ACTUATORS WITH INTEGRAL CONTROL

AND NON-INTRUSIVE SETTING

Water

Wherever material lows through pipelines in liquid, gas or powder form, several kinds of valves are used to shut off or to regulate the rate of low or pressure. For reliable remote operation of

these valves, whether they be globe, gate, ball or butterly valves

or dampers, DREHMO have been successfully employed electromechanical actuators all over the world for several decades.

Our actuators are used in power generation, water industry, oil and gas

market as well as chemical and petrochemical process industry. Actuators have to move the valve to a mechanically deinded inal position or

to intermediate positions and avoid excessive torque that overload the

Valve actuators for

multiple applications

2

> S-RANGE ACTUATORS

with limit and torque switches

> C-MATIC ACTUATORS

with integrated control unit

> I-MATIC ACTUATORS

with smart integrated control unit and non-intrusive settings as

well as predictive maintenance features.

X-matic actuators are especially designed i-matic types for the

oil & gas industry. Theses are enhanced by a lameproof

enclosure.

valve during travel between the inal positions. According this special

devices ensure that the actuator is switched off in dependence of the

position, angle of rotation or torque.Special variants include part-turn

actuators and thrust actuators, which transform the torque into an axial

thrust by means of a thrust unit.

In plant areas in which explosive gases may be present, actuators have

type-tested and certiied for explosion protection. The variety of torques

and actuator speeds required in practice is met by a wide range of DREHMO

actuators. DREHMO actuators can be itted with torque and position

sensor and signal processing systems to suit the various remote control

requirements. The following product lines are available for this purpose:

DREHMO i-matic

... with integrated control unit and non-intrusive setting and parameterisation

i-matic actuators are high-end sophisticated actuators.

The actuators are operated via user interface with LCDisplay and push-buttons. They include an integrated

control unit and a variety of programmable actuator

functions and operating modes via remote and local

settings, watchdog, electronic nameplate, datalogger

as well as local valve diagnostics for predictive maintenance.

BASICS:

> DREHMO 3-phase AC squirrel cage motor,

insulation class F, 3 thermoswitches

> Combined sensor for limit and torque sensing

> Controls:

• Switchgear: Interlocked reversing contactors

• Control:

24V DC, 4 digital inputs

(programmable commands, potential-free)

• Feedback:

(programmable signals, potential-free): 6 normally

open contacts and 1 change-over digital output

> Local controls:

• 4 multi-function push buttons

Modes: LOCAL - 0FF - REMOTE - LEARN

Menu Navigation:

UP, ESCAPE, DOWN, ENTER, (lockable)

Operation: OPEN - STOP - CLOSE

• 5 indications with selectable colours

• Interface: Bluetooth

> Enclosure protection IP68 according to IEC 60529

> Ambient temperature -25 °C up to +70 °C

> Handwheel for manual operation/

without switch-over mechanism

> Electrical connection:

plug/socket connector with screw-type connection

MULTI-TURN ACTUATORS PART-TURN ACTUATORS THRUST ACTUATORS

Overview

The design principle of multi-turn

actuators is to turn a multiple of

360 degrees at the output drive.

They are designed to operate valves with 2

up to 1450 revolutions per stroke.

Multi-turn actuators are itted mainly to gate

and globe valves which transform the multiple

rotation of the actuator’s output drive into

linear movement via a threaded spindle.

Flanges and output drive designs of the

multi-turn actuators are standardized in

accordance with DIN EN ISO 5210 or DIN

3210 respectively and therefore it on any

modern valve design.

Furthermore a multitude of special lange

designs is available. The multi-turn actuators

are classiied in four housing sizes according

to their rated torque:

• 5 Nm to 60 Nm:

actuator size Dim 30, 59

• 60 Nm - 250 Nm:

actuator size Dim 60, 120, 249

• 250 Nm - 1000 Nm:

actuator size Dim 250, 500, 1000

• 1000 Nm – 2000 Nm:

actuator size Dim 2000

Torque values exceeding 2000 Nm are realized by additional spur or bevel gearboxes.

DREHMO thrust actuators can

be itted to valves which require

a linear movement. The thrust

actuator transforms the torque

of a DREHMO actuator into an axial thrust

by means of an integrated thrust unit.

The required actuating force (thrust or

traction) can be adjusted continuously and

reproducibly. Thrust actuators are mainly

used to operate plug valves.

Thrust units itted to the lange of a multiturn actuator consist mainly of a trapezoidal

threaded spindle, a metric screw bolt to join

the valve shaft and an enclosure to protect

the spindle from environmental inluences.

The version described is used for direct

mounting of the actuator to the valve.

However, “fork joint” versions of the thrust

actuators (indirect mounting) primarily operate butterly valves for which direct mounting

of a 90° part turn actuator is not possible

or eicient for design reasons. Cardanic

suspension of the thrust unit at the fork joint

is also available.

Part-turn actuators are a special

type of multi-turn actuator for

operating butterly, ball valves

or damper, for instance, with an output drive

movement of less than 360°. The internal

gear of the part-turn actuator is designed

for a travel range in between 75° and 105°.

The mechanical design of the part-turn actuators DPiM(R) 75 – 1800 is based on a DPiM(R)

30 actuator with an additional attached

planetary gear stage

to adapt the actuator to the demands of the

part-turn movement.

All the advantages of the planetary gear

such as handwheel operation without

changeover, self-locking gear, long service

life, lifetime lubrication, as well as the features

already described, are likewise applicable to

the part-turn actuators.

The lange dimensions and the different

output drives, such as plug bush with bore

and groove and square bore, all correspond

to the usual standards, e.g. DIN EN ISO 5211.

This means that direct mounting on the valve

is possible. Accessories such as foot and lever

with ball joints make indirect operation of

butterly valves possible depending on the

structural and design conditions of the valves.

Torque values exceeding 1800 Nm are realized by multi-turn actuators with additional

worm gears.

4

Actuators with integrated positioner for modulating duty.

process pipe

Sensor

Process

Set point

OPEN, CLOSE (STOP)

command

Actual

postion

control valve

M

Control

unit

I

n

External

Controller/

postioner

Actuators with external positioner for modulating duty.

process pipe

Sensor

Process

Set point

Actual

postion

control valve

M

n

Signal for position

set point

Integrated

positioner

External

Controller/

postioner

I

OPERATION MODES –

OPEN-CLOSE, POSITIONING AND MODULATING DUTY

Valves are driven in compliance with the required application and

their design. Actuator standard EN 15714-2 distinguishes between three cases:

> Class A: OPEN-CLOSE duty.

The actuator is required to drive the valve through its entire

travel from the fully open position to the fully closed position or

vice versa.

> Class B: Inching/positioning or positioning duty.

The actuator is required to occasionally drive the valve to any

position (fully open, intermediate and fully closed).

> Class C: Modulation or modulating duty.

The actuator is required to frequently drive the valve to any

position between fully open and fully closed.

SWITCHING FREQUENCY AND MOTOR OPERATION MODE

Between Modulating duty and open-close duty there are differences regarding to the mechanical loads. Consequently, special

actuator types are available for each operation mode.

The types of duty for actuators in compliance with DIN EN 60034-

1 and EN 15714-2 are typical distinction criteria.

For modulating duty, additional indication is made of the permissible number of starts.

ACTUATORS FOR OPEN-CLOSE DUTY AND POSITIONING DUTY

(classes A and B or types of duty S2 - 10 min/15 min)

DREHMO actuators for open-close and positioning duty are

identified by type designations DiM:

> DiM 30 - DiM 2000

> DPiM 75 - DPiM 1800

ACTUATORS FOR MODULATING DUTY

(class C or types of duty S4 - up to 35%)

DREHMO actuators for modulating duty can be identified

by type designations DiM R:

> DiM R 30 - DiM R 2000

> DPiM R 75 - DPiM R 1800

The DREHMO actuators basically consist of a motor, planetary gear

arranged with a torque-bearing displacement worm, a handwheel

and an integrated control unit. All parts of the planetary gear are arranged around the hollow shaft. As several teeth always mesh simultaneously with this planetary gear (unlike normal worm gears), it is

possible to realize a very compact gear with a long service life.

FUNCTIONALITY OF MANUAL OPERATION

Changeover from motorized to manual operation is not necessary.

During manual operation via the handwheel, the forces are transmitted via the worm shaft (9), the sun wheel (11) and the planet wheel

(4) to the driver plate (5), the hollow shaft (10) and the stem nut (6).

FUNCTIONALITY OF MOTOR OPERATION

The motor (1) drives the eccentric (3) via the spur gear (2). The planet

wheel (4), which meshes into the inner gear of the sun wheel (11),

is pivoted on the eccentric (3). As the two wheels have a different

number of teeth, a relative speed is generated which is transferred by

driver pins (12) to the driver plate (5), which is mounted on the planet

wheel (4). The driver plate (5) is interlocked with the hollow shaft (10)

via serration.

