1
S-Endmills
上海松江产硬质合金铣刀系列 Vol.1
1
上海松江工厂
SONGJIANG FACTORY
2002 2021
2004 2010
2006 2011
2013
工厂成立 ISO9001认证
再研磨/涂层服务
硬质合金铣刀
开始投产
二期工厂建成
硬质合金钻头
开始投产
高新技术 持续更新
获评
【高新技术企业】
Factory was established
Started production of
carbide endmills
Started production of
carbide drills
Rated as a [high-tech enterprise]
Acquired ISO90001 certification
started regrinding and
recoating survices
The second phase of
the plant was completed
High-tech continuous updating
2
奥斯机(上海)精密工具有限公司
作为 OSG 集团在中国最大的本土工厂,奥斯机(上海)精密工具有限公司一直致力于
为中国制造业提供高品质、高性能的切削工具解决方案。工厂主营产品包含硬质合金
钻头、铣刀及特殊刀具,除此之外工厂还提供再研磨、再涂层的服务。
产品也被广泛应用于汽车、航空航天、模具、工程机械等多个行业。
依托日本总部先进的技术支持与严格的品质管理体系,奥斯机(上海)精密工具有限
公司不仅提供标准产品的设计与生产,更能根据客户需求定制个性化的加工方案。
工厂始终秉承“以技术创新推动制造进步”的理念,
积极助力中国制造向高端、高效、高精度发展。
OSG (Shanghai) Precision Tool Co., Ltd.,
OSG (Shanghai) Precision Tool is the largest local manufacturing facility of the OSG Group in China. Since its
founding, the company has been committed to delivering high-quality, high-performance cutting tool solutions to
the Chinese manufacturing industry. Its core product offerings include carbide drills, end mills, and special tools.
In addition, the facility provides tool regrinding and recoating services.These products are widely used across
various industries, including automotive, aerospace, mold & die, and construction machinery.
With strong technical support and rigorous quality management systems from its Japanese headquarters, OSG
(Shanghai)Percision Tool not only designs and manufactures standard products, but also offers customized
machining solutions tailored to specific customer needs.Upholding the philosophy of “Driving Manufacturing
Forward through Technological Innovation,” the company actively contributes to the advancement of China’s
manufacturing industry toward higher-end, more efficient, and more precise production.
WXS
------ 70HRC ------
WXS涂层是一种采用Nano(超微)技术的超级耐热涂层。
在对应预硬钢,淬火钢(~70HRC:SKD11,SKD61,SKH)可以实现高速,长寿命加工。
建议使用MQL进行加工。
The “S”of WXS coating stands for “Super heat resistance and Super hard”which broned by nano-technology.
High speed and long tool life can be achieved in machining prehardened steels and hardened steels (~70HRC:SKD11, SKD61, SKH).
MQL (Oil mist coolant)is recommended.
3
WXL
------ 50HRC ------
WXL涂层铣削范围广泛,从非鉄合金,软钢到50HRC的调质钢都可以适用。
同时,无论是切削力小的低速切削还是切削力大的高速切削,该涂层都能保证铣刀发挥
极其稳定的加工性能。建议使用水溶性切削油机进行加工。
WXL coating has been developed to improve performance in a wide range of materials including
nonferrous materials, mild steels, and hardened steels up to 50HRC.
It is intended for a wide range of cutting conditions, from low speed / reduced cutting force applications
to high speed / large cutting force applications. Water-Soluble is recommended.
4
5
切削速度 Cutting Speed
800
1,000
1,300
涂层厚度( Hv) Surface Hardness
0 2,500 3,000 3,500
●涂层的硬度以及开始氧化温度
Surface Hardness and Oxidation Temperature of Main Coating
●适合的切削领域
Applications
TiAlN
WXL WXS
加工材料硬度 Work Material Hardness
FX・WX
铜
Copper
生材
Raw Material
WXL
40HRC 70HRC
WXS
FX・WX
TiAlN
800
1,000
1,300
涂层硬度(Hv) Surface Hardness
0 2,500 3,000 3,500
●涂层的硬度以及开始氧化温度
Surface Hardness and Oxidation Temperature of Main Coating
●适合的切削领域
Applications
TiAlN
WXL WXS
加工材料硬度 Work Material Hardness
FX・WX
铜
Copper
生材
Raw Material
WXL
40HRC 70HRC
WXS
FX・WX
TiAlN 氧化开始温度(℃)Oxidation Temperature
1 硬度&氧化开始温度 Hardness & Oxidation Temperature 2 适合的切削领域 Applications
涂层优势 Advantages of Coating
切削速度 Cutting Speed
800
1,000
1,300
涂层厚度( Hv) Surface Hardness
0 2,500 3,000 3,500
●涂层的硬度以及开始氧化温度
Surface Hardness and Oxidation Temperature of Main Coating
●适合的切削领域
Applications
TiAlN
WXL WXS
加工材料硬度 Work Material Hardness
FX・WX
铜
Copper
生材
Raw Material
WXL
40HRC 70HRC
WXS
FX・WX
TiAlN
800
1,000
1,300
涂层硬度(Hv) Surface Hardness
0 2,500 3,000 3,500
●涂层的硬度以及开始氧化温度
Surface Hardness and Oxidation Temperature of Main Coating
●适合的切削领域
Applications
TiAlN
WXL WXS
加工材料硬度 Work Material Hardness
FX・WX
铜
Copper
生材
Raw Material
WXL
40HRC 70HRC
WXS
FX・WX
TiAlN 氧化开始温度(℃)Oxidation Temperature
平头铣刀
Flat-Endmill
2 铣刀形状 Tool Type
球头铣刀
Ball-Endmill
圆弧角铣刀
Radius-Endmill
1 硬度&氧化开始温度 Hardness & Oxidation Temperature 2 适合的切削领域 Applications
WXS
WXS涂层
WXS Coating
WXM涂层
WXM WXM Coating
WXL涂层
WXL WXL Coating
1 表面处理 Surface Treatment
± 0.01
R
表示圆弧角铣刀R许容差
Identifies the tolerance of the radius
表示外径许容差
Tolerance of Milling Diameter CARBIDE 硬质合金材质
Carbide Material
3 材料 Tool Materials 4 外径许容差 Tolerance for Diameter 5 R许容差 Tolerance of Radius
30˚表示螺旋角度30°
Helix Angle 30° FIT
SHRINK 推荐热缩刀柄
Shrink Holder
SPEED
FEED 切削条件页码
Page of Cutting Condition
6 螺旋角 Helix Angle 7 热缩刀柄 Shrink 8 条件表 Cutting Condition
图标说明 Guide to Icons
INDEX
WXS-SBD WXS涂层二刃球头铣刀
WXS-SLNBD WXS涂层二刃长颈球头铣刀
WXS-SHM WXS涂层圆弧角铣刀
WXS-SLNHM WXS涂层长颈圆弧角铣刀
WXS-SEMS WXS涂层多刃平头铣刀
WXS-S2DD WXS涂层二刃平头铣刀
········································ P.10
································ P.11
·········································· P.13
································· P.14
······································ P.18
······································ P.19
WXS Series
WXM-SCRE WXM涂层圆弧角铣刀 ······································· P.20
WXM Series
WXL-SCPH WXL涂层圆弧角铣刀
WXL-SPH WXL涂层四刃平头铣刀 ········································· P.22
········································· P.23
WXL Series
WXL-SBD WXL涂层二刃球头铣刀 ········································· P.21
6
7
使用工具
Tool WXS-SBD R3
加工材质
Work Material SKD11(62HRC)
切削速度
Cutting Speed 207m/min(11,000min-1)
进给速度
Feed 2,200mm/min(0.1mm/t)
切削方法
Milling Method
型腔加工
Pocket Milling
切深量
Depth of Cut ap = 0.1mm Pf = 0.12mm
切削油剂
Coolant
气冷式
Air Blow
使用设备
Machine
立式加工中心(BT40) Vertical Machining Center(BT40)
0.05
0.1
0.15
0.2
0.25
0
ֺ勹ԆٗЗރ Pockets (pcs)
Flank Wear at Ball Nose
5 10
WXS-EBD
ҿѕҸ՛ A
Competitor A
࠲炔Иם݃䭎
Large Wear
ף Continued Not ࣱ
י
յ
ե
Ӣ
வ
䭎
݃
(mm)
加工时的磨损状况 Tool wear after pocket milling
WXS-SBD 其他公司 A Competitor A
WXS-SBD SKD11(62HRC)的加工
WXS-SBD Milling in SKD11(62HRC)
加工案例 Cutting Data
稳定加工
Stable Performance
加工时的磨损状况 Tool wear after pocket milling
0.02
0 2
0.04
0.06
4 6 8
型腔加工个数 Pockets (pcs)
Flank Wear at Ball Nose
WXS-SLNBD
球头外周后刀面磨损量
其他公司 A Competitor A
(mm)
使用工具
Tool WXS-SLNBD R0.2×1
加工材质
Work Material SKD61(50HRC)
切削速度
Cutting Speed 50m/min(40,000min-1)
进给速度
Feed 420mm/min(0.005mm/t)
切削方法
Milling Method
型腔加工
Pocket Milling
切深量
Depth of Cut ap = 0.006mm Pf = 0.012mm
切削油剂
Coolant
气冷式
Air Blow
使用设备
Machine
立式加工中心(HSK-E32) Vertical Machining Center(HSK-E32)
WXS-SLNBD SKD61(50HRC)的微细加工
Micro-machining SKD61(50HRC) with the WXS-SLNBD
高精度
High Precision
铣刀
End Mill WXS-SLNBD 其他公司 A Competitor A
刃尖状况
Cutting Edge
8
WXS-SEMS SKD11(60HRC)的加工
WXS-SEMS Milling in SKD11(60HRC)
0.02
0.04
0.06
0.08
0.1
0.12
0
ӤӸچ Milling Length (m)
Flank Wear
5 10 15 20
WXS-EMS
ҿѕҸ՛ A Competitor A
ҿѕҸ՛B Competitor B
י
յ
ե
Ӣ
வ
ݦ
৴
(mm)
使用工具
Tool WXS-SEMS φ10
加工材质
Work Material SKD11(60HRC)
切削速度
Cutting Speed 150m/min(4,800min-1)
进给速度
Feed 860mm/min(0.03mm/t)
切削方法
Milling Method
侧面加工 顺铣
Side Milling Down Cut
切深量
Depth of Cut ap = 10mm ae = 0.5mm
切削油剂
Coolant
气冷式
Air Blow
使用设备
Machine
立式加工中心(BT40)
Vertical Machining Center(BT40)
加工 16.8m 后的磨损情况 Tool wear after milling 16.8m
WXS-SEMS 其他公司 A Competitor A
其他公司 B Competitor B
加工案例 Cutting Data
稳定加工
Stable Performance
使用工具
Tool WXS-SHM 2×R0.5×0°×20
加工材质
Work Material STAVAX(53HRC)
切削方法
Milling Method
型腔加工
Pocket Milling
切削速度
Milling Speed 62m/min( 10,000min-1)
进给速度
Feed 1,000mm/min(0.05mm/t)
切深量
Depth of Cut ap = 0.03mm Pf = 0.6mm
切削油剂
Coolant
气冷式
Air Blow
使用设备
Machine
立式加工中心(HSK-E32) Vertical Machining Center(HSK-E32)
WXS-SHM 其他公司产品 A Competitor A 其他公司产品 B Competitor B
悬伸较长的加工,WXS-SHM 也能实现稳定高精度加工。
The WXS-SHM achieves stable, high-precision milling with minimal shaping errors even
with an extended tool length.
