http://www.geesun.com
见字如面
致各位正在翻阅手册的朋友:
您好!
吉阳智能成立于2006 年,是专业从事锂电智能装备的国家级高新技术企业,是全国锂电池智能制造装备标准化工作组(SAC/TC159/WG18)依托单位。在第三次清洁能源革命大变局下,吉阳厚积薄发,精益求精,现已发展成锂电装备制造的头部企业。新能源行业发展至今,在双碳目标和市场环境的双重驱动下,吉阳创新开拓,走出一条中国电池装备创新发展的道路,强有力支撑了中国电池制造业居于世界领先的地位。
十九载追梦,十九年磨砺,吉阳形成了专注务实、奋斗向上的文化土壤,吸引了业内最资深的优秀人才,共同的追求和美好的愿景把我们凝聚在一起,打造了一支坚韧自信、活力创新、逐梦前行的精英团队。
“成为新能源行业的ASML”,成为“中国制造”的助推器,成为国家能源转型、制造能源产业经济、智能型服务的革新者!这是我们共同的目标,是值得我们为之奋斗一生的事业。
为了实现我们的共同目标,我们将秉承“以奋斗者为本”的核心管理思想,打造员工与企业的价值利益共同体,坚决落实共同的企业精神——“好奇、专注、卓越、分享”,我们将开放心胸、拓宽思维,共同创造员工、企业、合作伙伴、社会的“共赢”。
CONTENTS
目录
企业篇Company
公司简介Companyprofile 04-05
发展历程Companyhistory 06-07
价值定位Value orientation 08-09
管理团队Management team 10
公司荣誉Company honors 11
企业文化Corporate culture 12
产品篇 Products
激光极耳成型机Lasertabforming machine 14-17
激光清洗机Laser cleaningmachine 18-19
复合/转印制痕涂胶一体机Compounding,notchingandgluing all-in-onemachine 20-21
方形自动卷绕机Automatic windingmachinefor prismatic cells 22-23
圆柱自动卷绕机Automatic winding machine for cylindrical cells 24-25
方形激光切卷绕一体机Laser cutting&winding all-in-onemachinefor prismatic cells 26-27
高速复合叠片机High-speedcomposite stacking machine 28-29
方形动力锂电池负压化成系统Negativepressureformation system for prismatic li-ion power batteries 30-31
方形动力锂电池容量系统Grading systemfor prismatic li-ion power batteries 32-33
战略合作篇Collaboration
合作伙伴Business partners 34-35
数字化工厂Digital factory 36-37
公司简介COMPANY PROFILE
深圳吉阳智能科技有限公司成立于2006年,深圳总部占地面积5万平方米,肇庆制造基地30万平方米,是国家级高新企业及冠军产品企业、深圳知名品牌、新能源智能装备专业供应商、锂电池智能制造装备标准化工作组依托单位。
Shenzhen Geesun Intelligent Technology Co., Ltd was established in 2006. The Shenzhen headquarter covers an area of 50,000m and the Zhaoqing manufacturing base is about 300,000m2. It's a national high-tech enterprise, a single-champion enterprise, a renowned Shenzhen brand, a professional supplier of newenergy intelligent equipment,and alsothe supportingunit of li-ion battery intelligentmanufacturingequipment standardization working group.
技术专利Technical patents
国际专利International patents
自成立以来,多次荣获各类殊荣,得到国家和各级政府支持,吉阳取得跨越式发展。公司现有员工2000余人,研发团队600余人,营销及服务网络覆盖国内外,产品获国际知名车企认可;拥有800余项发明及实用新型专利(其中77项国际专利,60余项软件著作权);另外还参与制定了30余项国家标准、地方标准、行业标准。并与国内外多家高校、企业及研究机构展开合作,技术实力雄厚,尤其以锂离子电池激光切割、卷绕、叠片、化成分容等为代表的产品设备技术指标已经走在了国际前列。
Sincetheestablishment,wehave won variousawards and havemade leapfrogdevelopment with the support from the country andgovernments of all levels.Geesun now hasover 2000 employees, among which the R&D team consistsofover 600people.Our marketing andservice network covers a wide range of countries at home and abroad and our products are highly recognized by international famous automakers. In addition, we own morethan 8oo inventions and utility modelpatents,including77national patents and over 60software copyrights. We also participated in the formulation ofmore than30 national, local, and industrial standards, and cooperated with a number of universities, enterprises, and institutions domestically and globally. Our technological strength enablesourproducts, especiallyequipment pertinent to lithium-ion laser cutting,winding,stacking,formation and grading, tobe at the forefront of the world.
发展历程COMPANY HISTORY
2008
国内首创全自动卷绕机,核心技术通过国家科学技术成果鉴定世界第一台激光极耳成型机开发成功,并在清华大学应用
Developed China' s first automatic winding machine. Core technology passed Appraisal of National Scientific and TechnologicalAchievements. Successfully developed the world's first laser tab forming machine and applied at Tsinghua University.
2013
高速叠片机荣获中国国际高新技术成果交易会优秀产品奖方形自动卷绕机、激光切极耳成型机在动力电池制造中大规模应用
The high-speed stacking machine won the Excellent Product Award of China International Hi-Tech Fair.
The automatic winding machine for prismatic cells and laser tab forming machine were applied in power battery manufacturing in mass.