Gear design and

operating functions

14

5

1 Enclosed Motor (TENV)

2 Spur Gear

3 Eccentric

4 Planet Wheel

5 Driver Plate

6 Stem Nut

7 Torque Spring

8 Torque Lever

9 Worm Shaft

10 Hollow Shaft

11 Sun Wheel

12 Driver Pin

13 Hand Wheel

14 Local control station

15 Combined sensor

16 i-matic Control Unit

TORQUE MEASUREMENT

In addition to the inner gear tooth system, the sun wheel (11) also

has an outer gear tooth system which meshes with the axially displaceable worm shaft (9). The worm shaft (9) is held in its central

position by a pretensioned spring (7). If a torque is exerted on the

actuator higher than the torque created by the pretensioned springs,

the peripheral force on the sun wheel (11) moves the worm shaft (9)

from its central position and thereby actuates the torque lever (8).

The torque lever (8) activates the combined sensor (15). The related

torque values can be used for the remote torque feedback indication.

FEATURES OF THE GEAR

• Lifetime lubrication

• No mechanical switchover for handwheel operation is required

• No starting problems, even at low temperatures

• Long service life, even in modulating operation, due to low

surface pressure combined with little relative movement

between the meshing gears and optimum lubrication

• Can be mounted in any position

• Sellocking (up to 80 rpm at 50 Hz and up to 96 rpm at 60 Hz)

16

2

1

3

4

6

15

13

8

7

10

9

11

12

6

GEAR DESIGN

The gears are self-locking at all speeds up

to 80/96 rpm, also at manual operation.

Low surface loading of gear-tooth system

because several teeth are always in mesh.

Long life time is guaranteed because of

permanent lubrication and air-tight oil

chamber, therefore the oil cannot oxidise.

COMBINED SENSOR

An electronic position sensor is used for continuous position detection, including the detection

of intermediate positions. Interacting with the

i-matic control unit, the sensor switches off the

actuator when it reaches limit positions that

have been electronically programmed and are

nonerasable.

At the same time the sensor can supply isolated

limit position signals and an analogue 4-20

mA position signal. A second measuring input

is used to make an analogue recording of the

torque reached, which is then compared and

evaluated with settable switch-off values in the

control unit. Analogue measurement, signalling

and evaluation of the torque is possible while

the actuator is running.

PAINT COATING, CORROSION PROTECTION

Standard colour: RAL5015 (skyblue)

According to EN ISO12944-2 we have rated

our corrosion protection system as follow:

K 3: for operation in occasionally aggressive

atmospheres => C3

K 4: for operation in permanently aggressive

atmospheres => C4

K 5: for operation in extremely aggressive

atmospheres, such as off-shore platforms or

cooling towers. => C5-M, C5-I

Other protection grades and colours on request.

ELECTRICAL CONNECTION

Electrical connection is accomplished by

means of a plug/socket connector which

connects the control and signal wires as well

as the power supply. Method of connection

is screw terminals for control signals and for

power supply.

LUBRICATION

Each actuator is factory illed with lifetime

lubrication.

MECHANICAL COUPLING TYPES

Multi-turn actuators:

Matched to the valve using coupling types

and lange dimensions in accordance with

DIN EN ISO 5210 or DIN 3210. Hollow shaft

for ascending valve spindle. Coupling types:

stem nut, plug bush, bore with keyway, pawl

clutch, free shaft extension.

Special designs for special installation conditions are possible.

Part-turn actuators: Coupling types and lange

dimensions in accordance with DIN EN ISO 5211.

Coupling types: bore with keyway, dihedron,

square bore.

Thrust actuators: Coupling type in accordance

with DIN 3358.

MOUNTING POSITION

Mounting and operation in any position

permitted.

MANUAL OPERATION

As the handwheel is always in operation, manual

operation is possible even if the equipment is

temporarily seized e.g. if a valve is jammed in

the end position.

The handwheel can be operated remotely

without diiculty for inaccessible actuators via

corresponding linkages and bevel gears.

TENV MOTORS

DREHMO actuators are itted with totally

enclosed non-ventilated motors (3-phase

asynchronous motor TENV) as standard. The

motor housing is totally enclosed. This design

guarantees the greatest possible protection

against humidity and dust ingress and is

therefore suitable for operation in extreme

environmental conditions.

Operating mode:

Short-time duty S2 – 10/15 min; in modulating operation, S4 intermittent service max. 35

% ED. Insulation class F.

IEC MOTORS AND SPECIAL MOTORS

Standard motors, such as single-phase or DC

motors, can be supplied on request instead of

TENV motors.

MOTOR PROTECTION

Three thermal switches connected in

series are mounted in each of the motor

windings individually. In case of the motor

temperature exceeding 155 °C the control

circuit is interrupted. The contact to open the

unit is integrated within the i-matic control

unit.

AMBIENT TEMPERATURES

Basic design:

-25 °C to + 70 °C (S2-Operation)

-25 °C to + 60 °C (S4-Operation)

ENCLOSURE TYPE

According to EN 60529 and EN 60034 DREHMO

actuators with enclosed motors are supplied

as standard with enclosure type IP 68 (5 m for

24 h).

CE-CONFORMITY

DREHMO actuators comply with the EC

Machinery Directive 2006/42/EG, EC LowVoltage Directive 2014/35/EU and the EMC

Directive 2014/30/EU.

Characteristic features

7

Features

SELF-MONITORING

A self-monitoring process runs continuously in the

actuator. To simplify troubleshooting, the process

distinguishes between the following messages:

> Hardware fault

> Sensor fault

> Electronics fault

> Software fault

> Electronics temperature exceeded

> Motor temperature exceeded

All malfunctions that occur are recorded

chronologically in an error log.

PHASE SEQUENCE CORRECTION/

SINGLE-PHASE MONITORING

This module ensures that the actuator produces the

correct direction of rotation for opening and closing the

valve, regardless of the sequence in which the threephase network phases are applied. Whether the closing

direction is to the right or left is defined by remote or

local parameterization. Additionally all phases will be

monitored. At phase failure a corresponding error message is generated.

FAIL-SAFE

Should the external reference signal fail

or the bus communication break-down,

a user-definable fail-safe position can be

set in line with process requirements or,

if the parameter “fail as is” is selected,

the actuator can be arrested in the current position.

COMMISSIONING / NON-INTRUSIVE CALIBRATION

The local control station consists of a graphical LC-Display,

4 buttons and a bluetooth interface. The actuator can

be set and parameterized locally via the push-buttons

(alternative operating via magnetic pen) without opening

the control housing.

With a clearly structured menu navigation, the setting

values can be easily aligned to the valve. Furthermore, all

parameters of the actuator can be set easily. To prevent

operating errors and manipulation, access to the commissioning mode can be protected with a password.

BLUETHOOTH INTERFACE

Each i-matic actuator is equipped with a bluetooth

interface. On this way all data (diagnostic files) can be

read out, parameters can be set and firmware can be

downloaded. With our software tool \"i-matic Explorer\",

operating and setting tasks are made easily.

Self monitoring

Non-intrusive

callibration

„Fail safe“ data memory

Phase correction Bluetooth interface

DATA MEMORY

Actuator-specific data are recorded in a

non-volatile memory. Such data include

electronic name-plate, operating cycles,

running times, error memory and information for preventive maintenance.

8

TIMER

The timer can extend the actuating time over the entire

stroke or over a user-definable partial section up to the limit

position. The timer operation in opening or closing direction can be parameterized. A further parameter determines

whether the range for timer operation is specified using

an internal setting or using an optional binary input on the

interface for remote commands. Three values are applied

for parameterizing the timer operation.

> Pulse time t

on

(0.5 s to 30 s)

> Pulse time toff (0.5 s to 30 s)

> Start of timer (0 % to 100 % actuator travel)

POSITIONER

Modulating actuators are directly controlled by a higher

level process controller (e.g. pressure, temperature, flow

rate) via a 4-20 mA setpoint value. The integrated positioner compares the reference signal (setpoint value) with

the analogue position signal generated by the actuator

(actual position value) and generate corresponding driving commands. With driving the actuator the modulating

behaviour parameters can be set the sensitivity of the

actuator to optimally adjusting the modulating actuator

to the control process.

REMOTE PARAMETERIZATION

While the plant is in operation, all settings can be remotely parameterized

and permanently overwritten via the

bus using the central parameterization

and visualizing tool. The original setting

can be retrieved with a reset command.

You can use:

> i-matic-Explorer

> SiMATIC PDM

> FDT/DTM

as a visualization software.

VALVE / POSITION-TORQUE-CURVE

The actuator comprises a function for displaying and

recording the torque curve. The curves for plant commissioning on the valve and for cold and warm plant

commissioning can be permanently stored in the actuator. Torque curves can be used for a demand oriented

maintenance of valves.

