常州市丰兢精密轴承有限公司
CHANGZHOU FENGJING PRECISION BEARING CO., LTD
丰 兢
粉末冶金含油轴承
POWDER METALLURGY OIL-IMPREGNATED BEARINGS
FENGJING PRECISION BEARING
FULL-RANGE HIGH-SPEED OIL-CONTAINING MANUFACTURER
SUPPORT CUSTOMIZATION OF VARIOUS SPECIAL-SHAPED COMPONENTS
PROFESSIONALISM BUILDS QUALITY, AND QUALITY CREATES VALUE
全系列高速含油制造商
支持定制各种异型构件 WWW.FJ-ZC.COM
专业铸造品质,品质创造价值
丰 兢
常州市丰兢精密轴承有限公司总部设在位于江南鱼米之乡---常州市横林镇。是一家经过多项认证等研发生
产的公司。主要生产高端粉末冶金含油轴、铜、铁、铜铁、不锈钢、结构件等制品,主要用于:各种电动工
具、发电机、汽车、摩托车、缝纫机、吸尘器、园林工具、医疗器材、健身器材、办公设备、马达、琐具、纺
织机等等。
公司拥有先进的工艺和设备,雄厚的技术力量,造就了优良的产品。我公司现已开发出多种不同规格、不
同型号的粉末冶金制品,产品满足微电机市场的高转速和抗耐磨含油轴承需求量。公司从设计、配方,生产、
销售到售后服务,拥有一整套完整的管理体系,可以满足不同地区的用户的不同需求,在用户及同行中享有很
高的声誉。
“丰兢”公司本着“品质保证、服务至上、务实求真”的经营理念和“拼博、进取”的企业精神,持续不
断地发展和完善,热烈欢迎国内外、海内外朋友光指导,共同发展与繁荣,携手创造美好的明天!
Changzhou Fengjing Precision Bearing Co., Ltd. is headquartered in Henglin Town, Changzhou City, which is known as the land of fish and rice in the south
of the Yangtze River. It is a company that has undergone multiple certifications and other R&D and production processes. We mainly produce high-end
powder metallurgy oil-impregnated shafts, copper, iron, copper-iron, stainless steel, structural parts and other products, which are mainly used in: various
power tools, generators, automobiles, motorcycles, sewing machines, vacuum cleaners, garden tools, medical equipment, fitness equipment, office
equipment, motors, locks, textile machines, etc.
The company possesses advanced technology and equipment, as well as strong technical force, which has created excellent products. Our company has
now developed a variety of powder metallurgy products of different specifications and models, which meet the demand for high-speed and wear-resistant
oil-impregnated bearings in the micro-motor market. The company has a complete set of management systems from design, formula, production, sales to
after-sales service, which can meet the different needs of users in different regions and enjoys a high reputation among users and peers.
Fengjing Company adheres to the business philosophy of \"quality assurance, service first, pragmatism and truth-seeking\" and the enterprise spirit of \"striving
and progress\". It is constantly developing and improving. We warmly welcome friends from home and abroad to guide us, to develop and thrive together, and
to create a bright future hand in hand!
企业简介
COMPANY PROFILE
01 www.fj-zc.com
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
企业荣誉
ENTERPRISE HONORS
品质保证
QUALITY ASSURANCE SERVICE FIRST
服务至上
BE PRAGMATIC AND
SEEK TRUTH
务实求真
www.fj-zc.com 02
应用领域
APPLICATION FIELD
03 www.fj-zc.com
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
主要应用于
各种电动工具、发电机、汽车、摩托车、缝纫机、吸尘器、园林工具、医疗
器材、健身器材、办公设备、马达、琐具、纺织机等等。
All kinds of power tools, generators, cars, motorcycles, sewing machines, vacuum cleaners,
garden tools, medical equipment, fitness equipment, office equipment, motors, locks, textile
machines, etc.
