Blockplane5.4 thebottomof thetank,tobasiclevel.Installwaterfilters,onlytheframe which isarrangedon thepad,doesnotrequire fixedbolt etc.Butthe waterfiltermustbe basic level,donot have bigaxial tilt.
5.5onboth sides of therack,asshown inFigure4positionmasonrypartitions,partitionand theframe witha softfoamto fill the gap between.
6,useandmaintenance
Before6.1,equipmentoperation,shouldbefirstinreducernote lubricatingoil (20industrialgearoil),oillevel should bestandard intheoilcenter;aftereverymonthoilchange time;after three monthsofoperation,everysix months,oil change time.
6.2,the first is put into operation,check the filter surfaceaxial whether basic level.Suchas inconsistent requirements,should block adjustment under the frame,horizontal correction.
6.3,beforedriving,firsthandturning thewaterfilterforweeks(tobedisengagedfromthebelt),whetherthe rotating flexible,no check colision phenomenon,or should be checked,eliminate barriers.
Thespray hole6.4check theflushpipeisvertical (J-IAJX-IBupwarddownward),otherwise,hall be adjusted.
6.5,the power supplyisswitchedon,themotorsteering,suchas turnright,should beadjustedafterthe start
6.6,eachone yearoperation,should check thereducer bearing wear,inorder to maintain thefitering water constant.
6.7,regular inspection, cleaning sticky dirt filter screen,filter water to maintain constant.
6.8,asaresult of waternot clean water,causing blowhole clogging,should clear the blockage.In serious cases,should be splitdownwater,shallbeclean.
6.9,every three tosix months,should check therotation filterscreenanda frame (atthe inlet end sealing rubber) there isnoabrasion,replace if necessary.
| Project Model | JXS-I-80 | JXS-I-140 | JXS-I-210 | JXS-I-340 |
| Rated filtering water (T/h) | 70-90 | 130-150 | 200-220 | 320-360 |
| Typeof motor | YSW7124 | YSW7124 | YSW7124 | YSW7124 |
| Motorpower (Watts) | 370 | 370 | 370 | 370 |
| Motor voltage (V) | 380 | 380 | 380 | 380 |
| Motor speed (RPM) | 1400 | 1400 | 1400 | 1400 |
| Thefiltermesh (meshperinch) | 20 | 20 | 20 | 20 |
| Rotatingcageoctagonal diagonal size (mm) | 520 | 520 | 520 | 600 |
| Inletwater (sewagewater) (mm) | Shouldnotbnddotthnteofeaisboutgitwaletiplateisotubmednattrciple | |||
| Theinletsectionandtheoutletwaterleveldiference(mm) | ≤120 | ≤120 | ≤120 | ≤120 |
| The flushing pipesmuggling (mm) | DN25 | DN25 | DN25 | DN25 |
| Low pressure flush (MPa) | ≤0.05 | ≤0.05 | ≤0.05 | ≤0.05 |
| Flushing water consumption (tonsperhour) | ≤0.07 | ≤0.08 | ≤0.10 | ≤0.10 |
| Dimensions (length *width *height) (mm) | 1010×600×10501160×600×10501490×600×10501490×700×1150 | |||
| Note:thefiltermesh,accordingtouserneeds,usedinthetablefor theotherspecifications | ||||
表2、 \mathsf { J } x \mathsf { S } - \mathsf { I I } 水冲式水过滤器尺寸表InTable2, J x 5 - Iwaterfiltersizetable
| M号 | L | L2 | L | H | H | W |
| JXS- I-80 | 500 | 710 | 1010 | 600 | 1050 | 600 |
| JXS- I-140 | 650 | 860 | 1160 | 600 | 1050 | 600 |
| JXS- I-210 | 980 | 1190 | 1490 | 600 | 1050 | 600 |
| JXS- I-340 | 980 | 1190 | 1490 | 700 | 1150 | 700 |
2gravitywater filter (inside out) size
Fiaure3 rntarvrecnil tvnewater filter (nutside in)annearancechart
八、JXJ-型积极吸尘式回风过滤器
1、概述
JXJ-I型积极吸尘式回风过滤器是JXJ-Ⅱ型的改进型,是针对纺织厂空调而研制开发的新型回风过滤器设备,对减少淋水池积污,防止喷嘴堵塞,提高热湿交换效率;保持挡水板清洁,减小系统阻力有显著效果。可广泛应用于棉、麻、毛、化纤、针织等行业及其含有纤维性尘杂的空气过滤。
2、结构和工作原理
该设备主要由过滤筒体、旋转吸嘴及吸嘴转动机构、集尘器和电控箱等组成。(结构原理见图一、外形尺寸见图二)
含尘空气流过网面时,纤维性尘杂被阻于网面,集尘风机通过转动的吸嘴,将附在网面上的尘杂吸掉送集尘器的集尘袋,袋中尘杂定期清除。
3、特点
3.1、采用积极式吸尘,通过吸嘴回转将尘杂吸除干净,效率高、效果好。
3.2、减速机和吸嘴间采用皮带传动,使设备运转更加安全、稳定、可靠。
3.3、网面固定于网筒,结构牢固,不漏风。
3.4、传动箱芯轴轴承改用滚珠轴承,转动灵活,无卡轧现象。
3.5、采用摆线针轮减速机,传动效率高,运行稳定。
4、主要技术性能和规格型号
本产品按圆形滤网直径区分,有以下八种规格,即Φ1600、Φ1800、Φ2000、Φ2200、Φ2400、Φ2600、Φ2800、Φ3000mm,其中Φ2400mm及以上规格的筒体为组装式,小于\Phi 2 4 0 0 \mathsf {mm } 的筒体为整体式。
设备规格型号表示如下:
例: \Phi 2 4 0 0 \mathsf {mm } 的回风过滤器表示为:JXJ-II-24性能参数见表一
5、设计选型
根据经济回风风速和最大要求回风量,对照表一确定过滤器规格;工作区经济回风风速一般按2 - 3 m / s , 最大不超过4m/s;非工作区按4-5m/s,最大不超过6m/s。滤网自数根据车间空气含尘性质确定,如:一般棉纺厂的前纺车间空气中含细小的短纤维较多,滤网目数可适当高一点;而细纱车间空气中含长纤维较多,滤网目数可适当低一点。如无特别说明,则滤网为30目/英寸。
八,JXJ- Il positive suction type air filter
1,overview
JXJ-Il type Ill positive suction type air filter isan improved type of J x J - type ll,isanewtypeofairfilter for textilefactoryairconditioningequipmentresearchanddevelopment,toreduce thecontaminationspraying pool, preventnozzeclogging,increasetheheatandmoistureexchangeefficiency;keepthewaterretainingplateclean reducesystemresistanceeffect.Canbewidelyusedincotton,linen,woolchemicalfiber,knitingindustryand contains air filter fibrous dust.
2,the structure and working principle
The device mainly consists ofafilter cylinder,rotary suction nozzleandasuction nozle rotating mechanism, dust collector and electric control box.(see Figure 1 dimension structure principle,see Figure two.)
The dustyair flows through the mesh,fibrous dustis blocked in thenet surface,dust collecting fan nozle rotationthrough,willbeattchedtothenetonthesurfaceof thedustabsorbing dustbag fordust collector,bag dust cleaned regularly.
3,characteristics
3.1,theactivetypedustsuctionnozze,theswingof thedustsuctionclean,higheficiency,goodeffect.
3.2,the speed reducerand the suction belt drive the nozzle,can make theequipment run more safe,stable, reliable. 3.3,the net surface is fixed on the net barrel,firm structure,no leakage. 3.4,transmission shaft bearing with ballbearing,flexible rotation,no card rolling phenomenon. 3.5,the cycloid pin wheel reducer, high transmission efficiency,stable operation.
4、themaintechnical performanceand specifications
According tocircularmeshdiameterofdistinction,thereareeightkindsofspecifications,namely,Phi1600, Phi1800,4,,00mmdbeesiii of the cylinder body isassembled,less thanThe cylinder diameter of 2 4 0 0 \mathsf {mm } is an integral type.
Said equipment specifications are as follows:
JX J-I Specification:meshdiameterDMnumber Design of serial number:Third Design (omitted) -Product Code:positive suction type air filter Company name:Jinxin group
Example:the returnair filter isexpressedas:2400mmJXJ- Il -24.
Theperformanceparametersofa table.
5,designandselection
Accordingtotheeconomic returnwind speedand maximumrequirementsreturnairvolume,tablea determination filter specifications;work area economic return wind speed according to the general 2 - 3 m / s the maximumdoesnotexceed 4 \mathsf { m } / \mathsf { s } nonworkingareaaccordingtothe 4 - 5 m / s themaximumnotexceeding 6 m / s 元 Thefiltermeshaccording toworkshopairdustpropertiesaredetermined,suchas:shortmorefibercontaining fine spinningworkshopaircottnmillinthefiltermesh,canbeabithigher;andtheairspinning workshopwith fiber more,the filter mesh maybe appropriatetoalowpoint.If no specialinstructions,thescreen is30per inch.
表一、 J X J - 系列回风过滤器主要性能参数表Table1,JXJ-Illseriesairreturnfiltertableparameter
| 型号 项目 Model Project 过滤风量 Filterlair | KLJ--16 | KLJ-1-18 | KLJ--20 | KLJ-I-20 | KLJ--24 | KLJ-I-26 | KLJ--28 | KLJ-I-30 | |||
| 迎面风速 Thewind speec m/s | 2.0 | 14000 | 18000 | 23000 | 27000 | 33000 | 38000 | 44000 | 51000 | ||
| 2.5 | 18000 | 23000 | 28000 | 34000 | 41000 | 48000 | 55000 | 64000 | |||
| 3.0 | 21000 | 27000 | 34000 | 41000 | 49000 | 57000 | 67000 | 76000 | |||
| 3.5 | 25000 | 32000 | 40000 | 48000 | 57000 | 67000 | 78000 | 89000 | |||
| 4.0 | 28000 | 36000 | 45000 | 55000 | 65000 | 76000 | 89000 | 102000 | |||
| 4.5 | 32000 | 41000 | 51000 | 62000 | 73000 | 86000 | 100000 | 115000 | |||
| 5.0 | 36000 | 45000 | 57000 | 68000 | 81000 | 96000 | 11000 | 127000 | |||
| Sky盘直径 | 1600 | 1800 | 2000 | 2200 | 2400 | 2600 | 2800 | 3000 | |||
| 初阻力Pa Initial resistanceof Pa | ≤150 | ||||||||||
| 滤网目数(目/英寸 Thefiltermesh(meshperinch) | 30-50(用户根据需要选择) | ||||||||||
| 吸嘴转速(转/分 | 30-50(the user choose according to need) 1.19 | ||||||||||
| 吸尘风量(m³/h) Suction air volume (m3/h) | 1000 | ||||||||||
| 风机电机 Fanmotor | 2.2-4KW2900转/分 | ||||||||||
| The2.2-4Kw2900rpn 吸嘴传动电机 370w1400转/分 Thesuctionnozzledrivemotor 370W1400rpn | |||||||||||
6、安装说明
JXJ-I型积极吸尘回风过滤器的滤网直径从Φ2400-Φ3000毫米时为拼装式,现场安装时,需先将分散的两半装 Filterdiameter JXJ-type Illpositivereturnair filter dust from theassembly type \Phi 2 4 0 0 - \Phi 3 0 0 0 {mm } . on-site installation,first the two halves are 配成一体,拼装时应保证网面整体平整。该设备安装形式分嵌墙式和贴墙式两种。 assebledintssllatll
安装可分四部分进行
Theinstallationcan be divided into four parts
6.1、过滤筒体
6.1,filtering cylinder
嵌墙式(见图三)
Wall type (see Figure three)
a、在预定安装的墙上开(或预留)一个洞(外形尺寸见图四);
A,inapredetermined mounting wall (orreserve)a hole (dimensions shown inFig.four); b、将过滤筒体出风端对准墙洞,从墙洞迎风面推入墙洞内;(应保证网盘面到墙面有50mm的间距,以便 B,thefilterddalallllldddate 换网面) 50mmpitch,inorder to replace the netsurface) c、校正横梁板水平度和网面垂直度; C,correction of beam board level and net surface perpendicularity; d、用砖块砂浆填砌底座及机器周边和墙洞的空隙并抹平粉光。 VoidandsmoothpowderlightD,baseandperipheryof themachinetofilluptheholeinthewallwithbricksandmortar.
贴墙式(见图三) The wall type (see Figure three)
a、在预定安装的墙上开(或预留)一个圆洞(外形尺寸见图四);
A,inapredeterminedmountingwall(orreserve)around hole (dimensionsshowninFig.four);
b、将洞壁用水泥沙浆粉圆抹光,将过滤机构出风端紧贴墙洞迎风面置于地上,并使筒体圆周对准墙洞圆周。C、校正横梁板水平度和网面垂直度,底座用M10膨胀螺栓固定于地面。d、将筒体周边和墙面之间的空隙用水泥沙浆粉塞密封。6.2、旋转吸嘴和吸嘴传动机构(包括减速机和传动箱)a、将传动箱装到横梁板上,封板及压圈装到网面的中间芯盘上,吸嘴装到传动箱空心轴上,注意在
装配时须先将三角皮带套在传动箱带轮上。b、前后移动传动箱,调节吸口与网面的距离,手动回转条缝形吸嘴,使吸嘴和网面间距保持一致,
吸嘴和网面间距一般为15-25mm,必要时可在传动箱底部垫置垫片等。C、安装减速机,减速机皮带轮与传动箱皮带轮必须对正,调节张紧螺丝,使皮带张紧适度。6.3、集尘器部分(包括集尘风机,分流器、连接环、滤袋)a、在预定位置将分流器和连接环按图二所示的位置,分别用M10和M8膨胀螺栓固定于墙上。b、将集尘风机接到分流器上,固定好撑脚。C、装上滤袋,卡上抱箍。
6.4、输尘管道的安装
输尘管道从传动箱空心轴出口接至集尘风机进口上,连接管道应尽量短并减少弯头,以减少管道阻力管道可采用镀锌铁皮管或波形塑料软管,本厂只配 2 m 长波形塑料软管,超长部分由用户自理。
6.5、电控箱的安装
电控箱用M8膨胀螺栓固定在墙上,箱体外壳必须有良好的接地。电源线是三相四线:380v/220v,电气原理图见图五。
7、使用与维护
a、初运行前应检查变速箱内润滑油是否适量,减速机初运转300小时后,润滑油作第一次更换,更
换时,应去除残留油污。以后每3-6个月换油一次,如果每日连续工作10小时以上,每隔3个月换油一次,如
果每日连续工作10小时以下,每隔6个月换油一次。已经长期没有使用的减速机重新开动前,必须更换润
滑油,减速机一般选用40#和50#机械油,电动机也应定期保养,电动机选用LZ-2H#铝基润滑脂。b、初运行前应检查各部分螺栓是否上紧,有无漏风之处;初运行的一个月内要经常检查各部分的固
定螺栓有无松动。C、合上电源,启动电机,检查风机旋向是否正确,否则应调线。d、在初运行的三个月内要经常巡视运行情况,检查电机及减速机的温升和噪声,如反常应查明原因
予以消除。e、不要在吸嘴、滤网、集尘袋等处放置杂物,以免阻挡吸嘴转动,引起电机过载,损伤网面或集尘
袋等不良现象。f、及时出尘并定期振动滤尘袋,使滤料畅通。g、定期更换滤尘袋,如滤尘袋破损,应及及缝补或更换。
C,correctionof beamboardlevelandnetsurface perpendicularity,basewith M10expansionboltisfixedon the ground.