Valve position-torque-curve Positioner

Signal memory

remote

actuator settings

Integral power

controller Timer

+-

24 V DC

USV

x

Xd w

SIGNAL MEMORY

In case of loss of main power supply

feedback signals can remain at the current status with the following options:

> 24 V DC external supply of

control voltage or

> battery pack

(automatic rechargeable) or

> remanence relays

POWER Unit

Interlocked reversing contactors are used. For modulating

duty solid state relays are available as an option.

9

ESC

181

101.3 %

ELECTRONIC NAMEPLATE

All important MOV relevant information can be found inside the electronic nameplate. The according data are:

> Bluetooth idenication

> Information about the on-site installation, e.g. TAG/KKS-ID

> Actuator nameplate, e.g. torque range, type of duty, ...

> Control unit details, e.g. serial number, wiring diagram, ...

> Motor nameplate, e.g. power requirements, motor type, ...

> Gear/thrust unit information, e.g. gear ratio, factor, ...

> Valve information, e.g. torque range, type, manufacturer, ...

Data and parameters

OPERATING DATA

Operating data are continuously logged and evaluated.

> Gerneral e.g. calibration date, coniguration date, ...

> Operation data, e.g. motor operating time, operation cycles, ...

> Dynamic maintenance, e.g. mechanical ageing, ...

> Faults, e.g. number of torque warnings, thermal overloads, ...

> System data, e.g. up time electronic, number of power-on, ...

ACTUAL VALUES/DIAGNOSIS

Various parameters are available for maintenance and diagnostic

purposes.

> Error stack, contains a list of occuring faults

> Process data, e.g. operation mode, actual and setpoint position, …

> Power supply, e.g. phase sequence, 24V internal status, …

> System, e.g. electronic and sensor temperature, …

> Interface, e.g. ieldbus and I/O board diagnosis information, …

> Battery Backup, e.g. status and temperature of battery

PARAMETER

Suitable parameters are available for commissioning and coniguration.

> Power supply, e.g. phase correction and monitoring

> Display unit, e.g. language, date, time, LED colour, …

> Data logging, e.g. torque and position unit, …

> Valve, e.g. settings, intermediate positions, monitoring, …

> Actuator, e.g. thermal failure delay, …

> DCS / PLC system, e.g. ESD, fail safe, collective failure, interface, ...

> Process, e.g. modulating behaviour of internal positioner, ...

TORQUE LINE CHART

Beside the opportunity to store up to four

different torque curves, it is possible to

visualize the current torque values on a

progress line chart.

FIRMWARE UPDATE MANAGER

A dialog-controlled irmware update makes it very easy to integrate new

functions without expertise.

TORQUE CURVES EXPLORER

This dialog visualizes the torque values at different valve positions read

out from the actuator as a torque curve. Torque curves can be stored,

compared and analyzed. In this way degradations and problems of the

valves can be determined.

Coniguration and diagnostic tools

TOOLS

For coniguration and diagnostics of i-matic actuators

we offer the tool i-matic Explorer. The i-matic Explorer

is available as a desktop variant and for mobile devices (i-matic Explorer Mobile) such as smartphones

and tablets. Unauthorised online access to the actuator is protected by means of bluetooth password

protection and user access levels.

The i-matic Explorer supports the following features:

VIRTUAL CONTROL STATION

Manual operation of the actuator via a Virtual Control Station is possible.

This allows access of hard to reach actuators.

PARAMETER EXPLORER

An identical representation of the actuator menu tree is accessable in

a comfortable way. The parameter Explorer enables the coniguration

and diagnosis of i-matic actuators. For later analysis the parameter sets

can be saved and compared with current values.

DCS/PLC INTERFACE EVALUATION

Analog and digital feedbacks can be simulated. Analog and digital commands from DCS/PLC are visualized. With these signals the connection

between DCS/PLC and the actuator can be evaluated during commissioning and maintenance.

Electrical connection

The plug-in electrical connector is a key

element of the modular actuator design.

The connector is a separate unit. The

different connection types are compatible throughout all type ranges and can

be used for actuators with or without

integral controls.

During maintenance work, the wiring

remains undisturbed; electrical connections

can be quickly separated and reconnected.

This reduces downtimes and avoids wiring

faults when reconnecting.

1 Plug/socket connector

The 50 contact plug/socket connector is the core element for all connection types.

Incorrect connection is prevented by special code pins. Power cable 2,5 ... 6,0 mm2

,

Control cable 0,75 ... 2,5 mm2

2 Cover for electrical connection S

With three cable entries. Basic version: 1 x M20 x 1,5, 1 x M25 x 1,5, 1 x M32 x 1,5

3 Cover for electrical connection SH

With additional cable entries, offers 75 % more space than standard version.

4 Intermediate frame DS for double sealing

Preserves the enclosure protection even if the electrical connection is removed and

prevents ingress of dirt or humidity into the housing. Can be combined with any

electrical connection type and is easily retroitted.

If communication via parallel signal

transmission is required, the i-matic is

equipped with one of the electrical

connections as described above. When

using ieldbus technology, special

connections are used. They are based on

the plug-in design just like the other

connectors.

5 Fieldbus connection SD

A connection board for easy connection of ieldbus cables is integrated. Fieldbus communication is not interrupted even when connector is removed. Connection is made via ieldbus

speciic characteristics. For example for Proibus as shown, termination resistors are

integrated.

6 Fieldbus connection SDE with FO couplers

For direct connection of ibre optic cables to i-matic controls. Comparable in design to SD

connection but with larger diameter to comfortably accommodate the speciied FO cable

bending radii. The FO module contains diagnostic functions to monitor ibre optic cable

quality.

FIELDBUS CONNECTION

6

5

1

3

2

12

4

DETACHED I-MATIC CONTROL UNIT/

DETACHED LOCAL CONTROL STATION

If the actuator is diicult to access or in

case of extreme vibration or high ambient

temperatures at the place of valve

installation, controls with operating

elements can be mounted separately from

the actuator on a wall bracket.

1 Wall bracket

The actuator control is mounted on a separate wall bracket and fullills protection class IP 68.

2 Detached control unit

The actuator control is separated.

3 actuator housing

A special housing is used to cover the sensor area.

4 Electric connection

Electric connection is done by a plug/socket connector.

5 Interconnection

The interconnection consists of two lines, power and data.

The cable length between actuator and controls may be up to 100 m.

PROTECTION AGAINST UNAUTHORISED ACCESS AT LOCAL CONTROLS

Following solutions are avaiable:

> Password protection: Different user-levels can be used for protection

against local operation or settings.

> Padlock protection (option): The push button for operational mode

(REMOTE-OFF-LOCAL-LEARN) can be locked with a commercially

available padlock. Thus locked, the operating mode cannot be changed.

> Magnetic pen operation (option):

Instead of the push buttons the operation can be done with a special

magnetic pen. Operation is only possible with this special magnetic pen.

> Lockable protection cover (option): The lockable protection cover offers

increased protection, even against damage to the local controls.

> Remote release of the local controls (option): Remote release ensures

optimum protection against unauthorised operation. The local controls

can only be operated after a release signal from the higher level controls.

Additional Equipment

SIDE MOUNTED DISPLAY

The electronic housing is also available

in a special-side mounted display-design

SUN SHADES

In order to protect the electronic unit

from heating up by high intense sunlight, sunshades are available as option.

1

2

3

4

5

up to 100 m.

13

14

ESC

L3 Menu (2/6) (3)

Process data

Actual position

> 54,1 % <

CLEARLY STRUCTURED OPERATION

For the i-matic, accessing the considerably more detailed data is

facilitated by a clearly structured and intuitive user interface.

All device settings can be performed without requiring any additional

parameterisation tool. The display structure is user-friendly, in plain

text and available in a large number of languages.

1 Display

The graphic display shows texts and graphic elements as well as

torque curves

2 Indication lights

Visual status signals via indication lights can be programmed. Signals

indicated via LEDs are clearly visible even from longer distances

3 Mulitfunctional push buttons

Operation by means of four convential push buttons or optionally by

use of a magnetic pen

4 Bluetooth Interface

Data exchange between the actuator and the i-matic Explorer

Fern

Aktiver Fahrbefehl

S0003

E1 47.9 %

E2 47.3 %

ESC

LOCAL %

55.0

ESC

101.3 % 181

1

2

3

4

13

TAILOR-MADE INTERFACES

I-MATIC

Signal assignment of the outputs can be modiied later via i-matic

device setting. Depending on the version, it provides:

> Up to four digital inputs e.g. operation commands OPEN, STOP,

CLOSE, release signals for local controls, EMERGENCY commands, etc.

> Up to seven digital outputs e.g. for feedback of end positions,

intermediate positions, selector switch position, failures, etc.

