该页无缩略图
全球工业用管智能装备
Global Industrial Pipe Intelligent Equipment
企业文化
Corporate
CULTURE
年度口号 01
Annual slogan
打造团队 提高执行力
Develop excellent team& Improve the executive force
愿 景 02
Aspiration
打造百年汉高
Develop hangao as a sustainable century corporation.
使 命 03
Mission
让汉高科技赢得世界喝彩
Let Hangao win acclaim from the world.
价值观 04
Values
企业定位 05
Corporate
Positioning
全球工业用管智能装备
Global industrial pipe intelligent equipment
服务理念 06
Service Concepts
尊重、科学、高效
Respect, Scientific, Efficient
企业责任 07
Corporate
Responsibility
为客户创造价值，为员工搭建舞台，为社会做出贡献
Create value for customers, set stage for staff, make a
contribution for the society.
客户第一
团队合作
S.Q.C.D
拥抱变化
诚信敬业
Customer first.
Teamwork
S.Q.C.D（Safety 、Quality 、Cost 、Delivery）
Embrace Change
Honest& dedicated
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
01
企业文化
目录列表
公司简介
发展历程
企业荣誉
合作伙伴
高速精密工业焊管生产线
高速重载整平机
智能型光亮固溶设备
智能保温型光亮固溶设备
黑色固溶设备
智能控制系统
电磁控、抗扭装置
焊接自动跟踪系统
模具、芯棒
抛光机
客户案例
02
03-04
05-06
07
08
11-12
15-16
19-20
17-18
21
22
23
24
Directory List
Company Profile
Enterprise Honor
Development History
High Speed Precision Industrial Pipe Welding Production Line
High Speed And Heavy Duty Weld Bead Roller Machine
Intelligent Bright Annealing Machine
Intelligent Insulation Type Bright Annealing Machine
Black Annealing Machine
Intelligent Control System
Electromagnetic Control Anti Twist Device
Welding Automatic Tracking System
Mold Mandrel
Business Partner
Polishing Machine
09-10
13-14
25-26
Corporate Culture
01
Customer Cases
02
目
C 录
ATALOGUE
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
广东汉高科技有限公司是一家集研发、制造、销售、配套服务于一体的不锈钢工业用管装备制造商。
产线应用于：卫生级流体、热交换器，石油化工、核电、半导体等领域用管的制造。
汉高科技是中国屈指可数的高端工业用管装备一站式服务商。专业智造：激光焊接生产线、精密焊
管生产线、焊缝整平设备、光亮固溶设备、焊接跟踪系统、智能控制系统、精轧管光亮固溶生产线、旋
转式固溶生产线等。汉高品牌焊缝整平设备及光亮固溶设备更是声名远扬，有口皆碑，市场占有率达
80%以上，为众多用户指定品牌。历经20年的耕耘，我们多项技术全球领先：激光焊接生产线、精密焊
管生产线、精轧管光亮固溶生产线、旋转式固溶生产线获得了多项国家专利，因生产效率大幅提升获得
众多用户的高度认可。
厉经20年的发展，我们多项技术全球领先，引领潮流。
● 精密焊管生产线具有精度高、速度快的显著优势；
● 激光焊接生产线具有速度快、热影响区小、焊缝质量更优异。
● 全球首创稳定化光亮固溶设备，稳定段温度精确到±2℃，热处理性能更优；
● 全球业界最大的旋转式固溶生产线，制造口径达1200mm，厚度3-20mm，节能30%以上，退火后无
需二次矫直，效率提升50%；
●全球首创感应式精轧管光亮固溶生产线，实现与轧机连线，大幅提高工作效率。
●线材光亮固溶生产线研制成功，实现最快速度： 150m/min打破行业记录。
●高速焊缝整平机，速度提升50%
●行业首席应用物联网系统企业，提高企业效益和品质，提升用户的技术支持。
秉承“需求为导向，创新为核心”的经营理念，我们持续加大创新投入，加速创新驱动、引领行业
向智能数字工厂升级。
汉高科技 全球工业用管智能装备。
03 全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
公司简介
COMPANY Profile
04
Guangdong Hangao Technology Co., Ltd. is a stainless steel industrial pipe equipment manufacturer
and service provider integrating R&D, manufacturing, sales and supporting services. Products are
used in: electric power, aviation, automobile, air conditioning, petrochemical, nuclear power and
other fields of pipe manufacturing.
Hangao Technology is one of the few one-stop service providers of high-end industrial pipe and
equipment in China. Professional intelligent manufacturing: precision welded pipe production line,
welding leveling equipment, bright solution equipment, welding tracking system, intelligent control
system, finishing rolling pipe bright solution equipment, rotary solution equipment, etc. Hango brand
weld leveling equipment and bright solution equipment is well-known, popular, market share of more
than 80%, for many users designated brand. After ten years of hard work, we lead the world in a number
of technologies, such as high-speed precision welded pipe production line, high-speed welding
leveling equipment, high-speed welding tracking system, thermal insulation bright solution equipment.
Obtained a number of national patents. It is highly recognized by users because of the 50% increase
in production efficiency
After 20 years of development, many of our technologies are leading the world and leading the trend.
● Precision welded pipe production line has the significant advantages of high precision and fast speed;
● Laser welding production line has high speed, small heat affected zone and better weld quality.
● The world's first stabilized bright solid solution equipment, stable section temperature accurate to
±2℃, better heat treatment performance;
● The world's largest rotary solution production line, manufacturing diameter of 1200mm, thickness
of 3-20mm, energy saving more than 30%, no annealing Need twice straightening, efficiency
increased by 50%;
● The world's first induction fine rolled pipe bright solution production line, to achieve the connection
with the mill, greatly improve the work efficiency.