D,will use cement mortar powder plug seal the gap between the cylinder and the wall surrounding. 6.2,rotary suction nozzle and a suction nozze drive mechanism (including reducerand gear box)
A,thetransmissionassemblytothe beamplate,sealplateand thepressing ring isaranged intothe middle core plate,suctionnozzlemountedtothe transmissioncase hollow shaft,note in theassemblymust first be triangularbelt issleevedonatransmissionbeltwheel. B,beforeandafterthe mobile transmission box,adjust the suctionand netsurface distance,the manual revolving slot nozzle,the nozleand the mesh spacing consistent,suction nozzleand the mesh spacing is generally15-25mm,whennecessary in bottom gearboxset gasket. C,installtionof thereducer,reducerbeltpulleyandthetransmission beltpulleymustbepositive,adjusting tensioningscrew,thebelttensionermoderate.
6.3,the dust colector part (including dust collecting fan,shunt,the connecting ring,the bag)
A,atapredeterminedlocationtoashuntandaconnectingringasshowninFigure twopositions,respectively M10and M8 expansion bolts fixed on thewall. B,thedustcollectingfanreceivedshunt,fixedbrace. C,installed on the bag,card hoop. 6.4,a dust pipe installation
Adustpipe fromthegear boxisconnected tothe hollowshaftoutlet dustcolectingfan inlet,connecting pipesshould beas shortas possbleand reduce the elbow,inorder to reduce theresistanceof pipeline;pipe can begalvanized iron pipe or corrugated plastic hose,the factory onlywith 2 m longcorrugated plastic hose,longpart of bythe users themselves.
6.5,electric control boxmounting
Electric control box with M8expansion bolts fixed on the wall,a box shellmust have agood grounding Power line is three-phase four line: 3 8 0 \vee 1 2 2 0 \vee , the electrical principle diagram shown in figure five.
7,useandmaintenance
A,theearly operation should be checked beforethe gearboxoilisappropriate,reducer initial running after 300 hours,the lubricating oil for the first time the replacement,replacement,should remove the residualoil.Afterevery 3-6 months oil change time,if everyday more than 10 hours of continuous work, every3months,oil change time,if the daily10 hoursof continuous work,every6months,oil change time.Have no long termuse reducer rerun,replacement of lubricating oil must use reducer,general 4 0 \# and 5 0 \# machine oil,motor should also be regular maintenance,motor selection LZ-2H# aluminum base grease.
B,theearly operation should be checked beforeeach partof boltsare tightened,there isnoair leakage
points;a month inearly operation should always check the fixing bolt of each part have no loose. C,switchonthepower,startthemotor,checkthefanrotationdirectioniscorrect,otherwiseitshalltransfer
line. D,inthreemonthsatthe beginningofoperationwithinoftenpatroloperation,check themotorandreducer
temperature rise and noise,such as abnormal reasons should be identified and eliminated. E,don'tputdebrisinthesuctionnozzle,filter,dustbag,etc.,inordertoavoidblocking thesuctionnozzle
rotates,causingdamage to motoroverload,thenetsurface ordust bag andotherundesirablephenomena. F,timelyand regularvibrationdustbagdust filter,the filtermaterial. G,replacing the filter bag dustfilterbag regularly,suchas breakage,andand sewing orreplacement.
附:常用配件一览表 Attached:common parts list
| 序号 TheorderNo | 名称 Thename | 规格型号 The3point | 备注 Note |
| 1 | 电机减速机 Motorreducer | BWED1510-391-0.37Kw | |
| 2 | 三角带 | A-1245 | GB117-174 |
| 3 | T芯轴rng | 1000832 | GB276-82 |
| 4 | 滤尘袋 | ①465×270 | 120日/英寸尼龙布 |
| 5 | 波形塑料软管 | Φ154×2000 | |
| 6 | 抱箍 | 465 |
1、筒体2、滤网3、吸嘴4、机座5、压板及压圈6、传动箱7、横梁板8、集尘风机9、分流器10、塑料软管11、滤袋
1,cylindrfiteet
12、连接环13、抱箍14、撑脚15、减速机
9,theshunt10,theplasticose11,thefierbag1connectinging13oop14upportingfeet15,speduer
九、JXB-Ⅱ型变风量回风过滤器
1、概述
JXB-I型系列变风量回风过滤器是JXB-Ⅱ型的改进产品,该设备集回风过滤和风量调节于一体,具有过滤和调节的双重功能;既可有效减少喷淋水池积污,避免喷嘴堵塞,提高热湿交换效率,又可节省空调处理室的占地面积。
该设备结构紧凑、占地少、风量调节范围广,可广泛用于棉、麻、毛、化纤、针织等行业及其他含有纤维性尘杂的空气过滤。
2、结构和工作原理
该设备主要由过滤筒体,旋转吸嘴及吸嘴转动机构、风量调节叶片及调节机构、集尘器和电控箱等组成。(结构原理见图一、外形尺寸见图二)
含尘空气流过网面时,纤维性尘杂被阻留在网面上,集尘风机通过旋转吸嘴将附在网面上的尘杂吸掉送进集尘器,通过滤袋进行分离收集,滤袋中的尘杂定期由人工清除。
若需调节风量,只需扳动调节手柄,通过调节机构即可将辐射状排列的各个调节叶片转动(转动角度 0 ^ { \circ } - 9 0 ^ { \circ } ),从而改变叶片开启度,达到改变风量的目的。
3、特点
3.1、采用积极式吸尘,通过吸嘴回转将尘吸除干净,效率高,效果好;
3.2、减速机和吸嘴兼采用皮带传动,设备运行安全、稳定、可靠;
3.3、传动箱芯轴轴承采用滚珠轴承,转动灵活,无卡轧现象;
3.4、风量调节机构新颖可靠,调节灵活简便;
3.5、结构紧凑,过滤调节二合一,省材省地。
4、主要技术性能和规格型号
本产品按过滤筒体直径区分,有以下八种规格,即Φ将1600、Φ1800、 \Phi 2 0 0 0 / \Phi 2 2 0 0 、Φ2400、 \Phi 2600、Φ2800、 \Phi 3 0 0 0 毫米,其中 \Phi 2 4 0 0 \mathsf {mm } 及以上规格的筒体为组装式,小于Φ2400mm的筒体为整体式。
例: \Phi 2 0 0 0 \mathsf {mm } 的变风量回风过滤器表示为JXB-I-20性能参数见表一
九,JXB- Il VAV airreturn filter
1,overview
JXB-Iltypeseries VAVairfilterisan improvedproduct type IJXB-,thedevice sets thereturn filterand theadjustmentoftheairinabody,hasthedoublefunctionsoffilteringandregulation;caneffectivelyreducethe spraywatercontamination,avoid nozzeclogging,increase theheatand moistureexchangeeficiency,andcan saveair handling roomarea.
Thedevice has the advantages of compact structure,smallvolume,wide adjustment range,and can be widelyusedinoton,lenool,hemicalberniingindustryandtherfbrousdustcontainingile.
2,the structureand workingprinciple
Thedeviceismainlycomposedofafilter cylinder,formingarotating nozzleand nozle rotating mechanism, theadjustmentof theair bladeandadjusting mechanism,the dustcollctorand electriccontrolbox.(see Figure 1 dimension structure principle,see Figure two.)
Thedustyairflows throughthemesh,fibrous dustis blockedinthenetsurface,dustcollecting fanbyrotating thenozzlewillbeattachedtothenetonthesurfaceofthedustabsorbingintothedustcolector,collected through the filter bag,filter bag of dust regularly bymanual cleaning.
If you need toadjust theair volume,onlybymoving theregulating handle,theradiationallikearrangement of the adjustable blade rotation by regulating mechanism can be (rotation angle of 0 ^ { \circ } \quad - 9 0 ^ { \circ } ),thuschanging the blade opening,to change the volume of the objective.
3,characteristics
3.1,the dust,the dust suctionnozzle swing of theclean,high efficiency,good effect;
3.2,speed reduceranda suction nozzleandabelt drive,stable,reliable,and safeoperation of theequipment;
3.3,transmission shaft bearing the ball bearings,flexible rotation,no card rolling phenomenon;
3.4,theadjustmentof theair mechanismof novel and reliable,convenientand flexibleadjustment;
3.5,compact structure,filtering regulation combo,material saving and.
4、The main technical performanceand specifications
According tothefiltering barreldiameterofdistinction,thereareeightkindsofspecifications,namely,Phi 1600,Phi1800,Phi2000,Phi2200,Phi2400,Phi2600,Phi2800,Phi3000mmdiameter2400mmandabove the specifications of the cylinder body isassembled,the cylinder is less than 2 4 0 0 \mathsf {mm } is an integral type.
JX-B 川 Specification:meshdiameterDMnumber Design of serial number:Third Design (omitted) Product Code:variableair volumeair return filter Company name:Jinxin group
Example:variableairvolumeairreturn filterwith 2 0 0 0 \mathsf {mm } representation forJXB- I -20 Theperformanceparametersofatable
表一、JXB系列变风量回风过滤器主要性能参数表
Themain performance parameters of a1,JXBseries variable air volume air return filter table
| 过滤风量 型号 Filter air Model | JXB-1-16 | JXB--18 | JXB-I1-20 | JXB-II-22 | JXB-1-24 | JXB-1-26 | JXB-I-28 | JXB--30 | |
| 项目 Item | |||||||||
| 迎面风速 m/s | 2.0 | 13100 | 16900 | 21200 | 25900 | 31100 | 36800 | 42900 | 49500 |
| 2.5 | 16800 | 21500 | 26300 | 31800 | 38300 | 44900 | 51400 | 59800 | |
| 3.0 | 19600 | 25300 | 31800 | 38900 | 46700 | 55200 | 64300 | 74200 | |
| 3.5 | 23400 | 29900 | 37400 | 44900 | 53300 | 62700 | 73000 | 83300 | |
| 4.0 | 26100 | 338000 | 42400 | 51900 | 62300 | 73600 | 85800 | 98900 | |
| 4.5 | 29900 | 38300 | 47700 | 58000 | 38300 | 80400 | 93500 | 107600 | |
| 5.0 | 32600 | 42200 | 53000 | 64900 | 75800 | 89800 | 103000 | 118800 | |
| 1600 | 1800 | 2000 | 2200 | 2400 | 2600 | 2800 | 3000 | ||
| 初阴力(Pa) Initialresistance | ≤150 | ||||||||
| 滤网目数(目/英寸) Thefiltermesh | 30-60用户自定30-60users | ||||||||
| 吸嘴转速(转/分) Thesuction nozzle speed | 1.19 | ||||||||
| 吸尘风量(m/h) Suctionairvolume | 1000 | ||||||||
| 风机电机 Fanmotor | 2.2-4Kw2900转/分2.2-4Kw2900rpm | ||||||||
| 吸嘴传动电机 Thesuction nozzle drivemotor 370w1400转/分 风量调节范围 在列表风量范围内无极调节 | |||||||||
5、设计选型/designandselection
根据经济回风风速和最大要求回风量,对照表一确定过滤器规格;工作区经济回风速一般按 2 - 3 m / s ,最大不超Acodit过4m/s,非工作区按 4 - 5 m / s ,最大不超过6m/S。滤网目数可根据车间空气含尘性质确定,如:一般棉纺厂的前纺车间空气中含细小的短纤维较多,滤网目数可适当高一点;而细纱车间空气中含长纤维较多,滤网目数可适当低一点。如无特别说明,则滤网为30目/英寸。
thfibermore,thefitermeshmaybeappropriatetoalowpoint.Ifnospecialinstructions,thescreenis30perinch.
6、安装说明/installationinstructions
JXB-型变风量回风过滤器的滤网直径从Φ2400-Φ3000毫米时为拼装式,现场安装时,需先将分散的两半装 配成一体,调节叶片和过滤筒体在出厂时已组装在一起,拼装筒体时保证网面整体平整。 cylinderisfactoryassembledtogethertoensuretheoverallnetsurfacesmoothassembledcylinderbod
安装可分四部分进行
The installationcan bedivided into four parts
6.1、过滤筒体
6.1,filtering cylinder
a、在预定安装的墙上开(或预留)一个洞(外形尺寸见图三) Ainapredetermined mounting wall(orreserve)a hole (dimensionsshown inFig.three)
b、将过滤筒体出风端对准墙洞,从墙洞迎风面推入墙洞内;(应保证网盘面突出墙面 5 0mm ,以便更换网面) C、核正横梁板水平度和网面垂直度;
C,nuclearpositive beamboardlevelandnetsurfaceperpendicularity;
d、用砖块砂浆填砌底座及机器周边和墙洞的空隙并抹平粉光。
D,VoidandsmoothpowderlightDaseadprpheryofthemachinetofiluptheleinthewallwithicksadorta.
