External clamping pipe beveling machine series Professional AKF45Pro/ 63Pro/ 76Pro/ 89Pro/114Pro

Dong guan Hang yuan Hardware Tools Co., Ltd

General SafetyWarningfor Electric Tools

Read all warnings and all instructions.Failure to follow the following warnings and instructions will result in electric shock,fire and/or serious injury.Keep all warnings and instructions for future reference.

In all the following warnings,the term "power tools"refers to powertools driven by mains electricity(wired)or battery-powered (wireless).

GeneralSafetyWarningforElectricTools-Worksite

1)Keep the workplace clean and bright.A messy and dark place is likely to cause accidents.

2)Do not operate power tools in explosive environments, such as those with flammable liquids,gases or dust.Sparks generated by power tools may ignite dust or gases. 3)Operate power tools after children and bystanders have left.Inattentiveness may cause the operator to lose control of the tool.

General Safety Warning for Electric Tools - Electrical Safety

1)The plug of an electric tool must match the socket.It is strictly forbidden to modify the plug inany way. Grounded electric tools cannot use any adapter plugs.Unmodified plugs and matching socketswill reduce the risk of electric shock.

2)Avoid coming into contact with grounded surfaces such as pipes, heat sinks and refrigerators. Grounding your body will increase the risk of electric shock.

3) Do not expose electric tools to rain or damp environments.Water entering the electric tool will increase the risk of electric shock. 4)Do not overuse wires.Do not use wires to move,pull electric tools or unplug their plugs.Keep wires away from heatsources,oil, sharp edges or moving parts. Damaged or twisted flexible wires wil increase the risk of electric shock.

5)When using electric tools outdoors,use external flexible wires suitablefor outdoor use.Suitable outdoor flexible wires will reduce the risk of electric shock.

General Safety Warningfor ElectricTools-Personal Safety

1)Stay alert.When operating power tools,focus on the operation you are undertaking and stay clear-headed.Do not operate power tools when you feel tired,or when you are under the influence of drugs,alcohol or therapeutic reactions.A momentary lapse of attention while operating power tools can lead to serious personal injury.

2) Use personal protective equipment.Always wear goggles. Safety devices,such as dust masks,slip-resistant safety shoes，safety helmets，hearing protection devices，etc., underappropriate conditions,can reduce personal injury.

3) Do not extend your hands too far.Always pay attention to your footing and body balance.This will enable you to control the power tools well in case of an unexpected situation.

4)Prevent accidental start-up.Ensure that the switch is in the off position when connecting the power supply and/or battery box,when picking up or transporting the tool,and when fingers are placed on the switch that has been connected to the power supply or when the switch is in the plug-in position. Placing fingers on the switch that has been connected to the power supply or when the switch is in the plug-in position may lead to danger.

5)Before the electric tool is connected，remove all adjustment keys or wrenches.Keys or wrenches left on the rotating parts of the electric tool may cause personal injury. 6)Dress appropriately.Do not wear loose clothes or wear accessories.Keep clothes,gloves and hair away from moving parts.Loose clothes，accessories and long hair may get caught in the moving parts.

7)If devices for connecting to the chip removal and dust collection equipment are provided,ensure that they are properly connected and used.Using these devices may reduce the danger caused by dust.

Safety Precautions for Electric Tools Usage

1)Do not abuse electric tools.Use the appropriate electric tools for the purpose.Choosing electric tools with proper design will make your work more effective and safer.

2) If the switch cannot be turned on or off to cut off the power supply of the tool,do not use the electric tool. Electric tools that cannot be controlled by the switch are dangerous and must be repaired.

3) Before makingany adjustments,replacing attachments or storing the electric tool,you must unplug the plug from the power source and/or disconnect the tool from the battery box.This protective measure will reduce the risk of accidental start-up of the tool.

4)Store the idle electric tools out of the reach of children and do not allow people who are not familiar with the electric tool or do not understand these instructions to operate the electric tool.Electric tools in the hands of untrained users are dangerous.

5) Maintain the electric tool.Check whether the moving parts are adjusted properly or stuck,and check for damage to the parts and other conditions that affect the operation of the electric tool. If there is damage,the electric tool should be repaired before use.Many accidentsare caused by poorly maintained electric tools.

6)Keep the cutting tools sharp and clean.Well-maintained tools with sharp cutting edges are less likely to get stuck and easier to control.

7)Use the electric tool,attachments and the tool head according to the usage instructions,considering the working conditions and the operations being performed.Using the electric tool for operations that do not match the purpose may lead to danger.

General SafetyWarningforElectricTools-Maintenance

Have your electric tools sent to professional repairmen for maintenance.Use the same spare parts for the repair.This will ensure the safety of the repaired electric tools.

Additional safety rules forbeveling machines

1)Keep the electric tools firmly held.Especially when the machine starts,hold the body firmly to prevent it from shaking back and forth.

2) Keep your hands away from the rotating parts.

3)Do not process materials containing asbestos.Asbestos maycausecancer.

