularly to prevent it from being seized or bended.The movements of the probe retractor are controlled by the PLC.

A．探头的缩回如以下问题出现，探头会自动从窑内缩回：a.冷却液的温度过高；b.冷却液的流量过低；c.循环冷却液泵停止工作；d.供电电源中断。

A.Retraction of the probe The probe is automatically retracted out of the kiln if the following problems occur: a.Temperature of cooling water is too high; b．Flow rate of cooling water is too low; c. Circulatingwater pump out of operation; d. Power supply break down.

图13探头返回装置Figure13Proberetractor

B.探头返回装置的设计

探头返回装置由两个滑动轴承轨道组成，装有用法兰固定的探头小车可在返回装置上来回运行。电机被安装在探头返回装置上，利用链条传动，所以它特别适应在高灰尘的环境中使用。

B.Design of the probe retractor The probe retractor comprises two parallel bearing railsonwhich thecarriagewiththe flange-mounted probe runs. The motor is attached to the probe retractor, it has a chain drive that makes it particularly well-suited for useina dusty environment.

功能：

① 在自动运行状态中，所有的监测和控制功能都由PLC实现。
② 在手动运行状态中，以下的功能还可以靠操作相应的按键实现：探头移出探头移入
·探头的清洗

Functions:

① \ln “Automatic”operating mode,all monitoring and control functions are handled by the PLC.
② In 'Manual' operating mode,the following functions can stillbe activated by pressing relevant buttons.
●Retract probe
Insert probe
●Clean probe

紧急停止按钮可以在任何时候停止探头移动。

The Emergency Stop button can be used to stop the proberetractoratany time.

(3）清洗单元

清洗单元包括压缩空气分配单元，压缩空气储气罐和压缩空气调节单元，用于清洗探头。压缩空气调节单元在探头返回装置就近安装，压缩空气分配单元和压缩空气储气罐固定在探头返回装置上。

(3) Cleaning unit

The cleaning unit contains the compressed air distributing unit and compressed air storage cylinder and compressed air adjusting unit,used for cleaning the probe.The compressed air adjustingunit is mounted near the probe retractor, the compressed air distributing unit and compressed air storage cylinder are fitted on the probe retractor.

图14探头清洗气路图<br>Figure14 Pneumatic Diagram of Probe Cleaning

(4）循环冷却液控制单元(4) Circulation cooling liquid control unit循环冷却液控制单元的主要功能，是对探头循环冷却液进行冷却、温度和流量进行检测及控制。重量：约400kg。尺寸： 1 2 0 0 x 1 5 0 0 x 6 0 0 （宽 x 高 x 深)mm

循环冷却液控制单元包括以下几部分：

a.热交换器
b.循环冷却液泵
c.冷却液流量监测器
d.温度计
e.冷却液电磁阀
f.调节单元 The main functions of the circulation cooling liquid control unit, is cooling probe circulating cooling liquid,and detection and control the temperatureand flowrateof thecirculation cooling liquid.
Weight: 4 0 0 ~ {kg } approx.
Dim.: 1 2 0 0 x 1 5 0 0 x 6 0 0 U W x \mathsf { H } x \mathsf { D } in mm)

Circulation cooling liquid control unit includes the following sections:

a. Heat exchanger b. Circulating pump c.Water flow monitor d. Temperature meter e.Water solenoid valves f. Adjusting unit

图15循环冷却液控制单元<br>Figure 15 circulation cooling liquid control unit

(5）分析柜气体预处理部件和气体分析仪都装在分析柜内。尺寸： 8 0 0 x 8 0 0 x 2 0 0 0 ( / { 4 } { 5 6 } x / { 3 3 } { 1 5 } x / { 3 } { 1 5 } ) 重量：约 2 0 0 \mathsf {kg }

分析柜包括以下几部分：

a.取样电磁阀
b.样气压力表
c.气体冷凝器
d.样气预处理单元
e.分析仪
f.冷凝液收集和排放单元
g. H _ { 2 } O _ { 2 } 试剂供给瓶(可选)

(5) Analysis cabinet The gas pre treatment parts and gas analyzer are mounted in theanalysiscabinet. Dim.: { 8 0 0 x 8 0 0 x 2 0 0 0 ( \mathsf { W } { x } \mathsf { H } { x } \mathsf { D } \ i n \ m u } n) Weight: 2 0 0 ~ {kg } approx.