● The wire bright solution production line was successfully developed, and the fastest speed was
achieved: 150m/min, breaking the industry record.
● High speed weld flattening machine, speed increased by 50%
● The industry's leading application of the Internet of Things system enterprise, improve the efficiency
and quality of enterprises, enhance the technical support of users.
Adhering to the business philosophy of \"demand-oriented, innovation-centered\", we continue to look
for breakthroughs in scientific and technological innovation, seize the opportunity for future
development, accelerate innovation-driven, leading industry upgrading
Global industrial pipe intelligent equipment
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
1994年 2003年团队成员从事高端工业焊管制造，使用设备为：德国和意大利工业焊管生产线。Team members were engaged in manufacturing pipe, they learned well about these pipe making machines which made in German and Italy during this period. 团队核心成员深赴德国、意大利、韩国、日本培训学习。Core members of this team had been to German, Italy, Korea and Japan for further study and training.
2007年
成立公司：焊缝整平设备及光亮固溶设备研制成功，并被客户一致认可。The corporation is established in this year. Its weld bead rolling machine and bright annealing machine succeed to be developed and be recognized by the customers .
公司荣获：广东顺德十大创业新星称号。The corporation is honored with Top Ten
Venture Star of Shunde, Guangdong.
● 中国首创同步双
推焊逢整平设备，
比同类型产品运
行更平稳。
● 节能型光亮固溶
设备研发成功上
市，比同类型产
品节能15%。
● 节能型黑色固溶
设备研发成功上
市，比同类型产
品节能15%。
• The corporation was the
first to develop the technology
of synchronous double
push, which made the
weld bead rolling machine
work more stably than
the similar-type products.
• The energy-saving bright
annealing machine that
save more 15%energy
than the similar-type
products is developed
and launched.
• The energy-saving black
annealing machine that
save more 15%energy
than the similar-type
products is developed
and launched. 2009年
● 智能型光亮固溶
设备研制成功，
该设备被客户誉
为：中国最安全、
高效的线光亮固
溶设备。
● 高速焊逢整平设
备研制成功，最
高速度8m/min。
● 通过ISO9001国
际质量管理体系
认证。
● 被中国人民银行
评为5A级信用企
业。
• The corporation
succeeded to develop
the intelligent bright
annealing machine,
which is recognized
as the safest and
most efficient bright
annealing machine
in China by its
customers.
• The corporation
succeeded to develop
the high-speed weld
bead rolling machine,
whose speed up to
8m/min.
• It gained the ISO9001
International Quality
Management
Certificate of Approval.
• It was praised as 5 A
grade credit enterprise
by the People's Bank
of China. 在线焊缝跟踪系统研制成功，该技术填补国内空白。实现在线实时监控焊接状态，纠正焊缝与焊枪实时位置偏差。
• The corporation
succeeded to develop
the technology of online
welding tracking, which
could realize online
real-time monitoring of
welding and correct the
real-time position
deviation between
welding bead and
welding torchThis
technology filled the
blank of technology in
domestic.
• Triple cathode welding
system, namely three
welding torch welded
at the same time
• It developed the weld
bead rolling machine
that indicated for pipes
with diameter more than
Ø325mm. 2011年
● 智能保温型光亮
固溶设备研制成
功：为满足焊管
更高品质的固溶
要求，使焊管在
固溶温度保持一
定时间。
● 立柱式焊缝整平
设备研制成功：
获浙江久立特材
股份有限公司高
度认可。
• Aim at developing a
kind of annealing
machine that could
preserve the heat for
30S-60S to meet the
higher requirements
on the solution
treatment, the heat-
preservation type of
bright annealing
machine was developed.
• Pillar structure weld
bead rolling machine
was developed
successfully and be
highly regarded by
Zhejiang Jiuli Hi-Tech
Metals Co., Ltd.
∮5-∮12小口径盘管光亮固溶生产线研制成功： Develop offline bright annealing machine for small-diameter coil pipe (∮5-∮12 )that could be applied in auto parts industry and electric heated pipe industry.