WXS涂层针对53HRC L/D=10的加工
加工8个型腔后的工件状态
高精度
High Precision
9
使用工具
Tool WXL-SBD R5×18
加工材质
Work Material S50C
切削速度
Cutting Speed 200m/min(6,366min-1)
进给速度
Feed 1,604mm/min(0.126mm/t)
切削方法
Milling Method
型腔加工
Pocket Milling
切深量
Depth of Cut ap = 1mm Pf = 2mm
切削油剂
Coolant 4D
切削油剂
Coolant
气冷
Air Blow
使用机械
Machine
立式加工中心
Vertical Machining Center
加工案例 Cutting Data
即使是干式加工也能实现长寿命
Offers three times the durability in both dry or wet applications!
长寿命
Long Tool Life
0.02
0
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20
型腔加工个数 Pockets (pcs)
Flank Wear at Ball Nose
WXL-SBD
其他公司 A Competitor A
其他公司 B Competitor B
球头外周后刀面磨损量
(mm)
可继续加工
Still Running
WXS-SBD 其他公司A Competitor A 其他公司B Competitor B
20孔 Holes 6孔Holes 4孔Holes
铣削后磨损状况 Tool wear after milling
10
商品号 球半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. R×ℓ2 L ℓ Ds D1 Z Type
33414100-951 R0.5x2 50 1 4 0.95 2 1
33414150-951 R0.75x3 50 1.5 4 1.45 2 1
33414200-951 R1X4 50 2 6 1.95 2 1
33414300-951 R1.5x6 60 3 6 2.85 2 1
33414400-951 R2X8 70 4 6 3.85 2 1
33414410-951 R2X8-4 60 4 4 3.85 2 2
33414500-951 R2.5x10 80 5 6 4.85 2 1
33190165-951 R3 75 9 6 - 2 3
33180322-951 R3 60 9 6 - 2 3
33414800-951 R4 100 12 8 - 2 3
33180324-951 R4 75 12 8 - 2 3
33415000-951 R5 100 15 10 - 2 3
33190166-951 R5 75 15 10 - 2 3
33415200-951 R6 110 18 12 - 2 3
33190167-951 R6 75 18 12 - 2 3
单位 :mm Unit:mm
WXS涂层二刃球头铣刀
WXS Coating Two Flute Ball Nose
WXS-SBD
WXS-EBD type1
15°
L
ℓ₂
ℓ
φDs
φD₁
R
WXS-EBD type2 φDs
L
ℓ₂
ℓ
φD₁
R
WXS-EBD type3 φDs
L
ℓ
R
Type 2
Type 3
Type 1
R ≦ 2.5 R > 2.5
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
CARBIDE WXS ± 0.005
R
± 0.007
R
FIT
SHRINK
R ≦ 2.5 ±0.01
R > 2.5 +0.005/-0.014
30˚
SPEED
FEED
2刃 2 Flutes
26
WXS
11
±0.01
商品号 球半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. R×ℓ2 L ℓ Ds D1 Z Type
33210199-951 R0.3x1 45 0.5 4 0.55 2 1
33210200-951 R0.3x1.5 45 0.5 4 0.55 2 1
33210201-951 R0.3x2 45 0.5 4 0.55 2 1
33210202-951 R0.3x3 45 0.5 4 0.55 2 1
33210203-951 R0.3x4 45 0.5 4 0.55 2 1
33210204-951 R0.4x2 45 0.6 4 0.75 2 1
33210205-951 R0.4x3 45 0.6 4 0.75 2 1
33210206-951 R0.4x4 45 0.6 4 0.75 2 1
33210207-951 R0.4x5 45 0.6 4 0.75 2 1
33210208-951 R0.4x6 45 0.6 4 0.75 2 1
33510040-951 R0.5x4 45 0.8 4 0.95 2 1
33510060-951 R0.5x6 45 0.8 4 0.95 2 1
33510080-951 R0.5x8 45 0.8 4 0.95 2 1
33510100-951 R0.5x10 45 0.8 4 0.95 2 1
33510120-951 R0.5x12 45 0.8 4 0.95 2 1
33510160-951 R0.5x16 50 0.8 4 0.95 2 1
33520060-951 R1x6 45 1.6 4 1.95 2 1
33520080-951 R1x8 45 1.6 4 1.95 2 1
33520100-951 R1x10 45 1.6 4 1.95 2 1
33520120-951 R1x12 45 1.6 4 1.95 2 1
33520160-951 R1x16 50 1.6 4 1.95 2 1
33520200-951 R1x20 55 1.6 4 1.95 2 1
33520220-951 R1x22 60 1.6 4 1.95 2 1
33530100-951 R1.5x10 50 2.4 6 2.85 2 1
33530160-951 R1.5x16 55 2.4 6 2.85 2 1
33530200-951 R1.5x20 60 2.4 6 2.85 2 1
33190215-951 R1.5x25 65 2.4 6 2.85 2 1
33530300-951 R1.5x30 70 2.4 6 2.85 2 1
单位 :mm Unit:mm
WXS涂层二刃长颈球头铣刀
WXS Coating Two Flute Ball∙Nose·with Long neck (for Rib processing)
WXS-SLNBD
WXS-LN-EBD type1
15°
L
ℓ₂
ℓ
φDs
φD₁
R
Type 1
CARBIDE WXS ± 0.005
R
FIT
SHRINK
30˚
SPEED
FEED
2刃 2 Flutes
28
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
FROM NEXT
WXS
12
WXS涂层二刃长颈球头铣刀
WXS Coating Two Flute Ball∙Nose·with Long neck (for Rib processing)
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
商品号 球半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. R×ℓ2 L ℓ Ds D1 Z Type
33540120-951 R2x12 60 3.2 6 3.85 2 1
33540160-951 R2x16 60 3.2 6 3.85 2 1
33540200-951 R2x20 65 3.2 6 3.85 2 1
33540250-951 R2x25 70 3.2 6 3.85 2 1
33190216-951 R2x30 80 3.2 6 3.85 2 1
33540350-951 R2x35 80 3.2 6 3.85 2 1
FROM NEXT 单位 :mm Unit:mm
WXS
13
WXS涂层圆弧角铣刀
WXS Coating Four Flute Corner Radius
WXS-SHM
φDc r
L
ℓ
φDs
商品号 外径 × 圆弧角半径 全长 刃长 柄径 刃数 形状
EDP No. Dc × r L ℓ Ds Z Type
33190172-951 1XR0.1 50 2.5 4 4 1
33190173-951 1.5XR0.1 50 4 4 4 1
33190174-951 2XR0.1 50 6 4 4 1
33190175-951 2XR0.2 50 6 4 4 1
33180355-951 3XR0.2 60 8 6 4 1
33190177-951 3XR0.5 50 8 4 4 1
33180356-951 3XR0.5 60 8 6 4 1
33180357-951 4XR0.2 60 11 6 4 1
33180358-951 4XR0.5 60 11 6 4 1
33180359-951 5XR0.2 60 13 6 4 1
33180360-951 5XR0.5 60 13 6 4 1
33180361-951 6XR0.2 60 13 6 4 2
33180415-951 6XR0.3 60 13 6 4 2
33180362-951 6XR0.5 60 13 6 4 2
33180363-951 6XR1 60 13 6 4 2
33180364-951 8XR0.5 80 19 8 4 2
33180365-951 8XR1 80 19 8 4 2
33180366-951 8XR1.5 80 19 8 4 2
33180367-951 10XR0.5 80 22 10 4 2
33180368-951 10XR1 80 22 10 4 2
33180369-951 10XR1.5 80 22 10 4 2
33180370-951 12XR0.5 100 26 12 4 2
33180371-951 12XR1 100 26 12 4 2
33180372-951 12XR1.5 100 26 12 4 2
33180373-951 12XR2 100 26 12 4 2
CARBIDE WXS ± 0.01
R
FIT
SHRINK
45˚
单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
4刃 4 Flutes
SPEED
FEED
D ≦ 4 0/-0.015
D > 4 0/-0.02
32
Type 2
Type 1
WXL-EMS type1
15°
L
ℓ
φDc φDs
r
WXS
14
± 0.005
R
+0.010/0
R
R=0.05 0.05 < R ≤ 1
φD1 φDs
ℓ
r
L
φDc
ℓ2
15°
商品号 外径 × 圆弧角半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. Dc × r × ℓ2 L ℓ Ds D1 Z Type
33210237-951 1XR0.05X4 50 0.8 4 0.95 2 1
33210238-951 1XR0.05X6 50 0.8 4 0.95 2 1
33210239-951 1XR0.05X8 50 0.8 4 0.95 2 1
33190180-951 1XR0.1X4 50 0.8 4 0.95 2 1
33190181-951 1XR0.1X6 50 0.8 4 0.95 2 1
33190182-951 1XR0.1X8 50 0.8 4 0.95 2 1
33190183-951 1XR0.1X10 50 0.8 4 0.95 2 1
33180374-951 1XR0.2X4 50 0.8 4 0.95 2 1
33180375-951 1XR0.2X6 50 0.8 4 0.95 2 1
33180376-951 1XR0.2X8 50 0.8 4 0.95 2 1
33190184-951 1XR0.2X10 50 0.8 4 0.95 2 1
33190185-951 1XR0.2X12 50 0.8 4 0.95 2 1
33210240-951 1.5XR0.05X6 50 1.2 4 1.45 2 1
33210241-951 1.5XR0.05X8 50 1.2 4 1.45 2 1
33190186-951 1.5XR0.1X6 50 1.2 4 1.45 2 1
33190187-951 1.5XR0.1X8 50 1.2 4 1.45 2 1
33190188-951 1.5XR0.1X10 50 1.2 4 1.45 2 1
33190189-951 1.5XR0.1X12 55 1.2 4 1.45 2 1
33180377-951 1.5XR0.2X8 50 1.2 4 1.45 2 1
33180378-951 1.5XR0.2X10 50 1.2 4 1.45 2 1
33180379-951 1.5XR0.2X12 55 1.2 4 1.45 2 1
33180380-951 1.5XR0.2X16 60 1.2 4 1.45 2 1
33210242-951 2XR0.05X8 50 1.6 4 1.95 2 1
33210243-951 2XR0.05X10 50 1.6 4 1.95 2 1
33210244-951 2XR0.05X12 55 1.6 4 1.95 2 1
33190190-951 2XR0.1X8 50 1.6 4 1.95 2 1