6.2、旋转吸嘴和吸嘴传动机构(包括减速机和传动箱)
6.2,rotarysuction nozzle anda suction nozze drivemechanism (including reducerand gear box)
a、将传动箱装到横梁板上,封板及压圈装到网面的中间芯盘上,吸嘴装到传动箱空心轴上,注意在装配时须At先将三角皮带套在传动箱带轮上。
:note in the assemblymust first be triangular belt issleeved ona transmission belt wheel.
b、前后移动传动箱,调节吸口与网面的距离,手动回转条缝形吸嘴,使吸嘴和网面间距保持一致,吸嘴和网or
面间距一般为 1 5 - 2 5 \mathsf {mm } ,必要时可在传动箱底部垫置垫片等。
suctionnozzleand themeshspacing is generally15-25mm,whennecessaryinbottomgearboxset gasket.
C、安装减速机,减速机皮带轮与传动箱皮带轮必须对正,调节张紧螺丝,使皮带张紧适度。 Cistalai
6.3、集尘器部分(包括集尘风机、分流器、连接环、滤袋)
6.3,thedust collector part(including dust collecting fan,shunt,the connecting ring,the bag)
a、在预定位置将分流器和连接环,分别用M10或M8膨胀螺栓固定于墙上;
Ainapredeterminedlocationtoshuntandlink,respectivelybyM10orM8expansionboltsfixedonthewal;
b、将集尘风机安装到分流器上,固定好撑脚;
B,thedust collecting fan ismounted to theshunt,fixed brace;
C、装上滤袋,卡上抱箍。
C,installedonthebag,card hoop.
6.4、输尘管道的安装
6.4,a dust pipe installation
输尘管道从传动箱空心轴出口接至集尘风机进口上,连接管道应尽量短并减少弯头,以减少管道阻力;管道i可采用镀锌铁皮管或波形塑料软管,本厂只配2m长波形塑料软管,超长部分由用户自理。
es
6.5、电控箱的安装
6.5,electric control box mounting
电控箱用M8膨胀螺栓固在墙上,箱体外壳必须有良好的接地。电源线是三相四线380V/220V,电气原理图见ith图四。electrical principlediagramshowninfigurefour.
7、使用与维护/useandmaintenance
a、初运行前应检查变速箱内润滑油是否适量,减速机初次运行转300小时后,润滑油作第一次更换,更换时t,应去除残留油污。以后每3-6个月换油一次,如果每日连续工作10小时以下,每隔6个月换油一次,如果每日连续工作10小时以上,每隔3个月换油一次。已经长期没有使用的减速机重新开动前,必须更换润滑油,减速机一般#选用40#和50#机械油。电动机也应定期保养,电动机选用ZFU-2H#铝基润滑脂。maintenancemntnrselertinn7FlI-2H#aliminimhaserease
b、初运行前应检查各部位螺栓是否拧紧,有无漏风之处;初运行的一个月内要经常检查各部位的固定螺栓有B
无松动。
of the.C、合上电源,启动电机,检查电机旋向是否正确,否则应调线。C,switchontepowestarttemotorcheckthemotorrotationdirectinisorectoterwiseitshalltraserline.d、在初运行的三个月内要经常巡视运行情况,检查电机及减速机的温升和噪声,如反常应查明原因予以消除。e、不要在吸嘴、滤网、集尘袋等处放置杂物,以免阻挡吸嘴转动,引起电机过载,损伤网面或集尘袋等不良
现象。及时出尘并定期振动滤尘袋,使滤料畅通。
phenomena.Timelyand regularly vibrating dust bag dustfiter,thefilter material.
g、定期更换滤尘袋,如滤尘袋破损,应及时缝补或更换。 Greplacingthefilerbagdustfilerbgegulalyfamagedsouldetimelymendingorepacement h、调节风量时,应板动调节手柄,不得推拉调节叶片。 H,adjust the air volume,shallboard theregulating handle, not to pushand pullthe adjustable blade.
| 序号 The order No. | 名称 Thename | 规格型号 Specifications | 备注 Note |
| 1 | M机减机r | BWED1510-391-0.37KW | |
| 2 | Tranglebet | A-1245 | GB117-174 |
| 3 | The coreabearing | 1000832 | GB276-82 |
| 4 | Bags filter | Φ465×3700 | 12120日/英寸尼龙oth |
| 5 | 形塑料those | Φ154×2000 | |
| 6 | 抱 | Φ465 |
1、筒体
1.cylinder
2、滤网
2,filter
3、吸嘴
3,the suction nozzle
4、压板及压座
4pressure plate and pressure seat
5、机座
5,the base
6、调节叶片
6,adjust the blade
7、传动箱
7.gear box
8、横梁板
8.beamplate
9、调节手柄
9,the regulating handle
10、集尘风机
10,the dust collecting fan
11、分流器
11,the shunt
12、塑料软管
12,the plastic hose
13、滤袋
13,the filter bag
14、连接环
14.aconnecting ring
15、抱
15,hoop
16、撑脚
16,supporting feet
17、减速机
17,speed reducer
十、JXC-Ⅱ型布袋集尘器
1、概述
JXC-Ⅱ布袋集尘器,是本公司开发设计生产的,用于过滤小风量、高浓度含尘空气,并收集其中纤维尘杂的设备,它结构简单,阻力小,价格低廉,靠墙安装,不占地,管理方便。可广泛应用于空调系统各类回风过滤器和各类除尘系统的第二级过滤设备上,处理它们的吸嘴排出的含尘空气。
2、性能规格与技术参数
2.1、工作原理
本机器由集尘风机、进风箱,布袋,箍圈,接灰袋等部件组成,靠墙安装,含尘空气通过集尘风机,从进风箱入口进入,纤维尘杂被截留在布袋内,并逐渐下落积聚在集尘袋底部,以定期掏清运走,空气则通过布袋过滤后逸出。
2.2形式分类
本机器有两种形式可供用户选择。
2.2.1、分段式
机器上部为过滤布袋,由尼龙布或棉缎纹布制成,下部为集尘袋,由塑料袋或打包布袋制成,两者之间以箍圈隔开,清灰时,将盛满纤维尘杂之集尘袋卸下运走,换下清洁的备用集尘袋即可开车。
2.2.2、整体式
本机器两个布袋上、下联成一个整体,均由尼龙布或棉缎纹布制成,其中间只有两个用圆钢做成的定位圈,下部用绳子系紧。清灰时解开绳子,将袋内积聚之纤维尘杂抖落出来,落入箩筐或其它容器运走,再用绳子系好,即可开车。
2.3、集尘风机的型号、规格
与本机器相配套的集尘风机,可有多种选择。
2.3.1、过滤风量 < 5 0 0 \mathsf { m } ^ { 3 } / h时,用 J F - 1 N o 4 A x 2 . 2 K W 风机,此风机装在本机器的进风箱上。
2.3.2、过滤风量 5 0 0 - 1 0 0 0 m ^ { 3 } / h ,用 C 5 - 1 3 N 0 5 . 2 A x 3 K W 风机,此风机装在地面上,其出口用镀锌铁皮管道与本机器集尘箱相连。
2.2.3、过滤风量 1 0 0 0 - 2 0 0 0 { m } ^ { 3 } / { h } 时,由用户选定集尘风机,风机装在地面上。出口连接方法同2.3.2。
2.4、基本技术参数(见表一)
2.5、型号规格的表示方法
2.5.1、布袋材质
\mathsf { N } = 尼龙布M-棉缎纹布
2.5.2、形式
A-分段式B-整体式
十,JXC- Il type bag dust collector
1,overview
J x 0 _ { - } I bag dust collector,is the productionof designand developmentof the company,to filterthesmall volume,containing highconcentrationofdustintheair,andthefiberdustcolectionequipment,ithastheadvantagesofsimplestructure,smallistance,lowpice,toteal,ooccupationofland,onvenintmaagement. Canbewidely used inairconditioning systemof allkindsof air filtersandallkindsofdustremoval systemof second stage filtration equipment,processing the absorbingand dust intheair of nipple discharge.
2,performance specificationsand technical parameters
2.1,work principle
This machineiscomposedof dust collcting fan,into thebox,bag,hoop,dustbagsand other components, wall mounted,airthroughthedustcollectionfan,fromenteringtheinletentrance,fiberdusttrappedinacloth bag,andgraduallyfallngaccumulationinthedustbagbottom,toregularlycutclearawayairthroughthebagfilter afterescaping.
The2.2 form ofclassification
Thismachine has two kinds of formsareavailable.
2.2.1,segmented
Theupperpartof the machine ismadefromnylon filtercloth,cloth orcotton sateen cloth,for the lower part of the dustbag,madeofplasticbag orpackingbag,betweenthetwoseparatedbyahoop,ash,willbefilldwith thefiber dust the dust bag unloading away,alternate dust bag for cleaning can be drive.
2.2.2,integral
This machine is two,the bag intoa whole,aremade of nylon clothorcoton sateen cloth,of which only two positioningroundacircle,witharope totightenthelower.Theashanduntiedtherope,thefiberbag toaccumulationof dustup,fallintothebasketorothercontainersawayand then therope is good,candrive.
2.3,the dust collecting fan models,specifications
Thismachine is matched with the dust collecting fan,can have multiple choice.
2.3.1,filteredairis lowerthan5 0 0 \mathsf { m 3 } / \mathsf { h } , \mathsf { J } \mathsf { F } - 1 \mathsf { N o 4 A } x 2 . 2 \mathsf { K W } fan,thewind machine is installed in the inlet
ofthemachine. 2.3.2,500-1000m³/h filteringair, ( 5 - 1 3 N 0 5 . 2 A x 3 K W fan,the wind machine installed in the ground,its
exportwith galvanized iron pipe and the dust collecting box is connected to the machine. 2.3.3,filtered air 1 0 0 0 { - } 2 0 0 0 { m } ^ { 3 } / { h } . chosen by the user dust collecting fan,fan installed in the ground.Outlet
isconnectedwith2.3.2 method. 2.4,the basic technical parameters (see chart1)
Methods2.5,model specifications 2.5.1,bagmaterial \mathsf { N } = nylon fabric M-cottonsateencloth 2.5.2,form A-segmented B - integral
2.5.3、集尘风机功 2.5.3,a dust collecting fanpower
表一、JXC-I布袋集尘器技术性能参数表
Table1, J x \mathsf { C } _ { - } Ibag settabledevice technical performance parameters ofdus
| 过滤风量m³/h | 500-1000 | 1000-2000 | |||
| 入口断面mm | 集尘风机入口125 | B70×H180 | B70×H180 | ||
| 集尘风机 The dust collecting fan | Tr | JF-1-No 4A | C5-13 No5.2A | 用户自定 User defined | |
| 风量m3/h | 320-360 | 580-730 | |||
| 全压Pa | 3040-3240 | 4030-3830 | |||
| 电动机型号 | Y90L-2-2.2KW | Y100I-2-3Kw | |||
| 安装位置 Installation position | 装在本机进风箱上 Installed inthe inlet of themachine. | 装在地面上 Installed in the ground | |||
| 布袋 Cloth bag | 材质 Material | 尼龙布或棉缎纹布 Nylon cloth or cotton sateen cloth | |||
| 数量 The number of | 2 | ||||
| 直径× 高度mm | 分段式 Segmented | 过滤袋Φ46515×1590, 集尘袋Φ465×1520 Bag fiter Dustbag | |||
| 整体式 Integral | 过滤袋Φ465×3400 Bag filter | ||||
| 性能参数 Performanceparameters | 过滤面积m² Filterarea | 4.6(按过滤袋Φ465×1590×2只计算) According to thefilter bag Onlycalculation | |||
| 过滤风速m/s Filtrationvelocity | 0.03-0.06. | 0.06-0.12. | |||
| 阻力Pa Theresistanceof | 150-250 | 200-300 | |||
| 最大纤维收集量 Themaximum fiber collection Kg/h | 20 | 30 | 30 | ||
| 滤后空气含尘浓度 Thefiltered air dust concentration mg/m³ | 1-1.5 | ||||
| 外形尺寸mm | B1220×L1120×H3770 | ||||
| 装机功率(集尘风机)Kw | 2.2 | 用户自选 | |||
| 整机重量(不含集尘风机)Kg Machine weight (excluding dust collecting fan) | |||||
2.5.3.、风机安装在进风箱上,功率 2 . 2 1 < W
2.5.3.、风机安装在地面上,功率3KW
不用上述两种风机采用另外型号的风机,本机器不附风机,则取消此代号。2.5.4、左右式
L左式面对本机器,集尘风机电动机在左边,面对电动机,风机转向为逆时针。R右式面对本机器,集尘风机电动机在右边,面对电动机,风机转向为顺时针。2.5.5、举例
JXC-II-N-B-2.2R
选有尼龙布袋,整体式,配有2.2KW集尘风机,右式。
2.6、外形尺寸(见图一、图二)
2.7、安装尺寸(见图三、图四)
3、设计与选用
3.1、本机器只限用于圆盘回风过滤器和各类第二级滤尘设备的吸嘴相配套,不能用于直接处理生产设备排出
的大量含尘空气。3.2、进入本机器含尘空气的风量,在与空调盘回风过滤器配套时,最大不超过 { 2 0 0 0 } { m } ^ { 3 } / { h } 在与第二级滤尘设备
配套时不超过1000m³h。布袋排风必须畅通,或回入机房,或排出室外,不得设置在完全密闭的房间内,使排风受
阻。3.3、本机器集尘风机的开关与电控设备,附在与本机器相配套的主要的电控箱内,一般不单独设置电控箱,
具体方案用户可根据系统的设计要求,在订货时商定。
4、安装、调试与操作
4.1、安装
4.1.1、本机器按图一、二、三的尺寸,将进风箱,箍圈和集尘风机,通过穿墙螺栓紧固在墙壁上,也可用电钻打孔,使用膨胀螺丝紧固,但此时的墙壁厚度必须 >= 2 4 0mm 。
4.1.2、在顶棚较矮的房间里,如空间高度小于本机器高度,可将本机器高度适当降低,此时可将箍圈离地高度 1 6 8 4 \mathsf {mm } 适当减少,其余部分尺寸均不改变。(见图一、二、三)
2.5.3.,the fan is installed in the inlet box,power 2 . 2 1 < W
2.5.3.,the fan isarranged on the ground,power 3KW
Withoutthe two fanwithothermodels ofwind machine,this machineis notatachedtothefan,cancelthis code. 2.5.4,leftandright type
Llefthefaceofthismachine,adustcolectingfanmotorinthefaceontheleft,motor,fanturningcounterclockwise. Rtherightfaceof themachine,adustcollcting fanmotorinthefaceon theright,motor,fanturning clockwise. 2.5.5,for example
J x \mathsf { C } _ { - } I -N-B-2.2R
Choosea nylon bag,integral,equipped with 2.2KWdust collecting fan,right.