波纹盘管离线光亮固溶设备： Develop offline bellows annealing machine that could be applied in bellows industry.在线同步飞锯研制成功：大大提高订尺管的切割精度，长度控制在： ±1mm/6m。Develop online synchronous sawing machine, improve the cutting accuracy greatly to±1mm/6m. 2004年 2008年
发展历程 Development HISTORY 2005年成立项目组，入驻顺德孵化产业园开始研发：精密焊管机、焊缝整平设备、光亮固溶设备。They established the project team and engaged in the research and development of tube mill ,weld bead rolling machine and online bright annealing machine in the Shunde Hatching Industrial Park. 2006年
2010年 2012年
05 全球工业用管智能装备 GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
2013年
2021年
2014年
2016年
2018年
2020年
2022年增资扩产：全新厂房正式投入使用，完成两大中心布局。云浮研发制造中心和顺德营销管理中心，迈入新起点新征程。
● HZG40X精密工
业焊管生产线研
制成功，制管范
围：外径6-28
● HZG40精密工业
焊管生产线研制
成功，制管范围：
外径15-38
● HZG50精密工业
焊管生产线研制
成功，制管范围：
外径25.4-76.2
• HZG40X Precision
Worker Research on
welding pipe production
line System success,
system of pipe
Circumference:
OD 6-28
• HZG40 Precision In
dustry Development
of welded pipe
production line
Successful, tube
range: Od 15-38
• HZG50 Precision
Industry Development
of welded pipe
production line
Successful, tube
range: Outer
diameter 25.4-76.2 ● HZG60精密工业
焊管生产线研制
成功，制管范围：
外径51-114 ● HZG80精密工业
焊管生产线研制
成功，制管范围：
外径89-168 ● HZG100精密工
业焊管生产线研
制成功，制管范
围：外径133-219 ● HZG120精密工
业焊管生产线研
制成功，制管范
围：外径219-325
• HZG60 precision industrial
pipe welding production
line developed successfully,
pipe range: outside
diameter 51-114
• HZG80 precision industrial
pipe welding production
line developed successfully,
pipe range: OD 89-168
• HZG100 precision industrial
pipe welding production
line developed successfully,
pipe range: outside
diameter 133-219
• HZG120 precision industrial
pipe welding production line
developed successfully,
pipe range: OD 219-325
● HHS 1500/200
大口径Φ762*18
mm旋转式固溶
生产线，在浙江
久立安装调试完
成。填补了中国
大口径旋转式固
溶设备的空白。
● HHS 1500/200
Big-diameter
(762*18mm)
● HHS 1300/200
在线黑色固溶设
备 工作范围：
711*12mm。
与江苏武进签订
合同。
• HHS 150/200 large
diameter Φ762*18mm
rotary solution production
line, completed installation
and debugging in Jiuli,
Zhejiang. It fills the blank
of large caliber rotary
solution equipment in China.
• HHS 150/200Large-diameter
(762*18mm)
• HHS 1300/200 online
black solution equipment
Working range: 711*12mm.
Sign a contract with
Jiangsu Wujin. 2015年
2019年
● 激光焊接生产线
研制成功，在美
国落地应用。
● 新增16项实用新
型专利和1项发
明专利。
●（36-108米）
精轧管光亮固溶
设备研制成功。
在浙江久立投入
使用。
● 节能型焊缝整平
设备研制成功，
由于该设备具低
成本、节能的特
点，推出即火爆
市场。
• (36-108 m) finishing
rolled pipe bright solution
equipment developed
successfully. Put into
use in Jiuli, Zhejiang
Province.
• The energy-saving
welding seam leveling
equipment was
developed successfully
Because the equipment
has the characteristics
of low cost and energy
saving, it is popular in
the market.高速伺服整平机研发成功，具有占地小，能耗低，场地洁净的显著特点。High speed servo leveling machine has been developed successfully. It has the remarkable characteristics of small area, low energy consumption and clean site. 2017年
设备精度工艺大升级，采取汉高独特工艺，精度更高，设备运行更稳定。
线材光亮固溶生产线研制成功，在澳大利亚落地使用，最快速度：150m/ min，打破行业记录。The wire bright solution production line has been successfully developed and put into use in Australia, with the fastest speed: 150m/min, breaking industry records
• Laser welding production
line has been developed
successfully and applied
in the United States.
• 16 new utility model
patents and 1 invention
patent.行业首席落地应用物联网系统企业，物联网生产线监控系统通过联网云平台，也大幅降低企业用户的服务获取成本和技术门槛，提高企业产品的效益和品质和竞争力。Equipment precision technology upgrade, adopt Hangao unique technology, higher precision, more stable operation of equipment. The Internet of Things production line monitoring system through the Internet cloud platform, also significantly reduces the cost of service acquisition and technical threshold of enterprise users, improve the efficiency and quality of enterprise products and competitiveness. 06Increase capital and expand production: New plant officially put into use, complete the layout of the two centers.
Yunfu R&D and Manufacturing Center and Shunde Marketing Management Center have entered a new starting point and a new journey.
07 HONOR 荣誉
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
08
合作伙伴
Partner
BUSINESS
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
镇 海 石 化 建 安 工 程 有 限 公 司 ZHENHAI PETROCHEMICAL JIANAN ENGINEERING CO., LTD
江苏银环精密钢管股份有限公司
东方汽轮机有限公司 DONGFANG STEAM TURBINE CO., LTD Zoppas Industries
上海材料研究所有限公司
SHANGHAI MATERIAL RESEARCH INSTITUTE CO., LTD
高速精密工业焊管生产线
Precision Industrial Pipe Welding Production Line
HIGH SPEED
高速精密焊管生产线主要用于：
卫生级流体、热交换器，石油化工、核电、半导体等领域用管的自动化制
造，可在线生产直管和盘管。随着工业焊管制造工艺的不断更新优化，在
众多领域已经取替无缝管。
高速精密焊管生产线主要配置：
开卷器 、剪切对焊机、储料器、成型焊接段，焊缝整平，焊缝打磨，初定
径段，光亮固溶，定径矫直段，伺服切割机，输出下料平台。
生产线控制系统为：
智能高精度PLC控制,人机显示，操作简单、易用、安全可靠。我们为客户
提供完善的管材生产线和产品解决方案，用于生产高标准的焊管产品符合
美标ASTM A249, A269, A270, A312与国标GB151, GB12771, HG20537.1-4，DIN德标与ISO标准。
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
09 HIGH-SPEED PRECISION WELDED PIPE PRODUCTION LINE IS
MAINLY USED FOR:
Sanitary fluid, heat exchanger, petrochemical, nuclear power, semiconductor
and other fields of pipe automation manufacturing, can be online production
of straight pipe and coi l pipe. With the continuous updating a n d
optimization of industrial welded pipe manufacturing technology, seamless
pipe has been replaced in many fields.