The analysis cabinet contains the following
components:
a.Sample solenoid valves
b.Vacuum gauge
c.Sample gas cooling unit
d.Sample gas pretreatment feed unit
e.analyzer
f. Condensate-collecting and drain unit
g.H2O2 reagent supply bottle (optiongal)

图16分析柜 Figure16Analysiscabinet

6．外部条件

6.Theexternal conditions

(1）试剂供给

试剂供给用于将H2O2添加到样气中，因此SO2被从样气中除去，从而防止硫酸的有害形成。当煤和油被用于燃料时， { \mathsf { H } } _ { 2 } { \mathsf { O } } _ { 2 } 试剂应该一直被采用，添加到样气中，试剂补给瓶有最低液位监控，输出相应的报警信号。

(1） Reagent dosing

The metering system is used to add \mathsf { H } _ { 2 } \mathsf { O } _ { 2 } to the sample gas. \mathsf { S O } _ { 2 } is thereby selectively eliminated from the sample gas,thus preventing a harmful formation of sulfuric acid.Thisdosing should always be carried out when coal and oil are used for kiln firing,but not for pure gas firing. The minimum level in the reagent supply bottle is monitored.

图17HO2除SO示意图<br>Figure17 Schematic Diagramof \mathsf { H } _ { 2 } \mathsf { O } _ { 2 }

(2）压缩空气的供给要求 压缩空气被用来清扫探头 压缩空气不能含有粉尘、油和水滴等污染物。 它必须是干净和干燥的，压力约0.4\~0.6Mpa (2) Compressed-air supply requirements Compressed air is used for cleaning the probe. The compressed air must be free from contamination as well as from dust,oil and water droplets.It must be dried and have a pressure of approx. 4-6bar..

(3）冷却液要的供给要求探头采用水或油进行冷却，应无杂质。水可以采用自来水，寒冷地区需加防冻液，油应为专用油。封闭的循环冷却液必须满足流量和压力要求。

(4）取样探头在窑尾的安装窑尾取样点的正确选择非常重要，直接涉及到整套分析系统可靠使用和测量准确性。从窑尾往窑头方向看，旋窑如往顺时针方向转，则取样点选在窑尾下料口的右侧，反之，则选在左侧。取样点的选择，首先要尽量避免物料对探头管的直接冲刷，探头管要高于旋窑内物料的高度，也要避免探头管与旋窑壁的擦挂；其次，探头管最前端应超过旋窑窑尾密封袋约200mm左右，以避免外部空气漏入是会影响测量准确性，真实反应要内的燃烧状况。

(3) Cooling-liquid supply requirements Probe are cooled with liquid or oil,water quality may be drinking water,cold greas meed to add antifreeze, oil should be special oil.

Theclosed cooling-water must be must fulfill the flowrate and pressure requirement.

(4)Probe installation in kiln inlet It isof great importance to select kiln inlet sampling point correctly,for it is directly related to reliable use and measuring veracity of the wholeanalysissystem.Seeing from the kiln inlet to kiln outlet,if the rotary kiln turn clockwise, the sampling point should be set at the right side of the kiln inlet,otherwise it should be set at the left side.There's two attention need to be consider carefully when select sampling point: First,avoid directlywash of the probebymaterials,and the probemust higher than materials in the rotary kiln, also avoid attrition between probe and rotary wall; Next,the forefront of the probe must be ahead of the kiln inlet sealde tape about 2 0 0 { {mm } } when install the sampling probe,which does not allow air leak, guarantee the measuring veracity and reflect the burning condition in the kiln factually.

图18窑尾探头安装图<br>Figure18Probe installation in kilninlet

(5）安装法兰

安装法兰在与水泥窑炉壁焊接时，必须保证法兰安装孔中的一个处于法兰最高位置，即保证通过法兰中心线的上下两个安装孔的连线与水平线垂直。法兰管位于窑内部分的外部周围必须用高温浇注料覆盖。

(5) Mounting flange

When weld the mounting flange,we must ensure one of the flange mounting holes to the highest position of the flange,in other words is to ensure connecting line which crossing the center line and two holes up and down to perpendicular vs horizontal line. The circumference external offlange pipe situated in the kiln must be covered with the enduring high temperature material.

图19安装法兰 Figure19 Mounting flange

(6）分析小屋布置图分析小屋建议尺寸： 3 0 0 0 x 2 8 0 0 x 2 1 0 0

（宽 x 高 x 深）

(6) Disposal diagram for analysis room Suggestion Dim.of analysis room: 3 0 0 0 x 2 8 0 0 x 2 1 0 0 (W× H× D in mm)

图20分析小屋布置图Figure 20 Disposal diagram foranalysis room

（7）系统接线图

(7）Connection diagram of system(8）供电电源三相连接(4-wires)：220/380VAC,50 Hz功率消耗：大约 5 . 0 1 \mathsf { k w } 其它电源需特殊设计。

图21系统接线图<br>Figure 21 Connection diagram of system

(8) Power Supply Three phases Connection (4-wires): 220/380 VAC, { 5 0 } { H z } （20 Energy Consumption: Approx.5.0 kw Other power supply is special designed.