33190191-951 2XR0.1X10 50 1.6 4 1.95 2 1
33190192-951 2XR0.1X12 55 1.6 4 1.95 2 1
单位 :mm Unit:mm
WXS-SLNHM
2刃 2 Flutes
4刃 4 Flutes
4刃 4 Flutes
φDs
ℓ
ℓ2
L r φDc
CARBIDE WXS FIT
SHRINK
45˚
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
FROM NEXT
SPEED
FEED
D ≦ 4 0/-0.015
D > 4 0/-0.02
WXS涂层长颈圆弧角铣刀
WXS Coating Corner Radius with Long neck
30
Type 2
Type 1
WXS
15
FROM NEXT
商品号 外径 × 圆弧角半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. Dc × r × ℓ2 L ℓ Ds D1 Z Type
33190193-951 2XR0.1X16 60 1.6 4 1.95 2 1
33210245-951 2XR0.2X4 50 1.6 4 1.95 2 1
33210246-951 2XR0.2X6 50 1.6 4 1.95 2 1
33180381-951 2XR0.2X8 50 1.6 4 1.95 2 1
33180382-951 2XR0.2X10 50 1.6 4 1.95 2 1
33180383-951 2XR0.2X12 55 1.6 4 1.95 2 1
33180384-951 2XR0.2X16 60 1.6 4 1.95 2 1
33180385-951 2XR0.2X20 60 1.6 4 1.95 2 1
33180386-951 2XR0.5X8 50 1.6 4 1.95 2 1
33180387-951 2XR0.5X10 50 1.6 4 1.95 2 1
33180388-951 2XR0.5X12 55 1.6 4 1.95 2 1
33180389-951 2XR0.5X16 60 1.6 4 1.95 2 1
33210247-951 1XR0.05X4 50 0.8 4 0.95 4 1
33210248-951 1XR0.05X6 50 0.8 4 0.95 4 1
33210249-951 1XR0.05X8 50 0.8 4 0.95 4 1
33210250-951 1XR0.1X4 50 0.8 4 0.95 4 1
33210251-951 1XR0.1X6 50 0.8 4 0.95 4 1
33210252-951 1XR0.1X8 50 0.8 4 0.95 4 1
33210253-951 1XR0.1X10 50 0.8 4 0.95 4 1
33210254-951 1XR0.2X4 50 0.8 4 0.95 4 1
33210255-951 1XR0.2X6 50 0.8 4 0.95 4 1
33210256-951 1XR0.2X8 50 0.8 4 0.95 4 1
33210257-951 1XR0.2X10 50 0.8 4 0.95 4 1
33210258-951 1XR0.2X12 50 0.8 4 0.95 4 1
33210259-951 1.5XR0.05X6 50 1.2 4 1.45 4 1
33210260-951 1.5XR0.05X8 50 1.2 4 1.45 4 1
33210261-951 1.5XR0.1X6 50 1.2 4 1.45 4 1
33210262-951 1.5XR0.1X8 50 1.2 4 1.45 4 1
FROM NEXT 单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
± 0.005
R
± 0.01
R
R ≦ 1 R > 1
φD1 φDs
ℓ
r
L
φDc
ℓ2
WXS-SLNHM 15°
2刃 2 Flutes
4刃 4 Flutes
4刃 4 Flutes
φDs
ℓ
ℓ2
L r φDc
CARBIDE WXS FIT
SHRINK
45˚
SPEED
FEED
D ≦ 4 0/-0.015
D > 4 0/-0.02
WXS涂层长颈圆弧角铣刀
WXS Coating Corner Radius with Long neck
30
Type 2
Type 1
WXS
16
FROM NEXT
商品号 外径 × 圆弧角半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. Dc × r × ℓ2 L ℓ Ds D1 Z Type
33210263-951 1.5XR0.1X10 50 1.2 4 1.45 4 1
33210264-951 1.5XR0.1X12 55 1.2 4 1.45 4 1
33210265-951 1.5XR0.2X8 50 1.2 4 1.45 4 1
33210266-951 1.5XR0.2X10 50 1.2 4 1.45 4 1
33210267-951 1.5XR0.2X12 55 1.2 4 1.45 4 1
33210268-951 1.5XR0.2X16 60 1.2 4 1.45 4 1
33210269-951 2XR0.05X8 50 1.6 4 1.95 4 1
33210270-951 2XR0.05X10 50 1.6 4 1.95 4 1
33210271-951 2XR0.05X12 55 1.6 4 1.95 4 1
33210272-951 2XR0.1X8 50 1.6 4 1.95 4 1
33210273-951 2XR0.1X10 50 1.6 4 1.95 4 1
33210274-951 2XR0.1X12 55 1.6 4 1.95 4 1
33210275-951 2XR0.1X16 60 1.6 4 1.95 4 1
33210276-951 2XR0.2X4 50 1.6 4 1.95 4 1
33210277-951 2XR0.2X6 50 1.6 4 1.95 4 1
33210278-951 2XR0.2X8 50 1.6 4 1.95 4 1
33210279-951 2XR0.2X10 50 1.6 4 1.95 4 1
33210280-951 2XR0.2X12 55 1.6 4 1.95 4 1
33210281-951 2XR0.2X16 60 1.6 4 1.95 4 1
33210282-951 2XR0.2X20 60 1.6 4 1.95 4 1
33210283-951 2XR0.5X8 50 1.6 4 1.95 4 1
33210284-951 2XR0.5X10 50 1.6 4 1.95 4 1
33210285-951 2XR0.5X12 55 1.6 4 1.95 4 1
33210286-951 2XR0.5X16 60 1.6 4 1.95 4 1
33210287-951 3XR0.2X5 50 2.5 6 2.85 4 1
33210288-951 3XR0.2X10 55 2.5 6 2.85 4 1
33210289-951 3XR0.2X15 60 2.5 6 2.85 4 1
33210290-951 3XR0.2X20 60 2.5 6 2.85 4 1
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
单位 :mm Unit:mm
WXS涂层长颈圆弧角铣刀
WXS Coating Corner Radius with Long neck
FROM NEXT
WXS
17
商品号 外径 × 圆弧角半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. Dc × r × ℓ2 L ℓ Ds D1 Z Type
33210291-951 3XR0.2X25 70 2.5 6 2.85 4 1
33180390-951 3XR0.5X12 55 2.5 6 2.85 4 1
33180391-951 3XR0.5X16 60 2.5 6 2.85 4 1
33180392-951 3XR0.5X20 60 2.5 6 2.85 4 1
33180393-951 3XR0.5X25 70 2.5 6 2.85 4 1
33210292-951 4XR0.2X16 65 3.2 6 3.85 4 1
33210293-951 4XR0.2X20 65 3.2 6 3.85 4 1
33210294-951 4XR0.2X25 70 3.2 6 3.85 4 1
33180394-951 4XR0.5X16 65 3.2 6 3.85 4 1
33180395-951 4XR0.5X20 65 3.2 6 3.85 4 1
33180396-951 4XR0.5X25 70 3.2 6 3.85 4 1
33180397-951 6XR0.5X20 70 5.7 6 5.8 4 2
33180398-951 6XR0.5X25 70 5.7 6 5.8 4 2
33180399-951 6XR0.5X30 90 5.7 6 5.8 4 2
FROM NEXT 单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
± 0.005
R
± 0.01
R
R ≦ 1 R > 1
φD1 φDs
ℓ
r
L
φDc
ℓ2
WXS-SLNHM 15°
2刃 2 Flutes
4刃 4 Flutes
4刃 4 Flutes
φDs
ℓ
ℓ2
L r φDc
CARBIDE WXS FIT
SHRINK
45˚
SPEED
FEED
D ≦ 4 0/-0.015
D > 4 0/-0.02
WXS涂层长颈圆弧角铣刀
WXS Coating Corner Radius with Long neck
30
Type 2
Type 1
WXS
18
WXS涂层多刃平头铣刀
WXS Coating Multiple Flute∙Flat
WXS-SEMS
6刃 6 Flutes
WXS-EMS type1
15°
L
ℓ
φDc
φDs
WXS-EMS type2
φDc φDs
L
ℓ
商品号 外径 全长 刃长 柄径 刃数 形状
EDP No. Dc L ℓ Ds Z Type
33210181-951 1 50 2.5 4 4 1
33210182-951 1.5 50 4 4 4 1
33210184-951 2 50 6 4 4 1
33210185-951 3 50 8 4 4 1
33410300-951 3 60 8 6 4 1
33210186-951 4 50 11 4 4 2
33410400-951 4 60 11 6 4 1
33410500-951 5 60 13 6 4 1
33210187-951 6 60 13 6 4 2
33410600-951 6 60 13 6 6 2
33210190-951 8 70 19 8 4 2
33410800-951 8 70 19 8 6 2
33210193-951 10 80 22 10 4 2
33411000-951 10 80 22 10 6 2
33210194-951 10 100 22 10 4 2
33210196-951 12 90 26 12 4 2
33411200-951 12 90 26 12 6 2
0/-0.02
CARBIDE WXS FIT
SHRINK
45˚
单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
4刃 4 Flutes
SPEED
FEED
27
Type 2
Type 1
WXS
19
单位 :mm Unit:mm
WXS涂层二刃平头铣刀
WXS Coating Two Flute∙2D Flute Length Type・Flat
WXS-S2DD
商品号 外径 全长 刃长 柄径 刃数 形状
EDP No. Dc L ℓ Ds Z Type
33180400-951 0.5 45 1 4 2 1
33180401-951 1 45 2 4 2 1
33180402-951 1.5 45 3 4 2 1
33180403-951 2 45 4 4 2 1
33180404-951 3 45 6 6 2 1
WXL-2D-DE type1
15°
L
ℓ
φDc φDs
D ≦ 1 0/-0.015
D > 1 0/-0.02
CARBIDE WXS FIT
SHRINK
30˚
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
SPEED
FEED
2刃 2 Flutes
Type 1
33
WXS
20
WXM-SCRE
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
单位 :mm Unit:mm
CARBIDE WXM FIT
SHRINK SPEED
FEED
± 0.01
R
D=0/-0.02
Type 2
Type 1
34
WXM涂层高硬度钢用圆弧角铣刀
WXM Coating Corner Radius for high-hardness steels
4刃 4 Flutes L
ℓ
ℓ2
φDc
φDs
φD1
r
φD1
φDc
ℓ
ℓ2
L
φDs
r
商品号 外径 × 圆弧角半径 全长 刃长 颈长 柄径 颈径 刃数 形状
EDP No. Dc × r L ℓ ℓ2 Ds D1 Z Type
330240132-951 3XR0.75 60 1.2 7.5 4 2.7 4 1
330240133-951 4XR1 70 1.6 10 6 3.6 4 1
330240134-951 4XR1-S 45 1.6 10 6 3.6 4 1