MAIN CONFIGURATION OF HIGH-SPEED PRECISION WELDED
PIPE PRODUCTION LINE:
Coiler, shearing butt welding machine, storage device, forming welding
section, weld leveling, weld grinding, initial sizing section, bright solution,
sizing straightening section, servo cutting machine, output feeding
platform.
THE PRODUCTION LINE CONTROL SYSTEM IS:
Intelligent high precision PLC control, man-machine display, simple
operation, easy to use, safe and reliable We provide our customers with
perfect pipe production lines and product solutions, which are used to
produce high standard welded pipe products in accordance with
ASTM A249, A269, A270, A312, GB151, GB12771, HG-20537.1-4, DIN
and ISO standards.
制管工艺流程图
PIPE MAKING PROCESS FLOW DIAGRAM
开 卷 剪切对焊 缓冲储料 平整导入及修边 成 型 焊 接
焊缝保护盒 焊缝纠偏 焊缝整平 焊缝抛光 初定径 管材清洗
固 溶 冷 却 精定径 矫 直 涡流探伤 定尺切割 输出下料
适用范围：
SPECIFICATIONS
AND MODELS
TUBULATION SCOPE THICKNESS SCOPE
MinMax. MinMax.
HZG-40X 6 28 0.4 1.5
HZG-40 15 50.8 0.5 2.5
HZG-50 25.4 76.2 0.5 3.0
HZG-60 60.3 114 1.0 4.0
HZG-80 89 168 1.0 5.0
HZG-100 114 219 2.0 8.0
10
HZG-120 219 325 3.0 10.0
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
高速重载整平机
And Heavy Duty Weld Bead
Roller Machine
HIGH SPEED
在焊管领域，焊管的缺陷主要在焊缝位置，为此对焊缝进行滚压整平
焊缝，使原来凹凸不平的焊缝与母材平滑过渡，同时又对焊缝的金相组织
细化。平滑的焊管当流体流过时，不易残留液体，不易腐蚀。
高速伺服重载焊缝整平
将伺服电机高性能快速响应、平稳定位；以及液压压力稳定，大压力
调节输出相结合；集伺服和液压优势于一体。采用伺服电机使整平小车高
速精准平稳的往返。采用液压进行快速稳定精准压力碾压焊缝，采用比例
阀，操作面板上数字式调节压力大小，输出精准可靠，碾压焊缝品质更加
优异。
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
In the field of welded pipes, the defects of welded pipes mainly lie in the
weld seam position. Therefore, the weld seam is rolled and leveled to
ensure a smooth transition between the original uneven weld seam and
the base material, while also refining the metallographic structure of the
weld seam. Smooth welded pipes are less prone to residual liquid and
corrosion when fluid flows through them.
HIGH SPEED SERVO HEAVY-DUTY WELDING SEAM LEVELING
Servo motor high performance, fast response, smooth positioning; As
well as hydraulic pressure stability, large pressure regulation output
combination; Set servo and hydraulic advantages in one. The servo motor
is used to make the leveling car go back and forth at high speed accurately
and smoothly. Adopt hydraulic pressure for rapid, stable and accurate
pressure rolling weld, adopt proportional valve, digital adjustment of
ressure on the operating panel, accurate and reliable output, rolling weld
quality is more excellent.
11 ● 速度快，最快：7m/min；
● 占地面积减少50%；
● 用电量节省80%；
● 维护成本降低80%;
● 环 保：场地干净，紧凑型风冷小型液压站；
● 精 度 高：伺服电机驱动，比例阀调节、数字式控制；
● 压力稳定：采用液压输出稳定压力；避免气压不稳造成压力波动
● 安装方便：便捷、设备就位调整中心，水平及高度后固定即可使用；
模具规格更换方便；
● 节 能：节能、低耗，电机功率6.5KW，降低客户长期使用成本。
● 数 字 化：内置以太网接口，可远程查看、维护；
可提供智慧工厂上位机系统（MES）需要的数据接口。
设备特点：
适用范围：
12
MinMax. MinMax.
MODELS
OD RANGE THICKNESS RANGE
HZP-40 12 38 0.5 2.5
HZP-50 25.4 50.8 0.5 3.0
HZP-60 38 89 1.0 3.5
HZP-70 50.8 114 1.0 4.0
HZP-80 89 168 1.5 5.0
HZP-100 114 219 2.0 8.0
HZP-120 168 325 3.0 10.0
EQUIPMENT FEATURES:
● Fast speed, the fastest: 7m/min;
● The floor area is reduced by 50%;
● Electricity consumption is saved by 80%;
● Maintenance cost is reduced by 80%;
● Environmental protection: clean site, compact air-cooled small hydraulic station;
● High precision: servo motor drive, proportional valve adjustment, digital control;
● Pressure stability: hydraulic output stability pressure;
● Easy installation: convenient, equipment in place to adjust the center, level and height can be fixed after use;
Mold specification replacement is convenient;
● Energy saving: Energy saving, low consumption, motor power 6.5KW, reduce the long-term use cost of customers.
● Digitalization: Built-in Ethernet interface, remote viewing, maintenance; It can provide data interface required
by intelligent factory upper computer system (MES).