02
01
2006
吉阳智能成立国内首创半自动卷绕机
Geesun was established. DevelopedChina's first semi-automatic winding machine.
03
2011
成立深圳市锂离子动力电池芯包装备工程实验室
荣获2010年度国家能源局科技进步三等奖
Established the Shenzhen Li-ion Power Battery Cells Equipment Engineering Laboratory. Awarded the Third Prize of Science and Technology Progress of National Energy Administration in 2010. Nominated as Shenzhen Famous Brand.
05
2016
获批锂离子电池制造成套设备标准修订工作组国内率先成功开发出高速Z型叠片机、复合式叠片机
The Standard Revision Group of Complete Sets of Equipment for Li-ion Battery Manufacturing was approved. Successfullydeveloped China'sfirst high-speed Z-type stacking machine and composite stacking machine.
2018
创新联盟工程装备分会理事长单位科技计划项目通过科创委验收国家工业和信息化部苗圩部长来我司莅临指导
Chairman unit of Engineering Equipment Branch of Innovation Alliance.
Science and technology plan project passed the acceptance of Science and Technology Innovation Commission.
Minister Miao Wei of the Ministry of Industry and Information Technology of People' s Republic of China visited Geesun.
2022
行业首创隔膜连续高速智能卷绕机荣获全国先进储能技术创新一等奖
被评定为“国家级智能制造标准应用试点单位”
Industry's first high-speed intelligent winding machine with continuous separator was awarded the First Prizeof National Advanced Energy Storage Technology Innovation. Appraised as National Intelligent Manufacturing Standard Application Pilot Unit.
2024
荣获国家级冠军企业称号固态电池中试线设备投入使用成立电池制造安全及工艺装备创新中心
Rated as National Single-champion Enterprise. The medium experimental line equipment of solid-state batteries is put into use. Set up the Safety and Process Equipment Innovation Center for Battery Manufacturing.
10
09
07
2021
成立肇庆兆阳分公司
高速复合叠片技术被评为2021年度动力电池9大标志性进展技术
高速复合叠片机经鉴定达国际先进水平
Established the Zhaoqing Zhaoyang Branch. High-speed Composite stacking technology was namedas Top9 Landmark Advanced Technology for Power Batteries in 2021. High-speed Composite stacking machine was appraised to be at the international advanced level.
2023
隔膜连续卷绕机、高速激光切在头部客
户批量应用
创立固态电池预研中心
The winding machine with continuous separator and the high-speed laser cutting machine are applied in mass in top customers. Established solid-state battery pre-research center.
厚积薄发聚焦图强创新超越 ACCUMULATE FOCUS INNOVATE & SURPASS
制造能源时代核心装备引领者
The leader of the core equipment in the era of manufacturing energy
世界首创激光模切装备
World' s first laser notching machine
●2008年,世界首台激光极耳成型机开发成功
●2015年,世界首台激光清洗机开发成功
2022年,最高速200m/min激光极耳成型机开发成功
In 2008, developed world' s first laser tab forming machine.
In 2015, developed world' s first laser cleaning machine.
In 2022, developed the laser tab forming machine with the highest speed of 200m/min.
国内首创卷绕装备
China' s first winding machine
2006年,国内首台半自动卷绕机开发成功
2008年,国内首台全自动卷绕机开发成功
●2022年,卷绕革新产品高速隔膜连续卷绕机发布
In 2006, developed the first semi-automatic winding machine in China. In 2008, developed the first fully automatic winding machine in China. In 2022, launched the revolutionary high-speed winding machine with continuous separator.
国内首创高速复合叠片装备
China's first high-speed composite stacking machine
●2016年,国内首台复合叠片机开发成功
●2021年,单机GWh高速叠片机产品发布
●2022年,世界最高速单片≥600PPM叠片机开发成功
In 2016, successfully developed China's first composite stacking machine.
In 2021, launched the high-speed stacking machine with the single -mahcine production capacity of 1GWh.
In 2022, successfully developed the stacking machine with world's highest efficiency (≥600PPM).
来自锂离子电池制造业、汽车制造业、电器制造业、电子制造业的资深专家及工程师组成的一流研发团队,团队具备26年工业自动化生产线、机器人自动化装备研发、精密装备制造经验,22年锂离子电池制造经验,18年锂离子电池装备研发、制造经验。
We have a first-class R&D team composed of senior experts and engineers from lithium-ion battery manufacturing, automobile manufacturing, and electric and electronic manufacturing. The team owns 26 years of experience in industrial automation production lines, R&D of robotic automation equipment, precision equipment manufacturing, 22 years of experience in lithium-ion battery manufacturing, and 18 years of experience in lithium-ion battery equipment R&D and manufacturing.
我们的核心竞争力/OUR CORE COMPETITIVENESS
电池工艺深刻理解+电池制造的核心技术 + - Own in-depth understanding towards battery process and core technology in battery manufacturing.
院士工作站/行业专家队伍,提供锂电产线整体解决方案
Provide systematic solutions for lithium-ion production lines by academician workstation/ industry experts.
布局智能制造,持续领先的光机电一体化技术 Deploy intelligent manufacturing and constant leading opto-mechatronics technology.