330240135-951 6XR1.5 90 2.5 12 6 5.4 4 2
330240136-951 6XR1.5-S 55 2.5 12 6 5.4 4 2
330240137-951 8XR2 100 3.5 16 8 7.2 4 2
330240138-951 8XR2-S 75 3.5 16 8 7.2 4 2
330240139-951 10XR2 100 4 20 10 9 4 2
330240140-951 10XR2-S 75 4 20 10 9 4 2
330240141-951 12XR3 110 5 24 12 11 4 2
330240142-951 12XR3-S 80 5 24 12 11 4 2
WXM
21
WXL涂层二刃球头铣刀
WXL Coating Two Flute Ball Nose
WXL-SBD
商品号 球半径 × 颈长 全长 刃长 柄径 颈径 刃数 形状
EDP No. R×ℓ2 L ℓ Ds D1 Z Type
33190147-951 R0.5x2 50 1 4 0.95 2 1
33190148-951 R0.75x3 50 1.5 4 1.45 2 1
33190150-951 R1X4-4 50 2 4 1.95 2 1
33190152-951 R1.5x6-4 60 3 4 2.85 2 1
33190154-951 R2X8-4 60 4 4 3.85 2 2
33190155-951 R2.5x10 80 5 6 4.85 2 1
33190157-951 R3 75 9 6 - 2 3
33190158-951 R3 60 9 6 - 2 3
33190159-951 R4 100 12 8 - 2 3
33190160-951 R4 75 12 8 - 2 3
33190161-951 R5 100 15 10 - 2 3
33190162-951 R5 75 15 10 - 2 3
33190163-951 R6 110 18 12 - 2 3
33190164-951 R6 75 18 12 - 2 3
WXS-EBD type1
15°
L
ℓ₂
ℓ
φDs
φD₁
R
WXS-EBD type2 φDs
L
ℓ₂
ℓ
φD₁
R
WXS-EBD type3 φDs
L
ℓ
R
Type 2
Type 3
Type 1
R ≤ 2.5 R ≤ 2.5 ±0.01
R > 2.5 +0.005/-0.014
R > 2.5
CARBIDE WXL ± 0.005
R
± 0.007
R
FIT
SHRINK
30˚
SPEED
FEED
单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
2刃 2 Flutes
35
WXL
22
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
商品号 外径 全长 刃长 柄径 刃数 形状
EDP No. Dc L ℓ Ds Z Type
33190194-951 1 50 2.5 4 4 1
33190195-951 1.5 50 4 4 4 1
33190196-951 2 50 6 4 4 1
33190197-951 3 50 8 4 4 1
33190199-951 4 50 11 4 4 2
33190200-951 5 60 13 6 4 2
33190201-951 6 60 13 6 4 2
33190202-951 8 80 19 8 4 2
33190203-951 10 80 22 10 4 2
33190204-951 12 100 26 12 4 2
WXL-SPH
WXL涂层四刃平头铣刀
WXL Coating Four Flute Ball Nose
WXL-EMS type1
15°
L
ℓ
φDc φDs
WXL-EMS type2
φDc φDs
L
ℓ
Type 2
Type 1
4刃 4 Flutes
D ≤ 4 0/-0.015
D > 4 0/-0.020
CARBIDE WXL FIT
SHRINK
45˚
SPEED
FEED
单位 :mm Unit:mm
36
WXL
23
WXL-SCPH
商品号 外径 x 圆弧角半径 全长 刃长 柄径 刃数 形状
EDP No. Dc × r L ℓ Ds Z Type
33210295-951 0.6XR0.05 50 2 4 2 1
33210296-951 0.6XR0.1 50 2 4 2 1
33210297-951 0.8XR0.05 50 2.5 4 2 1
33210298-951 0.8XR0.1 50 2.5 4 2 1
33210299-951 1XR0.1 50 2.5 4 4 1
33210300-951 1XR0.2 50 2.5 4 4 1
33210301-951 1.5XR0.1 50 4 4 4 1
33210302-951 1.5XR0.2 50 4 4 4 1
33210303-951 2XR0.1 50 6 4 4 1
33210304-951 2XR0.2 50 6 4 4 1
33210305-951 2XR0.5 50 6 4 4 1
33210307-951 3XR0.2 60 8 6 4 1
33210309-951 3XR0.3 60 8 6 4 1
33210310-951 3XR0.5 50 8 4 4 1
33210311-951 3XR0.5 60 8 6 4 1
33210313-951 4XR0.2 60 11 6 4 1
33210315-951 4XR0.3 60 11 6 4 1
33210317-951 4XR0.5 60 11 6 4 1
33210318-951 5XR0.2 60 13 6 4 1
33210319-951 5XR0.5 60 13 6 4 1
33210321-951 6XR0.2 90 13 6 4 2
33210323-951 6XR0.3 90 13 6 4 2
33210325-951 6XR0.5 90 13 6 4 2
33210327-951 6XR1 90 13 6 4 2
33210329-951 8XR0.3 90 19 8 4 2
33210330-951 8XR0.5 60 19 8 4 2
33210331-951 8XR0.5 90 19 8 4 2
33210333-951 8XR1 90 19 8 4 2
R > 0.05
Dc ≥ 1
Dc ≤ 0.8 Dc ≥ 1
R = 0.05
± 0.01
R
+0.010/0
R
单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
FROM NEXT
CARBIDE FIT
SHRINK
45˚
SPEED
FEED
D ≦ 4 0/-0.015
D > 4 0/-0.02
36
φDc r
L
ℓ
φDs
4刃 4 Flutes
4刃 4 Flutes
Type 2
Type 1
WXL-EMS type1
15°
L
ℓ
φDc φDs
r
2刃 2 Flutes
WXL
WXL 涂层圆弧角铣刀
WXL Coating Corner Radius
WXL
24
WXL 涂层圆弧角铣刀
WXL Coating Corner Radius
单位 :mm Unit:mm
■ 标识说明请参阅P.5
■ See p.5 for explanation of marks.
商品号 外径 x 圆弧角半径 全长 刃长 柄径 刃数 形状
EDP No. Dc × r L ℓ Ds Z Type
33210335-951 8XR1.5 90 19 8 4 2
33210337-951 10XR0.5 100 22 10 4 2
33210339-951 10XR1 100 22 10 4 2
33210341-951 10XR1.5 100 22 10 4 2
33210343-951 12XR0.5 110 26 12 4 2
33210345-951 12XR1 110 26 12 4 2
33210347-951 12XR1.5 110 26 12 4 2
33210349-951 12XR2 110 26 12 4 2
FROM NEXT
WXL
25
~40HRC 40~45HRC 45~55HRC 55~60HRC
ײѾଣܫ<=2չ=>9;㿔つ㸎桓Á⿇つ
WXL-Endmills Дय़चՕ
ݐ਼WXS-Endmills
Дय़चՕ
ݐ਼WXL-Endmills
40~55HRC
40~55HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
WXL-SBD
40~55HRC
WXS-Endmills
WXL-SCPH
WXL-SPH
WXS-S2DD
WXS-SEMS
WXS-SBD
WXS-SLNBD
WXS-SHM
WXS-SLNHM
26
~40HRC 40~45HRC 45~55HRC 55~60HRC
ײѾଣܫ<=2չ=>9;㿔つ㸎桓Á⿇つ
WXL-Endmills Дय़चՕ
ݐ਼WXS-Endmills
Дय़चՕ
ݐ਼WXL-Endmills
40~55HRC
40~55HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
45~60HRC
WXL-SBD
40~55HRC
WXS-Endmills
WXL-SCPH
WXL-SPH
WXS-S2DD
WXS-SEMS
WXS-SBD
WXS-SLNBD
WXS-SHM
WXS-SLNHM
1.请使用刚性较高的机床和刀柄。
2.请使用气冷或油雾冷却方式。
3.上表适用于负荷较小的等高线加工(侧面加工 )。根据加工形状、切深量、机械刚性、工件固定等使用情
况不同,可能产生异常切削噪音、振动。请调整回転速度、进给速度及切深量。
4.切深量小时,可适当上调回转速度及进给速度。
● 铣刀的选定向导
要增加切深量请选用 FX 重切削强力球头铣刀(FX-HS-EBDS),增加进给速度请选用 FX多刃球头铣刀
(FXS-EBT,FXS-EBM)。
●加工走刀路线以等高线为前提。
标准切削 Standard Milling
1. Use a rigid and precise machine and holder.
2. Using air blow or MQL (oil mist coolant) is recommended.
3. The above condition shows an approximate standard for contouring operation (side
milling) with a low machining load. If abnormal cutting sounds, vibration or chattering occur
depending on the machining shape, cutting amount, rigidity of the machine or work holding
condition, etc., please adjust the speed, feed and the depth of cut.
4. Cutting speed and feed rate can be increased in case of lower depth of cut.
● Guideline for selecting end mills:
To increase the depth of cut :use the FX Heavy Cutting Strong Ball Series (FX-HS-EBDS).
To increase the feed rate:use the FX Multiple Flute Ball Series (FXS-EBT, FXS-EBM).
● The machining path is on condition of contouring line operation.
高速切削 High-Speed Milling
加工时产生的火花及破损引起的发热可能会导致燃烧或火灾,请注意防火。
Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures.
1.请使用刚性较高的机床和刀柄。
2.请使用气冷或油雾冷却方式。
3.上表适用于负荷较小的等高线加工(侧面加工 )。根据加工形状、切深量、机械刚性、工件固定等使用
情况不同,可能产生异常切削噪音、振动。请调整回転速度、进给速度及切深量。
4.切深量小时,可适当上调回转速度及进给速度。
● 铣刀的选定向导
要增加切深量请选用 FX 重切削强力球头铣刀(FX-HS-EBDS),增加进给速度请选用 FX多刃球头
铣刀(FXS-EBT,FXS-EBM)。
●加工路径以等高线加工为前提。
1. Use a rigid and precise machine and holder.
2. Using air blow or MQL(oil mist coolant) is recommended.
3. The above condition shows an approximate standard for contouring operation (side
milling) with a low machining load. If abnormal cutting sounds, vibration or chattering occur
depending on the machining shape, cutting amount, rigidity of the machine or work holding
condition, etc., please adjust the speed, feed and the depth of cut.