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
智能型光亮固溶设备
Bright Annealing Machine
INTELLIGENT
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
13 光亮固溶设备是用于将管材在线加热至要求温度，随后置于气体保护
下快速冷却至100℃以下的专用设备，起到还原焊缝组织，细化焊缝晶粒，
消除管材应力，改善机械性能，提高抗腐蚀能力的作用。
Bright solid solution equipment is a special equipment used to heat the
pipe online to the required temperature, and then put it under gas
protection to quickly cool below 100℃, to reduce the weld structure,
refine the weld grain, eliminate the stress of the pipe, improve the
mechanical properties, and improve the corrosion resistance.
产品特点：
● 行业独创：绝缘电阻监测和保护功能：如果人体触碰到输出铜排、连接电缆裸铜、感应器导体，可以保护停机。
● 远程启动功能，可以让生产线联机远程启动电源。
● 水泵断路器跳闸保护：当水泵过载时，断路器跳闸，设备保护停机。
● 冷却水循环水压力过低保护，当冷却水循环压力过低，保护停机。
● 过温，低温报警：当我们设置高温和低温温度时。在正常生产过程中，温度过高或过低都有报警输出。
● 数据采集功能：可以把生产任务单的资料和生产工艺参数和生产数据生成一条记录，保存在HMI的∪盘里，可以
追溯数据。
● 可以为上位机提供地址，通过modbus 协议读取电源的工作状态和数据。
● 温度曲线生成，报印：可以保存温度曲线数据，保存在HMI界面U盘里，只要U盘存储空间足存大，可以保护一年
时间。
● 隧道移动功能——运行时，设备遇到非正常阻力，设备自动位移触动保护系统。
适用范围：
管 径：∮6mm-114mm
材 料：300系列奥氏体，400系列铁素体，双相钢及钛合金
电源功率：60KW——600KW
备 注：根据管径、壁厚和生产速度匹配电源功率。
PRODUCT FEATURES:
● Unique industry creation: insulation resistance monitoring and protection function: if the human body touches
the output copper bar, connecting cable bare copper, inductor conductor, can protect the shutdown.
● Remote start function, can make the production line remote start power.
● Water pump circuit breaker tripping protection: When the water pump is overloaded, the circuit breaker tripping,
equipment protection stop
● Cooling water circulating water pressure is too low protection, when the cooling water circulating pressure is
too low, protection stop
● Overtemperature and low temperature alarm: when we set high temperature and low temperature. In the normal
production process, the temperature is too high or too low have alarm output.
● Data collection function: data of production task list, production process parameters and production data can
be generated into a record, which can be saved on the HMI U plate and can be traced back
● It can provide the address for the upper computer and read the working state and data of the power supply
through modbus protocol.
● Temperature curve generation, printing: can save the temperature curve data, saved in the HMI interface USB
disk, as long as the USB disk storage space is large enough, can be protected for one year.
● Tunnel movement function -- when running, the equipment encounters abnormal resistance, the equipment
automatic displacement touch protection system.
APPLICATION:
Pipe diameter: ∮6mm-114mm
Material: 300 series austenite, 400 series ferrite, biphase steel and titanium alloy
Power Supply: 60KW------600KW
Note: Match power supply according to pipe diameter, wall thickness and production speed.
14
适用范围：
Min. Max. Min. Max.
MODELS
O.D RANGE THICKNESS RANGE
HGL-J-40 5 16 0.3 1.5
HGL-J-60 6 28 0.4 1.5
HGL-J-80 15 50.8 0.5 2.5
HGL-J-100 25.4 76.2 0.5 3.0
HGL-J-120 42 89 1.0 3.0
HGL-J-160 60.3 114 1.0 4.0
感应加热电源与其它方式的感应加热电源功耗相比
隔离可控调压IGBT
并联谐振式
非隔离可控调压
IGBT并联谐振式
脉宽调制IGBT
串联谐振式
数字空冷IGBT式
实际输出功率 120KW 120KW 120KW 120KW
输入有功功率
141.2KW
（效率85%）
130.4KW
（效率92%）
137.9KW
（效率87%）
126.3KW
（效率95%
年电费及年用电量
27.11万元
（33.89万度电）
25.04万元
（31.30万度电）
26.48万元
(33.10万度电)
24.25万元
（30.31万度电）
功率因数增加电费
4.07万元
（0.60增收15%）
0.63万元
（0.80增收2.5%）
0.66万元
（0.80增收2.5%）
0万元
（0.90不增收）
水费或水制冷电费 5.60万元 4.60万元 5.30万元 3.60万元
感应器优化设计
及匹配
0.70万 0 0.70万元 0.70万元
年总电费 36.08万元 30.27万元 31.74万元 27.15万元
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
智能保温型光亮固溶设备
Insulation Type Bright
Annealing Machine
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
15 为了满足更高要求的管材固溶处理的工艺，我们在智能型光亮固溶设
备基础上开发了智能保温型光亮固溶设备。该设备分为加热段和保温段，
生产过程中管材在加热段升温至设定固溶温度，通过保温段保温一定时间
的稳定化处理，从而更有效的消除了晶界贫鉻的可能，避免了晶间腐蚀的
产生。经稳定化处理后的管材，具有更好的机械性能和耐腐蚀能力。
In order to meet higher requirements of the pipe solution treatment process,
we developed intelligent thermal insulation bright solution equipment
on the basis of intelligent bright solution equipment. The equipment is
divided into heating section and insulation section. During the production
process, the pipes in the heating section are heated to the set solution
temperature, and the stabilization treatment of the insulation section for
a certain period of time can more effectively eliminate the possibility of
chromium depletion in the grain boundary and avoid the generation of
intergranular corrosion. After the stabilization treatment, the pipe has
better mechanical properties and corrosion resistance.
