Bottero Solar PV: Innovation in Solar Panel Production - 电子画册在线预览、各类电子画册在线制作-云展网平台

A new dawn in solar

panel production

technology

Bottero Solar EPC is the new advanced, cutting-edge player in solar PV module manufacturing

lines. We focus our effort and commitment on the photovoltaic sector thanks to our cuttingedge technological and industrial skills and we propose ourselves as an EPC company for

automated solar PV modules factories worldwide. We know what it means to design & build

highly automated factories, delivering thousands of panels a day on several parallel, integrated

and interconnected production lines.

All the Bottero experience, all the energy of the sun

Leading the change

We are among those few companies in the world that can guarantee a punctual and correct

realization, confident of our extensive experience in continuous & non-interruptible processes

within flat and hollow glass technology. Of course, we are proud and honored to be a key

player in a new and more sustainable world.

Bottero Solar EPC

Bottero DNA

Bottero has been working, since 1957, on non-interruptible

production processes in the field of flat glass and hollow glass.

Our DNA is to create resilient automated factories capable to

maximize production processes performance by using machine

learning (ML) and artificial intelligence algorithms. We are the world’s

only company that can design and make machinery to produce flat

and hollow glass as well as entire processing downstream lines float

and laminated glass sheets. Bottero is also the only company in its

sector to have widely invested in the development and application

of artificial intelligence (AI) algorithms to real-time process control

through the company GlassForm.AI (https://www.glassform.ai/).

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Bottero is Solar PV

Over 20 years ago Bottero, thanks to its extensive experience in

machinery for flat glass production and processing, has extended

its range of operations offering an industrial solution for the solar PV

module manufacturing industry.Automation and integration became

the standard to minimize costs, enhance production and support

new quality standards. Bottero experience and technologies in

design and manufacturing automated and integrated systems for the

glass industry, including automatic loading and unloading systems,

continuous glass processing lines and equipment specialized in

flat glass cutting and edging have been exported in more than 119

countries worldwide.

Our innovative technology and commitment to quality have made us

a leading player in the glass industry with more than 60,000 active

installations. Bottero Solar EPC is therefore the natural evolution of

our core competencies in the solar module industry. A sector in which

our skills and aptitude for automation and integration reach their

maximum expression.

Bottero Solar EPC

Ready for great

achievements

With more than 65 years of experience in the treatment of glass in all its forms and in the

construction of some of the most complex and efficient plants in the world, we are convinced

in our ability to provide our customers with state-of-the-art solutions.

The partnership with Enel Green Power for the 3GW expansion of the Gigafactory 3Sun in

Catania (Italy), which will thus become the largest European factory of bifacial photovoltaic

modules in Hetero Junction Technology (HJT), qualifies Bottero Solar EPC as a supplier with

cutting edge and most advanced technologies and as an industrial partner in construction of

the most complex systems. This partnership demonstrates our commitment to innovation

and sustainability, as well as our ability to meet the growing demand for clean energy. We are

proud to be a part of this project and contribute to the growth of the renewable energy sector

worldwide.

Bottero S.p.A. - Headquarters

via Genova 82 - 12100 Cuneo - Italy

Bottero S.p.A. - Trana

Trana - Italy

Bottero S.p.A. - Pesaro

Pesaro - Italy

Revimac S.r.l.

Vicenza - Italy

Bottero GmbH

Grevenbroich - Germany

Bottero UK Limited

Rochdale - Great Britain

Bottero France SA

Nice – France

Bottero do Brasil

S.Paolo – Brasil

Bottero Flat Glass Inc.

Kernersville - North Carolina - USA

Bottero Glass Industry Co. Ltd

Shangai – China

60.000 installations

more than

all over the world

With thousands of installations spread

all over the world, Bottero

guarantees first-class technical and

commercial assistance.

Bottero Solar EPC

Bottero is

Partner of 3SUN

Gigafactory

Since 2015 we have contributed to the new 3SUN GigaFactory

located in Catania (Italy): a 50,000 m2 cell manufacturing facility

and a new area of 50,000 m2 for PV module assembly.

The expansion project financed by Enel Green Power, in which

we are actively involved, includes the transition from the current

200MW/year to 3GW/year PV modules production capacity by

2024.

The Gigafactory will produce state-of-the-art bifacial

photovoltaic modules in Hetero Junction Technology (HJT),

having a world-leading efficiency of 23.5% today, foresees a

very tight roadmap, which will bring the conversion factor to

over 30% in the coming years, using production processes

highly automated.

3Sun is the largest European PV module factory,

located in the heart of the Mediterranean Sea, started

with thin-film module technology and evolved into

industrial-scale cSi bifacial HJT modules.

