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科达机械设备复合材料注胶设备的区域领先制造商
KEDAMACHINERYEQUIPMENT
Regional leading manufacturer of composite material injection equipment
湘潭科达机械设备有限公司Xiangtan Keda Machinery Equipment Co., Ltd
CONTENTS>
01公司介绍丨01PCompany Introduction
02 荣誉资质|03P Honors&Qualifications
03公司优势丨05PCorporate Advantages
05 产品系列|09P Product Series
04 应用领域 07P Application field
06 市场与客户|29P Market and Customers
COMPANYINTRODUCTION公司介绍
2021成立于2021年，以科技与工艺的融合创新，致力于复合材料与合金刀具设备研发、制作和销售为一体的科技型企业。
Established in 2021,we are a technology-based enterprise dedicated to the research and development, production,and sales of composite materials and alloy cutting tools equipment through the integration of technology and process innovation.
湘潭科达机械设备有限公司是一家长期致力于合金刀具与复合材料设备研究、开发、制造和销售为一体的科技型高新技术企业。公司坐落于国家级湘潭九华经济技术开发区无限路1号。
公司产品:热塑性PA(尼龙)拉挤注胶机、T-RTM热塑性(PA)尼龙注胶机、HP-RTM注胶机、STM聚氨酯喷涂机、PHC聚氨酯喷涂机、WCM湿法淋胶机、PDCPD-RIM注射机及锁模机、环氧树脂/聚氨酯脱泡罐、各种原料储存输送系统，各种加注系统设备，有数控刀片刃口钝化KDPD-28钝化机、聚氨酯发泡机、各类锁模架及自动化生产线。
公司推崇“合作共赢、诚信创新”的文化理念。秉承“市场主导，品质为先”的经营方针，引进国际先进技术水平，坚持自主创新，努力打造成为行业标杆企业，为行业提供更优质的产品及服务，力争成为国内国际有影响力的企业。
Xiangtan Keda Machinery Equipment Co.，Ltd.isahigh-tech enterprise specializing intheresearch，development, manufacturing,andsalesofaloytoosandcompositematerialequipment.Thecompanyis locatedatNo.1,WuxianRoad, National Xiangtan Jiuhua Economic and Technological Development Zone.
Company Products:Thermoplastic PA(Nylon） Pultrusion Resin Injection Machine,T-RTM Thermoplastic (PA）Nylon Resin Injection Machine,HP-RTM Resin Injection Machine,STM Polyurethane Spray Machine,PHC Polyurethane Spray Machine,WCM Wet Coating Machine,PDCPD-RIM Injection Machine& Molding Machine,Epoxy Resin/Polyurethane Degassing Tank,Various Raw Material Storage&Conveying Systems,Various Filing System Equipment,CNC Blade Edge Passivation KDPD-28Passivation Machine,PolyurethaneFoaming Machine,Various Molding Frames&Automated Production Lines.
Thecompanyupholdstheculturalpilosophyof"win-wincooperation,integrity,andinnovation."Adheringtothebusiness principleof"market-orientedandquality-first,"itintroduces internationalyadvancedtechnicalstandards,emphasizes independentinnovation,strives tobecomealeading enterpriseintheindustry,providessuperiorproductsandservices, and aims to establish itself as a globally influential company.
HONORS&QUALIFICATIONS
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复合材料注胶设备的区域领先制造商
Regional leading manufacturer of composite material injection eguipment
CORPORATE ADVANTAGES公司优势
技术研发Technology R&D
自主研发混合头、高低压切换阀等关键部件；公司拥有多项行业专利，具备行业领先的产品技术工艺。
Independently develop key components such as mixing heads and high and low pressure switching valves; The company has multiple industry patents and possesses industry-leading product technology and processes.
A
创新设计 Innovative Design
计量系统采用双泵设计，均从德国进口，确保流量准确稳定；进口及先进设计工艺，确保产品的稳定性。
The metering system adopts a dual pump design,both imported from Germany,to ensure accurate and stable flow; Imported and advanced design techniques ensure the stability of the product.
领先质量Leadingquality
各种混合器和过滤器通过磁力耦合器连接，以确保无泄漏；以质量驱动产品市场，以质量驱动公司发展。
Various mixers and fiters are connected through magnetic couplings to ensure no leakage;
Drive the product market with quality and drive the company's development with quality.
高性价比Cost-effective
设备布局合理，所有管道和电缆都有标志和标签；精细化、标准化作业，让产品更美观，更具性价比。
The equipment layout is reasonable,and allpipelines and cables have signs and labels; Refine and standardize operations to make products more beautiful and cost-effective.
APPLICATION FIELD应用领域
HP-RTM注胶机 HP-RTM glue injection machine
I产品特点ProductFeatures
F
充模速度快，成型时间短
Fast filling speed and short molding time
注射压力高，充模速度快，使聚氨酯在较短时间内快速充满模腔，大大缩短了成型时间，常规工艺过程可缩短至5min以内。 Theinjectionpressureishighandthefilingspeedisfast,therapidfilngofthemoldcavitywithpolyurethaneinashortperiodof time greatlyshortensthe molding time,and theconventionalprocess can be shortened to less than 5minutes.