(9）环境条件

环境温度： + 5 ^ { \circ } { C } ： . + 4 5 ^ { \circ } { C }
运输和储存温度： + 0 . . . + 5 5 ^ { \circ } { C }
相对空气湿度： < 8 5 % (年均）
安装环境：
分析柜应该安装在振动小且必须防尘和热辐射，室外安装时要求便于日常维护，能保持空气流通。
建议：
安装在装有空调的室内，应避免安装室外。

(9)Ambient Conditions Ambient temperature： + 5 ^ { \circ } \mathsf { C } ： . + 4 5 ^ { \circ } { C } （204号 Transport- and Storage Temperature： + 0 \ldots + 5 5 ^ { \circ } \mathsf { C } （204号 Relative Air Humidity： < 8 5 % yearly average Installation Site： analysiscabinethastobe installedatavibration free site and protected from dust and heat radiation. Out-door installation requires a daily maintenance of the ventilation filters. Recommendation: Installation in an air-conditioned room; out-door in stallation has to be avoided!

第三部分

Section Three

PS7500 （常温）过程分析系统

PS7500 (Normal temperature) Gas Analysis System

图22系统示意图<br>Figure 22 Schematic diagram of system

1．应用

本系统针对水泥烟气的以下取样点设计：

a.预热器出口气体的测量b.电收尘器入口气体的测量c.煤磨袋收尘气体的测量d.煤粉仓气体的测量

1.Application

The system is especially designed for following sampling points in cement plants:

a.measuring of Preheater outlet b.measuring of the Electrostatic Precipitator (ESP) inlet c.measuring of Coal Mill bag filter d. measuring of Coal dust Bin

2.概述

2.Description

图23功能图Figure 23 Functional diagram

（1）用于对上述采样点气体浓度的连续、定量的测量。该系统能用于水泥窑中气体温度高达 7 0 0 ^ { \circ } { C } 的取样点。

(2）配备有一套自动反吹设备，为水泥烟气高粉尘而专门设计。

(3）气体分析仪包括重分公司的PA200或者ABBEL3020，可以选择性测量CO，NO， \mathsf { C O } _ { 2 } , （20 { C H } _ { 4 } , （20\mathsf { S O } _ { 2 } 和O2组份。测量原理是上述气体组分的红外吸收和氧的电化学式反应或者顺磁氧分析。

(1）The gas analysis system is used for the continuous, quantitative measurements of the gas concentrations at the sampling points above. The system can be used for sampling points in cement plants for gas temperatures up to 7 0 0 ^ { \circ } { C } ：
(2)The system is equipped with an automatic back purging facility,which hasa special designwhich is suitable for high dusty cement gas.
(3) The integrated gas analyzer incl.the gas module SIC Analytical PA200 or ABB El3020 it possible to measure the gas components CO, NO, { C O } _ { 2 } { C H } _ { \ast } { S O } _ { 2 } and { ~ O } _ { z } ,selectively depending on selected analysis version.The measuring principles are the infrared absorption of the aforementioned components as well as the electro-chemical reactions of oxygen or paramagnetic oxygen.

(4）整套系统安装在仪器柜内，能够适应恶劣的环境条件。

(4)The whole system is built-in in a cabinet which makes it suitable forrough environmental conditions.

3．包括以下几个单元：

(1）取样探头。包括过滤单元，电加热器和防护箱

3.The system consists of following units:

(1) Sampling probe. incl.Filtering Unit, Electrical Heating and Protection Box

Figure 24 Outline of normal temperature sampling probe

(2）反吹柜反吹柜靠近取样探头现场安装，包括以下设备：

a.手动球阀
b.压缩空气过滤器，以除去压缩空气中的油水、粉尘。
c.压缩空气储存器
d.反吹探头电磁阀。完成对取样探头的内、外脉冲式振动吹扫，确保探头不堵塞；吹扫气连同吹出的积尘释放在窑内。

e.反吹气压力低报警压力表，并输出报警信号给控制室。

反吹管道与取样管道完全独立，便于安装与维护现场。吹扫程序受分析柜内的PLC控制自动执行。

尺寸： 6 4 0 x 1 2 4 0 x 4 4 0 ( W x H x D )mm 重量：约50kg
Dim.: 6 4 0 x 1 2 4 0 x 4 4 0 ( W x H x \mathsf { D } \ i n m ) Weight: 5 0 \ k \ g approx.

2)Automatic back purging cabinet. Purging cabinet is installed closed to sample probe,Include equipmentsas folloes: a.Shut off ball-valve b．Compressed air filter, to clean out oil, water and dust in it. c. Compressed air storage container d.Solenoid valve for back purging probe. To purge the sample probe by internal and external pulse,ensure the probe would not be blocked.Purging gas will be sent out in the kiln with the dust. e.When purging gas pressure would be lower than alarm set point, it sends alarm signal to control room.

