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HQ系列高效卧式加工中心High Efficiency Horizontal Machining Center-- HQ Series
OURPRODUCTS产品介绍
HQ5高刚性卧式加工中心，专为铸铁/钢件等重切削领域打造。其强悍性能专为应对大切屑量、高刚性及高扭矩切削挑战而设计。标配高刚性电主轴、直驱转台B轴，并搭载整机温度控制系统，确保设备在严苛加工条件下依然保持卓越的精度稳定性与高效生产能力。
加工应用领域 Machining Application Field
高刚性结构⸺铸件 High rigid structure - casting
高刚性床身与阶梯式立柱 High rigidity bed and stepped column
•T型一体化铸造床身 •T-shaped integrated casting bed
•热对称形状 •Thermosymmetric shape
•阶梯式立柱，轻量，高刚性 •Stepped column, light weight, high rigidity
•阶梯式导轨面配置，立柱更轻量，受力闭环更短 •Stepped guide rail surface configuration, lighter column, shorter force closed-loop
加工零部件 Machining Parts
HQ5机床规格 Machine speci cation
| 项目Item | HQ5 |
| 移动量Travels | |
| X轴×Y轴×Z轴 X, Y, Z axis | 750x750x800mm |
| B轴 B-axis | 360° |
| 托盘上面到主轴中心线的距离 Distance from pallet surface to spindle center | 120-870mm |
| 托盘中心到主轴端面的距离 Distance from pallet center to spindle gauge line plane | 150-950mm |
| 托盘台面尺寸 Dimensions of pallet working surface | 口500mm |
| 最大工件尺寸(直径×高度) Maximum workpiece size (diameter × Hight) | φ850x1000mm |
| 托盘 托盘台面到地面的高度 | Pallet |
| Height from ground to pallet 1200mm working surface | |
| 托盘定位 Pallet positioning | 4点定位方式 4-point positioning method |
| 托盘最大载重(等分布) Maximum stowed mass of workbench (equal distribution) | 800kg |
| 托盘最小分割角度 Minimum dividing angle of pallet | 0.001° |
| 托盘台面的形状 Shape of working surface of pallet | M16x24孔 Screw hole |
| 主轴 Spindle | |
| 主轴转速范围 Spindle speed range | 50-15000rpm |
| 主轴锥孔 Spindle taper hole | BBT40/HSK-A63 |
| 主轴轴承(内径/外径) Spindle bearing (inner /outer diameter) | φ31/Φ28.2mm |
| 主轴功率(25%ED/连续) Spindle motor power (25%ED/rated) | 164.5/150kW |
| 主轴扭矩特性(25%ED/连续) Maximum torque of spindle (25%ED/rated) | 80/45.7Nm |
| 主轴润滑方式 Spindle lubrication system | 油气润滑 Oil and gas lubrication |
| 项目Item | HQ5 |
| 进给速度 Feed speed 快速进给速度(X轴,Y轴,Z轴) | |
| Rapid traverse (X axis, Y axis, Z axis) | 60000mm/min |
| 切削进给速度 Cutteing feed rate (X/Y/Z) | 1~50000mm/min |
| 自动换刀装置 ATC | |
| 刀把形式 Tool shank | BBT40/HSK-A63 |
| 刀库容量 (把) Tool storage capacity(Unit) | 40/60 |
| 最大刀具直径(无条件/有条件) Maximum tool diameter (unconditional/ conditional payment) | φ80/Φ150mm |
| 最大刀具长度 Maximum tool length | 500mm |
| 最大刀具质量 Maximum tool mass | 12kg |
| 刀具交换时间 Tool exchange time | 1.9s |
| 自动托盘交换 APC | |
| 托盘数(枚) Number of pallets(Unit) | 2 |
| 所需动力源(标准) Power supply(Standard) | |
| 电源(机器最大消费电力的总和) Power supply (sum of the maximum power consumption of the machine) | AC380V ±10% 50Hz ±2% 57kVA |
| 气源(大气压) Air source (atmospheric pressure) | 0.5~0.8MPa, 410L/min |
| 精度 Accuracy 定位精度(无光栅尺/有光栅尺) | |
| Positioning accuracy (without ±0.003/±0.0025mm grating ruler/with grating ruler) | |
| 重复定位精度(无光栅尺/有光栅尺) Repetitive positioning accuracy (without grating ruler/ with grating ruler) | ±0.002/±0.0015mm |
| 机械尺寸Machine size | |
| 机床的高度 Machine height 3205mm | |
| 机床本体尺寸 Machine size(Width x Depth) | 3985X6025mm |
| 机床重量(包括NC装置) Machine weight (Include 17,000kg NC equipment) | |
HQ5标准配置Standard configuration
西门子SINUMERIK 828D 系统Siemens SINUMERIK 828D system
20000min-1 主轴
20000min-1 spindle
主轴油温控制器Spindle temperature controller
60把刀库
60 tools magazine
自动托盘交换装置Automatic pallet exchange device
旋转工作台(DD马达) Rotary table (DD motor)
托盘定位确认功能
Pallet positioning confirmation
function
刚性攻丝 Rigid tapping
刀具寿命管理功能Tool life management function
自动油脂润滑系统
Automatic grease lubrication
system
便携式手动脉冲发生器 Portable manual pulse generator
用户存储容量100MB User storage capacity 100MB 自动托盘交换装置门锁 Automatic pallet changer door lock
操作门锁 Operating door lock
带螺孔托盘(2个) Pallet with screw hole (2)
丝杠轴芯冷却 Cooling of ball screw shaft core
喷嘴冷却系统Nozzle coolant
床身底部冷却液 Base coolant
顶部喷淋冷却系统 Shower coolant system
刮板式排屑机 Scraper type chip conveyor
3层信号灯
3-layer signal light
加工室照明灯
Lighting unit
(machining chamber) internal
发那科OFMF(PLUS) FANUC OFMF(PLUS)
□ 光栅尺 Scale feed back
□ T槽托盘(2个) T-slot pallet (2)
双面，4面夹具方箱 Double-sided, four-sided fixture square box 工件清洗枪 Workpiece cleaning gun
□ 操作员侧台阶 Operator side step
贯穿主轴中心出水(3MPa, 7MPa),中心出气Through spindle coolantand air(3/7MPa)
复合式提升排屑机 Composite lifting chip removal machine
HQ5选配项 Optional
MACHINE SPECIFICATION 链板式排屑机 Chain plate chip conveyor
冷却液温度控制器(带加热功能) Coolant temperature controller (with heating function)
□ <sup>铸铁用磁栅</sup>Magnetic grating for cast iron
□ 切屑斗 Chip hopper
□ 油雾收集器 Oil mist collector
自动刀具长度测量装置Automatic tool lengthmeasuring device
自动工件测量装置 Automatic workpiece measuring device
客户指定机床特殊颜色 Special color of the machine tool specified by the customer
HQ5三视图 Three views