> One analogue input (4 – 20 mA) e.g. for setpoint reception to

control the positioner

> One analogue output (4 – 20 mA) e.g. for feedback of valve

position or torque

The digital inputs and outputs are potential-free. Optional the

analogue signals are galvanically isolated available.

BISTABLE INTERFACE

At power failure the relay contacts of this add on board.

This board is on optional station I/O interface which expands the

i-matic in addition with:

> 6 digital inputs (115VAC or 24V DC)

> 6 digital outputs (4 digital outputs with bistable signaling relay)

The mechanical interface to the valve is standardised. On the other

hand the interfaces between the conrol station and operator are

constantly evolving.

Parallel control, ieldbus, or both for reasons of redundancy? When

ieldbus, which protocol to use?

Irrespective of your decision on the interface, DREHMO actuators can

be equipped with the suitable interface to match all systems

established within process control engineering.

ACTUATOR COMMANDS AND FEEDBACK SIGNALS

In simple applications, operation commands OPEN and CLOSE,

feedback signals, End position limit OPEN/End position limit CLOSED

reached as well as Collective fault signal suice. Any isolating valve

can be reliably operated with these ive discrete signals.

However, if the valve position is to be controlled, further continuous signals are required: Position setpoint and Position

feedback signal (actual value), typically a 4 – 20 mA analogue

signal for parallel communication.

Fieldbus protocols expand the bandwidth for information

transmission. Further to transmission of commands and feedback

signals required for operation, access to all device parameters and

operating data via ieldbus from the controll station is made

available.

DREHMO FIELDBUS DEVICES

Many different ieldbus systems are available on the market. Certain

preferences have evolved on a regional level or speciic to certain plant

applications. Since DREHMO actuators are implemented in all types of

technical process plants around the globe, they are available with any

communication system established in this industry.

Fieldbus communication

PROFIBUS

Proibus offers a complete family of ieldbus versions: Proibus PA for

process automation, Proinet for data transmission based on Ethernet

and Proibus DP for automating plants, power plants and machines.

Due to its simple and robust physical layer (RS-485) and the different

service levels DP-V0 (fast cyclic and deterministic data exchange), DP-V1

(acyclic access to device parameters and diagnostic data) as well as

DP-V2 (further functions such as time stamp or redundancy), Proibus

DP is the ideal solution for plant automation.

International standard, IEC 61158/61784 (www.proibus.com)

Bus cycle with 5 actuators

1

Acyclic diagnostics or parameter data transmission

Cyclic process data feedback from slave

Cyclic process data request from master

2 3 4 5

Redundant channel

Standard channel 1 2 3 4 5

> Proibus DP

> Modbus RTU

> Foundation Fieldbus

> HART

DREHMO devices are available with digital and analogue inputs to

connect additional sensors to the ieldbus as optional.

Drehmo actuator with Proibus DP

> Support Proibus DP-V0, DP-V1 and DP-V2

> High speed data exchange (up to 1.2 Mbit/s)

> Integration within the DCS via EDD or FDT

> Cable length up to approx. 10 km (without repeater up to 1.200 m)

> Up to 126 devices can be connected

> Option: Redundant line topology or muster share redundant

> Option: Data transmission via ibre optic cables (Option: over

voltage protection up to 4 kV

> Large installation base

> Standardised integration within the DCS

> Large selection of devices (FDT, EDD)

> Worldwide distribution

PROFIBUS 16

Bus cycle with 5 actuators

1

Acyclic diagnostics or parameter data transmission

Cyclic process data feedback from slave

Cyclic process data request from master

2 3 4 4

Redundant channel

Standard channel 1 2 3 4 5

MODBUS

In comparison with other ieldbus technologies, Modbus is simple but

has a multi-functional ieldbus protocol. It offers all functions required

for plant automation, e.g. exchange of simple, binary information,

analogue values, device parameters or diagnostic data.

For plant automation and similar to Proibus, the simple and robust

physical layer RS-485 is often used.

On the basis of this physical layer, Modbus supports various telegram

formats, e.g. Modbus RTU or Modbus ASCII. Using the Modbus TCP/IP

version based on Ethernet, vertical integration into a host automation

system is often implemented.

> International standard, IEC 61158/61784,

www.modbus.org

> Simple protocol

> Worldwide distribution

> Largely suicient for many simple automation tasks

DREHMO actuators with Modbus RTU

> Fast data exchange (up to 115.2 kbit/s)

> Cable length up to approx. 10 km

(without repeater up to 1.200 m)

> Up to 247 devices can be connected

> Option: Redundant line topology

> Option: Data transmission via ibre optic cables

> Option: Overvoltage protection up to 4 kV

MODBUS

DREHMO actuators with Modbus TCP/IP

> Modbus TCP/IP is available by means of a

Modbus RTU gateway inside the

plug-in electrical connector

> data exchange 10/100 Mbit/s

> Field-mountable RJ-45 connector (Cat. 6A)

17

Acyclic diagnostics or parameter data transmission (report distribution, client server)

Cyclic data exchange between process participants (publisher <> subscriber)

Bus cycle with 5 actuators

LAS

LAS

LAS redundancy

Junction box

1 2 3 4 5

1 <> 3 2 <> 4 4 <> 5 1 <> 2 3 <> 5

FOUNDATION FIELDBUS FOUNDATION FIELDBUS

Foundation Fieldbus (FF) was explicitly adapted to the requirements

of process automation. The distributed data transmission within the

Foundation Fieldbus network enables ield devices perform

automation tasks. Decentralization of automation to the ield level

relieves the central process control. Transmission physics of the FF

H1 protocol used at ield level are based on IEC 61158-2 and ISA SP

50.02. These standards deine the framework for data transmission

and energy supply of ield devices using the same cable pair. FF H1

supports various topologies. In combination with junction boxes or

segment barriers, various wiring structures are possible. Apart from

conventional line and tree structures, FF H1 supports point-to-point

topology or other structures with one trunk combined or individual

spurs leading to the ield devices.

DREHMO ACTUATORS AND FOUNDATION FIELDBUS

DREHMO i-matic support FF H1 version.

> Data exchange at 31.25 kbit/s, typical macro cycle 1 s

> Cable length up to approx. 9.5 km

(without repeater up to 1.900 m)

> Up to 240 devices can be addressed, typically 6 to 15 ield devices

are available

> Integration within the DCS via EDD or FDT/DTM

> DREHMO actuators support LAS and thus adopt the tasks of the

link active scheduler.

> Option: Overvoltage protection up to 4 kV

> Option: FISCO connection

> International standardised, IEC 61158-2/SASP50.02,

www.iedlbus.org

> Worldwide distribution

> Standardised integration within the DCS.

18

> International standard, IEC 61158/61784

> Worldwide distribution

> large FDT, EDD

> Standardised integration within the DCS

> Large selection of devices

Conventional 4 – 20 mA signal cable

Digital HART communication

Analogue process signal

Parameter or diagnostic feedback from slave

Parameter or diagnostic data request from master

1 2 3 4 5

Cycle with 5 actuators

1 2 3 4 5

HART

HART makes use of the known 4 – 20 mA standard signal for

analogue data transmission. HART communication is modulated as

additional signal to the analogue signal. Advantages: Simultaneous

transmission of digital HART information to the analogue signal.

Bidirectional transmission of HART information. No termination or

line screen required. Wiring test with multimeter. Existing 4 – 20 mA

infrastructure is also available for digital communication. Facilitates

reading additional parameters and diagnostic data from ield devices.

HART uses the master-slave principle and offers various commands

for data transmission. Normally, the conventional point-to-point

topology is used.

HART

DREHMO ACTUATORS WITH HART

> Support of 2 device categories

• 1 ACTUATOR:

HART signal based on analogue setpoint from DCS

• 2 CURRENT OUTPUT:

HART signal based on analogue actual position from actuator

> Transmission of parameter and diagnostic data via digital

HART communication

> Data exchange at 1,2 kBits (Bell 202, telephone std.)

> Integration within the DCS via EDD or FDT/DTM

> Length of cable approx. 3 km

DREHMO ACTUATORS WITH WIRELESS HART

> Device categorie CURRENT OUTPUT

> with MACTek adapter mounted inside

special plug connector frame

> Option: separation of MACTek adapter for any mounting position

19

Diagnosis

Analysis

Maintenance

Configuration

Documentation

EDD FDT

DTM

1 2 DTM DTM

1 2

FDT interface

Software modules

CENTRAL FIELD DEVICE MANAGEMENT

EDD and FDT/DTM are two independent technologies for

harmonisation of device integration within ieldbus systems across

all ield devices. This includes for example device coniguration,

device replacement, fault analysis, device diagnostics, or

documentation of these actions. For this reason, EDD and FDT are

crucial for Plant Asset Management and Life Cycle Management of

a plant.