图24常温取样探头外形图<br>图25反吹柜Figure25 Purgecabinet

图26分析柜Figure26 Analysiscabinet

(3）样气管线 (4）分析柜

气体预处理部件和气体分析仪都装在分析柜内。尺寸： 6 0 0 x 2 0 0 0 x 6 0 0 ( W x H x D )mm 重量：约240kg
分析仪器安装在柜内，电气和气路连接位于柜子的左侧或右侧。
分析柜包括以下几部分：
a.取样电磁阀
b.气体冷凝器
c.气体抽气泵和流量调节单元
d．川仪分析仪器PA200
e.冷凝液的收集和排放单元
f.PLC控制单元
g.电气控制单元

(3) Sample Gas Line (4)Analysis Cabinet

The gas pre treatment parts and gas analyzer aremounted in the analysis cabinet.
Dim.: 6 0 0 x 2 0 0 0 x 6 0 0 ( W x H x D in mm) Weight: 2 4 0 {kg } approx.
The analyzers are mounted in a cabinet. The electrical and gas connections are located in the left or right side wall.
The analysis cabinet contains the following components:
a.Sample solenoid valves
b. Sample gas coole
c.Sample gas pump and flowrate adjustment unit
d.SIC Analytical PA200
e. Condensate-collecting and drain unit
f.PLC control unit
g.Electric control unit

4.技术数据

过程气体取样条件压力： ± 1 0 \mathsf { k p a } 温度：最大 7 0 0 ^ { \circ } C粉尘：最大500 { \mathfrak { g } } / { \mathfrak { m } } ^ { 3 }

4.Technical Data

Process Gas Sample Conditions Pressure :±10kpa Temperature \vdots max.00℃ Dust load: max. 500 g/m³

5.气体组分和测量量程

(1)预热器出口的测量 CO:0\~2vol% O2:0\~10vol% NOx:0\~2000ppm SO2:0\~2%

(2)电收尘器入口CO，O2的测量CO:0\~2vol%O2:0\~10 vol%

(3)煤磨袋收尘CO的测量 CO:0\~2000 ppm O2:0\~10vol%

(4)煤粉仓CO的测量 CO:0\~2000 ppm O2:0\~10vol%

5.GasComponentsand Measuring Ranges

(1).measuring of Preheater outlet CO:0\~2 vol% O2:0\~10 vol% NOx:0\~2000ppm SO2:0\~2%
(2)CO, \mathbf { O } _ { 2 } measuring of the Electrostatic Precipitator (ESP) inlet CO:0\~2 vol% O2:0\~10 vol%
(3)CO measuring of Coal Mill bag filter CO:0\~2000 ppm O2:0\~10 vol%
(4)CO measuring of Coal dust Bin CO:0\~2000 ppm O2:0\~10 vol%

6．外部条件

6.The external conditions

(1）安装法兰安装法兰时，一般与水平线的角度在10-30度。

(1）Mounting flange It generally be lean 1 0 { - } 3 0 ^ { \circ } with horizon when mounting flange

图27安装法兰<br>Figure 27 Mounting flange

(2）分析小屋布置图分析小屋建议尺寸：2 5 0 0 x 2 8 0 0 x 2 1 0 0 宽×高×深）

(2) Disposal diagram for analysis room Suggested dimension of analysis room: 2 5 0 0 x 2 8 0 0 x 2 1 0 0 ( { W } x { H } x { D } in mm)

(3）压缩空气供给（具有反吹系统的选择）压缩空气要求：压缩空气要求无油，无尘和无水，保持干燥。

(4）供电电源单相（3线）：220VAC，50Hz功率消耗：大约2.0kw其它电源需特殊设计。

(5）环境条件环境温度： + 5 ^ { \circ } \mathsf { C } \~ + 4 5 ^ { \circ } \mathsf { C } 运输和储存温度： + 0 _ { ~ } + 5 5 ^ { \circ } \mathsf { C } 相对空气湿度： < 8 5 % (年均)安装环境：分析柜应该安装在振动小且必须防尘和热辐射，室外安装时要求便于日常维护，能保持空气流通。建议：安装在装有空调的室内，应避免安装室外。

(3) Compressed air supply(with selection of purging system) Compressed Air requirement: Compressed air free of oil and water droplets, 4-6 bar,dried to + 3 ^ { \circ } C or lower.

(4) Power Supply Single phase Connection (3-wires): 220VAC, 5 0 ~ { H z } Energy Consumption: About 2 . 0 ~ { k w } Other power supply is possible.

