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卷边机Pocket hemmer

（MB2001D-W3522P-04BX264）（MB2001D-31016-264/364）（MB2001D-NL5803GPXP 1/4.3）（MB2001D-MH380FU-AC）（MB2001D-T-8720C）使用说明书Instruction Manual

常州智谷机电科技有限公司IMB AUTOMATION CO.,LTD

在使用本设备之前请先阅读本使用说明书.

Please read the operation manual of the touch

screen interface before using the device

请将本使用说明书放在便于查阅的地方保管

Please keep this operation manual of touch screen

interface in convenient place for reference

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感谢购买 IMB 工业用缝纫机。

在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关操作。

这些说明是根据现行的条例明确阐述了正确的工作方法。Thank you for purchasing this industrial sewing machine from IMB

Before using this automatic unit, please read the following instructions, which willhelpyou to

understand how the machine operates.

These instructions illustrate the correct working methods to comply with currentregulations.在没有得到IMB授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。说明书的内容可能被修改，而不需预先通知。

No part of this manual may be copied or transcribed without requesting prior authorizationfrom IMB

The contents of this manual may be subject to change without advance notification.我们将欣然接受各位提出的改进此说明书的任何建议和指示We are happy to receive suggestions and/or indications on ways we could improve thismanual.本机介绍说明分为三部分，具体请参照《MB2001D-使用说明书》、《MB2001D-零件手册》《MB2001D -直驱单头卷袋口说明书》。

The introduction of this machine is divided into three parts. For details, pleasereferto 《MB2001D Operation manual》 and 《MB2001D Parts Manual》《MB2001D Touch screen interfaceoperation instructions》.

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1、Basic equipment information

1：Head； 2：Panel； 3：Emergency stop button； 4：Feeding roller；5：Power switch；6：Control box； 7：Table； 8：Stacker； 9：Thread break detection9 124358

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2、Parameter

MB2001D Pocket hemmer

1 Machine head

Pegasus：W3522P-04BX264 (Maximum speed：4000rpm)IMB：31016-264/364 (Maximum speed：4000rpm)Kansai：NL5803GPXP 1/4.3 (Maximum speed：4000rpm)Juki：MH380FU-AC (Maximum speed：5000rpm)Brother：T-8720C (Maximum speed：3000rpm)2 Hemming width/mm 7-25

3 Voltage/V AC220

4 Air pressure/Mpa 0.5

5 Main shaft AC Servo motor

6 Stitch length/mm 2-5

7 Size/mm 1350L×1300W×1300H

8 Weight/kg 330

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3、SAFETY PRECAUTIONS

Precautions for safe use of automata

1. In order to prevent accidents caused by electric shock, please do not open the cover of

the motor electrical box or touch the parts in the electrical box when the power is turned on. 1. In order to prevent personal injury, please do not operate the machine with the belt

guard, finger protector and other safety devices removed

2. In order to prevent personal accidents involving the machine, please keep fingers, hair and clothes away from the belt pulley, V-belt and motor during the operation of the

sewing machine, and do not put objects on it. 3. In order to prevent personal injury, please do not put your finger near the needle when

turning on the power or when the sewing machine is running. 4. In order to prevent personal injury, please do not put your fingers in the thread take-up

rod cover when the sewing machine is running. 5. When the sewing machine is running, it turns at a high speed. In order to prevent injury

to your hands, please never let your hands near the cloth cutter during operation. In

addition, please turn off the power supply when changing the cable. 6. In order to prevent personal injury, please take care not to pinch your fingers when the

sewing machine moves up and down or returns to its original position. 7. When the sewing machine is running, please do not cut off the power or air supply. 8. In order to prevent accidents caused by sudden start-up, when the preparatory work is

finished and the sewing can be carried out, please remove the cloth guide. 9. In order to prevent accidents caused by electric shock, please do not operate the

sewing machine when the power ground wire is removed. 10. In order to prevent accidents caused by electric shock and damage of electrical parts, please turn off the power switch before plugging in and out the power plug. 11. In order to prevent accidents caused by damage of electrical parts, please stop the operation and unplug the power plug for safety during thunder. 12. In order to prevent accidents caused by damage to electrical parts, condensation will occur when moving from cold places to warm places, etc., so please turn on the power after the water drops are completely dry. 13. Because this product is a precision machine, please pay full attention to the operation, do not splash water and oil on the machine, and do not let the machine drop to impact

the machine. 14. This machine is a class A industrial machine. If this machine is used in the home

environment, the phenomenon of radio interference may occur. At this time, please take

appropriate measures to solve the problem of radio interference. 15. After the power switch is turned off when the stacker acts, the stacker bar acts, so

please take care not to pinch fingers, etc. 16. After the power switch is turned off in the presser foot action, the presser foot action,

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so please pay attention not to pinch fingers, etc. 17. During the folding operation, please be careful not to let the air cylinder clamp the

finger when putting the finger in the folding machine.

*WARNING：

√Improper operation of the machine may cause personal injury. Please read this instructioncarefully and operate it correctly before operation. √Please ventilate the machine before power on. √It is strictly prohibited to open the electric cabinet or the internal parts of the touchscreenwhen it is powered on. √This machine needs to be used after being trained or under the guidance of a special

person to ensure the personal safety of the user. 。

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4、Key Function Description

(1) : Power switch

Press \"ON\" to turn on and ventilate the device.