设备特点：
● 温度恒定：保温段的温度检测是通过高精度耐高温的铂铑型热电偶直接插到炉膛内部检测，检测的是炉膛内的实
际温度，通过智能温控器通过PID运算精准实现闭环控制，温度能精确在±2℃。
● 安装方便：不需要更换石英管便于维护和节省安装时间。
● 节省能耗：额定功率：9-12KW，室温升温到1050℃，时间约15min，保温段在达到1050的保温温度后大概只需
要5-8A的电流维持温度，不会因为钢管的大小与生产线速度的增加而提高实际输出功率。
● 更具人性化：保温段只需在一次设定好保温温度后，之后都不会因为钢管规格的大小与生产线的速度的变化而需
要进行人工调节。
INTELLIGENT
EQUIPMENT FEATURES:
● Constant temperature: the temperature detection of the insulation section is conducted by directly plugging
the platinum-rhodium thermocouple with high precision and high temperature resistance into the furnace for
detectionThe actual temperature in the furnace is detected
● Easy installation: there is no need to replace the quartz tube to facilitate maintenance and save installation time.
● Energy saving: rated power: 9-12KW, the room temperature rises to 1050℃, the time is about 15min, the
insulation section after reaching 1050 insulation temperature only needs 5-8A current to maintain the temperature,
will not increase the actual output power because of the size of the steel pipe and the increase of the production
line speed.
● More humanized: the insulation section only needs to set the insulation temperature once, and it will not need
to be manually adjusted because of the changes in the size of steel pipe specifications and the speed of the
production line
16
APPLICATION:
Pipe Diameter: ∮6mm-114mm
Material: 300 series austenite, 400 series ferrite, 2205 biphase steel, titanium alloy and Nickel-based alloy
Power Supply: 40KW------600KW
Heating section Length: 680mm
Insulation section Length: 1000mm
Note: According to pipe diameter, wall thickness and production speed matching heating power supply, insulation
section can be lengthened according to demand
适用范围：
MinMax. MinMax.
MODELS
OD RANGE THICKNESS RANGE
HGL-NB-40/9 5 16 0.3 1.5
HGL-NB-60/9 6 28 0.4 1.5
HGL-NB-80/9 15 50.8 0.5 2.5
HGL-NB-100/12 25.4 76.2 0.5 3.0
HGL-NB-120/12 42 89 1.0 3.0
HGL-NB-160/12 60.3 114 1.0 4.0
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
适用范围：
管 径：∮6mm-114mm
材 料：300系列奥氏体，400系列铁素体，2205双相钢、钛合金及镍基合金
电源功率：40KW——600KW
加热段长度：680mm
保温段长度：1000mm
备 注：根据管径、壁厚和生产速度匹配加热电源功率，保温段可根据需求加长
黑色固溶设备
Annealing Machine
BLACK
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
17 HHS型黑色固溶设备，是把钢管加热到固溶处理温度，然后通过水淋
快速冷却到室温的专用设备。先进感应加热电源为新型DSP＋IGBT结构的
高效节能产品，产品为IGBT逆变、并采用DSP进行全数字式精确控制，全
空冷结构（感应器水冷）降低了系统损耗，设置有完善的自保护，自诊断
功能。比同类产品节能约15%。
Annealing machine is a special equipment for heating steel tubes
online to solution treatment temperature, and then cooling them
quickly to room temperature through water shower. Advanced
induction heating power supply for the new DSP+IGBT structure
of high efficiency and energy saving products, products for IGBT
inverter, and DSP for full digital precise control, reduce the system
loss, set a perfect self-protection, self-diagnosis function, energy
saving about 15% than similar products.
18
适用范围：
管 径：6mm-820mm
厚 度：0.5-20mm
材 料：300系列奥氏体，400系列铁素体，双相钢
电源功率：60KW——1500KW
备 注：根据管径、壁厚和生产速度匹配电源功率。
SCOPE OF APPLICATION:
Pipe diameter: 6mm-820mm
Thickness: 0.5-20mm
Materials: 300 series austenite, 400 series ferrite,
biphase steel
Power supply: 60KW------1500KW
Note: Match the power supply according to pipe
diameter, wall thickness and production
speed.