2.6,size (Figure1,figure two)
2.7,installation size (see Figure three,figure four)
3,designandselection
3.1,themachinecanonlybeusedforsuctionnoleplatereturnairfilterandsecondlevelfiltermatching,cannotbeusec fordirect processing production equipment exhaust containing a large amount of dust in the air.
3.2,enterthemachineofdust airvolume,airconditioningairfilterdiscwithmatching,uptoamaximumof 2 0 0 0 m ^ { 3 } / h of notmore than 1 0 0 0 \mathsf { m } 3 / \mathsf { h } insupporting and second stage dustfiltering equipment.Bagventilation must besmooth,or back intotheroom,orexhaustedoutdoors,shouldbesetupinacompletelyenclosedinsidetheroom,sotheexhaustblocked. 3.3,themachinesettheswitchandtheelectriccontrolequipmentdustbloweratachedtothematchwiththemachine's mainelectroniccontrolboxgeneraldonotsetspecificschemeofelectriccontrolboxuserscanaccordingtothetem designrequirements,agreedat the timeoforder.
4,installation,debuggingandoperation
4.1,installation
4.1.1,themacineaccordingtofiureoneortwothethreedimensons,teinletoanddustcolectingfan,thougholt fasteningonteallonectricillpchxpasirestallknssattisiemustgreate equal to 2 4 0mm :
4.1.2ceilinglowroom,uchasspacehightislssthantheheightofmachne,thismachinecanbeighlyappropratetorduce atthistimewillringfromthegroundlevel1684mmappropriatetoreducethesize,therestwerenotchanged.(sefigureoneor two,three)
4.1.3、在未砌到顶的半截墙,厚度小于240mm的半砖墙或各类不能承载的轻质墙、玻璃墙上安装本机器时,必须另设牢固的角钢或槽钢支架。
4.2、调试与操作
4.2.1、本机器调试十分简单,开车前应检查并校正集尘风机的转向并确保其布袋完好无破损,布袋与卡箍间密封良好,整体式的布袋下端要有绳子扎紧,不使漏风。
4.2.2、与本机器相配套的集尘风机,凡本说明书所载规格,可由用户选择,本机器随带供应。凡用户自选规格与本说明书所载规格不符者,由用户自行配备,但其风量最大不超过本说明书3.2节之规定。
4.2.3、本机器清理并运走集尘袋内纤维尘杂之前,必须先关停集尘风机,以及本机器所在机房内的一切风源,以免在出尘时,尘杂飞扬污染车间和系统间的空气。
4.2.4常见故障及排除方法见表二。
5、维护保养
5.1、每班
观察细尘挤出是否畅通,布袋内壁灰尘能否下落,布袋内有无充塞,下班前停止风机的运行,清洁布袋并掏清集尘。
5.2、每月检查过滤布袋和集尘袋有无破损,并进行修补或换新。
5.3、每年检查本机器各结合部位螺栓有无松动,并拧紧所有已松的螺栓并检查集尘风机电动机轴承,青洗换油。
| 故障 | 原因 | 排除方法 |
| 吸力不够 | 1、集尘见机转向不对 | 1、调整转向 |
| 2、集尘风机轮左、右弄错 | 2、按风机机壳左、右相应配备左右式叶轮 | |
| 3、集尘风机停转 | 3、找出原因,使风机恢复转动 | |
| 4、布袋内被纤尘充塞 | 4、停止机器工作,掏清袋内纤尘,并拍打 布袋抖落尘杂后再恢复运行。 | |
| 5、排风不畅 | 5、机器安装的房间必须不小于1.5m2排风 □使排风畅通 | |
| 滤后空气不清洁 | 1、布袋上有破洞,或上下箍脱落脱下口未 扎紧 | 1、补缝破洞装好上、下箍,扎紧下口, 或换新布袋 |
| 2、进入机器风量或尘杂量过大,超过了容 许限度 | 2、调整工艺或增加滤尘设备 |
4.1.3,in the absence ofmasonry top halfwall thickness is lessthan 2 4 0 \mathsf {mm } thehalfbrickwallorvarious loac cannotbelightwall,glass wallmountedthemachine,mustsetupanothersolidanglesteelorchannelsteelstent.
4.2,debugging and operation
4.2.1,thismachineisverysimple,beforedrivingshouldbecheckedandcorrectedsetturnedtodustblowerandensure tsbagsintactwithoutdamage,thebagandtheclampsealinggood,integralbagendtoastring,nottheairleakage.
4.2.2,and themachine matchingdustcollecting fan,load specificationFanmoto instructions,can beselected by theuser,the machinewiththesupply.Wheretheuserselectedspecifications statedintheprospectusand thisdoes notconformtothespecification,theuserisequippedwiththeair,but lessthantheManualSection3.2shall.
4.2.3,themachinecleaningandremoving thedustbag fiberdustbefore,mustfirstshutdownthedustcolecting fan,and themachineintheroomallthewind,inordertoavoiddust,dustflyingpollutionworkshopandsystemofair.
4.2.4common troubles and trouble shooting methods are given in table two.
5,maintenance
5.1,each class
Observationoffinedustextrusion issmooth,thebag walldustcanfall,thebag has nofullstop,runthefanbefore work,clean cloth bag and clearing out the dust.
5.2, the monthly
Check the filter bag and dust bagwithout damage,and repair or replacement.
5.3,every year
Checkthe machine each binding site bolt loose or not,and tightenall boltsare loose.
Check dust collecting fan motor bearing,cleaning the oil.
In table2, JCX- Il bag set common fault of dust collectorand the eliminationmethod
| Fault | Because of the | Eliminationmethod |
| Notenough suction | 1,the dust collecting machine turn right | 1,adjust the steering |
| 2,the dust collecting fan wheel left,right wrong | 2,according tothefancasing left,rightaround theimpellerwith | |
| 3,the dust collecting fan stop | 3,findoutthereasons,thefantorotateagain | |
| 4,thebag is full of dust | 4,stop the machine work,clearing out the bag dust,and patShakeoffthedustbagafter therestoreoperation. | |
| 5,theexhaust isnot smooth | 5,installation ofmachine roomshall not be lessthan1.5m2exhaustMouthopenexhaust | |
| Thefilteredairisnot clean | Thereisahole1,bag,ortheupperandlower hoopoffoffthemouthnotFasten | 1,patching holes installed, under the hoop, tightmouth,Oranewbag |
| 2,enter the machine air or dust is too large, exceedingthecapacityXu limit | 2,adjusting the process or increase thedust filteringequipment |
十一、JXX-Ⅱ箱式布袋集尘器
1、概述
5 x x - 1 1 箱式集尘器是本公司新开发设计生产的,用于收集细小尘杂的设备,它结构简单、阻力小、价格低廉。它靠墙安装,占地少、管理方便。可广泛应用于空调系统各类回风过滤器和除尘系统的第二级过滤设备上,与它们的吸嘴相配套,用于抽吸积聚在滤网或滤网表面的细小尘杂并把它们收集、压紧、输出、空气则通过布袋过滤后回入第二级过滤设备密闭小室或排放室外(见图一)
2、性能规格与技术参数
2.1、工作原理
2.1.1、本机由集尘风机、进风箱、布袋、接灰斗、挤压螺杆及封板等主要部件组成。靠墙安装,进风箱、布袋及其框架和封板,固定在墙壁上,而接灰斗、挤压螺杆及其传动系统则装在一个支架了,并固定在靠墙的地面上,含尘空气从进风箱入口进入,尘杂被截留在布袋内,并逐渐积聚下落,螺杆慢速旋转,将接灰斗内松散的细尘挤紧,从出尘口挤出。出尘口设置一封盖,压住输出尘杂,使之保持紧密状态,形成气封,阻止含尘空气外溢。
2.1.2、本机器有两种形式,可供用户选择
封闭式:用于和外吸式滤尘器配套,本机器装在密闭小室的墙外,墙上有预留洞,过滤后的清洁空气通过预留洞返回密闭小室。(见图二)
2.1.3、用于过滤后清洁空气向室外排放的各种场合,本机器装在外墙内侧,墙上有预留洞,其外侧装有防的固定百叶窗。(见图三)
开式:本机器框架上没有封板,墙上也没有预留洞,过滤后的清洁空气直接排放在机房内。(见图四)
2.1.4、本机集尘风机有两种,可供用户选择。
过滤风量小于 5 0 0 m ^ { 3 } / { \hbar } 时,用JF-1NO4A 2.2KW风机,风机装在集尘箱上。
过滤风量 5 0 0 - 1 0 0 0 m ^ { 3 } / 1 时,用C5-13No5.2A3KW风机,此风机安装在地面上,其出口用镀锌铁皮管道与进风箱连接。
十一、 JXX- Il box bag dust collector
1,overview
JXX-Itypedustcolectoris theproductionof newdesignanddevelopmentof thecompany,forthecollection offinedust equipment,ithastheadvantagesofsimplestructure,smallresistance,lowprice.Itagainstawallmounted,lesslandoccupation,convenientmanagement.Secondstagefiltrationequipmentiswidelyusedinairconditioning systemofallkindsofairfiltersandustremovalsystem,matchedwiththesuctionnozzleforthemaspirategathered inthedustfilterorstrainersurfacecutterandgather,compresson,output,airthroughthebagfiterbackintothe second stage filtration equipment closed chamber or discharge outdoor (see chart 1)
2,performancespecificationsandtechnicalparameters
2.1,work principle
2.1.1,this machineiscomposedofdustcolecting fan,inlet,bag,anashbucket,extrusionscrewandthesealing plateandothermajorparts.Wallmounting,inletbox,bagandaframeandasealingplate,fixedonthewalandan ashbucket,extrusionscrewandthetransmissonsystemisarrangedonabracket,andisfixedonthewallof the ground,dustladenairfromenteringtheinletentrance,dusttrappedinalothbagandgraduallytheaccumulationof the whereaboutsof slowrotation,screw,thebucketofine dust with loose tight,extruded fromthe dustoutlet.A dust outlet setingacaponoutput,dust,keepa close state,forming agas seal,topreventdustairoverflow.
2.1.2,thismachine hastwo kinds of forms,for theusertochoose
Closed:usedformatchingandtheoutersuctionstrainer,thismachineisarrangedintheairtightchamberwal,a reservedholeinthewal,cleanairfiltered throughthereservedholereturnstheairtightchamber.(seeFigure two) 2.1.3,usedinvariousoccasionsemissioncleanairtotheoutsideafterfiltering,themachines installedinthe walls,areserved hole in the wal,the outer side ofa rainof the fixedshutter.(see Figure three)
Opentype:nosealingplateof themachineframe,thewallisnotreserved holes,filteredcleanairisdischargec directly in the engine room. (see Figure four)
2.1.4,the dust collecting fan two,users can choose.
Filteredairislessthan 5 0 0 m ^ { 3 } / h ,withJF-1NO4A2.2KWfan,the fanisarranged inthedustcollectingbox.
2.2基本技术参数(见表一)/basictechnicalparameters (seechart1)
| 过滤风量m³/h Filterair | 500-1000 | ||
| 入口断面mm Entrancesection | 集尘风机入口125 The dust collecting fan entrance | B70×H180 | |
| 集尘风机 Thedust collecting fan | 型号 Model | JF-1N04A | C5-13N95.2A |
| 风量m³/h Volume | 320-360 | 580-730 | |
| 全压Pa Full pressure | 3040-3240 | 4030-3830 | |
| 电动机型号 Type ofmotor | Y90L-2-2.2KW | Y100L-2-3KW | |
| 安装位置 Installation position | Ins在本机进风箱e | Is地nd | |
| 布袋 Cloth bag | 材质 Texture of material | Nylo尼龙布或棉段纹布loth | |
| 直径×高度mmDiameter *height mm | Φ400×2000 | ||
| 数量个 The number | 2 | ||
| 挤压螺杆 Extrusionscrew | 直径×螺距mm Diameter*pitch | Φ200×1200 | |
| 工作长度mm working length | 960 | ||
| 转速r/min Speed | 63 | ||
| 电动机型号 Typeof motor | Y802-4(B5)-0.75Kw | ||
| 减速机型号 Reducer type | BL15-23 | ||
| 性能参数 Performance parameters | 过滤面积m2 | 5 | |
| 过滤风速m/s | 0.028-0.056 | ||
| 阻力Pa Theresistanceof | 150-250 | ||
| 最大尘杂收集量Kg/h Thelargestdustcollection | 20 | 30 | |
| 滤后空气含尘浓度mg/m | 1-1.5 | ||
| 外形尺寸mm | B1555×L1120×H3580 | ||
| Thet装机容量(含集风机)gfan) | 2.95 | 3.75 | |
| 整机重量(不含量尘风机)Kg Machineweight(not content dust collectingfan) | |||
2.3型号的表示方法/Methodstype2.3
JXX--□-□-□-□
左右代号 About the code 集尘风机功率代号The dust collecting fan power code 形式代号 Formcode 布袋材质代号 Bagmaterial code 设计序号 Design sequence 布袋集尘器代号 Bagdust collector code
2.3.2、形式
2.3.2,form
F-封闭式(有封板)C-敞开式(无封板)
F-closed (a seal plate) { \mathsf { C } } - open (no seal plate)
2.3.3、集尘风机功率
2.3.3,adustcollecting fanpower
风机安装在集尘箱上,功率2.2kw,过滤风量小于 5 0 0 m ^ { 3 } / h
Installthepower2.2kwinthedust collectingbox,fan,airfilteris lessthan 5 0 0 m ^ { 3 } / h (20
风机安装在地面上,功率3kW,过滤风量500-1000m³/h
Installthepower3kwontheground,fan,air500-10o0m³/hfiltering
不用上述两种风机,采用其他型号的风机,安装在地面上,过滤风量小于 2 0 0 0 m ^ { 3 } / h ,则取消化代号。
Without the twofan,fanwithothermodels,installedonthe ground,filteredairisless than 2 0 0 0 m ^ { 3 } / h then take the digestive code.