4. Cutting speed and feed rate can be increased in case of lower depth of cut.
● Guideline for selecting end mills:
To increase the depth of cut :use the FX Heavy Cutting Strong Ball Series (FX-HS-EBDS).
To increase the feed rate:use the FX Multiple Flute Ball Series (FXS-EBT, FXS-EBM).
● The machining path is on condition of contoure milling.
加工材料 Work
Material
工具钢・调质钢(〜45HRC)・
预硬钢 Tool Steel・Hardened Steel・
Prehardened Steel
SKD、NAK80、HPM50
调质钢 Hardened Steel
45〜55HRC 55〜60HRC 60〜65HRC 65〜70HRC
R 回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
0.5 50,000 3,700 50,000 3,700 50,000 3,100 50,000 2,600 47,500 2,400
0.75 50,000 4,800 50,000 4,800 50,000 3,900 42,500 3,050 32,000 2,300
1 50,000 5,600 47,500 5,350 40,000 3,650 32,000 2,800 24,000 2,100
1.5 41,500 6,200 32,000 4,800 26,500 3,350 21,000 2,550 16,000 1,900
2 31,000 5,700 24,000 4,400 20,000 3,200 16,000 2,400 12,000 1,800
2.5 25,000 5,450 19,000 4,000 16,000 2,850 13,000 2,150 9,550 1,600
3 20,500 5,200 16,000 3,450 13,500 2,550 10,500 2,050 7,950 1,550
4 15,500 4,450 12,000 3,050 9,950 2,250 7,950 1,800 5,950 1,350
5 12,500 3,950 9,550 2,650 7,950 1,900 6,350 1,550 4,800 1,150
6 10,500 3,700 7,950 2,500 6,650 1,600 5,300 1,350 4,000 995
切深量
Depth of Cut Pf
ap
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
apMax=0.2mmљЈ
ap Pf
0.02D 0.05D
apMax=0.1mmљЈ
ap Pf
0.01D 0.05D
Pf
ap
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
apMax=0.2mmљЈ
ap Pf
0.02D 0.05D
apMax=0.1mmљЈ
ap Pf
0.01D 0.05D
Pf
ap
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
apMax=0.2mmљЈ
ap Pf
0.02D 0.05D
apMax=0.1mmљЈ
ap Pf
0.01D 0.05D
Pf
ap
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
apMax=0.2mmљЈ
ap Pf
0.02D 0.05D
apMax=0.1mmљЈ
ap Pf
0.01D 0.05D
WXS-SBD
加工材料 Work
Material
工具钢・调质钢(〜45HRC)・
预硬钢 Tool Steel・Hardened Steel・
Prehardened Steel
SKD、NAK80、HPM50
调质钢 Hardened Steel
45〜55HRC 55〜60HRC 60〜65HRC 65〜70HRC
R 回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
0.5 32,000 2,350 32,000 2,350 32,000 2,000 32,000 1,600 32,000 1,450
0.75 32,000 3,050 32,000 3,050 32,000 2,500 26,500 1,900 21,000 1,400
1 32,000 3,600 32,000 3,550 24,000 2,200 20,000 1,750 16,000 1,250
1.5 26,500 4,000 21,000 3,200 16,000 2,000 13,500 1,600 10,500 1,200
2 20,000 3,650 16,000 2,950 12,000 1,900 9,950 1,500 7,950 1,150
2.5 16,000 3,500 12,500 2,650 9,550 1,700 7,950 1,350 6,350 1,000
3 13,500 3,350 10,500 2,300 7,950 1,550 6,650 1,250 5,300 955
4 9,950 2,850 7,950 2,050 5,950 1,350 4,950 1,050 4,000 830
5 7,950 2,550 6,350 1,800 4,800 1,150 4,000 875 3,200 700
6 6,650 2,400 5,300 1,650 4,000 955 3,300 795 2,650 635
切深量
Depth of Cut Pf
ap
apMax=0.6mmљЈ
ap Pf
0.05D 0.1D
apMax=0.5mmљЈ
ap Pf
0.03D 0.1D
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
Pf
ap
apMax=0.6mmљЈ
ap Pf
0.05D 0.1D
apMax=0.5mmљЈ
ap Pf
0.03D 0.1D
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
Pf
ap
apMax=0.6mmљЈ
ap Pf
0.05D 0.1D
apMax=0.5mmљЈ
ap Pf
0.03D 0.1D
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
Pf
ap
apMax=0.6mmљЈ
ap Pf
0.05D 0.1D
apMax=0.5mmљЈ
ap Pf
0.03D 0.1D
apMax=0.3mmљЈ
ap Pf
0.02D 0.05D
切削条件表 Cutting Conditions
27
加工时产生的火花及破损引起的发热可能会导致燃烧或火灾,请注意防火。
Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures.
WXS-SEMS
侧铣 Side Milling
高速侧面切削 High-Speed Side Milling
加工材料 Work
Material
调质钢(〜40HRC)・
预硬钢 Hardened Steel・
Prehardened Steel
NAK55、HPM1、SKT
工具钢・调质钢(40〜45HRC)・
预硬钢 Tool Steel・Hardened Steel・
Prehardened Steel
SKD11、SKD61、NAK80
调质钢 Hardened Steel
45〜55HRC 55〜60HRC 60〜65HRC 65〜70HRC
外径
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
1 20,000 800 20,000 800 20,000 800 20,000 560 20,000 480 16,000 335
2 20,000 1,600 20,000 1,600 16,000 1,250 12,000 670 11,000 535 7,950 335
3 15,000 1,800 13,500 1,600 10,500 1,250 7,950 670 7,450 535 5,300 335
4 11,000 1,800 9,950 1,600 7,950 1,250 5,950 670 5,550 535 4,000 335
5 8,900 1,800 7,950 1,600 6,350 1,250 4,800 670 4,450 535 3,200 335
6 7,450 2,650 6,650 2,400 5,300 1,900 4,000 1,000 3,700 800 2,650 505
8 5,550 2,650 4,950 2,400 4,000 1,900 3,000 1,000 2,800 800 2,000 505
10 4,450 2,650 4,000 2,400 3,200 1,900 2,400 1,000 2,250 800 1,600 505
12 3,700 2,650 3,300 2,400 2,650 1,900 2,000 1,000 1,850 800 1,350 505
切深量
Depth of Cut
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. Use a rigid and precise machine and holder.
2. When chattering occurs, reduce the speed and feed at the same ratio.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
ap
ae aeMax=1mm以下
ap ae
1.5D 0.05D
aeMax=0.5mm以下
ap ae
1.5D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.02D
1.5D Dc≦1.5
1.5D 1.5<Dc≦2.5
1.5D 2.5<Dc
0.02D
0.05D
0.1D
aeMax=1mm以下
ap ae
ap
ae aeMax=1mm以下
ap ae
1.5D 0.05D
aeMax=0.5mm以下
ap ae
1.5D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.02D
1.5D Dc≦1.5
1.5D 1.5<Dc≦2.5
1.5D 2.5<Dc
0.02D
0.05D
0.1D
aeMax=1mm以下
ap ae
ap
ae aeMax=1mm以下
ap ae
1.5D 0.05D
aeMax=0.5mm以下
ap ae
1.5D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.02D
1.5D Dc≦1.5
1.5D 1.5<Dc≦2.5
1.5D 2.5<Dc
0.02D
0.05D
0.1D
aeMax=1mm以下
ap ae
ap
ae aeMax=1mm以下
ap ae
1.5D 0.05D
aeMax=0.5mm以下
ap ae
1.5D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.02D
1.5D Dc≦1.5
1.5D 1.5<Dc≦2.5
1.5D 2.5<Dc
0.02D
0.05D
0.1D
aeMax=1mm以下
ap ae
ap
ae aeMax=1mm以下
ap ae
1.5D 0.05D
aeMax=0.5mm以下
ap ae
1.5D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.02D
1.5D Dc≦1.5
1.5D 1.5<Dc≦2.5
1.5D 2.5<Dc
0.02D
0.05D
0.1D
aeMax=1mm以下
ap ae
加工材料 Work
Material
调质钢(〜40HRC)・
预硬钢 Hardened Steel・
Prehardened Steel
NAK55、HPM1、SKT
工具钢・调质钢(40〜45HRC)・
预硬钢 Tool Steel・Hardened Steel・
Prehardened Steel
SKD11、SKD61、NAK80
调质钢 Hardened Steel
45〜55HRC 55〜60HRC 60〜65HRC 65〜70HRC
尺寸
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
1 50,000 1,600 50,000 2,000 50,000 2,000 50,000 1,600 47,500 1,350 32,000 715
2 47,500 3,250 47,500 3,800 40,000 3,200 25,500 1,650 24,000 1,350 16,000 800
3 32,000 3,450 32,000 3,800 26,500 3,200 17,000 1,650 16,000 1,350 10,500 800
4 24,000 3,900 24,000 3,800 20,000 3,200 12,500 1,650 12,000 1,350 7,950 800
5 19,000 4,100 19,000 3,800 16,000 3,200 10,000 1,650 9,550 1,350 6,350 800
6 16,000 5,750 16,000 5,750 13,500 4,800 8,500 2,450 7,950 2,000 5,300 1,200
8 12,000 5,750 12,000 5,750 9,950 4,800 6,350 2,450 5,950 2,000 4,000 1,200
10 9,550 5,750 9,550 5,750 7,950 4,800 5,100 2,450 4,800 2,000 3,200 1,200
12 7,950 5,750 7,950 5,750 6,650 4,800 4,250 2,450 4,000 2,000 2,650 1,200
切深量
Depth of Cut
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. The indicated speeds and feeds are for high speed light milling with high speed / high
precision machining centers.