Besides the imperative main functions, ield devices possess diagnostic

functions and many specialised application functions to adapt the

device to the process and environmental conditions as required. If

certain prerequisites are fulilled, for Proibus e.g. the DP-V1 protocol,

data exchange connected to these functions can directly take place

between control station and ield device. For DREHMO actuators, this

further includes status and diagnostic signals in compliance (according

to NAMUR NE 107 only at Foundation Fieldbus & HART), parameter

modiications of user functions, information of the electronic device ID

or operational data for preventive maintenance.

EDD or FDT is used to harmonise access from the control station to the

data available with the various ield devices.

FDT/DTM

FDT (Field Device Tool) is a software interface deinition to integrate

DTM (Device Type Manager) into the FDT system of the maintenance

processor. DTM is a software module supplied by ield device manufacturers. Similar to a printer driver, DTM is installed within the FDT frame

application to visualise settings and information available from the ield

devices.

DTMs are available on request. EDDs for DREHMO actuators can be

downloaded at: www.drehmo.com

COMMUNICATION - CENTRAL FIELD DEVICE MANAGEMENT

FO multi-mode 2,6km

Copper cable 1.2 km

FO single-mode

Comparison of max. distances between bus participants

15 km

DATA TRANSMISSION VIA FIBRE OPTIC CABLES

Long distances between the devices combined with the high demands

for data transmission security - in this instance, ibre optic cables are a

suited transmission medium.

Long distances

Low attenuation of light signals in ibre optic cables allows coverage of

long distances between participants, resulting in a considerably higher

total ieldbus system length. With multi-mode cables, distances up to

2.6 km between devices can be achieved.

Integral overvoltage protection

Contrary to copper cables, ibre optic cables are resistant to electromagnetic interference. Separated installation of signal cables and power

cables is no longer required. Fibre optic cables provide galvanic

isolation between actuators. This offers particular protection against

overvoltages, for example in the event of lightning.

When using Proibus DP, line, star and ring topology are possible. In

this case, the availability of the ibre optic ring is monitored. If the ring

is interrupted, a warning will be sent. This warning is integrated within

the signalling pattern of i-matic actuator controls, visualised on the

display and transmitted to the control station in compliance with the

speciied signalling pattern.

EDD

Each ield device supporting this technology is provided with an EDD

(Electronic Device Description). This ile combines device parameters

described in ASCII using standardised and platform neutral EDD

language. This technology helps to create a uniform user philosophy

with identical parameter visualisation across all ield devices.

DREHMO actuators with ibre optic interface (FO)

FO module for converting actuator-internal electrical signals into ibre

optic signals is integrated within the electrical connection of the

actuator. Connection of ibre optic cables is made via conventional

FSMA plug/socket connectors.

20

SIMA MASTERSTATION

SIMA is the ideal master station for perfect integration of actuators into

a DCS. Entire communication is based on open ieldbus protocols.

> SIMA supports the user with a mostly automated procedure for

commissioning the connected actuator network, irrespective of the

DCS - plug and play.

> SIMA manages and monitors communication to ield devices

including all redundant data channels and hot standby components.

> SIMA as data concentrator collects all actuator status signals and

sends the signals relevant for normal service to the DCS.

> SIMA facilitates status information access to the connected

actuators.

> In the event of failures, SIMA supports fast fault identiication and

remedy.

> SIMA serves the purpose of gateway to adapt ieldbus

communication with actuators to the available interfaces of the DCS

Coniguration interface

Various SIMA equipment features offer different access options for

operation and coniguration. This includes an integrated touch screen,

connection facilities for a mouse, keyboard, and external screen or

Ethernet interface for SIMA integration into an available network.

Graphic elements provide overall system visualisation at a glance.

Settings and conigurations are password protected for different user

levels.

1 SIMA Master Station

SIMA combines standardised industrial PC components extended by

required ieldbus interfaces. The entire hardware is housed in a robust

19\" industrial enclosure with EMC protection.

1a Hot Standby SIMA

Increased availability and reliability can be achieved by installing a backup

SIMA, taking over all tasks of the primary SIMA in case of failure.

2 Redundant Modbus loop

The major advantage of this topology is the integrated redundancy. If

the loop is interrupted, SIMA considers both segments as separate lines

and all actuators remain accessible. Actuators selected for this topology

are equipped with a repeater function for galvanic isolation of loop

segments and for Modbus signal ampliication. As a consequence, a

total length of up to 296 km can be achieved using a conventional

RS-485 cable with maximum 247 participants. It is also possible to

implement line topologies with SIMA.

3 Communication with DCS

DCS communication is possible using Modbus RTU or Modbus TCP/IP.

4 DREHMO actuators

DREHMO actuators are equipped with the suitable interface matching

selected ieldbus protocol and topology. Individual devices can be

separated from the ieldbus without interrupting ieldbus communication to other devices.

SIMA - THE FIELDBUS SYSTEM SOLUTION

Advantages

> simple DCS integration

> reduction of the data volume to the DCS

> central level for control and diagnostic

> simple maintenance for network loops

> additional operating function

> for complete diagnostic of the entire actuator network.

1

3

1a

2

4

21

Actuator DiM,

DiMR Models 30 59 60 120 249 250 500 1000 2000

Weight (kg) 23 25 33,5 33,5 33,5 69,5 80,5 90,5 190

Dimensions (mm)

d1 90 125 125 125 175 175 175 210 350

d2 90 125 125 125 175 175 175 210 350

D1 160 160 250 250 250 250 400 500 500

D2 Max. 127 127 160 160 160 245 245 245 310

H1 Max. 330 330 368 368 368 564 564 564 902

H2 150 150 168 168 168 217 217 217 284

H3 Form A 36 42 46 46 58 56 56 70 130

H3 Form B,

B1, B2, C 36 46 46 46 70 66 66 81 130

H3 Form B3, B4,

D, E 18 17 16 16 22 23 23 28 30

H4 49 49 54 54 54 69 69 69 124

H5 140 140 160 160 160 210 210 210 169

H6

250 250 270 270 270 452 452 452 500

352 352 372 372 372 702 702 702 -

452 452 472 472 472 952 952 952 -

- - 572 572 572 - - - -

- - 672 672 672 - - - -

H7 180 180 180 180 180 200 200 200 200

H8 185 185 185 185 205 205 205 205 205

L1 117 117 129 129 129 132 179 179 193

L2 201 201 232 232 232 262 309 309 348

L3 max 504 504 528 528 528 580 627 627 710

L4 233 233 233 233 233 245 245 245 245

L5 57 57 80 80 80 105 105 105 105

T1 45 45 48 48 48 75 75 75 155

T2 179 179 189 189 189 214 214 214 284

T3 97,5 97,5 107 107 107 135 135 135 200

T4 305 305 334 334 334 378 378 378 600

T5 153 153 153 153 153 170 170 170 170

Actuator Dimensions

MULTI-TURN ACTUATOR DiM

MULTI-TURN ACTUATOR FOR MODULATING DUTY DiM R

R

22

Actuator DiM

30 59 249 250 1000 2000

120 500

Actuator DiM R

30 59 250 1000

120 500

Size DIN EN

ISO 5210

DIN 3210

F07 F10 F10 F14 F14 F16 F25

- G0 G0 G1/2 G1/2 G3 -

Dimensions (mm)

b1 JS9 For B1, B 8 12 12 18 18 22 28

b2 H11 14 14 14 20 20 24 30

b3 h9 5 6 6 8 8 12 -

b4 JS9 For B3, E 5 6 6 8 8 12 14

d1 90 125 125 175 175 210 350

d2

f8

DIN EN ISO 5210

DIN 3210

55 70 70 100 100 130 200

- 60 60 100 100 130 -

d3

70 102 102 140 140 165 254

d4

4 x M8 M10 M10 M16 M16 M20 8 x M16

d5

26 30 40.5 40.5 52.5 65.5 85

d6 max 24 28 40 40 52 65 85

d7

H9 B1, B 28 42 42 60 60 80 100

d7 max B2,B 28 42 42 60 65 80 100

d8

42 54 54 80 85 110 139.9

d9

26 28 28 38 38 47 85

d10

H9 B3, E 16 20 20 30 30 40 50

d10 max B4, E 16 20 30 30 40 50 50

d11 16 20 20 30 30 40 -

h1

3 3 3 4 4 5 5

h2

12 16 16 22 23 35 24

h3

11 11 11 14 14 17 16

h4

3 3 3 4 4 5 5

l

1

3 3 3 5 4 5 5

l

2

34 41 40 54 54 68.5 130

l

3

36 45 45 66 66 81 100

l

4

40 50 50 70 70 90 -

l

5

45 55 55 76 76 96 -

l

6

41 56 56 79 79 98 118

t

1

For B1, B 31.3 45.3 45.3 64.4 64.4 85.5 106.4

t

2

18 22.5 22.5 33 33 43 -

t

3

For B3, E 18.3 22.8 22.8 33.3 33.3 43.3 53.8

Connection Dimensions

MULTI-TURN ACTUATOR DiM

MULTI-TURN ACTUATOR FOR MODULATING DUTY DiM (R)