于
浸润效果好，制品质量高
Good infiltration effect and high product quality
高压注射使树脂能够更好地浸润纤维增强材料，显著减少了气泡和孔隙，提高了复合材料制品的质量和性能。内脱模剂+自清洁技术，效率高，表面质量好，厚度及形状偏差小。
Highpressureinjectionenablesresintobeterinfitratefiber-reinforedmaterials,significantlyreducingbubblesandpores,and improvingthequalityandperformanceofcompositeproducts.Internalreleaseagent+self-leaningtechnology,highiciency good surface quality,small thickness and shape deviation.
F
自动化程度高，应用材质广泛
Highdegree ofautomation,widelyused materials
科达在聚氨酯加工领域另辟新径，新技术具有较高的自动化程度和较短的生产周期。除聚氨酯应用外，该高端设备基于其基本配置，也可以应用于环氧树脂、PA、PEEK体系。
Kedahasopenedupnewavenuesinthefieldofpolyurethaneprocessng,withnewtechnologiesthathaveahighdegreeofautomation andhorterproductioncycles.Inaditiontopolyurethaneaplications,thishighendequipmentcanalsobeappliedtoepoxyesin PA,PEEK systems based on its basic configuration.
基本型号BasicModel
| 规格Specifications | 流量范围Flowrange | 压力范围 Pressure Range | 设备功率Power |
| KDJX-HP-RTM6 | 6~60ml/s | 0~200bar | 30~50kw |
| KDJX-HP-RTM10 | 30~250ml/s | 0~200bar | 40~60kw |
| KDJX-HP-RTM30 | 170-735ml/s | 0~200bar | 60-70kw |
技术数据Technical Data
| 项目Project | 参数 Parameter | |
| 流量范围 | Flow Range | 6-250ml/siingratiodioity |
| 混合比例 | Mixing Ratio | 100:35:2至100:20:2，按体积计算 100:35:2 to 100:20:2,calculated by volume |
| 最大工作压力 | Maximum Working Pressure | 最大200bar Maximum200bar |
| 混合系统 | Hybrid System | 高压碰撞混合 High pressure collision mixing |
| 料罐 | Bucket | 25L/100L/250L |
| 粘度范围 | Viscosity Range | 10011000mPaseening温度processing temperature) |
| 原料 | Raw Material | 聚氨酯、环氧树脂、PA、PEEK Polyurethane,epoxy resin,PA, PEEK |
| 原料特性 | Raw Material Characteristics | 不含填料(含填料时需提出) Without fillers (to be proposed if fillers are included) |
| 电源供应 | Power Supply | 3X380V/50Hz/32A |
| 最大进气压力 | Maximum Intake Pressure | 最大6bar Max 6bar |
| 主机尺寸 | Host Size(lxwxh) | 约3u60x10x10x220m |
| 主机重量 | Neight | 约3000kg Approximately 3000kg |
应用领域 Application Field
■汽车制造行业：汽车碳纤维复合材料的尾翼、B柱、轮眉、后视镜框架、雷达安装支架、新能源汽车电池包箱盖等。 Automotive manufacturing industry:tail fins,B-pillars,wheel arches,rearview mirror frames,radar mounting brackets,new energy vehicle battery pack 6 0 x covers，etc.made of carbon fiber composite materials forautomobiles.
■航空航天军工：飞机的机翼、机身部件、尾翼等复合材料部件，军工装备中复合材料的雷达罩、武器装备的外壳等。 Aerospace/Military Industry: Composite material components such as wings,fuselage parts,and tail fins ofaircraft,composite materialradar covers in military equipment,and shels of weapon equipment.
·风力光伏新能源：风电叶片的制造，光伏边框的制造等，广泛应用于风力光伏新能源中的各种复合材料的部件生产。 Wind photovoltaic new energy: The manufacturing of wind turbine blades,photovoltaic frames,etc., is widely usedin the production of various composite materialcomponents in wind photovoltaic new energy.
·无人机及其他行业：碳纤维复合材料的无人机机身、桨叶等配件，家电和建材等行业的复合材料配件的生产制造。 Dronesand other industries: production and manufacturing of carbon fiber composite drone body， propeller blades and other accessories,as wellas composite materialaccessories for home appliances andbuildingmaterialsindustries.
热塑性PA(尼龙)拉挤注胶机 Thermoplastic PA(nylon) extrusion glue machine
I产品特点ProductFeatures
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency
注射压力高，充模速度快，通常在5-10MPa甚至更高。使聚氨酯在较短时间内快速充满模腔，大大缩短了成型时间，常规工艺过程可缩短至5min以内。
Theinjectionpressureishighandthefilngspeedisfast,usuallybetween5-10MPaorevenhigher.Therapidfilingofthemolc cavitywithpolyurethaneinashortperiodoftimegreatlyshortensthemoldingtime,andtheconventionalprocesscanbeshortenec to less than 5 minutes.
