西裤拷边机（MB3003C）使用说明书Instruction Manual

常州智谷机电科技有限公司IMB AUTOMATION TECHNOLOGY CO.,LTD

在使用本设备之前请先阅读本使用说明书.

Please read the operation manual of the touch

screen interface before using the device

请将本使用说明书放在便于查阅的地方保管

Please keep this operation manual of touch screen

interface in convenient place for referen

2021.10

版本信息/ Version

感谢购买 IMB 工业用缝纫机。

在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关操作。

这些说明是根据现行的条例明确阐述了正确的工作方法。Thank you for purchasing this industrial sewing machine from IMB

Before using this automatic unit, please read the following instructions, which will help youtounderstand how the machine operates. These instructions illustrate the correct working methods to comply with current regulations.在没有得到IMB授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。说明书的内容可能被修改，而不需预先通知。

No part of this manual may be copied or transcribed without requesting prior authorizationfromIMB

The contents of this manual may be subject to change without advance notification.我们将欣然接受各位提出的改进此说明书的任何建议和指示We are happy to receive suggestions and/or indications on ways we could improve this manual.本机介绍说明分为二部分，具体请参照《MB3003C 西裤拷边机-使用说明书》、《MB3003C西裤拷边机-零件手册》。

The introduction of this machine is divided into two parts. For details, please refer to 《mb3003coperation manual》 and 《mb3003c Parts Manual》

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1、Basic equipment information

1：Panel； 2：Stack auxiliary components； 3：Stacker；4：Dust collection； 5：Fabric board； 6：Guilder；7：Pedal。

1

2

3

5

4

76

3

2、Equipment technical parameters

MB3003C Serging Unit

1 Machine head Pegasus EX5214-M03

2 Sewing speed（sti/min） 7650

3 Voltage（V） 220

4 Pressure（Mpa） 0.5

5 fabric thickness Thin

6 Needle 2

7 Thread 4

8 Needle width（mm） 2

9 Stitch width（mm） 3,4,5

10 Size（mm） 2055Lx870Wx1220H

11 Weight（kg） 110

4

3、Safety precautions

Precautions for safe use of automata

1. To prevent accidents caused by electric shock, please do not open the cover

of the motor electrical box or touch the parts inside the electrical box when

the power is turned on。

1. To prevent personal injury, please do not operate the machine with safety

devices such as belt guards and finger guards removed.

2.To prevent personal accidents caused by being caught up in the machine, please

do not let your fingers, hair, or clothes get close to the pulley, V-belt, or

motor during the operation of the sewing machine, and do not place items on

it.

3.To prevent personal injury, do not place your fingers near the needle when

turning on the power or when the sewing machine is in operation.

4.To prevent personal injury, please do not place your fingers inside the cover

of the thread picking rod while the sewing machine is in operation.

5.When the sewing machine is running, it rotates at high speed. To prevent

injury to hands, please never let your hands get close to the cloth cutter during

operation. Also, please make sure to turn off the power when replacing the power

cord.

6.To prevent personal injury, please be careful not to pinch your fingers when

the sewing machine moves up and down or returns to its original position.

7. During the operation of the sewing machine, please do not cut off the power

or air supply.

8.To prevent accidents caused by sudden starting, please remove the fabric

guide when the preparation work is completed and the sewing is ready.

9.To prevent accidents caused by electric shock, please do not operate the

sewing machine while removing the power ground wire.

10. To prevent accidents caused by electric shock and damage to electrical

components, please make sure to turn off the power switch before plugging in

or unplugging the power plug.

11.To prevent accidents caused by damage to electrical components, please stop

working and unplug the power plug for safety during lightning strikes.

12.To prevent accidents caused by damage to electrical components,

condensation may occur when moving from a cold place to a warm place

immediately. Therefore, please wait until the water droplets are completely

dry before turning on the power.

13. As this product belongs to precision machinery, please be careful not to

splash water or oil onto the machine during operation, and do not let the machine

fall and cause impact.

14. This machine is an A-grade industrial machine. If using this machine in

a home environment, there is a possibility of radio interference. At this time,

please take appropriate measures to solve the problem of radio interference.

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15. After turning off the power switch during the operation of the stacker,

the stacker rod will move, so please be careful not to pinch your fingers, etc.

16. After turning off the power switch during the cloth presser foot action,

please be careful not to pinch your fingers.

17. During the folding operation, please be careful not to let the cylinder

clamp your fingers when placing your fingers inside the folding machine。*Important safety information:

Improper operation of the machine may cause personal injury. Please readthis√instruction carefully and operate it correctly before operation.√Before the machine is officially powered on, please ventilate first.√ It is strictly prohibited to open the internal parts of the electroniccontrolbox or touch screen while powered on. √This machine needs to be used after receiving training or under theguidanceof a dedicated person to ensure the personal safety of the user.