(5)Ambient Conditions Ambient temperature: + 5 ^ { \circ } C ~ + 4 5 ^ { \circ } C Transport- and Storage Temperature： + 0 _ { ~ } + 5 5 ^ { \circ } { C } （204 Relative Air Humidity： < 8 5 % yearlyaverage Installation Site： Theanalysis cabinet has to be installed at a vibration free site and protected from dust and heat radiation. Out-door installation requires a daily maintenance of the ventilation filters. Recommendation: Installation in anair-conditioned room; out-door installation has to be avoided!

第四部分

Section Four

PS7400烟气连续监测系统（CEMS） PS7400 Continuous Emission Monitoring System(CEM

图29系统示意图<br>Figure 29 Schematic diagram of system

1.产品认证证书

中国环境保护产品认证证书(证书编号：CCAEPI-EP-2017-717，CCAEPI-EP-2018-728，CCAEPI-EP-2020-233)，由中国环境保护产业协会（北京）认证中心颁发。

1.ProductCertificate

PS7400 Continuous Emission Monitoring System (CEMS) has got China Environmental Protection Product Certification byChina Environmental ProtectionCommitteeCertification Center.(No:CCAEPI-EP-2017-717，CCAEPI-EP-2018-728, CCAEPI-EP-2020-233)

2.规范和标准

产品制造、材料及施工符合下列标准和规定的要求：

2.Standar

Equipment manufacturing,materialsand construction have tomatch the latest version offollowing standards:

(1）《固定污染源烟气（SO2、NOX、颗粒物）排放连续监测技术规范》HJ75-2017

(1）SpecificationsforContinuousEmissionsMonitoringofSO2,NOX, andParticulateMatterintheFlueGasEmitted fromStationary SourcesHJ75-2017

(2）《固定污染源烟气（SO2、NOX、颗粒物）排放连续监测系统技术要求及检测方法》HJ76-2017

(2)SpecificationsandtestProceduresforContinuousEmission MonitoringSystemforSO2,NOXandParticulateMatterinFlue GasEmitted fromStationaryHJ76-2017

(3）《自动化仪表工程施工及质量验收规范》 GB50093-2013

(3) Code for Construction and quality Acceptance of Automation Instrumentation Engineering GB50093-2013

(4）《固定源废气监测技术规范》HJ/T397-2007

(5）《污染物在线监控（监测）系统数据传输标准》HJ212-2017

(4) Code for Construction and Acceptance of Automation Instrumentation Engineering HJ/T 397-2007

(5)DataTransmission Standardfor OnlineMonitoringSystems ofPollutantHJ212-2017

(6）《爆炸性环境第5部分：由正压外壳p保护的设备》GB/T3836.5-2017

(6)Explosive Atmospheres-Part5:Equipment Protectionby Pressurized EnclosureGB/T3836.5-2017

(7）石油化工控制室设计规范SH3006-2012T

(7) Code for Design of Control room in Petrochemical Industry SH3006-2012T

3.应用领域

广泛应用于火电、建材、冶金、化工、垃圾处理等各种锅炉、工业炉窑、焚烧炉等烟气脱硫、脱硝、烟气连续监测以及除尘效果监测等领域。

3.Applications

PS7400 Continuous Emission Monitoring System(CEMS) is mainly used for gas emissionmonitoring,desulfuration, denitrification monitoring and dust removal monitoring of boiler, industrial kiln,incinerator fields,fire plant, metallurgy,chemical industry, garbage disposal, etc.

4.监测参数

测量烟气中的 S { \mathsf { O } } _ { 2 } ， \mathsf { N O } _ { x } ， { \mathsf { C O } } _ { 2 } . CO、 O _ { 2 } 、HCI、HF、 N H _ { 3 } . THC、重金属(Hg)等气体以及烟尘浓度、烟气流量、烟气温度、烟气压力、烟气湿度等。

4.MeasuringParameters

PS7400 can be used to measure the components of S 0 _ { z } ， { \mathsf { N O } } _ { { x } } { C O } _ { 2 } ,CO, 0 _ { \ i } ,HCI, HF, { \mathsf { N H } } _ { 3 } ,THC, Heavy Metal(Hg) and dust,flowrate,temperature,pressure,humidity,etc.

5.组成

5.Composition

包括四个子系统：

Consists of 4 subsystems:

(1）气态污染物监测子系统： S \mathsf { O } _ { 2 } ， N \mathsf { O } _ { x } . \mathsf { C O } _ { 2 } 、CO、HCI、HF、 N H _ { 3 } 、THC、重金属 ( H _ { 9 } ) ， { ~ O } _ { 2 } 等；

(1) Gaseous Pollutant monitoring subsystem:SO2,NO, { C O } _ { 2 } , CO, HCl, HF,NH,THC,Heavy Metal(Hg),O,etc.

(2）烟尘排放监测子系统：DUST；

(2) Particulates emission monitoring system: DUST;

(3）烟气参数监测子系统：流量、温度、压力、湿度等；

(3)Parameter of gas monitoring system: flow,temperature, pressure,humidity etc;

(4）数据采集处理子系统：数据采集、存储、计算、报表生成、打印、传输等。

(4) Date collection and processing subsystem: date collection, storage,calculation,printing,communication,etc.