2.3.4、左右式代号
本机器主体部分在制作、订货时无左右之分,接灰斗的出尘口,在安装时可根据需要,装在左边或右边均可。
本机以集尘风机的左右式分左右,面对电动机,风机转向为顺时针者称右式,逆时针者称左式。
R-右式L-左式
2.3.5、举例
JXX-II-N-F-2.2-R
选用尼龙布袋,采用封闭式,配用2.2kw集尘风机,右式。
2.4、外形尺寸(见图一)
2.5、安装尺寸(见图五)
3、设计与选用
3.1、本机器只限用圆盘回风过滤器和各类第二级滤尘设备的吸嘴相配套。不能用于直接处理生产设备排出大量含尘空气。
3.2、进入本机器含尘空气的风量,在与空调圆盘回风过滤器配套时,不超过 2 0 0 0 m ^ { 3 } / h ,在与第二级滤尘设备配套时,不超过 1 0 0 0 m ^ { 3 } / h ,布袋排风必须畅通,或回入机房,或可排出室外,不得设置在完全密闭的房间内,使排风受阻。
3.3、本机器供应用户的电控箱,内含吸嘴(条形或圆形、扁形、转动或往复)集尘风机和挤压螺杆等三台电动机的控制设备和开关按扭,如用户需要与此不同的组合形式和规格,可在订货时提出,由本厂提供非标设计的电控箱。
4、安装与调试
4.1、安装
4.1.1、本机器靠墙安装,其中进风箱(含2.2kw集尘风机)布袋、及其框架和封板通过穿墙螺栓和压板固定在墙壁上。而接灰斗,螺杆挤压器及其传动系统则装在一机架上,并通过地脚螺钉和压板固定在地面上。墙壁上的螺栓预留孔和地面基础尺寸见图五,上述各螺栓部位,亦可用电钻打孔,并以膨胀螺栓固定,但此时地面混凝土的厚度必须在150mm以上。
4.1.2、本机器封板与框架连接处,框架与墙壁连接处,应加设单面不干胶密封条,以保证密封。如墙壁表面不平整,不垂直,可先在墙壁上加刷水泥砂浆找平层,以校正其垂直度,然后再安装本机器。安装需用14块压板(见图一详图A)随机供应用户。
4.1.3、布袋必须完好无破洞,上下两端必须箍紧无漏风,无脱落。
4.1.4、减速器注油要适当,与螺杆之间的传动皮带张力要调整适当。
4.2、调试
4.2.1、检查并校正转向,本机器螺杆转向为右转,即面对螺杆传动侧,螺杆顺时针方向转动。集尘风机的转向按本说明书2.3.4校正。
4.2.2、电动机和减速器的润滑
减速器润滑油号为N32(GB448-84)机械油,油面液位在油标孔的2/3位置,油质良好,电动机轴承必须加好润滑脂,并确保绝缘良好。
2.3.4,leftand righttypecode
The machine body part in making,orderno different in rightor left,anash bucket ofadust outlet,the installationcanbe installedaccording to theneed,inthe left or rightcanbe.
Themachineisabout todust collecting fan,inthefaceof motor,fan turning clockwisesaidright,clockwise said left.
R-rightL-left
2.3.5,forexample
JXX-II-N-F-2.2-R
Selection of nylon bag,sealed,with 2.2kW dust collecting fan,right.
2.4,dimensions(see chart1)
2.5,installation size (see Figure five)
3,designandselection
Mating with suction nozle plate return air filterand second level filter,this machineisonly3.1.Cannot be used for direct processing production equipmentto discharge a large amount of dust air.
3.2,enter the machineof dustair volume,in supporting andair conditioningair filterdisc,not more than 2 0 0 0 m ^ { 3 } / { h } ,insupportingand second stage filter equipment,notmore than 1 0 0 0 { { m } } ^ { 3 } / { { h } } ,the bagventilation must be smooth,orback into theroom,orcan beexhausted totheoutside,shouldbesetupin theclosed room,the exhaust blocked.
Electric control box 3.3,the machine supply users,including suction nozzle(barorround,flat,rotating or reciprocating)control deviceandaswitch buttndust collctingfanandtheextrusion screw,threeelectric motors,suchasuserneedsandthediferentcombinationtypesandspecifications,canbeputinorder,provided byfactory the electric control box of non-standard design.
4,installation and commissioning
4.1,installation
4.1.1, this machine is mounted against the wall, wherein the inlet ( 2 . 2 k W containing dust collecting fan) bag, anditsframeworkand thesealplate throughthe throughwallbolt anda pressingplateisfixedonthewall.And theash hopper,screwextruderandthetransmissionsystemisarrangedinaframe,and throughtheanchorbolt and the pressplateisfixedon the ground.Bolton the wallsof thereserved holeand ground foundation size is shown in Figurefive,theboltposition,alsocanusetheelectricdrillpunch,andwiththeexpansionbolt,butthis time the ground concrete thickness must be above 1 5 0 \mathsf {mm }
Connection4.1.2,thismachinesealplateandframe,frameandthewallconnection,shouldbeadded single-sidedadhesiveseal,toensurethesealing.Ifthewallsurfaceisnotflat,notvertical,canaddthebrush cementmortar leveling layeronthewall,tocorrecttheverticality,then installthemachine.Installedwith14 pressure plates (see figurea detail A) randomsupply users.
4.1.3,bag must be intact without holes,the upper and lower ends must be tight without leakage,non shedding. 4.1.4,reducer oilingshould beappropriate,andthe transmission belttension between the screwtoadjust. 4.2,debugging 4.2.1,checkand correctthe steering screwsteering,the machineisright,thatisfacing the screw drive side, screw clockwise rotation.The dust collecting fan according to the manual correction of 2.3.4.
Lubrication4.2.2,motorandreducer
Reducerlubricationoil No.N32(GB448-84)machineoil,liquid levelof theoil surfaceoilwellintheoil scale hole position, 2 / 3 ,motor bearing grease must be good,and to ensure good insulation.
4.2.3、与本机器相配套的吸尘风机
与本机器相配套的吸尘风机,凡说明书所载规格,由用户选择,由本机器随带供应。凡用户自选规格与本说明书所载不符者,由用户自行设计配套,但其风量最大不能超过本说明书3.2节之规定。
5、操作与运转
5.1、首先检查电气接线是否良好,各元器件有无缺损,检查完毕并确认无问题后,才可开车。
5.2、开车前应将出尘口的封盖放下,使出口处于封闭状态,以免初次开车,螺杆内无细尘充塞时,含尘空气从出尘口处泄露,如发生此现象,可先用一定数量的尘杂将出尘口填塞。并放下封盖,即可解决。
5.3、先开本机器的螺杆。集尘风机,再开与本机器相配套的回风过滤或第二级滤尘设备及主风机,关车时,按此程序反向进行。
5.4、常见故障及排除方法(见表二)
6、维护与保养
6.1、每班观察细尘挤出是否畅通,布袋内壁灰尘能否下落,布袋内有无充塞,并运走已经压紧输出的细尘。清洁装细尘的容器。
6.2、每周关停集尘风机及与本机相配套的生产设备和除尘设备,仅开动螺杆,拍打布袋,使其内壁粘附的细尘下落,并被挤压输出。
6.3、每月
6.3.1、上述内容全做一遍
6.3.2、检查减速器是否有异常声响,如有异响,应更换有关零部件。
6.3.3、检查减速器油面线,如低于油标孔2/3位置,应加油补充。
6.3.4、检查挤压螺杆与接灰斗内两根剥料条之间的间隙,若有严重磨损或凹槽,应更换剥料条。
6.4、每年
6.4.1、上述内容全做一遍,检查本机器各结合部位是否紧固,并拧紧所有松动的螺栓。
6.4.2、清洗减速器,拆卸油箱,放尽残油,用煤油清洗油箱,重新加油,安装时,注意检查各齿轮的磨损情况,并确保其完好,啮合适度。
7、电气控制箱原理图
本机器电气控制箱,标准产品包含吸嘴电机(0.55Kw),集尘风机电机(2.2Kw)和挤压螺杆电机(0.75Kw)三台电机的控制设备,其原理图见图六,亦可根据用户实际情况,另行设计制作或用户自理,可在订货时确定。
表二、 5 x x - 1 1 箱式布袋集尘器常见故障及排除方法
In table 2,JXX- Il boxbag set common fault of dust collectorand the elimination method
| 故障 Fault | 原因 Because of the | 排除方法 Eliminationmethod |
| 吸力不够 Not enough suction | 集尘风机转向不对 Thedustcollecting fandoesnot turn | 调整转向 Adjustthesteering |
| 集尘风机停转 The dust collecting fan stop | 找出原因,使风机恢复转动 To find out thereasons,the fantorotateagain | |
| 布袋充塞 A bag full of | 停止机器工作,开动螺杆挤压器,拍打布袋排净袋内灰后再恢复运行 Stopthemachinework,start thescrewextrusionmachine,flapbagdrain | |
| 墙上排风口不畅通 Thewall outletisnot smooth | Bagdustafter therestoreoperation 使排风口畅通,保持不小于1.5m排风面积 Tomakeclearthetuyere,maintainnot less than1.5m²exhaustarea | |
| 细尘不能输出 Fine dust can not output | 布袋充塞,出灰斗堵死 Bagfilling,bunkerblocked | 拆下布袋下端固定抱箍,人工取出袋内积尘,清理出斗 Tomakeclear the tuyere,maintainnot less than 1.5m²exhaustarea |
| 螺杆转向不对 Screwsteering. | 调整转向 Adjustthesteering | |
| 螺杆传动皮带松驰 Screwdrivebelt isloose | 移动减速器位置,绷紧皮带 Mobilegearposition,tightenthebelt | |
| 滤后空气不清洁 The filtered air isnot clean | 布袋上有破洞,或上下箍脱落 There isa hole inthebag,or theupperand lower hoopoff | 缝补破洞,装好上下抱箍或换新布袋 Darnhole,installed under thehoop oranewbag |
| 进入本机器风量或尘杂量过大,超过了容许限度 Enter themachine air or dust is too large, exceedingtheallowable limit | 调整工艺或增加设备 Adjusting theprocess orequipment |
| 序号 Serial number | 代号 The6point | 名称 Thename | 规格型号 Specifications | 数量 Number |
| 1 | QF | 断路器 Circuitbreaker | CM-100/320063A CM-100/320063A | 1 |
| 2 | QF | Circitbreaker | 3VU13134MH002.4Atui1.61A | 1 |
| 3 | QF2 | Circut breaker | 3VU0134MK006Au定4.7A | 1 |
| 4 | QF3 | Circuit breaker | 3VU1340UMH002.42.4速定1.82A | 1 |
| 5 | KM2 | 交流器 | 3TB41422-0XxQ0 | 1 |
| 6 | KM3 | 流 | 3TB40422-0XXO0 | 2 |
| 7 | FU3、FU4、FU5 | 断器 | RT18-16-6A-体6A | 3 |
| 8 | SB1、SB3、SB5 | 按钮 Button | LA20-11红色 LA20-11red | 3 |
| 9 | SB2、 SB4、SB6 | Push but灯ith lamp | LA20-11/绿色 | 3 |
| 10 | T | Cont控制变压mer | AtJBK3-15初fJB1538V6V | 1 |
| 11 | HL1 | Si信号灯p | AD11-256V | 1 |
1、进风处2、集尘风机3、电控箱4、接灰斗和挤压螺杆5、电机及减速器6、布袋
1,air2,dustcollctingfn3electric4,theashopperandextrusionsrew5,motorandaspeedreducer6bag
7、出尘口和封盖8、皮带盘和皮带
7,a dust outletand cover8,abelt pulleyand a belt
说明: Explain.
1、本图集尘箱出口在左边如需将出尘口装在右边,则地面上基础的位置以墙孔中心线为轴,左右反一方向即可。
2、本图为封闭式,墙上有预留洞,如需安装固定百叶窗,其规格为 B 7 6 0 x 2 1 2 8 1 1 如为敞开式,则墙上无预留洞。
2t
十二、转笼式回风过滤器
一.机器用途
JXW06-系列型外吸式转笼滤尘器是我公司在认真消化吸收国内外同类产品的优点的基础上,博采众长,精心研制开发的一种造型美观、结构简单、易于安装、运行稳定、工作可靠,故障率低、便于维护,占地面积较小的空气净化设备。
JXW06-系列型外吸式转笼滤尘器用于对纺织企业生产的工艺过程中产生的含尘空气进行过滤除尘,祛除空气中的各种尘杂,使空调机组能送出合乎生产需要的洁净空气,以保证产出符合市场需求的高品质产品,提高企业的经济效益。
二.规格型号与主要技术参数:
2.1、型号标注示例
2.2、机器外形及尺寸
十二、 rotation cage type air filter
Amachineuse.
JXW06-series type suction cage filterismy company learn widely from others'strong points based on carefullyassimilating advantagesofsimilarproductsat homeandabroad,on,carefulydevelopedabeautifulappear ance,simplestructure,easyinstaation,stableperation,relablework,lowfailurerate,convenientmaintenance, small occupied area of air purification equipment.
JXW06-series type suctioncage dustfilter fordust ladenair generated bythe processof textile production inthedustfilter,dustremovingallthecompetitorintheair,theairconditionercansendoutaproductionneed cleanair,toensure thattheoutputmeets themarketdemandof high-qualityproducts,improve theeconomic efficiency of enterprises.