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Complexity made simple

What does it mean to create an interconnected, integrated intelligent

factory? Imagine a manufacturing facility where all the machines,

equipment and systems are connected and able to communicate

together. This allows real-time data sharing, which can be used to

optimize production processes, improve efficiency, reduce downtime

and increase overall productivity. Additionally, advanced technologies

such as artificial intelligence (AI), machine learning (ML) and the internet

of things (IoT) are often integrated into the factory to further enhance its

capabilities.

The goal is to create a more efficient, flexible and responsive

manufacturing environment. The result is to be able to guarantee the

production of thousands of panels a day on several lines thanks to the

coordination achieved by our proprietary engine AI³. It means breaking

down a complex idea or system into smaller, more manageable, parts

to understand and explain it clearly and straightforwardly, simplifying

language, visualizing concepts and breaking down complex processes

into step-by-step basic instructions. It means managing thousands of

devices through our proprietary engine AI³, using kilometers of optical

fiber to connect them and thus managing tens of thousands of I/Os.

In essence, it means making complexity simple and secure. For the

customer, above all, it means having fewer problems and guaranteed

solar PV modules output for its Gigafactory. Impressive results, in short,

demonstrate a capacity for innovation and integration with few equals.

Bottero Solar EPC

01 02 03 04 Feasability

study

Business

case

simulation

Project

Budget

set up

State

of the art

technology

adoption

Bottero is

THE Solar EPC for you

The holistic approach to process integration issues, the ability to operate as an EPC

(Equipment, Procurement and Construction) and over 65 years of history in the world of

automated glass factories, make Bottero a solid and reliable partner. Our comprehensive

approach to solar PV manufacturing includes design, engineering, procurement and on-site

services, ensuring that your Gigafactory project is completed on time and on budget. We only

use the highest quality pieces of equipment and materials. Our team of certified professionals

will work closely with you to ensure that your solar PV manufacturing facility is tailored to meet

your specific needs.

05 06 Certified

Output 07 Maintenance

and Service

Real Time AI

management

integration

We are the only one in our sector capable

of offering resilient intelligent factories

equipped with the intrinsic ability to react to

external conditions by making use of artificial

intelligence algorithms. What sets us apart

from others is our commitment to customer

satisfaction. We understand that every

project is unique, we carefully listen to your

needs, and we offer our extensive experience

to advise only best-in-class solutions for your

needs. Our team is available to answer any

question you may have throughout the entire

solar PV manufacturing process and we work

with you to ensure that the final product is

exactly what you envisioned. Don’t settle for

anything less than the best.

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Bottero Solar EPC

Bottero is

Industry 5.0

Bottero is Industry 5.0 because we play an active role in

providing customers solutions to challenges for society

including the preservation of resources, climate change and

social stability. The industry of the future (5.0) approach brings

benefits to industry, workers and society. It empowers workers,

as well as addresses the evolving skills and training needs of

employees. It increases the competitiveness of the industry

and helps attract the best talents. We help you to create

resilient organizations able to anticipate, react and learn timely

and systematically from any constraint and thereby ensure

stable and sustainable performance throughput. We work

together with you to develop an added value for employees and

stakeholders.

Your people will ask questions, your factory will provide

solutions thanks to our proprietary engine AI³. Humans are

at the helm, supported by artificial intelligence (AI) and data

analytics. Company-generated positive disruptions aimed at

making our world a better place. Your Companies are becoming

part of the solution, rather than part of the problem. Our

research and innovation Team is supporting the transition to a

sustainable, human-centric and resilient industry supporting

Bottero Corporate Social Responsibility commitment since

we’re now certified ISO 26000.

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Our research and innovation at the service of the

transition to a sustainable, human-centric and

resilient industry, supporting the Corporate Social

Responsibility

Thanks to the industry 5.0 approach,

Bottero Solar EPC introduces

numerous elements of innovation

in the workflow, which contribute

significantly to making our solutions

for solar PV modules manufacturing

resilient and capable to adapt and

recover from challenges/disturbances

and react in real-time to production

complexities.Here in summary the

advantages of this approach:

Compliance with environmental limits

and the sustainable management

of resources, ensuring that our

current actions and decisions do

not compromise the ability of future

generations to meet their own needs

is today an absolute priority. The

energy produced with photovoltaic

systems can contribute significantly

to the reduction of polluting emissions

and to the protection of ecosystems.

Ensuring efficient and environmentally

friendly production is our first goal, to

help our customers grow sustainably.

Digitalization offers the industrial

sector unprecedented opportunities.

Digital technologies and artificial

intelligence (AI) algorithms allow

radical innovation of the production

process by modifying man-machine

interactions to produce results of

absolute excellence. Bottero Solar

EPC adopts innovative technologies

tailored to the specific needs and

wants of the people who will be using

them, making them more likely to

be adopted and used effectively,

keeping the human element always in

the first place, supporting decisionmaking processes and increasing

the resilience of industries and their

sustainability. It also helps to ensure

that the solutions are ethical and

socially responsible, as they consider

the impact on the people who will be

affected by them.