2. Tools can cause sparks. Do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
切削条件表 Cutting Conditions
28
WXS-SLNBD
加工材料 Work
Material
普通结构用钢・碳素钢・铸铁 Mild Steel・Carbon Steel・Cast Iron
SS400、S55C、FC250
(~ 750N/mm2
)
合金钢・工具钢
Alloy Steel・Tool Steel
SCM、SKT、SKS、SKD
(~ 30HRC)
调质钢(30 ~38HRC)・预硬钢 Hardened Steel・Prehardened Steel
SKT、SKD、NAK55、HPM1
R 颈长
ℓ2(mm)
回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf
0.5
4 40,000 3,000 0.05 0.1 40,000 3,000 0.05 0.1 40,000 2,850 0.05 0.1
6 30,000 2,000 0.05 0.1 30,000 2,000 0.05 0.1 30,000 1,900 0.05 0.1
8 26,000 1,600 0.05 0.1 26,000 1,600 0.05 0.1 26,000 1,500 0.05 0.1
10 22,000 1,100 0.01 0.02 22,000 1,100 0.01 0.02 22,000 1,000 0.01 0.02
12 20,000 800 0.01 0.01 20,000 800 0.01 0.01 20,000 760 0.01 0.01
16 16,000 420 0.005 0.01 16,000 420 0.005 0.01 16,000 400 0.005 0.01
1
6 36,000 3,000 0.1 0.2 36,000 3,000 0.1 0.2 36,000 2,800 0.1 0.2
8 25,000 2,600 0.1 0.2 25,000 2,600 0.1 0.2 25,000 2,400 0.1 0.2
10 20,000 2,400 0.1 0.2 20,000 2,400 0.1 0.2 20,000 2,200 0.1 0.2
12 16,000 2,000 0.1 0.2 16,000 2,000 0.1 0.2 16,000 1,900 0.1 0.2
16 14,000 1,700 0.1 0.1 14,000 1,700 0.1 0.1 14,000 1,600 0.1 0.1
20 12,000 1,200 0.05 0.1 12,000 1,200 0.05 0.1 12,000 1,100 0.05 0.1
22 10,000 1,000 0.05 0.1 10,000 1,000 0.05 0.1 10,000 950 0.05 0.1
1.5
10 25,000 3,800 0.15 0.3 25,000 3,800 0.15 0.3 25,000 3,600 0.15 0.3
16 16,000 2,000 0.1 0.2 16,000 2,000 0.1 0.2 16,000 1,900 0.1 0.2
20 14,000 1,800 0.1 0.2 14,000 1,800 0.1 0.2 14,000 1,700 0.1 0.2
25 12,000 1,200 0.05 0.1 12,000 1,200 0.05 0.1 12,000 1,100 0.5 0.1
30 10,000 800 0.03 0.05 10,000 800 0.03 0.05 10,000 760 0.03 0.05
2
12 20,000 3,600 0.2 0.5 20,000 3,600 0.2 0.5 20,000 3,400 0.2 0.5
16 18,000 3,200 0.2 0.5 18,000 3,200 0.2 0.5 18,000 3,000 0.2 0.5
20 16,000 2,800 0.2 0.4 16,000 2,800 0.2 0.4 16,000 2,600 0.2 0.4
25 16,000 2,800 0.1 0.3 16,000 2,800 0.1 0.3 16,000 2,600 0.1 0.3
30 14,000 2,400 0.1 0.2 14,000 2,400 0.1 0.2 14,000 2,200 0.1 0.2
35 12,000 1,800 0.1 0.2 12,000 1,800 0.1 0.2 12,000 1,700 0.1 0.2
切深量
Depth of Cut
1.请使用刚性较高的机床和刀柄。
2. 推荐使用MQL(油雾冷却)或气冷加工碳素钢淬火钢。
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
4.上表为等高线加工等负荷较少可稳定加工状态下的标准。实际加工时,请根据实际情况参照上表制定切削条件。
5.根据加工精度、加工形状、加工刀路适当调整加工条件。
6.φ0.5以下或 L/D大于10时、微小的负荷增大也会导致折损、根据切削状况适当调节切削条件。
7.转速不足时请根据上表同比下降转速和进给速度。
1.Use a rigid and precise machine and holder.
2.When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3.Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4.The above cutting conditions are for contouring operation with low-load and stable condition. Refer to the table above to set the milling conditions in accordance with the actual situation.
5.Please adjust conditions based on machining accuracy, machining shape and machining path.
6.When using a tool with a diameter of φ0.5 (R0.25) or less, or L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
7.When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
切削条件表 Cutting Conditions
标准切削 Standard Milling
FROM NEXT
29
1.请使用刚性较高的机床和刀柄。
2. 推荐使用MQL(油雾冷却)或气冷加工碳素钢淬火钢。
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
4.上表为等高线加工等负荷较少可稳定加工状态下的标准。实际加工时,请根据实际情况参照上表制定切削条件。
5.根据加工精度、加工形状、加工刀路适当调整加工条件。
6.φ0.5以下或 L/D大于10时、微小的负荷增大也会导致折损、根据切削状况适当调节切削条件。
7.转速不足时请根据上表同比下降转速和进给速度。
不锈钢・调质钢(38~45HRC)・预硬钢 Stainless Steel・Hardened Steel・
Prehardened Steel
SUS304、SKD、NAK80、HPM50
调质钢
Hardened Steel
45 ~55HRC 55 ~60HRC
回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap Pf
40,000 2,850 0.05 0.1 40,000 2,200 0.05 0.1 40,000 1,700 0.02 0.05
30,000 1,900 0.05 0.1 30,000 1,500 0.05 0.1 30,000 1,200 0.02 0.05
26,000 1,500 0.05 0.1 26,000 1,200 0.05 0.1 26,000 960 0.02 0.05
22,000 1,000 0.01 0.02 21,000 760 0.01 0.02 18,000 520 0.01 0.02
20,000 760 0.01 0.01 19,000 570 0.01 0.01 17,000 400 0.01 0.01
16,000 400 0.005 0.01 15,000 300 0.005 0.01 13,000 200 0.005 0.01
36,000 2,800 0.1 0.2 35,000 2,700 0.1 0.2 30,000 1,800 0.05 0.1
25,000 2,400 0.1 0.2 24,000 2,300 0.1 0.2 20,000 1,500 0.05 0.1
20,000 2,200 0.1 0.2 19,000 2,000 0.1 0.2 17,000 1,400 0.05 0.1
16,000 1,900 0.1 0.2 15,000 1,700 0.1 0.2 13,000 1,100 0.05 0.1
14,000 1,600 0.1 0.1 13,000 1,400 0.1 0.1 11,000 950 0.05 0.1
11,000 1,100 0.05 0.1 10,000 890 0.05 0.1 9,000 640 0.05 0.1
9,000 950 0.05 0.1 9,000 860 0.05 0.1 7,500 570 0.05 0.1
25,000 3,600 0.15 0.3 20,000 2,800 0.15 0.3 18,000 2,000 0.06 0.15
16,000 1,900 0.1 0.2 13,000 1,500 0.1 0.2 11,000 1,100 0.06 0.15
14,000 1,700 0.1 0.2 11,000 1,600 0.1 0.2 10,000 1,000 0.06 0.15
12,000 1,100 0.05 0.1 9,000 820 0.05 0.1 8,000 580 0.05 0.1
9,000 760 0.03 0.05 7,000 590 0.03 0.05 6,000 400 0.03 0.05
20,000 3,400 0.2 0.5 17,000 2,900 0.2 0.5 14,000 1,900 0.08 0.2
18,000 3,000 0.2 0.5 15,000 2,500 0.2 0.5 10,000 1,300 0.08 0.2
16,000 2,600 0.2 0.4 14,000 2,300 0.2 0.4 8,000 1,000 0.08 0.2
16,000 2,600 0.1 0.3 13,000 2,200 0.1 0.3 6,000 810 0.08 0.2
12,000 2,200 0.1 0.2 12,000 1,900 0.1 0.2 5,000 630 0.08 0.2
12,000 1,700 0.1 0.2 9,000 1,200 0.1 0.2 4,000 420 0.08 0.2
1.Use a rigid and precise machine and holder.
2.When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3.Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4.The above cutting conditions are for contouring operation with low-load and stable condition. Refer to the table above to set the milling conditions in accordance with the actual situation.
5.Please adjust conditions based on machining accuracy, machining shape and machining path.
6.When using a tool with a diameter of φ 0.5 (R0.25) or less, or L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
7.When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
Pf
ap
切削条件表 Cutting Conditions
WXS-SLNBD
FROM 标准切削NEXTStandard Milling
30
WXS-SLNHM
加工材料 Work
Material
调质钢・预硬钢 Hardened Steel・Prehardened Steel
(~45HRC) (45 ~55HRC) (55 ~65HRC)
尺寸
Mill Dia. (mm
颈长
ℓ2(mm) R 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af
1
4
0.2
23,900 2,390 0.048 0.36 20,700 2,070 0.04 0.3 17,600 1,550 0.024 0.24
6 20,700 2,070 0.024 0.26 17,600 1,760 0.02 0.21 16,000 1,280 0.012 0.17
8 17,600 1,550 0.015 0.22 16,000 1,280 0.012 0.18 14,400 1,160 0.008 0.15
1.5
8
0.2
16,000 2,560 0.032 0.46 15,500 2,170 0.026 0.39 12,800 1540 0.016 0.31
10 14,900 2,090 0.022 0.36 14,500 1,920 0.018 0.3 11,100 1,250 0.011 0.24
12 13,800 1,830 0.015 0.33 12,800 1,640 0.012 0.27 10,700 1,120 0.008 0.17
16 9,600 1,080 0.009 0.14 8,500 920 0.007 0.12 7,300 650 0.005 0.09
2
8
0.2
13,100 2,890 0.048 0.72 13,100 2,620 0.04 0.6 11,500 2,030 0.024 0.48
10 12,000 2,640 0.039 0.62 12,000 2,400 0.032 0.51 11,000 1,810 0.02 0.41
12 11,500 2,300 0.024 0.51 11,500 2,070 0.02 0.42 10,100 1,620 0.012 0.34
16 10,100 1,820 0.015 0.44 10,100 1,620 0.012 0.36 9,000 1,260 0.008 0.29
20 9,300 1,490 0.01 0.22 9,300 1,310 0.008 0.18 8,300 1,000 0.005 0.15
8
0.5
13,100 2,890 0.09 0.72 13,100 2,620 0.075 0.6 11,500 2,030 0.045 0.48
10 12,000 2,640 0.072 0.62 12,000 2,400 0.06 0.51 11,000 1,810 0.036 0.41
12 11,500 2,300 0.045 0.51 11,500 2,070 0.037 0.42 10,100 1,620 0.023 0.34
16 10,100 1,820 0.027 0.44 10,100 1,620 0.022 0.36 9,000 1,260 0.014 0.29
3
12
0.5
9,600 3,080 0.09 1.08 8,600 2,280 0.075 0.9 7,700 1,640 0.045 0.72
16 8,500 2,380 0.063 0.87 7,700 1,850 0.052 0.72 6,800 1,310 0.032 0.58
20 7,500 1,980 0.04 0.74 6,700 1,480 0.033 0.62 6,000 1,080 0.02 0.49
25 7,200 1,730 0.027 0.65 6,400 1,280 0.022 0.54 5,800 930 0.014 0.44
4
16
0.5
7,200 2,020 0.09 1.44 6,500 1,560 0.075 1.2 5,100 1020 0.045 0.96
20 6,800 1,910 0.072 1.23 6,200 1,490 0.06 1.02 4,800 960 0.036 0.82
25 6,000 1,680 0.045 0.98 5,400 1,300 0.037 0.82 4,200 840 0.023 0.66
切深量
Depth of Cut
ap
1.请使用刚性较高的机床和刀柄。
2. 推荐使用MQL(油雾冷却)或气冷加工碳素钢淬火钢。
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
4.根据加工精度、加工形状、加工刀路适当调整加工条件。
5.L/D大于10时、微小的负荷增大也会导致折损、根据切削状况适当调节切削条件。
6.转速不足时请根据上表同比下降转速和进给速度。
1.Use a rigid and precise machine and holder.