6.PS7400型烟气连续监测系统（CEMS）

6.PS74oo Continuous Emission MonitoringSystem (CEMS)

监测参数

测量烟气中的 \mathsf { S O } _ { 2 } ， N { O } _ { { x } } , \mathsf { C O } _ { 2 } . CO、 { ~ O ~ } _ { 2 } 、NH等气体以及烟尘浓度、烟气流量、烟气温度、烟气压力、烟气湿度等。

Monitoring Parameters

PS7400 can be used to monitor the components in dust, such as \mathsf { S O } _ { 2 } ， \mathsf { N O } _ { { s } } ， { C O } _ { 2 } 、CO、 { ~ O } _ { 2 } ， N { \sf H } _ { 3 } etc.,and the concentration,flow,temperature,pressureand humidityof dust.

7.PS7400型烟气连续监测系统（FTIRCEMS）

7.PS74oo Continuous Emission Monitoring System (FTIRCEMS)

概述

采用傅立叶红外分析仪，可以同时分析多达30多种气体组份，如HF、HCI、 N H _ { 3 } 、NO、 N \mathsf { O } _ { 2 } 、NO、 \mathsf { S O } _ { 2 } 、CO、H _ { 2 } O ， { ~ O } _ { 2 } 、TOC，通过德国TUV认证和BImSchV17认证、欧盟EN14181认证，系统还可选择测量粉尘、流量、温度、压力、VOCs、重金属（Hg）等。符合PS7400型烟气连续检测系统(CEMS）技术规范。

Description

Equipped with FTIR analyzer,incinerator continuous emission monitoring system can measure more than 30 kinds of gas simultaneously such as HF,HCl,NH3,NO,NO2,NO,SO2,CO,HO,O2, THC.GetthecertificationofGermanyTUV,BlmSchV17,EN 14181 of EU,the system also can be used to measure dust,flow, temperature,pressure,VOCs,Heavy Metal(Hg),etc.According to the technical specification of PS740o Continuous Emission Monitoring System(CEMS).

主要特点

热测量原理，全程180℃加热温控；
采用傅里叶变换技术，同时测量多组分；
测量完整光谱，高选择性，极低的检测极限；
精确测量易溶于水的气体成分如HCI、HF等；
自动零点校正及补偿漂移技术；
量程点具有极高稳定性。

Main Features

Thermal measurement principe, heating temperature
control of 1 8 0 ^ { \circ } { C } during the whole process heating temperaturecontrol.
Fourier transform infrared（FTIR） spectrum
method can be used to detect various components simultaneously.
Measurementof thecompletespectrum,high selectivity,lowdetectionlimit.
Accuratemeasurement of gas components,such asHF,HCL and so on,soluble inwater.
Automaticzerocalibrationandcompensationdrift technology.
The measuring range of points with high stability.

8.PS7400型烟气连续监测系统（激光NHCEMS）

8.PS7400 Continuous Emission Monitoring System(LaserNH CEMS)

1.概述

激光NHCEMS采用抽取法热测量原理，测量烟气脱硝NH逃逸的含量。即样气从采样探头取出、经样气管线、再到激光NH分析仪，都全程加热 1 8 0 ^ { \circ } { C } 以上保温进行测量。采用这种测量方法，样气不会出现冷凝，不会造成成分损失，测量准确度高。同时，采样探头带有吹扫功能，确保气路不赌塞，免维护。

1. Description

Laser { \mathsf { N H } } _ { 3 } CEMS based on extractive continuous measuring system with hot measurement principle,measure content of { \mathsf { N H } } ^ { 3 } escape in flue gas denitration.The sample gas is heating above 1 8 0 ^ { \circ } { C } and measuringwith keeping temperature from taking out the sampling probe,after the sample gas pipeline,and then to the laser NH3 analyzer in the whole analysis process.Using this method,the sample gas will not be condensed, no component loss and measuring accuracy is high .At the same time,sampling probe has sweeping function.To ensure that the gas path not jam,maintenance free.