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
型 式
项 目
IGBT 并联谐振式 IGBT 串联谐振式
数字空冷
IGBT 式 可控调压不可控调压脉宽
调制型
斩波
隔离型 非隔离型 隔离型非隔离型 调压型
装置效率(包括变压器) 85% 92% 85% 92% 87% 87% 95%
功率因数(含谐波因素) 0.3-0.800.3-0.800.800.800.800.900.90
谐波含量高 高 较高 较高 较高 较低 较低
反电网或其它设备干扰高 高 较高 较高 较高 较低 低
安全性 安全 不安全 安全 不安全 安全 安全 安全
冷却水器复杂 较复杂 复杂 较复杂 复杂 复杂 简单
用水量 大 较大 大 较大 大 大 大
主回路结构 较复杂 较复杂 较复杂 较复杂 简单 较简单 较简单
感应器优化设计及匹配容易不容易容易 不容易 容易 容易 容易
易损部件 多 较多 多 较多 较多 较多 少
故障率 较高 较高 较高 较高 较高 较高 低
综合可靠性较低 较低 较低 较低 较低 较低 高
各种类型感应加热电源产品性能比较
智能产线控制系统：
全新高速精密焊管生产线智能控制系统：
结合最先进物联网技术和人性化的设计，实现数字化控制；具有以下强大功能。
● 生产线具有一键准备、启停功能，信息可采集上传，工艺参数可存储选择、各工艺段可选同步或不同步启停。
● 生产线具有完善的自诊断功能：
按下准备按钮，系统自动诊断产线的水电气准备情况。如有异常，不具备开机条件，亮报警灯。待故障排除后，
亮绿灯。可启动产线。
● 焊枪位置，采用电机快速精准下调就位（需微调）；双枪氩弧焊+电磁焊弧控制+机器视觉焊缝跟踪工艺；
提升焊缝品质，提高焊接速度20%-40%以上（视具体管材材质而定）。
● 氩弧焊+电磁焊弧控制+机器视觉焊缝跟踪工艺；提升厚壁管的焊缝质量，避免气孔气泡；
● 生产线动力采用知名品牌变频电机提供，使得速度更稳定、调节方便，提高成材质量。
● 按下启动按钮，产线会自动后退一定距离（可调），再向前启动、并且自动启动焊机，确保不漏焊。
● 采用激光检测传感器、实现漏焊、穿孔检测报警和自动停水功能，确保管内干燥，及工人及时发现异常。
● 气压检测、循环水水箱的水位检测报警；
● 打磨控制系统具有保持打磨力矩恒定、实现自动进给和需更换耗材报警的功能。
● 产线现场每只刚管的编码喷涂，并对应此钢管参数数据保存在系统；品质可追溯
● 产线停机时，可设定焊接长度才熄弧。如6m；12m可调。
● 产线所有参数数据提供以太网组网接口，方便与需方智能工厂MES系统建立通讯连接。
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
19 智能控制系统
INTELLIGENT
Control System
INTELLIGENT PRODUCTION LINE CONTROL SYSTEM:
New intelligent control system for high-speed precision welded pipe production line:
Combining the most advanced Internet of Things technology and humanized design to realize digital control;
Has the following powerful functions.
● The production line has the functions of one-button preparation, start-stop, information collection and upload,
process parameters can be stored and selected, and each process segment can be started or stopped synchronously.
● The production line has a complete self-diagnosis function:
Press the \"prepare\" button, and the system will automatically diagnose the water and electrical readiness of
the production line. If there is an anomaly, the startup condition is not met, turn on the alarm light. After the fault
is rectified, the green light is on. Production line can be started.
● The position of the welding gun, which is quickly and accurately lowered by the motor (need to be fine-tuned);
Double gun argon arc welding + electromagnetic welding arc control + machine vision welding seam tracking
process;
Improve weld quality and welding speed by more than 20%-40% (depending on the material of the specific pipe).
● Argon arc welding + electromagnetic welding arc control + machine vision welding seam tracking process;
Improve the weld quality of thick-walled pipe to avoid porosity bubbles;
● The power of the production line is provided by the well-known brand variable frequency motor, which makes
the speed more stable, convenient adjustment and improve the quality of the finished material. E: Press the
start button, the production line will automatically back a certain distance (adjustable), and then start forward,
and automatically start the welder, to ensure no leakage of welding.
● Laser detection sensor is adopted to realize the functions of leakage welding, perforation detection and alarm
and automatic water shutdown, to ensure that the pipe is dry and the workers find the abnormal in time.
● Pressure detection, water level detection and alarm of circulating water tank;
● The grinding control system has the functions of keeping the grinding torque constant, realizing the automatic
feed and alarming the consumables to be replaced.
● Code spraying of each steel pipe in the production line site, and the corresponding steel pipe parameter data
is saved in the system;
● When the production line stops, the arc can be extinguished by setting the welding length. Such as 6m; 12m
adjustable.
● All parameters of the production line are provided with Ethernet networking interfaces to facilitate the establishment
of communication connections with the MES system of the demander's intelligent factory.
20
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
21 焊缝抗扭装置
焊缝抗扭装置，轻易纠正焊缝方向，不会改变焊管
管径。
ANTI TWIST DEVICE
Easy to correct the direction of the weld, will not change
the diameter of the welded pipe
电磁控、抗扭装置
ELECTROMAGNETIC
Control Anti Twist Device
电磁控系统
磁控系统是通过电磁力把电弧稳定在中间或向前推，
有了电磁稳定，电弧就不会向后或左右摆动，咬边和
“驼峰”的问题就不会出现。所以提高了生产效率又保
证了质量，提高速度20-30%在实际生产中使用得到了
验证。可以调节电磁力的大小，以适应不同的焊接电流
和速度。
效果对比：下图为做∮35X1.2mm，速度：3.5m/min时的金相图
上图为氩弧焊焊接整平照片后 上图为氧弧焊加装电磁控焊接整平后
The magnetic control system stabilizes the arc in the
middle or forward through electromagnetic force. With
electromagnetic stability, the arc will not swing back or
left or right, and problems with undercutting and \"humping\"
will not occur. So It has improved production efficiency
while ensuring quality, and the improvement speed
of 20-30% has been verified in actual production. The
magnitude of electromagnetic force can be adjusted to adapt to different welding currents and speeds.
22
本系统主要功能是对管材的焊接进行自动跟踪与矫正，
解决目前人力成本日益提高，人工操作时的视觉疲劳带来
的焊接质量问题。系统采用先进的智能视觉技术，融合光
机电技术为一体，目前国内尚未发现同类产品。本系统由
视觉采集系统捕捉焊缝与钨棒的焊接视频，再运用视觉技
术计算钨棒的偏移量，进而控制机电装置实时矫正钨棒位
置，达到钢管焊接自动跟踪的目的，从而实现无人值守高
质量焊接的要求。
性能特点：
● 非接触式，长时间运行无磨损。
● 识别精度高。
● 可视化效果，坞棒熔池焊缝图像三位
一体。
● 稳定性好，采用嵌入式系统，比基于
PC机控制系统更加稳定可靠。
● 人性化的界面，操作界面的设计基于
窗口方式，使用简单，无需专业人员
即可操作运行。
PERFORMANCE CHARACTERISTIC
● Non-contact,no abrasion after long
-time operation.
