...one step ahead!

HIGH TECHNOLOGY FOR PLASTIC FORMING AND FINISHING

ONE STEP

AHEAD

Content

2

Automation

Page 18

Tooling & Mold Making

Page 26

Company

Page 4

Service & Consulting

Page 34

Machines

Page 8

Industries & Applications

Page 32

One step ahead

Page 6

one step

ahead

We are the pioneers of plastic manufacturing

in the field of thermoforming and finishing.

With us, you are always one step ahead –

today, tomorrow, and in future.

Tradition meets

innovation

GEISS AG

GEISS AG is a long-established company with over 75 years of experience

in plastic processing and finishing. As a global leader in thermoforming

equipment for plastics and as a high-tech supplier of CNC machines, we

continually invest in new drive technologies and energy solutions to

stay at the forefront of the industry. True to our motto one step ahead!,

we combine customer orientation, reliability, and innovation to discover

the optimal solutions for you – ensuring that you're always one step

ahead.

1948

Established

140

Employees

27

Representations

worldwide

>2000

Machines in

use worldwide

>20

Innovations &

patents

4 Company

Our profound

expertise allows

us to consistently

stay one step ahead

and provide tailored

solutions, in line

with our motto:

“one step ahead”.

Wolfgang Daum, Chairman of the Board

Leading the way

with

With GEISS by your side, you not only benefit from a wide

range of advantages but also from pioneering technologies.

Our continuous innovations ensure your position at the top of

your market.

one step ahead

Innovation

Direct swarf extraction GEISS T11: Fastest and most cost-effective drive with

servo motor axes – shorter cycle times, high energy

savings, and precise, faster machine movements.

Revolutionary

drive technology

Innovation

We employ the principle of parametrics

combined with CIM technology to enable

customized machine sizes based on individual customer requirements.

Perfect parametrics

Benefit

Contamination from chips is a thing of the past –

precise extraction right at the trimming tool.

Innovation

Single heater element control

Another step in the digital development of

thermoforming machines.

6 One step ahead

Your projects are our projects.

Responsibility, honesty, transparency –

that's partnership at GEISS.

Benefit

Partnership as a principle

Combining both control systems into one unit

enhances overall efficiency.

Integration of heating and

machine control

Innovation

The T11 by GEISS sets new standards for

intuitive machine control and increased user

comfort and process safety with its touchnavigable user interface.

Touch-navigable

user interface

Innovation

GEISS provides comprehensive solutions in

thermoforming, trimming and cutting: product

development, thermoforming tools, trimming

jigs, thermoforming machines, and specialized

finishing. Additionally, we offer NC programming

and automation concepts.

Turnkey solutions

Benefit

GEISS ER16: In-house development by GEISS –

perfectly tailored to our machines.

Innovation

Trimming spindle with

double-ended shaft

Worldwide unique

combination

In thermoforming, trimming, and tool

manufacturing, GEISS sets industry

standards through innovative technologies

and unparalleled expertise from one source,

captivating customers worldwide.

Benefit

Redefining

productivity

MACHINES

At GEISS, we offer a top-tier portfolio of machines

specifically designed for the plastic forming process –

from thermoforming to CNC finishing. Each of our

machines is individually customizable, precise, and

efficient, allowing you to optimize your production

processes. We don't just deliver individual solutions;

we provide comprehensive equipment tailored to

your production requirements.

8 Machines

T11 Thermoforming Machine

Page 10

Ts1 Thermoforming Machine

Page 13

In every machine, our

expertise and passion

are embedded. We don't

just create technology;

we provide solutions

for the future.

CNC 10 Trimming Machine

Page 14

Horizontal band saw

Page 17

The giant in

thermoforming

The T11 represents GEISS’s cutting-edge technology in thermoforming. As our most powerful thermoforming machine, it

impresses with shortened machine cycles and a compact design.

Additionally, the spacious interior accommodates numerous

GEISS options.