F
浸润效果好，制品质量高
Good infiltration effect and high product quality
高压注射使树脂能够更好地浸润纤维增强材料，显著减少了气泡和孔隙，提高了复合材料制品的质量和性能。内脱模剂+自清洁技术，效率高，表面质量好，厚度及形状偏差小。
Highpressureinjectionenablesresintobeterinfitratefiber-reinforcedmaterials,significantlyreducingbubblesandpores,and improvingthequalityandperformanceofcompositeproducts.Internalreleaseagent+self-leaningtechnology，higeiciency good surface quality,small thickness and shape deviation.
F
自动化程度高，应用材质广泛
High degree of automation,widelyused materials
科达在聚氨酯加工领域另辟新径，新技术具有较高的自动化程度和较短的生产周期。除聚氨酯应用外，该高端设备基于其基本配置，也可以应用于环氧树脂、PA、PEEK体系。
Kedahasopenedupnewavenuesintefieldofpolyurethaneprocesing,withnewtechnologiesthathaveahighdegreeofautomation andhorterproductioncycles.Inaditiontopolyurethaneaplications,thishighendequipmentcanalsobeappliedtoepoxyresin, PA,PEEK systems based on its basic configuration.
| 项目Project | 参数Parameter | |
| 注胶方式 | Glue Injection Method | 连续 Continuous |
| 适用原料粘度 | Applicable Raw Material Viscosity | A料:3-5mPasB料:3-5mPas (>100°C) Material A:3-5mPas Material B:3-5mPas (>100°C) |
| 注射压力 | Injection Pressure | 0.5~10bar(可justable) |
| 注射流量 | Injection Flow Rate (mixing Ratio 1:1) | 流量范围:50~200ml/min(混合比1:1) Flow range:50~200ml/min (mixing ratio 1:1) |
| 混合比范围 | Mixing Ratio Range | 1:1-1.5(djustable) |
| 料温控制误差 | MaterialTemperature Control Error | 3C（in方gmethod) |
| 设计最高温度: | Design Maximum Temperature: | 150° C |
| 使用最高温度 | Using The Highest Temperature | 100°C-135°C |
| 重复注射精度 | Repeated Injection Accuracy | ≤+1% |
| 真空系统 | Vacuum System | 48小nt时真空压力保持-0sureboa-0.95barfor48hours |
| A/B储存罐有效容积A/B EV Of Storage Tank | 50L(双层) 50L (double-layer) | |
| 输入功率 | Input Power | 约3out35kw |
| 机器外形尺寸 | Machine Dimensions | 3500x2000x2600mm(LXWX H) |
应用领域 Application Field
·汽车制造行业：汽车碳纤维复合材料的尾翼、B柱、轮眉、后视镜框架、雷达安装支架、新能源汽车电池包箱盖等。 Automotive manufacturing industry:tail fins，B-pillars，wheel arches，rearview mirror frames，radar mounting brackets，new energy vehicle batery pack box covers,etc.made of carbon fiber composite materials forautomobiles.
·航空航天军工：飞机的机翼、机身部件、尾翼等复合材料部件，军工装备中复合材料的雷达罩、武器装备的外壳等。 Aerospace/Military Industry: Composite material components such as wings,fuselage parts,and tail fins ofaircraft,composite materialradar covers in military equipment,and shels of weapon equipment.
·风力光伏新能源：风电叶片的制造，光伏边框的制造等，广泛应用于风力光伏新能源中的各种复合材料的部件生产。 Wind photovoltaic new energy: The manufacturing of wind turbine blades,photovoltaic frames,etc.,，is widely usedin the production of various composite materialcomponents in wind photovoltaic new energy.
·无人机及其他行业：碳纤维复合材料的无人机机身、桨叶等配件，家电和建材等行业的复合材料配件的生产制造。 Dronesand other industries:production and manufacturing of carbon fiber composite drone body， propeller blades and other accessories,as well as composite material accessories for home appliances and buildingmaterials industries.
666
T-RTM热塑性(PA)尼龙注胶机
T-RTM thermoplastic (PA) nylon injection molding machine
I产品特点 Product Features
于
精度高、压力和流量稳定、真空度高 High precision,stable pressure and flow rate,high vacuum degree
流量范围： 5 0 - 1 2 0 { { g / s } } ，压力范围:20-100bar，精度： ± 1 % # Flowrange: 50-120g/s,pressure range:20-100bar,accuracy: ± 1 % #
F
投资及能耗低，纤维体积含量高
owinvestment and energy consumption,high fiber volume content
锁紧力相对较低，投资成本和能耗较低；高流量允许最大程度地减小壁厚，组件中的纤维体积含量高达约 1 6 0 % · Thelockingforceisrelativelylow,andtheinvestmentcostandenergyconsumptionarelow;Highflowratesalowformaximum reductionin wall thickness,with fibervolume contentin the components reaching up to approximately 60 % ：
F
降低成本，具有可焊接和可回收性 Reduce costs,with weldability and recyclability
这是一种近净成形方法，可以减少纤维材料的消耗，从而降低零件成本并最大限度地减少后处理工作。这些零件可以重新加热并再次成型，从而具有可焊接性和可回收性。
Thisisanearnetforming methodthatcanreducetheconsumptionofibermaterials,therebyloweringpartcostsand minimizing post-processing work.These parts can be reheated and reshaped to have weldability and recyclability.
