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Inspired and Innovativ e
MIAS Stacker Cranes
— Industry Application Solutions
Compensation column swing through intelligent control
Shorten positioning time, fast, safe and stable
The project parameters are adjusted according to the actual working conditions
Over 40 meters high
Inspired and Innovative
Korea Hyosung Group chemical raw materials
super high warehouse (40m)
in the expansion of a new plant in the coastal area of Vietnam in response to the expanding demand of the global tire
cord market. The plant mainly produces the important raw materials for tire cord: polyester and nylon.
The new plant plans to build an elevated high-bay three-dimensional warehouse mainly to provide storage of nylon and
other chemical raw materials, in response to high-density storage needs, MIAS provides ultrahigh stacker crane
solutions. Six units of 40m ultrahigh pallet stacker cranes can easily cope with the storage requirements of more than
chemical enterprises, saving a lot of storage space and labor costs.
kg
m
m/min
m/min
m/s2
m/s2
40
120
0.25
0.2
40
640
total nearly 5000 tons of raw materials
Application case
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
Typical application case of chemical industry
AS/RS for chemical industry
www.mias-group.com
Problems in the industry
MIAS solutions
Storage space limitation: Factory space is limited, how to achieve large-scale storage of nylon and other raw materials
in the limited space
faced by enterprises in this regard
According to the actual project requirements, MIAS provides six ultrahigh pallet stacker cranes to realize the automatic
storage of chemical raw materials such as nylon. Intensive storage of more than 7,000 storage spaces is realized in the
line storage.
Automatic import and export of raw materials
Docking with the conveyor line, the stacker crane receives instructions from the WCS system to complete the automatic
loading and unloading of raw material pallets.
Automatic material count
According to the system instructions, the automatic inventory of three-dimensional warehouse materials is carried out
to achieve accurate inventory.
The automatic operation mode of ultrahigh three-dimensional
warehouse saves a lot of land area and labor cost for customers, and
Completely solve the problem of material storage in the traditional
chemical industry, realize the intensive storage of the overhead
in the fast-paced market, and strengthen the market competitiveness;
The customized high-rise three-dimensional warehouse realizes the
automation upgrade of the traditional chemical industry, and has a
construction of the elevated warehouse in other industries.
Production line
conveyor
40m high-bay pallet
stereoscopic warehouse
Next production process/
warehouse delivery
40m
+86(512) 57293100, 57293200
sales@mias-group.com.cn
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Compared with the traditional open-air
parking mode, Storage space increased
by more than 10 times
times
More than 30 meters
Inspired and Innovative
Application case
Shanghai Port fully automatic warehouse
for commercial vehicles
Located in the rear yard of Waigaoqiao No.6 Project Automobile terminal of Shanghai Port, the contradiction
between the increasing number of import and export commodity vehicles and the limited storage area of the
dock is becoming more and more prominent. How to alleviate or even solve such spatial contradiction is an
unavoidable practical problem in Shanghai Port and other ports.
truck elevated high-bay automatic storage in China through pioneering design schemes, and provided 8 sets of
double-mast stacker cranes for the project. The stacker crane carries the automobile to realize the automatic
control of the whole process of entering and exiting the warehouse, and it only takes 2 minutes to realize the
of 6160 automated stereoscopic storage parking spaces.
Types
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
kg
m
m/min
m/min
m/s2
m/s2
Units
30
150
0.3
0.3
36
The project parameters are adjusted according to the actual working conditions
Typical application case of port logistics industry
AS/RS for Port logistics industry
www.mias-group.com
Problems in the industry
MIAS solutions
Limited working space: the daily import and export of goods in the port terminal is large, and the traditional open-air parking lot mode
occupies a lot of storage space;
weather, or it may be damaged by certain environmental pollution, especially when the value of the vehicle is relatively large, the loss is
unpredictable;
Environmental pollution: When the car starts to emit a lot of exhaust gas, when the import and export volume of the port terminal is
large, the exhaust emissions of the vehicle will increase exponentially when entering and leaving the warehouse.
Stereoscopic warehouse adopts the integrated structure of library frame, mainly composed of steel structure shelf, stacker crane,
conveying equipment, WCS/WMS warehouse control system software, etc.There are a total of 8 entrances and exits, using a drive-in
racking.As the core equipment of the stereoscopic warehouse, the stacker crane plays an important role in the entry and exit of
commodity vehicles, realizing the automated operation of commodity vehicles from transportation to storage.