T11 | THERMOFORMING MACHINE

Benefits

Experience the revolution in thermoforming with the

GEISS T11 Thermoforming Machine.

Smart setup

After entering tool parameters, the machine adjusts

itself automatically.

Individual heater control

Independent control of

both heater banks.

Low energy consumption

Efficient energy usage with

the highest productivity.

Numerous configurations

We tailor the machine to your

individual requirements.

More details on

our website

www.geiss-ttt.com/en/t11

Highest efficiency

Fast cycles increase your

production capacity.

10 Machines | T11 Thermoforming Machine

Highlights

3

8

4

7

2

6

5

1

1 2 3 4

5 6 7 8

Short heating time

Fast heating of the

sheet using various

types of halogen

heating elements.

Sheet automation

For loading of plastic

sheets for fully automatic production.

Stepless adjustment

Stepless adjustment

of window plates and

clamping frames.

User-friendly

Easy handling due to

a newly designed user

interface.

Single heater element

control

In both top and bottom

heaters, each element is

individually adjustable.

Centralized cooling

Ground-mounted for

highly efficient cooling

performance.

Machine housing

Space-saving for

maximum utilization

of processing areas.

Direct drive in all

main axes

Eliminating the

need for mechanical

synchronizations.

The touchscreen interface and the lifelike representation of all

machine components make control a breeze: simply tap on the

desired component and make adjustments in no time. Inputting

tool dimensions is sufficient, and the T11 takes care of the rest,

from final positions to travel paths. The innovative heating control

enables specific heating zones, supported by clear process data

visualization.

As easy as a smartphone

NEW CONTROL PANEL FOR THE T11

Custom display options

Personalized display options

for a clear overview.

Realistic representation

Detailed display of all

machine components for

precise control.

Touchscreen control

Intuitive operation through

a modern touchscreen

interface.

12 Machines | T11 Thermoforming Machine

Compact power

The compact Ts1 thermoforming machine is the powerful

“little sister” of the T11, specialized in small components

without compromising on performance.

Ts1 | THERMOFORMING MACHINE

Same efficiency as T11

With identical drive systems, the Ts1

achieves the efficiency of the T11.

Compact design

Ideal for small parts and

and also for large series.

All info about Ts1

www.geiss-ttt.com/en/ts1

The future of

CNC technology

CNC 10 | TRIMMING MACHINE

Discover a new dimension of speed and performance

in CNC technology with the trimming machines from

GEISS.

Our CNC trimming machines set new standards in terms of

precision, flexibility, and efficiency. Our product range includes

advanced post-processing centers that can be individually

tailored to your specific requirements upon request. Thanks

to our parametric design principle, machines can be realized

in almost any size.

Benefits High performance meets high speed

It's the fastest trimming machine

on the market, even faster with the

option of a linear motor.

Reliable components

Siemens and Rexroth components

ensure high machine availability

worldwide.

Maximum output

Highest productivity and lowest

machining costs per workpiece.

Compact design

With numerous equipment

options and individual

configuration.

Decades of expertise

35 years of experience in the

field of 5-axis machines with

over 1000 machines built.

High precision

Thanks to ball screw drives, torque

motors and optional glass scales

and measuring systems.

14 Machines | CNC 10 Trimming Machine

Highlights

2

5

1

4 5

3

Trimming spindles & heads

For various challenges.

Removable partition

Two separate processing

areas in one machine.

Machine access

Optimal through front doors

without an upper crossbeam.

CNC Control Technology

Latest state-of-the-art –

Siemens SINUMERIK ONE.

Ball screws

Highly dynamic in all three

main axes X, Y, and Z.

4

1

2

3

All info about CNC 10

www.geiss-ttt.com/en/cnc10

Product variants

Instead of the conventional trimming spindle,

there's the option to utilize an advanced

ultrasonic cutting unit with an additional NC

axis. This unit is specifically designed for

silent, chipless operation and effortlessly

handles materials that pose challenges

for traditional trimming methods.