2、modelspecificationsandmaintechnicalparameters:
2.1,markingexamplemodels
JX W 06-□/□ The dust cage length The dust cage diameter Design sequence The outer suction Manufacturercode
2.2,the shape and size of the machine
2.机器外形及尺寸machineshapeandsize
3.机器规格参数3machinespecifications
| 规格 Specifications | 直 (mm) | 尘笼长度 (mm) | 过滤面积 (m²) | 吸嘴行程 (mm) | 装机功率 (kw) | 外形尺寸 LxBxH(mm) | 重量 (kg) |
| 15/17 | Φ1500 | 1700 | 5.7 | 795 | 0.75 | 2815×2060×1900 | |
| 15/34 | 3400 | 11.4 | 4515×2060×1900 | ||||
| 15/51 | 5100 | 17.1 | 6215×2060×1900 | ||||
| 20/17 | ①2000 | 1700 | 7.6 | 795 | 0.75 | 2815×2500×2400 | |
| 20/34 | 3400 | 15.2 | 4515×2500×2400 | ||||
| 20/51 | 5100 | 22.8 | 6215×2500×2400 | ||||
| 25/17 | Φ2500 | 1700 | 9.5 | 795 | 0.75 | 2815×3000×3000 | |
| 25/34 | 3400 | 19.0 | |||||
| 4515×3000×3000 | |||||||
| 25/51 30/17 | Φ3000 | 5100 | 28.5 | 795 | 0.75 | 6215×3000×3000 | |
| 30/34 | 1700 3400 | 11.4 22.8 | 2815×3420×3420 | ||||
| 30/51 | 5100 | 34.2 | 4515×3420×3420 6215×3420×3420 |
| 处理风量 (m/h) 工况 | 规格 | 15/17 15/34 | 15/51 | 20/17 | 20/34 | 20/51 | 25/17 | 25/34 | 25/51 | 30/17 | 30/34 | 30/51 | ||
| 二级除尘 长毛绒 plush | 针织绒 | 高支纱、化纤 | 14500 | 29000 | 43500 | 19500 | 39000 | 58500 | 24000 | 48000 | 72000 | 29000 | 58000 | 87000 |
| 中支纱 | 11500 | 23000 | 34500 | 15050 | 30100 | 45150 | 18500 | 37000 | 55500 | 22500 | 44500 | 67500 | ||
| 低支纱 | 7300 | 14600 | 21900 | 9750 | 19500 | 29250 | 12000 | 24000 | 36000 | 14500 | 29000 | 43500 | ||
| 废棉 | 4900 | 9800 | 14700 | 6600 | 13200 | 19800 | 8200 | 16400 | 24600 | 9800 | 19600 | 29400 | ||
| 高支纱、化纤 | 21000 | 42000 | 62000 | 27500 | 55500 | 82500 | 34200 | 68400 | 102600 | 41000 | 82000 | 123000 | ||
| 中支纱 | 15600 | 31200 | 46800 | 21000 | 42000 | 63000 | 26000 | 52000 | 78000 | 31200 | 62400 | 93600 | ||
| 低支纱 | 10500 | 21000 | 31500 | 13500 | 27100 | 40500 | 16500 | 33000 | 49500 | |||||
| 废棉 | 7100 | 14200 | 21000 | 9200 | 18400 | 27600 | 11200 | 22400 | 33600 | 20300 13800 | 40600 27600 | 60900 41400 | ||
| 回风过滤 | 纺部及准备 | 25000 | 50000 | 75000 | 32500 | 65000 | 97500 | 41000 | 82000 | 123000 | 49000 | 98000 | 147000 | |
| 长毛绒 | 织部 | 22000 | 44000 | 29200 | 58400 | 87600 | 36000 | 72000 | 108000 | 44000 | 88000 | 132000 | ||
| 纺部及准备 | 56000 | 112000 | 66000 168000 | 75000 | 150000 | 225000 | 94000 | 188000 | 282000 | 110000 | 220000 | 330000 | ||
| 不锈钢丝网 | 织部 | 52000 | 104000 | 156000 | 69500 | 139000 | 208500 | 86500 | 173000 | 259500 | 102000 | 204000 | 306000 | |
三.机械结构及工作原理
1.机械结构
JXW06-系列型外吸式转笼滤尘器是由机架、回转尘笼、吸嘴往复机构、减速箱、挡板(方箱)以及吸尘风机和集尘箱等零部件组成。
可回转的尘笼是多节式的,每六片弧形网片组成一节空心圆筒,一个尘笼可由一至三节圆筒组成,从而形成不同规格的机型。在尘笼两端各有六根矩形钢管制成的轮辐并用螺栓与芯轴联结成一体,前后芯轴安装在前后机架的滚动轴承上。尘笼的外圆上覆盖着多孔高效的滤料,使含尘空气可以通过滤料进入尘笼内,尘笼的前端被钢板封闭而后端开启以使过滤后的洁净空气排出机外。在尘笼后端的轮辐上用螺栓固定着一分段式大带轮,以带动尘笼回转。
在尘笼外侧下方,有一根带导轨的、具有与尘笼相同节数的吸尘风管,每节风管上都有一台小滑车,通过拉杆连接在一起。小滑车上有导向滚轮,可使几台小滑车一起沿着风管上的导轨自由移动。在靠近挡板的风管下方,有一根往复丝杠,它通过安装在其上方的小滑车下面的小滑块驱动滑车组做轴向往复移动。在每台小滑车靠近尘笼一侧,都装有两只可浮动的吸嘴,以清除滤料表面附着的粉尘。浮动的结构可使吸嘴与滤料表面始终保持最佳的吸尘距离。
后机架的下部安装着一台减速机,通过平皮带驱动尘笼回转。而在尘笼的后轴头上亦有一V形带轮,通过V形皮带拖动往复丝杠以驱动吸嘴作往复吸尘运动。
本机的结构特点决定了它只能在负压模式下运行。因此,欲使用本机组建滤尘系统时,需构建一负压尘室以安装本机(见图1)。
4selectionofmachineperformanceparametersand filter
| (m/h) Air volume Specifications | 15/17 | 15/34 | 15/51 | 20/17 | 20/34 | 20/51 | 25/17 | 25/34 | 25/51 | 30/17 | 30/34 | 30/51 | ||
| Working conditions | ||||||||||||||
| Two stage dust | Highcountyamcheical fber | 14500 | 29000 | 43500 | 19500 | 39000 | 58500 | 24000 | 48000 | 72000 29000 | 58000 | 87000 | ||
| Yam | 11500 | 23000 | 34500 | 15050 | 30100 | 45150 | 18500 | 37000 | 55500 | 22500 44500 | 67500 | |||
| Lowyam | 7300 | 14600 | 21900 | 9750 | 19500 29250 | 12000 | 24000 | 36000 | 14500 | 29000 | 43500 | |||
| Knitting wool | Cotton waste | 4900 | 9800 | 14700 | 6600 | 13200 | 19800 | 8200 | 16400 | 24600 | 9800 19600 | 29400 | ||
| Plush | Highcountyaccalfbe | 21000 | 42000 | 62000 | 27500 | 55500 | 82500 | 34200 | 68400 | 102600 | 41000 | 82000 123000 | ||
| 62400 | ||||||||||||||
| L | 15500 | 31200 | 4500 | 21000 | 42000 | 4300 | 2000000 | 52000 | 78000 | 31200 | 9800 | |||
| COotton waste | 7100 | 14200 | 21000 | 9200 | 18400 | 27600 | 11200 | 22400 33600 | 13800 | 27600 | 41400 | |||
| Return filter | 82000 | 123000 | ||||||||||||
| Plush | 25000 | 5000000 | 75000 | 32500 | 65000 | 97500 | 41000 | 4000 | 98000 | 147000 | ||||
| Inspiningandprparation | 56000 | 112000 | 168000 | 75000 | 150000 | 225000 | 94000 | 188000 | 282000 | 110000 220000 | 330000 | |||
| Staiesee se mesh | Weaving | 52000 | 104000 | 156000 | 69500 | 139000 | 208500 | 86500 | 173000 259500 | 102000 | 204000 | 306000 | ||
3.The mechanical structure and working principle
1mechanical structure
JXW06-series type suctioncage filteriscomposedofamachineframe,therotarycage,suctionnozze reciprocatingmechanism,reducer,baffle(FangXiang)andadustcollectingfanandadustcollectingboxandotherparts.
Thedustcagerotaryissegmented,eachof thesixarc-shapedmesh composedofahollowcylinder,adustcage canbecomposedofoneorthreesectioncylinder,thusformingthediferentspecificationsofthemodels.Inthecageat bothendsofeach spokeintosixrectangularpipeandboltandthecoreshaftareconnectedintoawhole,and thecore axleisarrangedintherearofrollingbearing.Cylindricalcagescoveredwithporoushigheiciencyfiter,thedustaiill passthroughthefilterintothedustcage,frontcagewasopensothat therearendplateclosedandfilteredcleanair is dischargedoutofthemachine.Attheendofthedustcage boltedtoasegmentedbeltwheel,todrive therotarycage.
Underthedustcageoutside,withcleaningthewindanddustcage thesamenumberoftubewithaguiderail,every day,thewindpipeassmallpullyonnectedtogetherbyrodAguiderollersmallpuys,canmakesvealsmal pullystogetheralongtherailfreemobilewindpipe.Underthenearbaffewindpipe,areciprocatingscrewrod,theaxial reciprocating movementthroughsmallslider mountedbelowthe topsmallpulleydrivepulley block.Ineach smallblock nearthecageside,areequippedwithnozzleandtwofloating,toclearthedustfilterisatachedtothesurfaceof the.A floating structure can make the nozzle and the surface offilteralways keep distance the best vacuum.
The lowerrearframe provided withaspeed reducer,through theflatbelt drive cage rotation.Andontherear axle headdustcagealsohasaVshapedbeltwhel,through theVbeltdrivereciprocating screwrodtodrive thereciprocating vacuum suction nozzle movement.
Thestructure characteristicsof themachinedetermines thatitcanonlyruninthenegativemode.Therefore,touse themachinesetupdustfiltersystem,needstheconstructionofanegativepressuredustchambertoinstaltismachine (see Figure 1).
本机在用户处安装时,需在控制室内安装一只U型压力计,用来监测尘笼内外的压差:当本机用于除尘系统时,其压差应保持在100-400Pa(10-40mmH2O)的范围内;当用于回风过滤时,其压差应保持在100-200Pa(10-20mmH2O)的范围内。当其压差超出上述极限时,需认真查找原因,及时排除故障,必要时需更换新的滤料。
☆注意:本机设计的极限压差为500Pa,为保证机器的正常运行,请勿超压运行。
2、工作原理
本机工作时,在主风机的抽吸作用下,含有短绒纤尘等杂物的含尘空气被吸进了密封的负压尘室,通过滤料进入滤尘器的尘笼内。由于的阻拦作用,各种尘杂黏附在滤料表面,经过净化的空气通过尘笼后被主风机送到车间回用,或经空调机组进一步处理后继续使用。
黏附在滤料表面的尘杂则随尘笼继续运行,当经过沿尘笼侧母线做往复移动的吸嘴处时,就被高压的吸尘风机吸走,送入集尘箱,在集尘箱下面的两只大布袋里进行尘气分离,尘杂留在了布袋里,含少量尘杂的空气则排回负压尘室经再次过滤后继续使用。留在布袋里的尘杂则由人工定期清理即可。
☆注意:为保证尘笼表面的正常结网,布袋回风切勿直接吹向尘笼,以免破坏尘室中的气流。
四、安装
4.1、安装准备
4.1.1安装前,必须为主机修筑一间密封的耐压尘室,这个房间的大小除了能安放下主机外,在主机周边还需有足够的空间,以供检修之用。
4.1.2在负压尘室内按照地脚图放线,做好预埋地脚螺栓。
4.2、安装
4.2.1首先,安装前后支架,调整两轴承的中心高,认真校准水平,使其高度一致。须保证尘笼表面的水平度偏差 <=slant 0 . 3 / 5 0 0 \mathsf {mm } 。
4.2.2拼装尘笼:将网片每六个一组,拼成一节短圆筒。再根据及其规格,用2或3只短圆筒拼成一个长圆筒。装上轮辐和前后轴头,使尘笼拼装成形。然后,认真矫正形状,使其圆柱度偏差 <=slant 1 5 \mathsf {mm } 。把拼好的尘笼装在支架上,用手转动,调整它的静平衡状态,使其能轻松灵活地自由转动。
Thismachineis installedintheuser,needsa Utype pressuremountedon thecontrolroom tomonitorthedust cage,internalandexternalpressurediference:whenthemachineisusedfordustremoval system,thepressure shouldbe maintainedat100-400Pa(10-40mmH2O)range;when used forairfiltration,thepressureshould bemaintainedat100-200Pa(10-20mmH2O)range.When thepressure exceedsthelimit,tofindout thereasons,troubleshootingand,whennecessary,replacementof thefilter.
☆note:limitthemachinedesignpressure is5ooPa,inorder toensurethenormal operationof themachine,donotoverpressureoperation.
2,work principle
Whenthe machine works,thepumping action of the main fan,dustandotherdebriscontaining shortfiberdust containingairissuckedintothenegativepressuredustchambersealed,dustcageintothefilterthroughthefilter.Becauseoftheblockingeffect,allkindsofdustadhesiononthesurfaceoffilter,thepurifiedairthroughthecagewas themain fan tothe workshopreuse,ortheair conditioning unitforfurtherprocessing aftercontinued use.
Adhesiononthesurfaceofthefiltermaterial dustwithdustcagecontinue torun,whenpassingalong the bus barcagesidesuctionnozzle tomove toandfrowasadustcolectingfansucking pressure,intothedustbox,separationofdustandgasintwobigbagdustboxbelow,dustinthebagLicontainingasmallamountofdustaircame back negative pressure dust chamberto continue using thefilteredagain.In the hoppocketdustby manual can be cleaned regularly.
☆Note:inordertoensure thenormal meshing surface of thedustcage,returnnotdirectlyblowing bagdust cage,soasnottodamagethedustchamberintheair.
Four,installation
4.1,installation preparation 4.1.1 before installation,mustbuildahostsealingpressuredustchamber,thesizeof theroom inadition toan down outside the host,there is enough space in the host peripheral needs,for maintenance purposes. 4.1.2inthe negative pressure dustcollecting chamberaccording to theanchoronline,doagood jobof embedded anchor bolts. 2,installation 4.2.1first,beforeandaftertheinstalationbracket,adjustingthetwobearingcenterhigh,carefulcalibrationlevel, make it highly consistent.To ensure that the surface of the dust cage level deviation <=slant 0 . 3 / 5 0 0 {mm }
The4.2.2assembling cage: mesh inagroupofsixmakeashort cylinder.According toitsspecifications,with 2 or3shortcylindricalformalongcylinder.Installedonthespokeandbeforeandafterthehead,thedustcageassembly forming.Then,carefullycorrectedshape,thecylindricitydeviationis lessthan15mm.Thespellcagegoodisarranged onthe bracket,handrotation,adjustmentof staticequilibriumstate,sothatitcaneasilyandflexiblyrotate freely.