4) The edges and fragments of the workpiece are very sharp. Please wear protective equipment. Depending on the applicable situation,use face masks,safety gogglesorsafety glasses.When applicable，weardust masks，hearing protectors,gloves and work aprons that can prevent workpiece fragments.

5)Keep bystanders at a certain safe distance from the workingarea.Anyone entering theworkingarea mustwear protective equipment.

6) The workplace must be kept clean.Different types of work dust,after beingmixed,are prone to chemical reactions and are very dangerous.Metal dust is prone to catching fire or causing explosions.

7)Do not let the tool run when no one is around.Only operate when holding the tool.Do not place the rotating machine on the ground or on the workbench.Wait until the beveling machine is completely stationary before lowering the machine.

8)Do not place the beveling machine on the workpiece fragments.Otherwise,it may cause damage to the tool or malfunction.

9)Please avoid the rotating parts of the machine touching the power cord.This may lead to a serious electric shock accident.Do not use a beveling machine with damaged power cords.If the power cord is damaged during operation, do not touch the damaged wire and immediately pull out the plug.Damaged wireswill increase the risk of electric shock for the user.

10)Make sure your footing is stable.Do not have anyone under the working area when working at heights.

11) Do not touch the blade immediately after the operation. Because they may be extremely hot and cause burns to the skin.

12) If the machine is accidentally dropped or collided with, please check if the blade and the machine are damaged, cracked ordeformed.

13)If using an extension cable,please use a double-insulatedcablewiththesamespecificationsasthistool.

14)Regularly clean the ventilation ports of the beveling machine.The motor fan will suck in dust into the casing,and excessive deposition of metal powder can lead to electrical hazards.

15) Non-professionalswho_do not understand the performance and structure of this product and have not read the operation guide carefully should not operate the machine to avoid personal injury.

16)For machines that have not been used fora long time, before use,check if the insulation resistance of the motor is greaterthan 7MΩ.Otherwise，performmoisture-proof treatment or run the machinewithout load for10 minutes to dehumidify.

17) Before starting the machine,observe whether the motor and power cord are normal;whether the switches and adjustment knobs are in the correct position.Any abnormalities will cause damage to the machine.

Matters needing attention

1)When replacing and adjusting the tool,be sure to unplug the power plug and disconnect the power operation.

When the machine is running,do not reach into the processing space.

2)The _attributes of the machine determine_that during processing，thecorrespondingpadshouldbeselected according'tothedifferentdiameterof thepipefitting,soas to ensure the coaxial degree of processing.

3)The outer round surface of the clampingpart of the processed pipe fittings should be smoothand clean,without bumps,burrs or sticking debris.

If any,remove it first.

If oxygen cut,if there is a tumor on the section,it should be removed first.

4)When the beveling machineisinstalled on the pipe fitting, theclampisreliableandcannotbe loosened.However,it is notpossibletousetoo longanextensionrodtotighten the clamping screw,otherwise itwill cause the shelltodeform toomuch,affect the verticality of the groove surface,and even damage the shell.

5)When installing the cutting tools,the_rotational radius of thetools_must not exceedthe rotational space of the machine.Thecuttingtoolsareconsumables.Ifthecutting edge is chipped or severely worn,they must be replaced.

6)During operation,please payattention to whether there areabnormalsounds,overheating，smokeemission, vibration,excessive motor sparks,etc.If anyof the above situations occur,immediately shut down themachine for inspection.Before the fault iseliminated,do not force the operation.

7)Do not disassemble the machine without professional personnel's guidance.If you cannot determine the problem, please contact us or get in touch with the local supplier.

8) Please be cautious during the processing of pipe fitings. Whentheautomatic feedreachesthepresetposition,make sure_to pull outthe feed-back clutch to the dotted line position upwards.Otherwise,the machinewill keep cutting withoutstopping，whichmaycausedamagetothemachine. (Note:The feed-in depth set by the machine should not exceed the upper end of the clamping block.)

9)Afterthe machine hasrun fortwo shifts，inject an appropriate amount of lubricating oil into the oiling point.

Marking

To minimize the damage,users should carefully read the instruction manual.

Pleasewear protective glasses.

Warning sign

4

Before carrying out any debugging ormaintenance work on the machine,please be sure to unplug the power plug first.

Function instruction of external clamped pipe beveling machine

Some of the accessories mentioned in the illustrations or text are not included in the scope of supply

Main uses and main parameters of beveling machine

Externalclampseries electric beveling machinemanufacturedbyourcompany,Designedaccordingto ergonomic principles and manufactured with the latest technology and the best materials.

TheproductsarepoweredbyGermanMaitabaomarathonmotorsemotorsarepowerful,longlife,igheficiencyharacteristic, alluse doubleinsulationsafetystructure,throughthenationalproductsafetycertification,customerscanbeasured touse.

This productcanbeusedforgrooveprocessingofordinarysteel,stainlessteel,non-ferrousmetals,hardplasticsand otherpipesbfoedgidelysedinoeuildingtrolm,micaladtdustrisfelieostructiod maintenancekgfullttttsrouctitoeplatradiali othergroovemtdeatlokcydcelbtesitypoeaitydg

benefits to users.