CNC 10 ULTRASONIC CUTTING MACHINE

The key to special tasks

Our CNC 10 Tool-making machines are tailored

to your needs. Depending on performance

requirements and tool size, various tool change

spindles are available. They are excellently

suited for a range of materials – from easily

machinable wood and Ureol® to aluminum.

CNC 10 TOOL-MAKING MACHINE

Unmatched in price

and performance

High precision

Gentle cutting

Versatile & flexible

Noiseless & chipless

16 Machines | CNC 10 Ultrasonic and Tool-Making Edition

More than just a saw

Our customized horizontal band saws are ideal for trimming

vacuum-formed parts and cutting foam blocks.

HORIZONTAL BAND SAW

Seamless integration

Effortlessly integrates into

your existing production line.

Angled cuts

Capability for angled cuts in

horizontal trimming.

All info about HBS

www.geiss-ttt.com/en/hbs

Progress

starts here

Automation technologies are on the rise and becoming

a key focus for our customers, even in medium-sized

enterprises. With the right automation solution, you can

reduce production costs, speed up lead times, maintain

consistent quality, and enhance production planning,

among other benefits. At GEISS AG, we offer a variety

of automation solutions for vacuum forming and CNC

trimming.

AUTOMATION

18 Automation

T11 Automation

Page 20

Run MyRobot

Page 22

TT-IN-ONE

Page 25

Automation isn't just

technology; it's our

vision for the future. At

GEISS, we're already

bringing this vision into

your production today.

Highlights Automation | T11 Automation

3

3

2

2

1

1

4

4

7

7

6

6

5

5

8

8

Robot arm

Highly precise for fast

and accurate handling.

Integration

Seamless connection

between the robot and

machines.

Control

Intuitive control panel for

the machine and robot.

Product processing

Automated product

ejection and storage

after processing.

Sheet automation

For loading of plastic

sheets for fully automatic production.

Stepless adjustment

Stepless adjustment

of window plates and

clamping frames.

Machine housing

Space-saving for

maximum utilization

of processing areas.

Fast heating

Fast heating of the sheet

using various types of

halogen heating elements. 20

High-performance duo

With the T11 thermoforming machine, we already set high standards

in the field of thermoforming. But with the integration of advanced

robotics in the T11 Automation, we take it a step further – true to our

motto “one step ahead.” In the T11 Automation, we seamlessly

combine the top-notch performance of the T11 with advanced robotics.

T11 AUTOMATION

Benefits

A combination of top-notch forming technology and

state-of-the-art robotics – for optimized handling and

revolutionized processes.

Versatility in perfection

Edge trimming, parts

stacking, or handling large

components.

Easy control

Intuitive, user-friendly

operation without complicated

robot programming.

Compact design

Experience maximum

performance in minimal

space.

Everything from one source

You only need one reliable

point of contact.

Intelligent robotic system

The robot's end positions are

determined by the product

parameters.

All info about T11 Automation

www.geiss-ttt.com/en/t11-automation

robot power

With our customized automation solution, you can expand

your machines with a robotic system or integrate them into

a production line.

Run MyRobot

3 Shuttle table

Side shuttle table for automatic

component transfer.

Highlights

1 2

EOAT (End of arm tool)

Customized gripping systems for

precise component handling.

Robot integration

Versatile 6-axis robot

on a linear axis.

1

22 Automation | Run MyRobot

4

Through the Siemens SINUMERIK function Run MyRobot as an

integrated robot automation, we shape your future: Separate robot

controls are a thing of the past. Instead, the parametric control offers

easy and intuitive adjustment of robot movements. This allows you

to experience an unprecedented automation solution tailored to your

individual needs.

G-code control

Robot programming using Siemens

SINUMERIK “Run MyRobot.”

2

4

3

All info about Run MyRobot

www.geiss-ttt.com/en/run-myrobot

Benefits

Efficiency in

every move

The power of Run MyRobot optimizes your manufacturing

processes for outstanding efficiency.