Press \"OFF\" to shut down the power and gas of the equipment.

(2) Emergency stop switch

Press the emergency stop button and the equipment will stop instantly.

Turn the right emergency stop button to cancel the emergency stop.

(3) : Panel

Refer to the control manual

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5、OPERATING INSTRUCTIONS

5.1. PREPARATION BEFORE OPERATION

√ The machine head shall be in the stop state when the operator checks it

√ Check whether the sewing thread has been put on correctly

√ Check whether the needle has been installed

√ Clean the sundries on the machine table to ensure that there are no sundries hindering theoperation of the machine

√ Check the pressure of the air pressure gauge to make it meet the use requirements of the machine√ Check whether the fabric in the stacker box has been emptied

5.2. Operation process description

5.2.1 start equipment

Press \"ON\" to power on the machine。

5.2.2 Boot screen

This interface can be operated in either Chinese or English

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5.2.3 Operation interface

Click \"English\" to enter the operation interface, as shown in the following figure：Step 1: Press \"Reset\"

Step 2: If the pockets are not fully filled under the feeding group, press \"ManualPrefeeding\"

If the feeding group has already filled the pockets, press \"auto sewing\"Feeding

roller

pocket

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5.2.4 Fabric placement

1、Place the pocket on the table, with the side that needs to be rolled parallel to the pocket seat

2、Move the pocket towards the seat, ensuring that it is under the guide plate and naturally snuglyagainstthe seat

3、Push the pocket in the direction of the green arrow and still ensure that the pocket is naturallysnugagainst the seat during this process

4、When the senses detect the pocket, the feeding mechanism will start working andfeedthe pocket forward

5、Repeat actions 1 to 4

5.2.5 Shutdown

After completing the operation, press \"OFF\" to shut down the device。Sensor Guild Pocket seat

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6、Commissioning method

6.1 Air pressure debugging

The valve is used to control the feeding group, with a factory setting of 0.05MPaThe remaining pneumatic control components are controlled by this pressure gauge,withafactory setting of 0.5 MPa

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6.2 Pocket positioning adjustment

1：Open the trial pocket and check if it is OK. If there is any deviation, calculate the deviation value。2：Loosen the hand screw

3：Adjust the pocket positioning according to the reference line and deviation value

4: Tighten the hand screws

Pocket seat

screw

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6.3 Tensioning of the feeding group 1

Step 1: Loosen the screw 1

Step 2: Tighten the screws 2

Step 3: Tighten the screws 1

6.4 Tensioning of the feeding group 2

Step 1: Loosen the screw 3

Step 2: Retrieve M5 × Use one set of 30 screws as a screw 4and tighten the screw 4

Step 3: Tighten the screws 3

Step 4: Remove the screws 4

Screw2 Screw1

Screw3Screw 4

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6.5 Tensioning of stacker

Step 1: Loosen the screws 6 (six in total on the left and right)

Step 2: Tighten the screws 5 (two left and two right)

Step 3: Tighten the screws 6

Screw5 conveyor belt Screw5Screw 6

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6.6 Head movement group motor tension

Step 1: Loosen the locking screws (three in total)

Step 2: Use the motor's own weight to tension downwards

Step 3: Tighten the locking screws

screwscrew

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7、Common problems and solutions

7.1.Common problems and solutions in sewing technology

Phenomenon Cause Analysis Solution

Thread

breakage/jumper

1. The pressure on the

presser foot is too low;

2. Needle damage;

3. The position of the

bending needle and the

machine needle is incorrect。

1. Adjust the pressure of

the presser foot;

2. Replace the needle;

3. Adjust the position of

the bending needle and the

machine needle.

Trimming issue knife wear

1. Grinding and fixing the

knife

2. Replace the fixed

knife/moving knife

Stitches issue Folder not in position Adjust folder position

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8、Daily maintenance requirements

8.1.The equipment maintenance checklist and requirements are detailed in the tablebelow8.2.For more maintenance requirements on the machine head, please refer to the machineheadmanual

NO. Item

Frequency

Description

Daily Weekly Monthly

Half

year

1 Cleaning dust √

Remove dust from equipment surfaces andcomponents 2 Clean oil √

Clean the oil stains on the table, needleplate, and shuttle core 3

Clean the dust

collection

bag

√

Clean up the garbage in the dust

collection bag

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Air hose

connector √ connector is tight and does not leak air5 Oil √

The oil shall not be lower than thewarning line 6 Control box √

The cooling fan is running normally andshould be cleaned of dust in a timelymanner

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10.KNOWLEDGE PRODUCT PROTECTION STATEMENT

MB2001D denim pocket setter was designed by IMB automation Co., Ltd.。The intellectualproperty rights of this achievement belong to IMB automation Co., Ltd Co., Ltd.andareprotected by national intellectual property laws and regulations. Without the writtenpermission of the right holder, the patented technology of the achievement shallnotbeimplemented, and the information related to the achievement shall not be copied,soldordisseminated through the network. For any illegal infringement, IMB automation Co.,LtdCo., Ltd. will pursue its legal responsibility according to law.