公司荣誉COMPANY HONORS
深圳吉阳智能科技有限公司
深圳市院士(专家)工作站2021.10-2024.10
深圳市科学技术协会
深圳市专精特新中小企业深圳志工业和信息化局二日二二年六月
全国自动化系统与集成标准化技术委员会
锂电池智能制造装备标准化工作组TC159/WG18召集单位
深圳市吉阳自动化科技有限公司华南理工大学
先进工业控制系统联合研发中心
深圳大学实习基地
广东省
中国汽车动力电池产业创新联盟
工程装备分会
中华人民共和国工业和信息化部
深圳市质量强市骨干企业深圳吉阳智能科技有限公司
第二十一届(2022)深圳企业创新纪录内m
锂电装备智能制造
工程技术研究中心
广东省科学技术厅
二〇一八年
先进电池与材料省部产学研创新联盟理事单位授子:深圳市吉阳自动化科技有限公司专利奖
根据《深装妇名只建存志管世办注>规烂,特模机深频当阳著菌料协有限公气乐有航期内使用译判知名品牌2023年至2025 t
湖南大学深圳吉阳智能科技有限公司产学研合作基地
深圳市吉阳自动化科技有限公司
锂离子动力电池芯包装备
工程实验室
深圳市发展和改革委员会
二〇一一年五月十四日
企业文化CORPORATE CULTURE
如果说规章制度是规范员工行为的“有形准则”,企业文化则作为一种“无形准则”存在于员工的意识中,如同社会道德约束着每一位公民一样引导着员工。
The corporate culture, a kind of invisible rules exists in the consciousness of employees, unlike the rules and regulations rendered as visible criteria, guide each employee's behaviors just like the social morality does to each citizen.
企业愿景
Corporate vision
成为新能源行业的ASMLBecome the ASML of the new energy industry
企业使命
Corporate mission
机器创造人类美好生活Machines create a better life for mankind
企业价值观
Corporate values
以客户为中心
以奋斗者为本
快乐奋斗
Customer-centric
Dedicated employees-based
Strive positively
企业精神
Corporate spirits
好奇,专注,卓越,分享 Curiosity, focus, excellence, sharing
企业品格
Corporate characters
正直,坚韧,务实,自信 Integrity, tenacity, pragmatism, confidence
制造能源时代核心装备引领者
The leader of the core equipment in the era of manufacturing energy
大规模制造、安全绿色
高速、智能、可靠的创新产品平台
成为制造能源时代的核心驱动力
Safe, green, large-scale manufacturing.
High-speed, intelligent, and reliable innovative product platform.
Become the core driving force of the manufacturing energy era.
激光极耳成型机(匹配卷绕工艺)
Laser tab forming machine (for winding process)
高速:切割效率最高200m/min
High speed: The cutting efficiency reaches 200m/min.
智能:全自动上下料,无人化废料机
Intelligent: Fully automatic loading & unloading, unmanned scrap machine.
高兼容性:来料自适应技术,提升切割品质
High compatibility: The self-adaption technology of the incoming materials improves the cutting quality.
全球领先,高速激光切,兼容4680/钠离子系列极耳切割
World-leading high-speed laser cutting compatible with tab cutting for 4680 cells/sodium-ion battery series.
产品应用
PRODUCT APPLICATION
适用于锂电池极片的极耳切割成型和极片分条,应用于多极耳卷绕的前工序。
Mainly used for tab cutting and slitting of li-ion battery electrode, an application process prior to the multi-tab winding.
性能特点
FEATURES & PERFORMANCE
1.双放四收配置,设备兼容性强;
2.张力闭环控制,波动≤2N;
3.自主开发高速激光控制系统,响应速度更快,周期≤20μs;
4.切割工艺灵活,具备一键参数更改,精准复位重切,任意设置极耳间距等功能;
5.切割品质高,毛刺&热影响区小;
6.具备自动分切功能,分条精度闭环控制,分切毛刺≤7μm;
7.系统化多级除尘设计,粉尘去除率高;
极耳成型后 After tab cutting
1. Two unwinding and four rewinding stations, high compatibility.
2. Closed-loop tension control, fluctuation≤2N.
3. Self-developed high-speed laser control system with higher response speed, period≤20μs.
4. Flexible cutting process, with features like one-click parameter change, accurate recut, and adjustable tab spacing.
5. High cutting quality, less burrs and heat-affected zones.
6. Automatic slitting with closed-loop precision control.
Slitting burrs≤7μm.
7. Systematic multi-level dust removal of higher collection coefficient.
规格参数
PARAMETERS
| 型号 Model项目 Item | ||
| GWDL | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 宽度 Width | 120-500mm | |
| 最大外径Max OD | Φ1000mm | |
| 技术参数Technical parameters | 热影响区 Heat-affected zone (HAZ) | ≤100μm |
| 箔材区切割/分条毛刺Burrs of foil area cutting/slitting | ≤15μm/≤7μm | |
| 激光切割速度 Laser cutting speed | 90-200m/min | |
| 合格率 Pass rate | 99.8% | |
激光极耳成型机(匹配叠片工艺)
Laser tab forming machine (for stacking process)
集成激光切极耳和V角功能
Integrated functions of laser tab cutting and V-angle cutting.
高精度:极耳切割精度±0.1mm
High precision: The precision of tab cutting is ±0.1mm.
幅宽兼容广:满足长短刀电芯制造,150-600mm
High compatibility: The electrode width of 150-600mm meets the manufacturing requirements of long and short blade cells.