The operation process of smart vehicle stereo library is as follows:
1. After the vehicle is driven into the warehouse, the system will automatically assign the roadway to enter the warehouse, and the
driver will drive the car into the designated tray through the entrance guidance;
2. After the driver stops and closes the door, the system starts the warehousing mode, and the pallet carrying the automobile is
transported to the stacker position at the warehousing entrance through the conveying line;
3. The pallet is picked up by the fork of the loading platform of the stacker crane, and the pallet vehicle is sent to the designated storage
place after the completion of the pickup operation. The operating load speed of the stacker crane can reach 150m/min.
saves a large amount of land area for the port terminal, and the storage space is
increased by more than 10 times compared with the traditional open-air parking
mode, which greatly alleviates the increasing demand for limited land space for
import and export volume;
Green and environmental protection: The process of stacker crane access to
commercial automobiles reduces the amount of exhaust gas generated by
automobile parking and storage, helps the low-carbon environmental protection
energy saving;
Automobile storage is safer: due to the stable and reliable operation of the stacker
commercial vehicle will not be damaged by external bumps when accessing the
storage space. In addition, the warehouses storage automobiles, compared with the
the safety of vehicle turnover transportation.
promote the transformation and upgrading of the port of Shanghai to build a global
large port, and set up a demonstration application case for the automatic operation
of commercial automobile and import and export goods in other ports.
The car drive
onto the pallet
Automobile is stored in the designated
cargo space by the stacker crane Automobile delivery
+86(512) 57293100, 57293200
sales@mias-group.com.cn
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Over 32 meters high Travel speed exceeds 200 m/min
Inspired and Innovative
Application case
TCL CSOT Automatic stereoscopic
library for large size displays
line located in Huizhou mainly produces large-size LCD screens.In order to meet the needs of the vigorous development of
the market. The material units handled by the automated warehouses are divided into 65\", 88\"and 100\" pallet carriers.
MIAS provides 10 single-mast single-deep pallet stacker cranes and 2 double-mast single-deep pallet stacker cranes
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
kg
m
m/min
m/min
m/s2
m/s2
32.5
180
0.3
0.3
60
(5,000MAX)
32.5
200
0.4
0.3
60
Single-mast Double-mast
The project parameters are adjusted according to the actual working conditions
+86(512) 57293100, 57293200
sales@mias-group.com.cn
Typical application case of semiconductor industry
AS/RS for semiconductor industry
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
www.mias-group.com
Problems in the industry
MIAS solutions
Low storage space utilization: display panel size is large, occupy a lot of storage space;
during handling, and it is urgent to ensure safe storage by automatic operation to avoid bump and damage;
High labor cost: large-size display panel requires a lot of manpower to carry out the operation, the workload is high so it
need for automatic three-dimensional storage to reduce manpower and workload.
The large LCD display panel three-dimensional library contains 65\", 88\"and 100\" carrier pallets, so for 65\" and 88\"cargo model to
storage operations.
and WCS sends instructions to the stacker crane to send pallets to the destination storage, and synchronically feedbacks the
information to WCS after completion. Outbound process -WCS distributes the outbound tasks to the stacker one by one according to
the priority of the outbound tasks and the task start control. After the stacker crane picks up the goods, the pallet is delivered to the
designated operation port.
Storage adjustment and inventory process: storage adjustment - According to the storage adjustment requirements, WMS adjusts the
logical pallets in the area one by one according to a certain logic, and sends the instruction to the stacker crane, who places the target
storage from the source storage one by one according to the instruction, and updates the system storage information. Inventory -
Based on the selected inventory area, WMS logically issues instructions to the stacker crane. The stacker crane scans the
corresponding storage position one by one according to the instruction and uploads it to the WMS system, and then enters the
inventory table one by one for the inventory operation.
automated three-dimensional warehouse enables automated entry and exit
warehouse to achieve unmanned operations, greatly reducing the labor cost
of warehousing operations;
Improve the level of safety operation management: the automatic operation
of enterprises, reduces the labor intensity of warehousing operators, avoids
safety hazards caused by manual operations, and reduces the risk factor;
Dense storage: completely solve the limitation problem of storage space, the
storage method of the high-bay three-dimensional warehouse makes the
leap.
Production line
transportation
Display screen high-bay
three-dimensional warehouse
Next production process/
warehouse delivery
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Up to 30 types of boxes
tank sizes
Inspired and Innovative
Bosch electronic parts automotive warehouse
with dozens of sizes of cartons
In order to increase material storage capacity to support future business development and reduce warehousing costs, Bosch
Automotive Electronics, a well-known auto parts manufacturer, has built an automated bin storage project in Changzhou to
automate factory operations.
