Double Needle Bar Machines

双针床经编机

warp knitting

经编机

RD 6/1-12 EN

RD 7/2-12 EN

Double Needle Bar Machines:

Space for new Ideas

and Solutions

双针床经编机：

为全新的设想和解决方案提供广阔的空间

Karl Mayer WARP KNITTING

Warp-knitted spacer fabrics consist of a top

surface, a bottom side and a pile yarn layer

in between – three elements which can be

shaped in most variable forms. Whilst the

design of the cover faces is determined by

selecting the appropriate stitch densities,

the space in the textile is determined by the

laying angle and by the density of the pile

yarns. The outstanding variety achieved in

this way is not only decisive for the appearance of the article but also for the specific

properties of the textile spacer fabrics.

Climatic regulation

• High breathability

• Well-directed moisture and heat

management

• Can act as insulator and buffer for

humidity and heat

Elasticity of compression

• Pile yarn offers excellent padding

properties

• Efficient relief for bearing loads due to

large contact surface

Stretching ability

• Well-directed setting of elasticity in

longitudinal and cross-wise directions

Design potential

• Multifaceted surface patternings and 3D

structures

• Low volume weight and possibility of

function integration

In short: all these aspects turn warp-knitted

spacers into a futuristic material which can

already be used here and now.

    经编间隔织物由正反两表面以及位于中间的

间隔层组成——这三部分可以根据需要形成各种

结构。间隔织物的表面特征取决于线圈的排列密

度，间隔层由间隔丝的排列角度和密度所决定。

通过这种方式，我们不仅能决定间隔织物的外

观，还能赋予间隔织物独特的内在特性。

气候调节

• 优良的透气性

• 定向的水汽和热量交换

• 湿气与热量的绝缘区和缓冲区

压缩弹性

• 间隔丝提供杰出的填充性能

• 由于接触面较大，能有效地减轻负载

拉伸性能

• 良好的纵横向弹性

设计潜能

• 灵活的表面提花和三维结构

• 较低的单位体积重量，并可集成功能性特征

    简而言之：上述所有特性都使经编间隔织物

成为一种新潮材料。

Your Benefit – Our Solution

您的优势 – 我们的解决方案

High-performance Raschel machines

for flexible and technical spacer fabrics

生产多样化间隔织物的高性能拉舍尔经编机

WARP KNITTING Karl Mayer

RD 7/2-12 EN

RD 6/1-12 EN; RD 7/2-12 EN

Machine details and overview

机器详情和预览

KaRl MayER WARP KNITTING

RD 6/1-12 EN

the fl exible high-speed machine

for all sorts of spacer and plush

articles

• EN – highly effi cient production

speed combined with easy and

fl exible patterning

• Easy handling due to stitch comb

swivelling device and central trick

plate readjustment

• Flexible trick plate distance to serve

the needs of various applications

• Option for plush fabrics

生产间隔和毛绒织物的高速双针床经编机

• EN——简单、灵活的提花能力，高效的

生产速度

• 沉降片床释放装置和脱圈板中央隔距调

节装置的操作简单

• 灵活的脱圈板间距调节，满足不同的应

用需求

• 可生产毛绒织物

RD 7/2-12 EN

the fl exible high-speed machine for

all sorts of spacer fabrics

• EN – highly effi cient production

speed combined with easy and

fl exible patterning

• Easy handling due to stitch comb

swivelling device and central trick

plate readjustment

• wide range of gauges and trick plate

distances for various applications

生产间隔织物的灵活型双针床经编机

• EN——简单、灵活的提花能力，高效的

生产速度

• 沉降片床释放装置和脱圈板中央隔距调

节装置的操作简单

• 多款机号配置、脱圈板间距调节可满足

多样化的产品需求

Spacer fabrics offer an extremely

high design potential. With their

manifold surface patternings,

3D structure and exceptional

characteristics, warp-knitted spacer

fabrics break down the barrier

between textile fabrics and material.

    间隔织物提供杰出的设计潜能。多

样的表面设计、3D立体结构、独特的性

能特征，经编间隔织物打破了面料与材

料之间的屏障。

WARP KNITTING Karl Mayer

End uses 终端应用 RD 6/1-12 RD 7/2-12

spacer 衬垫 × ×

plush 毛毯 ×

toy plush 玩具绒 ×

shoe fabrics 鞋材 × ×

outerwear 外套 × ×

simplex 辛普勒克斯

nets 网眼 × ×

seamless 无缝衣物

medical 医用纺织品 × ×

semi-technical 半产业

applications 应用 × ×

mattresses 床垫 × ×

3602 mm

5928mm

Working width / Gauge

3505 mm = 138\" (optional + 2\");

E 18, E 22, E 24

Knock-over comb bar distance

1–12 mm, continuously adjustable, incl. patented stitch comb

swivelling device

Option: central trick plate

distance readjustment

Bars / Knitting elements

Two needle bars with latch

needle units, two knock-over

comb bars and two moveable

stitch comb bars, six ground

bars, GB3 and GB4 stitch

forming on both needle bars

Option: individual needle bars

Warp beam support

6 × 812 mm = 32\"