适用未来半固态、固态电池制造
Suitable for the manufacturing of semi-solid and solid batteries.
产品应用
PRODUCT APPLICATION
适用于锂电池极片的极耳切割成型和极片分条,应用于多极耳叠片的前工序。
Mainly used for tab cutting and slitting of li-ion battery electrode, an application process prior to the multi-tab stacking.
性能特点
FEATURES & PERFORMANCE
1.双放四收配置,设备兼容性强;
2.张力闭环控制,波动≤2N;
4.切割工艺灵活,具备一键参数更改,精准复位重切,任意设 置极耳间距等功能;
3.自主开发高速激光控制系统,响应速度更快,周期≤20μs;
5.切割品质高,毛刺&热影响区小;
6.具备自动分切功能,分条精度闭环控制,分切毛刺≤7μm;
7.系统化多级除尘设计,粉尘去除率高;
1. Two unwinding and four rewinding stations, high compatibility.
2. Closed-loop tension control, fluctuation≤2N.
3. Self-developed high-speed laser control system with higher response speed, period≤20μs.
4. Flexible cutting process, with features like one-click parameter change, accurate recut, and adjustable tab spacing.
5. High cutting quality, less burrs and heat-affected zones.
6. Automatic slitting with closed-loop precision control.
Slitting burrs≤7μm.
7. Systematic multi-level dust removal of higher collection coefficient.
规格参数
PARAMETERS
| 型号 Model项目 Item | ||
| GWFL | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 宽度 Width | 150-600mm | |
| 最大外径 Max OD | Φ1000mm | |
| 技术参数Technical parameters | 热影响区 Heat-affected zone (HAZ) | ≤100μm |
| 箔材区切割/分条毛刺 Burrs of foil area cutting/slitting | ≤15μm/≤7μm | |
| 激光切割速度 Laser cutting speed | 90-200m/min | |
| 合格率 Pass rate | 99.8% | |
工艺创新,清洗产品能量密度提升5%以上
Process innovation: The energy density increased by over 5%.
高精度:清洗区域精度±0.2mm High precision: The precision of cleaning area is ±0.2mm.
高品质:系统性粉尘处理,多槽位高效刷粉擦拭 High quality: Systematic dust treatment with multi-slot high-efficient brushing.
激光升级,独立工位高效运行,效率业内领先
Achieved an industry-leading efficiency with upgraded laser and high-efficient operation on the independent station.
产品应用
PRODUCT APPLICATION
适用于锂电池极片极耳焊接前工序的涂布层清理。
Mainly used for cleaning the electrode coating layer before the tab welding process.
性能特点
FEATURES & PERFORMANCE
1.采用高效率激光器与高速振镜结合,单机单幅可达20PPM,清洗效率高;
2.激光在清粉过程中不损伤极片,分别对极片正、反两面进行清粉;
3.具备极片激光清粉保护及粉尘实时吸收功能,确保清洗品质;
4.激光部分配有安全防护装置,设备具备一键换型功能,操作便捷;
5.采用高精CCD视觉系统对清洗质量进行检测;
1. Combines high-power laser with high-speed galvo scanning system to reach a high cleaning efficiency of 20PPM for single slot per single machine.
2. Cleans the front and back sides of the electrode without damaging it.
3. Applies protection to electrodes during the laser cleaning process and vacuums the dust in real time to ensure the cleaning quality.
4. The laser is equipped with protective machanism. The equipment has one-click model changeover function, bringing easier operations.
5. Adopts high-precision CCD visual system to inspect the cleaning quality.
规格参数
PARAMETERS
| 型号 Model项目 Item适应来料规格Incoming material specs | GLC | |
| 卷料 Coil | ||
| 窄幅35-200mm (narrow)宽幅300-650mm (wide) | ||
| 300-2000mm | ||
| 窄幅 φ650mm (narrow)宽幅 φ1000mm (wide) | ||
| 技术参数Technical parameters | 清洗尺寸精度 Precision of cleaning size | ±0.3mm |
| 正反面错位精度 Two-sided dislocation precision | 窄幅±0.3mm (narrow)宽幅 ±0.5mm(wide) | |
| 设备效率Efficiency | 窄幅≥20PPM(narrow)宽幅≥72PPM(wide) | |
| 合格率 Pass rate | 窄幅:99.8% (narrow)宽幅:99.8% (wide) | |
复合/转印制痕涂胶一体机
Compounding/transfer printing, notching and gluing all-in-one machine
高效、高精激光制痕技术,加工质量优
High-efficiency and high-precision laser notching technology with high manufacturing quality.
在线闭环涂胶技术
Online closed-loop gluing technology.
集成复合或转印技术,实现集成化制造
Integrates compounding or transfer print technology to achieve integrated manufacturing.
固态电池产线制造设备
Manufacturing equipment for solid-state battery production lines.
产品应用
PRODUCT APPLICATION
用于正、负极材料的复合与转印工艺,再经过制痕、涂胶、极片极耳成型等工序实现对固态电池正、负极片的预制。
It is used for the pre-making of the anode and cathode electrodes for solid-state batteries through processes as compounding and transfer printing of positive and negative electrode material, notching, gluing, and tab forming etc.