The plant's boxes stereoscopic warehouse, which covers a total area of 60 meters long, 12 meters wide and 13.8 meters high,
uses two units of MIAS AKL high-speed miniload stacker cranes, which can store about 20,000 boxes. Stacker crane operates
boxes out of storage per hour.
kg
m
m/min
m/min
m/s2
m/s2
13.5
3
2
120
2*25(MAX)
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
Application case
The project parameters are adjusted according to the actual working conditions
Typical application case of auto parts industry
AS/RS for auto parts industry
www.mias-group.com
Problems in the industry
MIAS solutions
products
miniload stacker crane system with ultra-high driving speed and acceleration performance to meet the requirements of
high tempo production in the warehouse, and with the adjustable VIPER (carton gripper fork) developed by MIAS, it can
high-density storage.
The task is intelligently assigned by the WMS and WCS system, and the stacker accepts stocking and retrieval operations
done requirements from the command to complete stocking and retrieval operations done of the material box.
Empty pallet collection, waste carton processing and inventory.
The successful implementation of miniload three-dimensional warehouse
saves a lot of labor costs and storage space for customers;
Can handle more complex business types, not only can be used as a raw
material turnover warehouse to achieve fast in and out, but also can
Enable intelligent logistics and black light warehouse inside the factory.
loads storage Miniload stereoscopic warehouse
Outbound next
procedure
+86(512) 57293100, 57293200
sales@mias-group.com.cn
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
forks
Meet one large pallet, two small pallets
or a single small pallet of inbound and
outbound tasks
Stamping warehouse line
head plate material 12 tons
Inspired and Innovative
Application case
FAW-Hongqi stamping sheet metal
three-dimensional warehouse
The intelligent manufacturing factory built by the famous automobile brand - FAW-Hongqi is a benchmarking
modern intelligent factory built according to the concept of \"modern, intelligent and green\". The factory
production line of the whole process automation rate of more than 70%.
According to the actual project requirements, MIAS provides two heavy-duty stacker cranes to realize the
Types
kg
m
m/min
m/min
m/s2
m/s2
Units
11
120
0.3
0.3
18
The project parameters are adjusted according to the actual working conditions
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
Nearly 900 tons of sheet metal in total
Typical application case of automobile industry
AS/RS for automobile industry
www.mias-group.com
Customer pain points
MIAS solutions
Large load: the size of the unit load plate is not the same, which is divided into two kinds of large and small pallet carriers, weighing
up to 12 tons
Limited space: The large volume of stamping sheet material occupies the workshop space, and it is hoped that more materials can
be stored in the limited space
the traditional operation manpower and mechanical handling cooperate with each other, restricting the improvement of production
the automatic input and exit of the panel
According to the actual project requirements, MIAS provides two heavy-duty stacker cranes to realize the automatic loading of the
Automatic loading and unloading of panel materials (automatic loading of panel materials and automatic unloading of empty
trays or defective panel materials)
The central control system of the punching line sends the warehousing task to the stereo library, the stereo library gives the feedback
signal to the central control system, and the central control system sends the warehousing task to the AGV car.
number and starts the warehousing task.
to the AGV, and the AGV automatically transfers them to the designated area.
Automatic board on-line (automatic board on-line and automatic storage of
empty pallets or residual materials)
The central control system of the punching line sends the incoming and
outgoing tasks to the stereoscope warehouse.
When the loading RGV reaches the designated position, the stacker automatically puts the empty pallets into the warehouse;
discharging the next sheet material to be produced and transferring it to the
top material trolley, which automatically enters the next production link of the
stamping line.
The application of sheet metal three-dimensional warehouse in the stamping workshop saves a
lot of labor costs for customers, and the unmanned operation in the loading and unloading
process greatly improves the automation rate of the stamping workshop;
optimized, which can carry out rapid in-and-out operations in the sheet metal manufacturing
The production line space of the manufacturing shop is optimized for more automated and
intensive storage of stamping sheets.
AGV connection Stamping sheet metal
three-dimensional warehouse
Automatic feeding of
the stamping line
Project interface description:
1.The punching line central control system and stereoscopic
warehouse WMS software docking
2.The stamping machine and the stacker PLC signal point
interaction, network cable
3.AGV and stacker PLC signal point interaction, PN-COUPLER
4.RGV and stacker PLC signal point interaction, PN-COUPLER
+86(512) 57293100, 57293200
sales@mias-group.com.cn
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Barstock length more than
8 meters
Barstock material
weighs 8 tons
Inspired and Innovative
Zhengshan Manufacturing Innovation
long barstock warehouse (8m)
Zhengshan Manufacturing Innovation Co., Ltd. located in Zhoushan City, Zhejiang.It is a new type based on intelligent
equipment and using information technology such as big data analysis. Modern fastener manufacturing enterprise. The
products are mainly high-end fasteners such as wind turbine blades, towers, ground anchor fasteners, bolts, nuts,
connecting pairs, long tooth strips, etc.