Machining Angle and tool holder type

We recommend that you choose your accessories from the shop where you purchased this beveling machine.Please select the right attachment for your job.

Please refer to the attachment packaging,you will get more methods and help to use the attachment.

1.About regularoilfeeding,ln order to ensure stable and efficient groove processing and machine life,the indicated place should be regularly fed with oil,and the machine should be injected with appropriate lubricating oil after 2 shifts of operation.

2,about regularcleaning,in order to give full play to the performance,it is necessary to regularly clean the iron debris in the inlet and outlet,too much iron debris accumulation will make the tool heat,resulting in insufficient equipment power,performance reduction and other effects,greatly affecting the life of the tool.

Note:The machine does not contain other Angle tools,and the corresponding tool holder can be selected according to different processing Angle requirements. See "Machining Angle and tool holder Model" on page 6.

Operation guide:Return the tool head

1,press the switch,the motor starts to run;
2.Lift the clutch handle of the advance and retreat knife,and the output shaft of the knife bar automatically returns to the initial position
Then release the switch.

Operation guide:Clamping pipe pre-adjustment

1.Place the pipe fittings between the V-shaped clamping block and the clamping block. 2,respectively adjust the tool and pipe fittngs,so that the cutting edge distance from the pipe fittings processing section is greater than 3 \mathsf {mm } ：
3.Tighten the clamping rod so that the beveling machine is reliably fixed on the pipe fitting.

Operation guide: Start processing

1.Press the switch and observe whether the output shaft of the toolbarand the tool run normally.
2.Press the switch self-locking button after no abnormality,so that the motor can continue to run.
3.Press the clutch handle of the advance and retreat knife,and the machine starts automatic feed processing.

Note:In the process of processing,the speed should be adjusted according to the diameter, material and wall thickness of different pipes,soas to avoid the machine being damaged by too low speed or too high speed,and ensure the best working efficiency of the machine.

Operation guide:Finish machining-Remove tube

1,when the processing is completed,pull out the advance and retreat tool clutch upward,and the output shaft of the tool bar automatically returns to the position.

2,press the switch and then release,the self-locking button will automatically spring up,the machine stops running.

3.Rotate counterclockwise,loosen the clamping rod,remove the pipe,and finish the processing.

A,Ojian external clamp pipe beveling machine

selectable Type45/63/76/89/114

B,bevelingmachine tool holder

selectable 2 2 . 5 ^ { \circ } / 3 0 ^ { \circ } / 3 5 ^ { \circ } / 3 7 . 5 ^ { \circ } 4 5 ^ { \circ } / 5 0 ^ { \circ } / 5 5 ^ { \circ } / 6 0 ^ { \circ }

C,Bevelingmachineblade

selectable Steel/copper/aluminum/ Hardsteel/stainlesssteel

Common fault causes and solutions

Warranty policy

Dearuser:

Thank you very much for purchasing AOCKE OJIAN @ professional grade external clamp pipe beveling machine,in order to enable you to get quality after-sales service,please be sure to pay attention to the following matters:

1.AOCKE@Professional grade external clamped pipe beveling machine has been strictly inspected before leaving the factory。

2.The intrinsic guarantee is only for consumers who purchase authentic AOCKE @ Professional grade external clamped pipe beveling machines。

3.Under normal use,AOCKE® Professional grade external clamped pipe beveling machine is guaranteed for a period of 12 months from the date of purchase。

4.In order to ensure that you can enjoy the warranty service,please fill in the warranty card immediately and mail it to AOCKE Authorized after-sales service Center together with the machine,we cherish and appreciate yourvaluable comments。

5.For warranty matters,please contact your designated distributor or after-sales service centel directly。

6.When warranty service,please be sure to bring the following information and items:

6.1 Provide complete products and ensure that the labels are complete and can identi fy serial numbers and lot numbers;
6.2 Purchase voucher (invoice receipt,etc.)。
6.3Warranty card and warranty record sheet。

7.The following conditions are not covered by the warranty:

8.1 The machine is misused and abused;
8.2 The machine is severely overworked;
8.3 The product is damaged by the continuous action of external objects,
foreignbodies (sand or iron filings) oraccidents;
8.4Any product that has been self-opened,repaired,replaced or modified;

AOCKEAojianafter-salesservicecenter

Address:No.308 Fengshen_Avenue,Yantian Village, Fenggang Town,
Dongguan City,Guangdong Province
telephone:0769-82083030

Machine Information and Maintenance Records (1)

Machine Information and Maintenance Records (2)

Machine Information and Maintenance Records (3)

Warranty Card

1 To ensure that your tool can enjoy free warranty servic e, please fill out the following form and send it back.

User Name: Ms./Mr Contact Information:
Unit name:
Enterprise nature:state-owned Private mouth Joint venture Foreigninvestment Enterprise type:Production Oral processing Oral maintenanceother mouths

Machine model: Purchasedate: Usage:

Dealer Name:

Signature or seal:

Ojian external clamping pipe bevel machine AKF45Pro/63Pro/76Pro/89Pro/114Pro