2.When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3.Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4.Please adjust conditions based on machining accuracy, machining shape and machining path.
5.When using a tool with L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
6.When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
标准切削 Standard Milling
切削条件表 Cutting Conditions
FROM NEXT
31
等高线精切削 Finishing Milling
加工材料 Work
Material
调质钢・预硬钢 Hardened Steel・Prehardened Steel
(~45HRC) (45 ~55HRC) (55 ~65HRC)
尺寸
Mill Dia. (mm
颈长
ℓ2(mm) R 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af 回转速度
Speed(min-1)
进给速度
Feed(mm/min) ap af
1
4
0.2
27,100 2,930 0.024 0.036 27,100 2,710 0.02 0.03 22,300 1,970 0.012 0.024
6 23,900 2,390 0.024 0.033 21,400 1,970 0.02 0.027 20,100 1,610 0.012 0.022
8 21,100 1,860 0.015 0.026 19,100 1,530 0.012 0.021 17,600 1,270 0.008 0.017
1.5
8
0.2
20,200 3,080 0.024 0.054 17,500 2,450 0.02 0.045 15,500 1,860 0.012 0.036
10 17,500 2,450 0.022 0.044 15,500 2,050 0.018 0.036 13,600 1,530 0.011 0.029
12 16,600 2,200 0.015 0.038 14,500 1,800 0.012 0.031 12,600 1,320 0.008 0.019
16 11,100 1,290 0.01 0.027 10,000 1,080 0.008 0.022 8,500 750 0.005 0.018
2
8
0.2
16,400 3,610 0.024 0.072 16,000 3,200 0.02 0.06 15,000 2,640 0.012 0.048
10 15,500 3,290 0.024 0.072 15,500 3,100 0.02 0.06 14,500 2,380 0.012 0.048
12 14,500 2,900 0.024 0.065 14,500 2,610 0.02 0.054 13,600 2,180 0.012 0.044
16 13,100 2,360 0.015 0.051 12,600 2,020 0.012 0.042 12,000 1,680 0.008 0.034
20 12,000 1,920 0.01 0.036 11,500 1,610 0.008 0.03 11,000 1,320 0.005 0.024
8
0.5
16,400 3,610 0.06 0.072 16,000 3,200 0.05 0.06 15,000 2,640 0.03 0.048
10 15,500 3,410 0.06 0.072 15,500 3,100 0.05 0.06 14,500 2,380 0.03 0.048
12 14,500 2,900 0.06 0.065 14,500 2,610 0.05 0.054 13,600 2,180 0.03 0.044
16 13,100 2,360 0.036 0.051 12,600 2,020 0.03 0.05 12,000 1,680 0.018 0.034
3
12
0.5
12,000 3,840 0.06 0.096 11,100 2,800 0.05 0.08 10,000 2,200 0.03 0.064
16 10,600 3,230 0.06 0.096 9,600 2,310 0.05 0.08 9,100 1,750 0.03 0.064
20 9,400 2,710 0.06 0.077 8,400 1,850 0.05 0.064 7,900 1,430 0.03 0.052
25 9,000 2,160 0.036 0.058 8,100 1,620 0.03 0.048 7,600 1,220 0.018 0.039
4
16
0.5
7,900 2,500 0.06 0.096 7,200 2,050 0.05 0.08 6,500 1,460 0.03 0.064
20 7,500 2,400 0.06 0.096 6,800 1,960 0.05 0.08 6,200 1,370 0.03 0.064
25 7,500 2,400 0.06 0.096 6,800 1,960 0.05 0.08 6,200 1,370 0.03 0.064
切深量
Depth of Cut
ap
1.请使用刚性较高的机床和刀柄。
2. 推荐使用MQL(油雾冷却)或气冷加工碳素钢淬火钢。
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
4.根据加工精度、加工形状、加工刀路适当调整加工条件。
5.L/D大于10时、微小的负荷增大也会导致折损、根据切削状况适当调节切削条件。
6.转速不足时请根据上表同比下降转速和进给速度。
1.Use a rigid and precise machine and holder.
2.When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / oil mist coolant) or air blow is recommended.
3.Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4.Please adjust conditions based on machining accuracy, machining shape and machining path.
5.When using a tool with L/D (aspect ratio) is greater than 10, high loads can cause tool breakage.
Therefore, adjust the cutting conditions based on the machining situation.
6.When RPM are insufficient, please reduce the RPM and feed rates at same ratio as listed above.
WXS-SLNHM
切削条件表 Cutting Conditions
FROM NEXT
32
WXS-SHM
加工材料
Work
Material
调质钢・预硬钢 Hardened Steel・Prehardened Steel
(~45HRC) (45 ~55HRC) (55 ~60HRC) (60 ~65HRC)
SKD61、NAK55、NAK80、HPM1 SKD61、STAVAX、HPM38
切削速度
(m/min)
100
(80~120)
80
(60~100)
60
(40~80)
40
(30~50)
尺寸
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
3 10,700 650 8,500 510 6,400 390 4,300 260
4 8,000 640 6,400 520 4,800 390 3,200 260
5 6,400 770 5,100 620 3,900 470 2,600 320
6 5,400 1,080 4,300 860 3,200 640 2,200 440
8 4,000 960 3,200 770 2,400 580 1,600 390
10 3,200 770 2,600 630 2,000 480 1,300 320
12 2,700 650 2,200 530 1,600 390 1,100 270
切深量
Depth of Cut
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1.5D 0.1D
aeMax=0.5mm以下
ap ae
1.5D 0.2D
aeMax=0.2mm以下
ap ae
1.5D 0.03D
aeMax=0.2mm以下
ap ae
1.5D 0.02D
ap
ae aeMax=0.5mm以下
ap ae
1.5D 0.1D
aeMax=0.5mm以下
ap ae
1.5D 0.2D
aeMax=0.2mm以下
ap ae
1.5D 0.03D
aeMax=0.2mm以下
ap ae
1.5D 0.02D
ap
ae aeMax=0.5mm以下
ap ae
1.5D 0.1D
aeMax=0.5mm以下
ap ae
1.5D 0.2D
aeMax=0.2mm以下
ap ae
1.5D 0.03D
aeMax=0.2mm以下
ap ae
1.5D 0.02D
ap
ae aeMax=0.5mm以下
ap ae
1.5D 0.1D
aeMax=0.5mm以下
ap ae
1.5D 0.2D
aeMax=0.2mm以下
ap ae
1.5D 0.03D
aeMax=0.2mm以下
ap ae
1.5D 0.02D
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. The indicated speeds and feeds are for high speed light milling with high speed / high
precision machining centers.
2. Tools can cause sparks. Do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
标准切削 Standard Milling
切削条件表 Cutting Conditions
33
WXS-S2DD
槽切削 Slotting
加工材料 Work
Material
普通结构用钢・碳素钢・铸铁 Mild Steel・Carbon Steel・Cast Iron
SS400、S55C、FC250
(~ 750N/mm2
)
调质钢・预硬钢 Hardened Steel・Prehardened Steel
42〜50HRC 50〜55HRC
尺寸
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
0.5 31,000 120 22,000 60 19,100 60
1 17,500 120 11,000 65 9,600 60
1.5 12,500 120 7,900 65 6,400 60
2 9,700 130 6,300 70 4,800 60
3 6,900 170 4,400 75 3,200 60
4 5,400 210 3,500 90 2,400 70
5 4,800 270 3,000 100 2,000 70
6 4,000 270 2,500 100 1,600 70
8 3,000 260 1,900 100 1,200 70
10 2,400 250 1,500 95 1,000 60
12 2,000 250 1,200 95 800 60
切深量
Depth of Cut
ap
0.1D Dc<1
0.3D 1≤Dc<3
0.5D 3≤Dc
ap
0.05D Dc<1
0.1D 1≤Dc<3
0.15D 3≤Dc
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. The indicated speeds and feeds are for high speed light milling with high speed / high
precision machining centers.
2. Tools can cause sparks. Do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties. ap
0.1D Dc<1
0.3D 1≤Dc<3
0.5D 3≤Dc
ap
0.05D Dc<1
0.1D 1≤Dc<3
0.15D 3≤Dc
切削条件表 Cutting Conditions
34
WXM-SCRE
切削条件表 Cutting Conditions
加工材料
Work Material
工具钢・调质钢・预硬钢
Tool Steel ・ Hardened Steel Prehardened Steel
SKD11・SKD61・NAK80
(~45HRC)
调质钢
Hardened Steel
~55HRC ~60HRC ~65HRC
切削速度 (m/min) 140~160 140~160 90~110 70~90
外径×圆弧半径
DC×r
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
3 × R0.75 16,000 8,600 16,000 8,050 10,700 3,450 8,450 1,950
4 × R1 12,000 9,550 12,000 8,950 7,950 3,800 6,350 2,200
6 × R1.5 7,950 9,500 7,950 8,900 5,300 3,800 4,200 2,200
8 × R2 5,950 9,500 5,950 8,900 3,950 3,750 3,150 2,200
10 × R2 4,750 9,450 4,750 8,900 3,150 3,750 2,500 2,150
12 × R3 3,950 9,450 3,950 8,850 2,650 3,800 2,100 2,200
切深量
Depth of Cut
ap ae
0.1RE 0.3D
ap Max = 0.2mm
ap ae
0.1RE 0.3D
ap Max = 0.2mm
ap ae
0.05RE 0.3D
ap Max = 0.1mm
Caution: sparks generated during operation or heat caused by tool breakage can cause fire.
Be sure to use all proper fire prevention measures.
The conditions below are for high speed / high precision machining centers.