In recent years, with the rapid development of Zhengshan intelligent business, the original factory infrastructure has been
unable to meet the production process needs, so MIAS provides intelligent barstock material library for the enterprise to
material warehouse has a total of 538 storage locations of more than 4,000 tons of barstock material, and uses two MIAS
double mast single-depth stacker cranes, thereby opening up a fully automated storage process from raw material storage
kg
m
m/min
m/min
m/s2
m/s2
10
120
0.3
0.2
20
The project parameters are adjusted according to the actual working conditions
Total over 4,000 tons of barstock material
Application case
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
Typical application case in machinery parts industry
AS/RS for machinery industry
www.mias-group.com
Problems in the industry
MIAS solutions
Low utilization of storage space: the special physical properties of long and heavy large materials lead to the easy stacking of materials
during storage operations, occupying a lot of plant space;
Safety risks: Because the material is heavy and large, it takes a lot of manpower to carry out the load, which is easy to lead to safety
risks when workers are operating;
also brings problems to subsequent material inventory and product traceability;
easy to bump and damage;
High labor cost: Traditional operation requires a lot of manpower to carry out handling operations.
The intelligent barstock material storage is mainly composed of rail roadway stacker, storage and retrieve conveying system, cantilever
shelf and WMS/WCS system. The warehouse has a total of 538 storage spaces, using two MIAS double mast single-depth stacker cranes,
rod carriers 8 meters in length, nearly 1 meter in width, more than 8 tons in weight, and a total storage capacity of nearly 4,000 tons.
-
rate with other systems to ultimately meet the production needs of the enterprise.
Automatic bar access: The warehouse management system works according to the instructions of the warehouse manager. If the stacker
receives the discharge task from the system, the stacker will run to the designated warehouse to pick up the bar material and deliver it to
the conveyor to enter the next process to complete the discharge task; If the stacker receives the storage task from the system, the
stacker moves to the platform to receive the bar material from the conveyor, and delivers the bar material to the designated storage
location to complete the bar material storage task. The stacker and conveyor work together in the process of loading and unloading to
Assist inventory: WCS dispatches the stacker to remove the stock bar material from the shelf and transport it to the outbound platform.
Manual physical inventory is completed through PDA. For the normal count of the bar material, by the stacker and then transported to
update database, and then transported to the original place for storage by the stacker cranes.
storage of large materials can achieve intensive storage of over 4,000 tons of large
barstock materials, saving a lot of land area and storage space for customers;
Establish a good corporate image: the construction of intelligent automated production workshops has greatly improved the image of traditional enterprises. Recently,
Zhengshan Intelligent was listed as a provincial future factory pilot enterprise;
Improve the level of safety operation management: the automatic operation mode
reduces the labor intensity of warehousing operators, avoids safety hazards caused by
manual operations, and reduces the risk factor;
Benchmarking factory leads industry upgrading: Zhengshan Intelligent, as a pioneer in
the fastener industry, drives production process reengineering with data to achieve
digital design, intelligent production, digital management, green manufacturing and
security control. The project construction of \"future factory\" has demonstration and
+86(512) 57293100, 57293200
sales@mias-group.com.cn
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Intelligence barstock
stereoscopic warehouse
Outbound next
procedure
Barstock
warehousing
Aluminum coil weighs 30 tons Travel speed (MAX)
Inspired and Innovative
30t Coil intelligent warehousing and logistics
system of Mingtai Aluminum Industry
As one of the leading enterprises in aluminum deep processing in China, Mingtai Aluminum is mainly engaged in the production and sales of
communications, automobile manufacturing, military industry, food packaging, electronic appliances and so on. In order to adapt to the
development needs of the market in the new era, the company invested in the construction of an intelligent factory, in accordance with the
high standard of intelligent and green construction, aiming to build a national green factory.
aluminum coil production and processing link to solve the warehousing problem of the aluminum coil blank processing inside the factory,
kg
m
m/min
m/min
m/s2
m/s2
30(MAX)
210
0.4
0.3
30
Storage capacity storage
The project parameters are adjusted according to the actual working conditions
Application case
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
Nearly 70,000 tons of aluminum coil in total
Typical application case of nonferrous industry
AS/RS for nonferrous industry
www.mias-group.com
Problems in the industry
MIAS solutions
The weight of the cargo is large: the maximum weight of the unit cargo aluminum coil is 30 tons, the length is 2.8
meters, and the diameter is 2.5 meters
Safety risks: heavy and large aluminum coil operation safety risks, the need for high safety protection measures
The total height of the stacker crane is 28.5m, the lifting distance is 21.5m, the walking distance is 381m, and the travel
speed is 180m/min (up to 210m/min). The load speed of the fork is 20m/min, the acceleration is 0.25m/s², and the
elongation is 3,175mm.