www.fj-zc.com 04
05 www.fj-zc.com
洛氏硬度计
Rockwell hardness tester
拉伸压溃一体机
Stretching and crushing integrated machine
布氏硬度计
Brinell hardness tester
盐雾机
Salt spray machine
显示器
Display
检测设备
DETECTION EQUIPMENT
丰 兢
生产车间
PRODUCTION WORKSHOP
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 06
等离子焊接送丝轮
07 www.fj-zc.com
Plasma welding wire feeding wheel
等离子送丝轮
Plasma wire feeding wheel
法兰含油铜套
Flange oil-impregnated copper sleeve
纺织机含油铜套
Oil-containing copper sleeves for textile machines
豆浆机含油轴承
Oil-containing bearings of the soy milk machine
风扇电机青铜基含油轴承
Bronze base oil-impregnated bearing of the fan motor
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 08
减震器齿环
Shock absorber tooth ring
减震器导向
Shock absorber guidance
风扇电机铜铁基含油轴承
Copper-iron-based oil-impregnated bearings for fan motors
含油铜套
Oil-containing copper sleeve
减速机衬套
Reducer bushing
减震器活塞
Shock absorber piston
09 www.fj-zc.com
减震器环壳
Shock absorber ring housing
减震器滑套
Shock absorber sliding sleeve
减震器粉末冶金铁套
Powder metallurgy iron sleeve for shock absorber
减震器铁基含油套
Iron-based oil-impregnated shock absorber sleeves
减震器用法兰铁套
Flange iron sleeves for shock absorbers
设备用含油铜套
Oil-impregnated copper sleeves for equipment
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 10
减震器铁套
Shock absorber iron sleeve
咖啡机电机轴承
Coffee machine motor bearings
排风设备铜基含油套
Copper-based oil-impregnated sleeves for exhaust equipment
青铜基法兰含油套
Bronze base flange oil sleeve
青铜基含油法兰套
Bronze base oil-impregnated flange sleeve
青铜基含油法兰套
Bronze base oil-impregnated flange sleeve
11 www.fj-zc.com
送丝机变速箱镶套
The gearbox sleeve of the wire feeder
送丝机齿轮
Wire feeding machine gear
升降器齿轮
Elevator gear
青铜基含油轴承
Bronze-based oil-impregnated bearings
铁基含油轴套
Iron-based oil-impregnated bushing
铜锡含油法兰轴套
Copper-tin oil-impregnated flange bushing
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 12
铜基方孔轴套
Copper-based square hole bushing
铜基含油轴承
Copper-based oil-impregnated bearings
铜铁基含油直套
Copper-iron-based oil-impregnated straight sleeve
微电机含油轴承
Oil-impregnated bearings for micro-motors
微电机铜包铁含油轴承
Copper-clad iron oil-impregnated bearing of micro-motor
微电机含油轴承
Oil-impregnated bearings for micro-motors
微电机铜基含油轴承
Copper-based oil-impregnated bearings for micro-motors
吸尘器铁基带轮
Vacuum cleaner iron base pulley
微电机铜铁含油轴承
Copper-iron oil-impregnated bearings for micro-motors
微电机凸台铜基含油轴承
Copper-based oil-impregnated bearing of the micro-motor boss
吸尘器铜基含油轴承
Copper-based oil-impregnated bearings for vacuum cleaners
吸尘器含油轴承
Oil-impregnated bearings of vacuum cleaners
13 www.fj-zc.com
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 14
洗衣机电机铁基含油轴承
Iron-based oil-impregnated bearings of the washing machine motor
球型含油轴承
Ball oil-impregnated bearing
吸尘器用铁基齿轮
Iron-based gears for vacuum cleaners
吸尘器用铁基带轮
Iron base pulley for vacuum cleaner
吸尘器用铜铁基含油轴承
Copper-iron-based oil-impregnated bearings for vacuum cleaners
锡青铜含油垫片
Tin bronze oil-impregnated gasket
15 www.fj-zc.com
绣花设备连接齿轮
Connecting gears of embroidery equipment
绣花机压板
Embroidery machine press plate
吸尘器用青铜基结构轴承
Bronze-based structure bearings for vacuum cleaners
吸尘器配件
Vacuum cleaner accessories
锡青铜含油铜套