Run MyRobot

Smooth integration into your production system and tailored

adaptation to individual workflows are the key focus. With our

technology, you can achieve not only increased productivity

but also enhanced reliability in production.

Complete automation

Automate your manufacturing process for

maximum efficiency.

Customized concepts

System concept tailored to

your requirements.

Centralized control

No more separate robot

controllers thanks to

Run MyRobot.

Dynamic robotics

Flexible adjustment of

motion sequences.

Flexible robot tasks

Give the robot additional

tasks.

Easy programming

Using G-code in the Cartesian

coordinate system.

24 Automation | Run MyRobot

Fusion of shaping

and machining

GEISS’s TT-IN-ONE combines the T11 vacuum forming machine and

CNC 10 trimming machine into a seamless production solution.

Thanks to the sophisticated portal system, thermoforming, finishing,

and part handling are efficiently integrated without compromise.

TT-IN-ONE

Intelligent programming

High flexibility with programmable

suction gripper positions.

Ultimate speed

Thanks to linear motors for handling

portals and CNC main axes.

All info about TT-IN-ONE

www.geiss-ttt.com/en/tt-in-one

With over 75 years of expertise, our tooling and mold

making is a fundamental component in thermoforming

and CNC trimming. As tools play a crucial role in these

processes, GEISS AG places special emphasis on

their development. We support you with customized

thermoforming tools and precise trimming jigs, offering

comprehensive and innovative solutions for your

production requirements – at GEISS, you get everything

under one roof.

TOOLING & MOLD MAKING

Innovation shaped

by experience

26 Tooling & Mold Making

Thermoforming Tools

Page 28

Trimming Jigs

Page 30

With every tool we

develop, we continue

GEISS’s long-standing

tradition and bring

innovation and precision

into the hands of our

customers.

Masterpieces

of shaping

The thermoforming tools from GEISS are much more than

simple tools. They are your key to precise, efficient, and

high-quality products.

THERMOFORMING TOOLS

Our advanced manufacturing technologies, combined with decades of

expertise, allow us to create tools that perfectly meet both technical

and aesthetically demanding requirements. Thanks to the versatility

of our thermoforming tools, you will always find the ideal solution for

every application. At GEISS, you are not just investing in a tool but in a

future full of efficiency and excellent product quality.

Benefits

Complexity as standard

Our thermoforming tools master every

challenge.

State-of-the-Art technologies

Utilizing 3D CAD development and cuttingedge 5-axis milling technology.

Consistent high quality

Achieved through tempered aluminum

tools during production.

Complete package

Tools and application programs

from a single source.

28 Tooling & Mold Making | Thermoforming Tools

30 Tooling & Mold Making | Trimming Jigs

For the final cut

In the design of our thermoforming tools, we already consider

post-processing, supported by state-of-the-art technology and

simulations. Our precise trimming jigs made of materials such as

aluminum ensure optimal finishing for every thermoformed part.

With our years of experience, we guarantee the highest quality at

every step.

TRIMMING JIGS

With GEISS’ trimming jigs, you can trim your thermoformed

parts perfectly. Utilize advanced technologies for customized

solutions.

Benefits

All-in-one solution

Seamless process from forming to

trimming post-processing.

Precision post-processing

Highest quality through

CNC trimming.

Early optimization

Collision considerations

directly during tool design.

Versatile technology

Use of aluminum, Ureol®, and complex

welding constructions as needed.

Charting success

together

Our expertise in plastic forming and post-processing technology

spans across numerous industries, from medical technology to

aviation. With our flexible and precise thermoforming machines

and CNC portal trimming machines, we provide tailored solutions

that meet the specific requirements of each industry.

INDUSTRIES & APPLICATIONS

With our machines, robust construction

and cladding elements for the construction

industry can be manufactured.