性能特点
FEATURES & PERFORMANCE
1.采用激光高效制痕,优化除尘系统,粉尘去除率高;
2.单次制痕宽度0.1-0.3mm,多次制痕宽度可达1-3mm;
3.采用动态制痕技术,极片匀速运动,提升制痕效率;
4.采用高精度套准技术,制痕涂胶错位≤0.1mm;
5.可集成复合或转印技术、制痕与涂胶技术、极耳切割成型技术于一体,实现集成化制造;
1. Adopts the highly effective laser notching technology and an optimized dust removal system with high efficiency. 2. The single notching width is 0.1-0.3mm. Width of multiple notching could reach 1-3mm.
3. Adopts dynamic notching technology. The electrode moves in constant speed during notching, largely improving the notching efficiency.
4. Adopts high-precision register technology. The dislocation of notching and gluing is ≤0.1mm.
5. Achieves the integrated manufacturing through technologies of compounding/transfer printing, notching, gluing, and tab cutting.
规格参数
PARAMETERS
| 型号 Model项目 Item | |||
| GPDN | |||
| 重要功能模块Importantfunctionalmodules | 复合模块Compound module | 复合形式 Compound mode | 对辊复合Double roll |
| 复合辊精度 Roll precision | 圆跳动度≤5umCircular runout≤5um | ||
| 转印模块Transfer print module | 转印方式 Transfer print mode | 单工位对辊双面转印Double roll on a single station ( for transfer print of two sides) | |
| 转印辊精度 Roll precision | 圆跳动度≤±5umCircular runout≤±5um | ||
| 制痕模块Notching module | 激光器功率 Laser power | ≥500W | |
| 制痕间距精度 Precision of notching spacing | ±0.1mm | ||
| 制痕热影响 Heat effects | ≤150um | ||
| 涂胶模块Gluing module | 涂胶位置精度 Gluing precision | ±0.15mm | |
| 涂胶方式 Gluing method | 正反面动态涂胶Dynamically apply glue to the front and back side | ||
| 烘干方式 Baking method | 在线烘干Online baking | ||
方形自动卷绕机 Automatic winding machine for prismatic cells
创新功能应用,解决抽芯、极耳翻折、错位等痛点
Innovation application solves the pain points of cell core loosening, tab folding, misalignment, etc.
智能化应用:全自动换卷,智能变径卷针
Intelligent application: Automatic roll change and intelligent diameter-adjustable mandrel.
隔膜连续卷绕技术,效率高,品质优
Continuous winding technology of separator brings higher efficiency and quality.
卷绕革命性技术突破:连续性卷绕,效率提升80%以上
Revolutionary breakthrough of continuous winding technology increased the efficiency by over 80%.
PRODUCT APPLICATION
适用于动力/储能方形电池的卷绕,兼容多极耳卷绕和全极耳卷绕。
Mainly used for the winding of power/energy storage prismatic batteries, compatible with multi-tab winding and full tab winding.
性能特点
FEATURES & PERFORMANCE
1.具备多级有效纠偏系统,卷前闭环纠偏功能,提升电芯对齐精度;
2.具备卷绕张力实时检测功能,并与调节机构闭环控制,张力波动≤±3%;
3.多套极耳打折与翻折监控系统,配备多项计长防呆功能,杜绝不良电芯流出;
4.系统化除尘设计,设备内洁净度万级水平;
5.高速连续卷绕技术,“0”辅助时间,大幅提升卷绕效率;
6.多道极耳错位调节技术,提升极耳对齐度;
7.隔膜低张力入卷控制系统,提升电芯品质;
1. Increases cell alignment precision with the multi-stage effective deviation correction system and the closed-loop correction system prior to winding.
2. Real-time winding tension detection and closed-loop control. The tension fluctuation is ≤±3%.
3. Multiple monitoring systems of tab folding and bending work with multiple length measuring and fool-proofing functions, avoiding the output of defective cells.
4. Systematic dust removal design. The internal cleanliness of the equipment reaches Class 10,000.
5. The high-speed continuous winding technology requires zero auxiliary time, significantly improving the winding efficiency.
6. Multi-stage tab dislocation adjustment technology improves the tab alignment.
7. The low-tension control system at the beginning of separator winding improves the cell quality
规格参数
PARAMETERS
| 型号 Model项目 Item | ||
| GPDA | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 最大外径Max OD | φ1000mm | |
| 电芯规格Cell specs | 厚度 Thickness | 10-45mm |
| 宽度 Width | 120-350mm | |
| 长度(含极耳)Length (tab included) | 80-250mm | |
| 技术参数Technical parameters | 卷绕对齐精度 Winding alignment precision | ±0.3mm |
| 首极耳边距误差 First-tab edge distance tolerance | ±0.5mm | |
| 卷绕效率 Winding efficiency | 7PPM/16m | |
| 合格率 Pass rate | 99.5% | |
圆柱自动卷绕机 Automatic winding machine for cylindrical cells
具备激光切卷绕一体解决方案
An integrated solution of laser cutting and winding.
满足全极耳生产工艺,兼容范围大,Φ20-65mm
Satisfies the full-tab production process with a compatible range of φ20-65mm.
安全可靠,极片隔膜边缘破损检测,下料检测
Safe and reliable: Edge damage detection of electrode & separator and unloading detection.