Tin bronze oil-impregnated copper sleeve
锡青铜含油铜套
Tin bronze oil-impregnated copper sleeve
丰 兢
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 16
雨刮电机轴承
Wiper motor bearing
针纺设备配重块
Counterweight blocks for knitting and spinning equipment
绣花设备连接齿轮
Connecting gears of embroidery equipment
榨汁机含油青铜套
Oil-containing bronze sleeve of the juicer
粉末冶金制品
Powder metallurgy products
雨刮减速器含油铁套
Oil-containing iron sleeve of wiper reducer
粉末冶金制品
Powder metallurgy products
粉末冶金制品
Powder metallurgy products
粉末冶金制品
Powder metallurgy products
粉末冶金制品
Powder metallurgy products
粉末冶金制品
Powder metallurgy products
粉末冶金制品
Powder metallurgy products
17 www.fj-zc.com
丰 兢
外拉丝铜基含油轴承
Externally drawn wire copper-based oil-impregnated bearing
粉末冶金316不锈钢轴套
Powder metallurgy 316 stainless steel bushing
电机支架
Motor bracket
吸尘器青铜基方形含油轴承
Square oil-impregnated bearing with
bronze base for vacuum cleaner
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 18
含油轴承的工艺流程
THE TECHNOLOGICAL PROCESS OF OIL-IMPREGNATED BEARINGS
19 www.fj-zc.com
01
03
05
02
04
06
将金属粉末、合金元素(如铁粉、石墨、硬脂酸锌)按
比例混合,确保均匀性。配好的材料在双锥混合器内以
19~21r/min的转速混合30~35min,制成混合料。
Mix the metal powder and alloying elements (such as iron powder,
graphite, zinc stearate) in proportion to ensure uniformity. The
prepared materials are mixed in a double-cone mixer at a rotational
speed of 19 to 21r/min for 30 to 35 minutes to produce the mixture.
配粉,搅拌
MIX THE POWDER AND STIR
将压坯在880~900℃下烧结20~30min得到烧
结坯。
混合料在300MPa~450MPa压力下压制成含油
轴承压坯,类似压铸成型。
Sintered billets are obtained by sintering the pressed billets at
880-900℃ for 20-30 minutes.
The mixture is pressed into oil-impregnated bearing blanks
under a pressure of 300MPa to 450MPa, similar to die-casting.
SINTERING
EMBRYO PRESSING
烧结
含油轴承基体有细微、均布的孔隙,经润滑油真
空浸渍后形成含油状态。
The base of oil-impregnated bearings has fine and evenly
distributed pores, which form an oil-impregnated state after
vacuum impregnation with lubricating oil.
SOAK IN OIL
浸油
压胚
导角,去锐边,二次压胚。
Guide the corners, remove the sharp edges, and re-press the
blank.
REFINEMENT
精整
甩干机慢速甩3次,每次10-20min
The spin dryer is used to spin slowly three times, each time for
10 to 20 minutes
SPIN DRY
甩干
丰 兢
含油轴承简介
INTRODUCTION TO OIL-IMPREGNATED BEARINGS
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 20
以金属粉末为主要原料,用粉末冶金法制作的烧结体,其本来就是多孔质的,而且具有在制造过程中可较自由调节
孔隙的数量、大小、形状及分布等技术上的优点。利用烧结体的多孔性,使之含浸10%~40%(体积分数)润滑油,于自
行供油状态下使用。运转时,轴承温度升高,由于油的膨胀系数比金属大,因而自动进入滑动表面以润滑轴承。含油轴
承加一次油可以使用较长时间,常用于加油不方便的场合。这种轴承发明于20世纪初,因其制造成本低、使用方便,得
到了广泛应用,现在已成为汽车、家电、音响设备、办公设备、农业机械、精密机械等各种工业制品发展不可或缺的一
类基础零件。
Sintered bodies made mainly from metal powders by powder metallurgy are inherently porous and have technical advantages such as the ability to
freely adjust the number, size, shape and distribution of pores during the manufacturing process. By taking advantage of the porosity of the sintered
body, it is impregnated with 10% to 40%(by volume) of lubricating oil and used in a self-supplied oil state. During operation, the temperature of the
bearing rises. As the expansion coefficient of oil is larger than that of metal, it automatically enters the sliding surface to lubricate the bearing.