R

Output drive form A

Stem nut for

rising spindle

Output drive form

B1, B2, B

Plug bush for

rising spindle

Output drive form B3, B4, E

Small bore for take-up shaft

extension

Output drive form C

Claw coupling

Output drive form D

Shaft extension

23

22

Actuator Model

Actuator

speed

(rpm)

Torque

Adjustment

Range (Nm)

Connection

Flange

According to

DIN EN ISO

5210 (standard)

Connection

Flange

According to

DIN EN ISO

5210 (special

request)

Connection

Flange

According

to DIN 3210

(special request)

Max. allowable

spindle diameter

at form A³) (mm)

Max. allowable

axial force at

form \"A\" (kN)

Type of Duty S

2-… (min)

DiM 30

5,10,16,

25,32,40,

50,80

1201),2),1601),2)

10-30 F07

F10 G0

24

28

30

40

15

DiM 59 20-60 F10

F07

G0 28

24

40

30

15

DiM 60 20-60 F10 F07 G0 40 60 15

DiM 120 40-120 F10

F14

G0

G1/2

40

40

60

60

15

DiM 249 80-250

F14

F10

G1/2

G0

40

40

60

60

15

DiM 250 80-250 F14 F16 G1/2 52 120 15

DiM 500 150-500 F14 F16 G1/2 52 160 10

DiM 1000 300-1000 F16 G3 65 190 10

DiM 2000 20,40,80,120,1604) 80-2000 F25 *) *) 80 380 15

Technical data

MULTI-TURN ACTUATOR DIM R

1) Actuators with this speed are not self-locking

2) Not available for sizes D... 249

3) For form B, B1, B2, C dimension d5 to be observed

4) Special safety provisions have to be implemented for pulling loads

*) on request

25

Actuator

Model

Actuator

Speed

(rpm)

Required

Min.

Length of

Signal for

Operating

into Same

Direction

(ms)3)

Hysteresis

(ms)

Torque

Adjustment

Range

(Nm)

Max.

Modulating

Torque

(N∙m)

Connection

Flange to

DIN EN

ISO 5210

(Standard)

Connection

Flange

to DIN

EN ISO

5210

(Special

Request)

Connection

Flange to

DIN

3210

(Special

Request)

Max.

Allowable

Stem

Diameter

Output

Drive A1)

(mm)

Max.

Allowable

Axial

Force

Output

Drive

“A“

(kN)

DiM R 30

5 65 290

15-30 15

F07

-

-

-

-

F10

-

-

G0

24

-

28

30

-

40

10 65 84

16 65 53

25 65 34

32 65 26

40 65 22

DiM R 59

5 65 290

30-60 30

F10

-

-

-

-

F07

G0

-

-

28

-

24

40

-

30

10 65 84

16 65 53

25 65 34

32 65 26

40 65 22

DiM R 60

5 65 400

30-60 30 F10

F07

-

F14

-

G0

G1/2

32

40

40

60

60

40

10 65 200

16 65 122

25 65 48

32 65 39

40 65 31

DiM R

120

5 65 127

60-120 60

F10

-

-

-

-

F14

G0

-

G1/2

40

-

40

60

-

60

10 65 64

16 65 39

25 65 48

32 65 39

40 65 31

DiM R

250

5 65 127

120-250 120 F14 F16 G1/2 52 120

10 65 64

16 65 39

25 65 25

32 65 21

40 65 16

DiM R

500

5 65 127

200-500 200 F14 F16 G1/2 52 160

10 65 64

16 65 39

25 65 25

32 65 21

40 65 16

DiM R

10002)

5 65 117

500-1000 500 F16 - G3 65 190

10 65 66

16 65 4)

25 65 4)

1) For model B, B1, B2, C please consider dimension d5

2) Max. duty cycle 10 % max. operations per hour 300 (c/h)

3) Without consideration of signal running times caused by control processes

4) On request

Percentage of operation (% ED) within one hour in relation to number of duty cycles (c/h) per hour for different

actuator output speeds (nab) at a temperature of max. 60 °C.

Technical data

MULTI-TURN ACTUATOR FOR MODULATING DUTY DiM R R

Type of duty:S4

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 30

D...R 59

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 60

nab= 5, 10, 25 min

-1

Type of duty:S4

nab= 40 min

-1

nab= 16, 32 min

-1

%ED

35

30

25

20

15

10

5

0

0 300 600 900 1200 c/h

D...R 250 Type of duty:S4

nab= 5, 40 min

-1

nab= 10...32 min

-1

Actuator

Model

Actuator

speed

50 Hz

Actuator

speed

60 Hz

Rated Power

50 Hz (kW)

Rated Power

60 Hz (kW)

Rated Current

(A)

Current

consumption

at rated torque

Starting

Current (A)

Power factor/

cos (phi)

Eiciency/

Eta (%)

DiM 30

S2-15 min

5 6 0.12 0.14 0.53 0.46 1.5 0.66 50

10 12 0.12 0.14 0.53 0.48 1.5 0.66 50

16 19 0.12 0.14 0.53 0.53 1.5 0.66 50

25 30 0.12 0.14 0.53 0.65 1.5 0.66 50

32 38 0.34 0.40 1.20 1.00 4.3 0.72 59

40 48 0.25 0.30 1.10 1.20 2.7 0.65 50

50 60 0.34 0.40 1.20 1.20 4.3 0.72 59

80 96 0.34 0.40 1.20 1.70 4.3 0.72 59

120 144 0.34 0.40 1.20 1.80 4.3 0.72 59

160 192 0.75 0.90 2.00 2.30 8.8 0.77 70

DiM 59

S2-15 min

5 6 0.12 0.14 0.53 0.54 1.5 0.66 50

10 12 0.12 0.14 0.53 0.58 1.5 0.66 50

16 19 0.25 0.30 1.10 1.10 2,7 0.65 50

25 30 0.25 0.30 1.10 1.30 2.7 0.65 50

32 38 0.34 0.40 1.20 1.40 4.3 0.72 59

40 48 0.40 0.48 1.50 1.80 5.1 0.63 62

50 60 0.75 0.90 2.00 2.00 8.80 0.77 70

80 96 0.75 0.90 2.00 2.90 8.80 0.77 70

120 144 0.75 0.90 2.00 3.20 8.80 0.77 70

160 192 0.75 0.90 2.00 4.30 8.80 0.77 70

DiM 60

S2-15 min

5 6 0.12 0.14 0.57 0.64 1.50 0.62 50

10 12 0.21 0.25 0.65 0.86 2.30 0.76 62

16 19 0.42 0.50 1.15 1.40 4.60 0.81 67

25 30 0.18 0.22 0.75 1.10 2 0.64 54

32 38 0.42 0.50 1.15 1.5 4.60 0.81 67

40 48 0.34 0.40 1.30 1.80 3.50 0.63 59

50 60 0.42 0.50 1.15 2.02 4.6 0.81 67

80 96 0.90 1.1 2.3 2.7 9 0.80 70

120 144 0.90 1.1 2.3 4 9 0.8 70

160 192 0.90 1.1 2.3 4.3 9 0.8 70

DiM 120

S2-15 min

5 6 0.34 0.40 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.14 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 69

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

50 60 0.90 1.10 2.30 3.50 9.00 0.80 70

80 96 1.50 1.80 3.10 5.10 14.6 0.89 80

120 144 1.60 1.90 3.70 7.70 20.5 0.80 80

160 192 1.60 1.90 3.70 9.20 20.5 0.80 80

Motor data

MULTI-TURN ACTUATOR DiM

26

Actuator

Model

Actuator

speed

50 Hz

Actuator

speed

60 Hz

Rated Power

50 Hz (kW)

Rated Power

60 Hz (kW)

Rated Current

(A)

Current

consumption

at rated torque

Starting

Current (A)

Power factor/

cos (phi)

Eiciency/

Eta (%)