适用4680、32140等规格大圆柱电芯的卷绕
Applicable to the winding of large cylindrical cells such as 4680, 32140, and other specifications.
产品应用
PRODUCT APPLICATION
适用于动力/储能圆柱电池的卷绕。
Mainly used for the winding of cylindrical power/energy storage batteries.
性能特点
FEATURES & PERFORMANCE
1.具备多级有效纠偏系统,卷前闭环纠偏功能,提升电芯对齐精度;
2.具备卷绕张力实时检测功能,并与调节机构闭环控制,张力波动≤±3%;
3.高速卷绕,最高卷绕设计线速度≥3m/s;
4.系统化除尘设计,设备洁净度万级水平;
5.具备卷绕过程、收尾胶等多重检测,确保电芯品质;
1.Increases cell alignment precision with the multi-stage effective deviation correction system and the closed-loop correction system prior to winding.
2.Real-time winding tension detection and closed-loop control. The tension fluctuation is ≤±3%.
3.The design of the highest linear speed of winding is ≥
3m/s.
4.Systematic dust removal design. The equipment cleanliness reaches Class 10,000.
5.Multiple detections are set in the winding and end-taping process, etc. to ensure the cell quality.
规格参数
PARAMETERS
| 型号 Model项目 Item | ||
| GCBA-3H | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 最大外径 Max OD | Φ850mm | |
| 电芯规格Cell specs | 直径 Diameter | Φ20-65mm |
| 高度Height | 60-240mm | |
| 技术参数Technical parameters | 卷绕对齐精度 Winding alignment precision | ±0.3mm |
| 卷绕效率 Winding efficiency | ≥23PPM(长度≤5m)(for material≤5m) | |
| 合格率 Pass rate | 99.5% | |
方形激光切卷绕一体机
Laser cutting & winding all-in-one machine for prismatic cells
激光+卷绕高效集成,极简化设计
Highly effective integration of laser notching and winding with a minimalistic design.
整机闭环控制,极耳裁切位置精度在线闭环控制
Closed-loop control of the whole machine & online closed-loop control of the precision of tab cutting positions.
智能化、无人化功能应用 Intelligent and unmanned function application.
一体化极简集成,高速高品质制造
All-in-one minimalistic integration renders manufacturing of high speed and quality.
产品应用
PRODUCT APPLICATION
适用于动力/储能类方形电池的激光极耳成型和卷绕。
Mainly used for laser tab cutting and winding of prismatic power/energy storage batteries.
性能特点
FEATURES & PERFORMANCE
1.集模切与卷绕功能于一体,提升设备工艺能力;
2.在线调整模切工艺,提升卷绕极耳错位控制能力;
3.低摩擦闭环张力控制系统,张力实时检测与调节,张力波动≤±3%;
4.极片具备多级有效纠偏系统,CCD结合入料纠偏机构,实现纠偏闭环;
5.系统化除尘设计,设备洁净度万级水平;
6.多套极耳防护、打折与翻折控制系统,配备多项计长防呆功能,确保电芯品质;
7.大吨位冷压技术与贴胶集成功能;
1. Integrates notching and winding, improving equipment process capability. 2. Online notching adjustment, improving the control ability of avoiding tab misalignment during winding.
3. Low-friction closed-loop tension control system and real-time tension detection and adjustment. The tension fluctuation is ≤±3%.
4. A closed-loop deviation correction achieved by multi-stage electrode deviation correction system, CCD, and the material-feeding deviation correction system.
5. Systematic dust removal design. The equipment cleanliness reaches Class
10,000.
6. Multiple control systems of tab protection, folding and turnover work with the length-measuring and fool-proofing functions set in multiple sections to ensure good cell quality.
7. Integrated function of heavyweight cold pressing technology and taping.
规格参数
| 型号 Model GPDL项目 Item | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 最大外径 Max OD | φ1000mm | |
| 电芯规格Cell specs | 厚度 Thickness | 10-45mm |
| 宽度 Width | 120-350mm | |
| 长度(含极耳) Length (tab included) | 80-250mm | |
| 技术参数Technical parameters | 热影响区 Heat-affected zone (HAZ) | ≤100μm |
| 箔材区切割 Foil area cutting | ≤15μm | |
| 激光切割速度Laser cutting speed | 90-120m/min | |
| 卷绕对齐精度 Winding alignment precision | ±0.3mm | |
| 首极耳边距误差 First-tab edge distance tolerance | ±0.5mm | |
| 卷绕效率 Winding efficiency | 7PPM/16m | |
| 合格率 Pass rate | 99.5% | |
高速复合叠片机High-speed stacking machine
高安全:隔膜连续不裁断,电芯结构更安全
High safety: Continuous separator makes the cell structure safer.
电芯制造:电芯界面更优,电芯性能更优异 Cell manufacturing: Better surfaces and higher performance.
高速叠台,“0”辅助时间,单工位年产1GWH High-speed stacking with no auxiliary time. Can produce 1GWh per work station annually.
动力电池9大标志性进展技术
Top 9 landmark advanced technology for power batteries
产品应用
PRODUCT APPLICATION
适用于动力/储能电池,设备进行正负极裁切、热复合、叠片、热压和四周包胶后再下料。
Mainly used for power/energy storage batteries. The equipment performs unloading after anode and cathode cutting, thermal compounding,stacking, hot pressing, and taping.