Oil-impregnated bearings can be used for a relatively long time after being oiled once and are often used in situations where oiling is inconvenient. This
type of bearing was invented in the early 20th century. Due to its low manufacturing cost and ease of use, it has been widely applied and has now
become an indispensable basic component for the development of various industrial products such as automobiles, home appliances, audio
equipment, office equipment, agricultural machinery, and precision machinery.
粉末冶金含油轴承( 含油轴承 )是一类孔隙中含浸有润滑油的多孔性合
金制品。当轴旋转时,因轴与含油轴承之间的摩擦使含油轴承的温度升高和泵
吸作用。润滑油含渗出于含油轴承之内径或外径的摩擦表面,当轴停止转动
时。润滑油又回流于含油轴承内部。因此,润滑油的消耗量是非常的小,可在
不从外部供给润滑油的情况下,长期运转使用。非常适合于供油困难与避免润
滑油污染的场合。含油轴承大量的应用于:电机行业、家电行业、数码产品、
办公设备、电动工具、纺织机械 、包装机械等各类机械设备上。
Powder metallurgy oil-impregnated bearings (oil-impregnated bearings) are a type of porous alloy
products with lubricating oil impregnated in the pores. When the shaft rotates, the temperature of
the oil-impregnated bearing rises due to the friction between the shaft and the oil-impregnated
bearing, as well as the suction effect of the pump. When the shaft stops rotating, lubricating oil
seeps out of the friction surface of the inner or outer diameter of the oil-impregnated bearing. The
lubricating oil flows back into the oil-impregnated bearing again. Therefore, the consumption of
lubricating oil is very low, and it can be used for a long time without external supply of lubricating
oil. It is highly suitable for situations where fuel supply is difficult and lubricating oil contamination
should be avoided. Oil-impregnated bearings are widely used in various mechanical equipment
such as the motor industry, home appliance industry, digital products, office equipment, power
tools, textile machinery, packaging machinery, etc.
粉末冶金含油轴承的特点
THE CHARACTERISTICS OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
21 www.fj-zc.com
粉末冶金使用的材料
MATERIALS USED IN POWDER METALLURGY
含 油 轴 承分为铜 基 、铁 基 、铜
铁基等
Oil-impregnated bearings are
classified into copper-based,
iron-based, and copper-iron
types, etc
根据性能不同有时还会添加其他
的一些金属粉。如:Sn,Zn,Pb,C.
Depending on the performance, some other metal powders are sometimes added. For
example :Sn,Zn,Pb,C.
如cnc车床的刀片,是以碳化乌
粉末,高温烧结压铸而成。
For instance, the blades of cnc
lathes are made by high-temperature sintering and die-casting of
carbonized black powder.
01 02 03
成本低,耗材少
Low cost and few consumables
工艺成本低 ,效率高
Low process cost and high efficiency
摩擦系数小,高转速,重负荷—适用面广
Low friction coefficient, high rotational speed, heavy load - wide application range
丰 兢
含油轴承的含油率怎么计算?
HOW IS THE OIL CONTENT OF OIL-IMPREGNATED BEARINGS CALCULATED?
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION
OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
www.fj-zc.com 22
你认为哪种最科学 ?
01 含油轴承的含油率是根椐一个公式算出来的含油率与含油轴承总重量没有关系﹐含油率只是轴承内部的一个含油比﹐我司是用酒精灯燃烧
一定时间﹐在放在天秤上称重量﹐在利用工式来计算:) 含油率 =(燃烧前重量-燃烧后重量)/燃烧前重量
The oil content of oil-impregnated bearings is calculated based on a formula and has no relation to the total weight of the oil-impregnated bearings.