2.主要特点

(1）采用激光吸收光谱技术，测量速度快、不受背景气体干扰；(2）样气不会出现冷凝，不会造成成分损失，测量准确度高；(3）采样探头带有吹扫功能，确保气路不赌塞，免维护；
(4）可用于各高温、高粉尘、强腐蚀等恶劣烟气环境；
(5）操作简单、维护方便；
(6）可以在线标定，消除漂移影响；
(7）精度高，非常低的探测极限；
(8）测量量程： 0 { - } 1 0 { m g / m } ^ { 3 } ·
(9）线性误差： <=slant ± 1 % ·
(10)量程漂移： <=slant ± 1 % 半年；
(11)线性漂移： <=slant ± 1 % F S ·
(12)输出信号： 4 - 2 0 m A ·
(13)供电电源：220VAC， 5 0 H z

2.Main Features

(1）Using laser absorptionspectroscopyAnalyzerhs fast measuring speed without the background gas interference; The sample gas will not be condensed,no component loss
(2) and measuring accuracy is high;
(3) Sampling probe has sweeping function.To ensure that the gas path not jam,maintenance free;
(4) Can be used in the high temperature,high dust,high corrosion and other harsh environment in flue gas;
(5) Simple operation, convenient maintenance;
(6) Itcancalibration onlineand eliminate the drift effect;
(7) High precision,low detection limit;
(8) Measuring range:0- 1 0 { m g / m ^ { 3 } }
(9) Linearity: <= ± 1 % ：
(10)Span drift: <= ± 1 % 1 6 months;
(11） Linear drift: <= ± 1 % { F S }
(12)Output signals:4-20mA;
(13）Power supply :220VAC，50Hz.

1.PA200气体分析仪

1.SICAnalyticalPA2o0gasanalyzer

图31PA200气体分析仪<br>Figure31 PA200 gasanalyzer

PA200气体分析仪为引进ABB先进技术制造。

有以下型号的分析仪可供选择：

(1）PA200-GXH红外光度计用于测量红外特性气体组分的分析，例如CO、 \mathsf { C O } _ { 2 } 、NO、 \mathsf { S O } _ { 2 } /CH等。

SIC Analytical PA2O0 gas analyzer is made by imported technology of ABB company. The following analyzers are available for selection:

(1）PA200-GXH infrared photometer for the measurement of infrared-active gas components e.g. CO, \mathbf { C O } _ { 2 } NO, { S O } _ { 2 } { C H } _ { 4 } (2）PA200-CJ磁力机械式氧分析仪用于测量过 程气体中的氧或者氮中氧。

(2）PA200-CJ paramagnetic mechanism oxygen analyzer for the measurement of 0 _ { 2 } in process gas or in \mathsf { N } _ { 2 } .

(3）PA200-CY磁压力式氧分析仪用于测量过程气体中的氧或者氮中氧。

(3）PA200-CY paramagnetic pressure oxygen analyzer for the measurement of 0 _ { 2 } in process gas or in { \sf N } _ { 2 } . 2号

(4）PA200-RQD热导式分析仪用于测量具有不同热导率的二元混合气体，如氧中氩、氩中氢、氮中甲烷。

(4）PA200-RQD thermal conductivity analyzer for the measurement of binary gas mixtures with different thermal conductivity e.g.Ar in 0 _ { 2 } { H } _ { 2 } in Ar, { C H } _ { 4 } .5 { \sf N } _ { 2 }

(5）PA200-UV紫外光谱气体分析仪器用于测量\mathsf { S O } _ { 2 } 、NOx等气体，专用于烟气连续监测。

(5）PA2oo-UV Ultraviolet gas ananlyzer used for measuring { S O } _ { 2 } 、NOx.

(6）电化学式氧传感器用于测量氧气，并且它只能与PA200-GXH红外光度计和PA200-UV紫外光谱分析仪一起使用。

(6）Electrochemical oxygen sensor for the measurement of 0 _ { \ i } Theelectrochemical oxygen sensor can only be used in combination with the PA200-GXH and PA200-UV infrared photometer.

LA200激光气体分析仪LA200 Laser Gas Analyzer

·概述

LA200激光气体分析仪基于可调谐半导体激光吸收光谱技术，采用原位安装，无需预处理系统，测量精度高、漂移小，能够有效克服干扰气、粉尘颗粒、光源变化等因素对测量的影响，系统不仅拥有抗干扰能力强，检测灵敏度高的特点，还具有测量漂移小、可靠性高等优势；仪器采用样气温度、压力动态修正算法，能够适用于高温、高压、高粉尘浓度以及强腐蚀性气体的场合；全系统采用正压防爆设计，系统环境适应能力强，可直接安装在过程管道处取样、处理和分析，响应速度快，可应用于建材、钢铁、冶金、热电、石化、化工、焦化等行业。

·Description

The LA2oo lasergasanalyzeris based on tunablelaser diode absorption spectroscopy and is in situ mounted without a pretreatment system,with high measurement accuracyand smalldrift,the system not only hasthecharacteristicsof stronganti-interferenceability and high detectionsensitivity, butalso hastheadvantagesofsmall driftand highreliability Theinstrument adopts the dynamic correction algorithm of sample gas temperatureand pressure,which canbeused in thesituation of high temperature,high pressure,high dust concentration and strong corrosive gas,can Be directly installed in the process pipeline sampling，processingand analysis,fast response,canbeusedinbuilding materials, steel,metallrgy,thermal power,petrochemical,chemical, cokingandotherindustries.