| 项目Project | 参数 Parameter | |
| 注胶方式 | Glue injection method | 非连续 Non-continuous |
| 适用原料粘度>80°C Suitable for raw materialviscosity | A:3~5mPas(120°C)B:3~5mPas(120°C) | |
| 注射压力 | Injection pressure | 0-100barajustable) |
| 注射流量 | Injection flow rate | 流量范围:50~180g/s Flow range:50~180g/s |
| 混合比范围(1:P) | Mixing ratio range (1: P) | 1:1(可djustable) |
| 注射时间 | Injection time | ≤300s(c010.01s) |
| 凝胶时间 | Gel time | 3~8min(料温120°C、模温150°C时 At material temperature of 120°C and mold temperature of 150 °C |
| 料温控制误差 | Material temperature control error | ±2°C |
| 设计最高温度 | Design maximum temperature | 150°C |
| 使用最高温度 | Use the highest temperature | 110° -130°C |
| 重复注射精度 | Repeated injection accuracy | ≤±0.5% |
| A/B储存罐有效容积 | A.Effective capacity of storage tank B | 150L |
| 输入功率 | Input power | A8uKwkw |
| 机器外形尺寸 | Machine dimensions | 3800mmX3200mmX2500mm(LxWxH) |
应用领域 Application Field
■汽车制造行业：汽车碳纤维复合材料的尾翼、B柱、轮眉、后视镜框架、雷达安装支架、新能源汽车电池包箱盖等。 Automotive manufacturing industry:tail fins，B-pillars，wheel arches，rearview mirror frames,radar mounting brackets，new energy vehicle batery pack box covers,etc.made of carbon fiber composite materials forautomobiles.
·航空航天军工：飞机的机翼、机身部件、尾翼等复合材料部件，军工装备中复合材料的雷达罩、武器装备的外壳等。 Aerospace/Military Industry: Composite material components such as wings,fuselage parts,and tail fins ofaircraft,composite materialradar covers inmilitary equipment,and shels of weapon equipment.
·风力光伏新能源：风电叶片的制造，光伏边框的制造等，广泛应用于风力光伏新能源中的各种复合材料的部件生产。 Wind photovoltaic new energy: The manufacturing of wind turbine blades,photovoltaic frames,etc.,is widely usedin the production of various composite materialcomponents in wind photovoltaic new energy.
·无人机及其他行业：碳纤维复合材料的无人机机身、桨叶等配件，家电和建材等行业的复合材料配件的生产制造。 Dronesand other industries:production and manufacturing of carbon fiber composite drone body， propeller blades and other accessories,as well as composite materialaccessories for home appliances and building materials industries.
PDCPD-RIM注射机及锁模机
PDCPD-RIM injection machine and mold locking machine
I产品特点Product Features
F
创新技术工艺，提升生产效率
inovative technology and processes to improve production efficiency
注射压力高，充模速度快，通常在5-10MPa甚至更高。使聚氨酯在较短时间内快速充满模腔，大大缩短了成型时间，常规工艺过程可缩短至5min以内。
Theinjectionpressureishighandthefilingspeedisfast,usuallybetween5-10MPaorevenhigher.Therapidfilingofthemold cavitywithpolyurethaneinashortperiodoftimegreatlyshortensthemoldingtime,andtheconventionalprocesscanbeshortened to less than 5 minutes.
F
运行平稳、节能、精度高
Smooth operation,energy-saving,and high precision
运行速度精确到2mm，注胶精度 ± 0 . 5 % ，温度精度 ± 2 % 。 The operating speed is accurate to 2 \mathsf {mm } ,the glue injection accuracy is ± \ : 0 . 5 % ,and the temperature accuracyi 5 ± 2 % #
KEDA 15
| 项目Project | 单位Unit | KDJX-300T/VMLM | |
| 公称压a力 Pressure | KN | 3000 | |
| R弹力ence | KN | 600 | |
| 最大液u压工作[lic Working Pressure | MPa | 21 | |
| 模板间距 Template Spacing | mm | 700~3500 | |
| 吊装模板最大开启距离 Maximum Opening Distance Of Lifting Template | mm | 3500 | |
| 液压缸最大行程 Maximum stroke of hydraulic cylinder | mm | 2800 | |
| 升降模板移动速度 Lifting template movement speed 工作台(伺服驱动) | 快速合模 Quick mold closing | mm/s | 150 |
| 压力模具闭合 Pressure mold closure | mm/s | 5~30 | |
| 开模缓慢ld opening | mm/s | 20 | |
| 快uic返turn 平移速度 | mm/s | 200 | |
| Workbench (servo drive) | translation speed 左右尺寸 | mm/s | 0-200 |
| 工作台有效面积 Effective area of workbench 锁紧机空转时间 | Left and right dimensions 前后尺寸 | mm | 4000 |
| Frontand reardimensions | mm | 3500 | |
| Idle time of locking machine T型槽间距 | S | ||
| T-groove spacing 模板翻转角度 | mm 。 | 250(根据要求) (As required) 0~30° (实际使用在0~15°之间) | |
| Template flipping angle 机器功率 | kw | Actually used between 0~15° | |
| Machine power | ~90 | ||
应用领域Application Field
■汽车制造行业：巴士与公交车导流罩外壳，电池板等。 Automotive manufacturing industry: Bus and bus guide cover shells,battery panels,etc.