DiM 249

S2-15 min

5 6 0.34 0.40 1.30 1.80 3.50 0.63 59

10 12 0.56 0.67 1.70 1.80 5.70 0.72 69

16 19 0.56 0.67 1.70 2.60 5.70 0.72 69

25 30 0.75 0.90 2.50 4.20 8.60 0.62 70

32 38 1.50 1.80 3.10 6.00 14.60 0.89 80

40 48 2.00 0.96 3.60 6.00 11.20 0. 67

50 60 1.50 1.80 3.10 7.00 14.60 0.89 80

80 96 1.60 1.90 3.70 9.80 20.50 0.80 80

DiM 250

S2-15 min

5 6 0.56 0.67 1.70 1.70 5.70 0.72 69

10 12 0.90 1.10 2.30 2.50 9.00 0.80 70

16 19 1.50 1.80 3.10 3.90 14.60 0.89 80

25 30 0.75 0.90 2.50 5.50 8.60 0.62 70

32 38 1.50 1.80 3.10 3.90 14.60 0.89 80

40 48 2.00 2.40 4.80 7.10 25.00 0.77 78

50 60 1.50 1.80 3.10 8.80 14.60 0.89 80

80 96 1.60 1.90 3.70 10.50 20.50 0.80 80

120 144 4.00 4.80 9.00 15.00 57.00 0.80 81

160 192 6.00 7.10 13.90 19.30 76.00 0.78 82

DiM 500

S2-10 min

5 6 0.75 0.90 2.50 3.20 8.60 0.62 70

10 12 1.50 1.80 3.10 4.70 14.60 0.89 80

16 19 1.60 1.90 3.70 7.70 20.5 0.80 80

25 30 2.00 2.40 4.80 9.50 25.0 0.77 78

32 38 4.00 4.80 9.00 10.50 57.0 0.80 81

40 48 4.50 5.30 11.10 16.00 57.0 0.77 78

50 60 4.00 4.80 9.00 15.50 57.0 0.80 81

80 96 6.00 7.10 13.90 22.00 76.00 0.78 82

120 144 8.50 10.00 18.70 29.00 112.00 0.82 82

160 192 8.50 10.00 18.70 38.00 112.00 0.82 82

DiM 1000

S2-10 min

5 6 0.80 0.95 3.60 7.30 11.20 0.50 67

10 12 1.60 1.90 3.70 12.80 20.5 0.80 80

16 19 4.00 4.80 9.00 15.00 57.00 0.80 81

25 30 4.50 5.30 11.10 15.50 57.00 0.77 78

32 38 4.00 4.80 9.00 23.00 57.00 0.80 81

40 48 6.00 7.10 15.10 23.00 64.00 0.73 78

50 60 6.00 7.10 13.90 30.50 76.00 0.78 82

80 96 8.50 10.00 18.70 41.50 112.00 0.82 82

120 144 4.5 5.3 15.1 33.5 64 0.73 70

160 192 8.5 10 18.7 41 112 0.82 82

DiM 2000

S2-15 min

20 24 2.50 2.94 6.50 * 35.0 0.77 76

40 48 5.00 5.88 11.50 * 52.0 0.81 82

80 96 7.50 8.82 16.50 * 75.0 0.85 77

120 144 14.0 16.47 26.50 * 170.0 0.83 87

160 192 14.00 16.47 26.50 * 170.0 0.83 87

All shown igures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) The rated actuator torque corresponds to the max. adjustable torque. The values based on +20 °C ambient temperature.

Deviations may occur expecially at low temperatures.

* on request 27

28

Motor data

MULTI-TURN ACTUATOR FOR MODULATING DUTY DIM R

Actuator

Model

Actuator

speed

50 Hz

Actuator

speed

60 Hz

Rated Power

50 Hz (kW)

Rated Power

60 Hz (kW)

Rated Current

(A)

Current

consumption

at rated

torque

Starting

Current (A)

Power factor/

cos (phi)

Eiciency/

Eta (%)

DiM R 30

5 6 0.12 0.14 0.53 0.46 1.5 0.66 50

10 12 0.12 0.14 0.53 0.48 1.5 0.66 50

16 19 0.12 0.14 0.53 0.53 1.5 0.66 50

25 30 0.12 0.14 0.53 0.65 1.5 0.66 50

32 38 0.34 0.40 1.20 1.00 4.3 0.72 59

40 48 0.25 0.30 1.10 1.20 2.7 0.65 50

DiM R 59

5 6 0.12 0.14 0.53 0.54 1.5 0.66 50

10 12 0.12 0.14 0.53 0.58 1.5 0.66 50

16 19 0.25 0.30 1.10 1.10 2,7 0.65 50

25 30 0.25 0.30 1.10 1.30 2.7 0.65 50

32 38 0.34 0.40 1.20 1.40 4.3 0.72 59

40 48 0.40 0.48 1.50 1.80 5.1 0.63 62

DiM R 60

5 6 0.34 0.41 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.15 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 59

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

DiM R 120

5 6 0.34 0.41 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.14 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 69

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

DiM R 250

5 6 0.56 0.67 1.70 1.70 5.70 0.72 69

10 12 0.90 1.10 2.30 2.50 9.00 0.80 70

16 19 1.50 1.80 3.10 3.90 14.60 0.89 80

25 30 0.75 0.90 2.50 5.50 8.60 0.62 70

32 38 1.50 1.80 3.10 3.90 14.60 0.89 80

40 48 2.00 2.40 4.80 7.10 25.00 0.77 78

DiM R 500

5 6 0.75 0.90 2.50 3.20 8.60 0.62 70

10 12 1.50 1.80 3.10 4.70 14.60 0.89 80

16 19 1.60 1.90 3.70 7.70 20.5 0.80 80

25 30 2.00 2.40 4.80 9.50 25.0 0.77 78

32 38 4.00 4.80 9.00 10.50 57.0 0.80 81

40 48 4.50 5.30 11.10 16.00 57.0 0.77 78

DiM R 1000

5 6 2.00 2.40 4.80 5.20 25.00 0.77 78

10 12 3.00 3.60 8.10 9.40 32.00 0.71 76

16 19 6.00 7.20 15.10 * 64.00 0.73 78

25 30 6.00 7.20 15.10 * 64.00 0.73 78

R

23

For higher torques please request more information.

* On special request.

**) not available as modulating actuator

The max. torques given by DIN EN ISO 5211 to each lange size must not be exceeded.

Actuator

Model

Operating

Time for 90°

<) [sec] 50 Hz

Operating

Time for 90°

<) [sec] 60 Hz

Torque

adjustment

range [Nm]

Torque

adjustment

range

modulating

actuator

[Nm]

Max.

modulating

torque

[Nm]

Connection

Flange

According to

DIN EN ISO

5211

max. bore

diameter of

output drive

V [mm]

max width of

square bore

output drive

L/D [mm]

Type of Duty

S 2-… [min]

Type of Duty

S 4-… [%ED]

DPiM (R) 75

8, 16, 24, 34 7, 13, 20, 28

25-75 37.5-75 37,5

F05

F07

F10*

28 22 15 25

DPiM (R) 150 50-150 75-150 75

F05

F07

F10*

28 22 15 25

DPiM (R) 299 125-300 150-300 150 F07

F10* 28 22 15

DPiM (R) 300 125-300 150-300 150 F10

F12* 38 30 15 25

DPiM (R) 450 250-450 225-450 225 F10

F12* 38 30 15 25

DPiM (R) 600

8,16,32,48,67 7,13,26,40,56

200-600 300-600 300 F12

F14* 50 36 15 25

DPiM (R) 900 500-900 450-900 450 F12

F14* 50 36 15 25

DPiM (R) 1200

7

**),18,36,

55,75

6,15,30,46,63

500-1200 600-1200 600 F14

F16* 60 46 15 25

DPiM (R) 1800 1000-1800 900-1800 900 F14

F16* 60 46 15 25

Technical data

PART-TURN ACTUATOR FOR DPiM

PART-TURN ACTUATOR FOR MODULATING DUTY DPiM R

R

R

Actuator Model

Operating Time

for 90° <) [sec]

50 Hz

Operating Time

for 90° <) [sec]

60 Hz

Rated Power 50

Hz [kW]

Rated Power 60

Hz [kW]

Rated

Current (A)

Starting Current

[A] cos phi Eta [%]

DPIM (R) 75

8 7 0.04 0.05 0.18 0.51 0.81 39

16 13 0.04 0.05 0.18 0.51 0.81 39

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 150

8 7 0.12 0.14 0.53 1.5 0.66 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 299

8 7 0.12 0.14 0.53 1.5 0.66 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 300

8 7 0.12 0.14 1.1 2.7 0.65 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 450

8 7 0.25 0.30 1.1 2.7 0.65 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.48 0.85 0.58 43