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4、Key Function Description

4.1Key Function Description

（1）：Emergency stop button - jog button to stop the equipment from running。（2）：Power switch - After rotating 90 °, the device is ventilated and poweredon。（3） Foot switch - when the back foot is pressed and lifted, the front machine headmotorstarts (for example, when pressing the emergency stop halfway through sewing, continuingto sew requires the use of foot control)）。

（4）：Panel

1

4

2

3

7

a. Power on interface

b. 监控界面

8

5、Operating instructions

5.1Preparation work before operation

√ When the operator checks, the machine head must be in a stopped state

√Check if the stitching has been correctly threaded

√Check if the needle has been installed properly

√ Clean the debris on the machine table to ensure that there are no obstaclestotheoperation of the machine during operation

√Check if the eye protection panel has been installed correctly

5.2 Operation process description

1 start equipment

Rotate the power switch 90 °4.1-（2） ，4.1-（4）-a Choose language，2 Set parameters (refer to 6.2 for details)

3 Adjustment of pressure wheel angle and force (refer to 6.3 for details)

4 Pressure plate height adjustment (refer to 6.4 for details)

5 Sewing (taking process 5 as an example)

1）The initial state of the presser foot is lifted (see 6.2.2.1 for details)；2）Lay the cutting flat and place it under the presser foot, as shown in the rightfigure；3）The optical eye senses the fabric, and the machine automatically completessewing,thread cutting, and material collection。

Note: For multilateral sewing, only the last process (process 4 or 5) has a materialreceiving function。

6 Shutdown

Turn off the power switch4.1-（2） ，

Turn off the power and gas of the equipment。

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6、Commissioning method

6.1 signal detection

4.1-（4）-b Click

Click

During electrical testing of emergency stop buttons, photoelectric sensors, footpedals,etc， turn to ，Explain that the electrical components and circuitsarefunctioning properly。

10

Click

Click if turn to ，At the same time, there is a signal output, and thecircuitand electrical are normal；

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6.2 Parameter settings

6.2.1 Monitoring interface description

1.There are seven working sequences (red button shown in the above figure), selectoneprocess, and the real-time process will be displayed on the left side of the monitoringinterface. According to the real-time process display, sew the corresponding edgeofthefabric.

2.Total number of pieces, click on the monitoring interface button ，Popup the window shown in the following picture

The total number of pieces can be increased or decreased according to the actual situation.If you need to reset to zero, click the button in the monitoring interface ，Real

time

proc

ess

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Then click the confirm button in the pop-up window or

6.2.2 Setting Interface Description

1. ：Pressure foot lifting and pressing settings

Click ，Pop up the window shown in the following pictureThe sensor recognizes the fabric,

and the presser foot delays

pressing for a few seconds。

Pressing the foot, the motor delaysstarting for a few seconds.

During process

1.2.3, when the

fabric leaves the

light eye, the motor

delays stopping the

number of stitches。

During process 4.5, the fabric

leaves the light eye and the

motor delays stopping the

number of stitches.。

Motor stopped,

presser foot delayedlifting for seconds。

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2. ：10cm needle count setting (each delay needle count is based on this)Click

The number of stitches is determined by the needle pitch. After each adjustment of theneedlepitch, it is necessary to measure how many stitches are within a distance of 10cm, andtheninput the measurement results into the window shown in the above figure。

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3. ：Head speed setting

Click

3.1 Starting sewing the fabric：

：Starting sewing length ：Starting sewing speed

3.2 Sewing area after starting sewing ： B area sewing speed

3.3 Five processes, each process can set sewing speed separately

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3.4 Deceleration setting after fabric leaves the sensor

Click

The distance of the motor start to slow downafterthe fabric leaves the sensor

sewing speed of the motor after starting (as showninthefollowing figure)

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4. ：Setting of suction and trimming

Click

1.sense

the fabric

and thread

cutting

starts。

2.Motor

start

3.After the motor

is started,a delay

of distance A, and

the cutting stops。

4.Fabric

leaves sensor。

5.After the fabric

leaves the sensor,

delay the B-segment

distance and start

the thread cutting

process。

6.Motor

stopped。7.After the

motor stops anddelays for a

period of C,

stop cutting

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5. ：Loose thread setting

Click

6. ：Material receiving time setting

Click

1.Start sewing,

loose thread closed

2. Fabric

leave sensor。

3.After the

fabric leaves the

distance A of the

sensor, the loose

thread start。4. Trimming

stop, Loose

stop。1.Fabric leave

sensor A distance,

cylinder drop

3.Cylinder

drop,delay A

time then

lifting

2.Fabric

leave sensor A

time ,guide

forward

4.Guide

forward ，

delay A

time,guide

backward

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7. ：Thread breakage detection settings

Click

Can switch each wire breakage detection according to demand，OR1.Sensor detect

fabric，thread

breakage off

2.Motor

start，thread

breakage off

3.Motor

start，delay

A

distance,th

read

breakage on

4.Sensitivity of

thread breakage

detection: If a

wire trace is

detected within

the distance of

segment B, it

indicates that

the wire is not

broken。

5.Fabricleavesensor，threadbreakageoff

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8. ：Pressure plate lifting and lowering settings.