·航空航天/军工：飞机的机翼、机身部件、尾翼等复合材料部件，军工装备中复合材料的雷达罩、武器装 备的外壳等。 Aerospace/Military Industry: Composite materialcomponents such as wings,fuselage parts,and tail fins ofaircraft,composite materialradar covers in military equipment,and shels of weapon equipment.
2 农用机器行业：发动机盖板，挡泥板等。
Agriculturalmachinery industry:engine hood,mudguard,etc.
STM （PHC) 聚氨酯喷胶机
STM (PHC) polyurethane spray glue machine
I产品特点Product Features
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency
注射压力高，充模速度快，通常在5-10MPa甚至更高。使聚氨酯在较短时间内快速充满模腔，大大缩短了成型时间，常规工艺过程可缩短至5min以内。
Theinjectionpressureishighandthefilngspeedisfast,usuallybetween5-10MPaorevenhigher.Therapidfilingofthemolc cavitywithpolyurethaneinashortperiodoftimegreatlyshortensthemoldingtime,andtheconventionalprocesscanbeshortenec to less than 5 minutes.
F
浸润效果好，喷涂均匀
Good infiltration effect,even spraying
高压注射使树脂能够更好地浸润纤维增强材料，显著减少了气泡和孔隙，提高了复合材料制品的质量和性能。内脱模剂+自清洁技术，效率高，表面质量好，厚度及形状偏差小。
Highpressureinjectionenablesresintobetterinfitratefiber-reinforcedmaterials,significantlyreducingbubblesandpores,and improving thequalityandperformanceofcompositeproducts.Internalreleaseagent+self-leaningtechnologyhighficiency good surface quality,small thickness and shape deviation.
F
自动化程度高，应用材质广泛 High degree of automation,widely used materials
科达在聚氨酯加工领域另辟新径，新技术具有较高的自动化程度和较短的生产周期。
<edahas openedupnew avenuesinthefieldofpolyurethane processing,withnewtechnologiesthathavea highdegree of automationandshorterproductioncycles.
| 项目Project | 参数 Parameter | |
| 喷胶方式 | Spray adhesive method | 非连续 Non-continuous |
| 适用原料粘度 | Applicable raw material viscosity | 醇（A）:025(B）：525) |
| 喷淋机系统压力 | Spray system pressure | 0~20MPa(可调) 0~20MPa (adjustable) |
| 系统流量(1:1) | System traffic (1:1) | 流量范围：30~150gss |
| 混合比范围(A:B) | Mixing ratio range (A: B) | 1:3~3:1(可调) 1: 3~3:1(adjustable) |
| 注射时间 | Injection time | ≤300S(0.01.01s) |
| 凝胶时间 | Gel time | 3~5min(料温50°C、模温80°C时) 3-5 minutes (atmaterialtemperature of 50’° Cand mold temperature of 80° C) |
| 料温控制误差 | Materialtemperaturecontrolerror | +2°C |
| 设计最高温度 | Design maximum temperature | 90°C |
| 使用温度 | Operating temperature | 20°C-85°C |
| 重复注射精度 | Repeated injection accuracy | ≤±0.5% |
| 混合头 | Mixed head | KDJX-SGMH10-2K |
| A、B料罐容积 | A. B material tank capacity | 250L |
| 氮封系统 | Nitrogen sealing system | P:0.5Mpa Q: 400NL/min |
| 温控系统 | Temperature Control System | 水加热:2x6Kw;制冷:10P Water heating:2x6Kw;Refrigeration:10P |
| 输入功率 | Lnput power | 约4utw5Kw |
| 机器外形尺寸 | Machine dimensions | 3660mmx1800mm×2200mm(LxWxH) |
应用领域Application Field
■汽车制造行业：汽车碳纤维复合材料的尾翼、B柱、轮眉、后视镜框架、雷达安装支架、新能源汽车电池包箱盖等。 Automotivemanufacturingindustry:tailfins，B-pillrs,wheearches，rearviewmirrorframes,adarmountingbrackets，newenergy vehicle battery pack box covers,etc.made of carbon fiber composite materials for automobiles.
WCM湿法淋胶机 WCM wet glue machine
I产品特点ProductFeatures
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency
注射压力高，充模速度快，通常在5-10MPa甚至更高。使聚氨酯在较短时间内快速充满模腔，大大缩短了成型时间，常规工艺过程可缩短至5min以内。
Theinjectionpressureishighandthefilngspeedisfast,usuallybetween5-10MPaorevenhigher.Therapidfilingofthemolc cavitywithpolyurethaneinashortperiodoftimegreatlyshortensthemoldingtime,andtheconventionalprocesscanbeshortenec to less than 5 minutes.