(free-standing)

Option: 6 × 40\"

KAMCOS®

(KARL MAYER COMMAND

SYSTEM)

Operator interface to configure,

control and adjust the electronic

functionality of the machine

Fabric take-up

Four-roller system, driven by

electronic drive

Batching device

No. 14-J1

Pattern drive

EN-drive with six electronic

guide bar drives

Max. shog distance:

ground 18 mm, pile 25 mm

Electrical equipment

Speed-regulated main drive,

power-failure-safe with separate fine-positioning function,

total connected load 33 kVA

工作门幅/机号

3505mm = 138英寸

(可加宽2英寸)

E18, E22, E24

脱圈板间距

1–12mm,无极调节，配有受专利保

护的沉降片床释放装置

选配：脱圈板中央隔距调节装置

床体/成圈机件

2个装有舌针针块的针床，2个脱圈

板床以及2个运动的沉降片床，6把

地梳，GB3和GB4在两个针床上都

能成圈

选配：嵌入式针床

经轴架

6 × 812mm = 32英寸

(独立式)

选配：6 × 40”

卡迈酷斯®（卡尔迈耶控制系统）

操作界面，用于设置、控制和调节机

器的电控部分功能

织物牵拉机构

4罗拉系统，由电机传动

卷取机构

14-J1号卷取机构

提花机构

配备6个横移电机的EN提花机构

最大横移距离：地梳18mm，间隔

丝25 mm

电子设备

调速主电机，断电保护，具有独立

的精确定位功能，机器总连接负载

33千伏安

RD 6/1-12 EN

Technical data

技术参数

Karl Mayer WARP KNITTING

Total width 宽度

6789 mm

Total depth 纵深

5928 mm

Total height 高度

3602 mm

3588 mm

6715mm

Working width / Gauge

3505 mm = 138\" (optional + 2\")

1995 mm = 77\";

E 18, E 22, E 24, E 28

Knock-over comb bar distance

2–12 mm, continuously adjustable, incl. patented stitch comb

swivelling device

Option: central trick plate

distance readjustment

Bars / Knitting elements

Two needle bars with latch

needle units, two knock-over

comb bars and two moveable

stitch comb bars, seven ground

bars, GB4 and GB5 stitch

forming on both needle bars

Option: individual needle bars

Option: GB3, GB4 and GB5

stitch forming on both needle

bars

Warp beam support

7 × 812 mm = 32\"

(free-standing)

KAMCOS®

(KARL MAYER COMMAND

SYSTEM)

Operator interface to configure,

control and adjust the electronic

functionality of the machine

Fabric take-up

Four-roller system, driven by

electronic drive

Batching device

No. 14-J1

Pattern drive

EN-drive with seven electronic

guide bar drives

Max. shog distance:

ground 18 mm, pile 25 mm

Electrical equipment

Speed-regulated main drive,

power-failure-safe with separate fine-positioning function,

total connected load 35 kVA

工作门幅/机号

3505 mm = 138英寸

(可加宽2英寸)

1995 mm = 77英寸

E18, E22, E24, E 28

脱圈板间距

2–12mm, 无极调节，配有受专利保

护的沉降片床释放装置

选配：脱圈板中央隔距调节装置

床体/成圈机件

2个装有舌针针块的针床，2个脱圈

板床以及2个运动的沉降片床，7把

地梳，GB4和GB5在两个针床上都

能成圈

选配：嵌入式针床

选配：GB3,GB4和GB5在两个针床

上都能成圈

经轴架

7 × 812mm = 32英寸

(独立式)

卡迈酷斯®（卡尔迈耶控制系统）

操作界面，用于设置、控制和调节机

器的电控部分功能

织物牵拉机构

4罗拉系统，由电机传动

卷取机构

14-J1号卷取机构

提花机构

配备7个横移电机的EN提花机构

最大的横移距离：

地梳18mm, 间隔丝25mm

电子设备

调速主电机，断电保护，具有独立

的精确定位功能，机器总连接负载

35千伏安

RD 7/2-12 EN

Technical data

技术参数

WARP KNITTING Karl Mayer

Total width 宽度

7200 mm (138”)

Total depth 纵深

6715 mm

Total height 高度

3588 mm

Karl Mayer WARP KNITTING

KARL MAYER Worldwide

Europe Germany Obertshausen, Chemnitz, Naila Italy Mezzolombardo Switzerland Uzwil UK Shepshed

Asia China Changzhou City, Hong Kong India Mumbai, Ahmedabad Japan Fukui-City

North America USA Greensboro

The information provided in this document contains general descriptions or specifications which may change as a result of further

development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms

of contract. Availability and technical specifications are subject to change without notice. All rights reserved.

© KARL MAYER Textilmaschinenfabrik GmbH

Brühlstraße 25 . 63179 Obertshausen . Germany

www.karlmayer.com

We-A-1039/1/05/11/5/12/17