4.2.3安装滤料:将滤料绒面向外,先把滤料的一角穿过尘笼一边网片骨架处的小螺钉,使滤料的一角挂在尘笼上,再把滤料横向拉紧(勿用大力,否则滤料一杯过度拉伸变宽,拉展即可),把另一角也挂在小螺钉上。用压板把滤料这头压在尘笼网片骨架处,用螺钉固定。然后转动尘笼,将滤料均匀、平整地拉紧,一边拉一边把滤料挂在小螺钉上。在每片网片骨架处,都压上一块压板,并用螺钉压紧。如此循序渐进,逐步将滤料压紧,直至最后,把第一块压板松开取下,把滤料两端都用第一块压板压紧固定好。
把滤料逐片固定好后,用卡箍把两端压紧。靠近挡板的这端在装卡箍前,先把毛毡密封圈绕在尘笼上,然后再用卡箍把毡圈和滤料一起压住。压紧前,认真调节毡圈的位置,使毡圈的一端能均匀地贴紧在挡板平面上。经试运转后仔细检查,如发现毡圈贴附不好,需重新调整它,务必使它均匀地贴紧在挡板上。
4.2.4安装丝杠:先把丝杠支架初步就位,把往复丝杠组件装在前后两轴承上固定好。调整丝杠支架高度,使丝杠轴线的水平度偏差 <=slant 0 . 1 / 5 0 0 {mm } ;调整丝杠与尘笼轴线的平行度,务使其平行度偏差≤0.15/1000mm,把丝杠支架用膨胀螺栓固定好。把其它支架初步就位(如果有的话),把主风管固定在支架上,把主风管后端固定在挡板上。调整主风管位置,务使主风管上的导轨与丝杠轴线平行度偏差≤0 . 1 5 \mathsf {mm } ;主风管上的导轨与尘笼轴线平行度偏差 <=slant 0 . 3 / 5 0 0 {mm } 。拧紧螺栓固定主风管,并用膨胀螺栓固定好支架。
4.2.5安装吸嘴:接下来,把小滑车装在导轨上,调整滑轮的相对位置,使它移动灵活且不晃动,把吸嘴支架装在小滑车上,安装吸嘴组件,调整吸嘴伸出长度,使吸嘴吸口与滤料间距保持在2-15mm的距离。
4.2.6安装传动机构:把减速机装在后机架的机座上,调整其位置使减速机上的小带轮槽沿与尘笼后端的大带轮的相应槽沿对齐,其轴向位置偏差 <= 2 \mathsf {mm } 。挂好平带并用张紧轮张紧它,张紧度以尘笼运转时不打滑为准。调整尘笼后轴头小带轮与丝杠带轮的相对位置,使两带轮端面处于同一平面,其轴向位置偏差 <= 2mm 。调整活络三角带的长度,使往复丝杠运转时平稳不打滑。
4.2.7安装集尘器:在负压室外一适宜的地方,将集尘箱挂在高处,用膨胀螺栓固定好,把布袋用卡箍固定在集尘箱上。将吸尘风机固定在合适的位置上,用管道将风机进口与主风管连接好,风机出口与集尘箱进口连接好,结合面上要密封好。
4.2.8安装U型压力计:根据现场情况,将U型压力计安装在一个便于观察的位置上,以方便值班人员监控滤尘器的运行状态。
4.2.9在安装时,要在各固定结合面处用双面密封胶带密封好。全部机件安装完毕后,要做好负压室与滤尘器间的密封,防止漏风。
五.试车与运行
5.1试车准备
5.1.1按照减速机说明书中的要求,在减速机中注入规定的润滑油至油位。
5.1.2在轴承座里注入润滑脂。
5.1.3认真检查各部件的安装质量,对安装的正确性确认。认真检查各连接螺栓,确保各紧固件已可靠地拧紧。
5.1.4再次对各条皮带的正确张紧进行确认。
5.1.5认真检查滤料的平整度和清洁度。
5.1.6认真检查电气部件的连线情况,确保各处接线正确可靠,绝缘良好,机器已可靠的接地。
5.1.7认真地对负压室进行清理检查,确保室内无任何可移动的杂物存在。
Install4.2.3filter:fitersuedeoutward,putinacornerofthedustcagefilterthroughthesidenetingframeatasmal screw,sothatthfilteorerangingiteageandthenfiltertransversetensiondonotusetrongtherwisethfitup stretchedwide,stretchingcan),theotherangleisalsonginginthesmallscrew.Withthepressplatetofiltertheadpressureinthedustcagemeshseletonfiedithrew.henturnteustcagetheiltermaterialevenlysmoothlyl,lt thesideofthesidefilterhanginginthesmallscrew.Ineverypieceofmeshskeleton,allonaplate,andscrewpress.Sostep bystep,thefiterpressinguntilfinall,thefirstpieceofplatefromthemediarelease,bothendsofthefirstblockisfixedby compression plate.
Thefiltersheetsarefixed,thetwoendsof the hoop.Nearthisendbafleintheclamping hoop,putthefeltsealingring aroundthecage,andthenclampthefeltandfiltertosuppress.Beforepressedcarefullajustingthefeltringpositionmake theendfeltringcanuniformlystuckonthebaffleplane.Afterthetestrunaftercarefulinspectioniffoundfeltingattacedis not good,need to adjust it,make sure that it is uniformly stuck on the baffle plate.
4.2.4mounting screw:putthescrewbracket initiallyinplace,thereciprocatingscrewrodassemblyismounted in two bearingsfixed.Theadjustingscrewbracket height,sothat thescrewaxis horizontal deviation <=slant 0 . 1 / 5 0 0 {mm } adjustingscrew and cageaxisparallelism,makesure the parallelismdeviation is less than 0 . 1 5 / 1 0 0 0 {mm } ,thescrewrod bracket with expansion boltsfixed.Teotherbracketintiallinplace(ifany),themainairpipeisfixedonthebracket,themainairtubeisfiedonthe baffleplate.Adjustmentofthemainwindpipeposition,railandscrewaxistomakethemainairpipeoftheparaleldeviation <=slant 0 . 1 5 {mm } ;themainair pipe onthe guiderail and the cageaxisparallel deviation <=slant 0 . 3 / 5 0 0 {mm } .Tightentheboltsto fixthemain duct,and withexpansionbolts fixed bracket.
4.2.5installtionofsuctionnozzle:next,thesmallpullymountedonteguiderail,relativepositiondjustmentpulleyso itismobileandflexiblanddonotshake,theuctionnolebacketisarrangedonthesmallpulleynstalingtenolesm bly,adjusting the lengthof the suction nozzle,suctionnozzlespacingand filter in 2 - 1 5mm distance.
4.2.6installtetransmissionmechanism:thereducerisarrngedontherearframemachine,adjustthepositionof the smallpullygrooveonthespeedreducerpulleyalongwiththecageattheendofthecorrespondinggroovealongthealignment, itsaxial positiondeviationis lessthan 2 \mathsf {mm } .Hung Ping with tensioningwheel tensionand tension of the belt,the dust cage operationdoesnotslipshallprevail.Therelativepositionadjustmentcagerearaxleheadbeltwheelandscrewofthepulleythe pulley face in the same plane,its axial position deviation is less than 2 5 \mathsf {mm } .Adjust the adjustable belt length,the reciprocating screw rod running smoothly without slipping.
4.2.7installedcolector:asuitablenegativepressureintheoutdoorplace,thedustcolectionboxhangingintheheight withexpansionboltsfixed,putthebagwiththeclampsinthedustcolectingbox.Thedustcolectingfanfixedinpositionnd pipethefaninetandthemainairpipeonnectionisgood,theoutletoftheblowerandadustcollectingboxinletcoction combining surface to seal well.
The installation of 4 . 2 . 8 \ : { U } type pressure gauge:according to the site,the U type pressure gauge is arranged in an easy to observe the position,to facilitate the on duty staff monitor the running state of dust filter.
4.2.9intheinstalltionthefixedinterfacewithdoublesidedsealingtapesealedAllthepartsfterinstallationouldbe well sealed vacuumchamberand the filterroom,topreventair leakage.
5、commissioningand operation.
5.1.test preparation
Inaccordancewiththespecificationrequirementsof5.1.1reducer,intotherequiredlubricatingoiltotheoillevelinthe speed reducer.
5.1.2in the bearing lubricating grease injection.
5.1.3carefullyheckteinstalltioqualityoftheparts,thacuracyoftheistalltionofonfirmation.Carefullyeckal connectingbolts,toensure thatthefastenerhasreliabletightening.
5.1.4again on the belt tension properly confirm.
5.1.5checktheevennessandcleannessof the filter.
Connectionof5.1.6arefullhecktheelectricalomponents,ensurethatallwiringisorrectandreliable,goodinsulation groundingmachinehasreliable.
5.1.7seriouslyonthenegativepressurechambercleaningandinspection,toensurethattheindoorwithoutanymovable sundry exist.
5.2试车
5.2.1接通电源后,先点动运行各台电机,检查运行方向的正确性。仔细倾听各部有无异常运行噪音和振动。
5.2.2点动运行无误后,进行单机空运转,30分钟后检查无异常投入联动。
5.2.3检查主机的运行噪音,其噪声水平 <=slant 7 0 0 0
5.2.4运行2小时后,检查各轴承箱的温升,各部温升 <=slant 2 0 ^ { \circ } { C }
5.3生产运行
5.3.1试车运行确认正确无误后,即可投入正常生产运行。运行时按照下列顺序开车:
首先启动吸尘风机,然后启动滤尘器,最后启动主风机。关机顺序正好相反,先关主风机,再关滤尘器,最后关闭吸尘风机。
六.维护与保养
6.1滤尘器的日常运行操作应有专人负责进行。
6.2操作者应经常注意观察机器的运行状况:转笼运转是否平稳?丝杠运行灵活与否?滤料有无破损?是否有松弛变形?发现问题要及时处理,切勿拖延,以免酿成事故影响生产。
6.3日常巡检要注意观察吸嘴有无堵塞现象发生,发想问题要及时疏通,以确保滤尘器能正常工作。
6.4每2-3个月定期检查一次转笼与挡板间的密封状况,如发现密封毡圈磨损后,要及时调整或更换毡圈。
6.5减速箱在正常运行30天后进行首次换油。换油时,把机内的污油全部放掉,用柴油仔细清洗减速箱,洗干净后更换新的经过认真过滤的相同牌号的润滑油。以后每年换一次油即可。
6.6.在正常运行的情况下,吸尘风机每年检修一次。
七.常见故障及排除方法
| 故障现象 | 产生故障可能的原因 | 故障排除方法 |
| U形压力计显示压差过大 | 滤料堵塞 尘笼或吸嘴停止运动 吸尘风机吸力不够 | 清理或更换滤料 检查机械或电气系统的工作状态 检查吸嘴、风管或布袋堵塞 |
| 皮带打滑 | 皮带未张紧 过度磨损 | 调整皮带张力 更换皮带 |
| 丝杠滑块磨损过快 | 润滑不良 防护套损坏 丝杠滑块跑合不良 | 丝杠清洗换油并更换小滑块 更换防护套 打磨丝杠,更换滑块后重新跑合 |
The5.2test
5.2.1afterthepowerisswitchedon,thefirstpointof theoperationof themotor,checkthecorrectnessofthe runningdirection.Listencarefullytoeach department hasnoabnormal noiseand vibration.
5.2.2operationiscorrect,forsingleairperation,30minutesaftertheexaminationnoabnormalitiesinlinkage.
5.2.3check the host running noise,the noise level of ≤ 70db.
2 hoursafter5.2.4operation,check the bearing box temperature rise,the temperature <=slant 2 0 ~ ^ { \circ } C
The5.3 productionrun
5.3.1 run to confirm correct,and can beput into normal production operation.Operation in accordance with the following order drive:
Start thesuctionfan,and then startthedustfilter,finallstart the main fan.Shutdownsequenceis justtheopposite,first off the main fan,and then close the dust filter,finallyclosing the suction fan.
Six.Maintenance
The6.1 filterdaily operation should be responsible for.
6.2the operator should always pay atention to the observation of the operational status of machine:rotating cageforsmoothoperation?Screwflexibleoperationornot?Thefilterisdamaged?Whethertherelaxationdeformation?Foundthattheproblemmustbetimelytreatment,donotdelay,soasnottocauseanaccidentaffecting production.
6.3dailyinspectiontoobserve thesuctionnozle blockagephenomenon,thinktoclearintime,toensure that the filter can work normally.
6.4every2-3monthsregularinspectionofarotatingcageandsealingstatus baffles,suchasthediscoveryof feltseal ring isabraded,to timelyadjust or replace the felt ring.
6.5speedreducerforoilinnormaloperationafter30days.Whenthemachineoil,theoildrainoff,dieselcarefuly cleaningthegearbox,washedandreplacedafterthesamelubricantbrandstofilternew.Afterchangingoilonceperyear. 6.6.under the normal running condition,a dust collecting fan maintenance once a year.