F
浸润效果好 Good infiltration effect
高压注射使树脂能够更好地浸润纤维增强材料，显著减少了气泡和孔隙，提高了复合材料制品的质量和性能。内脱模剂+自清洁技术，效率高，表面质量好，厚度及形状偏差小。
Highpressureinjectionenablesresintobeterinfilratefiber-reinforcedmaterials,significantlyreducingbubblesandpores,and improvingthequalityandperformanceofcompositeproducts.Internalreleaseagent+self-leaningtechnology，higeiciency good surface quality,small thickness and shape deviation.
F
自动化程度高
High degree of automation
科达在聚氨酯加工领域另辟新径，新技术具有较高的自动化程度和较短的生产周期。除聚氨酯应用外，该高端设备基于其基本配置，也可以应用于环氧树脂、PU体系。
Kedahasopenedupnewavenuesinthefieldofpolyurethaneprocesing,withnewtechnologiesthathaveahighdegreeofautomation andshorterproductioncycles.Inaditiontopolyurethaneapplications,thishighendequipmentcanalsobeappiedtoepoxyresin and PU systems based on its basic configuration.
| 项目Project | 参数Parameter | |
| 喷胶方式 | Spray adhesive method | 非连续 Non-continuous |
| 适用原料粘度 | Applicable rawmaterialviscosity | 多元醇(A):~2000mPas (25°C)异氰酸酯(B):500mPas(25°C) Polyol(A):~2000mPas (25° C) Isocyanate(B):500mPa(25° C) |
| 喷淋机系统压力 | Spray system pressure | 0-20MPa（可justable) |
| 系统流量(1:1) | System traffic (1:1) | 流量范围:50~180g/s Flow range:50~180g/s |
| 混合比范围(A:B) | Mixing ratio range (A: B) | 1:3~3:1(可调) 1: 3~3:1 (adjustable) |
| 注射时间 | Injection time | ≤300S(精确到0.01S) ≤ 300S (accurate to 0.01S) |
| 凝胶时间 | Gel time | 3~5min(料温50°C、模温80°C时) 3-5 minutes (at material temperature of 50° C and mold temperature of 80° C) |
| 真空系统(I/POL各1套）Vacuum system(1 seteach forI/POL) | ≥(6.6+66)/mvacumpmp.mbr | |
| 料温控制误差 | Material temperature control error | +2° C |
| 设计最高温度 | Design maximum temperature | 90°C |
| 使用温度 | Operating temperature | 20° C-85° C |
| 重复注射精度 | Repeated injection accuracy | ≤±0.5% |
| 混合头 | mixed head | HPRTMI0-3K |
| A、B料罐容积 | A. B material tank capacity | 250L |
| 氮封系统 | Nitrogen sealing system | P: 0.5MpaQ:400NL/min |
| 温控系统 | Temperature Control System | 水加热:2x6Kw;制冷:10P Water heating: 2x6Kw; Refrigeration: 10P |
| 输入功率 | input power | 约45K4wKw |
| 机器外形尺寸 | Machine dimensions | 3660mmx1800mm×2200mm(LxWxH) |
应用领域 Application Field
·汽车制造行业：汽车碳纤维复合材料的尾翼、新能源汽车电池包箱盖等。 Automotive manufacturing industry:tail fins made of carbon fiber composite materials for automobiles, battery pack covers for new energy vehicles,etc.
其他行业：各种复合材料的部件生产。 Other industries:Production of various composite material components.
Cr
锁模框架系列Locking frame series
I产品特点ProductFeatures
F
结构强度高，运行平稳，操作简单 High structural strength,smooth operation,and simple operation
模架焊接后整体喷砂退火处理，再加工各个面及孔位，表面喷塑处理，焊接美观。
Afterweldingthemoldframe,itundergoesoverallsandblastingandannealing treatment,followedbyprocessngof various surfaces and hole positions,surface spraying treatment,and beautiful welding.
F
自动化程度高，应用材质广泛 Highdegreeofautomation,widelyused materials
科达在聚氨酯加工领域另辟新径，新技术具有较高的自动化程度和较短的生产周期。
edahasopenedupnewavenuesinthefieldof polyurethane processing，withnewtechnologiesthathaveahighdegreeof Iutomation and shorter production cycles.
聚氨酯(PU)发泡机
Polyurethane (PU) foaming machine
技术数据Technical Data
I产品特点Product Features
精度高，混合均匀，操作简单 High precision,uniform mixing,simple operation
精度范围 ± 0 . 5 % ，高压碰撞混合，压力范国60-200bar。 Accuracy range ± \ : 0 . 5 % ,high-pressure collision mixing,pressure range 60-200 bar.