Inbound: According to the production process requirements, the stacker according to the WCS system instructions, from the side of the
roadway inlet saddle will be removed aluminum coil, onto the designated shelf saddle, to achieve warehousing function, warehousing
single cycle 54 rolls/hour.
the next production process, and achieve the warehouse function, and the single cycle of 54 rolls/hour.
The application of intelligent three-dimensional warehouse saves a lot of
labor costs for customers, and realizes unmanned operation to improve
The traditional heavy aluminum coil manufacturing process has been
operations in the aluminum coil manufacturing process, and achieve a
The storage area is optimized for automatic storage of exponential
aluminum coils.
Cast rolling, hot rolling,
cold rolling AGV connection Aluminum coil high-bay
three-dimensional warehouse Outbound next
procedure
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
+86(512) 57293100, 57293200
sales@mias-group.com.cn
No.399, Jiande Road, Germany Industrial Park II, Zhangpu Town,
Kunshan City, Jiangsu Province,215321,P.R.China
Load can reach 300kg
Inspired and Innovative
Application case
Danfoss Drives Miniload three-dimensional
warehouse
Danfoss is an industrial control automation enterprise with a long history. In order to adapt to the rapid development of
the Chinese market, in recent years, Danfoss has carried out large-scale expansion of its Zhejiang Haiyan factory, mainly
focusing on the production of variable-frequency drive series products. At present, Haiyan Industrial Park has developed
into the largest research and production base of Danfoss China.
In order to meet the needs of power on testing and temporary storage in a compact space and improve the production
on testing of variable-frequency drive in storage locations, and the three-dimensional warehouse is perfectly integrated
with the production line for automated operations. The operating speed of the stacker crane can reach 240 meters per
kg
m
m/min
m/min
m/s2
m/s2
2.5
2
60
300(MAX)
Types Units
Payload
Standard Heights
Travel speed
Lift speed
Lift acceleration
Travel acceleration
The project parameters are adjusted according to the actual working conditions
+86(512) 57293100, 57293200
sales@mias-group.com.cn
Typical application case of electrical automation industry
AS/RS for electrical automation industry
www.mias-group.com
Problems in the industry
MIAS solutions
integration with production lines
Storage space limitation: Save storage space and enable limited factory space to store more materials
Inventory turnover: realizing the temporary storage and circulation function of drives products
According to the product attributes and functional requirements, MIAS high-speed Miniload stacker crane system is
adopted. The stacker crane column adopts a steel structure, lightweight and high-precision, integrated aluminum alloy
guide rail, low noise and high precision, with ultra-high driving speed and acceleration performance, meeting the
requirements of high cycle production in the warehouse, and controlling the single cycle time within 30 seconds.
With the innovative development of the pull-out telescopic fork by MIAS, the precise control of slot docking enables
automatic power on testing of drives in the warehouse. In addition, the pull-out scheme reduces the storage and stacking
space requirements for materials, making the upper and lower layers more tightly stacked and increasing the number of
layers, thereby improving storage density.
The stacker crane receives instructions for inbound and outbound requirements, and completes the automatic power
on detection operation of the drives during storage;
Implement tasks such as automatic storage and retrieval of drives.
MIAS Miniload stacker crane has high-speed performance, meeting
the production capacity rhythm and achieving the need for rapid
product warehousing and delivery;
The innovative pull-out solution enables automatic power on
testing of frequency converter products in the warehouse, resulting
in denser storage of goods and improved space utilization;
Automated operation methods save labor costs within the factory
and help achieve intelligent logistics within the factory.
Incoming inspection
of drives
Miniload three-dimensional
warehouse power on test Next production process
MIAS MATERIALS HANDLING (KUNSHAN) CO.,LTD.
www.mias-group.co m
TRUST
MIAS Wecha t
No. 359, Hengguanjing Road, Zhangpu Town Kunshan, Jiangsu 215321,P.R. of China
Sales Number
Sales Email s-group.com.cn
Service Ho
Service Email rvice@mias-group.com.cn
FAX Postcode 215321