Seven. Common troublesand troubleshooting
| Failure phenomenon | The possible fault causes | Troubleshooting method |
| U type pressure gauge shows thepressure istoo large | Filter clogging The dust cage or nozzle stop motion A dust collecting fan not enough suction | Clean or replace the filter Checkthemechanical orelectrical systemworking state The nozzle,the wind tube or bag plug |
| The belt slipping | Thebelt withouttension Excessive wear | Adjust the belt tension Replacebelt |
| Screw slidewear too fast | Bad lubrication Protective sleeve damage Screw slide running bad | Screwcleaning andchanging andreplacing small sider Change the protective sleeve Grindingscreweplacetheslidertoing |
八.产品说明书附图Figureeight
九.随机技术文件Ninerandomtechnicaldocuments.
| 序号 The order No. | 代号 Generationof No. | 名称 Thename | 数量 Thenumberof |
| 1 | JXW06-SM | 产品说明书 | 1 |
| 2 | JXW06-□/□-0000WG | Prod品装wing | 1 |
| 3 | JXW06-□/□-0200WG | 丝红部件图 | 1 |
十三、JXJH-2型环槽式大风量回风精过滤器
纺织企业在回风过滤中,常用两级处理:一级为钢网平面过滤过滤纤维,靠负压风机抽吸、聚集于网面上的纤维入袋;对穿过该网面含有大量粉尘的空气,用表面覆盖“滤料”的“二级”设备来做进一步净化。这个“二级”设备,过去是用“大转笼”——外吸式回转过滤器,或者“多筒”作二级来解决。少数也有用蜂窝除尘的二级代替的。这个“二级”分而治理的方法,导致系统阻力过大,设备体积大,能耗与建设成本高,且不适合空间有限的老厂改造。高含尘量回风,轻则使空调喷嘴堵塞,污染风道、风口,影响产品质量,重则造成送风管道积尘,车间雾霾困扰,甚至不能生产。为解决回风净化问题,山东金信纺织空调设备有限公司成功开发了JXJH-2系列环筒式回风精过滤器,填补了这个领域的装备空缺。
该产品适用于纺织厂络筒、织布、准备和中高档精梳、细纱和并粗工序回风精过滤,与节能空调室设计规范配套。选用处理风量: 8 0 0 0 0 { ~ } 2 2 0 0 0 0 { \ m } 3 / { h } ,过滤阻力: < 2 5 0 \mathsf { P a } ;纤尘收集率达到 9 9 . 5 % ,纤维处理量不小于 2 0kg / h ;滤后空气纤尘含量< 1 % ;设备占用空间在 H 3 0 0 0 ^ { \ast } \mathsf { W 3 0 0 0 ^ { \ast } L 1 5 0 0 } ;满足于纺织企业车间工艺回风,地沟回风等复杂环境,包括有一定黏性的潮湿介质的净化。
一、结构特点
1.过滤形式。多圈环槽型尘笼,抗黏性毛绒织物滤料,框式外形构造与建筑体实现嵌入式安装;
2.点吸式或特殊条缝吸方式。特殊耐磨吸嘴和旋转吸臂,机械传动一体化设计;在高压吸尘风机的作用下,通过多排吸嘴旋转与往复等复合运动,逐点或逐条清除积存在滤料上的尘杂,使滤料迅速再生,保持了较低的过滤阻力,实现系统型节能。
3.过滤面积。最大过滤面积57.2平方米。
4.吸尘风机采用专用防暴、“半开式叶轮”离心风机。电器自动间歇动作,突显及时排杂和以尘防尘功能。5.主要由滤筒、吸嘴、吸臂组件、吸臂驱动装置、吸尘风机和纤尘收集压紧装置、返回式尘箱等组成。见设备示意图。
二、滤尘原理
利用回风风机或空调“混风段”的负压,将车间回风含杂气流导入本过滤器入口,被滤料阻滞实现尘杂与气体分离,顺着流体动能的驱使,纤尘留滞于滤料表面和环槽结构的后部,穿过滤料的洁净空气回用或排放。而留滞于环槽底部的尘纤,在高负压风机的强力抽吸下,尘杂被直接导入纤尘收集器并压紧。为实现整个滤面自动清洁,由抽吸点吸嘴组成回转与往复机构,在电机驱动、过滤压差波动控制下,实现对整个滤尘表面的间歇抽吸、输送、收集和压实。而集尘袋外泄的少量粉尘,被尘罩遮挡,尘杂折返,回到滤尘热器入口,实现循环收集,避免了二次污染改善了操作环境。
13,JXJH-2 type ring groove type large volume air fine filter
Teie itoi i fi s fectih
T designofenergyconservationofairconditioningroom.Theairvolume:8oo00\~2200m3/hfiltrationresistance: < 2 5 0 \mathsf { P a } dustcollectionratereached 9 9 . 5 % ,fiber isnot lessthan20kg/h;thefilteredairdustcontent < 1 % ;theoccupiedspaceintheH3000\*W30o0\*L1500;meetintextileenterprisesshopprocessaiwastebacktothewind complex environment,including purifying some stickymoist medium.
Two、structurecharacteristics
Thefltefounteentositbriilefamrucrenbddio
inty t tainthefiteringresistancelow,systemimplementationenergysaving.
The3filterarea.Maximumfiltrationarea of 57.2 squaremeters.
ci Tl box etc..See illustration of equipment.
Two, dust filtering principle
egie ii p entrant,backtoteustclectorntranceecclingclectionvoidpoltiontwoimproetoperatingoent.
第90页共107页
三、设备选用
JXJH-2系列型回风过滤器采用模块化的设计,全系列机型共分为320,280,240三个规格,推荐参数选用表如下,也可以根据订货需要特殊设计。
| 型号规格 | JXJH-2-320 | JXJH-2-280 | JXJH-2-240 | |
| 过滤面积(m²) | 57.2 | 43.5 | 31.7 | |
| 最大处理能力(104m³/h) | 21 | 15 | 11 | |
| 推荐选 用风量 (104m³ /h) | 细纱工艺排风 | 16 | 13 | 8 |
| 一般车间地回风 | 12 | 9 | 7 | |
| 气流纺低端产品 工艺排风 | 8 | 7 | 6 | |
| 涡流纺织工艺排风 | 10 | 8 | 5.5 | |
| 精梳工艺排风 | 16 | 13 | 8 | |
| 自络工艺排风 | 16 | 13 | 8 | |
| 织布 | 10~12 | 8~9 | 6~7 | |
| 装机功率(kw) | 6.6 | 6.6 | 4.55 | |
| 外形尺寸(B*H*L) | 3200*3200*1580 | 2800*28000*1580 | 2400*2400*1580 | |
| 序号 | 对比参数 | 带预过滤圆盘的 大转笼滤尘器 | 带预过滤圆盘的 复合圆笼滤尘器 | JXJH-2环槽回风精过滤器 |
| 1 | 设备型号 | 300/340 | -27 | 320 |
| 2 | 使用环境 | 车间回风 | 车间回风 | 车间回风 |
| 3 | 纤尘分级处理 | 二级 | 二级 | 一级混合 |
| 4 | 理论过滤风量m3/h | 206000 | 106000(最大规格) | 210000 |
| 5 | 过滤面积m2 | 20.56 | 44 | 57.2 |
| 6 | 计算过滤风速m/s | 一级圆盘风速9.3 二级2.78 | 一级圆盘风速5.1 二级0.67 | 1.02 |
| 7 | 占地(外形尺寸) | W3346*H3500*L4475 | W3360*H3560*L3380 | W3200*3200H*L2190 |
| 8 | 过滤阻力Pa | 250 | 250 | 120 |
| 9 | 滤后含尘量 | 1mmg | 1mmg | 1mmg |
| 10 | 维护难易 | 难 | 一般 | 容易 |
| 11 | 配用电机功率kW | 0.55+0.75+5.5+3 | 7.36+4.24 | 0.55+0.55+5.5 |
| 12 | 尘杂收集与二次污染 | 有 | 无二次污染 | 无二次污染 |
| 13 | 价格 | 中 | 高 | 中 |
3、equipment selection
JXJH-2seriesofairfilteradoptsmodulardesign,thefullrangeofmodelsisdividedinto320280240threespecifications ecommended parameter selectiontable below,canalsoaccording to the order need special design.
| Model specification | JXJH-2-320 | JXJH-2-280 | JXJH-2-240 | |
| The filterarea (M2) | 57.2 | 43.5 | 31.7 | |
| Maximumprocessing capacity (10m³/h) | 21 | 15 | 11 | |
| Recommended to chooseWith the wind(104m³/h) | Thespinningprocess exhaust | 16 | 13 | 8 |
| General workshopair | 12 | 9 | 7 | |
| Air spinning low-end | 8 | 7 | 6 | |
| productsProcess exhaust Eddycuretextressexhust | 10 | 8 | 5.5 | |
| Thecombing process exhaust | 16 | 13 | 8 | |
| Sincethecomplexprocessexhaust | 16 | 13 | 8 | |
| Weaving | 10~12 | 8~9 | 6~7 | |
| The installed power (kw) | 6.6 | 6.6 | 4.55 | |
| Dimensions (B*H*L) | 3200*3200*1580 | 2800*28000*1580 | 2400*2400*1580 | |
| Serial number | Serial number | With pre filter disc The big cage filter | With pre filter disc Compound disc dust filter | JXJH-2Ring grooveairfine filte |
| 1 | Equipment type | 300/340 | -27 | 320 |
| 2 | Theuse of the environment | Workshopair | Workshopair | Workshopair |
| 3 | Dust grading | Leveltwo | Leveltwo | Ahybrid |
| 4 | Theoryoffiltrationvolumem³/h | 206000 | 106000(Themaximum size) | 210000 |
| 5 | Filter area m² | 20.56 | 44 | 57.2 |
| 6 | Thecalculationoffiltration velocitym/s | A discwind speed9.3 Level two2.78 | A disc wind speed5.1 Level two0.67 | 1.02 |
| 7 | Covering (dimensions) | W3346*H3500*L4475 | W3360*H3560*L3380 | W3200*3200H*L2190 |
| 8 | The filtration resistance Pa | 250 | 250 | 120 |
| 9 | Theamountofdustcontainingfilter | 1mmg | 1mmg | 1mmg |
| 10 | Easeof maintenance | Hard | Thegeneral | Easy |
| 11 | MotorpowerkW | 0.55+0.75+5.5+3 | 7.36+4.24 | 0.55+0.55+5.5 |
| 12 | Dust collection and two polution | Yes | No two pollution | No twopollution |
| 13 | Theprice | In the | High | In the |
Three surface closed dust box and a Three surface closed Double bag Vacuumpressi
dust chamber communication window JXJH-280Return air fine filter Precision filter wall 南 pipe 1 5450 alppnbsdo 2 69wies onitehble elastic hoopl M8Expansion boll+ 100\*50Pressureiron 5 二 The dust collecting 3 Spiral dust 888885889 fan JXXC-4.8 compactor Compaction gearbox N □ estriompir WWV 1337 Surface hardening Based on thedetermined 1146 %1
十四、JXDX型点吸圆盘回风过滤器
一.概述
JXDX型点吸式回风过滤器主要用于纺织厂、空调系统、细纱、棉纺侧墙回风过滤,能有效防止空调室中喷嘴堵塞,提高热湿交换效率、稳定空调系统工况,提高产品质量,改善生产环境。
该产品为摆动式点吸,吸嘴处负压高、风速大、吸尘效果好,对含有粘性浆尘的纤维有特强的吸尘效果,可广泛应用于棉、麻、毛、化纤、针织等行业及其他含有纤维性尘杂空气过滤。
二.型号与技术参数
2.1根据滤网直径分为Φ2000、 \Phi 2 2 0 0 、Φ2400、Φ2600、Φ2800、Φ3000、Φ3200共七种规格。
2.2型号说明,例如JXDX-30-30,表示为点吸式回风过滤器,滤网直径Φ3000,30目不锈钢滤网。
2.3技术参数
| 项目 | 风速 | 滤网目数 | 滤网阻力 | 滤袋面积 | 滤袋阻力 | 减速电机 | 吸嘴风量 | 全压 | 集尘电机 |
| 参数 | 1.5-4.6m/s | 20、30、40 | ≤80Pa | 4.5m² | 40-200Pa | 0.37-0.75kw | 500m³/h | 2500Pa | 2.2kw |
| 风速m/s | 处理风量m/h | ||||||
| ①2000 | ①2200 | ①2400 | ①2600 | ①2800 | ①3000 | Φ3200 | |
| 2.0 | 23000 | 27000 | 33000 | 38000 | 44000 | 51000 | 58000 |
| 2.5 | 28000 | 34000 | 41000 | 48000 | 55000 | 64000 | 72000 |
| 3.0 | 3400 | 41000 | 49000 | 57000 | 66000 | 76000 | 87000 |
| 3.5 | 41000 | 48000 | 57000 | 67000 | 77000 | 89000 | 100000 |
| 4.0 | 45000 | 55000 | 65000 | 76000 | 88000 | 102000 | 115000 |
| 4.5 | 51000 | 62000 | 73000 | 86000 | 99000 | 115000 | 130000 |
| 5.0 | 55000 | 68000 | 81000 | 95000 | 110000 | 127000 | 145000 |
三.结构与安装
3.1、JXDX型点吸式回风过滤器主要由过滤器部分(包括方形框架和转动滤网)、吸尘部分(吸嘴、集尘管路、风机和集尘箱)和传动部分(电机、减速机)等三大部分组成。
3.2、点吸式圆盘过滤器外形尺寸见下图表:
| D | ①2000 | ①2200 | ①2400 | ①2600 | ①2800 | ①3000 | 3200 |
| A | 2150 | 2350 | 2550 | 2750 | 2950 | 3150 | 3350 |
十 四,JXDX type point sucking disc air return filter
1、overview.
JXDXtypepointsuctionifilterisinlysedfortextilefctoryironditioingyem,spiningottosiingide wallreturnairfltecaneffectivelypreventthenozleblockingairconditioningroom,increasetheheatandmoistureex changeeficencytableaionditioingtemconditionmproveproductqualitymproetheproductioniont Theproductfortheswingpointsuction,suctionnoleathighnegativepressure,windspeed,gooddustsctioeffect hasstrongeectostcontainingaospstedustiberanbeidelylidtoottonempooliibe knitting industryandotherfibrousdustairfilter.
2、modelsandtechnical parameters.
2.1accordite00i
2.2modeldstiite
| Item | ThewindspeedThefiltermesh | The refeistance | Filterarea | Filterresistance | Gearmotor | Thesuctionnozzle air | Totalpressure | Thedust olectlngg | |
| Parameter | 1.5-4.6m/s20、30、40 | ≤80Pa | 4.5m² | 40-200Pa0.37-0.75kw | 500m³/h | 2500Pa | 2.2kw |
| Thewind speedm/s | Air volumem³/h | ||||||
| ①2000 | ①2200 | ①2400 | ①2600 | ①2800 | ①3000 | ①3200 | |
| 2.0 | 23000 | 27000 | 33000 | 38000 | 44000 | 51000 | 58000 |
| 2.5 | 28000 | 34000 | 41000 | 48000 | 55000 | 64000 | 72000 |
| 3.0 | 3400 | 41000 | 49000 | 57000 | 66000 | 76000 | 87000 |
| 3.5 | 41000 | 48000 | 57000 | 67000 | 77000 | 89000 | 100000 |
| 4.0 | 45000 | 55000 | 65000 | 76000 | 88000 | 102000 | 115000 |
| 4.5 | 51000 | 62000 | 73000 | 86000 | 99000 | 115000 | 130000 |
| 5.0 | 55000 | 68000 | 81000 | 95000 | 110000 | 127000 | 145000 |
3、structure and installation of three.
3.1, J x \mathsf { D } x typepoint suctionair filter is mainlycomposed ofa filter part(including square frameanda rotary screen), cleaningpart(suctionoledustcollectingpipefananddustcolectingbox)andtransmiionparts(motorduceon sists of three parts.
See chart 3.2,sucking disk filter size:
| D | ①2000 | ①2200 | ①2400 | ①2600 | ①2800 | ①3000 | ①3200 |
| A | 2150 | 2350 | 2550 | 2750 | 2950 | 3150 | 3350 |