DPIM (R) 600

8 7 0.34 0.41 1.2 4.3 0.72 59

16 13 0.12 0.14 0.53 1.5 0.66 50

32 26 0.12 0.14 0.53 1.5 0.66 50

48 40 0.10 0.12 0.49 1.24 0.53 56

67 56 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 900

8 7 0.34 0.41 1.2 4.3 0.72 59

16 13 0.25 0.3 1.1 2.7 0.65 50

32 26 0.10 0.14 0.53 1.5 0.66 50

48 40 0.10 0.12 0.49 1.24 0.53 56

67 56 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 1200

7* 6 0.34 0.41 1.2 4.3 0.72 59

18 15 0.34 0.41 1.2 4.3 0.72 59

36 30 0.12 0.14 0.53 1.5 0.66 50

55 46 0.10 0.14 0.49 1.24 0.53 56

75 63 0.12 0.14 0.53 1.5 0.66 50

DPIM (R) 1800

7* 6 0.34 0.41 1.2 4.3 0.72 59

18 15 0.34 0.41 1.2 4.3 0.72 59

36 30 0.12 0.14 0.53 1.5 0.66 50

55 46 0.10 0.12 0.49 1.24 0.53 56

75 63 0.12 0.14 0.53 1.5 0.66 50

Motor data

PART-TURN ACTUATOR FOR DPIM

PART-TURN ACTUATOR FOR MODULATING DUTY DPIM R

30

Actuator DPiM, DPiMR Models 75/150/299 300/450 600/900 1200/1800

Weight (kg) 32 34 40 45

Dimensions (mm)

d2 Ø 115 Ø 115 Ø 115 Ø 115

D1 160 160 250 250

D2 Max. 125 125 125 125

H1 Max. 280 280 280 280

H2 150 150 150 150

H3 113.5 131 175 215

H4 49 49 49 49

L1 117 117 117 117

L2 201 201 201 201

L3 max 503 503 503 503

L4 233 233 233 233

L5 80 80 80 80

T1 45 45 45 45

T2 179 179 179 179

T3 97.5 97.5 97.5 97.5

T4 305 305 305 305

T5 153 153 153 153

Actuator dimensions

PART-TURN ACTUATOR FOR DPIM

PART-TURN ACTUATOR FOR MODULATING DUTY DPIM R

DPIM (R) 75/150/299 from DPIM (R) 300

Removal allowance

90° Stroke

±15° adjustable

Ø 115

150

H1 max.

H4 163

H2 Ø D1

H3

Ø D2 max

Ø 115

150

H1 max.

H4 163

H2 Ø D1

H3

Ø D2 max

h

90° Stroke

±15° adjustable

Removal

allowance

Position indicator T1 T3 T5T2

L5

L1

L2

L3

L4

31

Length unit: mm

*

Allowance for spigot is not available as standard. The spigot ring is a separate component, available as option.

Connection dimensions

PART-TURN ACTUATOR FOR DPiM

PART-TURN ACTUATOR FOR MODULATING DUTY DPiM R

h

d2 f8

d3

4xØd4

d1

h

d2 f8

d3

8xØd4

d1

DIRECT MOUNTING

DP 75/150/299

FOOT AND LEVER

from DP 300

Actuator DP 75/150/299 300/450 600/900 1200/1800

Size DIN

EN ISO

5211

F05 F07 F10 F10 F12 F12 F14 F14 F16

Dimensions (mm)

d1 90 90 125 125 150 150 175 175 210

d2 f8 35 55 70 70 85 85 100 100 130

d3 50 70 102 102 125 125 140 140 165

d4 M6 M8 M10 M10 M12 M12 M16 M16 M20

d5 16 16 22 22

d6 11 11 14 18

h* 2.5 2.5 2.5 2.5

h1 12 12 16 16

h2 110 130 170 180

threat depth d4 12 15 16 18 19 22 25 29 32

Lmax 50 82 61 102 75 127

l6 10 10 16 19

l8 20 20 26 26

l9 80 80 90 100

l10 40 40 45 50

l11 25 25 30 35

l12 120 120 135 150

l13 80 80 110 110

l14 150 150 190 225

r1 150 150 150 150

r2 200 200 200 200

r3 - - 250 250

40 66

Detail X

32

Output drive forms

Bore according to ISO 5211 Dimensions

With keyway (form V)

according to DIN 6885-1

ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

b JS9 1) 6 6 8 10 14

Ø d7 H8 2) 18 22 28 36 48

Ø d7 max. 28 28 38 50 60

d9 3) M5 M5 M6 M6 M6

L4 35 35 45 75 55 95 65 115

L5 3) 8 8 10 10 10

M 20 20 30 40 47 40

t

1) 20.8 24.8 31.3 39.3 51.8

Square bore (form L/D) Dimensions

according to ISO 5211 ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

Ø d8 min. 2) 18.1 22.2 28.2 36.2 48.2

Ø d8 max. 28.2 28.2 40.2 4) 48.2 60.2

L4 35 35 60 45 75 55 95 65 115

L6 min. 30 30 30 30 40

M 20 20 30 40 47 40

s H11 2) 14 17 22 27 36

s H11 max. 22 22 30 4) 36 46

Bore with two-lats (form H) Dimensions

according to ISO 5211 ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

Ø d8 min. 2) 18.1 22.2 28.2 36.2 48.2

Ø d8 max. 28.2 28.2 36.2 48.2 (48 5)) 60.2

L4 35 35 60 45 75 55 95 65 115

L6 min. 25 25 25 30 40

M 20 20 30 40 47 40

s H11 2) 14 17 22 27 36

s H11 max. 22 22 27 36 (41 5)) 46

Mounting position of coupling X max. 3 4 5 8

Y max. 2 5 10 10

L5

1,5 x d9

Detail X

Detail X

1) Dimensions depend on Ø d7, refer to DIN 6885-1

2) Recommended size according to ISO 5211

3) Thread with grub screw

4) According to DIN 79

5) According to DIN 475

DP... 600/900 DP... 1200/1800

DPiM 600/900 DPiM 1200/1800

DPiM 600/900 DPiM 1200/1800

DP... 75/150 DP... 299 DP 300/450

DP... 75/150 DP... 299 DP 300/450

DP... 75/150 DP... 299 DP 300/450

Y

X

33

Wiring diagrams

WIRING DIAGRAM VERSION IMC 003 FOR INCHING DUTY

In1: Stop

In2: Close

In3: Open

In4: Automatic (bei IMC003 „free“)

Out1: Position close(d)

Out2: Position open

Out3: Closing torque

Out4: Opening torque

Out5: Remote control

Out6: Local control

Out7: Operational OK (Available)

34

Speciication

TYPES: DiM30 ... DiM2000, DPiM75 ... DPiM1800

BASIC VERSION

> Valve attachment: According to EN ISO 5210 or DIN 3210

> Mains voltage: 380 – 400 – 415 – 440 – 460 – 500 V at 50 Hz/ 60 Hz

> Motor: DREHMO 3-phase AC squirrel cage motor, insulation class F, 3 thermoswitches

> Type of duty: Short-time duty S2 - max. 15 min

> Actuator self locking

> Control unit: Combined sensor for limit and torque sensing

> Controls

- Switchgear: Interlocked reversing contactors

- I/O interface: Control signals (programmable, potential-free) 24 V DC, 3+1 potential-free and freely programmable command inputs

Status indication (programmable, potential-free): 2+2+1+1 NO contacts and 1 change-over contact

> Local Controls

- Operation: 4 multi-function push buttons, Modes: LOCAL - 0FF - REMOTE - LEARN

Menu Navigation: UP, ESCAPE, DOWN, ENTER, (lockable)

Operation: OPEN - STOP - CLOSE

- Indication lights: 6 indication lights (colour coding programmable for 5): End position CLOSED, torque fault CLOSE, fault,

torque fault OPEN, end position OPEN, Bluetooth (blue)

> Output drive: for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211

> Interface: Bluetooth

> Display: Graphical LC Diplay 200 x 100 Pixel

> Wiring diagramm: iMC003-XX-AA-XA0/1

> Enclosure protection: IP68 according to IEC 605293 (Enclosure protection IP65 for D 2000)

> Ambient temperature: -25 °C to +70 °C

> Corrosion protection: K3

> Colour: RAL 5015/sky blue

> Handwheel: Handwheel for manual operation / without switch-over mechanism

> Electrical connection: plug/socket connector with screw-type connection

> Operation instructions: 1 copy in German, English or EU language; other languages on request

OPTIONS

> mains voltage 1phase AC or DC

> various mains voltage options 110 V – 690 V, 3phases AC, 50/60 Hz

> Integrated fieldbus interface Profibus DP, DP-V1, DP-V2, Modbus RTU, Foundation Fieldbus, HART

> Solid state relays for motors up to 4,5 kW

> Fieldbus redundancy; fibre optics interface

> Corrosion protection K4 (C4 according to EN ISO 12944-2) for aggressive atmospheres

> Corrosion protection K5 (C5 according to EN ISO 12944-2) for extremely aggressive atmospheres

> plug/socket connector with different threaded holes

> Compact plug connector (with industrial power and control connectors)

> detached control

> various protection means

> accumulator for control power supply

> torque and limit switch unit in combination with detached control (refer to page 13)

> enhanced temperature ranges in between -50°C to + 100°C

35

Technical data

DPiM 300-1200

Zum Eichstruck 10

57482 Wenden/Germany

www.drehmo.com

drehmo@drehmo.com

Phone: +49 27 62 98 50-0

Fax: +49 27 62 98 50-105