加工时产生的火花以及破损造成的发热现象有导致火灾的危险。
请做好防火措施。
此表为使用高速高精度加工中心时的基准条件表。
1. 请使用刚性较高的机床和刀柄。
2. 上表是以角部圆弧插补为前提的条件表。无角部圆弧插补的加工(直角弯曲
等)时,请设定为上表转速的50-70%,切削深度50-80%。
3. 推荐使用气冷或MQL(油雾冷却)。
4. 请根据加工形状,切削深度,机械刚性,工件夹持等的使用情况,适当调整转
速,进给速度和切削深度。
5. 上表为等高线加工,铣刀悬长以“外径×4倍以下”为标准制订的。悬长过大
时,易产生振动,请参考系数调整转速、进给速度和切削深度。也可降低切削
速度,调整ae使用。
1. Use a rigid and precise machine and holder.
2. These milling conditions are based on milling with circular interpolation at corners. For
milling without circular interpolation (such as right angle corners), reduce the speed to
50-70% and the cutting depth to 50-80% of the above conditions.
3. We suggest using air blow or MQL (mist).
4. Please adjust the speed, feed and cutting depth according to actual cutting conditions.
5. These milling conditions are for overhang length of less than 4 × D.
For longer overhang length, reduce the speed, feed rate, and the cutting depth in accordance to
the respective coefficients to prevent chattering. It can also be used by lowering the cutting speed
and adjusting the ae.
正面切削 Frontal Milling
加工材料
Work Material
调质钢(~45HRC)
・预硬钢
Hardened Steel・
Prehardened Steel
SCM・SKD61・NAK80
调质钢
Hardened Steel
~55HRC ~60HRC ~65HRC
悬长
L/D
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
转速
Speed
(min-1)
进给速度
Feed
(mm/min)
ap
(mm)
L/D≦4 100% 100% 100% 100%
4<L/D<6 70% 70% 70% 60%
L/D=6 50% 50% 50% 40%
根据悬长变化的切削条件调整参考值 Cutting Condition Guide for Changes in Overhang Length
35
加工材料 Work
Material
铜・铜合金 Copper・Copper Alloy
普通结构用钢・炭素钢 Mild Steel・Carbon Steel
FC250・SS400・S55C
〜32HRC
调质钢・预硬钢・不锈钢 Hardened Steel・Prehardened Steel・Stainless Steel
SKT・SKD61・NAK55・NAK80・HPM1・DH**・SUS304
33〜41HRC 42〜50HRC
R
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
ap Pf ap Pf ap Pf ap Pf
0.5 32,000 750 0.05 0.2 31,500 620 0.05 0.2 25,000 400 0.05 0.2 22,000 285 0.05 0.1
1 19,000 750 0.2 0.4 15,500 620 0.2 0.4 12,500 400 0.2 0.4 11,000 290 0.1 0.2
1.5 12,500 760 0.3 0.6 10,500 630 0.3 0.6 8,450 405 0.3 0.6 7,400 290 0.15 0.3
2 9,500 760 0.4 0.8 7,950 630 0.4 0.8 6,350 445 0.4 0.8 5,550 370 0.2 0.4
3 6,300 800 0.6 1.2 5,300 670 0.6 1.2 4,200 465 0.6 1.2 3,700 390 0.3 0.6
4 4,750 950 0.8 1.6 3,950 790 0.8 1.6 3,150 555 0.8 1.6 2,750 455 0.4 0.8
5 3,800 890 1 2 3,150 745 1 2 2,500 525 1 2 2,200 430 0.5 1
6 3,170 840 1.2 2.4 2,650 700 1.2 2.4 2,100 490 1.2 2.4 1,850 430 0.6 1.2
切深量
Depth of Cut
1.请使用刚性较高的机床和刀柄。
2.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
3. 上表仅做参考。实际加工时,请根据实际情况参照上表制定切削条件。
※ 刀具悬伸长度大的情况下,请下降转速和进给速度。
※※倾斜角β 低于15°时可将上表的转速和进给速度提高1.5~2倍。
1. Use a rigid and precise machine and holder.
2. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
3. Refer to the table above to set the milling conditions in accordance with the actual situation.
※When the length of tool extension from the machine is long, reduce the speed and feed.
※※When β is less than 15°, speed and feed in the above table can be increased 1.5 〜2 times.
Pf
ap
β
标准切削 Regular Milling
WXL-SBD
高速切削 High-Speed Milling
加工材料 Work
Material
铜・铜合金 Copper・Copper Alloy
普通结构用钢・炭素钢 Mild Steel・Carbon Steel
FC250・SS400・S55C
〜32HRC
调质钢・预硬钢 Hardened Steel・Prehardened Steel
SKT・SKD61・NAK55・NAK80・HPM1・DH**
33〜41HRC 42〜50HRC
R
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
回转速度
Speed
(min ー 1
)
进给速度
Feed
(mm/min)
切深量(mm)
Depth of Cut
ap Pf ap Pf ap Pf ap Pf
0.5 50,000 3,350 0.02 0.05 50,000 2,800 0.02 0.05 50,000 2,500 0.02 0.05 47,500 2,250 0.02 0.05
1 31,500 3,350 0.04 0.1 25,000 2,800 0.04 0.1 24,500 2,500 0.04 0.1 23,500 2,250 0.04 0.1
1.5 21,000 3,350 0.06 0.15 16,500 2,800 0.06 0.15 16,000 2,500 0.06 0.15 15,500 2,250 0.06 0.15
2 15,500 4,080 0.08 0.2 15,500 3,400 0.08 0.2 15,000 2,750 0.08 0.2 13,500 2,450 0.08 0.2
3 10,500 5,160 0.12 0.3 13,500 4,300 0.3 0.6 11,500 2,750 0.3 0.6 9,500 2,250 0.12 0.3
4 7,900 3,840 0.16 0.4 10,000 3,200 0.4 0.8 8,950 2,100 0.4 0.8 7,150 1,700 0.16 0.4
5 6,300 3,120 0.2 0.5 8,250 2,600 0.5 1 7,150 1,700 0.5 1 5,700 1,350 0.2 0.5
6 5,250 2,580 0.24 0.6 6,850 2,150 0.5 2.4 5,950 1,400 0.5 2.4 4,750 1,100 0.24 0.6
切深量
Depth of
Cut
1.此基准条件表适用于使用高精度的数控加工中心进行轻切削。
2. 刀具磨损后易在加工中产生火花,因此请不要使用易燃切削油剂。
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
4.上表仅做参考。实际加工时,请根据实际情况参照上表制定切削条件。
※ 倾斜角β 低于15°时可将上表的转速和进给速度提高1.2〜1.5倍。
1. The indicated speeds and feeds are for high speed light milling with high speed/high precision machining centers.
2. Because tools can cause sparks, do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
4. Refer to the table above to set the milling conditions in accordance with the actual situation.
※When β is less than 15°, speed and feed in the above table can be increased 1.2 〜1.5 times.
Pf
ap
β
加工時产生的火花以及破损造成的发热现象有导致火灾的危险。
请做好防火措施。
Caution: Sparks generated during operation or heat caused by tool breakage can
cause fire. Be sure to use all proper fire-prevention measures.
切削条件表 Cutting Conditions
36
加工材料
Work Material
普通结构用钢・炭素钢Mild Steel・Carbon Steel
合金钢・工具钢
Alloy Steel・Tool Steel
调质钢・预硬钢 Hardened Steel・Prehardened Steel
不锈钢
Sainless Steel
切削速度
(m/min) 90 70 60 55
尺寸
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
1 28,700 490 22,300 380 19,100 290 17,500 300
1.5 19,100 520 14,900 400 12,700 340 11,700 320
2 14,300 540 11,100 420 9,600 360 8,800 330
2.5 11,500 660 8,900 470 7,600 370 7,000 380
3 9,600 720 7,400 620 6,400 470 5,800 400
4 7,200 730 5,600 720 4,800 470 4,400 450
5 5,700 770 4,500 700 3,800 490 3,500 480
6 4,800 820 3,700 580 3,200 520 2,900 500
8 3,600 700 2,800 580 2,400 570 2,200 530
10 2,900 650 2,200 560 1,900 490 1,800 490
12 2,400 650 1,900 510 1,600 470 1,500 450
切深量
Depth of Cut
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. The indicated speeds and feeds are for high speed light milling with high speed / high
precision machining centers.
2. Tools can cause sparks. Do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
槽切削 Slotting
ap
0.1D Dc<1
0.3D 1≤Dc<3
0.5D 3≤Dc
ap
0.05D Dc<1
0.1D 1≤Dc<3
ap=0.5D 0.15D 3≤Dc
WXL-SPH/WXL-SCPH
加工材料
Work Material
普通结构用钢・炭素钢Mild Steel・Carbon Steel
合金钢・工具钢
Alloy Steel・Tool Steel
调质钢・预硬钢 Hardened Steel・Prehardened Steel
不锈钢
Sainless Steel
切削速度
(m/min) 110 90 80 70
尺寸
Mill Dia. (mm)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
回转速度
Speed (min-1)
进给速度
Feed (mm/min)
1 35,000 650 28,700 620 25,500 460 22,300 410
1.5 23,400 720 19,100 620 17,000 490 14,900 410
2 17,500 1,070 14,300 620 12,700 500 11,100 420
2.5 14,000 1,190 11,500 670 10,200 550 8,900 430
3 11,700 1,200 9,600 770 8,500 580 7,400 430
4 8,800 1,320 7,200 820 6,400 610 5,600 470
5 7,000 1,430 5,700 870 5,100 680 4,500 500
6 5,800 1,480 4,800 1,100 4,200 800 3,700 540
8 4,400 1,350 3,600 1,100 3,200 790 2,800 510
10 3,500 1,260 2,900 990 2,500 670 2,200 490
12 2,900 1,100 2,400 910 2,100 590 1,900 480
切深量
Depth of Cut
ap
ae aeMax=0.5mm以下
ap ae
1D 0.03D
aeMax=0.5mm以下
ap ae
1D 0.05D
aeMax=0.2mm以下
ap ae
1D 0.02D
aeMax=0.2mm以下
ap ae
1D 0.01D
ap
ae aeMax=0.5mm以下
ap ae
1.5D 0.1D
aeMax=0.5mm以下
ap ae
1.5D 0.2D
aeMax=0.2mm以下
ap ae
1.5D 0.03D
aeMax=0.2mm以下
ap ae
1.5D 0.02D
1.请使用刚性较高的机床和刀柄。
2. 当发生振动时请同比下降转速和进给速度
3.请根据加工材料使用气冷式冷却或是发烟性少的切削油剂。
1. The indicated speeds and feeds are for high speed light milling with high speed / high
precision machining centers.
2. Tools can cause sparks. Do not use flammable fluids.
3. Use an air blow or a suitable cutting fluid with high smoke retardant properties.
侧面切削 Side Milling
切削条件表 Cutting Conditions
37
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38
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