性能特点
FEATURES & PERFORMANCE
1.采用高速并行追切方式,提升制片效率;
2.自有知识产权的叠片技术,实现单叠台0.1\~0.125s/pcs的高速叠片;
3.电芯制造全过程检测、闭环控制,工艺精准可靠;
4.复合式叠片,解决隔膜打皱问题,电芯内部平整,电池性能更优;
5.隔膜连续,单元间不切断,减少粉尘交叉污染;
6.适用半固态、固态工艺路线;
1. Adopts high-speed parallel cutting technology to improve the compound sheet-making efficiency.
2. The proprietary stacking technology can realize a stacking speed of 0.1-0.125s/pcs on a single stacking platform.
3. Full-process detection and closed-loop control during cell manufacturing ensure the precise and reliable process.
4. The composite stacking technology solves problems of separator wrinkles. The internal cell surfaces are flat and the battery performances are better.
5. The separator is continuous. There is no cut between each stacking unit. Reduce cross-contamination of dust.
6. Suitable for semi-solid and solid battery process.
规格参数
PARAMETERS
| 型号 Model项目 Item | ||
| GSSF-480 | ||
| 适应来料规格Incoming material specs | 来料形状 Material shape | 卷料 Coil |
| 宽度 Width | 250-600mm | |
| 最大外径 Max OD | φ1000mm | |
| 电芯规格Cell specs | 厚度 Thickness | 8-30mm |
| 宽度 Width | 80-150mm | |
| 长度(含极耳) Length (tab included) | 250-600mm | |
| 技术参数Technical parameters | 叠片精度 Stacking precision | ±0.5 mm |
| 辅助时间 Auxiliary time单叠片台 Efficiency of a single stacking platform | 0s | |
| 480-600PPM | ||
| 合格率 Pass rate | 99.5% | |
方形动力锂电池负压化成系统
Negative pressure formation system for prismatic li-ion power batteries
损耗低:能耗降低15%-25% The energy consumption decreased by 15-25%.
一致性:电流、电压精度一致性更高 The consistency of the current and voltage precision increased.
稳定性:电流稳定,工艺流程稳定 Stable current and process.
业界领先的极高性价比解决方案
Industry-leading cost-effective solutions
产品应用
负压化成系统可实现恒流充电、恒压充电、恒流放电,其电源模块运用极简串联方案,电源效率显著提升,业界领先。
The negative pressure formation system can realize constant-current charging/discharging and constant-voltage charging. Its power module utilizes a minimalist series scheme, which significantly improves power efficiency and is industry-leading.
性能特点
FEATURES & PERFORMANCE
1.设备通道拓展性强,可兼容多种电芯和电池托盘
2.高精度温度采集,全自动在线校准;
3.多重安全保护功能:电流保护、电压保护、容量保护、时间保护等多项软硬件保护措施;
4.一体化设计,提高厂房空间利用率;
5.无级微负压调节技术,水气一体安全消防保护;
1. The channels are compatible with a variety of cells and battery trays.
2. High-precision temperature acquisition, fully automatic online calibration.
3. Multiple hardware and software protections are adopted such as safety protection, current protection, voltage protection, capacity protection, time protection etc.
4. The integrated design improves the utilization of plant space.
5. Stepless micro-negative pressure technology and hybrid (water and gas) fire-extinguishing system.
规格参数
| 项目 Item | 性能参数 Parameters |
| 额定值Rated value | 80-200V/20-200A |
| 电路模式Circuit mode | 回收型开关充放电Energy-recycling charging and discharging with MOSFET |
| 电压范围Voltage range | CC 0.0~5.0V, DC 1.8 ~ 5.0V |
| 电压精度及分辨率Voltage precision and resolution | ±1mV/0.1mV |
| 负压范围Negative pressure range | 0~-80±5Kpa |
| 电流精度及分辨率Current precision and resolution | ±0.04%FS/0.1mA |
| 温度感应偏差Temperature sensing deviation | ≤1℃ |
| 平均充电效率Average charging efficiency | ≥86% |
| 平均放电效率Average discharging efficiency | ≥83% |
方形动力锂电池容量系统
Grading system for prismatic li-ion power batteries
一体化设计,厂房空间利用率高
All-in-one design, high utilization rate of space.
水冷一体机:温度均匀性高,温度极差 { < } 4 ^ { \circ } \mathsf { C }
Water-cooling machine: High temperature uniformity, extreme temperature range <4°℃.
电流电压采集精度高:±0.04%FS
The collection precision of the current and voltage is as high as ±0.04%FS.
对原有工艺进行创新优化,有效改善电池一致性、安全性、能源浪费等问题
Innovate and optimize the original process to effectively improve battery consistency, safety, reduce energy waste, and avoid other issues.
产品应用
适用于电池的容量分选及性能筛选分级,该分容系统可集运动机构、控制机构、电源机构,散热系统为一体。
It is applicable to capacity sorting and performance screening & grading of batteries. The grading system can integrate mechanisms of movement, control, power supply, and heat dissipation.