The oil content is merely an oil ratio inside the bearing. Our company uses an alcohol lamp to burn it for a certain period of time, then weighs it on a
balance and calculates it using the formula :) Oil content =(weight before combustion - weight after combustion)/ Weight before combustion
02 指孔隙的体积占轴承体积的比例,最基本的方法就是排水法。先测产品未含油的重量(如含油可将其燃烧掉,但Fe\\Cu基的氧化带来误差),
再测含油重量和在水中的重量,可测出含有重量。
It refers to the proportion of the pore volume to the bearing volume. The most fundamental method is the water displacement method. First, measure
the weight of the product without oil (if it contains oil, it can be burned, but the oxidation of Fe/Cu groups causes errors), and then measure the weight
of the oil and the weight in water, which can determine the contained weight.
03 这是我所了解的一套测含油量的公式,仅供参考:◎空中重减净重除以空中重减去水中重的差,乘以油的比例备注一下:◎空中重:为铁
轴承浸完油后的重量;◎水中重:为铜轴承先过洒精后在水中的重量(过洒精只是像用水清洗一样);◎净重:为铜轴承用洒精燃烧后在
空中的重量。
This is a set of formulas for measuring oil content that I know, for your reference only: ◎ The difference between the air weight minus the net weight and the air weight minus the water weight, multiplied by the
proportion of oil. Please note:◎ Air weight: It is the weight of the iron bearing after being immersed in oil. ◎ Weight in water: It refers to the weight of the copper bearing after being washed with alcohol in water
(washing with alcohol is just like washing with water). ◎ Net weight: It is the weight of the alcohol used for copper bearings after burning in the air.
04 体积比:油的重量/油的密度=孔隙的体积(除闭孔外),油的密度在不同的温度而不同,如SHC826 ,在20度的密度为0.886.
根据轴承所浸的油来测算,如果在水中测,一般认可水的密度为1,故计算公式为:(总重量-净重)/(净重-水中的质量)*0.886
Volume ratio: The weight of oil/the density of oil = the volume of pores (excluding closed pores). The density of oil varies at different temperatures. For example, the density of SHC826 is 0.886 at
20 degrees.The calculation is based on the oil immersed in the bearing. If measured in water, it is generally recognized that the density of water is 1. Therefore, the calculation formula is: (total
weight - net weight)/(Net weight - mass in water) *0.886
Volume ratio: The weight of oil/the density of oil = the volume of pores (excluding closed pores). The density of oil varies at different temperatures. For example, the density of SHC826 is 0.886 at
20 degrees.The calculation is based on the oil immersed in the bearing. If measured in water, it is generally recognized that the density of water is 1. Therefore, the calculation formula is: (total
weight - net weight)/(Net weight - mass in water) *0.886
05 基本上就是要测量这样几种质量:总重量,水中的质量和净重那公式为:1、(总重量-净重)*0.886/(总重量-水中的质量)
还是2、(总重量-净重)/(总重量-水中的质量)*0.886?水中的质量又如何测量呢?我们公司采购的含油轴承是铜基和铁基的,那这
两种的含油率计算公式是否一样?含油率的测试方法是否有相关的标准?
Basically, it is necessary to measure several types of mass: total weight, mass in water and net weight. The formula is: 1. (Total weight - net weight) *0.886/ (total weight - mass in water)
Or is it 2, (total weight - net weight)/(total weight - mass in water) *0.886? How is the mass of water measured? The oil-impregnated bearings purchased by our company are copper-based and iron-based. Are the calculation formulas for the oil
content of these two types the same? Are there any relevant standards for the testing method of oil content?
常州市丰兢精密轴承有限公司
CHANGZHOU FENGJING PRECISION BEARING CO., LTD
SPECIALIZING IN THE RESEARCH AND DEVELOPMENT AND PRODUCTION OF POWDER METALLURGY OIL-IMPREGNATED BEARINGS
专业研发生产粉末冶金含油轴承
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