● High recognition precision .
● Visual effect, triune images of dock
bar, molten pool and welding bead
● Good stabi l ity, adopt embodying
system that is more stable and reliable
than the PC motor control system.
● User-friendly interface ,design to be
windows pattern, easy-using and the
non-professional can operate as well.
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
焊接自动跟踪系统
WELDING
This system is mainly applied to rectify and track the
stainless steel seam tube in the TIG welding process
automatically, solving the problem of increasing labor
cost and poor-quality welding caused by visual fatigue
The system adopts advanced intelligent vision technology,
integrate with optical and electric technology. There have
not discovered its similar products in domestic currently.
This system captures the welding video of the welding
bead and the dock bar through the visual acquisition
system and calculates the offset of the dock bar by applying
vision technology, thereby controlling the position of the
dock bar in the process of motor device real-time correction,
achieving to tracking automatically and realize unattended
high quality welding requirements finally
Automatic Tracking System
模具、芯棒
Mandrel
MOLD
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
23 模具系列：
轧辊的质量是决定管材质量最关键的因素之一，所以对轧辊的材质、
孔型设计和加工工艺就尤为重要，我们根据板材的机械性能来设计孔型和
轧辊用料，采用高精度进口数控车床加工，真空热处理，硬度HRC60-62。
加工工艺：
锯料 粗加工 数控加工 热处理 磨床加工 线切割
精加工 检验 包装 进仓 。
MOLD SERIES:
The quality of the roll is one of the most critical factors to determine the
quality of the pipe, so the material, pass design and processing technology
of the roll is particularly important, we design the pass and roll material
according to the mechanical properties of the plate, using high precision
imported CNC lathe processing, vacuum heat treatment, hardness
HRC60-62.
PROCESSING TECHNOLOGY:
Sawing → rough machining → CNC machining → heat treatment →
grinding machine processing → wire cutting → precision machining →
inspection → packaging → warehousing.
24
内抛光机：
汉高科技的内抛光机主要是用于金属管材的内部处理的设备，还有多重功效，抛光，清洗，去除毛刺等精密研
磨工作一次性完成。摆脱了传统抛光难，时间长，等一系列问题。
用 途：
● 成品去除毛刺；
● 内部锈蚀处理；
● 成品内部抛光；
● 打磨洗净工作；
● 去除氧化薄膜（不会损害工件表面形状）
外抛光机：
汉高科技的外抛光机主要是用于金属的表面处理的设备，还有多重功效，抛光，清洗，去除毛刺等精密研磨工
作一次性完成。摆脱了传统抛光难，时间长，耗材消耗大等一系列问题。
用 途：
● 成品去除毛刺；
● 表面锈蚀处理；
● 成品表面抛光；
● 打磨洗净工作；
● 去除氧化薄膜（不会损害工件表面形状）
抛光机
Machine
POLISHING
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
EXTERNAL POLISHING MACHINE:
Hangao external polishing machine is mainly used for metal surface treatment equipment, as well as multiple
functions, polishing, cleaning, removing burrs and other precision grinding work can be completed in one go. It
gets rid of a series of problems such as difficult traditional polishing, long time and large consumption of
consumables.
APPLICATION:
● Deburring of the end product
● Surface corrosion treatment
● Internal polishing of end product
● Grinding and washing
● Removal of oxide film (without
damage on the surface of the
workpiece)
INTERNAL POLISHING MACHINE:
Hangao internal polishers are mainly
used for the internal treatment of metal
pipes, as well as multiple functions,
polishing, cleaning, burr removal and
other precision grinding work can be
completed in one go. Get rid of the
traditional polishing difficult, long time,
and a series of problems.
APPLICATION:
● Deburring of the end product
● Internal corrosion treatment
● Internal polishing of end product
● Grinding and washing
● Removal of oxide film
● Without damage on the surface of
the workpiece)
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
25 客户案例
Cases
CUSTOMER
26
全球工业用管智能装备
GLOBAL INDUSTRIAL PIPE INTELLIGENT EQUIPMENT
广东汉高科技有限公司
营销中心: 广东省佛山市顺德区大良街道南国西路28号
制造中心: 广东省云浮市云安区都杨镇高雅路23号
电 话: 0757-25637818
24H服务热线：13923288988
邮 箱: hangao@hangaotech.com
中文网址: www.hangaotech.cn www.gdhenkel.com
英文网址: www.hangaotech.com
GUANGDONG HANGAO TECHNOLOGY COLTD
Marketing Center: No28, Nanguo West Road, Daliang
Street, Shunde District, Foshan City
Guangdong Province
Manufacturing Center: No. 23 Gaoyan Road, Duyang
Town, Yun 'anDistrict, Yunfu City,
Guangdong Province
Tel: 0757-25637818
24-hour service hotline: 13923288988
Chinese Website: www.hangaotechcn www.gdhenkel.com
English website: www.hangaotech .com
Email : hangao@hangaotech.com
创新引领 智能物联 节能低碳
Innovation Leading Intelligent Iot Energy Saving And Low-carbon