Construction industry

GEISS machines are used to manufacture

exterior panels, fenders, and tractor roofs

that excel in both durability and functionality

in agriculture.

Agricultural machinery

With GEISS technologies, impressive display

stands and POS materials are created for the

advertising industry.

Advertising industry

Automotive

Our machines and solutions play a

central role in the production of interior

linings, laminated parts, and other

essential vehicle components.

32 Industries & Applications

In addition to the mentioned

sectors, our technologies are also

revolutionizing others, such as

model making, packaging, or sports

equipment industry. Learn more

through the QR code.

Other industries

GEISS technologies enable the premium

production of bathtubs, shower trays, shower

enclosures, and other sanitary products.

Sanitary industry

Our machines support the reliable

production of medical device housings,

sterilizable boxes, and MRI enclosures.

Medical technology

GEISS offers efficient solutions for

the precise manufacturing of caravan

components, both in the interior and

exterior, optimizing space utilization.

Caravan

Our technologies support the manufacturing

of seat shells, interior linings, luggage

compartments, or ventilation systems in

aviation and transportation.

Aviation & transportation

Taking your production

to the next level!

Service at a glance

At GEISS AG, we work hand in hand with our customers to

optimize production processes and enhance the efficiency

of machinery and equipment.

SERVICE & CONSULTING

10-year spare parts guarantee

Long-term availability of

spare parts for planning and

production security.

Assembly & optimisation

Support with assembly,

commissioning and optimisation

for seamless integration and

peak performance.

Global customer service

First-class, globally available

service for all your needs.

Training & workshops

Practice-oriented training

sessions to ensure optimal

skill development for your

staff.

Remote service

Fast fault diagnosis and

maintenance by telephone or

online connection.

Repair & maintenance

Replacement of wear parts

and comprehensive machine

inspections as part of

maintenance.

34 Service & Consulting

Your production

in focus

Swift realization of

your product ideas

By analyzing and optimizing your production

processes, we enhance efficiency and costeffectiveness. We focus on energy efficiency

and resource-friendly solutions. Maximize

the potential of your production with us.

With our prototype development and tool

optimization, we enhance the efficiency

and quality of your production. We reduce

development times and ensure production

reliability. Elevate your production to a

new level with our expertise.

PROCESS OPTIMIZATION PROTOTYPE DEVELOPMENT

Programming without

compromises

We offer a wide range of programming services for thermoforming

and trimming systems. Our experts create and optimize trimming

and NC programs according to your requirements. With our expertise,

we are your partner for efficient, high-quality solutions.

PROGRAMMING

Custom NC programs

Individual NC programs for laser

trimming and 6-axis cutting

operations.

Precise trimming programs

With the Tebis system, we provide

collision-tested trimming programs for

GEISS post-processing.

PROJECT WORKFLOW

From the initial inquiry to delivery, we accompany you with

our expertise and tailor-made solutions. Let our seamless

and efficient process inspire you and set your projects in

motion with GEISS.

Your path to the ideal

machine.

Preconfiguration

Swift identification

of the optimal

solution.

Consultation

Support and

individual customization through

comprehensive

technology

consulting.

Customer inquiry

Jointly defining

requirements

and preselecting

equipment.

Detailed offer

Transparent

pricing without

hidden costs.

Production start

Commencement

of the project in a

timely manner.

1 2 3 4 5 36 Project Workflow

Delivery

Punctual and

secure machine

delivery.

On-site final

assembly &

commissioning

Swift commissioning to minimize

downtime.

Customer

acceptance

Verification of

machine functions

for the highest

product quality.

Commissioning

Guaranteed

production quality

through internal

function tests.

Production &

assembly

Efficient in-house

production with

professional

assembly.

6 7 8 9 10

Get in touch with us!

Visit us online and find the right

contact person for your request.

www.geiss-ttt.com

GEISS AG

Industriestraße 2 96145 Seßlach

Tel. (+49) 9569 9221 0 sales@geiss-ttt.com