Being resilient like

nature

Being sustainable for

future development

Being Human-centric

to build meaningful

and effective solutions

Bottero Solar EPC

Every machine and every component in the productionline is fully integrated and

managed by artificial intelligence (AI).

Real-time processes are controlled via an artificial intelligent(AI) algorithm.

Every production line could be fully interconnected toany other in parallel mode.

The whole system is supervised and managed byartificial intelligence (AI)

algorithms.

Every low key process is automated, overseen by an AI algorithm.

Integrated system

Intelligent system

Interconnected system

Bottero Industry 5.0

We ensure that integrated, intelligent and interconnected systems work together so that

they can thus express the maximum degree of efficiency, effectiveness, and flexibility in

PV modules industrial production. An interconnected system is that one in which several

systems or parts mutually depend on and interact with each other. This opens the door to

more adaptive systems that can respond to changes in one part of the system while adapting

to other parts. An intelligent system is capable of learning and interpreting complex concepts.

This can lead to more effective systems because they can improve decisions and take more

appropriate actions too. An integrated system is one in which all parts or subsystems work

together seamlessly. This produces a more efficient system, with no duplication of effort and

less need for manual coordination.

When all three factors work together, they can lead to highly efficient, effective and adaptable

systems. This can help organizations and industries working harder, more efficiently and

make more informed decisions, which ultimately translates into better performance and more

productive use of resources.

Making the process of analyzing data as it is being generated, rather than analyzing it after it has

been collected and stored. This allows faster and more accurate decision-making processes based

on the most current information available. Bottero Solar EPC uses its know-how and state-of-the-art

technologies to collect and manage enormous amounts of data from different plant production lines

in real-time. The system learns from its mistakes, corrects itself and anticipates events. Every aspect

of the production process is supervised to ensure better decisions, quicker reactions and value

generation.

Realtime data analysis and decision

Advanced predictive

maintenance capability

Monitoring and analysis

of production processes

Reduction of «disruptive»

failures to the plants

Stability of product

quality

Waste reduction Energy management

Lower Lifecycle cost -

Total cost of ownership

Products always alligned

with defined quality

standards

Advanced analytics and

AI algorithm quickly reveals weaknesses or areas

for improvement

Greater competitiveness

in the market, better

product reviews and less

burdensome returns and

recalls

Automate layout and

production tasks and

define the optimal use of

resources Benefits

Better decision I Faster reaction I Maximizing the throughput value

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Bottero Solar EPC

Guaranteed throughput,

cost optimization and

reduction of start-up

time

Very few companies can commit to production throughput, cost optimization and reduction

of start-up time for complex industrial processes.Bottero Solar EPC, thanks to more than

65 years of experience on not interruptible processes for glass production, has gained

the necessary experience and knowledge to design end-to-end factories for PV module

production and packaging. Our engineering team provides optimized design for production

processes considering all the involved technologies for solar PV module manufacturing

avoiding any bottleneck upfront, thanks to the self-developed real-time simulation tools.

Our procurement team carefully manages the supplier selection process building strong

relationships with the entire supply chain stakeholders and improving cost reduction and

delivery time.

We’ve adopted lean construction principles and careful pull planning to reduce waste and

improve overall efficiency. We’ve implemented a high-end cooperation platform to ensure

a fast and efficient information exchange with our customers during the overall project. We

integrate complex systems ready to be supported by machine learning (ML) and artificial

intelligence (AI) algorithms where appropriate, to make production cycles efficient and

capable to react in real-time to unforeseen events. Last but not least, Bottero Solar EPC can

support customers with tailored solutions for the service and maintenance of solar PV module

production lines also using proprietary artificial intelligence (AI) algorithms to boost predictive

maintenance solutions.

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Bottero Solar EPC

Nature thanks

PV technology offers important and exclusive advantages in terms of environmental

protection. Solar energy systems do not produce any emissions or pollutants being a clean

and environmentally friendly source of energy. They also require minimal maintenance and

have a long lifespan making them a real cost-effective option in the long run.

Furthermore, solar energy can be easily integrated into existing buildings and infrastructure,

making it a versatile and adaptable option for powering private homes, firms and communities.

Solar panel manufacturers, therefore, make a significant contribution to the environment,

helping to conserve natural resources and supporting wildlife and biodiversity.

Bottero Solar EPC contributes to nature by implementing sustainable practices in the

production process. This can include the use of energy-efficient equipment, recycling

materials and reducing waste in the manufacturing process.

We are proud and honored to play an important role in reducing energy costs for a new and

more sustainable world. Within this perspective, we’ve achieved the ISO 26000 certification

to enhance our contribution to sustainable development.

BOTTERO S.p.A.

via Genova 82

12100 Cuneo Italy

Tel. : +39 0171 310611

Fax : +39 0171 401611

www.bottero.com

Code: C2100200007402

Rev.: 01

Printed in Bottero

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