Click

8.1

The sensor senses the fabric, and within the distance of sewing A, the pressure plateisin a raised state。

8.2

The sensor senses the fabric, and within a certain distance, the guide wheel is in araisedstate。

8.3

After pressing down the pressure plate, it is necessary to maintain the pressing statewithinthe distance of section B。

8.4

After the guide wheel is pressed down, within what distance does it need to maintainthepressing state。

8.5

five processes, each process can set the pressing node and holding time for the pressureplate and guide wheel separately。

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9. ：Is the process executed according to the settings

Click

1.Sensor

detect fabric。

2.The time for

the sensor to

sense the fabric

is less than A,

and it is not

counted。

3.The time for

the sensor to

sense the fabric

is not less than

A, and the count

is+1.

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10. ：Blowing setting

Click

Blowing is an auxiliary function suitable for long-distance sewing, so only thefouror five processes have blowing function。

1.In area A,

blowing off

2.At the end of section A, the blowing

is turned on, and the blowing remains

open within the distance of section B.

If it exceeds this range, the blowing

is turned off。

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6.3Adjustment of pressure wheel angle and force

1.Pressure wheel angle

Loosen the bottom fastening screw and adjust the extension length of the tensionspringrod to adjust the pressure wheel angle。

2.Pressure wheel force

Rotate the tension spring adjustment knob○2 ，Can adjust the position of guide seat○3 ，So as to control the tension of the tension spring。 ○1○2○3

○4

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6.4 Pressure plate height adjustment

The machine supports fast adjustment of four gears, and the thickness gradually decreasesfrom first gear to fourth gear，knob○3 Shift every 90 degrees of rotation。The machine also supports fine-tuning and loosening screws○2 ，Rotate the liftingknob○1，You can adjust the height of the pressure plate up and down。○1 ○2○3

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7、Common problems and solutions

现象 图片 原因分析 解决措施Uneven

stitching or

running out

of fabric

1. The blowing direction

of the pressure plate is

incorrect;

2. The pressing wheel

angle is incorrect;

3.The height of the

pressure plate is

incorrect.

1. Adjust theblowing direction;2. Adjust thepressure wheelangleand force accordingto step 6.3.

3. Adjust theheightof the pressureplate accordingtostep 6.4

Thread too

long

1.The front end thread

is too long, and the

cutting time at the

front end is too short;

2.The back end thread is

too long, and the

cutting time at the back

end is too short.

Adjust the frontandrear trimmingtimeaccording to steps6.2.2.4.

Uneven

receipt of

materials

1. The blowing

direction of the

tabletop is

incorrect；

2. The timing of the

material receiving

auxiliary cylinder

is incorrect.

1. Adjustingtheblowing

direction；2. Adjust thecylinder timingaccordingto6.2.2.6。

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8、Daily maintenance requirements

8.1.The equipment maintenance checklist and requirements are detailed in the tablebelow8.2.For more maintenance requirements on the machine head, please refer to thesewingmachine head manual

No Item

Time

Description

Daily Weekly Monthly

Half

year

1 Clean dust √

Remove dust from equipmentsurfaces and components

2 Clean oil √

Clean the oil stains on the table,needle plate, and shuttle core3 Head oil √

The fuel level at the nose oftheaircraft shall not be lower thanthe warning line

4 Bobbin √ Check if the bobbin is scratched5 Sensor √

Check if the sensitivityisaccurate and if the positionhaschanged

6

Sliding

piece

√

Check the lubrication of thesliding parts and add lubricantifnecessary

7 Control box √

The cooling fan is runningnormally and should be cleanedofdust in a timely manner

9、Intellectual Product Protection Statement

MB3003C is a design achievement independently completed by the IMB automation Co.,Ltd.The intellectual property rights of this achievement belong to IMB automation Co.,Ltd.and are protected by relevant national laws and regulations on intellectual propertyrights.Without the written permission of the rights holder, the patented technologyoftheachievement shall not be implemented, and information related to the achievement shallnotbe copied, sold, or disseminated through information networks.IMB automation Co., Ltdwillpursue legal responsibility for any illegal infringement behavior in accordance withthelaw.