·工作原理

LA200激光气体分析仪采用TDLAS（TunableDiode Laser Absorption Spectroscopy）可调谐半导体激光吸收光谱技术。具体来说，半导体激光器发射出特定波长的激光束穿过被测气体时，根据比尔-兰伯特定律，通过测量激光强度的衰减信号就可以分析获得被测气体的浓度。激光气体分析仪由三部分构成：一个能发出特定波长激光的光源和信号处理部分，一个能检测特定波长的光电接收器，将光信号转化成电信号，正压控制部分，实现仪器的正压防爆。

·Principles of operation

La200laser gasanalyzerusesTDLAS (Tunable)DiodeLaser AbsorptionSpectroscopy)adjustableHarmonic semiconductor laserabsorption spectroscopy.Specifically，when the semiconductor laser emitsa laser beam ofa specific wavelength through the measured gas,accordingto the BeerLambert law,theconcentration of the measured gas canbe analyzed by measuring theattenuation signal of the laser intensity.The laser gasanalyzeriscomposedof threeparts:a light source and signal processing part that can send out a specific wavelength of laser,a photoelectricreceiver that can detect a specific wavelengthand convert the optical signal intoan electrical signal,and apositive pressure control part toachieve the positive pressure explosion-proof instrument.

·仪器特点

·Features

（1）基于可调谐半导体激光光谱技术，原位式安 装，正压防爆设计；
（2）动态样气温度压力补偿；
（3）灵敏度高，电磁兼容性（EMC）好，抗干扰 能力强，能适应各种复杂的恶劣环境；
（4）漂移极小、可靠性高
（5）一体化设计，结构紧凑，气密性好；
（6）模块化设计，便于更换维护；
（7）智能化程度高，操作维护便捷；
（8）高性能数字化嵌入式平台，通用性强，扩展 性好。
（9）通过菜单操作进行配置、功能测试、标定 等。
（10）按键操作（零点、满度校准、参数设置更 改等），操作灵活方便；
（11）报警输出（上下限极值报警、自检故障报 警）。
（12）多种信号输出接口，适合不同应用场合。 (1)in-situ installation,positive pressure explosion roof design based on tunable laserdiode spectrum technology; (2)dynamic sample gas temperature and pressure compensation;
(3)high sensitivity，good Electromagnetic compatibility, stronganti-interference ability,able to adapt to various complex and harsh environments;
(4)minimal drift,high reliability
(5)integrateddesign,compact structure,good air tightness; (6)Modular design,easy to replace and maintain;
(7)high degree of intelligence,easy to operate and maintain; (8)high performance digital embedded platform，strong universality and good expansibility.
(9)configuration,function test,calibration,etc.Through menuoperation.
(10) Button Operation (zero point,full calibration,parameter settingchanges,etc.),flexible and convenient operation; (11)alarm output (upper and lower limit alarm,self-check fault alarm).
(12)multiple signal output interfaces for different applications.

主要技术性能Specifications

气样条件Sampleconditions

3.ABB公司气体分析仪

3.ABB gasanalyzer

图33ABB气体分析仪Figure33ABB gasanalyzer

有以下型号的分析仪可供选择：

(1）Uras26红外光度计用于测量红外特性气体 组分的分析，例如CO、 \mathsf { C O } _ { 2 } 、NO、 \mathsf { S O } _ { 2 } ， CH等。
(2）Magnos28磁氧分析仪用于测量过程气体 中的氧或者氮中氧。
(3）Caldos27热导式分析仪用于测量具有不同 热导率的二元混合气体，如氧中氩、氩中 氢、氮中甲烷。
(4）电化学式氧传感器用于测量氧气，并且它 只能与Uras26红外光度计一起使用。 The analyzers are made in ABB,the following analyzersare available for selection:
(1）Uras26 infrared photometer for the measurement ofinfrared-active gas components e.g. CO, CO,NO, S 0 _ { 2 } , CH.
(2）Magnos28 paramagneticoxygenanalyzerfor the measurement of { \bf O } _ { 2 } in process gas or in { \Nu } _ { 2 } #
(3)Caldos27 thermal conductivity analyzer for the measurement of binary gas mixtures with different thermal conductivity e.g. Ar in 0 _ { z } \mathsf { H } _ { 2 } （204号 in Ar, { C H } _ { 4 } in N2.
(4) Electrochemical oxygen sensor for the measurement of { \bf O } _ { 2 } .The electrochemical oxygen sensor can only be used in combination with the Uras26 infrared photometer.

第六部分Section Six

水泥旋转窑（高温）气体分析系统主要业绩表

Main outstandingachievement for PS7500 (high temperature) gas analysis system