性能特点
FEATURES & PERFORMANCE
1.设备集成化设计,体积小,空间利用率高;
2.水冷模块+风冷系统加强有效散热,库内温度一致性高;
3.消防设计:内置防火隔板、温度检测系统、烟感检测系统以及1230消防系统提高设备安全性;
4.流程多重保护检测:电流检测、电压检测、容量检测等参数保证生产流程高效稳定进行;
5.GaN电源方案:整机充放电效率提升10%\~15%,极大降低损耗,设备效率更高;
1. Integrated design, small size and high space utilization rate.
2. Water-cooled plus air-cooled system can effectively dissipate heat. The temperature uniformity is high inside the warehouse.
3. Fire protection design: bulkhead, temperature and smoke detection system, and 1230 fire protection system are built to improve equipment safety.
4. Multiple detections such as current detection, voltage detection, capacity detection etc. make sure that the production process is efficient and stable.
5. GaN power supply scheme: the whole-equipment charging and discharging efficiency increases by 10% to 15%, greatly reducing the loss and increasing the equipment efficiency.
规格参数
| 项目 Item | 性能参数 Parameters |
| 设备额定值Rated value | 200V/200A,5V/60-400A |
| 通道数Number of channels | 20/24/36/48 |
| 电源方案Power scheme | 串联 In series并联 In parallel |
| 充电/放电电压范围Voltage range of charging/discharging | CC 0.0 ~ 5.0V, DC 1.8 ~5.0V |
| 电压精度及分辨率Voltage precision and resolution | ±1 mV/0.1mV |
| 电流精度Current precision | ±0.04%FS |
| 平均充电效率Average charging efficiency | ≥85% |
| 平均回收效率Average recycle efficiency | ≥80% |
战略合作篇COMPANY COLLABORATION
以客户为中心
Customer-centric
建立以客户为中心的全流程服务意识
Establish a customer-centric full-process service awareness.
将关注的重点由产品导向转向客户导向
Shift the focus from products to customer needs.
将仅注重内部业务的管理转向客户关系的管理
Shift the focus from internal business management to customer relationship management.
将客户价值作为绩效衡量和评价标准
Regard customer value as a performance measurement and evaluation criterion.
全客户生命周期管理
Customer lifetime cycle management.
数字化工厂(DF)
DIGITAL FACTORY
近年来,吉阳在数字化技术的应用领域不断尝试与探索已逐步取得令人欣喜的结果。不止步于此,吉阳还将继续在工业互联、仿真建模应用以及云构建的综合网络上,通过数据管理集成的方式打造更完善、更智能的数字化工厂,为客户带来更大的价值!
In recent years, Geesun has been trying and exploring in the application of digital technology and has gradually achieved great results. In the future, Geesun will continue to build a more complete and intelligent digital factory through integration of data management on the comprehensive network of industrial interconnection, simulation modeling application and cloud construction, bringing greater value to customers.
基于数字化工厂的应用
APPLICATION BASED ON DIGITAL FACTORY
步骤一:使用工厂仿真进行产线方案设计与优化,抽象为数学模型,通过生产数据对节拍、效率、产能、稼动率、布局、物流等分析评估。
Utilize the factory simulation to design and optimize the production line scheme with the mathematical model produced, and analyze and evaluate the tempo, efficiency, productivity, operation rate, layout, logistics etc. through the production data.
步骤二:通过机电一体化设计,仿真系统验证组件可靠性,判断是否达到设计要求,机械与电气协同是吉阳不断创新和更安全设计的调试平台。
With the mechatronic design, the simulation system can verify the reliability of components and check whether the design requirements havebeen achieved. The mechanical and electrical collaboration becomes the commissioning platform for continuous innovation and safer designs of Geesun.
步骤三:使用产线设计与仿真软件在投产之前进行产线仿真,对组成产线的所有组件、信号、逻辑、工艺进行验证,提前观察组件运行过程、产品在制造过程变化及是否按预设逻辑运行,还可进行虚拟调试等。
The production line design and simulation software can be used to perform simulation before production, verify all components, signals, logic, and process that make up the production line, observe component operation and product changes during manufacturing in advance, whether the changes are carried out according to the preset logic, and also do virtual commissioning.
基于云构建数字双胞胎系统
步骤四:对关键组件设计进行有限元分析验证,通过组件在工作状态中的应力分布和位移分布,可帮助我们进行产品设计的优化。
Perform finite element analysis verification of the design of key components. The stress distribution and displacement distribution of the components in the working state can help us optimize the product design.
步骤五:通过三维公差分析优化产品尺寸与形位公差设计,发现对制造过程中影响最大的特征或尺寸,并最终找到最合适的数据,保证质量的同时有效控制成本。
Optimize product dimensions and form and location tolerance design by 3D tolerance analysis so as to find out the features or dimensions that have the greatest impact on the manufacturing process to get the best data to ensure the quality and cost control.
深圳吉阳智能科技有限公司
Shenzhen Geesun Intelligent Technology Co., Ltd.
深圳地址:广东省深圳市宝安区福海街道展城社区福园一路40号德金工业园
Address (Shenzhen): Dejin Industrial Park, No.40, Fuyuan First Road, Zhancheng
Community, Fuhai Street, Bao' an District, Shenzhen, Guangdong Province.
肇庆地址:广东省肇庆市鼎湖区名企汇工业园
Address: Mingqihui Industrial Park, Dinghu District, Zhaoqing City, Guangdong Province.
Tel:0755-27885958(总机Main)27885969(市场部Market)
Fax: 0755-27884110
Email: market@geesun.com
Website: www.geesun.com