适用多种发泡场景 Suitable for various foaming scenarios
常见的汽车座椅、冰箱冰柜、车载冰箱、家具、整体卫浴等。
Common car seats,refrigerators,freezers,car refrigerators, furniture,integrated bathrooms,etc.
| 规格 Specifications | 流量范围 Flow Range | 压力范围 Pressure Range | 功率 Power |
| KDJX-10 | 10~80ml/s | 0~200bar | 30kw |
| KDJX-40 | 60~500ml/s | 0~200bar | 50kw |
| KDJX-40/100 | 100~750ml/s | 0~200bar | 60kw |
| KDJX-100 | 150~1200ml/s | 0~200bar | 65kw |
| KDJX-200 | 300~2300ml/s | 0~200bar | 80kw |
| KDJX-300 | 1000~4500ml/s | 0~200bar | 125kw |
| KDJX-600 | 1800-9000ml/s | 0~200bar | 220kw |
环氧树脂聚氨酯脱泡罐系统
Epoxy resin polyurethane defoaming tank system
I产品特点Product Features
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency
脱泡时间30-45min，可以自动模式下运行，降低人员操作失误频率。
Thedefoamingtimeis30-45minutes,anditcanruninautomaticmodetoreducethefrequencyofpersonneloperationerrors.
F
脱泡效果明显
Significantdefoaming effect
高真空下脱泡时间30-45min，可分段进行，内置扰流装置，提高脱泡效果。
Thedefoaming timeunderhighvacuum is30-45 minutes,whichcanbecarredoutinsections.Itisequippedwitha built-in turbulence device to improve the defoaming effect.
F
适合多种工艺环境 Suitable for various process environments
汽车电池箱体上盖、无人机机翼、汽车内饰件等。
技术数据Technical Data
| 项目 Project | 参数 Parameter | |
| 油箱容量 | Fuel tank capacity | 2x300L/SUS304 |
| 真空隔离罐 | Vacuum isolation tank | 2x15L/SUS304 |
| 搅拌 | Stir | n=45r/min |
| 油箱内的压力 | Pressure inside the fuel tank | -0.9Bar~1Bar |
| 齿轮泵输送 | Gear pump conveying | V=60L/min |
| 材料温度控制错误 | Material temperature control error | ±2°C |
| 设计最高温度 | Design maximum temperature | 90°C |
| 使用最高温度 | Using the highest temperature | 氧xr脂:70-9-cu剂：室温45t:Caturalatromtemperatureof45C |
| 温度控制 | Temperature control | 电加热:2x6Kw制冷量:12500K/Cal Electric heating: 2x6Kw Cooling capacity: 12500K/Cal |
| 输入功率 | Input power | 约40K40Kw |
应用领域 Application Field
■汽车制造行业：汽车碳纤维复合材料的尾翼、B柱、轮眉、后视镜框架、雷达安装支架、新能源汽车电池包箱盖等。
Automotive manufacturing industry:tail fins,B-pillrs,wheel arches,rearview mirror frames,radar mounting brackets，new energy vehicle battery pack box covers，etc.made of carbon fiber compositematerials forautomobiles.
·航空航天/军工：飞机的机翼、机身部件、尾翼等复合材料部件，军工装备中复合材料的雷达罩、武器装备的外壳等。
Aerospace/Military Industry: Composite material components such as wings,fuselage parts,and tail fins of aircraft， composite material radar covers in military equipment，and shels of weapon equipment.
·风力光伏新能源：风电叶片的制造，光伏边框的制造等，广泛应用于风力光伏新能源中的各种复合材料的部件生产。
Wind photovoltaic new energy: The manufacturing of wind turbine blades,photovoltaic frames,etc., is widely used in the production of various composite material components in wind photovoltaic new energy.
聚氨酯环氧树脂原料储存输送系统
Epoxy-Polyurethane raw material storage and transportation system
I产品特点Product Features
F
可集中供料
Centralized feeding is possible
输送距离更远，输送能力 1 2 m ^ { 3 } / h ，输送压力可达25bar，容积可达 1 2 0 \mathsf { m } ^ { 3 } 。
The conveying distance is longer, the conveying capacity is 1 2 m ^ { 3 } / h ,the conveying pressure can reach 25bar,and the volume can reach 1 2 0 m ^ { 3 }
F
操作简单，降低劳动强度
Easyto operate,reducing labor intensity
可手动和自动随意切换，可一键启动，降低失误率。
It can switch between manualand automatic modes,and can be started withone click to reduce error rates.
F
节约原料成本
Saverawmaterialcosts
采用槽车集中供料，全程无废物产生，槽车快卸快走不占用空间。
Usingtanktrucksforcentralizedfeding,thereisnowastegeneratedthroughoutheentireprocess,andthetanktruckscanquickly unload and move without occupying space.
技术数据Technical Data
| 规格Specifications | 体积 Volume | 运输能力 Transport Capacity | 输送压力 Delivery Pressure |
| KDMT5000 | 5m² | 80L/min | 0~16bar |
| KDMT10000 | 10m³ | 80L/min | 0~16bar |
| KDMT15000 | 15m³ | 80L/min | 0~16bar |
| KDMT25000 | 25m² | 80~160L/min | 0~16bar |
| KDMT35000 | 35m³ | 80~220L/min | 0~16bar |
| KDMT45000 | 45m³ | 80~220L/min | 0~16bar |
应用领域 Application Field
●汽车制造行业：碳纤维复合材料的座椅、方向盘、扶手、仪表盘、地毯、顶棚等。 Automotivemaufacturingidustry:seats,steringwheels，armrests,instrumentpanels,arpets,ceilings,etc.madeofcarbofiber composite materials.
航空航天/军工：装甲车隔热层等。 Aerospace/Military:Armoredvehicle insulation layer,etc.
·风力光伏新能源：储能箱体隔热层。 Wind photovoltaic new energy: thermal insulation layer of energy storage box.
汽车座椅生产线
Car seat production line
I产品特点Product Features
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency 工位数量可达50个，节拍可达12秒/件，可采用双机器人浇注，数据 可上传MES。
The number of workstations can reach 50,and the cycle time can reach 12 seconds per piece.Dual robots can be used for pouring,and data can be uploaded to MES.
F
降低劳动强度，降低成本
Reduce labor intensity and lower costs
整条产线6-8人，可手动，可自动，可配置机器人自动喷涂系统。
The entire production line consists of 6-8 people and can be operated manually,automatically,or equipped with a robot automatic spraying system.
F
自动化程度高，应用材质广泛
Highdegreeofautomation,widelyusedmaterials
配置西门子S7-1500系统，各个点位反应迅速，数据采集信息量大，数据可追踪。
Configure Siemens S7-1500 system，with rapid response at various points,large amount of data collection information,and traceable data.
整体卫浴墙板底盘生产线
Integrated bathroom wall panel chassis production line
I产品特点Product Features
F
创新技术工艺，提升生产效率
Innovative technology and processes to improve production efficiency
比较传统的装配方式，采用工厂预制，能节约 1 8 0 % 的时间，整体预制效果美观度高。
Compared to traditional assembly methods,using factory prefabrication can save 80 % of time,and the overall prefabrication effect is aesthetically pleasing.
F
自动化程度高
High degree of automation
科达在此领域，采用工厂预制的新技术方式，自动程度和较短的生产周期，生产效率可达10套房/天，五金配件可选性高。 Kedaadoptsanewtechnologyoffactoryprefabricationinthisfield,withhighautomationandshortproductioncycle，anda production efficiency of up to 10 sets/day.The hardware accessories are highly selectable.
市场与客户Market and Customers
我们的承诺
Our Commitment
1、我公司保证出厂的产品均按有关国家标准生产和检验，不合格的产品决不出厂。保证严格履行、兑现产品三包，严格执行国家工业产品售后服务有关规定；2、免费技术培训：我公司在设备出厂后在设备现场对买方操作维护人员进行技术培训，也可以在我公司现场为客户进行免费培训。培训内容为设备的基本工作原理、日常维护保养、基本维护常识等;●3、提供12个月的免费质保；在质保期内若因我公司设计、制造、安装、元器件等原因造成的设备损坏，由我公司无偿维护，并做到随时监护，随叫随到；· 4、坚决执行“昼夜24小时不间断服务，365天无假日工作”的服务方针；5、质保期后我公司对所提供的设备实行终身维护(只收取成本费用);●6、我公司工程师不定期地走访顾客，了解设备使用状况，并对维护保养进行指导;质保期后我公司会继续保持与用户联系，随时了解我公司工程产品的售后信息，以便及时采取纠正预防措施，使用户放心使用我公司产品；●7、接到客户电话后2小时内响应，24小时到达用户现场(周末休息时间亦可)。
1.Ourcompanyuarantetatalpouctslavingthfctoryareproucedandispectedinodaewitleantatioalstaddsdy uali national regulations on after-sales service for industrial products;
2Freetecdi factorddild maintenance knowledge of the equipment;
3.Providedt components,orotherreasons,ourcompanywillmaintainitfreeofcharge and providetimelysupervisionand assistance;
esolutelyimplementtheservicepolicyof"24-houruninterruptedservicedayandnight,365daysofworkwithoutholidays";
terthewarrantyperiod,ourcompanywillimplementlifelongmaintenancefortheequipmentprovided(onlychargingcostf
6Ouropaioldataipd thewarrntdaitiddfafi productssostokeectieadevtiemearesintielyadeurtatuesanerroctsiidece;
7.Respondwitinhoursaftreeivingacustomrcallandariveatthuser'sitwithin24hours (weekensoffarealsoavalble).
市场与客户Market and Customers
历届参展掠影 A snapshot of previous exhibitions
部分客户现场实景Some customers' on-site scenes
湘潭科达机械设备有限公司Xiangtan KedaMachinery Equipment Co., Ltd
地址：湖南省湘潭市雨湖区九华经济开发区无限路1号Add: No.1Wuxian Road, Jiuhua Economic Development Zone,
Yuhu District, Xiangtan City, Hunan Province网址/Web: www.xtkdjx.cn田先生： 15200371170 Mr.Tian(WeChat)贺先生: 13873257257 Mr.He(WeChat)邮箱/E-mail: kajx_99@163.com
